FeasibiIity Study of Modified

Genteng (TiIe Roof) Press

Machine
By : Peni Sawitri
Presented in ICIMS 2011, 16-18 Sept. 2011
Singapore
FeasibiIity Study of Modified
Genteng (TiIe Roof) Press
Machine
By : Peni Sawitri
Presented in ICIMS 2011, 16-18 Sept. 2011
Singapore
TiIe Industry in the region Kebumen
is a home industry
Advantages : Sokka tile product
name has long been known in
Central Java, able to support most
of the population, and make market
opportunities that can increase
Kebumen's income.
Weaknesses : traditional
production techniques and
management, innovation is not
optimal, financial, no
standardization of prices, and not
enough support from government.
Advantages : Sokka tile product
name has long been known in
Central Java, able to support most
of the population, and make market
opportunities that can increase
Kebumen's income.
Weaknesses : traditional
production techniques and
management, innovation is not
optimal, financial, no
standardization of prices, and not
enough support from government.
ModeI of the oId tiIe press machine
Kebumen tile production machine in
most regions using traditional screw
press machine. Where the prime
mover in the form of large pulley
that drives the screw to press the
printer mats or tiles, which are
driven by human power. Pressing
machine pulley drive system made
of solid cast iron with a diameter of
100 cm, so that feels heavy to
operate it is usually driven by 2
people manually
Kebumen tile production machine in
most regions using traditional screw
press machine. Where the prime
mover in the form of large pulley
that drives the screw to press the
printer mats or tiles, which are
driven by human power. Pressing
machine pulley drive system made
of solid cast iron with a diameter of
100 cm, so that feels heavy to
operate it is usually driven by 2
people manually
Research Objectives
n an effort to minimize the constraints above and to
be able to realize new business based on knowledge
and technology.
To conduct a feasibility study on the use of hydraulic
modifications to streamline production in the tile
industry by analyzing some aspects such as financial,
production, market, and socio-economy.
Modification of tile press machine will be done with a
mechanical drive system mounted transverse screw
with a pulley drive side, which allows the pressing of
tiles made by one person
n an effort to minimize the constraints above and to
be able to realize new business based on knowledge
and technology.
To conduct a feasibility study on the use of hydraulic
modifications to streamline production in the tile
industry by analyzing some aspects such as financial,
production, market, and socio-economy.
Modification of tile press machine will be done with a
mechanical drive system mounted transverse screw
with a pulley drive side, which allows the pressing of
tiles made by one person
ModeI pIanned of Modified
Press Machine
The press machine is
expected to be modified
in operation will be much
lighter and pulley only
played by one person.
t still uses the screw
drive system but with a
modified system of
selection of mechanical
and lighter materials
The press machine is
expected to be modified
in operation will be much
lighter and pulley only
played by one person.
t still uses the screw
drive system but with a
modified system of
selection of mechanical
and lighter materials
Research Method
Methods of data collection : questionnaire survey
Sampling technique : purposive sampling
Criteria : the sample was having home industry of tile more
than three years.
The samples were selected from five districts of the central tile
industry in the District of Kebumen are Sruweng, Pejagoan,
Adimulyo, Klirong and Kutowinangun.
Data were analyzed using comparative techniques : compare
the cost of production before and after modification of press
machine
nvestigate other aspects, such as aspects of financial, market
and the socio-economic aspects
Methods of data collection : questionnaire survey
Sampling technique : purposive sampling
Criteria : the sample was having home industry of tile more
than three years.
The samples were selected from five districts of the central tile
industry in the District of Kebumen are Sruweng, Pejagoan,
Adimulyo, Klirong and Kutowinangun.
Data were analyzed using comparative techniques : compare
the cost of production before and after modification of press
machine
nvestigate other aspects, such as aspects of financial, market
and the socio-economic aspects
ResuIts and AnaIyis FinanciaI
Production Cost Before After
Raw Material costs Rp 150 x 17.000 Rp2,550,000 Rp2,550,000
Fixed Labor costs Rp 15.000 Rp2,310,000 Rp1,530,000
Overhead costs Rp 25 x 17.000 Rp425,000 Rp425,000
Tile drying costs Rp 15 x 17.000 Rp255,000 Rp255,000
The cost oI the combustion process Rp750,000 Rp750,000
The cost oI Iirewood Rp3,500,000 Rp3,500,000
Total Production Costs Rp9,790,000 Rp9,010,000
Sales Rp 750 x 16.000 Rp12,000,000 Rp12,000,000
Net ProIit Rp2,210,000 Rp2,990,000
Production Cost Before After
Raw Material costs Rp 150 x 17.000 Rp2,550,000 Rp2,550,000
Fixed Labor costs Rp 15.000 Rp2,310,000 Rp1,530,000
Overhead costs Rp 25 x 17.000 Rp425,000 Rp425,000
Tile drying costs Rp 15 x 17.000 Rp255,000 Rp255,000
The cost oI the combustion process Rp750,000 Rp750,000
The cost oI Iirewood Rp3,500,000 Rp3,500,000
Total Production Costs Rp9,790,000 Rp9,010,000
Sales Rp 750 x 16.000 Rp12,000,000 Rp12,000,000
Net ProIit Rp2,210,000 Rp2,990,000
Benefits:
Reduce the number of workers from 7 people to 6
people
ncrease the amount of production from 700 up to 800
into 1000 tiles per-day
Target achievement tile production requires a shorter
time than 22 days was reduced to 17 days.
Tile pressing labor costs will be reduced with details
@ Rp 15.000 x 6 people x 17 days = Rp 1.530.000,-
from before modification press machine.
With the reduction in the cost of pressing the tile is
expected to reduce the production cost of about 8 to
10%, which would add to profits
Reduce the number of workers from 7 people to 6
people
ncrease the amount of production from 700 up to 800
into 1000 tiles per-day
Target achievement tile production requires a shorter
time than 22 days was reduced to 17 days.
Tile pressing labor costs will be reduced with details
@ Rp 15.000 x 6 people x 17 days = Rp 1.530.000,-
from before modification press machine.
With the reduction in the cost of pressing the tile is
expected to reduce the production cost of about 8 to
10%, which would add to profits
ResuIts and AnaIysis FinanciaI
Total Sales Turnover 2008 2009
Rp 120.000.000 2 1
Rp 120.000.000 s/d Rp 150.000.000 2 3
Rp 150.000.000 s/d Rp 180.000.000 1 0
Rp 180.000.000 s/d Rp 210.000.000 4 5
Rp 210.000.000 s/d Rp 240.000.000 1 2
Rp 240.000.000 s/d Rp 270.000.000 4 1
Rp 270.000.000 s/d Rp 300.000.000 1 3
Source : Primary Data
Total Sales Turnover 2008 2009
Rp 120.000.000 2 1
Rp 120.000.000 s/d Rp 150.000.000 2 3
Rp 150.000.000 s/d Rp 180.000.000 1 0
Rp 180.000.000 s/d Rp 210.000.000 4 5
Rp 210.000.000 s/d Rp 240.000.000 1 2
Rp 240.000.000 s/d Rp 270.000.000 4 1
Rp 270.000.000 s/d Rp 300.000.000 1 3
Market Aspects
Market Opportunities Percentage
SuIIicient capital available 80
Extensive marketing 87
Labor availability 27
Innovation in product, marketing and process 53
Raw material availability 100
Good business management 40
Market Opportunities Percentage
SuIIicient capital available 80
Extensive marketing 87
Labor availability 27
Innovation in product, marketing and process 53
Raw material availability 100
Good business management 40
Marketing Efforts
Efforts to increase product sales Percentage
Exhibition 40
Lower selling prices 40
Sales discount 53
Sales on credit 93
Efforts to increase product sales Percentage
Exhibition 40
Lower selling prices 40
Sales discount 53
Sales on credit 93
Socio-Economic Aspects
Opening employment opportunities: 100%
Provide guidance to workforce: 27%
ncreasing the income of the community: 93%
Promoting other similar business: 7%
Utilization of local resources : 73%
Opening employment opportunities: 100%
Provide guidance to workforce: 27%
ncreasing the income of the community: 93%
Promoting other similar business: 7%
Utilization of local resources : 73%
ConcIusion
Tile industry in the two districts namely Pejagoan and
Klirong have an excellent business opportunity .
The results of the feasibility study showed an increase
in the financial aspect profit of Rp 780.000 in hopes of
reducing production costs by about 10%.
Aspects of the market shows a great opportunity
when the innovation of diverse types of production
can be increased and the resulting economic and
social aspects indicate a very positive impact with
increased incomes and employment opportunities
expanded.
Tile industry in the two districts namely Pejagoan and
Klirong have an excellent business opportunity .
The results of the feasibility study showed an increase
in the financial aspect profit of Rp 780.000 in hopes of
reducing production costs by about 10%.
Aspects of the market shows a great opportunity
when the innovation of diverse types of production
can be increased and the resulting economic and
social aspects indicate a very positive impact with
increased incomes and employment opportunities
expanded.
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