Letter of Transmittal

To
Professor Syed Fakhrul Hassan
ChairmanDepartment of Textile Engineering
Southeast UniversityBanani, Dhaka-1212
Subject: Submission of Industrial Attachment.
Dear Sir,
With due respect & humble, we are the students of Department of Textile Engineering,
SoutheastUniversity have been successfully concluded our industrial training program. In this stage we
aresubmitting my Industrial Attachment on Wet Processing Technology at Beximco TextilesLtd. asa
part of our B.Sc. in Textile Engineering requirement that bears three (03) credit hoursunder your
supervision. We are submitting this attachment for our academic purpose only.We therefore request
and expect that, you will appreciate us with any sort of recommendation &valued suggestion & will
cordially receive this Industrial Attachment for your kind assessment.
Yours sincerely
Ishtiaque Ahmed Emon
Id: 100019
Batch: 4
th

Department of Textile Engineering Department of Textile Engineering
Southeast University
























5
Acknowledgement
Firstly we would like to thank the Almighty Allah for giving us patience to conclude our intern-ship
program & finally this industrial attachment.Preparing
the internship report based on
Fabric Manufacturing Technology (Denim)

, we haveunderstood that it is very difficult to find out the basic and fundamental aspects of fabric
manu-facturing are largely distant from the theoretical bookish knowledge.We express our heartfelt
gratitude to
Mr. Palash
, Senior Manager, Human resource Department,Beximco Textiles Division for his support in arranging
internship at Beximco Textiles Ltd.We are so much thankful to
Mr. Muhammad Shahzad Shaukat,
DGM, Head of Factory, Bex-tex Ltd. (Denim) for helping us as our supervisor in the mill. Special thank to
Md. Ishtiaq
, Dep-uty Manager (Dyeing/Sizing), Bextex Ltd. (Denim) for his cordial support during the period
of internship.We are very grateful and deeply indebted to our respected teacher Professor
Syed Fakhrul Has-san
, Chairman, Department of Textile Engineering, SEU for his continuous support, encourage-ment,
suggestion, guidance and constructive criticism to get through the industrial training.We would like to
pay our liberated gratitude to our honorable teacher,
Mr. Emdad Sarkar
, As-sistant Coordinator, Department of Textile Engineering, who guided us in every sphere wemarched
in preparing the report. Without his cordial supervision it would be almost impossibleto prepare such a
large report.We thank the management of
BEXIMCO TEXTILES LTD.
for giving us the opportunity toundergo Industrial Training there.Thus all in all it can be said that without
their help it would not be possible for me to prepare thisinternship report. So we would like to convey
thanks notation to all who directly or indirectlycontributed and inspired me time to time in preparing
the report.Our gratitude also goes to all the employees of
BEXIMCO TEXTILE DIVISION
for their sin-cere co-operation, support and valuable advice which they have provided us during the
trainingof two months








6
Executive Summary
Bextex Ltd. is a one of the largest Textile industry in Bangladesh. It has the state of the machi-nery &
follows modern mechanism for production. Bextex Ltd. Produces fibres for woven & knitfabric, so it is
the leading composite Textile industry. There are 13 Textile industries in Bextexarea.Denim is the latest
addition in the list of export commodities of Bangladesh. Our country startedexporting cement for the
last few decades. Beximco Denim Ltd. takes the pride of part of it. Thefoundation stone of the Beximco
Denim Ltd. was laid on 1996. Primarily the daily productioncapacity of the factory was 30,000 metres of
fabric. Beximco Denim Ltd. went into operationcommercially at that year marketed its products. From
the very beginning, it has maintained anon-compromising position with its high quality. As a result, it has
gained huge popularity in themarket. Due to increase of demand, company increses its capacity to
provide the actual demand.BEXIMCO Denims Ltd. was set up to capitalize on Bangladesh's growing
volume of high-value-added niche garments. Each and every consumer now knows that Beximco Denim
attaches high-est priority for maintaining its quality and services.With the establishment of Beximco
Denim Ltd. we have been able to save and directly contributeabout 500 million in local currency to the
national exchequer. Moreover we have been also ableto bring reduction in the price structure with
supply of quality product and creation of employ-ment opportunity.
Since the companys only aim is to serve our customer for their maximum
satisfaction then it has given foremost importance to:


Sustainable price


Guarantee of quality productThus its mission is to provide Bangladesh with high quality denim fabric. A
team of excellentefficient work force is in its employment who feels a homely atmosphere in the
company. We tryto give them liberty to contribute their best in production of quality products and
imparting highquality services to the utmost satisfaction to its customers. They work here with perfect
zeal andresponsibilities in co-operative unison. Catering to the home market our vision is to cross
theboarder and let our product to enter into world market.











8
Introduction:
If the theoretical knowledge is a glass of water then the practical knowledge would be drinkingof the
water. It is always very easy to make a man understand about a firebox by showing andlighting
practically rather than describing theoretically who has not ever seen a firebox. So, forany technical
education the practical experience is the most important as well as the theoreticalknowledge.As we are
studying in a technical line, it is always important for us to gather the practical know-ledge. Through our
study life the only biggest chance for us to combine the theoretical know-
ledge with the practical knowledge is the Industrial Attachment period that comes only once in
the education life. So we can easily realize the importance of Industrial Attachment. And in addi-tion the
knowledge we gathered from the industrial training reflects in the report of industrialattachment note
book.So industrial attachment is the process where the trainee can blend his theoretical knowledgewith
practical knowledge increasing his/ her ability of work, skill ness, performance and attitudeand so on. It
also provides sufficient knowledge about production management, productivityevaluation, work study &
efficiency, industrial management, production planning and control,production cost analysis, inventory
management, utility, maintenance and so on. Industrial at-tachment makes us reliable to be accustomed
with the industrial atmosphere and also improvecourage and inspiration to take self-responsibility.We
tried our best to prepare this note book applying our best efforts. We tried to gather all thenecessary
information to make it a valuable for me as well as for everyone. We think it will helpus a lot in future in
our practical life

















10
BEXIMCO Group is the largest private sector industrial conglomerate in Bangladesh engaged indiverse
business areas. BEXIMCO comprises of five publicly listed companies and sixteenprivate
companies.Bextex Ltd. is the most modern composite mill in the region. Bextex Ltd. has an installed
capaci-ty of 288 high-speed air-jet looms in its weaving section, 110 high-speed air-jet looms in its de-
nim section and a high-tech dyeing and finishing section with a capacity of 100,000 yards of fi-nished
fabric per day. Beximco Denims Ltd. produces specialized finishes of denim cloth for ex-port in finished
as well as cloth only form.
NAME:
Beximco Denim Ltd.
OPERATIONAL HEADQUARTER
: Beximco Industrial Park,Sarabo, Kashimpur, Gazipur.Phone: +88-8618220-7
CONTACT:
Fax: 880-2-8619187E-mail: beximchq@bextex.net Website: www.beximco.org
CORPORATE HEADQUARTERS:
1
7
Dhanmondi R/A, Road No.: 2Dhaka -1205, Bangladesh
Phone:
880-2- 6118915, 9677701-5, 7701165
YEAR OF ESTABLISHMENT:

1996
BUSINESS LINE:
Manufacturing and Marketing of Denim Fa-brics.
LEGAL STATUS COMPANY:
Private Limited Company
STOCK EXCHANGE LISTING:
Dhaka and Chittagong.
BANKS: 1.
Sonali Bank, Local Office, MotijheelC/A, Dhaka-1000
2.
IFIC Bank Ltd., Dhanmondi Branch,Dhaka-1205
PHYSICAL INFRASTRUCTURE:
Single storied buildingConcrete structure (about 30 ft high)
History of Beximco Group:





11
To describe the history of Beximco Denims Ltd. we would like to clarify the establisment of Beximco
Group.
1965-1975: Beximco was born
1965
New Dacca Industries Ltd.-Jute yarn Manufacturer, founded by Late Faz-lur Rahman
1972
Bangladesh Export Import Co. Ltd.-
Private STAs &
International Trad-ing.
1973
Beximco U.K. Branch.
1976-1989: Beximco Diversifies
1978
Beximco Foods Ltd.-Marine Food processing & Export
1979
Beximco Pharmaceuricals Ltd.

Pharmaceuticals Drug Formulation &Marketing
1980
Beximco Fisheries Ltd.- Shimp Farming & Export
1982
Expasion of jute Yarn Manufacturing-Shinepukur JuteSpinners Ltd.
1984
Beximco Computers Ltd.-Exclusive Dealers in IBM Computers & Soft-ware Development
1985
Beximco Apparels Ltd.-Garments Manufacturer& Export
1990 -1995: Beximco Expands
1990
Padma Textile Mills Ltd.(Phase i)
1991
Beximco Infusion Ltd.
1992
Beximco Synthetics Ltd.
1992
Padma Textile Mills Ltd.(Phase ii)
1995
Padma Textile Mills Ltd. (phase iii)
1996-1999: Beximco Preparing for the New Millennium



1996
Beximco Textiles Ltd.Beximco Knitting Ltd.Beximco Denims Ltd.
1998
Beximco Fashios Ltd.
1999
Shinepukur Ceramic Ltd.
Different Department of Beximco Textile Devision:
A) Production Oriented Department:


Yarn dyeing


Woven fabric pretreatment , dyeing and finishing


Knitting


Denims


Garments


Quality assurance


Maintenance-

Utility-

Finishing-

Quality control
B) Supporting department:


Personnel administration


Procurement


Marketing


HRD


Finance & Accounting
Remarks:


Available data on physical infrastructure was not available.


The management should be certified by ISO 9001:2008



Internal Communication:
Employees at Beximco Denims Ltd. have organizational freedom to work but with a certainchain of
command for quality management system and their effectiveness. The organizationalchart (Organ gram)

is used to communicate concerns to the appropriate parties.Following media is used for effective
Communication:


Telephone and PABX services


Office Memo


Meetings


Cell phone
SHIFT CHANGE:
There are three shifts in this industry. So the shifts are changed at every 8 hours.
RESPONSIBILITIES OF PRODUCTION OFFICER:
1.

To give dyeing program slip & weave slip.2.

To match production sample with target shade & weave structure.3.

To collect production sample lot sample matching next production.4.

To observe dyed fabric during finishing running & also after finishing.5.

To identity disputed fabrics & report to P.M/G.M. for necessary actions.6.

To discuss with P.M about overall production if necessary.7.

To sign the store requisition & delivery challan in the absence of P.M.8.

Also to execute overall floor works.9.

To maintain loading/unloading khata.10.

Any other assignment given by higher authority.
JOB SUMMARY:
To plan, execute & follows up the production activities & control thequality production with related
activities.
JOB DESCRIPTION OF PRODUCTION EXECUTIVE:



Overall supervision of dyeing, finishing production.


Batch preparation & p
H
chock.


Dyes & chemical requisition issue & check.


Write Fabrics loading & unloading time from m/c


Program making, sample checking, colour measurement


Control the supervisors, operator, asst. operator and helper of Dyeing m/c.


And also any other over work as & when required by the management
JOB SUMMARY:
To plan, execute & follows up the production activities & control thequality production with related
activities.



Products:
Denim
Fabrics woven of 100% cotton would be very strong and durable. Traditionally Blue De-nim is warp faced
cotton fabric with 3 x 1 twill construction with warp being dyed in a solid co-lour and weft left un-dyed.
The look and quality of the Denim Fabric shall improve after dyeing,the process of which differs from
plant to plant.
Denim
is a ruggedcottontwilltextile,in which theweftpasses under two (
twi-
"double") ormorewarpthreads. This produces the familiar diagonal ribbing identifiable on the reverse of
thefabric, which distinguishes denim fromcotton duck.Denim has been in American usage sincethe late
eighteenth century. The word comes from the name of a sturdy fabric calledserge,origi-nally made
inNmes,France, by the Andre family. Originally called
serge de Nmes
,the namewas soon shortened to denim. Denim was traditionally colored blue withindigo dyeto make
blue"jeans," though "jean" then denoted a different, lighter cotton textile; the contemporary use
of jean comes from the French word forGenoa,Italy(Gnes), where the first denim trousers were made.
. In 1864, Webster's dictionary listed the shortened English version: DENIM.


Archaeologists found cotton fabric 5000 years old in West Pakistan.


48% of the world's trade in fabric is in cotton, from which denim is made.


At least 225 pair of denim jeans can be made from one bale of cotton.


Denim is made from 48% of the world's cotton.


At least 225 pair of denim jeans can be made from one bale of cotton.


Denim fabric was unique in its connection with one color - blue.


The warp yarn is traditionally dyed with the blue pigment obtained from indigo dye. In-digo was the
most significant natural dye known to mankind until the introduction of syn-thetic dyes, at the end of
the 19th century. In 1894, indigo was no longer needed - a syn-thetic dye process was perfected.


Denims are hard wearing, high density fabric with a higher mass per unit area.


Gsm of denim is normally in the range of 203.46 gm/sq. meter to 474.74 gm/sq. meter .
Historical Significance of Denim:
Denim has a long history in the world of fashion. The fabric was known as a work clothing tex-tile for a
lot of history, and was popular in the frontier West. Used by the U.S. Navy for unforms,manufacturer
Levi Strauss started to manufacture work clothing from the fabric in 1853.Denim is an important fabric
that enabled people to own long-wearing, easy-care clothing thatwas affordable. It was cheap, made
from a plentiful fiber and came in a pleasing shade of indigo.Because of these facts, few garments have
risen to cultural resonance like a rugged pair of Amer-ican-made jeans


Denim fabric seems to have been reserved for work clothes, when both durability and comfortwere
needed. Common uses included overalls made of blue denim, worn by mechanics and pain-ters.Jean
fabric was a sturdy fabric, but it did not offer the added benefits of denim, such as durabilityand
comfort. Common uses included topcoats, vests or short jackets, and fine trousers in chest-nut, olive,
black, white and blue jean.The U.S. Navy introduced the bell-bottomed trouser in 1817 to permit men to
roll their pantsabove the knee when washing down the decks, and to make it easier to remove them in a
hurrywhen forced to abandon ship or when washed overboard. In 1901 regulations authorized the
firstuse of denim jumpers and trousers, and the 1913 regulations originally permitted the
dungareeoutfit to be used by both officers and enlisted with the hat of the day. 4Jacob Davis, a Nevada
tailor, designed denim jeans with copper rivets at the picket corners toprevent seam tears.
Unfortunately, Davis didn't have the money to apply for a patent to trade-mark his invention. 3Bavarian-
born businessman Levi Strauss had started a wholesale business in 1853 in California,supplying clothing
to gold rush miners. Jacob Davis wrote him, asking him to pay for the paper-work. On May 20, 1873,
they received a patent for the invention which included the ingeniouspocket-rivet idea. Strauss and
Davis began producing copper riveted "waist overalls" in blue de-nim fabric. 3In 1936, Levi Strauss sews
a little red flag next to the back pocket of its jeans. It is the first labelsewn on the outside of a piece of
clothing. 3Denim became popular with young people in the 1950's as a symbol of teenage rebellion,
nota-bly in movies such as Rebel Without a Cause and The Wild One. Some schools in the U.S.banned
students from wearing denim fabric.Until 1960, "waist overalls" was the traditional term used for denim
pants. By the late 1950s,however, teenage wearers were calling them jeans, so Levi Strauss officially
began using thename, too. 3Denim has made a comeback in recent years and in every possible form.
Studded denim jackets, jeans, long skirts, pleated minis and even shirts were heavily featured on the
runways of Dolceand Gabbana, John Galliano, Mui Mui and Prada to name but a few.The product of the
factory is DENIM Fabric. Different types of denim fabrics are produced here.They can be distinguished
with color, structure, weight, types of yarn used and so on.
Right hand twill:
This refers to the direction that the denim is woven. The opposite of Left Hand twill, this weaveis much
more common, as almost all jeans are woven with right hand twill. The weft (filler


=====threads will be visible in upward-right diagonal lines on right-hand twill jeans. In Beximco
thefollowings R.H.T are made


3/1 R.H.T


2/1 R.H.T
Left hand twill:
This refers to the direction that the denim is woven. Left hand twill denim is softer to the touchthan
right hand twill, and was originally used by Lee denim. . Left hand twill is easy to spot, asthe weft
threads appear to move upward and to the left as opposed to upward and to the right.The softness is
due to the direction of the twill being in alignment with the twist direction of thefibers in the yarn.
Beximco Denim is producing the followings:


3/1 L.H.T


2/1 L.H.T
Broken Twill:
Instead of the twill running to the right or left, broken twill jeans (traditionally considered thecowboy-
preferred denim) contain no distinct direction of weave. The weave is instead alternatedright and left

the end effect resembles a random zig-zag. Wrangler made the first broken twill jeans in 1964. Broken
Twill was designed to combat the twisting effect that was a characteristic
regular twill (and considered a fault by ma
ny at the time). By going on both directions, the ten-sion in the yarns is balanced in Broken Twill.
Wrangler has been one of the highest user of thiskind of denim.
Satin:
Term originated from the name of the town Zaytoun, aport of China. A smooth, generally lustr-ous
fabric with a thick close texture either with a warp face or filling face effect.
Satin
is aweavethat typically has a glossy surface and a dull back. It is awarp-dominatedweav- ingtechnique
that forms a minimum number of interlacings in a fabric. Some definitions insistthat the fabric be made
from silk. If a fabric is formed with asatin weaveusingfilamentfibres such assilk,nylon,orpolyester,the
corresponding fabric is termed a
satin
. If the yarns used areshort-stapleyarns such ascotton,the fabric formed is considered asateen.A satin-
woven fabric tends to have a high luster due to the high number of floats on the fabric. Floats are
missed inter-lacing, where thewarpyarn lies on top of theweftyarn, or vice versa. The floats tend to
make the fabric look glossier as well as give it a smoother surface. Many variations can be made of
thebasic satin weave including agranite weaveand acheck weave.Satin weaves,twillweaves, and
plainweaves are the three basic types of weaving by which the majority of woven products areformed.
Herringbone:
Herringbone
describes a distinctive V-shapedweavingpattern usually found intwillfabric.The pattern is called
herringbone because it resembles theskeletonof aherringfish. Herringbone-

==

24
patterned fabric is usuallywool,and is one of the most popular cloths used forsuitsandouter-
wear.Tweed clothis often woven with a herringbone pattern.Beximco Denim Ltd. has got the trust of
different buyers with our quality denim fabric. The buy-ers are as follows with their frequent fabric
structure desired.
Buyer Fabric design
H&M
3/1 RHT Dark Indigo1/1 Ingido2/1 RHT Indigo2/1 LHT Blue Black
PVH
1/1 Dark Indigo
JC Penney
2/1 RHT Indigo1/1 Ingido
Wearme
3/1 LHT Blue Black 2/1 LHT Blue Black
Matlan
2/1 RHT Dark Indigo
Bershka
3/1 RHT Dark Indigo2/1 LHT Blue Black
Gap
3/1 RHT Dark Indigo3/1 RHT Indigo3/1 LHT Dark Indigo3/1 LHT Indigo
Levis
3/1 RHT Dark Indigo3/1 LHT Dark Indigo2/1 LHT Blue Black 1/1 Dark Indigo
Zara
3/1 LHT Dark Indigo3/1 LHT Indigo2/1 LHT Blue Black 1/1 Dark Indigo3/1 RHT Dark Indigo3/1 RHT Indigo
Wrangler
3/1 LHT Dark Indigo3/1 LHT Indigo2/1 LHT Blue Black 3/1 RHT Dark Indigo3/1 RHT Indigo
Calvin Klein
3/1 LHT Dark Indigo2/1 LHT Blue Black 3/1 RHT Indigo
Table 1: Buyer list of Beximco Denims Ltd.


===Raw material is a unique substance in any production oriented textile industry. It plays a vitalrole in
continuous production & for high quality fabric. For producing denim fabric rotor yarn,indigo blue,
sulphur black, sizing materials etc are used.For the production of denim there are several types of raw
materials as-


Yarn (warp & weft)


Dyestuff


Size materials


Chemicals & auxiliaries
Common Yarn Sizes for Denim
Warp yarns for bottom weight jeans typically range in size from
Ne 4.0 to Ne 12.5
. Finer yarnsare used for lighter weight chambray shirting fabrics and lighter weight jeans, vests, dresses,
andskirts. These yarns may range in count from
Ne 12.5 to Ne 30.0.Yarn Spinning Systems
Before the late 1970s, all denim yarns were ring spun. Today, denim fabrics have different com-
binations of ring and open-
end yarns. When you hear a term such as ring/ring, open end /openend (OE/OE), and ring/OE, it is
referring to which yarn is in the warp and which yarn is in the
filling, respectively.Here is the list of yarn suppliers with respect to yarn count.
Count (Ne) Suppliers/ Sources
6-7 Mahmud Textile Ltd., Beximco Textile Ltd.9 Mahmud Textile Ltd., Dawson (PAKISTAN),
Latif Textile12-18 Square Textile Ltd., Mahmud Textile, Fertc(Textile19 Square Textile Ltd., Mahmud
Textile Ltd., BeximcoTextile Ltd.20-30 Square Textile(BANGLADESH), Mahmud TextileLtd., Beximco
Textile Ltd.32- 40 Beximco Textile Ltd., Mahmud Textile Ltd.
Table 2: source of Yarn at Beximco Denims Ltd.



=== Dye stuff:
In the present invention, all vat dyes may be used individually or in combination with other dyesin a
continuous process for production of yarn or fabric with ring effect dyeing. Vat dyes are in-troduced to a
treatment unit comprised of at least one reaction unit where the reducing agent isadded to a mixture
comprising a dye composition, caustic soda and/or other components or addi-tives known in the art of
textile dyeing. The dye concentration in the reaction unit is lower thanfeeding dye concentration so that
dye precipitation does not occur, but significantly higher thanthe circulating dye concentration so that
the dye is reduced efficiently. Although the preferredlocation for the reaction unit is before the
circulation line, any location before the dip-dye tank iswithin the scope of the present.Beximco Denim is
using the following dye stuffs.


Indigo blue


Sulphur black


Sulphur Green


Sulphur Yellow


Indigo BS green


Oxidant BRI
Sizing:
Sizing of thewarp yarnis essential to reduce breakage of theyarnand thus production stops on
theweavingmachine. On the weaving machine, the warp yarns are subjected to several types of actions
i.e. cyclic strain, flexing, abrasion at variousloomparts and inter yarn friction.With sizing the strength -
abrasion resistance - of the yarn will improve and the hairiness of yarnwill decrease. The degree of
improvement of strength depends on adhesion force between fiberand size, size penetration as well as
encapsulation of yarn. Different types of water soluble po-lymers called textile sizing agents/chemicals
such as modifiedstarch,polyvinyl alcohol(PVA), carboxymethyl cellulose(CMC),acrylatesare used to
protect the yarn. Alsowaxis added to re- duce the abrasiveness of the warp yarns. The type of yarn
material e.g.cotton,polyester,linen,... the thickness of the yarn, type of weaving machinery will
determine the sizing recipe.The sizing liquor is applied on warp yarn with a warp sizing machine. After
the weaving processthe fabric isdesized(washed). Beximco is using the following substances for sizing:


Modified starch-

Amisol-

Penetrose-

Topioca-

Will Size-53


PVA


Size CA
==










29


M Tallow wax
Note: all the dyestuff & sizing materials used in Beximco Denims Ltd. are coming fromBASF (Germany)

Chemicals & auxiliaries:
Different types of chemicals & auxiliaries are needed for denim sizing & dyeing. In Beximco,we are using the
followings.


Hydrose


Sodium sulphide


Caustic


Albaflow PAD


Premazol


Triplex


Setamol


Tex-o-film


Penetrose


Textile wax


Kollotex-5


Avetex-K


Subitol


Acetic Acid


Setamol WS


Sodium Sulphide stone


Glissofil Extra Soft
Note: all the chemicals used in Beximco are coming from either China or from the Bangla-deshi
distributors.





























31
The top management of Beximco Denims Ltd. is firmly dedicated to satisfy the customers.
TheGeneral Manager, Head of Factory, Plant Manager, Production Manager, Quality
controller, QCOfficer are directly involved in the operations like Production, Quality
Control, Sales and arewell aware of the importance of the customers and their
requirements.A planned work brings success. Without planning nothing is completed within
the required time.So planning has its own importance which is intolerable,
Planning
gives a scheduled task and
Control
completes it successfully. But production planning and control is not an easy task.
SoBEXIMCO has a self-sufficient and high-performance department called
Production Planning& Control
. Its Basic working procedure is as follows-1. Taking orders from marketing division.2.
Analyzing the orders & feeling the requirements of customer.
Final GoalTop Mgt
Mgmt. Review Meetingstrong & activeCommunicationsMeasurable Objectivesare
targeted.A realistic, achievable and approachableQuality Policy is established.Top
management is responsible to ensure availability of re-sources (man, machine &
material).Confor-manceCheck-ingAvailability of ResourcesQuality
PolicyObjectivesStatutory & Regulatory require-ments
Figure 2: Steps taken to meet customer satisfaction







32
3. Planning for production.4. Cost analysis & lead time.It is only a basic procedure. It may change
according to the type of order. Sometimes, order isplaces only for finishing the material or only for
dyeing the white goods. Then some steps areomitted from the planning procedure.
Taking orders from marketing division:
BEXIMCO

marking division supplies Fabric Orders to the BTL Planning and control divi-sion by a special format.
Analyzing the orders:

This section analyzes the orders according to buyers, Order Quantity, type of orders (i.e.type of fabric,
color to be dyed etc.), delivery date etc. Then it selects which M/C. to use, no of M/C. to use, time
required for production etc. This section plans for required quantity of fabricneed to be dyed. Dyeing
balance, RFD (Ready for delivery), RFD balance, delivered fabric anddelivery balance.
Planning:
The quality objectives are defined at organizational and functional levels in measurable term.Review is
conducted at a suitable time interval with proper recording system.The Quality Objectives of Beximco
Denims Ltd. is defined to develop the following areas:


To feel the desires of the customers.


To implement the required systems.


To assign resources for training & place of work improvements.


To maintain infrastructural tasks accurately.


To build quality into every product at every stages of production line.


To obtain a production-line with minimal errors & corrective actions.
Cost analysis
The cost of production should be as minimum as we already gave a price to customer while tak-ing order.
In this calculation all major & minor costs are involved. For privacy of company busi-ness policy we here
omit the actual costing & price simulation.