D 12332

Product Catalogue
Railway Catenary Systems

EDITION 2013
PFISTERER provides perfect solutions for railway systems. The technology developed in-house for the
production of safe and reliable railway electrifcation material offers a comprehensive program of clamps
and compensating devices. This also includes all necessary auxiliary equipment and tools.
We have extended this line to include a broad range of silicon and section insulators, as well as
catenary geometry measuring devices.
All these products are complemented by a full range of voltage detectors and grounding equipment.
RAILWAY CATENARY SYSTEMS offers you connectors and systems for the electrifcation of railway lines:
Hangers and Connectors
Insulators and Suspensions
Tools
TENSOREX
System
Safety Equipment
Welcome to the RAILWAY CATENARY
SYSTEM Centre of Competence.
PFISTERER has been supplying products for railway
electrification for more than 30 years which has
shaped our product program. Our products have
been installed worldwide in subway, tramway and
high-speed lines becoming a reference for Railway
Administrations.
The length of the subway, tramway and high-speed
rail networks will more than double worldwide in
the next 10 years due to an expanding market and
changes in consumer demands. PFISTERER will be
present in this growth supplying not only products
but knowledge as well.
Our products are adapted to customer needs provi-
ding application and design support.
For example our patented TENSOREX
system has
demonstrated a defnite improvement in catenary
systems, introducing an innovative solution for the
mechanical compensation of catenary cables, increa-
sing effciency and substantially reducing mainte-
nance.
Our hangers and connectors have been success-
fully installed by major Railway Administrations both
in local tramway, and in high-speed lines satisfying
demanding requirements and achieving a high gra-
de of performance.
Nowadays, silicon insulators are becoming more
and more accepted due to their advantages: custo-
mized fttings, light weight, simple installation.
And in safety equipment, we have increased our
range including variants to cover all the different
operating voltages of the Railway Administrations.
Excellent Products for Excellent Means of Transport.
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MW Anchor Clamps
Pages 23 - 24
Stitch Wire Clamps
Pages 23 - 24
Fixed Point Clamps
Pages 23 - 24
Hangers
Pages 19 - 22
Steady Arm Clamps
Page 29
Contents
Solutions for Railway Electrifcation
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Cantilever Fittings
Page 46
Insulators
Page 51
CW Anchor Clamps
Pages 27 - 28
Safety Equipment
Pages 62 - 96
Contents
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Solutions for Spring Tensioning Devices
Fixing Brackets
Pages 59 - 60
Insulators
Page 51
TENSOREX
Pages 53 - 58
Contents
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Solutions for Tramway Electrifcation
Cantilever Supports
Page 48
Parafl End Terminals
Page 33
Insulators
Page 51
Delta Supports
Page 48
Cantilever Fittings
Page 48
Steady Arm Clamps
Page 29
Delta Suspensions
Page 35
Contents
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Contents
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III Section Insulators Page | 52
Insulators Page | 51
Catenary Connectors Page | 14 50
II
I
V Measuring Equipment Page | 61
Overhead Contact Line Tensioning Systems Page | 53 60 IV
Vl Safety Equipment Page | 62 96
VII Tools Page | 97 107
Contents
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Spannungsprfer
Werkzeuge und Montagezubehr
Isolatoren
Oberleitungsmaterial
Contents
Catenary Connectors
Insulators
Section Insulators
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I
II Page | 51
Page | 52
Insulators
Page 51
III
Compression Clamps
Page 14 18
Hangers
Page 19 22
Messenger Wire Clamps
Page 23 26
Page | 14 50
Contact Wire Clamps
Page 26 - 29
Contact Wire Splice
Page 30
Feed Terminals
Page 31
Other Clamps
Page 32 37
Compression Joints
Page 38 41
Cable Lugs
Page 42 45
Contents
Aluminium Fittings
Page 46 50
Section Insulators
Page 52
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Spannungsprfer
Streckentrenner
Spannungsprfer
Messgerte und Montagehilfsmittel
Sicherheitstechnik fr Bahnnetze
Fahrleitungsspannsysteme
Contents
Overhead Contact Line Tensioning Systems
Measuring Equipment
Safety Equipment
Tools
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V Page | 61
Voltage Detectors
Page 62 67
Earthing Poles
Page 68 74
Earthing Clamps
Page 87 89
Earthing Devices
Page 75 86
Accessories
Page 90 96
VI Page | 62 96
VII
Page | 97 107
Contact Wire Position Laser
Measuring Equipment
Page 61
IV
TENSOREX
Page 53 54
TENSOREX C+
Page 56 60
Page | 53 60
Defection Pulleys
Page 60
TENSOREX-Phantom
Page 55
Contents
Manual Compression Tools
Page 97 102
Electro-Hydraulic
High Pressure Pumps
Page 103 106
Come-along Clamps
Page 107
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Compression Terminals (E-Clamps)
The compression terminals are used to feed power to the contact wire. As the terminals
do not only have to give a good electrical contact but also safe mechanical support, they
must be ftted and compressed with a bronze clip (see accessories) between the contact
wire and the terminal.
Material:
E-Cu; uncoated surface
Clasp: Bz
No. Conductor cross section Contact wire appropriate die for
compressing
appropriate die for
removing
Type
(mm
2
)
302 381 698 70 F Ri80 - Ri120 302 131 131 302 246 246 b
305 142 002 95 F Ri161 305 802 001 305 803 001 a
302 381 380 35 F Ri80 - Ri120 302 131 131 302 246 246 c
303 802 802 95 Ri107 305 802 001 305 803 001 a
304 618 068 95 Ri65 - Ri100 305 802 001 305 803 001 a
303 802 185 185 Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -
303 802 225 225 Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -
303 802 FC150 150 F Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -
303 802 150 150 Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -
303 802 FC50 50 F Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -
303 802 FC70 70 F Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -
303 802 FC95 95 F Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -
303 802 95 95 Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -
303 802 FC86 86,5 F Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -
303 802 FC125 125 F Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -
303 802 FC120 120 F Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -
304 202 006 bolts Ri80 - Ri100 305 802 001 305 803 001 a
304 839 839 120 F Ri80 - Ri100 305 802 001 305 803 001 a
302 381 381 95 F Ri80 - Ri120 302 131 131 302 246 246 a
304 839 001 95 F / 120 Ri80 - Ri100 305 802 001 305 803 001 a
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Catenary Connectors
Please consult for other sections
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Compression Tap Connectors (C-Clamps) for Sections
up to 120 mm
2
The compression dead-end clamps are used to connect Cu or Bz cables with the same
or different cross sections carrying full current. They are installed hydraulically with size
III compression tools.
Material:
E-Cu, uncoated surface
No. Cable cross section 1 Cable cross section 2 appropriate die for
compressing
appropriate die for
removing
Type
(mm
2
) (mm
2
)
303 120 95 F 120 95 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1
303 120 120 120 120 F 302 131 131 302 246 246 c
303 028 028 120 F 70 F / 95 302 131 131 302 246 246 i
302 827 827 150 50 305 730 001 305 729 001 -
304 614 278 50 50 305 730 001 305 729 001 -
302 776 354 50 35 F / 50 302 131 131 302 246 246 d
302 777 777 50 120 F 302 131 131 302 246 246 g
302 776 355 50 95 F / 120 302 131 131 302 246 246 c
302 776 776 50 70 F / 95 302 131 131 302 246 246 e
303 134 001 50 120 F / 150 305 730 001 305 729 001 -
304 993 135 50 120 F 305 730 001 305 729 001 -
303 404 404 50 / 70 F Staku 50 / 40 305 730 001 305 729 001 -
304 594 840 50 / 70 Staku 25 F / 35 305 730 001 305 729 001 -
302 776 909 70 70 F / 95 302 131 131 302 246 246 f
304 800 003 70 95 F / 120 302 131 131 302 246 246 l
304 800 004 70 70 302 131 131 302 246 246 m
304 800 800 70 35 F / 50 302 131 131 302 246 246 k
304 800 910 70 F / 95 95 F / 120 302 131 131 302 246 246 h
304 800 438 70 F / 95 70 F / 95 302 131 131 302 246 246 b
303 95 95 F 95 95 F 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1
303 95 125 F 95 125 F 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1
303 398 397 95 95 610 720 720 + 622 221 001 621 244 001 + 621 267 001 -
303 405 405 95 / 92 95 / 92 305 730 001 305 729 001 -
304 800 906 95 F / 120 95 F / 120 302 131 131 302 246 246 a
304 993 139 Cut 70 / 50 95 F / 120 305 730 001 305 729 001 -
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Catenary Connectors
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Compression Tap Connectors (C-Clamps) for Sections
over 120 mm
2
The compression dead-end clamps are used to connect Cu or Bz cables with the same
or different cross sections carrying full current. They are installed hydraulically with size
III compression tools.
Material:
No. Cable cross section 1 Cable cross section 2 appropriate die for
compressing
appropriate die for
removing
Type
(mm
2
) (mm
2
)
303 150 125 F 150 125 F 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1
303 150 95 150 95 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1
303 150 150 150 150 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1
303 150 95 F 150 95 F 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1
303 150 150 F 150 150 F 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1
304 331 331 150 Staku 92 / Cu 95 305 730 001 305 729 001 -
303 185 120 F 185 120 Flex 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1
303 185 95 185 95 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1
303 185 125 F 185 125 Flex 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1
303 185 185 185 185 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1
303 185 150 185 150 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1
303 185 150 F 185 150 Flex 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1
303 185 240 F 185 240 Flex M. 303 240 Flex D. 303 240 Flex 2
303 185 95 F 185 95 Flex 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1
303 225 185 225 185 M. 303 240 Flex D. 303 240 Flex 2
303 225 225 225 225 M. 303 240 Flex D. 303 240 Flex 2
303 225 95 225 95 M. 303 240 Flex D. 303 240 Flex 2
303 240 185 240 185 M. 303 240 Flex D. 303 240 Flex 2
303 240 225 240 225 M. 303 240 Flex D. 303 240 Flex 2
303 240 95 240 95 M. 303 240 Flex D. 303 240 Flex 2
303 300 225 300 225 M. 303 240 Flex D. 303 240 Flex 2
303 300 185 300 185 M. 303 240 Flex D. 303 240 Flex 2
303 300 240 300 240 M. 303 240 Flex D. 303 240 Flex 2
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Aluminium C-Clamps
The aluminium compression clamps are used to connect aluminium cables with the same
or different cross section carrying full current.
Material:
A2
No. Cable cross section 1 Cable cross section 2
(mm
2
) (mm
2
)
EA.110.R 50 - 70 50 - 70
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Catenary Connectors
Clips
Clips are used to improve the electrical and mechanical connection between components
(e.g. between compression E-Clamps and contact wire or with hangers on the
messenger wire)
Material:
Bz
No. Conductor cross section
(mm
2
)
619 390 952 95
620 338 001 50 / 70
620 338 002 35
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Bimetallic Compression Clamp
This clamp is used to connect aluminium cables with copper cables.
Material:
Aluminium alloy
Bimetallic CUPAL plate
No. Copper cable
cross section
Aluminium cable
cross section
References
(mm
2
) (mm
2
)
PB-50.110 50 LA-110 AVE
PB-50.180 50 LA-180 AVE
PB-50.280 50 LA-280 AVE
PB-70.110 70 LA-110 AVE
PB-95F.180 95FLEX LA-180
PB-95F.280 95FLEX LA-280
Catenary Connectors
Bimetallic connection aluminium cable /
copper cable
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Conductive Hangers Produced by Cold Forging
Hangers are used for the full current carrying suspension / connection between the
contact wire and the messenger wire.
Material:
CuNi2Si or A2
Screws in A2
No. Description Messenger wire
cross section
Contact wire
cross section
Hanger cable
cross section
Tightening
Torque
References
(mm
2
) (mm
2
) (mm
2
) (Nm)
625 012 CONJ 120 Messenger wire clamp 120 - 10 - 25 * 25 ADIF: 64.313.100
AVE
625 012 CONJ 95 Messenger wire clamp 95 - 10 - 25 * 25 AVE
CHINA
CHINA
TURKEY, CHINA
625 012 CONJ Contact wire clamp - 80 - 150 10 - 25 * 30 ADIF: 64.313.100
AVE, CHINA
625 012 CON 50CU ALE Messenger and contact
wire clamp
50 80 - 150 10 - 25 * - DB: Ebs 07.42.12-4
Catenary Connectors
Conductive Hanger
* Splices, thimbles according to hanger cable section
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No. Messenger
wire cross
section
Contact wire
cross section
Hanger cable
cross section
Tightening
Torque
References
(mm
2
) (mm
2
) (Nm)
305 859 120 95 - 120 Ri107 - Ri150 10 - 25* 30
305 859 002 150 - 185 Ri107 - Ri150 10 - 25* 30 ADIF: 64.392.011
305 859 002 70 70 Ri107 - Ri150 10 - 25* 30 NETWORK RAIL
305 859 35 35 - 10 - 25* 30 ADIF: 64.392.013
305 859 300 300 - 10 - 25* 30 ADIF: 64.392.012
305 859 POL 120 - 150 Ri107 - Ri150 10 - 25* 30
Catenary Connectors
Conductive Hangers Produced by Hot Forging
Hangers are used for the full current carrying suspension / connection from/to the contact
wire on the messenger wire.
Material:
CuNi2Si
Thimble, Splices in Cu
Screws in A2
* Splices, thimbles according to hanger cable section
Conductive Hanger
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Conductive Hanger Produced by Cold Forging Process
Hangers are used to suspend / connect the contact wire from / to the messenger wire.
Material:
CuNiSi
No. Description Contact wire Messenger wire
cross section
Hanger cable
cross section
(mm
2
) (mm
2
)
G-VT.1 Hanger clamps for messenger wire 95 Cu/Bz 25
G-VT.2 Hanger clamps for messenger wire 35 Cu/Bz 25
625 016 VUP Suspension clamps for messenger wire Ri107 - Ri150 25 - 95 Cu/Bz 25
625 015 VUP Hanger clamps for messenger wire 150 - 184 Cu/Bz 25
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Suspension Clamps for Contact Wire and Messenger Wire
Full current carrying, easy to ft suspension hanger. They are installed with the
mechanical crimping plier PRIMAT O2, O6T or hydraulic compression tool size III.
Material:
Cu alloy, uncoated, A2 screw
No. Contact wire Messenger wire
cross section
Hanger cable
cross section
Clamp length Die
(mm
2
) (mm
2
) (mm)
302 823 003 Ri80 - Ri120 50 Bz 10f 56 10
302 825 825 Ri80 - Ri120 50 Bz 25 63 13
303 848 002 Ri80 - Ri120 70 - 95 Bz 16 68 13
Catenary Connectors
Suspension Clamps for Messenger Wire
The suspension clamp is used to make hangers for 35, 70 und 120 mm
2
messenger wire.
Material:
Cu
A2 screws and nuts
No. Messenger wire cross section
(mm
2
)
625 310 003 35
625 310 004 70
625 310 005 120
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Hanger with Suspension Rod
Easy to ft hanger clamp for insulated suspended sliding bow-shaped hanger.
Material:
CuNi2Si
No. Contact wire Rod diameter
(mm)
EPEN 108 Ri80 - Ri150 5
Suspension Support
Material:
Polyoxymethylen (POM)
No. Description
01.1044 Suspension Support
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High Mechanical Working Load Clamps
This clamp is used for high mechanical load applications providing a full current
connection as:
Messenger wire anchor cable (Z-cable)
Fixed point
Stitch wire
Material:
CuNi2Si
Screws in A2
No. ID-code Main cable cross section Derived cable cross section Tightening
Torque
Weight References
(mm
2
) (mm
2
) (Nm) (kg)
332 321 003 KP 25/70 25 / 70 25 / 70 20 0.362 DB: Ebs 07.42.42 Bl.1
332 321 005 KP 35/120 25 / 95 50 / 95 20 0.362 NETWORK RAIL
AVE
- KP 35/120# 70 / 120 70 / 120 20 0.362 AVE
Catenary Connectors
Fixed point clamp Stitch wire clamp Messenger wire anchor clamp
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Parallel Groove Clamps
These clamps are used for fxed point and to connect two cables.
(mm
2
) (mm
2
)
322 213 213 AL-95 AL-253
322 235 235 153 - 184 48 - 72
Catenary Connectors
Connection and Dead End Binding Terminals
These clamps are used to connect the anchor cable (Z-cable) with the messenger wire.
Material:
CuNi2Si
A2 screws and nuts
A2 washers
NBR O-ring
(mm
2
) (mm
2
)
KP 2x50 50 50
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Messenger Wire Z-Cable Anchor Clamp
This clamp is used to anchor de messenger wire with the Z-cable.
ID-code Anchoring cable cross section
(mm
2
)
GPF2 70/150 70 - 150
Stitch Wire Clamp
This clamp is used to connect the messenger wire with the stitch wire
ID-code. Messenger wire cross section Stitch wire clamp
(mm
2
) (mm
2
)
23-5530 VKP 120 - 150 25 - 35
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Four Wire Connector
The clamp is used as a parallel or cross clamp.
No. Cable cross section 1 Cable cross section 2 Angle between axes
(mm
2
) (mm
2
)
XC 614001 50 - 70 50 - 70 90
Catenary Connectors
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Connection Clamp
This clamp is used to connect two copper cables.
Material:
Brass
A2 screws and nuts
(mm
2
) (mm
2
)
HLT 10-22 V 35 - 300 35 - 300
Connecting Clamps for Cu Cables
These clamps are used to connect two copper cables.
Material:
Cu alloy
(mm
2
) (mm
2
)
EPC 15.40 V1 150 - 400 150 - 400
EPC 35.15 35 - 150 35 - 150
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Bolt Electrical Connection Clamps
This clamp is used to provide a full current connection between:
Messenger wire and feeding cable
Contact wire and feeding cable
Material:
Brass
Screws in A2
No. Messenger wire
cross section
Feeder cable cross
section
Contact wire cross
section
Tightening Torque Weight References
(mm
2
) (mm
2
) (mm
2
) (Nm) (kg)
HC 107 VM * - 95 - 300 Ri 80 - 150 65 0.5 NETWORK RAIL
ADIF
HC 107 VM * 95 - 300 95 - 300 - 65 0.5 NETWORK RAIL
ADIF
Catenary Connectors
* Codes according to section
CW and MW connections in jumper
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Contact Wire Z-Cable Anchor Clamps
This clamp is used to anchor the contact wire to the Z-cable.
Material:
CuNi2Si
Screws in A2
No. ID-code Contact wire
cross section
Anchoring cable
cross section
Number of bolts Tightening
Torque
Weight References
(mm
2
) (Nm) (kg)
325 102 001 GPF 70/150 Ri 80 - 150 70 - 150 2 65 0.44 NETWORK RAIL
AVE
- GPF 70/150M Ri 80 - 150 70 - 150 1 65 0.22 -
Catenary Connectors
Z-cable anchorage
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Catenary Connectors
Contact Wire Separator Produced by Hot Forging
The contact wire separator is used to separate two contact wires.
Material:
CuNi2Si, A2
No. Width Contact wire section
(mm)
G-1T2 80 Ri 80-150
Mid-Point Anchor Clamp for Contact Wire
The anchor clamp is used as a fxed point clamp to connect the Z-cable to the contact
wire.
Material:
CuNi2Si
A2
No. Cable cross section Contact wire section
(mm
2
)
75.05.02 A 70 Ri 85-150
Contact Wire Separator Produced by Cold Forging
The contact wire separator is used to separate two contact wires.
Material:
CuNi2Si
No. Width Contact wire section
(mm)
GS.35 35 Ri 80-150
GS.40 40 Ri 80-150
GS.50 50 Ri 80-150
GS.170 170 Ri 80-150
GS.200 200 Ri 80-150
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Steady Arm Clamps
This clamp is used to mount the contact wiire with the steady arm with bolts.
Option: hexagonal bolts.
Material:
CuNi2Si
A2 screws
cross section
Pivot outside
diameter
Pivot inside
diameter
Tightening
Torque
Weight References
(mm) (mm) (Nm) (kg)
304 741 001 G-1T Ri80 - Ri150 24.5 16 38 0.198 ADIF: 74.024.400
SBB, CHINA
304 742 001 G-1TA Ri80 - Ri150 16 10.5 38 0.175 AVE
Catenary Connectors
G-1T on high speed Pivot for G-1T Pivot for G-1TA
Hexagonal bolts version available, please consult.
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Contact Wire Splice, Screw-In
The screwed on overhead traction wire splice is used to connect grooved overhead
traction wires with full tension.
Material:
High strength copper alloy CuNiSi clamping jaws
A2 screws
Uncoated surface
cross section
Number of
screws
Screws Tightening Torque Weight References
(mm
2
) (Nm) (kg)
302 537 537 - Ri80 - Ri120 6 M10 44 0.5 ADIF: 64.311.150
- 302 537 537 IT 80 / 120 6 M10 44 0.9 RFI 774/215
Catenary Connectors
Contact Wire Splice, Riveted
The riveted overhead traction wire splice is used to connect grooved overhead traction
wire with full tension.
It is ftted hydraulically with size III compression units.
Material:
High strength copper alloy clamping jaws
CuNiSi
Copper rivet
Uncoated surface
cross section
appropriate insert
for compressing
appropriate insert
for removing
Number of
rivets
Weight References
(mm
2
) (kg)
302 391 391 - Ri65 / 80 / 100 / 120 302 346 346 (DB 4 N) 302 345 345 (DB 4 L) 4 0.37 DB 07.42.23
- 302 910 910 65 / 120 - - 6 - -
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Feed Terminals for Conductor Cables
Material:
Al alloy
(mm
2
) (mm
2
)
HGT2 630 200 V 630 200
HGT2 630 250 V 630 250
HGT2 630 350 V 630 350
HGT2 630 400 V 630 400
HGT2 630 480 V 630 480
HGT2 645 100 V 564 - 645 100
HGT2 645 152 V 564 - 645 152
HGT2 645 V 564 - 645 564 - 645
HGT2 800 645 V 800 564 - 645
PTA 25.56 25 - 56 25 - 56
PTA 35.200 35 - 200 35 - 200
PTA 35.300 35 - 300 35 - 300
PTA 50.150 50 - 150 50 - 150
Feed Terminals for Fitting to Conductor Rails
For connecting feed lines to conductor rails.
Material:
Al alloy
No. Conductor cross section Screw length
(mm
2
) (mm)
SAT 32 V1 630 60
SAT 32 V2 630 70
SAT 32 V3 630 100
SAT 32 V4 630 130
Catenary Connectors
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Wedge-Shaped End Terminals
Wedge-shaped end terminals are used for the tension-proof tensioning of copper and
copper alloy contact wires and conductor cables (except for copper magnesium alloys,
e.g. RIM contact wires) or steel cables.
Material:
Cast aluminium
Including:
For contact wire and conductor cables:
Wedges, Material Bz
cable bags, Material Al/Cu
For steel cables:
Wedges, Material Al
No. Cable diameter Hole
(mm) (mm)
GA-10.12 12 20
GA-10.8 8 - 12 20
Catenary Connectors
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Wedge Clamp for Contact Wire
This Wedge end clamps is used for the tension-proof tensioning of contact wires.
Material:
CuNi2Si, A2
No. Bolt diameter Contact wire section
(mm) (mm
2
)
75.05.03 A 16 80 - 150
Duo Wedge Terminal Clamp
These clamps are used to strain all types of feeders and line feeders in all overhead line
constructions.
Material:
Clamp bodies, clamping jaws, cover AlMgSi1
screws, nuts electroplated steel
split pin E-Cu
Other types of duo wedge terminal clamps are available on request.
No. Nominal force Conductor range Cable cross section
(kN) (mm) (mm
2
)
439 171 004 100 20,1 - 22,5 240 Al
439 171 006 40 20,1 - 22,5 LA-280
437 582 001 50 16,0 - 18,0 LA-180
437 582 002 50 14,0 - 15,9 LA-110 / LA-145
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Parafl End Terminal
The parafl end terminals are used to be mounted on parafl cables.

Material:
Aluminium or stainless steel
Pins in A2
No. Parafl diameter Application References
(mm)
ANPA-07A 7 Headspan suspensions Oran Tramway
ANPA-11A 11 Cantilever+ Headspan Oran Tramway
ANPA-13A 13 Cantilever+ Headspan Oran Tramway
Catenary Connectors
Cantilever Parafl Terminal
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Support Clamp
This clamp is used to suspend all types of feeders and line feeders in their supported
position in all overhead line constructions.
Material:
Recess, compression piece AlMgSi1
A2 hexagonal screws
No. Type Cable cross section
(mm
2
)
438 591 001 c 240 Al
185/30 Al/St
438 618 002 a 240 Al
185/30 Al/St
438 618 006 c 240 Al
185/30 Al/St
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Parafl Clamp
These clamps are used to be mounted on parafl cables.
Material:
Main bodies in polyamide with 30% glass fber reinforced)
Bolt, screws in A2
No. Parafl diameter References
(mm)
CPS-11 11 Oran Tramway
CPS-13 13 Oran Tramway
Catenary Connectors
Delta suspension in headspan Delta suspension in headspan
Ball-and-Socket Union Joint
This union joint is used to connect mechanically two parts lie parafl clamps and
delta supports.
Material:
A2
No. References
CL16 Oran Tramway
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Delta Suspensions
The delta suspensions are used to maintain the contact wire in tramways.
Material:
Parafl cable
Thimble in Cu
CW clamps in A2 or Cu
No. Length Parafl diameter References
(mm) (mm)
SD-1500 1500 7 Oran Tramway
SD-3000 3000 7 Oran Tramway
SD-1500P 1500 7 Oran Tramway
SD-3000P 3000 7 Oran Tramway
Catenary Connectors
Simple delta suspension
Please consult for other lengths / parafl diameters
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Cone Coupling for Induction Joint
This cone coupling is used to provide electrical connection between the rail and an
aluminium cable or a copper cable.
Advantages of PFISTERER solution:
Suitable for copper cables or bimetallic bolts
Easy to mount
No special tools required to mount the cone coupling on rail
Material:
Brass
Mounting description:
Cone coupling ( 2 & 3 ) mounted into the rail 1 . Bimetallic bolt
4 or a copper cable mounted with a hammer. Compression of
bimetallic bolt 4 and the lug 6 on an aluminium cable.
No. Drilling Diameter Bolt Diameter Cu cable section
(mm) (mm) (mm
2
)
V 15B 22.5 12 95
V 14B 19 12 95
Catenary Connectors
Bimetallic connection Copper cable connection
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Catenary Connectors
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Earthing Clamp to Main Electrode
Material:
Copper alloy
Bronze
Bolts inox
No. Sections Conductor diameter
(mm
2
) (mm)
TCT5.120X2.18 95 - 185 14
Connecting Clamp of Horizontal or Vertical Cable to Electrode or
Tube
Material:
Bronze
Bolts inox
No. Electrode diameter Cable cross section
(mm) (mm
2
)
GPX.2014 16 - 20 35 - 120 1
GPP.2014 16 - 20 35 - 120 2
1
2
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Compression Joints, Cu, Tension-Proof, for Copper Cable
The crimp connections are used to form a full-tension connection between DIN 48201 Cu
cables and hold the cable with at least 85% of the breaking load specifed in VDE 0210.
Fitting up to 95 mm
2
is installed with the PRIMAT O6T manual crimping plier. Above that
it is installed with hydraulically size III compression tools.
Material:
DB drawing no.: Ebs 20.01.17
No. Conductor
cross section, max
Conductor
cross section
Tool code no. Number of compressions,
mech.
Number of compressions,
hydraulic
(mm
2
) (mm
2
)
300 950 950 50 50 14 6-6 -
300 951 001 70 70 16 6-6 -
300 953 953 120 120 22 8-8 4-4
300 954 954 150 150 25 12-12 5-5
300 955 955 - 182 / 185 30H KP.MC - 5-5
300 956 956 - 210 / 228 / 240 34H KP.MC - 6-6
300 957 957 - 299 / 300 38H KP.MC - 7-7
305 513 002 95 95 20 - 4-4
305 573 002 25 25 10 4-4 -
Catenary Connectors
Tension-Proof Compression Joints for Grooved Contact Wires
and Copper Cables
The crimp connections are used to form a full-tension connection between DIN 48201 Cu
cables and hold the cable with at least 85 % of the breaking load specifed in VDE 0210.
Fitting up to 95 mm2 is installed with the PRIMAT 06T manual crimping plier. Above that
it is installed hydraulically with size III compression tools.
Material:
No. Conductor cross
section
Contact wire Tool code no. Number of compressions,
mechanical
Number of compressions,
hydraulic
(mm
2
)
300 952 952 95 Ri100 19H KP.MC 8-8 8-8
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Compression Joints, Cu
for non-tension connections.
For DIN 48201 compliant circular stranded copper cables and circular stranded/sectors-
haped stranded copper conductors in compliance with DIN VDE 0295.
Dimensions according to DIN 46267 Part 1.
No. Conductor cross section Conductor diameter Tool code no. Number of compressions,
mech. / hydr.
(mm
2
) (mm)
300 891 891 6 2,7 - 3,3 5 2-2/-
300 892 892 10 3,5 - 4,2 6 2-2/-
300 893 893 16 4,5 - 5,3 8 2-2/1-1
300 894 894 25 5,6 - 6,6 10 2-2/1-1
300 895 895 35 6,6 - 7,9 12 2-2/1-1
300 896 896 50 7,7 - 9,1 14 3-3/1-1
300 897 897 70 9,3 - 11 16 3-3/1-1
300 898 898 95 11,0 - 12,9 18 4-4/2-2
300 899 899 120 12,5 - 14,5 20 4-4/2-2
300 900 900 150 13,9 - 16,2 22 4-4/2-2
Compression Joints, Cu
with through hole for non-tension connections of medium-voltage cables.
The compression joints are suitable for paper and plastic-insulated cables. They have
double markings and can be either round compressed or hexagonally compressed,
depending on the cable type and voltage level.
No. Surface Conductor
cross section
Conductor
diameter, max
Tool code no. Tool code no.
round
Tool code no.
hexagonal
Number of
compressions,
hexagonal
mech.
Number of
compressions,
hexagonal
hydraulic
(mm
2
) (mm)
305 303 001 uncoated 50 9 14 / 12HR 12 HR 14 3-3 1-1
305 305 001 uncoated 95 12,5 18 / 16HR 16 HR 18 4-4 2-2
305 307 001 uncoated 150 15,8 22 / 21HR 21 HR 22 4-4 2-2
Catenary Connectors
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Tension-Proof Compression Joints for Grooved Contact Wires
and Bronze Cables
The crimp connections are used to form a full-tension connection between grooved
overhead traction wires and bronze cables Bz I II. They are installed hydraulically with
size III compression tools.
Material:
High strength copper alloy CuNiSi
Uncoated surface
No. Contact wire Conductor cross
section
Die Number of compressions,
hydraulic
(mm
2
)
304 584 584 Ri100 50 Bz I-II 17 3-3
304 585 585 Ri80 50 Bz I-II 17 3-3
Tension-Proof Compression Joints for Bronze Cables and
Staku Cables
The crimp connections are used to form a full-tension connection between bronze
cables Bz I-II and Staku cables Staku I-III to comply with the strength specifed in VDE
0115. Absolute fatigue life is achieved by an appropriate design of the inside of the
sleeve. They are ftted hydraulically with size III compression tools.
No. Conductor cross section Cable cross section 2 Die Number of compressions,
hydraulic
(mm
2
) (mm
2
)
300 293 293 25 Bz I-II, Staku I-III 25 Bz I-II, Staku I-III 13 3-3
300 297 297 95 Bz I-II 95 Bz I-II 21 4-4
303 801 801 120 Bz I-II 120 Bz I-II 23 4-4
304 887 887 50 Bz I-II 50 Bz I-II 17 3-3
Compression Joints for Bronze Cables and Male Threads
No. Conductor
cross section
Terminal bolt Die Number of compressions,
hydraulic
Length
(mm
2
) (mm)
623 284 001 50 Bz I-II M20 17 3 84
623 393 001 95 Bz I-II, Ri100 M20 21 4 100
Catenary Connectors
Material:
Brace (CuNi2Si F64)
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Compression Joints, St, Non-Tension
The crimp connections are used to form a non-tension connection between solid steel
wires and steel cables.
Material:
St A2
No. Conductor
cross section
Wire
diameter
Cable cross
section 2
Die Number of
compressions,
hydraulic
(mm
2
) (mm) (mm
2
)
303 427 427 95 F St - 95 F St 19 2-2
304 222 001 - 10 - 16 2-2
Compression Joints, Al
For strong connections in aluminium cables conforming to DIN 48201, Part 5.
Material:
Al
Dimensions in according with DIN 48085, Part 2.
Al pressure connectors are supplied flled with additive and sealed in flm.
No. Surface Conductor
cross section,
max
Conductor
diameter, max
Tool code no. Number of
compressions,
mech. / hydr.
Number of
compressions,
hydraulic wide
Number of
compressions,
hydraulic narrow
(mm
2
) (mm)
301 036 036 uncoated 120 14,0 25 - 2-2 6-6
301 039 039 uncoated 240 20,3 34 - / 7-7 3-3 7-7
Catenary Connectors
Compression Joints, Al/St, Tension-Proof
DIN 48085 compression joints are used to form a full-tension connection of Al/St cables
as per DIN 48204.
They are installed hydraulically with size III compression tools.
Material:
C15K steel sleeve
Zinc-plated surface
Al sleeve AlMgSi
Uncoated surface
No. Conductor
cross section
Number of compressions
hydraulic Al
Tool no. Al Number of compressions
hydraulic St
Tool no. St
(mm
2
)
305 231 004 LA 56 9-9 16 6-6 7
305 509 016 LA 110 9-9 25 6-6 13
305 509 018 LA 180 6-6 28 4-4 15
305 522 025 LA 280 7-7 34 4-4 15
305 525 004 LA 380 8-8 42H.KP.MA 2-2 17H.KP.MC
305 231 011 185/30 6-6 30 4-4 15
305 231 015 240/40 7-7 34 4-4 15
305 231 017 300/50 8-8 38 4-4 17
305 232 001 44/32 5-5 25 4-4 15
305 232 004 105/75 5-5 34 4-4 21
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Compression Cable Lug, Al
The Al compression cable lugs are used to connect Cu NYY cables.
Material:
Al
Uncoated surface
No. Conductor cross section Die Number of compressions,
hydraulic
(mm
2
)
305 738 001 50 22b 1
305 738 002 70 22b 1
Compression Cable Lug Connector, Cu
The Cu compression cable lugs are used to connect Cu NYY cables and steel cables.
Material:
Cu
Tin-plated surface
No. Conductor cross section Die Number of compressions,
hydraulic
(mm
2
)
305 075 002 50, Cu 19 2
305 075 003 70, Cu 19 2
305 075 075 95 F, Steel cable 19 2
Catenary Connectors
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Compression Cable Lug, Cu, Uncoated
DIN 46235 for DIN 48201 compliant circular stranded copper cables and DIN VDE 0295
compliant circular stranded/sector-shaped stranded copper conductors.
No. Terminal bolt diameter Conductor cross section, max Conductor diameter Tool code no.
(mm) (mm
2
) (mm)
300 001 001 6 10 3,5 - 4,2 6
300 002 002 6 16 4,5 - 5,3 8
300 002 003 8 16 4,5 - 5,3 8
300 004 004 10 16 4,5 - 5,3 8
300 004 005 12 16 4,5 - 5,3 8
300 006 006 6 25 5,6 - 6,6 10
300 006 007 8 25 5,6 - 6,6 10
300 008 008 10 25 5,6 - 6,6 10
300 008 009 12 25 5,6 - 6,6 10
300 010 010 8 35 6,6 - 7,9 12
300 010 011 10 35 6,6 - 7,9 12
300 012 012 12 35 6,6 - 7,9 12
300 013 013 8 50 7,7 - 9,1 14
300 013 014 10 50 7,7 - 9,1 14
300 013 015 12 50 7,7 - 9,1 14
300 016 016 16 50 7,7 - 9,1 14
300 017 017 10 70 9,3 - 11,0 16
300 017 018 12 70 9,3 - 11,0 16
300 019 019 16 70 11 - 9,3 16
300 021 021 10 95 11 - 12,9 18
300 021 022 12 95 11 - 12,9 18
300 023 023 16 95 11 - 12,9 18
300 023 024 20 95 11 - 12,9 18
300 025 025 12 120 12,5 - 14,5 20
300 025 026 16 120 12,5 - 14,5 20
300 025 359 10 120 12,5 - 14,5 32
300 027 027 20 120 12,5 - 14,5 20
300 028 028 12 150 13,9 - 16,2 22
300 028 029 16 150 13,9 - 16,2 22
300 028 592 10 150 13,9 - 16,2 22
300 030 030 20 150 13,9 - 16,2 22
300 031 031 12 185 15,5 - 18,0 25
300 031 032 16 185 15,5 - 18,0 25
300 031 033 20 185 15,5 - 18,0 25
300 031 593 10 185 15,5 - 18,0 25
300 034 034 12 240 17,8 - 20,6 28
300 034 035 16 240 17,8 - 20,6 28
300 034 036 20 240 17,8 - 20,6 28
Catenary Connectors
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Compression Cable Lug, Cu, Tinned
DIN 46235 for DIN 48201 compliant circular stranded copper cables and DIN VDE 0295
compliant circular stranded/sector-shaped stranded copper conductors.
No. Terminal bolt diameter Conductor cross section, max Conductor diameter Tool code no.
(mm) (mm
2
) (mm)
300 008 289 10 25 5,6 - 6,6 10
300 008 297 12 25 5,6 - 6,6 10
300 013 261 10 50 7,7 - 9,1 14
300 013 262 12 50 7,7 - 9,1 14
300 016 263 16 50 7,7 - 9,1 14
300 017 265 12 70 9,3 - 11,0 16
300 019 266 16 70 9,3 - 11,0 16
300 021 268 10 95 11 - 12,9 18
300 021 269 12 95 11 - 12,9 18
300 025 272 12 120 12,5 - 14,5 20
300 025 273 16 120 12,5 - 14,5 20
300 028 275 12 150 13,9 - 16,2 22
Flat Cable Connection Terminal
Material:
Al alloy
No. Conductor cross section Number of holes Connection width
(mm
2
)
178 SCP 000 2 x 150 - 225 1 x 70
178 SCP 001 2 x 120 - 185 4 x 70
178 SCP 099 2 x 240 - 300 1 x 78
178 SCP 100 2 x 185 - 300 4 x 76
178 SCP 400 2 x 400 4 x 80
178 SCP 500 2 x 500 4 x 80
SPTC 2x70-153R 2 x 70 - 150 1 x 70
SPTC 2x70-153R1 2 x 70 - 150 4 x 76
SPTC 4x70-153R 4 x 70 -150 1 x 70
SPTC 4x70-153R1 4 x 70 - 150 4 x 76
Catenary Connectors
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Screw-In Cable Lug for Aluminium Cable
Material:
Al alloy
(mm
2
)
178 SAP 099 2 x 185 - 300 1 x 70
178 SAP 100 2 x 185 - 300 4 x 76
HGT2 645 35 6x1V1 2 x 645 2 x 75
HGT2 645 35 6x2V1 2 x 645 x 2 4 x 75
Brass Screw Cable Lug
Material:
Brass
(mm
2
)
300 317 L 70 - 120 1 40
330 318 L 150 - 310 1 40
330 944 L 70 - 120 1 40
331 245 L 150 - 310 1 40
Catenary Connectors
Bi-Metal Bolted Cable Lug
Material:
Al/Cu
(mm
2
)
330 380 70 - 120 1 40
330 381 150 - 250 1 40
330 916 70 - 120 1 40
330 951 150 - 250 1 40
Notch Type Cable Lugs for Full Current Carrying DB Hanger
Material:
Cu
No. Die
625 307 001 DB 10K
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Aluminium Fittings for Railway Cantilever
PFISTERER provides the whole cantilever aluminium pipe system.
Material:
Aluminium alloy
No. Description For diameter tube
(mm)
ASM.SSP-01 Top support -
ASM.SIP-01 Bottom support -
ASM.UTA-55R Threaded end ftting 55
ASM.SUT-55 Eye support 55
ASM.SUT-70 Eye support 70
ASM.SUG-70 Eye clamp 70
ASM.STG-01 Ball-and-socket -
ASM.UTA-55 Clevis end ftting 55
ASM.SUS-55 MW support 55
ASM.SGD-55 Hook clip 55
ASM.SRB-55 Adjustable steady arm support 55
ABATC-XXXXT Steady arm straight -
GSLA 11-21 V V1 Suspension clamp -
Catenary Connectors
Please consult us for other cantilever confgurations
1
2
3
4
5
7
6
10
9
8
11
12
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9
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11
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Suspension Clamp for Earthing Cable
These clamps are used to hang the aluminium earthing cable.
Material:
Aluminium
No. Material Earthing cable section References
(mm
2
)
GSLA 11-21 C Aluminium LA110-LA230 AVE
GSLA 11-21 C V1 Aluminium LA110-LA380 AVE
ADIF: 64.319.100
Catenary Connectors
Aluminium suspension clamp
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Wedge Clamp
The wedge clamps have been developed to tension conductor wires on overhead
catenary systems.
Material:
High strength aluminium alloy
No. BR References Wire diameter Working load Conductor Wire
(mm) (kN)
406 594 594 A 9.0 - 10.7 90 Copper or Steel
406 594 595 B 10.8 - 12.5 90 Copper or Steel
406 594 597 C 14.4 - 16.1 90 Copper or Steel
406 598 602 D 16.2 - 18.2 90 Aluminium
406 598 604 E 20.5 - 22.5 90 Aluminium
406 594 003 F 18.3 - 20.4 160 Copper or Steel
406 598 598 AS 9.0 - 10.7 90 Aluminium
406 598 599 AL 10.8 - 12.5 90 Copper or Steel
Wedge Clamp Body
No. For wire diameter up to
(mm)
438 158 001 9.0 - 24.5
438 158 002 24.5 - 32
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Aluminium Fittings for Tramway Cantilever
PFISTERER provides a full range of fttings for tramway cantilever.
Material:
Aluminium alloy
No. Description Tube diameter References
(mm)
AO-55TRV Eye clamp 55 Oran Tramway
SGM-C323 Cantilever Support - Oran Tramway
RG-01TRV Swivel with clevis - Oran Tramway
SA-55TRV Steady arm support 55 Oran Tramway
SBU-03-55 Support for 3 tubes 55 Oran Tramway
Catenary Connectors
Steady arm support SA55TRV Eye clamp AO55TRV Swivel with clevis RG01TRV
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Delta Support for Tramway
PFISTERER provides delta suspensions support for tramways.
Material:
Main body in aluminium alloy
Plasticifed aluminium alloy
Wheel in Polyamide or Nylon
No. Description Tube Diameter References
(mm)
BS-01TRV Delta support for
cantilever
55 Oran Tramway
BS-02TRV Delta support for
cantilever with wheel
55 Oran Tramway
PS-01TRV Delta & CW support for
cantilever & head span
- Oran Tramway
Delta suspension support CW support in overlap
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Contact Wire Support
PFISTERER provides a full range of contact wire support for cantilever and head span in
tramway.
Material:
Main body in Aluminium alloy or PVC
Polyamide
Stainless steel
No. Description Application References
PS-11.500T CW support for 11 mm parafl Head span straight Oran Tramway
PS-13.500T CW support for 13 mm parafl Head span straight Oran Tramway
QC-09T CW support for 11 mm and
13 mm parafl
Head span smooth curved Oran Tramway
SCA-55HC Insulated Steady arm support
for 55 mm tubes
Overlap Oran Tramway
Catenary Connectors
CW support on parafl CW on parafl in smooth curved CW support on tube
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Connecting Clamp from Horn Gap Discharger to Earthing
Electrode
Material:
Aluminium
No. Main cable Main cable
diameter
Branch cable Branch cable
diameter
(mm) (mm)
330 869 869 Stainless steel 9 L-110 LA 110 14
Catenary Connectors
Connecting Clamp from Horn Gap Discharger to Messenger Wire
Material:
Aluminium and stamped copper plate
No. Main cable Main cable
diameter
Branch cable Branch cable
cross section
(mm) (mm
2
)
330 869 869 Stainless steel 9 Cu 95
Consult for other sections
Cross Terminal (Metallic Pole Fixing)
Material:
Aluminium alloy
No. Sections Conductor diameter
(mm)
SXHAT.149 LA 110 - L 110 14
Metallic Pole Fixing Clamp
Material:
Aluminium alloy
Bolts inox
No. Cable Conductor diameter
(mm)
GTLA.11.21 LA 110 - 280 14 - 21
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Railway Silicone Composite Insulators
Composite silicone insulators for high speed, railway and tramway lines with the
following advantages:
Light weight
Anti-vandalism
Self cleaned with rain
Suitable for polluted areas
Easy to store and handle
Manufactured according to IEC standards
Material:
Steel or aluminum end fttings
Silicone insulators with fberglass rod core
No. Insulation Power frequency
withstand (wet)
Minimum
creepage
distance
Max. tensile
load (STL)
Specifed
mechanical
load (SML)
Specifed
cantilever
load (SCL)
Approx.
Weight
References
(kV) 1 min (kV) (mm) (kN) (kN) (kN) (kg)
AM-0750TRV 0.75 35 305 2.4 Oran tramway
144 034 092 1.5 22 94 N/A 30 8 0.5
144 034 025 3 65 406 N/A 54 N/A 5.5
144 034 064 3 38 305 N/A 25 N/A 2.2 ADIF
144 034 066 3 65 300 N/A 135 N/A 1.5 ADIF/Poland
144 034 037 15 60 570 N/A 135 N/A 2.2
144 034 038 15 70 610 N/A 3 N/A 10.1
144 034 001 25 115 1238 N/A 135 N/A 3.1 AVE
144 034 018 25 205 1476 N/A 54 N/A 5.7
144 034 003 25 95 1241 60 N/A 8 6 AVE
144 034 147 25 135 1200 135 N/A 10 4.7
144 034 259 25 175 1597 N/A 60 13.5 14.9 Eurotunnel
144 034 029 25 146 1200 N/A 70 N/A 1.6
144 034 015 50 380 2784 N/A 54 N/A 13.2
Insulators
High speed cantilever insulators High speed traction insulator Tramway insulator
Please ask for our complete railway insulators catalogue
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3 kV Section Insulators, Single Contact Wire
0.6 - 3 kV DC railway catenary section insulator for low speeds
With an insulating rod made of GRP/PTFE
Which can be replaced when worn
Copper skids
Stainless steel spark conductors
For single railway catenary with a height adjustment device
No. Contact wire Insulating length Total length Distance between
arcing horns
Total Width Weight
(mm
2
) (mm) (mm) (mm) (mm) (kg)
305 422 DDH SD2 107 955 1820 60 180 15.0
305 422 DDH SD2 IT 107 955 1820 85 180 17.0
3 kV Section Insulators, Double Contact Wire
0.6 - 3 kV DC railway catenary section insulator for low speeds
with an insulating rod made of GRP/PTFE
which can be replaced when worn
copper skids
Stainless steel spark conductors
for single railway catenary with a height adjustment device
No. Contact wire Insulating length Total length Distance between
arcing horns
Total Width Weight
(mm
2
) (mm) (mm) (mm) (mm) (kg)
305 422 DDH DD2 107 955 1820 60 220 20.0
305 422 DDH DD2 IT 107 955 1820 85 220 22.0
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TENSOREX TR 450
TENSOREX is a patented automatic tensioning system that uses spring power to exert
a constant tension on contact wire and/or bearer cable. Thus the expansion caused by
changes in temperature when switching from day to night as well as seasonal changes is
compensated and the mechanical load in the railway catenary is kept at a constant level.
No. ID-code Tensile force Regulating length Weight
(kN) (mm) (kg)
305 442 001 000 700 238 6 450 96,0
305 442 002 000 700 301 7,5 450 100,0
305 442 003 000 700 061 10 450 106,0
- 000 700 095-S 11,3 450 118,0
305 442 004 000 700 095 11,3 450 118,0
305 442 005 000 700 115 12 450 110,0
305 442 006 000 700 205 12,8 450 117,0
305 442 007 000 700 194 13 450 116,0
305 442 008 000 700 302 13,8 450 115,0
305 442 009 000 700 192 14,3 450 120,0
305 442 010 000 700 303 15 450 128,0
- 000 700 305-S 18,6 450 161,0
305 442 011 000 700 178 18,8 450 158,0
305 442 012 000 700 304 20 450 149,0
305 442 013 000 700 193 21 450 150,0
305 442 014 000 700 305 22,5 450 155,0
TENSOREX Spring Charged Tensioning System
Modern railways place new demands on tensioning systems: High-speed lines with
numerous tunnels require tensioning devices that easily integrate in the tunnel geometry.
To an ever increasing extent, urban transport systems are being designed with a focus
on aesthetic aspects and require tensioning devices that blend inconspicuously into the
overall scheme. TENSOREX, the spring-operated tensioning system offers solutions for
both applications.
Further advantages:
Use of spring tensioning devices for constant tension in contact
wires and/or bearer cables
Suitable for temperature ranges and many span lengths
Minimum storage and maintenance costs
Constant tension over entire length of lines
Highly accurate
Suitable for all types of catenary poles
Easy to install - reduced manpower
Moving parts inaccessible - no protective cage required
Optional equipment: Telemonitoring system on request
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TENSOREX TR 750
TENSOREX is a patented automatic tensioning system that uses spring power to exert
a constant tension on contact wire and/or bearer cable. Thus the expansion caused by
changes in temperature when switching from day to night as well as seasonal changes is
compensated and the mechanical load in the railway catenary is kept at a constant level.
No. ID-code Tensile force Regulating length Weight
(kN) (mm) (kg)
305 443 002 000 700 173 5 750 150,0
305 443 003 000 700 301 7,5 750 160,0
305 443 004 000 700 088 10 750 190,0
305 443 005 000 700 117 12 750 200,0
305 443 006 000 700 352 13,8 750 203,0
305 443 007 000 700 356 14,3 750 200,0
305 443 008 000 700 353 15 750 206,0
305 443 009 000 700 176 15,8 750 220,0
305 443 010 000 700 033 18,8 750 247,0
305 443 001 000 700 354 20 750 247,0
305 443 011 000 700 355 22,5 750 262,0
305 443 012 000 700 355-S 22,5 750 262,0
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TENSOREX Phantom PH 800
Tensorex-Phantom specially for railway catenarys for trams and buses is a patented
automatic tensioning system which takes up considerably less space. The tensioning
system is easily installed inside the circular mast. The vertical components are very well
protected by the mast.
No. Tensile force Regulating length Mast sub frame
included
Set up for street
lighting
Weight
(kN) (mm) (kg)
000 700 253 15 800 yes - 1079,0
000 700 253-1 15 800 yes yes 1110,0
000 700 253-2 15 800 yes yes 1085,0
000 700 253-3 15 800 yes - 1116,0
TENSOREX Phantom PH 1000
Tensorex-Phantom specially for railway catenarys for trams and buses is a patented
automatic tensioning system which takes up considerably less space. The tensioning
system is easily installed inside the circular mast. The vertical components are very well
protected by the mast.
No. Tensile force Regulating length Mast sub frame
included
Set up for street
lighting
Weight
(kN) (mm) (kg)
000 700 251 10 1000 - yes 435,0
000 700 252 7 1000 yes - 860,0
000 700 252-1 7 1000 yes yes 867,0
000 700 252-2 7 1000 yes - 891,0
000 700 252-3 7 1000 yes yes 897,0
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TENSOREX C+
TENSOREX C+ is a patented, automatic tensioning system that uses the force of a coil
spring to constantly tension the railway catenary and/or bearer cable. It therefore
effectively compensates the expansion caused by fuctuating daytime and nighttime
temperatures as well as the change in the seasons while keeping the tension at a
constant level.
Advantages:
Very compact, small size:
Easy and fast handling from stock to installation site
Fast installation
It could be lifted up to the poles head by a tackle. No needs of crane
Low visual impact
Device without weight:
Free space at ground level around the pole
Vandalism proof
No maintenance requested
Accuracy:
Low hysteresis effect over pull [P] value
Purely mechanics:
It does not need power supply or /and refll oil or gas
No infuence from the temperature variation
Safe and monitoring:
It is possible to provide a monitoring system that read pull, position and temperature
values remote them to the offce
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No. Description Compensating length Tensile force Weight References
(mm) (kgf) (kg)
000 700 674 TR C+ 250/1350 250 13.5 90 -
000 700 422 TR C+ 375/1200 spec. 375 12 90 -
000 700 486 TR C+ 400/1100 400 11 90 -
000 700 487 TR C+ 400/1125 400 11.25 90 RFI
000 700 420 TR C+ 450/750 450 7.5 90 RET / RFI
000 700 421 TR C+ 450/1000 450 10 90 -
000 700 441 TR C+ 450/1000 450 10 120 BVG / LVG
000 700 425 TR C+ 450/1200 450 12 120 ADIF
000 700 671 TR C+ 450/1320 450 13.2 120 -
000 700 772 TR C+ 450/1380 450 13.8 ADIF / RFI
000 700 426 TR C+ 450/1425 450 14.25 ADIF
000 700 423 TR C+ 450/1500 450 15 120 ADIF / RFI
000 700 459 TR C+ 450/1640 450 16.4 120 -
000 700 735 TR C+ 450/1800 450 18 ADIF
000 700 774 TR C+ 450/1875 450 18.75 ADIF / RFI
000 700 424 TR C+ 450/2000 450 20 150 ProRail / RFI
000 700 427 TR C+ 450/2100 450 21 150 ADIF
000 700 776 TR C+ 450/2250 450 22.5 RFI
000 700 738 TR C+ 450/2400 450 24 ADIF
000 700 739 TR C+450/2475 450 24.75 ADIF
000 700 490 TR C+ 500/2250 500 22.5 150 -
000 700 664 TR C+ 550/800 550 8 90 -
000 700 475 TR C+ 550/1200 550 12 120 -
000 700 457 TR C+ 550/2000 550 20 150 -
000 700 453 TR C+ 550/2750 550 27.5 180 -
000 700 497 TR C+ 600/600 600 6 90 -
000 700 782 TR C+ 600/2250 600 22.5 RFI
000 700 478 TR C+ 600/2400 600 24 180 -
000 700 488 TR C+ 600/2500 600 25 180 -
000 700 494 TR C+ 650/1100 650 11 120 -
000 700 680 TR C+ 650/1125 650 11.25 120 -
000 700 438 TR C+ 650/1640 650 16.4 150 -
000 700 449 TR C+ 650/2150 650 21.5 180 -
000 700 450 TR C+ 650/2200 650 22 180 NETWORK RAIL: 091/029007
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TENSOREX C+
No. Description Compensating length Tensile force Weight References
(mm) (kgf) (kg)
000 700 456 TR C+ 650/2250 650 22.5 180 -
000 700 740 TR C+ 700/1050 700 10.5 ADIF
000 700 751 TR C+ 700/1575 700 15.75 ADIF
000 700 452 TR C+ 700/2100 700 21 180 ADIF
000 700 435 TR C+ 750/450 750 4.5 -
000 700 498 TR C+ 750/600 750 6 120 -
000 700 476 TR C+ 750/750 750 7.5 120 RFI / BV / SNCF
000 700 496 TR C+ 750/800 750 8 120 -
000 700 479 TR C+ 750/850 750 8.5 120 -
000 700 484 TR C+ 750/900 750 9 120 -
000 700 441 TR C+ 750/1000 750 10 120 JBV / BV
000 700 437 TR C+ 750/1100 750 11 150 NETWORK RAIL: 091/029006
000 700 439 TR C+ 750/1200 750 12 150 ADIF / SVEZIA
000 700 455 TR C+ 750/1250 750 12.5 150 -
000 700 672 TR C+ 750/1320 750 13.2 150 -
000 700 454 TR C+ 750/1375 750 13.75 150 -
000 700 778 TR C+ 750/1380 750 13.8 ADIF / RFI
000 700 440 TR C+ 750/1425 750 14.25 150 -
000 700 744 TR C+ 750/1425 750 14.25 ADIF
000 700 442 TR C+ 750/1440 750 14.4 150 JBV
000 700 433 TR C+ 750/1500 750 15 150 ADIF / RFI / SVEZIA
000 700 436 TR C+ 750/1640 750 16.4 180 -
000 700 673 TR C+ 750/1680 750 16.8 180 -
000 700 485 TR C+ 750/1800 750 18 180 ADIF
000 700 780 TR C+ 750/1875 750 18.75 ADIF / RFI
000 700 434 TR C+ 750/2000 750 20 180 ProRail / RFI
000 700 748 TR C+ 750/2100 750 21 ADIF
000 700 749 TR C+ 750/2400 750 24 ADIF
000 700 750 TR C+ 750/2475 750 24.75 ADIF
000 700 669 TR C+ 800/450 800 4.5 90 -
000 700 493 TR C+ 800/1400 800 14 150 -
000 700 489 TR C+ 840/1800 840 18 180 SNCF
000 700 684 TR C+ 900/500 900 5 120 -
000 700 666 TR C+ 900/750 900 7.5 120 -
000 700 663 TR C+ 900/800 900 8 120 -
000 700 683 TR C+ 900/1100 900 11 150 -
000 700 492 TR C+ 900/1200 900 12 150 -
000 700 667 TR C+ 900/1500 900 15 180 -
000 700 480 TR C+ 950/850 950 8.5 120 -
000 700 477 TR C+ 1000/600 1000 6 120 -
000 700 481 TR C+ 1000/750 1000 7.5 120 -
000 700 482 TR C+ 1000/1000 1000 10 150 -
000 700 491 TR C+ 1000/1100 1000 11 150 -
000 700 681 TR C+ 1000/1125 1000 11.25 150 -
000 700 483 TR C+ 1000/1500 1000 15 180 -
000 700 432 TR C+ 1100/1000 1100 10 150 -
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Attachments for TENSOREX C+
Attachment for Lattice Poles
No.
000 700 463
Attachments for Building Walls and Various Types of Steel Poles
No.
000 700 416
Attachments for Steel or Concrete Circular Masts (Strap Retainer)
No.
000 700 414
Attachments for Steel or Concrete Circular Masts
(Crossbar and U-Bolt)
No. ID-code Diameter
(mm)
305 444 012 000 700 408 160
000 700 408-1 215 - 219
000 700 408-2 229
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Attachments for Steel Square and Peiner Masts
No.
000 700 415
Attachments for two TENSOREX C+ for Steel or Concrete Circular
Masts
No.
000 700 461
Defection Pulley Set
No. Defection
pulley
Axle Washers
(2x)
Fork
suspension
Suspension
pins
Material
RT-100 U RT-102 U RT-103 U RT-104 U RT-105 U RT-106 U Al
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Measuring Equipment
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Contact Wire Position Laser Measuring Equipment
The laser railway catenary position measuring unit is used to determine
(without touching) the height of the contact wires over the upper rail edge and lateral
position (zigzag) using laser measuring technology.
The measurements can be taken when the railway catenary is live regardless of weather
conditions.
The International version of the unit is designed for the standard rail gauge of 1435 mm,
for height measurements between 4 and 6 m and for maximum contact wire lengths of
+/- 75 cm.

The local public transport version of the unit is designed for the standard rail gauge of
1435 mm, for height measurements between 4 and 6 m and for maximum contact wire
lateral position of +/- 60 cm. Versions with wheels are also available.

Other track gauges are available on demand.
The measuring accuracy for height and side position measurements is +/- 5 mm.
The measuring device is also available with bluetooth so the measuring data can be
send to the PC.
No. ID-code Track width Measuring range,
on the side
Bluetooth Data information DB-Drawing no.
(mm) (mm)
304 132 001 GLI-6PK 1435 +/- 750 - - Ebgw 03.41
304 132 002 GLI-6PK.60 1435 +/- 600 - - -
304 132 003 1000 +/- 450 - - -
304 132 007 1435 +/- 600 - case incl. -
304 132 008 GLI-6PK.FI 1524 +/- 600 - - -
GLI-6PK.B 1435 +/- 750 - -
Stagger measuring Height measuring
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Voltage Detectors KP-Test 5H
The KP-Test 5H capacitive voltage detector has universal high voltage application for
nominal voltages from 30 to 420 kV. It indicates the presence of operating voltage when
brought into contact with the conductor. The KP-Test 5H voltage detector is distinguished
by its high level of user-friendliness and user safety.
Technical description:
Available for different ranges of nominal voltages from 30 to 420 kV
Can be used in rain and snow
Particularly loud, integrated audible signal for reliable voltage tests even in a noisy
environment
Extremely bright LEDs in clear layout to prevent confusion
Maximum resistance to interference felds through the use of a high-quality contact
electrode extension
Extensive self-test functions at switch-on
Available separately for use with existing insulating poles
Available complete with suitable insulating poles in any overall length or carrying length
Insertion depth A
i
= 898 mm
Nominal frequency 50 Hz, optional 60 Hz
The KP-Test 5H is constructed and type-tested to Standard IEC 61243-1.
The KP-Test 5H Series voltage detector is also available with a carrying case on request.
Other versions with deviating nominal voltages, ranges of nominal voltage, frequencies
and languages are available on request.
No. Version Nominal voltage Insulating
length
Total length Transporting
length
Number of
insulating poles
suitable bag
U
n
(kV) L
I
(mm) L
G
(mm) L
T
(mm)
930 250 001 0136 33 - 66 kV / 50 Hz 975 2478 1485 1 B5
930 250 001 0167 66 - 132 kV / 50 Hz 1802 3700 1855 2 B2
930 250 001 0048 110 kV / 50 Hz 1802 3700 1855 2 B2
930 250 001 0008 110 - 220 kV / 50 Hz 3220 5118 2050 3 B2
930 250 001 0078 220 - 420 kV / 50 Hz 3850 5748 2050 3 B2
930 250 001 0038 400 kV / 50 Hz 3850 5748 2050 3 B2
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Voltage Detectors for Railway Systems
Electric railway systems around the world are operated with different voltage systems.
PFISTERER can supply voltage detectors for all common voltage systems.
15 kV at 16.7 Hz
25 kV at 50 Hz
1500 V DC
3000 V DC
Voltage supply for trolley lines
Voltage supply for urban rail systems with third rail
Depending on type, our voltage detectors are suitable for use on railway catenaries and
power lines as well as on switchgear.
Voltage Detectors KP-Test 5R 25 kV for Catenaries
The KP-Test 5R 25 kV 50 Hz capacitive voltage detector designed for use on railway
catenaries. It indicates the presence of operating voltage when brought into contact with
the conductor.
Technical Description:
Bright LEDs for clear recognition
Particularly loud, integrated audible signal
Contact electrode in hook form with contact pin for optimum contact with the catenary
For single-phase networks
Versions in other languages or with other signal mode are available on request.
No. Version Total length Transporting
length
suitable bag Carrying bag
included
L
G
(mm) L
T
(mm)
930 300 001 0007 4795 2460 B3 -
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Voltage Detectors KP-Test 5R 25 kV for Catenaries, Separable
The KP-Test 5R 25 kV 50 Hz capacitive voltage detector designed for use on railway
catenaries. It indicates the presence of operating voltage when brought into contact with
the conductor.
For transport in service vehicles the voltage detector can be dismantled into fve separate
components.
Technical Description:
Bright LEDs for clear recognition
Particularly loud, integrated audible signal
Separable contact electrode in hook form with point-contact for optimum contact with
the catenary
For single-phase networks
Versions in other languages or with other signal mode are available on request.
No. Version Total length Transporting
length
suitable bag Carrying bag
included
L
G
(mm) L
T
(mm)
930 300 601 0009 4785 1100 B1 -
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Voltage Detectors KP-Test 5R DC
The KP-Test 5R DC double-pole voltage detector is designed for use on the catenary
systems of DC voltage railways. It indicates the presence of operating voltage when
brought into contact with the conductor. With its extensive, integrated self-tests,
the KP-Test 5R DC voltage detector ensures maximum user safety.
Double-pole type for the catenary systems of DC voltage railways with nominal
voltages between 500 and 4,000 V DC
Second pole designed with practical magnetic connection to rail (cable length = 6.5 m)
Hook-type contact electrode with high-quality contact pin for optimum contact
Self-test at switch-on also checks the connecting cable
Integrated audible signal for reliable voltage tests even in a noisy environment
Induced AC voltage signal detection
Voltage testing possible even with a high proportion of leakage current on
disconnected contact wires
Available separately without insulating pole
Available separately without insulating pole, but with additional adapters
Available complete with three-piece insulating pole (poles RP1 and UP; total length
about 5,000 mm), or fve-piece insulating pole (poles RP2, RP3, RP4 and UP; total
length about 4,880 mm)
Available with convenient carrying case
Other versions with deviating nominal voltages, ranges of nominal voltage and languages
are available on request.
No. Version Nominal Voltage DC Transporting
length
Number of
insulating poles
suitable bag
U
n
(V) L
T
(mm)
930 350 001 0097 650 - 750 2450 2 B3
930 350 001 0085 1500 2450 2 B3
930 350 001 0077 3000 2450 2 B3 (incl.)
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Voltage Detectors KP-Test 5R DC dual
The KP-Test 5R DC dual double-pole voltage detector is similar in design to the
KP-Test 5R DC. In addition, this voltage detector can be switched between two nominal
voltage ranges in two steps. This allows a larger system range to be covered even when
there is a high proportion of leakage current.
The KP-Test 5R DC dual has two selectable voltage steps.
Step 1:
Selected by briefy pressing the On button
LED indicator: 1 x green
Step 2:
Selected by pressing and holding the On button
LED indicator: 2 x green
Deliberate voltage level selection at switch-on and the related self-test ensure that the
KP-Test 5R DC dual displays safe, clear indications.
Double-pole type for the catenary systems of DC voltage railways with nominal
voltages between 500 and 4,000 V DC
Second pole designed for practical magnetic connection to rail (cable length = 6.5 m)
Voltage range selectable
Hook-type contact electrode with high-quality contact pin for optimum contact
Induced AC voltage signal detection
Voltage testing possible even with a high proportion of leakage current on
disconnected contact wires
Available separately without insulating pole
Available separately without insulating pole, but with additional adapter
Available complete with three-piece insulating pole (poles RP1 and UP; total length
about 5,000 mm), or fve-piece insulating pole (poles RP2, RP3, RP4 and UP; total
length about 4,880 mm)
Available with convenient carrying case
No. Version Nominal voltage DC
Level I
Nominal voltage DC
Level II
Transporting
length
Number of
insulating poles
suitable bag
U
n
(V) U
n
(V) L
T
(mm)
930 350 501 0007 600 1200 1111 - B1
930 350 501 0008 600 1200 2450 2 B3
930 350 501 0009 600 1200 1111 4 B1
930 350 501 0010 750 1,500 1111 - B1
930 350 501 0011 750 1,500 2450 2 B3
930 350 501 0012 750 1,500 1111 4 B1
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Voltage Detectors KP-Test 5 DC
The KP-Test 5 DC double-pole voltage detector is suitable for use on the switchgear of
DC voltage railways as well as railway systems with a third rail. It indicates the presence
of operating voltage when brought into contact with the conductor. With its extensive,
integrated self-tests, the KP-Test 5 DC voltage detector ensures maximum user safety. It
also provides maximum ease of operation.
Double-pole type for use on the switchgear of DC railways as well as on railways with a
third rail and nominal voltages between 500 and 4,000 V DC
Induced AC voltage signals detected
No. Version Nominal voltage Total length Transporting
length
Cable length suitable bag
U
N
L
G
(mm) L
T
(mm) (mm)
930 370 001 0020 750 V DC 815 572 1000 A1
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Insulating Poles for Railway Voltage Detectors
These insulating poles can be used with all voltage detectors of the KP-Test 5R series.
This allows optimum confguration of the voltage detectors for the respective application.
Hex connection for KP-Test 5 Series voltage detectors
Yellow or white varnished FRP tubes with optimum leakage values
Insulating Pole Base Parts for Three-part Voltage Detectors,
Type RP1
Insulating pole base part with end cap, hand guard and plug-in connection for insulating
pole upper parts UP.
No. Total length Insulating length Length of handle Diameter of
insulating element
L
G
(mm) L
i
RP1 (mm) L
H
(mm) d (mm)
620 780 002 1950 480 1465 33
620 780 001 2450 480 1965 33
Insulating Pole Base Parts for Five-part Voltage Detectors,
Type RP2
Insulating pole base part with end cap, hand guard and plug-in connection for insulating
pole intermediate parts RP3.
No. Total length Length of handle Diameter of
insulating element
L
G
(mm) L
H
RP2 (mm) d (mm)
623 930 001 1080 955 43
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Insulating Pole Intermediate Parts for Five-part Voltage Detectors,
Type RP3
Insulating intermediate part with plug-in connection for insulating pole intermediate parts
RP4.
No. Total length Length of handle Diameter of
insulating element
L
G
(mm) L
H
RP3 (mm) d (mm)
623 929 001 1080 955 43
Insulating Pole Intermediate Parts for Five-part Voltage Detectors,
Type RP4
Insulating base part with plug-in connection for insulating pole upper parts UP.
No. Total length Insulating length Length of handle Diameter of
insulating element
L
G
(mm) L
i
RP4 (mm) L
H
RP4 (mm) d (mm)
623 929 100 1010 65 945 43
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Safety Equipment
Insulating Poles for Voltage Detectors KP-Test 5R DC and KP-Test 5R DC dual
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In-Service Tests for Voltage Detectors
Depending on national regulations in the country concerned, in-service tests are required
for phase comparators with nominal voltages above 1 kV. In Germany, these are
obligatory under the Electrical installations and equipment (BGV A3) accident
prevention regulations. Voltage detectors must then, within a maximum period of six
years, be submitted to another in-service test and specifed checks. The appendix of
Standard IEC 61243-1 gives a description of these tests.
PFISTERER have been successfully carrying out these in-service tests in their own
testing facility for many years. The voltage detectors are tested according to the
specifcations, and immediately adjusted or repaired if necessary. Whenever extensive
repairs are necessary, we give a cost quotation.
When the tests are completed, the results are documented in detail.
To request an In-service test, please contact your local sales representative.
Customers in Germany are requested to use the following mailing address:
PFISTERER Kontaktsysteme GmbH
Bereich Wiederholungsprfung
Bahnhofstrae 30
89547 Gerstetten - Gussenstadt
Germany
No. Version Remark
200 000 200 0009 KP-Test II
200 000 200 0099 KP-Test III
200 000 200 0077 KP-GLI
200 000 200 0083 KP-Test II Railway
200 000 200 0075 KP-Test II USE
200 000 200 0280 KP-Test 5
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Switching Poles
These switching poles are suitable for use on installations with nominal voltages up to
110 kV.
Suitable for indoor and outdoor installations
Plastic actuating bolt and hand guard
End cap made of non-slip rubber
Switching pole made of yellow fbreglass reinforced polyester tubing
The switching poles are designed to Noem DIN VDE 0681 Parts 1 and 2.
No. Nominal
voltage
Total length Length of
insulating
element
Length of
handle
Diameter of
insulating
element
U
n
(kV) L
G
(mm) L
I
(mm) L
H
(mm) d (mm)
364 035 004 30 1008 525 400 33
364 035 005 30 1508 525 530 33
364 035 035 30 2008 525 635 33
364 035 036 30 2508 525 750 33
364 035 037 30 3008 525 750 33
364 035 042 110 2008 1300 635 33
364 035 043 110 2508 1300 750 33
364 035 008 110 3508 1300 750 33
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Earthing Poles for Railway Systems
Earthing poles for railway systems are used for connecting railway earthing devices. To
do this, the earthing terminals are brought up to the contact wire. These earthing poles
are marked with red stripes on a white background. This allows optimum identifcation of
the work site.
Contact wire earthing terminals held by spindle and cross-pin
Receiving head with roller locking device allows the earthing pole to be easily
attached / detached from the contact wire earthing terminal
Robust construction for use in railway applications
Telescoping Earthing Poles, two-piece
Earthing poles for railway systems, in two-piece design. These earthing poles are used
mainly for transformers and railway power lines. They are continuously adjustable.
No. Length
range
Pole length
extended
Transporting
length
Insulating
length
Weight DB drawing
number
(m) L (mm) L
T
(mm) L
I
(mm) (kg)
362 744 001 1,8 - 3,0 3500 1800 500 3.8 3 Ebgw 01.17
362 744 744 2,6 - 5,0 5000 2600 500 4,3 3 Ebgw 01.12
Telescoping Earthing Poles, three-piece
Earthing poles for railway systems, in three-piece design. The upper section of this
earthing pole is continuously adjustable.
A slider enables the connection between the earthing pole and the contact wire earthing
terminal to be locked. The earthing pole can thus be used to mark the work site.
No. Length
range
Pole length
extended
Transporting
length
Insulating
length
Weight
(m) L (mm) L
T
(mm) L
I
(mm) (kg)
362 745 745 2,0 - 5,0 5080 2000 500 5.2
362 745 002 3,2 - 7,0 7000 3200 500 5.2
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Earthing Poles, fve-piece
Earthing pole for railway systems in fve-piece design. Because of the short carrying
length, this type is suitable for transport in all common passenger vehicle types.
The connection between the earthing pole and the contact wire earthing terminal can be
locked using a slider. The earthing pole can thus be used to mark the work site.
No. Length range Pole length Transporting
length
Insulating
length
DB drawing
number
(m) L (mm) L
T
(mm) L
I
(mm)
364 784 001 4,9 4892 1100 500 3 Ebgw 01.22
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Safety Equipment
According to IEC 61230:2008, portable devices for earthing, or earthing and short-
circuiting, are manually useable devices which, without forcible guidance are brought
towards connection points of components of electrical systems for the purpose of
earthing and short-circuiting, and then connected to these. They consist of earthing and
short-circuiting devices (E&S devices) and earthing poles, and represent an essential
factor in the realisation of the fve basic safety rules for work to be performed in the
absence of harmful voltage. PFISTERER earthing and short-circuiting devices are ma-
nufactured to user requirements
in accordance with IEC 61230. The right input specifcation therefore, is accordingly
important for the correct confguration.Procedure for the determination of the earthing
and short-circuiting device
1. Number of conductors to be earthed:
If on a three-phase system all three lines need to be earthed, a 3-pole earthing and
short-circuiting device should be chosen.2. System short-circuit current:
For the determination of the required conductor cross-section the maximum system
short-circuit current needs to be determined.

3. Line clamp:
This clamp connects the earthing cable with the conductor to be earthed. Line clamps
can be selected from the summary tables. The maximum short-circuit currents (Ik /1s)
must agree for the earthing and short-circuiting cables as well as for the clamps!
4. Earthing clamp:
This clamp connects the earthing cable to the connection point of the earthing system.
Earthing clamps can be selected from the summary tables. The maximum short-circuit
currents (Ik /1s) must match for the earthing and short-circuiting cables as well as for the
clamps!
5. Cable lengths:
The length of the cables can be determined individually according to the particular
requirements. The length of an earthing and short-circuiting device should be at least
1.2 times the distance between the two connection points. Nevertheless, the cable
lengths should be kept as short as possible as a short-circuit incident can cause
strong defections to occur.
Solid neutral
earthing
Compensated network
(impedance neutral
earthing) 2s 1s >0.5s
25 / 25 25 / 25 3500 4900 7000
35 / 35 35 / 35 4900 6900 10000
50 / 50 50 / 25 7000 9900 14000
70 / 70 70 / 35 9800 13800 19500
95 / 95 95 / 35 13200 18700 26500
120 / 120 120 / 50 16700 23700 33500
150 / 150 150 / 50 20900 29600 42000
Earthing and Short-circuiting Devices
1-pole 2-pole 3-pole 4-pole
Highest permissible short-circuit current (A)
over time period (s)
Short-circuiting- / Earthing cable
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Safety Equipment
Earthing and short-circuiting devices are available in 1- to 5-pole versions with the
following types of conductor insulation:

PVC (transparent) standard
SILICONE (transparent)
TPE (orange)
6. Exchangeability:
The connecting cluster in a signal colour serves as protection against inadvertent
touching and mechanical damage to the fastened connecting piece. When necessary,
conductor lengths with mechanical damage can be replaced by PFISTERER or at lower
cost by the user in accordance with the instruction manual.
7. Durability:
Extensive and durable protection against the penetration of moisture is achieved by
compressing the insulation in the broadened area at the back of the compression cable
lug.
Notes:
Earthing and short-circuiting devices are designed for only one exposure to the rated
short-circuit current.
Short-circuiting cables of multi-pole earthing and short-circuiting devices must have the
same cross-section.
The length of an earthing and short-circuiting device should be at least 1.2 times the
distance between the two connection points. The cable lengths should also be kept as
short as possible as a short-circuit incident can cause strong defections to occur.
If earthing and short-circuiting devices are connected in parallel with conductors in
order to achieve a particular total conductor cross-section, the following conditions
must be met:
- equal conductor lengths and cross-sections
- same connection hardware and locations
- installation of the devices close together with parallel cable routing
- for each conductor the rated capacity is to be de-rated to a value corresponding to
75% of the conductor cross-section
In the following section earthing and short-circuiting devices without clamps will be
described. For the line and earthing clamps, please refer to the summary tables.
Deviating versions with different conductor types, conductor cross-sections, clamps and
lengths are available on request.
1
conductor
2
line fixed point
3
line clamp
4
short-circuiting cable
5
connecting cluster
6
earthing cable
7
earthing clamp
8
earthing fixed point
9
earthing system
10
receiving head
11
insulating part
12
black marking
13
handle
14
end cap
1
2
3
4
5
6
9
8
7
10
11
12
13
14
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Safety Equipment
Overview Earth Clamps
No. Type Max.
cross
section
Max. short-
circuit
current
Clam-
ping
range
Clam-
ping
width
Weight
(mm
2
) (mm) (mm) (mm) (mm) (mm) lk 1 s (kA) (mm) (mm) (g)
364 811 001 A1 150 - 16 - - - 29,6 16 - 656
364 544 002 A2 150 - - - 16 - 22 - 29,6 16 - 22 - 736
360 419 004 E2 70 - - - 2 - 30 2 - 30 13,8 2 - 30 - 370
360 416 002 F1 50 - - - - 2 - 20 9,9 2 - 20 - 442
360 628 002 F2 120 - - - - 2 - 22 23,7 2 - 22 - 978
360 414 001 U1 120 20 - 15 5 - 20 2 - 20 23,7 2 - 20 38 720
361 346 001 U2 150 25 - 15 5 - 20 2 - 20 29,6 2 - 20 38 754
364 704 004 U3 120 20 - 15 5 - 20 2 - 20 23,7 2 - 20 38 806
364 704 003 U4 120 25

- 15 5 - 20 2 - 20 23,7 2 - 20 38 836
364 714 002 U5 150 25

- 20 5 - 25 2 - 25 29,6 2 - 25 50 902
361 657 001 M12 150 -

- - - - 29,6 - - 210
361 657 002 S12 150 -

- - - - 29,6 - - 250
361 659 010 HM12 150 -

- - - - 29,6 - - 340
361 659 011 HS12 150 -

- - - - 29,6 - - 360
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Safety Equipment
Overview Line Clamps
No. Type Max.
cross
section
Max. short-
circuit
current
Clam-
ping
range
Clam-
ping
width
Weight
(mm
2
) (mm) (mm) (mm) (mm) (mm) lk 1 s (kA) (mm) (mm) (g)
364 904 001 P1 120 - - - 4 - 20 - 23,7 4 - 20 48 382
364 903 001 P2 150 - - - 6 - 32 - 29,6 6 - 32 57 526
360 330 002 P3 120 20 5 - 20 15 5 - 20 5 - 20 23,7 2 - 20 38 754
360 332 001 P4 150 25 5 - 20 15 5 - 20 5 - 20 29,6 2 - 20 38 782
360 333 002 P5 150 25 5 - 25 20 5 - 25 5 - 25 29,6 2 - 25 50 850
364 309 005 P6 120 - - - 4 - 23 4 - 23 23,7 4 - 23 27 440
363 245 006 P7 150 - - - 4,5 - 35 4,5 - 35 29,6 4,5 - 35 34 714
364 459 009 P8 150 - - - 10 - 85 - 29,6 10 - 85 40 886
360 335 003 P9 95 -

- - 10 - 32 10 - 32 18,7 10 - 32 38 968
360 335 004 P11 95 -

- - 10 - 32 10 - 32 18,7 10 - 32 38 1010
363 091 297 P12 150 - - - - 10 - 25 29,6 10 - 25 40 914
363 245 010 P13 95 - - - 15 - 60 15 - 60 18,7 15 - 60 35 900
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No. Type Max. cross section of
connected cable
Max. short-
circuit
current
Clamping
range
Clamping
width
Weight
(mm
2
) (mm) lk 1 s (kA) (mm) (mm) (g)
363 418 003 P50 120 4,5 - 35 23,7 4,5 - 35 34 814
361 499 001 P51 50 Ri80 - 150 36,5
(lk 0,12s)
- 30 1070
361 499 499 P52 50 Ri80 - 150 36,5
(lk 0,12s)
- 30 942
362 947 947 P53 50 Ri80 - 150 23,3
(lk 0,12s)
- 30 1968
Safety Equipment
Overview Contact Wire Earth Clamps for Railway Systems
Overview Rail Earth Clamps for Railway Systems
No. Type Max. cross section of
connected cable
Rail type Max. short-
circuit
current
Clam-
ping
range
Clam-
ping
width
Weight
(mm
2
) lk 1 s (kA) (mm) (mm) (g)
363 322 005 R50 50 40
(lk 0,12s)
- - 2128
364 901 001 R51 70 13,8
(lk 1s)
- - 5000
364 868 001 R52 50 40
(lk 0,12s)
- - 858
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Single-Pole Earthing and Short-Circuiting Cables
Utmost fexibility for assembling customer-specifc earthing and short-circuiting devices.
With a range of more than 25 line and earth clamps, conductor cross-sections are
available from 25 to 150 mm
2
in any length.
The standard conductor lengths are:
Earthing cable: c = 5,000 mm
For line and earth clamps please refer to the summary tables.
No. Version Cable cross section Max. short-circuit current
(mm
2
) I
K
1s (kA)
369 201 001 0024 25 4.9
369 201 001 0029 35 6.9
369 201 001 0001 50 9.9
369 201 001 0113 70 13.8
369 201 001 0002 95 18.7
369 201 001 0115 120 23.7
369 201 001 0520 150 29.6
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Three-Pole Earthing and Short-Circuiting Conductors with
Cross-Section-Reduced Earthing Conductor
2
in any length.
Short-circuiting cables: a = b = d = 600 mm
Earthing cable: c = 1500 mm
(mm
2
) I
K
1s (kA)
369 203 001 0020 50 / 25 9.9
369 203 001 0066 70 / 35 13.8
369 203 001 0067 95 / 35 18.7
369 203 001 0697 120 / 50 23.7
369 203 001 0700 150 / 50 29.6
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Three-Pole Earthing and Short-Circuiting Conductors with
Non-Reduced Earthing Conductor Cross-Section
2
in any length.
Short-circuiting cables: a = b = d = 600 mm
Earthing cable: c = 1500 mm
(mm
2
) I
K
1s (kA)
369 203 001 0062 25 / 25 4.9
369 203 001 1539 35 / 35 6.9
369 203 001 1027 50 / 50 9.9
369 203 001 0109 70 / 70 13.8
369 203 001 1640 95 / 95 18.7
369 203 001 0206 120 / 120 23.7
369 203 001 2048 150 / 150 29.6
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Earthing Devices for Railway Systems
Earthing devices that meet the highest quality and reliability requirements are a
prerequisite for work on the overhead lines of electric railways.
PFISTERER has been developing and producing earthing devices for railway systems
for decades, and symbolises this kind of quality and reliability. Through an optimised
process, we are able to supply the widest variety of types of earthing devices.
Earthing devices for mainline railways with AC or DC voltage, as well as for
underground railways and trolley lines
Copper earthing and short-circuiting cables available with cross-sections from
25 mm
2
to 150 mm
2
Earthing and short-circuiting devices available for non-protruding earthing
Optimised protection against damage and atmospheric infuences on cable ends
Components suitable for various types of application
Components dimensioned for high short-circuit currents
Railway Earthing Devices for Overhead Lines
This railway earthing device is designed for use on overhead catenaries. It can be used
for contact wire heights between 4.8 and 6.25 m. The use of rail earthing clamp R50
allows non-protruding earthing, thus allowing diesel locomotive operation in earthed
conditions.
Depending on type, this railway earthing device is made up of the following components:
1 contact wire earthing clamp, 361 499 001
1 rail earthing clamp, 363 322 005
1 earthing cable, 8.5 or 12 m long, 362 138 138
1 suspension hook, 360 453 453
1 telescopic type earthing pole (two-piece), 362 744 744
No. Remark Length of
earthing cable
Non-protruding DB drawing
number
(m)
364 845 001 with telescopic earthing
pole, 2-piece
8.5 - 3 Ebgw 01.11
364 845 006 without earthing pole 8.5 - -
364 845 002 with telescopic earthing
pole, 2-piece and
suspension hook for
earth wire
12 3 Ebgw 01.11
364 845 005 without earthing pole
with suspension hook
for earth wire
12 -
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Railway Earthing Devices for Overhead Lines (Automobile Type)
This railway earthing device is designed for mobile use and is suitable for transport
in cars and service vehicles of emergency services and fre brigades. The use of rail
earthing clamp R50 allows non-protruding earthing, thus allowing diesel locomotive
operation in earthed conditions. To secure the working site the earthing pole and the
ratchet can be removed.
Transport length of 5-piece earthing pole approx. 1,100 mm
Short-circuit capacity Ik = 36.5 kA/ 0.12 s
Depending on type this railway earthing device consists of the following components:
1 segmented earthing pole, No. 364 784 001
2 rail earthing clamps, No. 363 322 005
2 contact wire earthing clamps, No. 361 499 001
2 short-circuiting cables 50 mm
2
, length 8.5 m or 12 m, with red marking fags
1 storage case for earthing pole, No. 364 786 001
1 storage case for 2 earthing devices, No. 364 785 001
No. Remark Length of
earthing cable
number
(m)
364 766 001 with plug-in type
earthing pole,
5-piece
8.5 - 3 Ebgw 01.21
364 766 004 with plug-in type
earthing pole,
5-piece
12 -
Railway Earthing Devices for Railway Power Lines
This railway earthing device is designed for use on railway power lines.
It is made up of the following components:
1 Telescopic type earthing pole, two-piece, No. 362 744 001
1 Earth clamp U2, No. 361 346 001
1 contact wire earth clamp P50, with feeler rod, No. 363 418 003
1 short-circuiting cable 50 mm
2
, length 4 m
No. Length of earthing cable DB drawing
number
(m)
363 571 571 4 3 Ebgw 01.23
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Railway Earthing Devices for Transformers
This railway earthing device is designed for use on pole-mounted transformers on
overhead lines.
This railway earthing device is made up of the following components:
1 telescopic type earthing pole, 362 744 001
2 earth connection clamp U2, 361 346 001
2 line connection clamps P4, 360 332 001
2 short-circuiting cables 50 mm
2
, length 4 m
No. Length of earthing cable DB drawing number
(m)
364 844 001 4 3 Ebgw 01.16
Railway Earthing Devices for Construction Machines
This railway earthing device is suitable for the protective earthing of construction
machines.
It is made up of the following components:
1 earth terminal clamp U2, 361 346 001
1 rail earthing clamp R50, 363 32 005
1 short-circuiting cable 50 mm
2
, length 12 m
No. Length of earthing cable DB drawing number
(m)
364 843 001 12 3 Ebgw 01.15
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Single-Pole Earthing and Short-Circuiting Cables
Fitted on both sides with compression type cable lugs with 30 angled palms and 13 mm
mounting hole for M12 connecting screw. The conductor egress at the mouth of the cable
lugs is provided with bending protection.
No. Cable cross
section
Max. short-
circuit current
Length of
earthing cable
number
(mm
2
) I
k
0,12 s (A) (m)
362 138 138 50 36500 8.5 - 3 Ebgw 01.11
362 138 529 50 36500 12 3 Ebgw 01.11
362 138 004 50 36500 13 - -
Suspension Hook
For non-protruding suspension of earthing wire.
No. DB drawing number
360 453 453 3 Ebgw 01.11
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Rail Earthing Clamps
PFISTERER offers a range of rail earthing clamps for railway lines.
Rail Earth Clamps R50
This rail earthing clamp is suitable for all rail base gauges. The small overall height of
35 mm below the rail base makes removal of gravel unnecessary. A separate handle
allows easy placing of the clamp and protects the earth wire connection. When tightening
the clamp, the annular cutting edge cuts through layers of dirt and oxide, thus ensuring
reliable contact. The counter-surface, a hardened metal tip, is spring-mounted and
insulated. The clamp is therefore fame-resistant in the event of a short circuit.
No. Max. cross section
of connected cable
Max. short-circuit
current
With
ratchet
Weight DB drawing
number
(mm
2
) I
k
0,12 s (A) (g)
363 322 005 50 40000 2128 3 Ebgw 01.13
363 322 006 50 40000 - 1706 -
This rail earthing clamp is designed as an earthing magnet for use on trolley lines.
No. Max. cross section of
connected cable
Max. short-circuit
current
Weight
(mm
2
) I
k
1 s (A) (g)
364 901 001 70 13800 5000
These rail earthing clamps are suitable for use on grooved rails.
connected cable
Max. short-circuit
current
Weight
(mm
2
) I
k
0,12 s (A) (g)
364 868 001 50 40000 858
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Contact Wire Earthing Terminals
PFISTERER offers contact wire earthing clamps for railway earthing devices. These
contact wire earthing clamps are designed for connection to various contact wires.
Contact wire earthing clamps for grooved, circular and shaped contact wires as well as
for twin contact wires
Screw spindle of A2 stainless steel ensures reliable contact between clamp and
contact wire
Compact, robust design
Easy handling
Earthing poles available for attaching all types of contact wire earthing clamps
Contact Wire Earthing Clamp P50
This contact wire earthing clamp has a twist-proof earthing cable terminal at the front.
The frame and thrust block are fnely grooved to ensure secure electric contact and frm
mechanical grip even when the conductors are corroded.
Conductor range 4.5 35 mm
With feeler rod for verifying absence of voltage to railway-internal specifcations
No. Max. cross
section of
connected
cable
Max. short-
circuit
current
Clamping
range
Clamping
width
Weight DB drawing
number
(mm
2
) I
k
1 s (A) (mm) (mm) (g)
363 418 003 120 23700 4,5 - 35 34 814 4 Ebgw 01.26
This contact wire earthing clamp is ftted with a fexible spindle and is used for grooved,
circular or shaped conductors.
With feeler rod for easy application onto the contact wire
The spring-mounted thrust block is connected to the M12 connecting screw on the
back by means of fexible copper straps
361 499 002 with shortened feeler rod
No. Max. cross
section of
connected
cable
Max. short-
circuit
current
Contact
wire
Clamping
width
Weight DB drawing
number
(mm
2
) I
k
0,12 s (A) (mm) (g)
361 499 001 50 36500 Ri 80 - 150 30 1070 3 Ebgw 01.14
361 499 002 50 36500 Ri 80 - 150 30 1010 -
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This contact wire earth clamp is ftted with a rigid spindle and is used for grooved, circular
or shaped conductors.
With feeler rod for easy application onto the contact wire
The spring-mounted thrust block is connected to the M12 connecting screw on the
back by means of fexible copper straps
No. Max. cross
section of
connected
cable
Max. short-
circuit current
Contact wire Clamping
width
Weight
(mm
2
) I
k
0,12 s (A) (mm) (g)
361 499 499 50 36500 Ri 80 - 150 30 942
This contact wire earthing clamp is designed for use on twin contact wires.
No. Max. cross
section of
connected
cable
Max. short-
circuit current
Contact wire Clamping
width
Weight
(mm
2
) I
k
0,12 s (A) (mm) (g)
362 947 947 50 23300 Ri 80 - 150 30 1968
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Earthing and Line Fixed Points
PFISTERER has a range of both earthing and line fxed points.
Special line fxed points on request.
Maximum installation torque
M10: 33 Nm
M12: 56 Nm
M16: 135 Nm
Ball Pin, Straight, with Outside Thread
According to DIN 48088 Part 1.
German Railways licence 4 Ebgw 01.24
360 938 095 DB-No. 00 157 503
360 938 939 DB-No. 00 157 495
360 384 003 DB-No. 00 621 849
of connected cable
Head diameter Thread length Thread Width across
fats
Max. short-circuit
current
for line clamp
(mm
2
) (mm) (mm) G (SW) I
k
1 s (A)
360 382 004 120 20 28 M12 22 23700 360 330 002
360 382 005 120 20 38 M12 22 23700 360 330 002
360 382 006 120 20 48 M12 22 23700 360 330 002
360 938 095 150 25 25 M16 27 29600 360 332 001
360 333 002
360 384 002 150 25 28 M12 27 29600 360 332 001
360 333 002
360 384 003 150 25 38 M12 27 29600 360 332 001
360 333 002
360 384 004 150 25 48 M12 27 29600 360 332 001
360 333 002
360 938 939 150 25 55 M16 27 29600 360 332 001
360 333 002
Ball Pin, Straight, with Inside Thread
of connected cable
Head diameter Thread Width across fats Max. short-circuit
current
for line clamp
(mm
2
) (mm) G (SW) I
k
1 s (A)
612 633 005 95 20 M10 22 18700 360 330 002
612 633 004 120 20 M12 22 23700 360 330 002
360 786 003 120 20 M16 24 23700 360 330 002
615 820 001 150 25 M12 27 29600 360 332 001
360 333 002
615 822 001 150 25 M16 27 29600 360 332 001
360 333 002
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Ball Pin, Angled, with Outside Thread
No. Bracket Max. cross section
of connected cable
Head diameter Thread length Thread Width across
fats
Max. short-circuit
current
for line clamp
(mm
2
) (mm) (mm) G (SW) I
k
1 s (A)
360 784 001 45 70 20 38 M12 24 13800 360 330 002
360 385 001 90 95 25 45 M12 27 18700 360 332 001
360 333 002
360 786 001 90 70 20 35 M12 24 13800 360 330 002
Ball Pin, Angled, with Inside Thread
No. Bracket Max. cross section
of connected cable
Head diameter Thread Width across
fats
Max. short-circuit
current
for line clamp
(mm
2
) (mm) G (SW) I
k
1 s (A)
360 385 002 45 95 25 M12 27 18700 360 332 001
360 333 002
360 786 002 90 70 20 M12 24 13800 360 330 002
611 370 001 45 70 20 M12 24 13800 360 330 002
T-Bolts, Straight, with Outside Thread
suitable for universal line clamp P3.
of connected cable
Diameter Width Thread length Thread Max. short-circuit
current
(mm
2
) (mm) (mm) (mm) G I
k
1 s (A)
360 372 001 120 15 30 28 M12 23700
360 372 002 120 15 30 48 M12 23700
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T-Bolts, Straight, with Inside Thread
connected cable
Diameter Width Thread Max. short-circuit
current
(mm
2
) (mm) (mm) G I
k
1 s (A)
615 805 001 120 15 30 M12 23700
610 670 001 150 20 58 M12 29600
T-Bolts, Angled, with Outside Thread
of connected cable
current
(mm
2
k
1 s (A)
360 567 001 120 15 30 28 M12 23700
360 567 002 120 15 30 48 M12 23700
600 925 001 120 15 30 38 M12 23700
T-Bolts, Straight, with Outside Thread
suitable for multi-purpose line clamp P5.
of connected cable
current
(mm
2
k
1 s (A)
360 386 001 150 20 58 28 M12 29600
360 386 002 150 20 58 48 M12 29600
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Cylindrical Earthing Bolt with Outside Thread
According to DIN 48088, part 2.
with annular groove.
suitable for terminal sockets type A1 (No. 364 811 001) and A2 (No. 364 544 002).
Diameter = 16 mm
No. Thread Thread length Width across fats Max. short-circuit current
G (mm) (SW) I
k
1 s (A)
360 407 407 M12 40 22 29600
360 408 408 M16 40 27 29600
360 408 003 M16 25 27 29600
Cylindrical Earthing Bolt with Inside Thread
According to DIN 48088, part 2.
with annular groove.
suitable for terminal sockets type A1 (No. 364 811 001) and A2 (No. 364 544 002).
Diameter = 16 mm
No. Thread Width across fats Max. short-circuit current
G (SW) I
k
1 s (A)
610 923 001 M12 22 29600
Earth Coupling Bolt with Radial Groove
Suitable for connection bolts Type A1 (No. 364 811 001) and Type A2 (No. 364 544 002).
Diameter = 16 mm
No. Width across fats Length (mm) Max. short-circuit current
(SW) (mm) I
k
1 s (A)
360 409 409 22 145 29600
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Earthing Connector M12, with Outside Thread
No. Width across fats Length (mm) Max. short-circuit
current
(SW) (mm) I
k
1 s (A)
360 421 421 30 60 23700
Earthing Connector M12, with Inside Thread
No. Length (mm) Max. short-circuit
current
(mm) I
k
1 s (A)
360 425 615 25 23700
Earthing Connection Bolts
current
(SW) (mm) I
k
1 s (A)
361 206 206 27 85 23700
361 206 001 27 110 23700
361 206 002 27 145 23700
Hex Bolts M12
current
(SW) (mm) I
k
1 s (A)
621 007 003 27 40 23700
621 007 004 27 65 23700
621 007 005 27 110 23700
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Thread Adapter M12 / M10
suitable for all PFISTERER clamps, for the attachment of compression cable lugs with
10 mm spade drilling.
No. Width across fats Length (mm)
(SW) (mm)
360 480 482 22 37
Line Fixed Point for High-Voltage Overhead Lines
Line fxed points serve as an aid for attachment of line clamps to high-voltage equipment
up to 420 kV. They are available in various sizes in curved, straight and hooked form or
for bundle conductors in Copper or Aluminium versions.
Further versions are available on request, whereby the conductor diameter should
always be stated.
No.
360 365 020
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Carrying Cases for Earthing and Short-Circuiting Poles
These storage cases are used for the safe transport and dust-free storage of earthing
and short-circuiting devices.
No. Width Height
(mm) (mm)
364 785 005 400 300
364 785 001 520 350
364 785 004 1000 230
Storage Cabinet for Voltage Detectors and Earthing Devices
This storage cabinet is designed for the storage of voltage detectors, earthing and
short-circuiting devices and earthing rods. It protects the stored equipment against
harmful environmental impact and theft by third parties.
Maximum storage volume:
2 voltage detectors for overhead lines incl. carrying case
2 telescopic insulating poles
2 railway earthing devices (set)
The storage cabinet is designed for fxing on walls or masts.
Material:
Sheet steel, galvanized and paint coated
No. Dimensions DB drawing number
(mm)
364 807 001 320 x 464 x 3000 3 Ebgw 04.42
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No. Total length Nominal compression force
(mm) (kN)
303 088 088 370 25
Dies for Compressing Notched Sleeves and Notch Type Cable
Lugs for 10 mm
2
Hangers
PRIMAT O2 hand compression tool for oval compression joints.
The tool is used for ftting compression sleeves and compression cable lugs for current-
stable hanger connections, 10 mm2 Bz fex.
No. Conductor cross section Tool code no. Material
(mm
2
)
304 328 328 10 Bz fex DB 10 K Case-hardening steel,
burnished
Dies for Compressing Dead Ends and Compression Joints into
an Oval Shape
For oval compression, for hand compression tool, mechanical, PRIMAT 02.
The tool is used to compress Cu compression dead end bindings and compression joints
into an oval shape.
No. Conductor
cross section
Tool code no. Compression
width
Material
(mm
2
) (mm)
303 414 402 16 Cu / Bz F 16 PO 5 Case-hardening steel,
burnished
Tools
Manual Compression Tool PRIMAT O2
Mechanical, open design.
The open design of the compression head enables the compression tool to be put on and
taken off the connection to be compressed without removing the dies.
Compressible cross sections:
Copper up to 35 mm
2
Aluminium up to 50 mm
2
Accessories:
Case for mechanical hand compression tool, PRIMAT 02 and dies
Holder for mechanical hand compression tool, PRIMAT 02 for clamping the tool into a
vice
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Hexagonal Compression Dies
For mechanical crimping pliers for copper and steel compression joints.
Compression die, burnished surface for manual crimping plier:
Type O2D, width 25 mm, compression width 5 mm
No. Tensile compressible
cross section, Cu
Non-tensile compressible
cross section, Cu
Tool code no. Compression
width
Material
(mm
2
) (mm
2
) (mm)
303 109 109 10 6 5 Case-hardening
steel, burnished
303 109 110 10 16 16 8 5 Case-hardening
steel, burnished
303 109 111 25 25 10 5 Case-hardening
steel, burnished
303 109 400 35 35 12 5 Case-hardening
steel, burnished
303 109 468 6 6 5 5 Case-hardening
steel, burnished
Storage Case
content not included.
For storing mechanical crimping pliers and dies.
No. Suitable for
303 552 552 Mechanical hand operated compression tool O2 and 12 dies
Bracket for Manual Compression Tool PRIMAT O2
No.
303 683 683
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Manual Compression Tool Type O6
The manual crimping plier is equipped with a C-shaped crimping head that can be
rotated through 360. The telescopic handle is released and tightened by simply turning
for infnitely variable length adjustment.
No. Total length Nominal
compression
force
Cross section Al Cross section Cu Code no.
Cu
Code no.
Al
Hexagonal dies
max. width
Weight
(mm) (kN) (mm
2
) (mm
2
) (mm) (kg)
303 871 002 540 - 750 60 16 - 150 6 - 185 25 25 32 3,2
Oval Compression Tools
For mechanical crimping pliers I653, copper compression tap-off connectors (H-shaped)
and copper twin compression cable lugs. Die, burnished surface.
No. Tool code no. Compression width Conductor cross section Material
(mm) (mm
2
)
300 463 464 8 PO 5 10 RE Case-hardening steel, burnished
300 463 465 10 PO 5 16 RE / 10 RM Case-hardening steel, burnished
300 463 466 12 PO 5 16 Case-hardening steel, burnished
300 463 467 16 PO 5 25 / 16 F Case-hardening steel, burnished
Die O6T for Compressing Oval Sleeves on Current-Stable Bz
Hangers
(mm) (mm
2
)
305 726 001 16 PO 13 16 F Case-hardening steel, burnished
Tools
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Dies for Compressing Cable Lugs onto Full Current Carrying
Bz Hangers with the O6T Hand Compression Tool
(mm) (mm
2
)
305 725 001 10 13 16 Case-hardening steel, burnished
Hexagonal Compression Dies O6T
No. Tool code no. Compression width Tensile compressible
cross section, Cu
cross section, Cu, max
(mm) (mm
2
) (mm
2
)
300 438 438 5 5 6 6
300 438 439 6 5 10
300 438 441 8 5 10 16 16
300 438 443 10 5 25 25
300 438 445 12 5 35 35
300 438 447 14 5 50 50
300 438 448 16 5 70 70
300 438 449 18 5 95
300 438 450 19 5 - 95
300 438 451 20 5 95 120
300 438 452 22 5 120 150
300 438 453 25 5 150 185
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Manual Crimping Plier GO6T
PFISTERERs manual crimping pliers have a C-shaped 360 swivel compression head.
For the infnitely-variable length adjustment of the new type of telescopic handles, these
are loosened and tightened respectively by turning.
No. Total length Nominal
compression
force
Cross sections
Al
Cross sections
Cu
Code no.
Cu
Code no.
Al
Hexagonal dies
max. width
Weight
(mm) (kN) (mm) (kg)
303 871 003 550 - 760 60 16 - 150 6 - 185 25 25 38 3,3
Oval Compression Tools GO6T
No. Conductor cross section Tool code no. Compression width
(mm
2
) (mm)
300 379 001 10 10 PO 13
300 378 384 50 20 PO 5
300 378 383 35 18 PO 5
300 378 382 25/16 F 16 PO 5
300 385 386 70 22 PO 5
Tools
For mechanical crimping pliers I653, copper compression tap-off connectors (H-shaped)
and copper twin compression cable lugs. Die, burnished surface.
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For mechanical crimping pliers for copper and steel compression joints.
Compression die, burnished surface for manual crimping plier:
Type G06T, width 38 mm, compression width 5 mm
No. Tensile compressible
cross section Cu
cross section Cu
Tool code no. Compression width
(mm
2
) (mm
2
) (mm)
300 353 364 95 18 5
300 353 354 10 6 5
300 353 356 10 16 16 8 5
300 366 367 120 150 22 5
300 366 368 150 185 25 5
300 353 358 25 25/16 F 10 5
300 353 360 35 35 12 5
300 353 362 50 50 14 5
300 353 353 6 6 5 5
300 353 363 70 70 16 5
300 366 366 95 120 20 5
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Storage Case
content not included.
For storing mechanical crimping pliers and dies.
No. Suitable for
305 293 001 Mechanical hand operated compression tool O6,
GO6, GO6-300 and 15 dies
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Electro-Hydraulic High-Pressure Pumps EHP
The high-pressure pump is ftted in a handy carrying case. The well-proven double-hose
system (fow and return) with control valve and oil-tight coupling joint for connecting
a compression head completes the equipment in this component. A pressure relief
valve protects the high-pressure pump against overload. The electric motor has a power
consumption of 500 W. The 5 m long connecting cable is suitable for use on construction
sites.
No. Operating Voltage Hose length Operating pressure Hydraulic oil volume Weight
(V AC) (mm) (bar) (cm
3
) (kg)
305 853 012 220 3000 850 650 9,6
305 853 013 220 4000 850 650 9,6
305 853 016 230 8000 850 650 9,6
305 853 014 110 3000 850 650 9,6
305 853 017 110 8000 850 650 9,6
Two Stage High Pressure Pumps
With size III compression head.
The high pressure unit with an operating pressure of 850 bar for manual operation (hand
or foot operated) is mounted in a reclined position on a galvanised U-frame.
The high pressure hose is equipped with an oil-tight coupler for connecting the
compression head. The pump operates with rapid feed up to the start of compression,
i.e. few working strokes are required. A pressure relief valve prevents overloading of the
press. Two different versions are available standalone or for attaching to a ladder.
Accessories:
Case for high pressure press
Pressure gauge, 0-1000 bar
No. Standard Hose length
(mm)
305 800 002 Suspend on conductor 3000
305 800 003 Suspend on conductor 4000
305 800 010 Free ftting 2000
305 800 011 Free ftting 3000
305 800 012 Free ftting 4000
Accessories
No. Description
305 762 001 Storage Case
546 022 002 Control manometer for two stage high pressure pump
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Hydraulic Die Heads 850 bar
Hydraulic die heads 850 bar with oil-tight coupling plug for two-stage high-pressure pump
ZHP, electro-hydraulic high-pressure pump EHP and battery-operated hydraulic high-
pressure pump AHP with pump connection (coupling joint).
No. Type Operating
pressure
Power stroke Nominal
compression
force
Compressible
cross section
Al
Tensile compressible
cross section
Al/St
Compressible
cross section
Cu
Weight
(bar) (mm) (kN) (mm
2
) (mm
2
) (mm
2
) (kg)
305 671 003 GO6 850 16 60 16 - 150 25/4 - 120/20 6 - 185 3,1
High Pressure Coupling
1. Coupling plug for an oil-tight connection to the compression head
2. Coupling joint for a manual hydraulic high pressure compression for oil-tight
connection to the high-pressure hose
3. Coupling joint for an oil-tight connection to the refux valve in high- pressure
compression with a double hose system
No. Description Operating pressure Male thread Internal thread
(bar)
305 066 066 Coupling plug 850 M15 x 1 -
305 067 001 Coupling joint 850 M14 x 1,5 -
305 067 067 Coupling joint 850 - M15 x 1
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Compression Head, Hydraulic, Size III
This compression head is ftted with a coupling plug for an oil-tight connection to
the hose.
No. Power stroke Nominal compression force
(mm) (kN)
305 678 009 22,5 240
Dies for High Pressure Presses, Hydraulic, Size III for
Compressing Tap Connectors and Feeder Terminals
With guide, for high pressure compression, hydraulic, size III, for releasing compression
tap connectors (C terminals, X terminals) and compression feeder terminals
(E terminals).
No. Tool code no. Tool code OT Tool code UT Compression width
(mm)
302 131 131 DB 3 - - 44
304 282 139 X - - 18
305 730 001 - E1/C2 C2 44
305 802 001 - E1/C2 E1 44
Dies for High Pressure Presses, Hydraulic, Size III for Removing
Tap Connectors and Feeder Terminals
With guide, for high pressure compression, hydraulic, size III, for releasing compression
tap connectors (C terminals, X terminals) and compression feeder terminals
(E terminals).
No. Tool code no. Tool code OT Tool code UT Compression width
(mm)
302 246 246 DB 3 - L - - 44
304 343 001 X - L - - 50
305 729 001 - C2 E1/E2/C1/C2 44
305 803 001 - E1 E1/E2/C1/C2 44
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Dies for High Pressure Presses, Hydraulic, Size III for Riveting
Contact Wire Splices
With guide, for high pressure compression, hydraulic, size III.
For riveting contact wire splices.
No. Tool code no.
302 346 346 DB 4-N / UIC-107
Dies for High Pressure Presses, Hydraulic, Size III for Riveting
Contact Wire Splices
No. Tool code no.
302 345 345 DB 4-L / UIC-107
Dies for High Pressure Presses, Hydraulic, Size III for Shearing off
18 - 22 mm Steel Bolts
With guide, for high pressure compression, hydraulic, size III.
For shearing off 18-22 mm steel bolts
No. Tool code no.
302 318 318 DB 5-S
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For hydraulic high pressure compression tools for copper, aluminium and ACSR
compression joints.
Tool surface, burnished
No. Tool code no. Compression width
(mm)
300 608 004 13 14
300 608 005 14 14
300 608 006 15 14
300 608 007 16 14
300 608 008 17 14
300 608 009 18 14
300 608 010 19/14 14
300 608 011 20 14
300 608 012 21 14
300 608 013 22B Al 34
300 608 014 22 14
300 608 015 23 14
300 608 016 25 14
300 608 017 27 14
300 608 018 28 14
300 608 019 30 17
300 608 020 32 17
300 608 021 34 17
300 608 022 38 17
300 608 023 42 17
300 608 024 44 17
Come-along Clamps
No. Diameter of
conductor
Conductor cross
sections
Permissible load
(mm) (mm
2
) (kN)
330 736 736 3.0 - 8 6 - 35 10
330 737 737 5.0 - 11 16 - 70 10
330 738 738 8.0 - 16 50 - 150 25
330 739 001 14.0 - 23 150 - 300 35
330 659 637 9.4 - 10.2 50/8 17
330 659 638 10.9 - 12 70/12 17
330 661 639 13.0 - 13.6 95/15 25
330 640 663 15.5 - 16.3 150/20; 120/20 35
Tools
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PFISTERER worldwide
www.pfsterer.com www.pfsterer.com 0
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PFISTERER S.A.
Av. Velez Sarsfeld 464
C1282AFR Buenos Aires
Argentina
Phone +54 11 4306 3595
pfsterer@pfsterer.com.ar
PFISTERER Ges.m.b.H.
Augasse 17
1090 Wien
Austria
Phone +43 1 3176531 0
info@pfsterer.at
PFISTERER Power Connection
Systems (Beijing) Co., Ltd.
Unit 518, Landmark Tower 2
8 North Dongsanhuan Road
Chaoyang District
100004 Beijing
China
Phone +86 10 6590 6272 0
info@pfsterer.cn
PFISTERER
Representative Offce
Budova Mediahall
Bidlaky 20
63900 Brno
Czech Republic
Phone +420 533 337 190
dialog@pfsterer.cz
PFISTERER SAS
35 avenue dItalie
BP 10045
68311 lllzach Cedex
France
Phone +33 389 319029
info@pfsterer.fr
PFISTERER
Kontaktsysteme GmbH
Rosenstrae 44
73650 Winterbach
Germany
Phone +49 7181 7005 0
info@pfsterer.de
PFISTERER
Bg u. 3-5.
1022 Budapest
Hungary
Phone +36 1 251 3441
offce@pfsterer.hu
PFISTERER s.r.l.
Via Sirtori 45 d
20017 Passirana di Rho (MI)
Italy
Phone +39 02 93158 11
pfsterer@pfsterer.it
PFISTERER
Korea Branch
Room 1930,
Kwanghwamun Offcia Building
163 Shinmunro-1ga, Jongno-Gu
Seoul 110-999
Korea
Phone +82 2 3276 2630
info@pfsterer.kr
PFISTERER Sp. z o.o.
ul. Pogodna 10
05-850 Piotrkwek May
Poland
Phone +48 22 72241 68
info@pfsterer.pl
PFISTERER
Krasnopresnenskaya nab., 12
Entrance 6, offce 921
123610 Moscow
Russia
Phone +7 495 258 1350
info.ru@pfsterer.com
PFISTERER (Pty.) Ltd.
9 Willowton Road
Pietermaritzburg 3201
South Africa
Phone +27 33 397 5400
pfsterer@iafrica.com
PFISTERER UPRESA S.A.U.
Calle Industria 90-92
08025 Barcelona
Spain
Phone +34 93 4367409
pfsterer.upresa@pfstererupresa.eu
PFISTERER
Komponent & System AB
Flygfltsgatan 2
12830 Skarpnck
Sweden
Phone +46 8 7240 150
info.se@pfsterer.com
PFISTERER SEFAG AG
Werkstrasse 7
6102 Malters, Luzern
Switzerland
Phone +41 41 4997 272
connect@sefag.ch
PFISTERER
P.O. Box 184090,
Gate 7, Floor 3
Hamarain Center,
Dubai
United Arab Emirates
Phone +971 4 2690147
info@pfsterer.ae
PFISTERER Ltd.
Unit 9, Ellesmere Business Park
Off Swingbridge Road
Grantham NG31 7XT
Lincolnshire
United Kingdom
Phone +44 1476 578657
info.uk@pfsterer.com
PFISTERER
7625 Wisconsin Avenue, Suite 306
Bethesda, MD, 20814
Maryland
USA
Phone +1 240 482 4955
fabrice.jedrej@pfsterer.us

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