Date Section Depart.

CIMENTO NACIONAL LDA

Basic Maintenance programme
Form No:Main /ML/4/000
Issue: 1
Page: 1of5 Mech
Eqpt. No. & Name /
Description of activities
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Instruction Remark
Belt Conveyor,

R/S L/M D W F M 3M 6M Y O
* Drive station
1. Clean the pulley S M O Material caking / dirt etc.
2. Clean drive station S M O
3. Check for abnoral sound ! M O
". Check loose bolts. S M O
#. Check or ad$ust scraper rubber S M O %&ear liit #' change(
). *d$ust side skirts. S M O %+otto gap 1( !eplace if ,orn
-. Check rubber cover %curtain( S M O !eplace or ad$ust' if ,orn
.. Check structure of drive station S M O Cracks/ bend.
/. Check the state of the brakes %e.g. shoe
,ear' acceptable clearance(
S M O Clearance std 0 2.#
*ctual 1 222222222
+rake 13 22222
+rake 23 22222
** Drive pulley (M1)
1. +earing teperature. ! M O 4 555! 555 %+y hand(' Ma6.)7
o
c
2. +earing housing bolts ! M O
3. 4ubricate bearings S 4 O 4 555!555 %4ub. 18952' :ty51kg(
". Check rubber lining of pulley. S M O ;or ,ear
** Drive pulley (M2)
1. +earing teperature. ! M O 4 555! 555 %+y hand(' Ma6.)7
o
c
2. +earing housing bolts ! M O
3. 4ubricate bearings S 4 O 4 555!555 %4ub. 18952' :ty51kg(
". Check rubber lining of pulley. S M O ;or ,ear
** Snub pulley
1. +earing teperature. ! M O 4 555! 555 %+y hand(' Ma6.)7
o
c
2. +earing housing bolts ! M O
3. 4ubricate bearings S 4 O 4 555!555 %4ub. 18952' :ty51kg(
". Check rubber lining of pulley. S M O ;or ,ear
Legend: R = Running S = Stop Planning cell Entered in Record Sign.
D = Daily W = Weekly F = Fortnightly Sign. Name
M = Monthly Y = Yearly Name Prepared by Checked by
Date Section Depart.
CIMENTO NACIONAL LDA
Basic Maintenance programme
Form No:Main /ML/4/000
Issue: 1
Page: 2of5 Mech
Eqpt. No. & Name /
Description of activities
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Instruction Remark
** Gear Box,

R/S L/M D W F M 3M 6M Y O
Type: Flender, H2 SH 08 A
1. Check oil teperature ! M O Ma6. /7
7
c
2. Check gear unit noise ! M O
3. Check oil level S M O
". Check gear unit for leakage ! M O
#. Check oil for ,ater content S M O
). Change oil

S 4 O Ma6. 1. onths.
4ub. Mobil gear )3"' <ty3 52222
-. Clean vent plug S M O
.. Carry out coplete inspection of gear unit S M O
/. Check all nut bolts S M O
17. Clean fan / fan co,l S M O
*** Coupling (Motor side), Type: EP-180
1.Check the clearance/gap bet,een the
coupling halves
! M O Std 1 2=)
*ctual122222222222
2.Check the plastic fle6ibles for ,ear
%Circuferential backlash(
S M O Std 1 .
*ctual122222222222
3.Check all fasteners %for tightness( S M O
*** Coupling (gearbox side),Type:EA-440
1.Check the clearance/gap bet,een the
coupling halves
! M O Std 1 #=17
*ctual122222222222
2.Check the plastic fle6ibles for ,ear
%Circuferential backlash(
S M O Std 1 1"
*ctual122222222222
3.Check all fasteners %for tightness( S M O
Legend: R = Running S = Stop Planning cell Entered in Record Sign.
D = Daily W = Weekly F = Fortnightly Sign. Name
M = Monthly Y = Yearly Name Prepared by Checked by
Date Section Depart.
CIMENTO NACIONAL LDA
Basic Maintenance programme
Form No:Main /ML/4/000
Issue: 1
Page: 3of5 Mech
Eqpt. No. & Name /
Description of activities
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Frequency
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Instruction Remark
** Gear Box,
R/S L/M D W F M 3M 6M Y O
Type: Flender, H2 SH 08 A
1. Check oil teperature ! M O Ma6 /7
7
c
2. Check gear unit noise ! M O
3. Check oil level S M O
". Check gear unit for leakage ! M O
#. Check oil :uality S M O
). Change oil

S 4 O Ma6 1. onths.
4ub. Mobil gear5)3"' <ty3 52222
-. Clean vent plug S M O
.. Carry out coplete inspection of gear unit S M O
/. Check all nut bolts S M O
17. Clean fan / fan co,l S M O
*** Coupling (Motor side), Type: EP-180
1.Check the clearance/gap bet,een the
coupling halves
! M O Std 1 2=)
*ctual122222222222
2.Check the plastic fle6ibles for ,ear
%Circuferential backlash(
S M O Std 1 .
*ctual122222222222
3.Check all fasteners %for tightness( S M O
*** Coupling (gearbox side),Type:EA-440
1.Check the clearance/gap bet,een the
coupling halves
! M O Std 1 #=17
*ctual122222222222
2.Check the plastic fle6ibles for ,ear
%Circuferential backlash(
S M O Std 1 1"
*ctual122222222222
3.Check all fasteners %for tightness( S M O
Legend: R = Running S = Stop Planning cell Entered in Record Sign.
D = Daily W = Weekly F = Fortnightly Sign. Name
M = Monthly Y = Yearly Name Prepared by Checked by
Date Section Depart.
CIMENTO NACIONAL LDA
Basic Maintenance programme
Form No:Main /ML/4/000
Issue: 1
Page: 4of5 Mech
Eqpt. No. & Name /
Description of activities
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Instruction Remark
R/S L/M D W F M 3M 6M Y O
*Take up Station with horizontal loop
1. Clean the pulleys %" pulleys( S M O Material deposits / dirt.
2. Check the take up pulley' bend pulleys
for abnoral sound %" pulleys(
! M O
3. Check bearing housing bolts %" pulleys( ! M O
". Check bearing tep. take up pulley. ! M O 4 55555 ! 55555' Ma6 )7
7
c %by hand(
#. i. Check bearing tep. of bend pulley51 ! M O 4 55555 ! 55555' Ma6 )7
7
c %by hand(
ii. Check bearing tep. of bend pulley52 ! M O 4 55555 ! 55555' Ma6 )7
7
c %by hand(
iii. Check bearing tep. of bend pulley53 ! M O 4 55555 ! 55555' Ma6 )7
7
c %by hand(
). 4ubricate bearings of take up pulley. ! 4 O 2pts'4 55555 !555555' 4ub. 18952
-. i. 4ubricate bearings of bend pulley51 ! 4 O 2pts'4 55555 !555555' 4ub. 18952
ii. 4ubricate bearings of bend pulley52 ! 4 O 2pts'4 55555 !555555' 4ub. 18952
iii. 4ubricate bearings of bend pulley53 ! 4 O 2pts'4 55555 !555555' 4ub. 18952
** Counter weight
1. Clearance under counter ,eight ! M O Min. 7.# eter
2. ;astening of ,ire on the slide and
counter ,eight.
! M O Min. 1.7 eter
3. Condition of ,ire rope. ! M O
". Check slide > travel ,heels are free to ove ! M O
#. Check ,inch for rope ! M O ;or rust / oveent
). 4ubricate ,or gearing for ,inch. ! 4 O ?rease3 8952
-. 4ubricate counter ,eight pulleys > ,ires ! 4 O ?rease3 8952
* Idlers (All types)
1. Check for rotation' abnoral sound'
sticky aterial
! M O ;or $a / stuck idlers' check
Surface daage. %!eplace if ,orn(
2. Check for rubber ,ear on shock absorbing idlers. S M O !eplace for ,orn rubber
Legend: R = Running S = Stop Planning cell Entered in Record Sign.
D = Daily W = Weekly F = Fortnightly Sign. Name
M = Monthly Y = Yearly Name Prepared by Checked by
Date Section Depart.
CIMENTO NACIONAL LDA
Basic Maintenance programme
Form No:Main /ML/4/000
Issue: 1
Page: 5of5 Mech
Eqpt. No. & Name /
Description of activities
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Frequency
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Instruction Remark
R/S L/M D W F M 3M 6M Y O
3. Check self cleaning idlers for rubber ,ear ! M O
* Conveyor Frame
1. Check 4oose bolts / cracks / bent. ! M O
2. Check covers. ! M O
3. Check foundation ! M O
". Cable pulls s,itch syste. ! M O
#. Check belt condition ! M O Surface scratches' edges etc.
). Check belt $oints. S M O 8longation' condition.
* Discharge hopper
1. Check for ,ear / daage S M O
2. *d$ust rubber sealing. S M O ?ap 0 7.#
3. Check baffle plate S M O @f ,orn out' !eplace.
* Belt twisting system (drive side)
1. Check belt corners are not touching ! M O
2. 4ubricate the pulleys ! 4 O ?rease3 8952
3. Check sound ! M O
". Check the condition of idlers ! M O
* Belt twisting system (tail side)
1. Check belt corners are not touching ! M O
2. 4ubricate the pulleys ! 4 O ?rease3 8952
3. Check sound ! M O
". Check the condition of idlers ! M O
Legend: R = Running S = Stop Planning cell Entered in Record Sign.
D = Daily W = Weekly F = Fortnightly Sign. Name
M = Monthly Y = Yearly Name Prepared by Checked by