I am writing to introduce you to Industrial flooring system and tell you about the products and

services we have developed for all type and size of industry. We specialize in the finishing, sealing,
and repair of concrete floors. Our many products include various types of non-skid safety coatings

We are the Authorized Dealer of CHEMBOND CHEMICALS LIMITED a leading manufacturer and
supplier of INDUSTRIEL FLOORING SYSTEM with an experience of 30 years. We have been in this
business since last 15 years and in that time we have built a solid reputation of quality,
dependability, and value and customer satisfaction. We specialize in the finishing, sealing and
repair of floors.

Our main products include various types of non-skid safety coatings like:
 Epoxy Floor Coating
 ESD Flooring
 Anti-static Flooring
 UV Resistance Coating
 Chemical Resistance Coating
 Hygiene Industrial Floor Coating
 Epoxy Coving
 Groove Filling\Grouting
 Water Proofing
 PU Anti-Fungus Wall Coating
 PU.Flooring

We can provide any colors, finish, texture and properties like Acid Resistance, Oil
Resistance, Impact and Temperature Resistance, Anti-skid and antistatic etc. to
your floor according to your choice.

At sites we work around the customer schedule to minimize downtime and

production interferences. Once the installation process begins, the crew works
quickly and efficiently to complete the job in a timely manner and prove “Our
Customers Floor are the Foundation of our
Business”.

After all, we believe in keeping continuous customer relations by extending

technical service both on presales & post sales basis. Keeping this in mind, we
provide ROUND THE CLOCK SERVICE to our Customers.
Yours faithfully,
For Surface Care Technologist .Pvt.Ltd

TJ.Jaison
Managing Director
9910414763
 APPLICATION CHARGE

To
FTC/SEPL/25-09-2009
Sansera Engineering Put. Ltd
22&23, Sector-6, IMT Manaser
Gurgaon

Kind Attn: Mr. Rakesh Kumar Gupta

Sub: EPOXY Floor Coating

Dear Sir,

We are pleased to submit our quotation for scope of work at your location with our most competitive price;
we hope that we have fulfilled all your requirements along with general terms & condition mention below.

Sr.No. Particular Units Rate

1. Yellow Marking
RMT 50
2. Laying of Epoxy Flooring 2 MM Thick SL System (Self
Leveling) SQF 9

3. Epoxy Removing Charge

SQF 3
General terms & condition

1. Work contract order in terms of (SQM) will be placed in favor of FLOOR TECH COMPANY,
GURGAON.

2. Taxes
Service Tax- 10.30% extra.

3. Payment for Work Order - 40% Advance With Po

– 40% Running Bill
- 20% after Completion of project
We look forward to receiving your Order.
Regards,

TJ.Jaison
Managing Director.
 MATERIAL COST
To
FTC/SEPL/25-09-2009
Sansera Engineering Put. Ltd
22&23, Sector-6, IMT Manaser
Gurgaon

Kind Attn: Mr. Rakesh Kumar Gupta

Sub: EPOXY Floor Coating

Dear Sir,

We are pleased to submit our quotation for scope of work at your location with our most competitive price;
we hope that we have fulfilled all your requirements along with general terms & condition mention below.

Sr.No. Particular Units Rate

1. Supplying of Epoxy Flooring 2 MM Thick SL System (Self
Leveling) SQF 34
200 Micron Primer
1000 Micron Epoxy Screed
900 Micron Epoxy SL

2 Extra Leveling Material

300.kg 90
General terms & condition
1. Material order will be placed in the name of Manufacture – M\s CHEMBOND CHEMICAL LTD,
Chembond Centr-EL-71,MIDC,Mahape,Navi Mumbai 400 710
2. Taxes
Excise Duty: 8.24 %: extra
CST 12.5% if form `C’ Then 2% extra

3. Transport charge Extra on actual basis.

4. Payment for Material - 100% Advance along with P.O in the name of The manufacture

5. TIME SCHEDULE

• Material will be dispatch at your work location within 10 Days after receipt of conform order and
Advance payment

We look forward to receiving your Order.

Regards,

TJ.Jaison
Managing Director.
 GENERAL TERMS AND CONDITIONS

1 Water & Electricity required at site should be provided free of cost.

2 Round the clock work permission to our personnel is to be provided.

3 Area of EPOXY flooring should be made available vacant and clean to our Execution Team
without interruptions and hindrances during the scheduled time for bond, successful execution.

4. No Change will be entertained after receipt of work order.

Warranty
12 ,Months under normal condition of usage and maintenance from the date of completion during
which period any defect noticed and intimated to us or duly detected by our personal inspection
shall be rectified free of cost.
Warranty will cover the followings: -
1. Integrity of the floor against de-bonding cracks and bubbles.
2. Cracks over the joints on existing cracks.
3. Resistance to chemicals, oil and detergents.
We do not warranty for the followings: -

1. Scratches due to movement of sharp objects.

2. Extraneous damages due to floor settlements or dynamic cracks which other unexpected
loads.
3. Cracks occurring due to floor settlement or dynamic crack which were not treated earlier.
4. Loss of gloss due to traffic movement.
5. Breakage due to extraordinary impact loads.
Floor Care
To ensure adequate returns on your flooring investment, due care should be taken. The following
measures will ensure a better Performance and longer life of the floor coating system.

• Avoid water stagnation, wipe dry at the earliest.

• Avoid spillage of chemicals and solvents: if spilled, wipe dry at the earliest.

• Avoid spillage of oil, if spilled, wipe dry at the earliest.

• Do not drag objects

• Avoid excessive impact.

• Do not drop sharp objects.

• Do not apply point load on the surface.

• Do not use trolleys with steel / iron casters

• Do not heat on the floor surface or do “ hot jobs “ such as welding.

 APPLICATION

MOISTURE TEST

HARD GRINDING

VACUMM REMOVAL OF FINE DUST

JOINT FILLING

GRU CUTTING ½ “WIDTH & LEGTH

JOINT,PRIMER -POLYURETHANE

FLOOR PRIMER EPOXY

SCREEDING (Epoxy)

GRINDING

VACUMM REMOVAL OF FINE DUST

TOP COAT – EPOXY. SL

 FLOOR COATING- FLOORTECH CLIENT:
CLIENT LIST-NCR
• M/S SONA KOYO STEERING SYSTEMS LTD
• M/S SONA SOMIC LEMFORDER COMPONENTS LTD
• M/S AAM SONA LTD
• M/S SANDHAR LOCKING DEVICES LTD S (IMT MANESAR,UDYOG VIHAR)
M/S HARYANA INDUSTRIES (IMT MANASER)
• M/S MUSASHI AUTO PARTS (INDIA) PVT. LTD
M/S SENIOR INDIA PUT LTD (IMT MANESAR)
• M/S HI-LEX INDIA PUT LTD (IMT MANESAR)
• M/S TATA MOTORS , RUDRAPUR
• M/S BEARDSELL LTD
• M/S GRAZIANO TRANSMISSION INDIA PUT LTD
• M/S HAVELLS INDIA LTD
• M/S BHARAT SEATS LTD.
• M/S MINDARIKA PUT LTD
• M/S RIPE COMPONENTS TECHNOLOGIES PVT. LTD.
• M/S HT MEDIA LTD
• M/S PRANAV VIKAS INDIA PVT LTD
• M/S WRITER & PUBLISHERS LTD
• M/S SUBROS LTD
• M/S SAMSUG TELECOMMUNICATIONS INDIA PVT. LTD.
• M/S INDO AUTO TECH LTD
• M/S HEMA ENGINEERING INDUSTRIES LTD
• M/S SABO HEMA AUTOMOTIVE PVT LTD
• M/S SARADA MOTOR INDUDTRIES LTD
• M/S ENCO ENGINEERS COMBINE PVT. LTD.
• M/S SPHAERA PHARMA LTD
• M/S AMTEK AUTO LTD
• M/S LAKHANI MEDICARE PVT. LTD.
• M/S SANDHAR LOCKING DEVICES LTD S (IMT MANESAR,UDYOG VIHAR)
• M/S TRELLEBORG INDIA PUT LTD
• M/S COLOR PLAST SYSTEMS PVT LTD
• M/S LARSEN & TOUBRO LTD.
• M/S HUNDAI MOTOR LTD
• UTTAM GALVA STEELS LTD,
• KOLAPUR ZILLA SAHAKARI DUDH UTPADAK SANGH LTD
• MORVEL LAB PVT LTD
• DIATRENDS PVT LTD
• L & T JOHN DEERE
• TELCO LTD
• PEPSICO (I) HOLDING LTD
• SAHAJANAND MEDICAL TECHNOLOGIES PVT LTD
• BHUSHAN STEEL & STRIPS LTD
• MEDIKLIN HEALTH CARE,
• IFB AUTOMOTIVE PVT LTD
• GOOD RICH AEROSPACE
• L&T, MUMBAI
• COLOR ROOF
• RADHAMANI EXPORTS LTD
• REPRO LTD
• POLYROB PVT LTD
• MEGHA RUBER LTD
• AEROCLEAN BIOTECHNOLIDGY PVT LTD
• TEMA ENGG PVT LTD
• VARDHAMAN LTD
• THOMSON PRESS PVT LTD
• NVZ PVT LTD
• KILITCH DRUG LTD
• TRANSPO INTERNATIONAL
• ELDER PHARMA PVT LTD
• BLUE CROSS PVT LTD
• BIORET PVT LTD
• BINI LAB PVT LTD
• TWIN LAB PVT LTD
• FAMY CARE PVT LTD
• ARYA CARS PVT LTD
• NAVNIT JCB
• SHREENATH HYUNDAI
• DAECHANG INDIA SEAT COMPANY
• DBAEBU AUTOMOBILE SEATS
• GELNOVA LABORATORIES PVT LTD
• BERGER BECKER COATING
• PARAS ORGANIS PVT LTD
• ZIN LAB, PVT LTD
• MEGHA FINE PHARMA
• RANK REMIDIES PVT LTD
• LUPIN,ANKHALESWAR
• THEMISH PHARMA PVT LTD
• SUZAN INDSUSTRIES PVT LTD
• HYUNDAI MOTORS PVT LTD
• GARG INOX LTD, HARIYANA

• DONG -A INDIA PVT LTD

• HYVA INDIA PVT LTD
• UTTAM GALVA STEELS LTD
• INDUS TECH PVT LTD
• TECHNOVA, TOLOJA
• TECNO SPRING PVT LTD
• AKUMS DRUG PVT LTD
• ACCIL LTD
• COMAU INDIA PVT LTD
• SULZER INDIA PVT LTD
• M-TECH INNOVATIONS LTD
• AAM SONA AXLE PVT LTD UTTRAKHAND
• HAMILTON HOUSEWARES PVT.LTD.
• JCBL LIMITED AMBALA
• SAH PETROLEUMS LIMITED
• AMBA AUTOS PVT LTD
• NASH INDUSTRY PVT LTD
• ANKIT PRECISION PVT LTD
• POOJA FASTNER PVT LTD
• KAMATH ICE CREAM PVT LTD
• KIRLOSKAR INDIA LTD
• SRINIVAS ENGINEERING
• MAKJAI LABORATARY
• FAMY CARE PVT LTD
• ZAMIL STEEL PVT LTD
• TRINITY PVT LTD
• DONGSON PVT LTD
• DELPHI LTD
• PRANAV VIKAS PVT LTD
• SONA SOMIC, CHENNAI
• FAMY CARE, AHMEDABAD
• Kashliwal Hospital
• Kewell Pvt Ltd.
• Libra Drugs (I)LTD
INFORMATION EXCHANGE
This is very crucial part of any industrial flooring project. Below discussed
points should be communicated to do successful project to supplier,
applicator.

a) Location and address of the site

b) Name of the application area
c) Area in SQFT or SQMT
d) Access to the site
e) Nature and age of the substrate
f) Availability of electricity , location and type of electric point
g) Storage facility
h) Application temperature
i) Type of joints in the floor
j) Working schedule ( i.e day or night )
k) Project duration
l) System
m) Water availability
n) Accommodation Facility
o) Availability of light
p) Ventilation

For details please refer our ‘Floor Selection Criteria’

INDUSTRIAL FLOOR TREAT MENT
Floor in the industry and commerce is not just part of a structure.
Industrial floor is heavily exposed to stress. It is exposed to several
types of industrial chemicals .It needs to meet variety of operational
requirements like crack bridging, slip resistance, abrasion resistance,
impact-load resistance, compression resistance, traffic resistance, non-
flammability, conductivity, aesthetics, easy to clean, ease of
maintenance, long life etc. There are many more expectations from
specific industrial flooring.

Determining the correct industrial flooring system

Basically there are two factors
A) Operational requirements
B) Analysis of surface condition
A) Operational requirements
1) Mechanical exposure
Mainly these three forces (abrasion, compression and impact) operate in some
cases as a combination.
1. Abrasion Resistance- Finish of the topping should be smooth relatively.
Binder and aggregate of the system should have high degree of
toughness.
2. Compression Resistance – Topping of the system should have
appropriate thickness and adequate compressive strength.
3. Impact Resistance- Flatness and leave have to be considered.
2) Chemical attack
Waste management area, laboratory or clinical area, etc are exposed to
chemical regularly or occasionally. Generally industrial floor exposed to
grease, soluble salts, alkalis, acids, fuels, solvents, cleaning agents etc.
Analysis of operation condition depends on these factors like
1. Time of contact
2. Temperature
3. Type of chemicals
3) Temperature effect
Temperature in cold stores, kitchens, dairies etc is different as compare to
normal. Here temperature plays an important roll for the durability of the floor.
4) Traffic
Normally there are three types of traffic
1. Light Duty where floors are subject to normal pedestrian traffic and
light weight, non-metallic wheeled trolleys.
2. Medium Duty where the floors are subject to pedestrian / vehicular / or
otherwise which fall between light and heavy service condition
3. Heavy Duty where the floors are subjected to high density pedestrian /
vehicular traffic and a high degree of moving loads.

5) Vehicular traffic is essentially of two types:

1. Trolleys and fork lift trucks with small wheels and solid tyres.
2. Heavy vehicles with pneumatic tyres.

Small, hard wheels like the metallic or nylon versions in use exert the most
severe stresses; and in certain cases the point load is greatly enhanced. As
commonly experienced, small metallic wheels can cause severe damage to
the floor, it should be considered to change these wheels to rubber / nylon.

6) Crack-Bridging
Tensile stresses leads to cracking in concrete. Crack-Bridging flooring systems
are used if cracks in concrete would damage the function of the topping or
even endanger the environment.

Below mentioned cracks-width are consider to be harmless

External areas:- Crack width max 0.25mm
Internal areas:- Crack width max 0.40 mm

If cracks are dead, then those cracks could be repaired. If cracks are live-
cracks and already exceeds above limit, then floor should be treated with
elastomeric flooring system.
 6) Conductivity
Normally polymers are non-conductive, so due to friction with topping,
electron gets generated and stored in the polymer as static electricity or static
charges .Irrespective to thickness of topping, resistance to the earth is
always more than 1010 Ω and 1012 Ω to 1013 Ω is usual. This has to bring down
below 109 Ω using conductive filler in topping system.

107 1010 1013

Resistance to earth in Ω

In different way, these static charges disturb productivity

a) Static Charges attract contaminants to small plastic parts prior to
packaging and disturb the quality.
b) Friction causes static charge generation which leads to electric shocks.
c) Static charges damage sensitive electronic devices
d) Static charges attract dirt which is not recommended in clean room
environment.

8) Hygiene
Today clean-room environment requirement is growing at increasingly high
rate. Clean-Room includes a very wide range of specifications which are
related to decontamination. Industries like pharmaceuticals, food, beverage,
etc require sterile, clean room environment. Floor topping should be joint-less
and resistance to various cleaning systems.

9) Fire Resistance
There are regulations for fire resistance in area like underground car park
decks, explosive stores, area where flammable items are handled. The fire risk
from liquid polymers is often overrated, film thickness ≤ 0.5 mm on non-
flammable substrate is considered insignificant in terms of their propagation
properties. Different counties have different standards for fire resistance
regulation.
Example – Fire resistance to Austrian Standards
Under Austrian standard B-3000 , Part 1- Fire properties of construction
materials and components (under preparation )-a material is considered to be
barely flammable if the ignited sample has an undestroyed residual length of
at least 40 cm up to the top edge after any afterburning (1 min max ) or
afterglow (5 mins. Max)

10) Slip Resistance

The grip is basically the effect of the surface roughness on the friction
resistance interacting with tyre or similar object. Grip is very much affected by
level of surface roughness. Slip resistance of industrial floors is mainly
affected by the roughness and structure of the surface. There are few ways of
increasing anti-skid property of topping, like- using texture roller, by sand
broadcasting, by changing filler specification etc. There is some disadvantage
of anti-skid flooring, like–contamination, cleaning problem etc. This type of
floor is required in the working area where risk of skidding and leading to an
accident is high.

11) Designed Surface (Topping)

This is the additional benefit. Trend of using designed- floor is growing as per
the functional requirement of industrial flooring, It could be in pharmaceutical,
food, automotive, front office etc. There are few way to design the topping ,
among those ,few are a) using colored filler b) using texture roller c) by
broadcasting of silicon carbide aggregate, quartz sand, colored PVA chips,
sharp sand etc. In all the work places gloss finish is not suitable because of
high level of light reflection. By using matt sealer gloss level could be reduced.

12) Coving
Joint of wall and floor always creates right angle and it accumulates dust.
Only coving can solve the problem.
13) Environmental Condition
This has to be considered other wise problem like poor adhesion, inadequate
curing,
irregular surface, void formation etc may arise.

13)Temperature
Ambient temperature (air temperature), substrate temperature and material
temperature –these three temperatures have to be measured before every
application and verify several times during application. Increase in the
substrate temperature above the minimum application temperature may
result into
a) Reduction in the reaction time
b) Better and quicker ventilation
c) Improved wetting of the substrate.

Temperature plays an important for reactive resin based floor-treatment

material for curing and strength gaining. If ambient temperature falls below
100C, then application should not be carried out. If ambient temperature is
very high, then pot life of material will come-down and execution will be
difficult.
14) Moisture
Basically there are two type of Moisture –
i) Substrate moisture (water in liquid form)
ii) Atmospheric humidity (water vapor).

i) Substrate Moisture
By using moisture meter, substrate moisture can be measured. For normal
epoxy application, substrate moisture level should be less then 4%. Osmosis
phenomena occurs at more than 4% moisture level.

ii) Atmospheric humidity

Relative atmospheric humidity is the standard unit of measurement for the
water content of the air and is expressed as.

Relative atmospheric humidity = (volume of water vapor present in the

atmosphere)
(Saturation point at given temperature).
As the temperature rises, the relative humidity falls if moisture is neither
added to nor taken from that volume of air . For industrial flooring Relative
Humidity should not exceeded 75% RH.

iii) The dew point

The temperature at which the saturation moisture (100% RH) of the air is
reached called dew point. If the temperature falls below the dew point ,
condensation is formed .
It is very important to check the substrate and air temperature. From these
two we can calculate the dew point .For Flooring application , the substrate
temperature must be at least 30 C above the dew point .In the dew point range
, problem like osmotic bubbles, adhesion
Problem and others may occur. Dew point can be prevented by careful
monitoring of the climatic condition.
Example –
Ambient temperature T(amb) = 150 C
Relative Humidity RH = 90%
From the Table –
Dew point temperature : +13.30 C
Substrate temperature T(sub): 120 C
We require (Substrate temperature – dew point) ≥ 30 C
But actual condition
( +13.30 C - 120 C) = 1.30 C
Decision – flooring application is not possible.

Action
We need to increase the ambient temperature and influence the relative
humidity by ventilation (by hot air equipment)
15) Analysis of surface condition
It is very important part of industrial flooring. Analysis of surface condition is
important to determine the correct substrate preparation for successful
flooring system. Always surface should be dry, sound, clean and free from
contaminants.
17) Moisture content
For normal epoxy resin, moisture content of the substrate should be less then
4%. There are water based epoxy modified cementicious system which can be
applied even on green concrete . Here moisture comes into the system for
curing . So osmosis does not occur .

2) Cracks treatment – Death cracks can be treated with epoxy mortar .

Depend upon width of crack, ratio of Kemoxt Concrete (T) and filler will be
decided .
3) Joints treatment- We will discuss about only two types of joint-treatment
a) Construction joint – This treatment will be same as crack treatment
b) Contraction and Expansion joint- These joints will be treated with sealant.
Calculation of sealant-consumption
Example- A joint with a) width – 12 mm b) depth – 10 mm c) Length-100 cm
Volume- 1.2cm X 1cm X 100 cm
= 120 cm3
Suppose Density of sealant is 1.3 kg /lit
Required amount of sealant = (1.3/1000)*120 (1lit = 1000 cm3 )
= .156 kg
= 156 gm
Joint Design- (For polysulphide and polyurethane sealant)
If Joint depth – 10 mm ( min joint depth 8 mm)
Joint width- max joint width 40 mm and below
Then Depth: Width = 2:1
If Depth- Up to 10 mm
Then Depth: Width = 1:1
18) Spillage of chemical (like alkali, acid etc)
There are few factors (mentioned below) help to select the chemical-
resistance coating system .
a) Concentration of the acid
b) Contact time with floor
c) Temperature of chemicals

19) Repairing of Substrate

Voids, holes etc have to be repaired with Kemflor 520 (epoxy mortar). These
repaired portion have to be sealed with sealer coat, otherwise there may be
chance of bubble formation in
these particular area.
Substrate preparation
Surface preparation plays an important role. Concrete or mortar surface
should sound solid and free from dust and loose particles .If uneven, then
scrapping should be done and Clean the surface thoroughly again.
Hacking/shot blasting will be done for very smooth surface to create batter
bonding. At last use industrial vacuum cleaner to ensure complete dust
removal from the surface.

Storage
At site material should be kept under covered shade and lockable area.
Before using material , we should see that , temperature is not below 220
APPLICATION GUIDELINE FOR FLOOR COATINGS

HARD GRINDING

Surface Preparation:
Vacuum, steel shot, blasting is by far the preferred method of surface prep. A profile of CSP 2 or 3 is
recommended. If this is not familiar, the profile should appear similar to 60-80 grit sandpaper.

To hide this profile it will require a minimum of 15 mils of finished coating thickness. For best results use a
fill coat of epoxy to hide the profile prior to applying the topcoat. Any substrate imperfection, cracks,
divots, spalls, pop-outs, overlap of blast pattern, etc. will show through. All imperfections should be pre-
filled prior to coating.

Acid etching is not preferred as it can be inconsistent in profile, introduces water into a porous substrate,
and a byproduct of the acid base (concrete) reaction is the formation of salts. If these salts are not removed
with the rinse water they will dry on the surface and inhibit long-term bond

Joints and Cracks:

Honor all expansion/isolation joints (do not coat). Fill with the appropriate joint material, flexible or semi-
rigid, after installation of the coating. Saw cuts, cracks or control joints can be filled and coated over in a
temperature controlled environment.
KemOxy Concrete (P)

Product Description:

KemOxy Concrete Primer is a modified two-component epoxy resin based primer. The system comprises of an epoxy
resin in combination with suitable catalyst. Application of this combined system on the concrete surface provides an
excellent adhesion to super-lying structures.

Intended Uses:

KemOxy Concrete (P) is use for flooring, painting on concrete structure and can be recoated with topcoat by
using epoxy, polyurethane, chlorinated rubber paints.

Product Information:
Shade Clear
Volume Solids 60%
Recommended DFT 100 microns
Mixing Ratio 2.5:1 / Weight
Pot Life min. 1 Hr Depending on Temperature
Theriotical Covering 6.0 m2/ litres at recommended DFT
Surface Dry 3 – 4 Hrs.
Shelf Life At least one year when kept packed in Standard warehouse condition.

Surface Preparation:

Surface should be cleaned and free from oil, grease, and latencies. Surface should be dried thoroughly
before application.

Application Method:

Application can be done by brush for optimum penetration of primer. Allow to surface dry for application of mortar.
KemFlor 521
Self –leveling, epoxy resin based floor toping
Solvent less epoxy self leveling floor toping for heavy industrial use .It has very high mechanical
strength.
Uses
KemFlor 521 can be applied to provide high strength .It is recommended as a protective coating
on floors where both high level of aesthetics and abrasion resistance are required . It is suitable
for
• Food and drink processing plants
• Pharmaceutical and cosmetic plats
• Workshop in industries ,machine-shops and warehouses
• Depots and loading ramps ,hangers ,stairs etc.

Advantages
Enhances the total system’s finish , easy to apply, solvent-free no fire risk, excellent adhesion to
substrate, very high mechanical strength .

Primer Application
After ensuring that the surface is free from all adverse factors, apply KemOxy
Concrete Primer a modified two component epoxy resin based primer.

Mix the entire content of the base and catalyst thoroughly and apply immediately to the surface by
brush or roller. Ensure proper penetration of the coating into the substrate. If the surface is
porous; apply a second coat of KemOxy Concrete Primer. Apply KemFlor 521 on the primed
surface while it is still tacky.
KemFlor 521 , Application
Add the components in the particular ratio , under continuous stirring by a very slow speed electric
stirrer , till the mixture is homogeneous. DO NOT MIX BY HAND. Remove all material from each
can. Scrape the sides of the container several times to ensure complete mixing. Be careful to not
introduce any air bubbles while mixing.

Since the mix ratio is critical to the performance of the flooring system, Quantity to be mixed
should be calculated beforehand based on the area to be covered and coating thickness desired.
Actual coverage will depend on texture, porosity, slope of the substrate.

Pour the mixed KemFlor 521 onto the surface as soon as possible (See pot life) and spread using
a notched trowel. Immediately after the trowel application, a spiked roller should be used to
ensure a level homogenous surface free of voids and surface imperfections.

Do not overwork the material. Apply slowly to minimize bubbling. If bubbles appear, use a
porcupine roller to produce a bubble free film.
KemFlor 517 SL
Self –leveling, solvent free, epoxy resin based floor coating system

KemFlor 517 SL is a solvent-less epoxy floor coating for use in industrial and commercial
environments. It produces a smooth, self-leveling finish with several advantages:

• Good chemical resistance

• Good abrasion resistance
• Free of solvents
• High mechanical strength
• Easy & fast application
• Floor can be put in use quickly
• Durability
• Seamless
• Aesthetic: Available in several colours
• Provides a hygienic surface since easy to clean
Uses
KemFlor 517 SL can be used where a durable and easy to clean floor surface is required. Some
typical applications include:

• Pharmaceutical industry • Hospitals

• Chemical industry • Laboratories
• Food processing industry • Packaging industry
• Electronic Assembly • Workshops
• Dairies / breweries • Factory shop floors
• Clean rooms • Kitchens

Primer Application
After ensuring that the surface is free from all adverse factors, apply KemOxy
Concrete Primer a modified two component solvent less epoxy resin based primer.
Mix the entire content of the base and catalyst thoroughly and apply immediately to the surface by
brush or roller. Ensure proper penetration of the coating into the substrate. If the surface is
porous; apply a second coat of KemOxy Concrete Primer. Allow the primer to set for 8 hours but
not more than 16 hours prior to application of subsequent coats. Longer curing will require
abrading of primer for proper adhesion.

Mix KemFlor 517 SL in the ratios given below by weight. It is advisable to use entire contents of
each can to ensure accurate proportions and to enable estimation of consumption.
KemFlor 517 SL Application

Add the parts in the sequence below, under continuous stirring by a very slow speed electric
stirrer or jitty blade mixer fitted on an electric drill till the mixture is homogeneous. DO NOT MIX
BY HAND. Remove all material from each can. Scrape the sides of the container several times to
ensure complete mixing. Be careful to not introduce any air bubbles while mixing.

Since the mix ratio is critical to the performance of the flooring system, Quantity to be mixed
should be calculated beforehand based on the area to be covered and coating thickness desired.
Actual coverage will depend on texture, porosity, slope of the substrate.

Pour the mixed KemFlor 517 SL onto the surface as soon as possible (See pot life) and spread
using a serrated trowel. Immediately after the trowel application, a spiked roller should be used to
ensure a level homogenous surface free of voids and surface imperfections.

Do not overwork the material. Apply slowly to minimize bubbling. If bubbles appear, use a
porcupine roller to produce a bubble free film. KemFlor 517 SL is designed for use without
solvents, use of thinners is not recommended.

Technical Data
Pot Life
@24ºC @34ºC
30 mins. 15 mins

Curing Time @34ºC

Tack Free 12 hours
Light Foot Traffic 24 hours
Normal Foot Traffic 3 days
Light Vehicular Traffic 7 days
Full Cure 10 days
52- .5MM
Compressive strength at 68- 1MM
30 ºC, N/MM2, 14 days 69- 2MM
Tensile strength at 30 ºC 26- .5MM
N/MM2, 14 days 22- 1MM
25-2MM

The above results are issued in good faith and are based on laboratory testing and are given as a
guide to product performance. It is essential that the end users satisfy themselves as to the
products performance under specific required conditions.
 Case Study Auto Industry- Tata Motors

Company profile - Tata Motors Limited is India's largest automobile company. It is the leader in commercial vehicles
in each segment, and among the top three in passenger vehicles with winning products in the compact, midsize car and
utility vehicle segments. The company is the world's fourth largest truck manufacturer, and the world's second largest
bus manufacturer.

Requirement/Need –

• Dust free environment for Asia’s largest

paint shop-34000 sq.m in Rudrapur.
• Systems- 3mm epoxy SL

• Climatic condition – temperature -4oC-

8oC. , Relative humidity – 45%.
• Project completion time – 4 months

Solution:

• Surface Preparation: To enhance the mechanical bonding to

the substrate, shot blasting machine was used instead of
grinding.
• Product- Kemoxy Concrete (P) , 0.1 mm + Kemflor 521 2
mm + Kemflor 517 SL 0.9 mm
• Due to low temperature, we have warmed up the material to
achieve application viscosity.
• To acclimatize to the adverse conditions, surface preparation
was carried out in the night while application of the material was carried out in afternoon.
• Due to porosity of concrete, a seal coat had to be applied on epoxy screed.
• Asbestos sheet inserted in expansion joints which were 15 inch deep.
• Crack filling in concrete with Epoxy repair material to avoid future cracks in flooring.
• After laying epoxy flooring, expansion or contraction joint had to be opened and filled with polysulphide
sealant
• Three teams were engaged for the applications

Result:

• Floor is functionally sound after 2 years of application.

 Case Study: Pharmaceutical Company
Famy Care, Ahmadabad
Company Profile:
Famy care is a global player in the Female Health Care Segment with a focus on
Hormonal & Reproductive Health Care Products. Incorporated in 1990, they started
manufacturing Intra Uterine Contraceptive Devices (lUCDs) with technical know-how
from World-renowned M/s. Leiras Oy, Finland and have become one of the largest
suppliers of IUCDs and Oral Contraceptive Pills in
the world.

Needs:
• Dust free and clean room environment
• Flooring - 6000 sq m - 3mm system, coving
-13000 running meter , wall coating - 2000
sq. m of PU Paint
• Usage type – Production, general tablet,
inject table, finished good store, rm store,
water treatment area, QC lab,
microbiological area.
• Project duration – within 2 months
• Floor which is easy to clean
• Anti-fungal, anti-bacterial wall coating.
Solution:
• Surface Preparation: The surface preparation
was done with grinding machine fitted with
diamond wheel because of concrete
condition was inferior. Also the final finish
obtained by diamond wheel is superior as it gives a uniform roughness to
concrete while removing the loose particles.
• To account for high surface moisture content of the cement, dryer had to be
used
• Product –
o Flooring - Kemoxy Concrete (P) , 0.1
mm + Kemflor 521 2 mm + Kemflor
517 SL 0.9 mm
o Wall Coating – PrimeCryl + Kemthane
811
o Coving - 75 mm x 75 mm, 50 mm x 50
mm, 25 mm x 25 mm
• Due to high degree of porosity of concrete 2
extra seal coats had to be applied.
• Need to barricade the site to avoid the dust
from adjacent surroundings, since it is
Greenfield project .The dust particles affect
the finish of top coat.
• Zero level undulation is the minimum basic
requirement in pharmaceutical industry. To
attain this, grinding was carried out not only
on the surface but also after application of
screed and seal coat.
 • Top coat was applied after 15 days of laying epoxy screed. Extra seal coat had
to be applied to activate the screed as the complete area was not available to
give a seamless finish.
• After laying epoxy flooring, expansion or contraction joint had to be opened
and filled with polysulphide sealant

B E N I F I T

• Excellent bond-strength with base floor

• High compressive and flexural strength

• High abrasion resistance

• Anti-skid properties

• Aesthetic and available in various shades

as per customer’s requirements

• Dust not catch up dust, easily cleanable

• Does not react with normal detergents

• Capable of bonding with a minimum surface

• Preparation without the need to replace the base floor.

• Quick curing and finishing time

• Low maintenance