$G$

CERTIFICATE No: 084-DB1 3

TEST !.NSPECT|ON CERTT FTCATE

DATE:

1 1th

May. 2013

:EKC INTERNATIONAL
:DUBA|. U.A.E.

MANUFACTURER
OFFICE

INSPECTION DATES
PURCHASER

FINAL
:09.05.2013
O/NO : -Status : --

: FROM 08,05.2013

:--

P.O.No.

PAGE: 1 of

WORK'S
ORDER

The cerlificate is issued to Messrs. EKC INTERNATIONAL, DUBAI, UAE, to certify that the seamless steel contarners, particulars of which
are given below, have been manufactured, inspected and tested in cornpliance with Inlemational Standard ISO gE0g-1
Quantity

: 092 Nos.

Matenal

.34Cr-Mo4

Water Capacity (L)

NominalLength (mm)
outside Damter (mm)
Min. Wall Thickness (mm)

: 125 Nomrnal
: 1630
356
: 9.6
: CNG
. t-03t2013
:05.05.20'13

Heat Treatmenl
Drawing No.
Drawng approval and date
Manufecturing Process
U / S Examination
Test Pressure (Bar)

: HARDENED & TEMPERED

Neck threading

:W28.8 DIN 477

Gas to be filled

Manufacturer's T.C. No.

Manufacturer's Dale

:531D-300120
: 29.09.2011
: HOT SPINNING
: ISO 9809-1

:375

The containers have been examined during manufacturing process and tested on completion as per an approved Quality Conbol Plan which
includes:

*
*

Review of Raw Material Test Certificates,

Wilness hardnegs test in line for five rylinders.

Witness hydrostalic stretch test & Air Leakage

tesl for 10% of cylinders
Witness mechanical tesling (tensile, impact and
bend tests).
Review and endorsing Manufacturer's
documenlation.

{.
*

.:.
+
.i
*
+

Moniloring heal treatment and review of heat treatmenl chart.

Wilness U/S examlnation for five cylinders, review of U/S
examination record.
Witness dimensional control (dimensions, capacty, waight,
shape) of one cylinder per lot of 200 pcs. Or less.
Wilness bursl test on one cylinder,
Final intemal and exlernal examination of containers. conlrol of
lhreading and marking,

MECHANICAL TESTS CARRIED OUT ON SAMPLE CYLINDERS

Tenslle Tests
Material

Code
(Heat)

Hydraulic

Bus{ Test

Elongation
(5.65{So)

(> 600) Bar

Min:14o/o

J3J1 25F668

J3J125F669

P08706329

14.47

Marking and ldentification of cylinders:

lclentificalion of Cylinder
W28.8 DIN 477
Standard
; ISO 9809-1
Country of Origin
:U,A.E
Manufacturer's ldentifi cation
: EKC UAE

thread

SerialNo

: J3J125F618 to J3J125F71 1(Excepl

51.00
51 00

Test Pressure
Working Pressure
Authorized I nspector's Mark
Dale of Orlginal test
(Year & Month)

:375 BAR
:250 BAR
:

2013/05

J3J125F668 & J3J125F669 Used for testing)

- Destruclive Testing UT
Minimum guaranteed wallthickness : 9.6 mm
Stamp for Non

:125.0

Water Capacity (L)

Empty Tare weight of

: 160.0

Cylanders (Kgs)

For SGS Gulf

SGS Gulf l-imitedlSGS Burldrng, Street No, f2$,P.0.Box:18556,Jebel AliFreeZone,0ubai, U.A.E t+971 48832222

| +971{8832124

gqlqs

co'

Member of

I_!:g_9

...ryjgry

SGS Group (SGS SAI

Page

I of3

Ef,E
EKC INTERNATIONAL
P.OBox:61041,Jebel Ali -Dubai,UnitedArabEmirates,Tel ,i+97748832796/
E-mal: ekc@emirates.net.ae . Website: www.ekcuae,com

7/8.Fax:+97I48832799

REPORT OF MANUFACTURE AND CERTIFICATE OF CONFORMANCE

CERTIFICATE NO.

Manufactured by
Located at

EKC INTERNATIONAL

Manufacturers mark and number

Batch No.
Serial number :
3J125F618 TO
Cylinder description
CNG- 1
Drawing No,
531D-300120
Thread Spec.
W2B,B DIN 477
Colour Of Body
WHITE
Size : Outside diameter
356 mm

EKC U.A.E
t3/os/os/07 lG

DUBAI

J3J

25F7 LT

a) Thread
b) Manufacturer's mark
c) Serial number
d) Ultrasonic Testing
e) Mininimum Wall Thickness
f) Tare mass of empty cylinder
g) Water capacity in liters(Ltrs)
h) Working pressure in bar
i) Test Pressure in bar
j) ISO Standard
k) Authorised body or Inspector's mark
l) Date of original test (year & month)

UAE

(INCLUSIVE)

1630

Length

Marks stamped on shoulder or on labels of the cylinder are

I-O3/2.013

mm

W2B.B DIN 477

UAE EKC
J3J 125F618 TO J3J 1 25F7 LT
UT

9.6 mm
KG ( APPRX.)
ltrs

160
125
250
375

BAR
BAR

rso

9809-

SGS

2Ot3/Os

Each cylinder was made n compliance with all requirements of ISO Standard 9809-1

and in accordance with the cylinder description above. Required reports of test
results are attached.

I hereby certify that all these test results proved satisfactory in every way and are in
compliance with the ISO standard requirements for the ISO type listed above.
Authorsed body or nspection

agency

Inspector's signature

ignature

sc$ rulr Ltrt'ltT[0

)q:

* ./
-'^/
p!
flt'.ilEVrrn [!liusprcrro

:,r?,,
:t:,,".BH,
,rBA
-

7.-.i_"-*^'._6--.:.-...-.-

Io

: QA/FIL-L/O2

REV.NO,: 01
DATE OF ISSUE

SGS GULF LTD.

Man

Date: 09.05.2013

FORMAT NO.

: 1'tApril.2011

\
o'

DUBAI

\ s.

".i.e.

$6ffry

S
rt

Page 2

ol'3

EHE
EKC INTERNATIONAL
P.OBox:61041,Jebel Ali -Dubai,UnitedArabEmirates.Tel.:
E-mail: ekc@emirates.net.ae . Website: www.ekcuae.com

+97L48832796/7/8.Fax:+97L48832799

REPORT OF CHEMICAL ANALYSIS

Batch No.:

w.c.

CERTIFICATE NO. : I-03/2013

L3/0s/os/o7 /G
125 Ltrs. NOMINAL

R.M,T.C.NO.: 2008420001-1
HEAT

NO. :

P08706329

DATED: 13.04,2009

MATERIAL SPECIFICATION ( 34CrMo+)

CHEMICAL PROPERTIES

SPECIFIED

OBSERVED VALUE

o/o

CON STITU ENTS

Carbon

0.32-0.39

0.36

Silicon

Phosporus

0.10-0.40
0.60-0.90
0.010 Max
0.020 Max

romium

0.90- 1.20

0.25
0,73
0.006
0.007
1.10

Molybdenum

0.15-0.30

0.2r

Manganese

Sulphur
Ch

-ffiffis

VERIFIED
SGS

ss$rffLr trmrrttr

GU

WTNESSED

LF

LTD

DUBAI

ONAL

EKC

[I.-tu
so/

lO. Box: 61041

JEBEL ALI
DUBAI . U.A.E.

+r",

FORMAT NO. : QA/FL7-L/Oz

REV.NO.: 01
DATE OF ISSUE

: I'tApril.2011

*
lJ

Page 3 of'3

EKE
EKC INTERNATIONAL
P.OBox:61041,Jebel Ali -Dubai,UnitedArabEmirates.Tel.: +97t48832796/
E-mail: ekc@emirates.net.ae . Website: www.ekcuae.com

7/8.Faxi+97t48832799

REPORT OF MECHANICAL PROPERTIES

Batch No.:

13/os/os/07 /G

SIZ

O.D. 356 mm

NO.:
W.C

X 9.6 mm Thick

cylinder tested for Mechanical Test

Sr. No.of cylinder tested for Burst Test
Sr. No,of

Required minimum values

Yield Strength :745 N/mm2(min)
Tensile Strength: 960 N/mm2(min)

Elongation : L4

CERTIFICATE

o/o

Impact Strength (Test Temp-50oC)

(Transverse direction sa mples)
Individual Specimen-32 J/cmz
Mean of Three Specimens-40J/cmz
Hardness Test - 275 - 330 BHN
Burst Pressure - 600 Bar

I-03/2013
125 Ltrs.
NOMINAL

(J3J 12sF66B)
(J3J

12sF669)

Observed values
Yield Strength

Tensile Strength
Elongation 5.65 { So
Irnpact Strength J/cmz

933.94
1032.93

N/mm

14.47

o/o

N/mmz

Individual Values
48.67

51.00
50.22

Mean Values
Hardness

305-320
700.00

51.00
BHN
BAR

The cylinder walls were measured and the minimum thckness noted was
II.2 mm. The outside diameter determined by a close approximation

to be 356.0 mm

VERIFIED

WITNESSED

ATIONAL

SGS GULF LTD

DU

BAI
.

Box: 61041

DUBAI'U.A.E'

FORMAT NO. : QA/FLL-L/OZ

REV.NO.: 01
DATE OF ISSUE : 1't April.2011

Page 1 of

ETE
EKC

IN ERNATIONAL

: 61041, Jebe' Ali - Dubai, United Arab Emirates. Tel.: + 971 44432796/ 7
E-mal: ekc@emirates.net.ae . Webste: www.ekcuae.com
P.O Box

/8.Faxt

+971 4 8832799

RECORD OF HYDROSTATIC STRETCH TEST, AIR LEAKAGE TEST & HARDNESS TEST

DATED
NO.: l-03/2013
NO.:
13lO5lO5lO7lG
: FROM
08.05.2013 TO 09.05.2013
CYLINDER SL.Nos. J3J125F6'18 TO
J3J125F711 INCLUSIVE
CERTIFICATE

09.05.2013

BATCH
DATES OF TESTING

AIR LEAKAGE TEST

HYDROSTATIC STRETCH TEST

Sr. No. OF

TARE

CYL

WT.

J 3J

25F61

J3J 1 25F61

J3J'125F620
J3J125F621
J3J125F622
J3J 1 25F623
J3J125F624
J3J 1 25F625
J3J 1 25F626
J3J125F627
J3J 1 25F628
J3J1 25F629
J3J 1 25F630
J3J 1 25F631
J3J 1 25F632
J3J1 25F633
J3J1 25F634
J3J1 25F635
J3J1 25F636
J3J1 25F637
J3J 1 25F638
J3J1 25F639
J3J1 25F640

J3J 1 25F64

J3J125F642
J3J 1 25F643
J3J125F644
J3J 1 25F645
J3J 1 25F646
J3J 1 25F647
J3J 1 25F648
J3J 1 25F649
J3J 1 25F650
J3J 1 25F651
JsJ 1 25F652

WATER
CAPACITY

TEST

TOTAL

PRMANT

EXPN.
(Te)

EXPN.
(Pe)

NOMI NAL

PRESS
URE

(Ks)

( Ltrs.)

(Bar)

158.0
156.2
156.2
158.7
155.0
153.0
155.2
153,6

125.0
125.0
125.0
125.4

375.0
375.0
375.0
375,0
375.0
375.0
375.0
375.0
375.0
375.0
375.0
375,0
375,0
375.0
375.0
375.0
375.0

154.7
157.2

158.8
155.2

153.8
155.2
154.2
155.4
154.6
154 2
155.4
154.8
155.2
157.4
156.0

154 3
155.9
155.0
156.0
155.9
154 8
154.6
156.0

125.O

125.0
125.0
125.0
125.0
125.0
125.0
125.0
125.0
125.0
125.O

125.0
125.0
125.0
125.0
125.0
125.0
125.0
125.0
125.0
125.0
125.Q

158.4
156.0

125.0
125.0
125.0
125.0
125.0
125.0
125,0
125.0

156.2

125.O

155.2

FORMAT NO : QtuF11-4102
REV.NO.:01
DATE OF ISSUE :01't April 2011

375 0
375,0
375.0

375 0
375.0
375.0

375 0
375,0
375.0
375.0
375.0
375,0
375.0
375.0

375 0
375.0
375.0
375.0

RATIO
Pe/Te

TEST
PRESS

(o/o\

( Bar)

3.0

0.476

3.8

3.5

0.585
0.538
0.578
0.615
0.646
0.575
0.585
0.615
0.575
0.469
0.586
0.500
0.615
0.585
0.538

3.1

0.491

3.7

0.569
0.625
0.534
0.615

250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250

(cc
630
650
650
640
650
650

4.0
4.2

644

3.7

650
650

4.0

644

3.7

640
648
640
650
650
650
632

3.0
3.8

650
640
656
650
630
640
640
640
650
640
648
650

644
650
650
630
648
630

3.5
3.7

3.8

3.2

4.0
3.8

4.0
3.5
4.0
3.0
3.7
3.8
3.2

4.0
3.7
4.0
3.5
3.2
3.7
3.7
2.8

URE

0.476
0.578
0.594

0.500
0.615
0.578
0.617
0.538
0.497
0.569
0 569

3.1

0.444
0.478

4.0

0.635

250
250

250
250
250
250
250
250
250
250
250
250
250 /

HARDNESS
BHN
SPEC,
RANGE

RESULT

287-330
NO-LEAIGGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO.LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO.LEAKAGE
NO.LEAKAGE

313
317
317
3L7
305

324
3L7

324
313

324
324
324
298

NO.LEAMGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE

313
3L7

NO-LEAMGE

32r

NO-LEAKAGE
NO.LEAKAGE
NO-LEAKAGE

3L7
3L7

298
324
32L

NO-LEAMGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO.LEAKAGE
NO-LEAKAGE
NO.LEAKAGE
NO.LEAKAGE
NO-LEAKAGE
NO.LEAKAGE
NO-LEAIGGE
NO-LEAKAGE
NO:I.EAKAGE

AtAlqc
d-LEAKAG

309
377

32r
3t7
313

302
313
377
313
377

324
313

298
317

Page 2 of 3

ETE
EKC INTERNATI
P.O

NAL

Box:61041, Jebel Ali - Dubai, United Arab Emirates. Tel.: +97L44432796/7

/8.

F.x : + 971 4 8832799

E-mal: ekc@emirates.net.ae . Webslte: www.ekcuae.com

RECORD OF HYDROSTATIC STRETCH TEST, AIR LEAKAGE TEST & HARDNESS TEST
CERTjFICATE

l-03/2013

BATCH
DATES OF TESTING

NO.:
NO.:
:

13/05/05/07/G

FROM

DATED

08.05.2013 TO

CYLINDER SL.NOS. J3J125F018 TO

09.05.2013
INCLUSIVE

J3J125F7'11

AIR LEAKAGE TEST

HYDROSTATIC STRETCH TEST

WATER
CAPACITY
NOMINAL

TOTAL
EXPN.

(re)

09.05.2013

PRMANT
EXPN.
(Pe)

PeiTe

TEST
PRESS

("/

(Bar)

RATIO

HARDNESS
BHN
SPEC.
RANGE

RESULT

URE

287-330

J3J 1 25F653
J3J 1 25F654
J3J 1 25F655

NO-LEAKAGE
NO,LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE

J3J 1 25F657
J3J 1 25F658

J3J 1 25F659
J3J 1 25F660
J3J 1 25F661

NO-LEAKAGE

J3J 1 25F662
J3J 1 25F663
J3J1 25F664

NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE

J3J1 25F665
J3J 1 25F666
J3J 1 25F667

J3J 1 25F668
J3J 1 25F669

THIS CYLINDER IS USED FOR MECHANICAL TEST

THIS CYLINDER IS USED FOR BURST TEST

J3J 1 25F670

NO-LEAKAGE

J3J 1 25F671

J3J125F672

NO.LEAKAGE
NO.LEAKAGE
NO-LEAKAGE

J3J 1 25F673

J3J125F674
J3J 1 25F675

J3J125F676
J3J125F677
J3J 1 25F678
J3J 1 25F679
J3J 1 25F680

NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE

J3J 1 25F681
J3J 1 25F682
J3J 1 25F683
J3J 1 25F684
J3J 1 25F685

J3J 1 25F686
J3J 1 25F687

FORMAT NO. : QA/F I 1 -4102

REV.NO.: 01
DATE OF ISSUE :01"tAprit 2011

lr

*l /
,o

61041
t
P.o. Box:
P.O.

ALI
JEBEL
JE,

ikl,,

U.A.E.
DUBAI.
DUU

$; #y
RN

Page 3 of 3

Ef,E
EKC INTERNATIONAL
Box:61041,lebel Ali - Duba, united Arab Emirates. Tel.: +911 4 A8327961 7
E-mail : ekc@emirates.net.ae . Webslte: www.ekcuae.com
P.O

/8.Fax:

+971 4 8832799

RECORD OF HYDROSTATIC STRETCH TEST, AIR LEAKAGE TEST & HARDNESS TEST

NO.:
NO,;
:

DATED
l-03/2013
13lo5t05l07lc
FROM
08.05.2013 TO 09.05.2013
CYLINDER SL.NOS. J3J125F618 TO
J3J125F711 INCLUSIVE
CERTIFICATE

09.05.2013

BATCH
DATES OF TESTING

AIR LEAKAGE TEST

HYDROSTATIC STRETCH TEST

Sr No

OF

CYL.

TARE
WT.

WATER
CAPACITY
NOMINAL

TEST

TOTAL

PRESS
URE

Kg

( Ltrs.)

155.0
156,9

125.0
125.0
125.0
125.0
125.0
125.0
125.0
125.0
125.0
125.0
125.0
125.0
125.0
125.0
125.0
125.0
125.0
125.0
125.0
125.0

J3J 1 25F688

RATIO

EXPN,
(Te)

PRMANT
EXPN.
(Pe)

Pe/Te

TEST
PRESS

(Bar)

(cc)

(cc)

(Yo)

(Bar)

650

3.1

250

620

2.5
4.2
4.0
4.0
3.8

0.477
0,403
0.636

J3J125F701
J3J125F702
J3J1 25F703
J3J125F704
J3J 1 25F705
J3J 1 25F706
J3J125F707
J3J 1 25F708
J3J 1 25F709
J3J125F710

155.2

125.O

155.4
155.6

125.0
125.0

375.0
375.0
375.0
375.0
375.0
375.0
375.0
375.0
375.0
375.0
375.0
375.0
375,0
375.0
375.0
375.0
375.0
375.0
375.0
375.0
375.0
375.0
375.0

J3J125F711

154.9

125.0

375.0

155.2
158.2

J3J1 25F689
J3J1 25F690

154.2
155.4
153.2

J3J1 25F691
J3J 1 25F692

J3J 1 25F693
J3J 1 25F694

155.8
154.4

J3J 1 25F695

158.2

J3J 1 25F696

159.0
154.8
155.4
157,2
158.6

J3J 1 25F697
J3J 1 25F698
J3J 1 25F699
J3J1 25F700

'155.0

156.2
154.8
158.2
'155.8

/Y-f4,ry/t'

VERIFIED / WITNESSED
SGS GULF LTD

660
650
650

650
644
630
650
650
650
640
610
630

620

4.1

4.0
4.0
4.1

0.615
0.615
0 585
0.637
0.635
0.615
0.631
0.585

3.8
3.5
2.8

o,547

3.1

0,492
0.468
0.625

620

2.9
4.0
2.8

650

3.8

644

32

640
650
640
650

3.7

640

640

URE

0.459

0.452
0 585

250

250
250
250
250
250
250
250
250
250

250
250
250
250
250

250

3,5

0.497
0.578
0.585
0.500
0.538

250
250
250
250
250
251

3.4

0.531

252

3,8
3.2

RESULT

O1

328
324

302
324
309
313
302

324
309

NO-LEAI<AGE

313

NO.LEAKAGE
NO.LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO-LEAKAGE
NO.LEAKAGE
NO.LEAKAGE
NO.LEAKAGE
NO,LEAKAGE
NO-LEAKAGE
NO-LEAI(AGE
NO-LEAKAGE
NO.LEAKAGE
NO-LEAKAGE

302

f"$iffi- sn$Tulr LrMITro I

IL9:'*.M
Y' -y'- ,--l

JEBEL ALI
DUBAI .U.A.E,

DATE OF ISSUE :01't April 2011

SPEC.
RANGE

NO-LEAKAGE

NO-LEA}<AGE

>5. Box" 61;''

REV.NO..

BHN

287-330
NO.LEAKAGE
NO.LEAKAGE
NO-LEAKAGE
NO.LEAKAGE
NO.LEAKAGE
NO-LEAI(AGE
NO.LEAKAGE

DU BAI

FORMAT NO. : QA/F1 1 -4102

HARDNESS

3L7

327
377
309
302

324
317

298
328

302

32t
3t7
313