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Evolution’s Burst Plug Tubing Drain provides a positive method to equalize the fluid level in tubing strings, without mechanical manipulation. Utilizing burst disc technology to provide accurate and reliable actuation of drain openings downhole, the Burst Plug Tubing Drain has been used in many types of wells to eliminate the potential hazards associated with pulling wet tubing strings.
Evolution’s Burst Plug Tubing Drain provides a positive method to equalize the fluid level in tubing strings, without mechanical manipulation. Utilizing burst disc technology to provide accurate and reliable actuation of drain openings downhole, the Burst Plug Tubing Drain has been used in many types of wells to eliminate the potential hazards associated with pulling wet tubing strings.
Evolution’s Burst Plug Tubing Drain provides a positive method to equalize the fluid level in tubing strings, without mechanical manipulation. Utilizing burst disc technology to provide accurate and reliable actuation of drain openings downhole, the Burst Plug Tubing Drain has been used in many types of wells to eliminate the potential hazards associated with pulling wet tubing strings.
Burst Plug Tubing Drain Safe and effective non-mechanical equalization of tubing strings
Applications Equalizes the fluid level in tubing strings Helps eliminate potential hazards of puling wet tubing strings Used when tubing cannot be rotated or pulled to actuate mechanical draining devices Can be implemented when corrosion build up restricts the S drain from operating properly Drains the tubing to minimize well fluids around the work zone Provides a means to pump down the tubing to kill a well before pulling Used in conjunction with oversized tubing pumps that do not have operating drain valves Drains tubing for submersible pumps equipped with a check valve and pumps in a high angle or straight hole, allowing for fluid circulation Features & Benefits Provides a positive indication of open drain Eliminates shear pin devices Provides the highest accuracy and reliability Corrosion Resistant One plug, available in three pressures for all tubing sizes, means less inventory and cost No mechanical moving parts No fragile O-rings to be damaged during assembly causing failure in the field
Description Evolutions Burst Plug Tubing Drain by Fike Corporation provides a positive method to equalize the fluid level in tubing strings, without mechanical manipulation. Utilizing burst disc technology to provide accurate and reliable actuation of drain openings downhole, the Burst Plug Tubing Drain has been used in many types of wells to eliminate the potential hazards associated with pulling wet tubing strings.
Operation The Burst Plug Tubing Drain is simple in design and utilizes applied hydraulic pressure to rupture the membrane which opens the fluid port to the casing annulus, with no restrictions. The Burst Plug Tubing Drain should be installed box up and pin down at the desired depth in the tubing string. For hydrostatic head at the drain, and determination of the proper disc pressure (psi), multiply .433 psi/foot by the drain depth. Then select the disc for 130% of the nominal fluid load.
Service The Burst Plug Tubing Drain is best serviced by our local distributor to ensure proper disc preparation, assembly and testing. In applications where this is not possible, it can be field serviced with moderate care and attention to details.
Burst Plug Tubing Drain
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Specifications Tubing Body Material Black oxide coated alloy steel Thread Standard API EUE ScoredBurst Disk Standard Burst Pressure Range 1,500 to 8,500 PSIG in 500 PSIG increments Rupture Disc Body Material Stainless Steel 17-4 Rupture Disc Material Inconel 600 Rupture Disc Plug Size 7/8 ID, 1 1/4 External Thread Burst Tolerance 5% Operating Ratio 70% of burst pressure Back Pressure Tolerance Minimal. Consider using A8659 series for back pressure applications Fragmentation Non-fragmenting Non-Scored Burst Disk Standard Burst Pressure Range 2,500 to 12,000 PSIG in 500 PSIG increments Rupture Disc Body Material Stainless Steel 17-4 Inlet Ring Material Inconel 600 Rupture Disc Material Inconel 600 Rupture Disc Plug Size 5/8 ID, 1 1/4 External Thread Burst Tolerance 5% Operating Ratio 90% of burst pressure Back Pressure Tolerance See Table on page 3 Fragmentation Fragmentation possible
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Single Port Tubing Drain Body Selection Guide Body Part Number Nominal Size Outside Diameter Drift Diameter Total Length Inch mm Inch mm Inch mm Inch mm 102527 2 3/8 60 3 1/16 78 1.901 48 7 178 - 2 3/8 60 3 5/8 92 1.901 48 7 1/4 184 102529 2 7/8 73 3 5/8 92 2.347 60 7 1/2 191 - 2 7/8 73 4 102 2.347 60 7 3/4 197 102531 3 1/2 89 4 1/2 114 2.867 73 8 1/8 206 - 4 102 5 127 3.351 85 8 3/8 213 102534 4 1/2 114 5 9/16 141 3.833 97 8 5/8 219 Dual Port Tubing Drain Body Selection Guide Body Part Number Nominal Size Outside Diameter Drift Diameter Total Length Inch mm Inch mm Inch mm Inch mm - 2 3/8 60 3 1/16 78 1.901 48 7 178 - 2 3/8 60 3 5/8 92 1.901 48 7 1/4 184 - 2 7/8 73 3 5/8 92 2.347 60 7 1/2 191 - 2 7/8 73 4 102 2.347 60 7 3/4 197 - 3 1/2 89 4 1/2 114 2.867 73 8 1/8 206 - 4 102 5 127 3.351 85 8 3/8 213 - 4 1/2 114 5 9/16 141 3.833 97 8 5/8 219 Full tubing inside diameters are standard on all nominal sizes.
This document is uncontrolled when printed. 2014 Evolution Oil Tools Inc. All rights reserved. www.eotools.com Toll Free: 1-800-265-TOOL 245-TDS-Rev-A (Burst Plug Tubing Drain) August 2014 Artificial Lift
www.eotools.com Burst Pressure Calculation Select the proper Burst Disc Assembly by evaluating all known forces (pressure components) which will be applied to the disc and determine the operational differential pressure that the disc will see in normal service.
Instructions Example 1 Typically, well fluid density is given in pounds per gallon (ppg). Determine the Fluid Density in PPG or convert to PPG if applicable. Density of produced salt water = 10.0 PPG 2 Convert to psi/ft by multiplying by the factor 0.051981 10.0 (lb/gal) x 0.051981 = 0.520 PSIG/ft 3 Determine the true vertical depth (ft) (TVD) of the HTD at actuation. In determining the TVD and applied differential pressure the user must consider factors such as if the well is partially pumped off, pumped off completely, back pressure, and any other factors that may affect the differential pressure applied to the rupture disc.
Recommended practices: The tubing drain should always be placed at least 2 production tubing joints (~ 32 ft / joint, or ~ 64 feet) above the pump for non-sand producing wells and 4 pipe joints (~ 124 feet) above the pump for sand producing wells. TVD = 8000 (ft), the HTD sub is placed two joints above the pump.
Perforations and bottom of pump Assembly is 8,070 ft, HTD sub is at 8000 ft. 4 Multiply the density factor (psi/ft) by the TVD (ft) to obtain the hydrostatic pressure. 0.520 (PSIG/ft) x 8000 (ft)= 4160 PSIG 5 Consider and apply friction pressure and system pressure.
Reference Recommendation A.
Note: If unknown use example pressures. 200 PSIG friction pressure + 200 PSIG system pressure + 4160 hydrostatic pressure =4560 psi 6 Factor in the operating ratio, the burst tolerance and a recommended safety factor. Divide by 0.60 for the Scored burst disc, or .80 for the Non-Scored burst disc. This ensures the operating ratio (70%, 90%) is not exceeded as well as a worst case scenario for burst tolerance (5%) and the factory recommended safety factor (5%)
Reference Recommendation B. Scored Burst Disk = 4560 PSIG/0.60 = 7600 PSIG Non-Scored Burst Disk = 4560 PSIG/0.80 = 5700 7 Determine HTD temperature at the desired actuation depth. One method to estimate the Bottom Hole Static Temperature (BHST), is to use a temperature gradient of temperature rise due to depth. A commonly used temperature gradient is 1.6F/100 ft of vertical depth.
Reference Recommendation C. In this case, at 8000 ft, with a temperature gradient of 1.6 the BHST is 70F (standard ambient temperature below ground, non-weather affected). Total Temperature would be 8000/100* 1.6 = 128 + 70 or 198F. 8 Refer to the temperature conversion table on Page 4. Using the burst pressure calculated in step 7, select the first disc with a burst pressure that is higher than the calculated burst pressure in the applicable temperature column. This represents the minimum burst pressure that should be selected for use in the example. Note: The user is encouraged to select a higher burst pressure to increase the safety factor but should never exceed the internal burst rating of the tubing. Tubing should be de-rated appropriately due to the overall condition of the tubing considering such factors as corrosion, time in service, and other well conditions.
Reference Recommendation D.
Important: Always use approved tubing tables for determining internal yield pressure of the tubing. These can be obtained from the American Petroleum Institute for API standards or other sources. Find the value(s) above 7600 PSIG for the burst disc at 200F column of the chart. Select a disk that falls on either side of the range.
Find the value(s) above 5700 PSIG for the burst disc at 200F column of the chart. Select a disk that falls on either side of the range. As per API Tubing Tables if tubing is 2.875 Nominal Diameter, 6.5 lb/ft, L80 Grade the internal yield pressure is = 10,570 PSIG for new tubing. Therefore a maximum burst pressure of up to 10,500 PSIG should be safe for new tubing. If the tubing is not new, well operator should consider condition of the tubing and select a disc which will burst below tubing burst.
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Recommendations A) In bottleneck assembly applications the HTD system will experience a combination of factors and hydraulic loads such that the suggested system pump in pressure and system friction pressure should be defaulted to 400 psi. In addition a correction factor of 1800 psi is recommended to be added to the total of the hydrostatic, friction and system pump in pressure.
B) To further ensure the anticipated performance of the CDA is not diminished by other downhole operations, the user should consider an additional 5% safety factor to the operating ratio and burst tolerance in step 6. This adds an additional factor of safety that ensures the operating ratio of the Burst Plug Assembly is not exceeded.
C) In a well that is subject to steam or waterflood injection, use the higher of the BHST, or the steam/fluid injection temperature. The suggested minimum temperature is 250F (121.1C).
D) Please be advised, if well equalizes (fluid level goes static such that it is equal inside and outside the tubing), then it will require application of pressure equal to the set pressure of the disc in order to rupture the disc. Client is encouraged to consider the impact on both the production tubing, and of the availability of pumps to be able to rupture the disc. Verify that the tubing will withstand the pressure needed to burst the disc(s) in question.
In all cases the burst disc shall be replaced prior to being run back into a well.
Burst Plug Tubing Drain
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CANADA #3, 1820 30 th Ave NE Calgary, Alberta T2E 7M5 Toll Free: 1-800-265-TOOL (8665) Main: 403-243-1442 Fax: 403-258-2614
6415A - 63 St. Close Lloydminster, Alberta T9V 3B5 Tel: 780-522-8294 Fax: 780-875-6337