Académique Documents
Professionnel Documents
Culture Documents
---------------------------------------------------------------------------------------------------------------------------
A Seminar Report
On
SEPARATION AND PURIFICATION OF HYDROGEN
FROM REFINERY STREAMS USING MEMBRANE
SEPARATION TECHNOLOGY
Project Report !"#mitte$ in Partia% F"%&i%%ment o&
t'e Re("irement! &or t'e A)ar$ t'e De*ree o&
INDE+
Sr. no.
Contents Page no.
1
Introduction 2
2
Study Of Refinery Operations 4
Refinery !ydrogen management. "
4
#ethods for hydrogen separation and purification. $
----------------------------------------------------------------------------------------------------------------
%
Separation and purification of hydrogen from refinery streams by membrane technology
---------------------------------------------------------------------------------------------------------------------------
& 'ffect of product purity on hydrogen reco(ery . 1%
" Comparison bet)een (arious methods 11
* #embrane Separation 12
+ !ydrogen Selecti(e #embranes 14
$ Polymeric membranes 1"
1% Preparation Of Polyimide #embranes 1*
11 Shortcomings of )ith polyimide #embrane 1+
SEPARATION AND PURIFICATION OF HYDROGEN FROM REFINERY
STREAMS USING MEMBRANE SEPARATION METHOD
,-Intro$"ction.
Propertie! o& '/$ro*en.
,his interesting paper deals )ith ho) effecti(e separation and purification of hydrogen can
be by achie(ed scanning (arious alternati(es for the same .-o need of getting astonished
after .no)ing that about +% / of present )orld energy demand comes from fossil fuels0
since using hydrogen as fuel produces )ater as a byproduct unli.e fossil fuels.
!ydrogen plays a (ery crucial role in industrial processes. !ydrogen burns in air )ith
a pale blue0 almost in(isible flame. !ydrogen is the lightest of all gases0 appro1imately one-
----------------------------------------------------------------------------------------------------------------
1
Separation and purification of hydrogen from refinery streams by membrane technology
---------------------------------------------------------------------------------------------------------------------------
fifteenth as hea(y as air. !ydrogen ignites easily and forms0 together )ith o1ygen or air0 an
e1plosi(e gas .
Ener*/ 2!ydrogen has the highest combustion energy release per unit of )eight of any
commonly occurring material. ,his property ma.es it the fuel of choice for upper stages of
multi-stage roc.ets.
!ydrogen 3!
2
4 is a colorless0 odorless0 tasteless0 flammable and nonto1ic gas at
atmospheric temperatures and pressures. It is the most abundant element in the uni(erse0 but
is almost absent from the atmosphere as indi(idual molecules in the upper atmosphere can
gain high (elocities during collisions )ith hea(ier molecules0 and become e5ected from the
atmosphere. It is still 6uite abundant on 'arth0 but as part of compounds such as )ater.
P'/!ica% propertie! 2 )hen cooled to its boiling point0 -2&2.*"
o
C 3-422.$
o
74 hydrogen
becomes a transparent0 odorless li6uid that is only one-fourteenth as hea(y as )ater. 8i6uid
hydrogen is not corrosi(e or particularly reacti(e. 9hen con(erted from li6uid to gas0
hydrogen e1pands appro1imately +4% times. Its lo) boiling point and lo) density result in
li6uid hydrogen spills dispersing rapidly.
Man"&act"re 2 ,he most common large-scale process for manufacturing hydrogen is
steam reforming of hydrocarbons0 in particular0 natural gas 3mostly methane4. Other methods
used for hydrogen production methods include generation by partial o1idation of coal or
hydrocarbons0 electrolysis of )ater0 reco(ery of byproduct hydrogen from electrolytic cells
used to produce chlorine and other products0 and dissociation of ammonia. !ydrogen is
reco(ered for internal use and sale from (arious refinery and chemical streams0 typically
purge gas0 tail gas0 fuel gas or other contaminated or lo)-(alued streams. Purification
methods include pressure s)ing adsorption 3PS:40 cryogenic separation and membrane gas
separation.
#any hydrogen gas users purchase it as a li6uid0 )hich can be (apori;ed as needed0
instead of producing it on their o)n site. 8i6uefaction of gaseous hydrogen is a multi-stage
process using se(eral refrigerants and compression< e1pansion loops to produce e1treme cold.
:s part of the process0 the hydrogen passes through =ortho< para= con(ersion catalyst beds
that con(ert most of the =ortho= hydrogen to the =para= form. ,hese t)o types of diatomic
hydrogen ha(e different energy states. In =ortho= hydrogen0 )hich is the most common form
at room temperature0 the nuclei ha(e =anti-parallel= spins. In =para= hydrogen the nuclei ha(e
parallel spins. =Ortho= hydrogen is less stable than =para= at li6uid hydrogen temperatures. It
----------------------------------------------------------------------------------------------------------------
2
Separation and purification of hydrogen from refinery streams by membrane technology
---------------------------------------------------------------------------------------------------------------------------
spontaneously changes to the =para= form0 releasing energy0 )hich (apori;es a portion of the
li6uid. >y using a catalyst such as hydrous ferric o1ide to con(ert most of the hydrogen to the
more stable form during the li6uefaction process0 the li6uid hydrogen product can be stored
)ithout e1cessi(e (ent loss.
!ydrogen is .no)n as =fuel of the future1 due to its abundance and its non-polluting
combustion products. 8ess has been said about the fact that other forms of energy must be
used to produce the hydrogen )hich )ill be used as fuel. #ost hydrogen is bound up in
compounds such as )ater or methane0 and energy is re6uired to brea. the hydrogen free from
these compounds0 then separate0 purify0 compress and< or li6uefy the hydrogen for storage
and transportation to usage points. 9idespread production0 distribution and use of hydrogen
)ill re6uire many inno(ations and in(estments to be made in efficient and en(ironmentally-
acceptable production systems0 transportation systems0 storage systems and usage de(ices.
.?se of hydrogen as an energy source could help to address issues related to energy including
global climate change and local air pollution. #oreo(er0 hydrogen is abundantly a(ailable in
the uni(erse and possesses the highest energy content per unit of )eight compared to any of
the .no)n fuels. 0 demand for hydrogen energy and production has been gro)ing in the
recent years. #embrane separation process is an attracti(e alternati(e compared to other
technologies such as pressure s)ing adsorption and cryogenic distillation. ,his paper reports
different types of membranes used for hydrogen separation from hydrogen-rich mi1tures. 9e
)ill be studying about current research has been focused on nonpolymeric materials
such as metal0 molecular sie(ing carbon0 ;eolites0 and ceramics. !igh purity of hydrogen is
obtainable through dense metallic membranes and especially palladium and its alloys0 )hich
are highly selecti(e to hydrogen. ,hin membranes )ould not only reduce the cost of materials
but also increase the hydrogen flu1. #etal alloys or composite metal membranes ha(e been
used for hydrogen purification. !o)e(er0 metallic membranes are sensiti(e to some gases
such as carbon mono1ide and hydrogen sulfide. ,herefore0 ceramic membranes0 inert to
poisonous gases0 are desirable. Inorganic microporous membranes offer many ad(antages
o(er thin-film palladium membranes. #ore importantly0 in microporous membranes0 the flu1
is directly proportional to the pressure0 )hereas in palladium membranes0 it is proportional to
the s6uare root of the pressure. 9e )ill comprehend the ad(antages and disad(antages of
different membranes and )ould bring out the best.
----------------------------------------------------------------------------------------------------------------
D hydrocarbons.
,he degree of crosslin. can be controlled by amt. of carbo1ylic acid incorporated in
polymer bac.bone.,he crosslin.ing reactions occur at temp. belo) the glass transition
temp.Its important to .no) about plastici;ation pressure and is the minimum in permeation
isotherm. : figure gi(en belo) e1plains a permeation isotherm.)hen pressure is belo) 1&
atm 354 - ,he permeability decreases due to saturation of the 8angmuir sites. :bo(e 1& atm
the permeability increases as the polymer chain mobility increases due to plastici;ation by
dissol(ed CO2.,his has been reported in 354
1% 2% % 4&%%%
4%%
4%%
Perm %%
perm %% barrers
2%%
barrers 2%%
1%%
1% 2% % 4%
CO
2
pressure 3atm4
FIGURE = .E&&ect o& pre!!"re on permea#i%it/
Cro!!%in8in* reaction!
D !OC!
2
C!
2
O!
----------------------------------------------------------------------------------------------------------------
1+
Plastici;ation pressure
Separation and purification of hydrogen from refinery streams by membrane technology
---------------------------------------------------------------------------------------------------------------------------
D !
2
O ----------------- 3monoesterification 4
!OC!
2
C!
2
O
2 product ---------------- 3,ransesterification4
!OC!
2
C!
2
O o
Cro!! %in8in* reaction!
,he C:>: containing copolyimide films )ere crosslin.ed )ith 'thylene glycol under
solid state conditions 354-In first step the carbo1ylic acid groups react )ith a large e1cess of
ethylene glycol to form a monoesterified film.,hen polymer chains are crosslin.ed by
pulling (acuum on the film at ele(ated temperature to set free the ethylene glucol from a
transesterfication reaction.:ctually sample films are soa.ed in 'B at 1*%
O
C for 12 hrs
under nitrogen purge.Iacuum line is used to reco(er 'B.,hen temperature is raised to 22%
O
C.
Ionic Cro!!%in8in* .
Ionically crosslin.ed copolyimides are deri(ed from C:>: containing structures and
obtained by coordinating a multi(alent cation )ith the carbo1ylate ion.: 2%/ e1cess of
stoichiometric amount of aliminium acetylacetonate0)as added to ,!7 solution.,he films
)ere dried at 1%
O
C under full (acuum for 24 hrs to complPete crosslin.ing.,he
ad(antage of process is during the crosslin.ing reaction (olatile acetylacetone is set free.
Conc%"!ion .
----------------------------------------------------------------------------------------------------------------
1$
Separation and purification of hydrogen from refinery streams by membrane technology
---------------------------------------------------------------------------------------------------------------------------
:fter ha(ing gone through thourough study of hydrogen re6uirement in the refinery or other
refineries 0 )e get an idea of ho) important is hydrogen as a current source of energy or fuel.
!ydrogen is a green fuel 0gets importance )hen eco friendly results are anticipated.
!ere in the articles of the paper 0)e initially studied (arious processes for separation of
hydrogen.9e conclude all are e6ually important methods0they are useful under (ariable
conditions .One may applicable or affordable for one but may not be other method
affordable for that pre(ailing condition.#embrane separation methods gi(e high purity
hydrogen but at the e1pense of cost of membranes 0they are compact 0less space re6uired for
operation. Some membranes are not commercially a(ailable due to some of their
shortcomings.So )e need thorough o(er(ie) of membranes to be used herein and
economically (iable process is brought about for the same.
----------------------------------------------------------------------------------------------------------------
2%
Separation and purification of hydrogen from refinery streams by membrane technology
---------------------------------------------------------------------------------------------------------------------------
Re&erence! .
14 :sim 8aee6 Lhan0 :ngels Cano Odena 0>iot;a Butierre;0 Cristina #inguillon 0
Q!ydrogen separation and purification using polysulfone acrylate ;eolite mi1ed matri1
#embranes. R 0Sournal of #embrane sciences 0&%0 4%-"%02%1%
24 S.C.!oollday0 S.!u.C.8.Ling 0H.9ang 0Q:n o(er(ie) of hydrogen production
technologies.R 0Catalysis ,oday0 1$ 0244-2"%02%%$
4 Sohn Ca(id 9ind0 QImpro(ing Polyimide #embrane Resistance to Carbon Cio1ide
Plastici;ation in -atural Bas SeparationsR0Ph.C 3,ech.4 ,hesis0 ,he ?ni(ersity of ,e1as
:t :ustin0Cecember 0 2%%2
44 S. StTc.er0 #. 9hysall0 B.U. #iller 0 :nt)erp0 >elgium0 Q% Hears of PS:
,echnology for !ydrogen PurificationR0 +-1101$$+
&4 8u Shao0>ee ,ing 8o)0 ,ai Shung Chung 0 Q Polymeric #embranes for the
hydrogen economy 2 Contemporary approaches and prospects for the future .R 0 Sournal
of #embrane Sciences 02* 01+-" 02%%$
"4 -itin Patel0 >ill >aade 0 :ir Products0 ?S:0 8eong 9ah 7ong0 :ir Products0 :sia
:nd Iinay Lhurana 0,echnip N Cofle1ip0 ?S: .0 QCreating Ialue ,hrough Refinery
!ydrogen #anagement.R "-+02%%
*4 Oy(ind !atle(i.0 Sabina L. Bade0 #atthe) L. Leeling0 Paul #. ,hoen0 :.P.
Ca(idson S. Couglas 9ay0 QPalladium and palladium alloy membranes for hydrogen
separation and production2 !istory0 fabrication strategies0 and current performance.R0
Separation and Purification ,echnology0 *0 &$-"40 2%1%
+4 Ruth :. Ca(is 0-itin #. Patel0 QRefinery !ydrogen #anagement R0 :ir Products
Chemicals Inc.0 P,U Spring0 2%%4
$4 S.C.:.Lluiters.0 BStatus re(ie) on membrane systems for hydrogen
separationRIntermediate report '? pro5ect #IBR'HC --'& 02%%1
1%4 Seyed Saeid !osseini 0#ay #ay ,oeh 0 ,ai Sung Chung 0Q!ydrogen separation and
Purification in membranes of miscible polymer blends )ith Interpenetration net)or.s R
Polymer $40 1&$4-1"%02%%+
114 S)en 7ritsch0 Lrupp ?hde Bmb! 0Cortmund0 Bermany0QSteam Reformer >ased
!ydrogen Plant OptimisationR0 2-0 2%%%
124 http2<<))).osha.go(<dts<osta<otm<otmVi(<otmVi(V2.html Refinery operations
lin.
----------------------------------------------------------------------------------------------------------------
21
Separation and purification of hydrogen from refinery streams by membrane technology
---------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------
22