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turbine with straight and canted blades and canted blades with fences
Shawn Armstrong
*
, Andrzej Fiedler
1
, Stephen Tullis
Department of Mechanical Engineering, McMaster University, Hamilton L8S 4L7, Canada
a r t i c l e i n f o
Article history:
Received 24 February 2011
Accepted 3 September 2011
Available online 21 October 2011
Keywords:
Wind turbine
VAWT
Flow visualization
Pitch
Dynamic stall
Canted
a b s t r a c t
The aerodynamics of a high solidity vertical axis wind turbine was investigated through wind tunnel
tests of a full size turbine operating at Reynolds numbers of Re 500,000 (where the power production
has been shown to be Re independent). Flow visualization using light-weight tufts attached to the inner
surface of a blade was used to gain insight on the operating aerodynamics, which is related to the
measured power performance. The tufts proved to be an effective and simple technique to observe the
ow characteristics on the large scales involved where other ow measurement techniques like particle
image velocimetry or laser Doppler velocimetry would be challenging and expensive.
Straight blades on the HeDarrieus turbine operating at peak power showed large regions of ow
separation on the upwind blade pass extending from early in the upwind pass from an azimuthal angle
q 40e50
) to over 60
.
Flow visualization and PIV measurements have become useful
tools in CFD code validation for VAWTs. However, these previous
studies have been for lowor medium solidity turbines, and there is
a denite lack of data for higher Reynolds numbers, particularly for
Re >400,000 where experimentally the power curves start to show
Reynolds number independence.
In this work, an alternative ow visualization technique was
used on a high Reynolds number higher-solidity experimental H-
type VAWT. By attaching tufts to the inner blade surface (the
suction side of the blades during the upwind pass) and recording
their movement from a shaft mounted video camera, periods of
ow reversal (separation) during the blade rotation could be seen.
Both straight and canted blades were investigated over a range of
BSRs and xed blade pitches. The objectives of this paper are:
presentation of ow visualisation tuft data from the inner
blade (suction) surface for high Reynolds number straight
blades which would be of use for CFD validation,
comparison with published literature on ow structures
investigation of the ow patterns on the blades of a high
solidity turbine and its variation with the corresponding
turbine power performance (i.e. variation with BSR),
Fig. 1. Schematic representation of VAWT rotation. Note that b is negative for the
leading edge pitched outwards, toe-out, where positive b will increase the angle of
attack on the upwind pass.
S. Armstrong et al. / Renewable Energy 41 (2012) 13e22 14
comparison of the ow pattern changes with modication of
blade pitch,
presentation of the ow patterns on a canted blade and
comparison with that on a straight blade, including the
modication of the canted blade ow patterns with fences.
2. Experimental methods
2.1. Airfoil and turbine
The straight bladed turbine, shown in Fig. 2, is a research version
of the Cleaneld v3.5 turbine, and was essentially the same as that
used by Bravo et al. [1] and Fiedler and Tullis [2]. It has three blades
each connected to a central shaft with two struts. The struts were
streamlined aluminum extrusions, with a thickness of 37 mm. The
airfoil used in the straight blade case has a NACA0015 prole with
a 450 mm chord that was modied (due to manufacturing limita-
tions) by rounding the trailing edge, shortening the chord to
400 mm. The blades could pivot in increments of 3
from b 12
,
leading edge inward (toe-in), to b 12
(toe-in), 1.5
, 3.5
and 5.5
to
control the pitch of the canted blades. The height of the turbine
with canted blades was of 2.93 m. The diameter at the top and
bottom was 3.42 m where the chord was 404 mm. At the turbine
waist, the diameter was 2.43 m and the chord was 429 mm. These
dimensions resulted in an overall solidity of s 0.44.
A set of aerodynamic fences was tested due to the expected
presence of substantial spanwise ow. At low speeds, Selan and
Bendettini [24] showed that fences were effective at shifting the
aerodynamic properties of swept wings closer to those of straight
wings with little additional drag. The fences are shown to scale
with the airfoils in Fig. 4. Dimensions for the fences used in the
present tests were derived from the work of Foster [25] and Quiejo
et al. [26]. Fences were installed in horizontal planes at one-sixth
span (500 mm) intervals on the inside of the blades - the suction
side of the blade on the upwind pass.
The rotational speed of the turbine was calculated using
a proximity sensor and six equally angularly spaced pick-ups
located at the base of the generator. A large brake disc was
installed between the central shaft and the generator which
allowed for control of the turbine speed by actuating a hydraulic
brake calliper based on the error between the desired setpoint and
measured turbine speed. The calliper was mounted on horizontally
oriented pillowblock bearings and vertical bushings which allowed
it to translate tangent to and perpendicular to the brake disc
without permitting radial translation. At the extent of its limited
tangential travel, the calliper rested against a load cell, allowing
torque measurements to be taken. The generator circuit was kept
open so that no electrical power was produced and the brake disc
dissipated the mechanical rotor power not lost to drag or bearing
friction.
2.2. Testing facility and measurement procedure
Wind tunnel tests were performed at the University of Waterloo
Live Fire Research Facility, which has been the site of previous
testing [2,6]. This lowspeed facility can provide airowup to 11 m/s
using a bank of six axial vane fans arranged three across by two
high in a plenum chamber to produce a rectangular ow section
roughly 8 m wide by 5 m high. The plenum chamber is approxi-
mately 8 m long and contains two settling screens downstream of
the fans with ow straightening ducts at the chamber exit. The
testing area is a large barn-like building with walls and ceiling more
than 4 maway fromthe edge of the owand a large bay door at the
rear of the building serving as an outlet, and is essentially an open
ow tunnel. The turbine was located 8 m downstream of the
plenum exit where temporal uctuations were less than / 1 m/s
and spatial uctuations were smaller [27]. Wind speed was
measured 3 radii upstream of the turbine axis.
The blockage ratio with the turbine (for both straight and canted
blades) is about 21% based on the turbine projected area and the
local 8 mby 5 mowsection measured without the turbine present
[27]. The agreement with tests performed using the same turbine
by Bravo et al. [1] where the turbine was centrally mounted in
a large 9 m 9 m tunnel (blockage ratio 10%) was very good. The
turbine ow impedance does change with energy extraction from
the ow by the turbine, which itself changes with BSR and pitch.
The present test facility has three open sides so the streamtubes are Fig. 2. Experimental turbine with straight blades. Height is 3 m and diameter is 2.93 m
S. Armstrong et al. / Renewable Energy 41 (2012) 13e22 15
free to expand without wall constraints in three directions. Some
small blockage effects due to varying owimpedance are likely still
present and would be most noticeable when comparing between
substantially different power coefcients.
30 s data samples of load and speed were taken for each data
point shown on the power coefcient curves. The instantaneous
torque and speed were multiplied and subsequently averaged over
the sample to give the power output. To report the aerodynamic
power of the rotor, the losses must be added back to the gross
power measured at the brake disc. An extensive series of tests was
performed on the starting motor of the turbine so that an accurate
efciency curve was available. With the blades removed from the
turbine, the motor was used to drive the turbine through the entire
operating range of rotational speeds in increments of approxi-
mately 20 RPM. At each speed, the power to the motor was
measured and applied to the efciency curve to calculate the losses
due to drag and bearing friction. Depending on the conguration,
pitch adapters or pitch wedges were connected to the end of the
struts to account for their additional drag. All loss tests were con-
ducted in still air, which is not the ow encountered by the struts
during normal operation, but rather provides a more conservative,
consistent measure for the losses. Once the losses were included in
the power measurement, power coefcients were calculated by
dividing the average power output by the average instantaneous
wind power during the sample.
The magnitude of the losses relative to the rotor aerodynamic
power depended on rotational speed of the turbine and the wind
speed tested. These ranged fromabout 12% for the straight blades at
their peak power blade speed ratio for 10 m/s wind speeds to 38%
for the canted blades at their peak power blade speed ratio for 8 m/
s wind speeds. The difference in loss fraction was mostly due to the
difference in wind speeds since the absolute power output was
much higher for the 10 m/s case because of the higher wind speed.
2.3. Tufts
Arrays of bi-colour Mylar tufts were placed on the straight and
canted blades for ow visualization. The tufts were approximately
5 mmwide and 35 mmlong and were attached using clear adhesive
tape to the inside surface of the blade. The free length of the tufts
was about 30 mm. The light and exible nature of the Mylar
allowed fast response of the tufts when subjected to rapid changes
in owdirectionwhile the bi-color feature was useful in identifying
the tuft orientation, attached or reversed. The centrifugal forces on
the lightweight Mylar strands (0.03 mm thick) were very small
such that, at the highest rotational rate tested, the aerodynamic
forces on the tufts were about 10 times larger than the centrifugal
forces for a ow of 0.1 m/s, allowing the tufts to determine ow
direction for ow speeds even down to 0.1 m/s.
A Sony DCR-TRV30 video camera was mounted to the turbine
shaft facing radially outwards at the turbine blade. The eld of view
was centered approximately 500 mm below the middle of the
turbine for both blade types. For the canted blades, this corre-
sponded to the fence plane. The focus and zoomwere set to capture
the tuft behaviour as clearly as possible while still allowing features
in the background to be used as angular location references. The
camera recorded video at 30 frames per second, which resulted in
a number of frames per revolution that varied with rotational
speed. Frame by frame visual analysis was performed on still
images exported from the video. A storyboard of at least four
rotations was compiled for each blade speed ratio at each pitch. In
each still image, the number of separated tufts was counted and
divided by the total number of tufts in the array, a number which
represents the ow reversal fraction for the particular azimuthal
position. The progression of owreversal was also characterized by
Fig. 3. a) Turbine with canted blades installed where height is 2.93 m and diameter at the struts is 2.81 m, and b) the top view of the turbine showing azimuthal wrap of the blades
and non-uniform radius.
Fig. 4. Prole of the NACA0015 blade with shortened (rounded) trailing edge used on
the straight blades and the NACA0013 prole with rounded trailing edge used on the
canted blades. A fence is also shown to scale on the NACA0013 airfoil. The fences were
installed on the suction surface of the canted blades.
S. Armstrong et al. / Renewable Energy 41 (2012) 13e22 16
chord position to identify where reversal began, how it propagated
and where reversed ow terminated. Centrifugal force caused the
camera to lose focus above 130 RPM, which corresponded to a blade
speed ratio of l 1.6 for 10 m/s wind speed on the straight blades.
3. Results and discussion
3.1. Performance and ow reversal of straight blades
Fig. 5 shows the performance of the straight blades at various
preset pitches for 10 m/s wind speed, where, at peak power
(l 1.6) the chord Reynolds number was Re 5.0 10
5
. It can be
seen that changing the xed pitch has a pronounced effect on
power output, where changing the pitch from neutral, b 0
, to
b 6
and b 3
vs b 4
)
pitch was seen on a very lowsolidity (s 0.07) high BSR turbine by
South and Rangi [28] while Klimas and Worstell [29] observed an
increase in power output to b 2
at l 1.6.Fig. 7aec
show only the fraction of blade with reversed ow at various BSRs
and azimuthal positions for pitches of b 0
, 3
and 6
. The dots
represent angles where the video was analysed, and the size of the
dots are roughly proportional to the magnitude of the error,
about /5% for separation fraction, /2
. Reattachment of
the ow occurred rapidly from the trailing edge at q z200
to the
leading edge so that no reversed owwas seen by q 230
. No ow
reversal was seen on the remainder of the downwind pass of the
blade.
It is signicant that reversed ow was seen at q 180
, where
the nominal owangle of attack is a 0
, where
the inner blade surface is the pressure side on the blade. This agrees
with previous ow visualization and CFD results that show the
formation of a vortex on the inner suction surface of the blade
before q 90
reversed ow was
present over the rear 85% of the chord, with reversed ow present
at the trailing edge through to and possibly beyond q 110
. At
q 121
for
BSRs of l 1.1 and less. The progression to almost fully separated
ow over the entire blade also occurred more rapidly. These
changes are related to the increased AOAs occurring at reduced
BSRs. For BSRs belowl 1, there was a pronounced interval of mid-
chord reattachment at approximately q 150
.
This reversed ow on the downwind pass of the blade is almost
certainly due to the interaction of the blade with previously shed
vortices as seen by Brouchier et al. [21], Fujiwara and Shibuya [5]
and McLaren et al. [8].
Slight differences in the tuft patterns were seen when the blade
was pitched toe-out (which increased the power at a BSR of l 1.6).
For b 3
. For b 6
cases.
3.2. Performance and separation of canted blades
Fig. 8 shows the performance of canted blades at various pitches
for 8 m/s wind speed. The Reynolds number at the peak power
blade speed ratio of l 2.1 was Re 5.5 10
5
. The tests were
performed at b 2.5
, 1.5
, 3.5
and 5.5
pitch angles so
there is a large jump as no test was performed at b 0.5
.
Changing the pitch had an impact on the canted blades similar that
of the straight blades, where gains in performance were achieved
by moderately pitching the blades toe outwards. The best perfor-
mance was achieved at a pitch of b 3.5
for the optimal BSR of l 2.15, and as can be seen in Fig. 9d,
started at the trailing edge and progressed forward on the blade.
Flow reversal for other pitches and BSRs are show in Fig. 9aec. The
forward progression reached about 50% chord around q 120
.
Reattachment then occurred from both the trailing edge and the
furthest forward extent of the separated region, and the ow was
fully reattached by q 180
). Most
of this behaviour is likely due to the higher peak power BSR of
l 2.15 for the canted blades than the l 1.6 for the straight
blades.
However, theowpatterns for cantedblades for BSRs froml 1.6
to l 2 were similar to those at l 2.2 except that the reversed
region extended farther forward on the blade reaching the leading
edge. Reattachment again occurred from both the trailing edge (at
about q 150
.
A separation region grew from and retreated back to the leading
edge during the downwind pass, similar to what was seen at l 1.6,
except that at these BSRs it was distinct from the initial trailing
edge separation due to the fully reattached ow by 180
.
It consequently appears that the initiation of separation on the
canted blades is similar to that on the straight blades; however, the
reversed owassociated with the continued interaction of the shed
vortices is less on the canted blades. It is expected that vortex
generation, shedding and subsequent interaction would be dis-
rupted to some extent by the sweep and q variation with height on
the canted blades, and also by the variation of blade speed ratio
(and solidity) with height. The recovery from reversed ow at
earlier angles is also similar to the phenomena observed by St.
Hilaire et al. [30] in testing oscillating unswept and 30
swept NACA
0012 airfoils. At low frequencies of oscillation, sweep reduced the
severity of dynamic stall by reducing the magnitude of sudden
changes in lift and pressure drag, an effect which diminished at
higher frequencies. Therefore, it appears that canting the blades
favourably altered the ow behaviour to facilitate earlier recovery
from ow separation as compared to the straight blades. Further-
more, the second separation region seen at the leading edge
Fig. 6. Sample of observed tuft patterns where a) shows no reversed ow, b) shows trailing edge reversed ow, c) shows reversed ow over the rear 50% of the chord and d) shows
reversed ow over the entire suction surface.
S. Armstrong et al. / Renewable Energy 41 (2012) 13e22 18
appears to be interaction with a vortex. At BSRs below approxi-
mately l 1.6 for a pitch of b 1.5
for b-3.5
pitch and
about q 100
for b 5.5
.
For b 3.5
and b 5.5
and b 5.5
for
BSRs of l 1.4 to l 1.9, or q 270
with 5 fences
Fig. 9. Reversed ow on the canted blade where a), b) and c) show the fraction of the chord experiencing reversed ow as a function azimuthal angle, q, and blade speed ratio, l.
Power coefcients as a function of blade speed ratio are also plotted. d) shows the extent of reversed ow on the blade chord as a function of azimuthal angle, q, where values
indicate the fraction of separated tufts in a single column of the array at the specied chord location. No reversed ow was present in the white regions.
Fig. 10. Power coefcient curves for canted blades at b 3.5
and q 180
for l 1.9.
At l 1.6, the maximum extent of separated ow on the upwind
pass was over 60% of the chord above the fence, and there was no
reversed ow beyond q 190
, with
separation seen over only 20% of the chord, and fully reattached
ow was seen by q 180
) and extended
well into the downwind pass to q z 250
. There was
little ow reversal on the downwind pass at peak power blade
speed ratios, and this appeared to be associated simply with the
location of the stagnation point on the pressure side of the blade. At
lower blade speed ratios, however, the large extent of distinct
separation at the leading edge during the downwind pass was
likely associated with blade-vortex interaction.
Fig. 11. Reversed ow on a canted blade with fences showing the fraction of the chord experiencing reversed ow as a function azimuthal angle, q, and blade speed ratio, l. Power
coefcients are also plotted. a) shows behaviour above the fence (swept forward) and b) shows behaviour below the fence (swept aft). The discontinuities in the data were the result
of excessive light from the opening of the tunnel causing the video at those angles to be too washed out for analysis.
S. Armstrong et al. / Renewable Energy 41 (2012) 13e22 21
The addition of fences, which acted to impede spanwise owon
the swept blades, reduced the blade speed ratio at peak power to
about l 1.9, presumably with a ow that is more similar to the
straight blade case. However, the tuft results indicate that the
amount of ow reversal was even less than that seen on the canted
blades without fences. The owseparation behaviour on the canted
blades, particularly with fences, should be examined either with
detailed experimental measurements (i.e. PIV) or 3D CFD simula-
tions (requiring high resolution to accurately capture the dynamic
separation behaviour and the effect of the fences). The tuft data
presented here would also provide a good tool for validation of
these CFD models.
Acknowledgements
K. McLaren provided assistance with experiments. We are
grateful for the funding support of the Ontario Centres of Excel-
lence and Cleaneld Energy.
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