Tips On Kiln Operation

Every 1 % reduction in free lime, increases 10 25 kcal/k

clinker !eat consumption"
Every 10% increase in pre!eater e#it temp", increases $%10
kcal/k clinker !eat consumption"
Every 10% increase in clinker temp", increases 2 kcal/k clinker
!eat consumption"
Every 1% increase in kiln &' e#it O2% , increases $ kcal/k
clinker !eat consumption"
Every 1% increase in residue(kiln feed) in *0 micron , increases
5%10 kcal/k clinker !eat consumption"
Every 0"1 increase in silica modulus, increases 10kcal/k
clinker !eat consumption"
Every 1% increase in kiln feed +,-, increases 15 kcal/k clinker
!eat consumption"
Every 100 .lain increase in cement , increases 1"5 k/!/0T
po/er cons1n"
Every 1% reduction in primary air, reduces 0"$ kcal/k clinker
!eat cons1n"
Every 10 deree centirade increase in flame temperature ,
increases 1% kiln production"
Every 100 .laine increase in cement, increases 1"5 0pa
strent!"
Every 1% increase in fine coal moisture, reduces 10 to 12
deree centirade flame temperature"
Every 1% reduction in clinker%free lime, increases 2"0 % 34, in
clinker"
Every 1% increase in 34, reduces 0"4 to 0"5 k/!/0T clinker
rindin enery consumption"