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WS2-3 Composites Technology Day, February 2012 Copyright 2012 MSC.Software Corporation WORKSHOP Objectives - Become familiar with setting up a solid composite shell model.
WS2-3 Composites Technology Day, February 2012 Copyright 2012 MSC.Software Corporation WORKSHOP Objectives - Become familiar with setting up a solid composite shell model.
WS2-3 Composites Technology Day, February 2012 Copyright 2012 MSC.Software Corporation WORKSHOP Objectives - Become familiar with setting up a solid composite shell model.
WS2-2 Composites Technology Day, February 2012 Copyright 2012 MSC.Software Corporation WS2-3 Composites Technology Day, February 2012 Copyright 2012 MSC.Software Corporation Workshop Objectives Become familiar with setting up a solid composite shell model Software Version Patran 2011 MD Nastran 2011.1 Files Required solid_shell.db WS2-4 Composites Technology Day, February 2012 Copyright 2012 MSC.Software Corporation Problem Description Simulate a three-point-bending composite test specimen using solid composite shell elements Due to symmetry, only a quarter of the specimen is modeled. WS2-5 Composites Technology Day, February 2012 Copyright 2012 MSC.Software Corporation Material Name % Thickness Orientation 1 Ortho1 1e-3 0 2 Ortho1 9.999 0 3 Ortho1 10 90 4 Ortho1 10 0 5 Ortho1 40 90 6 Ortho1 10 0 7 Ortho1 10 90 8 Ortho1 9.999 0 9 Ortho1 1e-3 0 Problem Description (cont.) You will build a laminate by entering each ply thickness as a percentage of the total thickness Two very thin outer plies are used to pick up stresses at the outside faces of the part.
Stress recovery ply Stress recovery ply WS1 - 6 Composites Technology Day, February 2012 Copyright 2012 MSC.Software Corporation a Step 1. Open an existing Patran Database Start Patran and open a database containing the composite coupon: a. Click File Open in the Defaults group. b. Select solid_shell.db as the File name. c. Click OK. c b WS2-7 Composites Technology Day, February 2012 Copyright 2012 MSC.Software Corporation Plot loads and boundary conditions: a. Click the Loads/BCs tab. b. Set Action to Plot Markers. c. Select Displ_simple_bc and click Apply. This plots the simple support in the vertical direction. d. Select Displ_sym1 and click Apply. This plots the X symmetry constraints. e. Select Displ_sym2 and click Apply. This plots the Y symmetry constraints. f. Select Force_force1 and Force_force2 and click Apply. This plots the applied load. g. Click Reset Graphics to clear the markers. Step 2. Review Loads and Boundary Conditions a b c d e f g WS2-8 Composites Technology Day, February 2012 Copyright 2012 MSC.Software Corporation Verify the element coordinates systems: a. Click the Meshing tab. b. Set action to Show. c. Set Object to Element. d. Set Info to Coord. Sys. e. Click on any element to review the element coordinate system. f. Click on a few more elements to review the element coordinate system. Make a mental note of the element Z direction. g. Click Reset Graphics. Step 3. Verify Element Coordinate System a b c d e g f WS2-9 Composites Technology Day, February 2012 Copyright 2012 MSC.Software Corporation Step 4. Create Material Property Create a material property: a. Click the Properties tab. b. Click 3D in the Orthotropic group. c. Name the Material ortho1 d. Click on Input Properties e. Enter the values shown. f. Click OK. g. Click Apply. b c e f g
d a WS2-10 Composites Technology Day, February 2012 Copyright 2012 MSC.Software Corporation Step 5. Define the Composite Layup Create a Laminated Composite: a. In the Properties tab, click Laminate in the Composite group. b. Name the Material lam1. c. Click on ortho1 9 times to create 9 rows in the table d. Select Total-%thickness from the Stacking Sequence Convention e. Click in the first %thickness cell f. Click in the Input Data field and enter 0.001 and press the Enter key. g. Repeat step f to enter all ply % thickness values as shown on the right. Make sure the total percentage is 100 when you are done. h. Click in the first Orientation cell i. Enter the ply angles one at a time as shown. j. Click Apply. b c e
a d
c e f g h i WS2-11 Composites Technology Day, February 2012 Copyright 2012 MSC.Software Corporation Step 6. Create Solid Property Create 3D solid property: a. In the Properties tab, click Solid in the 3D Properties group. (you may have to move the Laminated Composite form out of the way). b. For Property Set Name, enter 3d-comp. c. Change Options to Laminate. d. Click Input Properties e. Click Material Prop Name icon and select lam1. f. Click in the Material Orientation box, then screen select Coord 1. g. For Thickness Direction 3D, select Element Z Direction. h. In SCOMP Integration Scheme, select Assumed Strain. i. Click OK. a c b d e f e f g h i WS2-12 Composites Technology Day, February 2012 Copyright 2012 MSC.Software Corporation Step 6. Create Solid Property (Cont.) Create 3D solid property: a. Click Select Application Region b. Rectangle select both solids. c. Click Add. d. Click OK. e. Click Apply. a c d e
b WS2-13 Composites Technology Day, February 2012 Copyright 2012 MSC.Software Corporation Step 7. Set up Analysis Select solution type: a. Click the Analysis tab. b. Enter three_point_bending for Job Name. c. Click on Solution Type. d. Select Implicit Nonlinear. e. Click Solution Parameters. f. Check Shell Shear Correction and SOL 400 Run. g. Click OK. h. Click OK.
b d e f g h a c WS2-14 Composites Technology Day, February 2012 Copyright 2012 MSC.Software Corporation Step 7. Set up Analysis (Cont.) Define subcase parameters: i. Click Subcases. j. Select Default k. Click Subcase Parameters. l. Set Linearity to Linear. m. Click OK. n. Click Apply. o. Click Cancel. p. Click Apply.
The analysis will take less than a minute to run.
i j l m k n o p WS2-15 Composites Technology Day, February 2012 Copyright 2012 MSC.Software Corporation Step 8. Attach Results Attach the results file: a. Click MASTER / DBALL in the Access Results group. b. Click on Select Results File. c. Select the results file three_point_bending.MASTER. d. Click OK. e. Click Apply.
a b c d e WS2-16 Composites Technology Day, February 2012 Copyright 2012 MSC.Software Corporation Step 9. Plot Results Plot deformation: a. Click the Results tab. b. Click the Deformation icon. c. Select Displacement, Translational for Deformation Result. d. Click Apply.
c d a b WS2-17 Composites Technology Day, February 2012 Copyright 2012 MSC.Software Corporation Step 9. Plot Results (cont.) Plot stresses: a. Click the Fringe icon. b. Select Composite Stress, Ply Stress for Fringe Result. c. Set Position to Layer 1 at middle. d. Set Quantity to X Component. e. Click Apply.
b e a c d WS2-18 Composites Technology Day, February 2012 Copyright 2012 MSC.Software Corporation End of Workshop 2 File/Quit to exit Patran.