This paper was prepared for presentation at the 2007 SPE Latin American and Caribbean Petroleum Engineering Conference held in Buenos Aires, Argentina, 15-18 April 2007. Horizontal Wells were introduced in the Baronia Field some 22 years after the first production in 1972. This paper presents a review on the actual performance of 14 Horizontal Wells in Baronia Field after 12 years of production.
This paper was prepared for presentation at the 2007 SPE Latin American and Caribbean Petroleum Engineering Conference held in Buenos Aires, Argentina, 15-18 April 2007. Horizontal Wells were introduced in the Baronia Field some 22 years after the first production in 1972. This paper presents a review on the actual performance of 14 Horizontal Wells in Baronia Field after 12 years of production.
This paper was prepared for presentation at the 2007 SPE Latin American and Caribbean Petroleum Engineering Conference held in Buenos Aires, Argentina, 15-18 April 2007. Horizontal Wells were introduced in the Baronia Field some 22 years after the first production in 1972. This paper presents a review on the actual performance of 14 Horizontal Wells in Baronia Field after 12 years of production.
A Performance Review of 14 Horizontal Wells in Baronia Field After 12 Years of
Production Maharon Jadid and Mohd Fahmi Mustapah, Petronas Carigali Sdn. Bhd. Copyright 2007, Society of Petroleum Engineers Inc.
This paper was prepared for presentation at the 2007 SPE Latin American & Caribbean Petroleum Engineering Conference held in Buenos Aires, Argentina, 1518 April 2007.
This paper was selected for presentation by an SPE Program Committee following review of information contained in an abstract submitted by the author(s). Contents of the paper, as presented, have not been reviewed by the Society of Petroleum Engineers and are subject to correction by the author(s). The material, as presented, does not necessarily reflect any position of the Society of Petroleum Engineers, its officers, or members. Papers presented at SPE meetings are subject to publication review by Editorial Committees of the Society of Petroleum Engineers. Electronic reproduction, distribution, or storage of any part of this paper for commercial purposes without the written consent of the Society of Petroleum Engineers is prohibited. Permission to reproduce in print is restricted to an abstract of not more than 300 words; illustrations may not be copied. The abstract must contain conspicuous acknowledgment of where and by whom the paper was presented. Write Librarian, SPE, P.O. Box 833836, Richardson, TX 75083-3836, U.S.A., fax 01-972-952-9435.
Abstract As a production optimization strategy in a brown field, horizontal wells were introduced in the Baronia Field some 22 years after the first production in 1972. With the help of a reservoir simulation model, the performances of typical horizontal wells were simulated to justify drilling of 14 horizontal wells in the infill drilling campaign of 1994. The simulation results indicated a substantial increase in the recovery factor with horizontal wells compared to conventional wells due to delays in gas or water breakthrough. In addition, with the better drainage coverage, less wells were needed to drain the stratified reservoirs. During these early days various types of horizontal completions were introduced to compare the effectiveness of the various well constructions.
This paper presents a review on the actual performance of the 14 horizontal wells in Baronia based on the past 12 years of production history. This review is highly desirable and timely, firstly in verifying the initial reservoir simulation results in order to improve and optimize on the horizontal well technology applications in future wells. The second objective is to determine the productivity and efficiency of different types of horizontal well completions that were applied in Baronia i.e. cased hole and perforated, open hole with pre- perforated liner and open hole with pre-packed screen.
As expected, the performance review indicated that horizontal well performance is much more superior than the performance of the normal conventional deviated well. It is also clearly shown that of the different horizontal well completion types, the open hole completion with pre-perforated liner or pre- packed screen yeilds a better productivity compared to cased and perforated completion. In addition, the horizontal borehole size (i.e. the size of the liner) has an impact on the productivity. The results confirmed that the biggest liner size i.e. 7 inch or 7-1/2 inch liner gave the best productivity.
The results of this review including the various advancements in the horizontal well technology will be adapted as a general reference for the future horizontal well construction and application in PETRONAS Carigali fields.
Introduction Horizontal wells are one of the most important strategic tools in petroleum exploitation. 1 The history of horizontal wells goes as far back as 1947. 2 Being a well-established technology, the application of horizontal wells has added significant value to oil and gas field development in terms of increased recovery/reserves access and the improved well rates that they can offer. 3 Several petroleum engineering experts and authors have studied thoroughly the various benefits of horizontal wells. In summary, the identified benefits are as below 4-6 :
Maximized reservoir exposure Targeted multiple zones/blocks Exploitation of thin pay zones Reduced drawdowns to minimize premature water and gas coning Improved production rates and increased recoverable reserves
As a production strategy, horizontal wells were introduced in the Baronia Field some 22 years after its first production in 1972. During those years horizontal well drilling technology was just introduced within PETRONAS Carigali and Baronia was the first field to be implemented. With the help of reservoir dynamic simulation model, the performances of the typical horizontal wells were simulated to justify drilling of 14 horizontal wells in the infill drilling campaign of 1994.
In this review, an analysis of the actual performance of these 14 horizontal wells in Baronia Field was made on the basis of the past 12 years of actual production history. It was attempted to present the comparison between the reservoir dynamic simulation study results and the actual performance from the field. This comparison approach will help in verifying whether the assumptions and recommendations by the dynamic reservoir simulation studies are valid and accurate or not.
2 SPE 107630 In addition, this review is intended to determine the most efficient completion types for the horizontal wells that were implemented in Baronia i.e. cased hole and perforated, open hole with pre-perforated liner and open hole with prepacked screen.
It was also attempted to demonstrate the effect of borehole size and length on the well productivity and recovery. The evidences which were seen in the well performance will be used as a basis for future horizontal well planning and design in PETRONAS Carigali operated fields.
Background The Baronia Field is located at a water depth of 250 ft below MSL (Mean Sea Level), in block SK15 of the Baram Delta area, about 40 km offshore, North-West (NW) of Lutong, Sarawak, Malaysia (Fig. 1). It was discovered in July 1967 by well BN-1, which was drilled in near crestal position. Production started in May 1972 from wells BN-4 and BN-5, two isolated appraisal/development wells.
The field is characterized by a simple, internally unfaulted, relatively flat, low relief domal anticline structure elongated towards the South-South-West (SSW). The anticline is resulted from a rollover associated with growth faulting combined with Pliocene compressional folding. The main prospective sequences comprised of interbeded sandstones and shales with minor siltstones of Late Miocene. The major hydrocarbon accumulations occur in eight (8) producing reservoirs viz. RM3/N2, RP1, RP2, RR2/RS2, RT1, RT2, RU2/3 and RV2 reservoirs.
The first field development commenced in 1974 from the drilling platform BNDP-A, and this continued to the end of 1979 from a second 12-slot drilling platform (BNDP-B) and five 3-slot jackets (BNJT-C, BNJT-D, BNJT-E, BNJT-F and BNJT-H). Production from the field is processed via Baronia Field production facilities consisting of two bridge linked production platforms (BNP-A and BNP-B), two gas compression platforms (BNG-A and BNG-B), and one living quarters platform (BNQ-A) as shown in Fig. 2.
To date, 54 production wells (14 horizontals and 40 conventionals), four (4) horizontal water injection wells and two (2) gas injection wells were drilled from four (4) drilling platforms and five (5) jackets. The 14 horizontal wells (including one sidetracked well) were completed during the drilling campaign in year 1994. The list of the 14 horizontal production wells and the respective reservoirs drained is presented in Table 1.
Dynamic Reservoir Simulation 3D static sector models were constructed and dynamic reservoir simulation models were run using Eclipse 100 (Black Oil) to determine the economic viability of horizontal wells whilst optimizing the number of wells for the infill drilling campaign. The dynamic reservoir simulation models were matched with the actual production history from the earlier wells with reasonable accuracy. Hence the simulation runs were focused on the completion objectives of horizontal well primarily to optimize the production and to maximize ultimate recovery from the field by addressing or solving the following typical field characteristics and complexities:
Variable thickness of the oil rim reservoirs (net oil h ranges from 10 to 105 ft) Potential gas coning problems (initial m ranges from 1.1 to 2) Sand production problems (limiting drawdown) Relatively poor and heterogeneous reservoir qualities (k ranges from 10 to 640 md; ranges from 15 to 25 %)
RR2/RS2 Dynamic Reservoir Simulation Study. RR2/RS2 reservoirs are fault and dip-closed, oil rim reservoirs with initial gas cap (m = 2). Gas cap expansion with weak water drive is the primary recovery mechanism. The 3D dynamic reservoir simulation study was carried out in early 1993 to quantify the merits of horizontal well development in RR2/RS2 reservoirs. The specific objectives of the study are listed below 7 :
To evaluate the merits of horizontal well development for the RR2/RS2 reservoirs. To determine the optimum horizontal well length, direction and position within the oil column. To study effect of zone horizontal completion strategy with respect to gas and or water coning at various production rates. To optimize the number of horizontal wells required to replace the planned vertical drainage points in the RR2/RS2 reservoirs. Primarily aimed to reduce the overall number of wells required.
In addition, the study was also meant to ensure that the bottom hole pressures from the wells are below the CDP to avoid any sand production from the reservoirs.
The main results of the RR2/RS2 simulation study are summarized below:
Horizontal wells in RR2/RS2 reservoirs present the best option for accelerating production and maximizing oil recovery whilst not producing above the CDP. Horizontal wells will increase the RF from 22.4% (with conventional infill wells) to 27% under natural depletion conditions. Coupled with gas injection (for pressure maintenance) horizontal wells will increase the oil RF from 27% to 32.8%. The ratio of horizontal well to vertical well reserves will be in the range of 1.9 to 2.9 with corresponding lower GOR.
RV2 Dynamic Reservoir Simulation Study. RV2 reservoir is a dip-closed crestal oil reservoir (no original gas cap) with weak water drive as the primary recovery mechanism. The RV2 dynamic reservoir simulation study was carried out in 1994 with the main objectives as listed below 8 :
SPE 107630 3 To evaluate the merits of horizontal well development for the RV2 reservoir. To maximize the ultimate recovery through production/injection optimizations.
The main conclusions or results of the RV2 simulation study are listed below:
A three (3) horizontal well development is the best option to fully develop RV2 reservoir. Those three (3) horizontal wells are expected to recover incremental reserves of 7.2 MMstb as compared to 1.3 MMstb with conventional wells. Based on the optimized production and injection rates, the existing plus the planned three (3) horizontal wells are expected to recover 60.5 MMstb (an incremental reserves of 12.9 MMstb). No further development beyond the three (3) planned horizontal wells is envisaged for the RV2 reservoir.
Comparison with the Actual Results. The forecasted Np of horizontal wells based on the dynamic reservoir simulation prediction models and the actual Np (after 12 years of production) for RR2/RS2 and RV2 reservoirs are presented in Table 2 and Table 3 respectively.
The RR2/RS2 simulation model has forecasted about 17 MMstb can be produced from the planned horizontal wells after 12 years of production. However, the actual number is doubled, that is 33.6 MMstb. For RV2 reservoir, the forecasted Np from the three (3) wells (BN-64, BN-65 and BN-66) was only 7.2 MMstb but the actual Np is 8.4 MMstb. Based on these comparison results, it is very clear that the actual performance of the horizontal wells is far better than the simulated results.
Horizontal Wells and Normal/Conventional Wells Fig. 3 shows the production performance of all the horizontal wells/strings in Baronia Field. As shown in the figure, all wells have peak oil rates of more than 500 b/d. The highest peak oil rate (about 3000 b/d) was achieved by well BN-63. The average oil rates for the horizontal wells vary from a minimum rate of less than 100 b/d (BN-57S) to a maximum rate of 1200 b/d (BN-53 and BN-65). In contrast, the average rates for normal/conventional wells in RR2/RS2 and RV2 reservoirs are 150 and 220 b/d respectively.
Performance Results. To evaluate accurately the performance between the horizontal wells and the normal/conventional wells, RV2 reservoir was chosen since all horizontal wells in this reservoir (BN-64, BN-65 and BN- 66) are completed using a same completion type, that is 5 pre-perforated liner in open hole.
Based on the historical production performance data, the Np from the horizontal wells in the RV2 reservoir are far greater than from the normal/conventional wells in the same producing period of close to 12 years. For example, the Np for horizontal wells BN-64, BN-65 and BN-66 are 1.03, 4.78 and 2.51 MMstb respectively. In contrast, almost all of the normal/conventional wells in the RV2 reservoir have Np of less than 1 MMstb. Some of these conventional wells have been producing for more than 12 years. From this comparison, it can be concluded that a horizontal well is better in terms of accelerating production than a normal/conventional well.
Table 4 shows the detailed production performance data (including GOR and watercut) of all the horizontal wells in Baronia Field. It is important to note that the reasons for the low performance of some of the wells might be due to operational problems or due to poor sand quality and/or reservoir properties i.e. low permeability, porosity, pressure, etc. There are cases that wells have to be shut-in or beaned down due to high GOR or high watercut.
Different Horizontal Completion Types During the early days various types of horizontal completions were introduced to compare the effectiveness of the various well constructions. For Baronia Field, a few types of horizontal completions were implemented i.e. cased hole and perforated, open hole with pre-perforated liner and open hole with pre-packed screen.
The horizontal open hole completion in Baronia Field was the first horizontal open hole completion adopted by PETRONAS Carigali. The main reasons for adopting this type of completion were to increase productivity and to reduce completion cost since no perforation was required for the long horizontal section.
Some of the horizontal wells were completed as dual tubings or strings with different types of completion in each string. For example, in BN-54 well, the short string (BN-54S) is completed with conventional horizontal method (cased and perforated) whereas in the long string (BN-54L), it was completed with pre-perforated liner in open hole. The list of all the horizontal wells with their respective completion types is shown in Table 5.
Performance Results. For a better comparison, the data for BN-55 (RN2) was screened out because it is the only horizontal well that produces from RN2 and it is also the only horizontal well in Baronia Field that was completed with a 5 prepacked screen in 8 open hole.
Tables 6 and 7 show the summary and the detailed data of the horizontal well production performance based on their completion practices respectively. From the data, generally we can conclude that the pre-perforated liner in open hole is the best completion type. Also based on this quick analysis results, the conventional horizontal (cased and perforated) well has the poorest production performance. These results are as expected since open hole offers a greater open flow area with least drawdown.
4 SPE 107630 Different Liner Sizes To accurately analyze the effect of different liner sizes on the performance of the horizontal wells, the RR2/RS2 reservoir was chosen since this reservoir has the three liner sizes i.e. 7 or 7, 5 and 4. All these pre-perforated liners were completed in open hole condition.
Performance Results. The detailed summary chart of the horizontal well production performance in the RR2/RS2 reservoir is shown in Fig. 4.
From the chart, it is clear that the 7 or 7 pre-perforated liner in open hole is the best completion type in terms of performance. This is followed by the 5 pre-perforated liner in open hole and the 4 pre-perforated liner in open hole for the second and the third places respectively. These results are in line with Darcys equation on the positive effect of increasing wellbore radius on well productivity. In addition, no sand production/problem has been reported in all the OH horizontal wells so far.
Conclusions Based on the performance review, it can be generally concluded that:
1. Horizontal well development is better in terms of increasing productivity and maximizing recovery than conventional wells. The cumulative productions (Np) of the horizontal wells are much better than what were predicted by the dynamic reservoir simulation studies. This could indicate conservative assumptions applied in the models. 2. Completion types do have impact on the productivity. The pre-perforated liner completions in open hole gave higher production rates than conventional horizontal completions (casing cemented and perforated). 3. The sizes of pre-perforated liner also have impact on the productivity. The biggest liner size (7 or 7 ) gave the highest production rate.
The results of this review, including the various advancements in the horizontal well technology such as the ICD systems to regulate the heel to toe effects, will be adapted as a general or standard reference for future horizontal well construction and application in PETRONAS Carigali operated fields.
Acknowledgement The authors wish to thank the management of Petroliam National Berhad (PETRONAS) and PETRONAS Carigali Sdn. Bhd. (PCSB) for the permission to publish this paper.
References 1. Biglarbigi, K., Mohan, H., Ray, R., and Meehan, D.: Potential for the Horizontal Well Technology in the U.S., JPT (May 2000), 23-31. 2. Ranney, L.: Drilling Wells Horizontally, Oil Weekly (20 January 1941) 12 14. 3. Levitan, M.M., Clay, P.L., and Gilchrist, J.M.: Do Your Horizontal Wells Deliver Their Expected Rates? SPE Drilling & Completion, March 2004. 4. Bennion, D.B., Thomas, F.B., and Bietz, R.F.: Formation Damage and Horizontal Wells A Productivity Killer? paper SPE 37138 presented at the 1996 SPE International Conference on Horizontal Well Technology, Calgary, November 18-20, 1996. 5. Ahmed, U. and Jacobsen, S.: Practical Aspects of Horizontal Well Technology: A Perspective, paper SPE 21260 presented at the 1990 SPE Eastern Regional Meeting, Columbus, Ohio, 31 Oct. 2 Nov., 1990. 6. Forster, J., Grigsby, T., and LaFontaine, J.: The Evolution of Horizontal Completion Techniques for the Gulf of Mexico. Where Have We Been and Where Are We Going! paper SPE 53926 presented at the 1999 SPE Latin American and Caribbean Petroleum Engineering Conference, Caracas, April 21 23, 1999. 7. Jaafar, E. (Dr.): Baronia Field Horizontal Wells Simulation Study RR2/RS2 Reservoirs, PCSB Report, June 1993. 8. Poh, T.C.: RV2 Reservoir Simulation Study, PCSB Report, January, 1994. 9. Abd. Rahim Samsudin, Md. Zain Che Lah, Zakaria Marzuki, M Ghazali Abd. Karim, Nasroffine Pauzi, Adzman Sura, Nazri A Latiff, Azila Md. Yusuf, Mariani Ibrahim, Jim Mackinnon, Mahzan Mohd and Amin Manda: Baronia Field Post Drilling Review, PCSB Report, August 1995. 10. Che Lah, M.Z., Westbury, J.K., Ciesla, G., Duncan, W.B., Chan, C.S., Jaafar, E., Poh, T.C., Samsudin, A.R., Saberolle, W., Pheng, L.Y., Siegle, B. and Obeng, J.: Baronia Field Development Plan Revision, PCSB Report, September 1993. 11. Manrique, J.F., Husen. A., Gupta, S.C. and Raju, A.V.: Integrated Stimulation Applications and Best Practices for Optimizing Reservoir Development Through Horizontal Wells, paper SPE 64384 presented at the SPE Asia Pacific Oil and Gas Conference and Exhibition, Brisbane, Australia, October 16-18, 2000. 12. Radzi, B.M.: Baronia Field Review Part IV: Production Technology (Vol. 1 & 2), PCSB/SSB Joint Venture Study Report, June 1987. 13. Rostam Abbas and Riemens, W.G.: Baronia Field Review Part III: Reservoir Engineering, PCSB/SSB Joint Venture Study Report, June 1987.
Nomenclature b/d : Barrel per day MMstb : Million stock tank barrel h : Reservoir thickness m : Gas cap size k : Permeability : Porosity RF : Recovery Factor GOR : Gas Oil Ratio STOIIP : Stock Tank Oil Initially In Place UR : Ultimate Recovery Np : Cumulative oil production SDTR : Sidetracked well HZ : Horizontal CDP : Critical Drawdown Pressure ICD : Inflow Control Device SPE 107630 5 Table 1 List of 14 Horizontal Production Wells in Baronia Field
Table 2 RR2/RS2 Reservoir Simulation Predictions vs. Actual Current Results
Simulation Results Actual Results Np (MMstb) 17 33.6
Table 3 RV2 Reservoir Simulation Predictions vs. Actual Current Results
Simulation Results Actual Results Np (MMstb) 7.2 8.4
Table 4 Production Performance Data of Horizontal Wells
Well Reservoir Production Performance Data BN-8 (SDTR) RR2/RS2 Peak oil rate (b/d): Average oil rate (b/d): Average GOR (scf/stb): Average watercut (%): 1160 387 934 26 BN-53 RS2 Peak oil rate (b/d): Average oil rate (b/d): Average GOR (scf/stb): Average watercut (%): 1837 1200 7000 11 BN-54S RS2 Peak oil rate (b/d): Average oil rate (b/d): Average GOR (scf/stb): Average watercut (%): 1635 220 7000 40 BN-54L RR2 Peak oil rate (b/d): Average oil rate (b/d): Average GOR (scf/stb): Average watercut (%): 1380 350 8670 16 BN-55 RN2 Peak oil rate (b/d): Average oil rate (b/d): Average GOR (scf/stb): Average watercut (%): 1836 800 4500 15 BN-56 RR2/RS2 Peak oil rate (b/d): Average oil rate (b/d): Average GOR (scf/stb): Average watercut (%): 972 600 6000 8 BN-57S RS2 Peak oil rate (b/d): Average oil rate (b/d): Average GOR (scf/stb): Average watercut (%): 700 50 3000 40 BN-57L RR2 Peak oil rate (b/d): Average oil rate (b/d): Average GOR (scf/stb): Average watercut (%): 1300 300 4000 22 BN-59L RS2 Peak oil rate (b/d): Average oil rate (b/d): Average GOR (scf/stb): Average watercut (%): 2774 450 5000 25 BN-61 RR2 Peak oil rate (b/d): Average oil rate (b/d): Average GOR (scf/stb): Average watercut (%): 1449 300 5000 8 BN-62S RS2 Peak oil rate (b/d): Average oil rate (b/d): Average GOR (scf/stb): Average watercut (%): 2904 600 8000 20 BN-62L RR2 Peak oil rate (b/d): Average oil rate (b/d): Average GOR (scf/stb): Average watercut (%): 1685 450 6000 15 BN-63 RR2 Peak oil rate (b/d): Average oil rate (b/d): Average GOR (scf/stb): Average watercut (%): 2952 750 4000 12 BN-64 RV2 Peak oil rate (b/d): Average oil rate (b/d): Average GOR (scf/stb): Average watercut (%): 2200 1000 1000 10 BN-65 RV2 Peak oil rate (b/d): Average oil rate (b/d): Average GOR (scf/stb): Average watercut (%): 2450 1200 2500 12 BN-66 RV2 Peak oil rate (b/d): Average oil rate (b/d): Average GOR (scf/stb): Average watercut (%): 1210 600 1600 20 BN-67 RS2 Peak oil rate (b/d): Average oil rate (b/d): Average GOR (scf/stb): Average watercut (%): 1730 500 8000 5
6 SPE 107630 Table 5 List of All Horizontal Wells with Their Respective Completion Types
String Name Completion Type Reservoir BN-55 5 Pre-packed Screen in 8 Open Hole RN2 BN-8 (SDTR) RR2/RS2 BN-54S RS2 BN-57S Conventional Horizontal (cased and perforated) RS2 BN-53 RS2 BN-59L RS2 BN-62S 7 or 7 Pre-Perforated Liner in Open Hole RS2 BN-54L RR2 BN-57L RR2 BN-62L 4 Pre-Perforated Liner in Open Hole RR2 BN-56 RR2/RS2 BN-61 RR2 BN-63 RR2 BN-67 RS2 BN-65 RV2 BN-66 RV2 BN-64 5 Pre-Perforated Liner in Open Hole RV2
Table 6 Summary of Performance Data (by completion types)
Completion Type Average Production Performance Data Conventional Horizontal (cased and perforated) Peak oil rate (b/d): Average oil rate (b/d): 1165 219 7 or 7 Pre-Perforated Liner in Open Hole Peak oil rate (b/d): Average oil rate (b/d): 2505 750 4 Pre-Perforated Liner in Open Hole Peak oil rate (b/d): Average oil rate (b/d): 1455 367 5 Pre-Perforated Liner Open Hole Peak oil rate (b/d): Average oil rate (b/d): 1775 538
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