available waste heat per ton clinker

Waste heat
availability in PH
Stage
Gross energy content contained in hot air (relative to 0C)
Remaining heat contained in exhaust waste heat released and unutilized
Net available waste heat
Parameter
Hot air availability in PH stage
temperature in the inlet of PH boiler
Gross energy content contained in hot air (relative to 0C)
Specific Heat Capacity of Exhaust Gas
Remaining heat contained in exhaust waste heat that would be unutilized and released from
the outlet of the AQC boiler
calculation of available heat
Waste heat
availability in
AQC Stage
temperature in the outlet of AQC boiler
rated annual output of clinker
total available heat per clinker line
Net available waste heat
temperature in the outlet of PH boiler
Specific Heat Capacity of Exhaust Gas
temperature in the inlet of AQC boiler
Hot air availability in AQC stage
Unit Clinker Line No.1 4500t/d
Nm
3
/ kg cl. 1.489
C 330
C 201
kJ/Nm
3
C 1.514
kJ/ton clinker 743,934
kJ/ton clinker 453,124
kJ/ton clinker 290,811
Nm
3
/ kg cl. 1.259
C 360
C 83
kJ/Nm
3
C 1.331
kJ/ton clinker 603,262
kJ/ton clinker 139,086
kJ/ton clinker 464,177
kJ/ton clinker 754,988
t/y 1,485,000
TJ 1121.16
available waste heat per ton clinker
Gross energy content contained in hot air (relative to 0C)
Remaining heat contained in exhaust waste heat released and unutilized
Net available waste heat
Parameter
Hot air availability in PH stage
temperature in the inlet of PH boiler
Gross energy content contained in hot air (relative to 0C)
Specific Heat Capacity of Exhaust Gas
Remaining heat contained in exhaust waste heat that would be unutilized and released from
the outlet of the AQC boiler
temperature in the outlet of AQC boiler
rated annual output of clinker
total available heat per clinker line
Net available waste heat
temperature in the outlet of PH boiler
Specific Heat Capacity of Exhaust Gas
temperature in the inlet of AQC boiler
Hot air availability in AQC stage
Clinker Line No.2 4500t/d Clinker Line No.3 4500t/d Clinker Line No.4 4500t/d
1.489 1.489 1.489
330 330 330
201 201 201
1.514 1.514 1.514
743,934 743,934 743,934
453,124 453,124 453,124
290,811 290,811 290,811
1.259 1.259 1.259
360 360 360
83 83 83
1.331 1.331 1.331
603,262 603,262 603,262
139,086 139,086 139,086
464,177 464,177 464,177
754,988 754,988 754,988
1,485,000 1,485,000 1,485,000
1121.16 1121.16 1121.16
Data Source
technical agreement of PH boilers
Design Specifications of clinker lines
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technical agreements of PH boilers
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FSR of clinker line
4484.63
Design Specifications of clinker lines
Design Specifications of clinker lines
Design Specifications of clinker lines
Parameter Unit
PH boiler 1 AQC boiler1 PH boiler 2
Net available engergy
amount of waste heat kJ/t cl. 290,810.63 464,176.93 290,810.63
efficiency of boiler % 100.00% 100.00% 100.00%
heat loss kJ/t cl. - - -
unit theoritical heat recovered kJ/t cl. 290,810.63 464,176.93 290,810.63
rated annual output of clinker t/y 1,485,000 1,485,000 1,485,000
theoritical waste heat
recovered per
yeaar(QOE,BL) TJ 431.85 689.30 431.85
Theoritical energy recoverable(QBE,L)
clinker line No.2 clinker line No.2
Total
AQC boiler2 PH boiler 1 AQC boiler1 PH boiler 2 AQC boiler2
464,176.93 290,810.63 464,176.93 290,810.63 464,176.93 1,509,975.13
100.00% 100.00% 100.00% 100.00% 100.00%
- - - - -
464,176.93 290,810.63 464,176.93 290,810.63 464,176.93 1,509,975.13
1,485,000 1,485,000 1,485,000 1,485,000 1,485,000 5,940,000
689.30 431.85 689.30 431.85 689.30 4,484.63
clinker line No.3 clinker line No.4 clinker line No.2
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Design specificaiton of
Boilers provided by
Anhui Conch Kawasaki
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FSRs of clinker lines
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