ABG

DUMP HOPPERS
LIMESTONE m
3
200
CORRECTIVE m
3
100
GYPSUM m
3
50


CRUSHERS
LIMESTONE CRUSHER tph 1,200
CORRECTIVE CRUSHER tph 300 Corrective crusher
GYPSUM CRUSHER tph 300
LS surge hopper
LIMESTONE STORAGE
STACKER tph 1X1800
STOCKPILE t 2 X 60000 LS LS LS LS
RECLAIMER tph 1 X 1200
CORRECTIVES/ ADDITIVES
STACKER tph 300 IRON ORE GYPSUM
STOCKPILE
IRON ORE/ LATRITE t 1 X 10,000
BAUXITE t 1 X 10,000
GYPSUM/ADDITIVE t
CORRECTIVE t 1 X 10,000
LIMESTONE t 1 x 5,000
RECLAIMER (CORRECTIVES) tph 250
RECLAIMER (ADDITIVE) Ground Hopper Only
CEMENT MILL
HOPPERS
RAW MATERIAL HOPPERS (FOR TWO MILLS)

LIMESTONE t
BAUXITE t 3 X 200
IRON ORE/ LATERITE t 3 X 100
RAW MILL HPGR tph 3 x 275
1 X 600 +
1 X 1200
To Silo Feed Bucket
Elevators
1 x 10,000 + 1 x 5,000
L.S. Crusher
BAUXITE
Project - Rajshree Cement, Unit IV
Annexure 1
Gypsum
Crusher
Limestone
dump hopper
Corrective
dump hopper
Gypsum
dump hopper
Holtec Mass Flow Diagram (Rev 0) Page #1
ABG
SILO FEED ELEVATORS tph 2x650

(Standby for kiln feed)
BLENDING SILO m3 1 x 24,000
(effective)
KILN FEED BIN m3 330
KILN FEED ELEVATOR tph 2 x 550
PREHEATER/PRECALCINER tpd 10,000
(6 stage)
`
KILN tpd 10,000

CLINKER COOLER tpd 10,000 RAIL BULK
LOADING
DPC tph 1 x 650
"OFF SPEC" CLINKER SILO t 1 x 2000
CLINKER SILO t 1x1,50,000
CLINKER BULK LOADING(ROAD) t 2 x 750
CLINKER BULK LOADING(RAIL) T 1x (4x750)
TRIPPLER
Coal DUMP HOPPER t 150
(Wagon Tippler)
Coal Crusher tph 1 x 1200
Coal STOCKPILE (PLANT) t 4 x 10,000
Coal STOCKPILE (TPP) t 4 x 10,000 Coal stockpiles
STACKER (PLANT & TPP) tph 1 x 1200
RECLAIMER (PLANT) tph 1 x 250
RECLAIMER (TPP) tph 1 x 250

Coal HOPPER

Coal mill hopper t 2 x 300 Fine Coal bins

Fine Coal bins t 3 x 200

NO
X
burner
Stand by kiln/PC
Coal MILL (INDIAN COAL) tph 95
Residue less than 12% on 90 micron
TPP
Coal dump hopper
CEMENT MILL HOPPERS
From Raw mills
PC Burner
To Blending silo
Elevator for silo recirculation
Clinker Silo
FROM WAGON/TRUCK
Kiln Burner
To cement silos (sheet 4 of 4)
Holtec Mass Flow Diagram (Rev 0) Page #2
ABG
Clinker Mill t 2 x 215
Cement Silo t 2 x 15000
(Multi Compartment)
BULK LOADING tph 150
PACKERS tph 8 x 120
TRUCK LOADING tph 1016 x 100
WAGON LOADERS FOR CEMENT tph 6 x 120
To cement silos (sheet 4 of 4)
Wet
FLY
Gyps
um
Additi
ve
Clinker
From Clinker silo
From Stock pile
Cement Silo Cement Silo
Holtec Mass Flow Diagram (Rev 0) Page #3