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TECHNICAL MANUAL
WARNING SUMMARY
This warning summary contains general safety warnings and hazardous materials warnings that must be understood and
applied during operation and maintenance of this equipment. Failure to observe these precautions may result in serious
injury or death to personnel. Refer to FM 4-25.11 for additional first aid data on treating injuries.
WARNING
The CBC is not a shelter system and is not to be used to transport
personnel or sentry dogs inside. There is a suffocation hazard.
Personnel can only work inside the CBC when the unit is deployed and
the ventilators and doors are open. Failure to comply may result in
injury or death to personnel.
WARNING
The CBC interior can reach high temperatures in desert and high
temperature areas. Ensure the ventilators and doors are open. In case of
heat exhaustion, move personnel to a cool, shady area or improvise
shade if none is available and have soldier slowly drink at least one
canteen of water. Failure to comply may result in injury or death to
personnel.
WARNING
When breaking ice up, eye protection must be worn to protect eyes
from chipping ice. Failure to comply may result in injury to
personnel. In case of eye contact flush eye with water and seek
medical attention.
WARNING
Do not remain inside the CBC with door closed. There is a suffocation
hazard. A person inside the CBC can exit quickly (even with the
external latch padlocked) by operating the inside handle to open the
door. Failure to comply may result in injury or death to personnel.
WARNING
Solvent cleaning compound mixture is combustible. Use mechanical
ventilation whenever product is used in a confined space. DO NOT use
or store near heat, sparks, flame, or other ignition sources. Keep
container sealed when not in use.
Contact with solvent cleaning compound may cause skin irritation. Use
chemical-resistant gloves. In case of skin contact, remove any
contaminated clothing before reuse. Eye contact may cause irritation,
tearing, or blurring of vision. Use face shield or goggles when eye
contact may occur. In case of eye contact, flush eyes with large
amounts of water for at least fifteen minutes or until irritation subsides.
Inhalation may cause irritation to upper respiratory passages. DO NOT
have food or drink in the vicinity. Failure to comply may result in
injury or death to personnel.
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TM 10-5411-239-13&P
WARNING
Protective eyewear and gloves are required to protect personnel from
metal shavings when drilling rivets. In case of eye contact, flush eye
with water and seek medical attention. Failure to comply may result
in injury to personnel.
WARNING
When lifting or maneuvering heavy equipment, ensure sufficient
personnel are on hand to do the job. Use proper physical lifting
procedures, wear protective equipment, such as gloves and steel-toed
shoes, and, if necessary, use a dolly or suitable lifting device to save
time and effort. Failure to comply may result in damage to equipment
and possible injury to personnel.
WARNING
Safe loading of the CBC requires a suitable lifting device and two
personnel. Unit weighs 425 lbs (193 kg). Stay clear of the unit while
lifting, as serious injury can result if unit swings or drops and hits
personnel. Failure to comply may result in injury or death to personnel.
WARNING
Safety shoes, gloves, and protective eyewear are required to protect
personnel when lifting and installing the CBC. Failure to comply may
result in injury or death to personnel.
WARNING
Personnel should not stand under the CBC, on top of the CBC, inside
the CBC, or on the vehicle while it is being hoisted. Failure to comply
may result in injury or death to personnel.
WARNING
Use only approved lifting devices when installing and removing the
CBC. The lifting device (1 ton or more) should be within the annual
inspection period, and the CBC weight should be within the lifting
device weight capacity. Failure to comply may result in damage to
equipment and injury or death to personnel.
WARNING
All chemical materials used in this process are flammable and toxic.
Use only in well-ventilated areas. Avoid prolonged or repeated
breathing of vapors or contact with skin. Make repairs to fiberglass
parts in a well-ventilated area. Always wear breathing mask, gloves,
and eye protection. Failure to comply may result in injury or death to
personnel.
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TM 10-5411-239-13&P
WARNING
The use of power sanders and grinders is prohibited. Inhalation of
concentrated amounts of CARC paint dust may result in injury or death
to personnel.
WARNING
The resin and acetone (paint remover) must not be allowed to come in
contact with sensitive parts of the body. Blindness could result from
direct contact with these materials to the eyes. In the event of eye
exposure, quickly flush the eyes with water and consult a physician.
Use gloves when handling any of these materials. Failure to comply
may result in injury or death to personnel.
WARNING
Ensure doors are securely latched and closed. Improperly latched doors
could be swept by strong wind gusts. Failure to comply may result in
damage to equipment and injury to personnel.
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TM 10-5411-239-13&P
NOTE: Zero in the "Change No." column indicates an original page or work package.
TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 32 AND TOTAL
NUMBER OF WORK PACKAGES IS 44, CONSISTING OF THE FOLLOWING:
A/B blank
TM 10-5411-239-13&P
HEADQUARTERS
DEPARTMENT OF THE ARMY
WASHINGTON, D.C., 15 OCTOBER 2009
TECHNICAL MANUAL
CAMOUFLAGE
NSN 5411-01-548-5068
TAN
NSN 5411-01-548-5069
You can help improve this manual. If you find any mistakes or if you know of a way to improve the
procedures, please let us know. Mail your letter, DA Form 2028 (Recommended Changes to
Publications and Blank Forms), directly to: TACOM Life Cycle Management Command, ATTN:
AMSTA-LCL-MPP/TECH PUBS, 1 Rock Island Arsenal, Rock Island, IL 61299-7630. You may
also send in your recommended changes via electronic mail or by fax. Our fax number is DSN
793-0726 and Commercial (309) 782-0726. Our e-mail address is
TACOMLCMC.DAForm2028@us.army.mil. A reply will be furnished to you.
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TM 10-5411-239-13&P
TABLE OF CONTENTS
WP Sequence No.
Page No.
Warning Summary
How to Use This Manual
Chapter 1 – General Information, Equipment Description, and Theory of Operation
General Information…………………………………………………..…………….……... WP 0001
Equipment Description and Data………………………………………………….……….. WP 0002
Figure 1. CBC Major Components………………………………..... WP 0002-3
Table 1. Equipment Data………………………………………….... WP 0002-4
Table 2. Lifting Requirements…………………………………..….. WP 0002-4
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Components of End Item (COEI) and Basic Issue Items (BII) Lists……………….…..... WP 0041
Table 1. Components of End Item (COEI) List…………………….. WP 0041-2
Table 2. Basic Issue Items (BII) List……………..……....……....... WP 0041-3
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Equipment operators shall familiarize themselves with the format and use of this technical manual (TM) prior to
operating equipment or performing routine maintenance. Learning how to use this manual will enable personnel to
quickly locate information, gain proper knowledge of the equipment, and shorten the time necessary to complete the
required procedure.
This TM is organized in Work Package (WP) format. Each WP is an individual, stand-alone unit of information
identified by a four-digit sequence number. WPs are positioned within the TM in sequential order (i.e., 0001, 0002,
0003, etc.), and each WP is page numbered consecutively after the sequence number at the bottom of each page (i.e.,
0001-1, 0001-2, 0001-3, etc.). A WP may contain as many as thirty pages.
Text Design
A Table of Contents (TOC) is located in the front matter section of the TM. WP titles and sequence numbers are
listed in the TOC in sequential order. WPs are organized into chapters based on subject, and chapters are listed in
the TOC. Chapter title pages are positioned sequentially within the manual, and each chapter title page contains an
index of the WPs in that chapter only. In addition to the TOC and chapter title pages, a separate subject index is
located in the rear matter section of the TM. The subject index is organized in alphabetical order with WP sequence
and page numbers provided.
Maintenance level(s) – This identifies what maintenance level(s) can perform the task.
WP title – This identifies the equipment name, title of procedure, and, where applicable, the title of the subtasks
within the WP.
Effectivity notice – This is only listed when a WP does not apply to all configurations or models of the equipment,
in which case only the model(s) that apply are listed.
Initial setup requirements may be listed after the WP identification information above. The Initial Setup contains a
list of all tools, materials/parts, authorized personnel, reference information, equipment conditions that must be
performed first, special environmental conditions, and any other specific information required to perform and
complete the task.
WP text may be presented as general information written in paragraphs, a single task having numbered steps, or two
or more subtasks each containing separate information; e.g., removal, cleaning, inspection. Where steps are used,
they must be followed in the order in which they are numbered. When illustrations are used, they are located after
the text to which they apply on facing two-page modules and are identified in the text by figure and item numbers.
Each illustration has a figure number and title beneath it and may contain item numbers with arrows pointing to each
part called out in the corresponding text. Illustration callouts are numbered sequentially, starting at the 11 o’clock
position, and continue clockwise around the illustration. Tables and figures are numbered sequentially within each
WP. Abbreviations and acronyms are spelled out within the text the first time they appear in the manual only. A list
of all abbreviations and acronyms used in this TM is provided in General Information, WP 0001.
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TM 10-5411-239-13&P
The format of this manual is designed to make accessing information quick and easy. The following example is
intended as a guide and should be reviewed and put to memory before attempting to use this manual. If you have
any questions after reviewing the following example, don’t hesitate to ask your supervisor.
Problem: You observe, while operating the CBC, that the upper door does not close securely.
Solution: You must find information on the upper door in the manual, review the operating procedures, and, if
necessary, perform the appropriate troubleshooting tasks to solve the problem.
Refer to the TOC to determine what chapter and WP contains information on operation of the upper door assembly.
If there is not an obvious WP title that indicates information on operation of the upper door, you may locate the
information more quickly by using the subject index. After reviewing the TOC and/or subject index, you determine
that Chapter 2, Description and Use of Operator Controls and Indicators, WP 0004, and Chapter 3, Troubleshooting
Procedures, WP 0009, contain the information you desire.
Go to WP 0004 and review the operating procedures pertaining to operating the upper door. Then go to WP 0008
and look through the list of symptom descriptions in the Troubleshooting Index until you identify the symptom that
most accurately fits the problem.
Go to WP 0009, symptom, Upper Door Does Not Secure, and follow the steps listed. As you perform the
troubleshooting procedure, you discover the latch does not function. Since replacing the latch of the upper door is
not authorized at the operator’s level, you must notify unit maintenance as instructed.
Service level maintenance will refer to the TOC or subject index for maintenance procedures. In this example, go to
Chapter 6, WP 0024 Door, Upper. Review the initial setup and read through the entire procedure first, then perform
the task steps in the order written, making sure you follow all warnings, cautions, and notes. As you clean,
disassemble, and inspect the upper door assembly, you discover and remove a small piece of debris lodged in the
latch. The debris is likely to have limited the travel of the latch and is the obvious cause of the problem. You must
complete the task, test and verify the upper door latches during operation, and then return it to service.
If the repair failed to correct the malfunction, service level maintenance will refer to the TOC for the repair parts
information. In this example, go to Chapter 8, WP 0033, Group 01 CBC Rear Doors. Review Figure 2. CBC Rear
Doors and look for the upper door latch assembly. Review the Door Assembly parts list and order replacement part
Item No. 12, Lock, Door 2 Point. Service level maintenance will go to Chapter 6, WP 0024 Door, Upper. Review
the initial setup and read through the entire procedure first, then perform the task steps in the order written, making
sure you follow all warnings, cautions, and notes. Complete the task, test and verify the upper door latches during
operation, and then return it to service.
For information on how to use Preventive Maintenance Checks and Services (PMCS), refer to WP 0010 for Crew or
WP 0016 for Service.
For additional information on how to use the Repair Parts and Special Tools Lists (RPSTL), refer to WP 0031.
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When a new system is introduced to the Army inventory, it is the responsibility of the receiving units to
notify and inform the Unit Publication Clerk that a Technical Manual is available for the new system.
Throughout the life cycle of the new system, the Distribution Center DOL-W will also provide updates and
changes to the Technical Manual.
To receive new Technical Manuals or change packages to existing Technical Manuals (TM) for fielded
equipment, provide the Unit Publications Clerk the full Technical Manual number, title, date of publications,
and number of copies required. The Unit Publications Clerk will justify the request through the Unit
Publications Officer. When the request is approved, the Unit Publications Clerk will use DA Form 12-R to
order the series of Technical Manuals from the Army Publishing Directorate (APD).
Obtain DA Form 12-R and request publications account from the APD Web site at
http://www.apd.army.mil. Once on the Website, click on the “Orders/Subscriptions/Reports” tab. From
the dropdown menu, select “Establish an Account,” then select “Tutorial” and follow the instructions in the
tutorial presentation.
Complete information for obtaining Army publications can be found in DA PAM 25-33.
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TM 10-5411-239-13&P
CHAPTER 1
SCOPE
This Technical Manual (TM) contains operator, crew, service, and field maintenance level instructions for the
operation and maintenance of the Cargo Bed Cover (CBC) M105A2 Trailer, Type IIA1. Operating instructions
include safety requirements, description of equipment, use of controls, and operation under usual and unusual
conditions. Servicing instructions include operator and field level Preventive Maintenance Checks and Services
(PMCS), lubrication, maintenance procedures, and troubleshooting as allocated by the Maintenance Allocation
Chart (MAC). Replacement of components is performed at field level. Parts information is provided for all end
items.
Type of Manual: Operator and Field Maintenance Manual Including Repair Parts and Special Tools List (RPSTL).
Equipment Name and Model Number: Cargo Bed Cover (CBC) M105A2 Trailer, Type IIA1.
Purpose of Equipment: The primary mission of the CBC is to provide a rigid enclosure designed to secure and
environmentally protect items while not diminishing the transportation requirements of the host vehicle. The cover
serves as a vented, weather-tight, lockable alternative to the “bow and canvas” type cover currently used on a
number of light and medium tactical vehicles and trailers.
Department of the Army forms and procedures used for equipment maintenance will be those prescribed by (as
applicable) DA PAM 750-8, The Army Maintenance Management System (TAMMS) Users Manual; DA PAM 738-
751, Functional Users Manual for the Army Maintenance Management System – Aviation (TAMMS-A); or AR
700-138, Army Logistics Readiness and Sustainability.
If your CBC needs improvement, let us know. Send us an EIR. You, the user, are the only one who can tell us what
you don't like about your equipment. Let us know why you don't like the design or performance. If you have Internet
access, the easiest and fastest way to report problems or suggestions is to go to
https://aeps.ria.army.mil/aepspublic.cfm (scroll down and choose the “Submit Quality Deficiency Report” bar). The
Internet form lets you choose to submit an Equipment Improvement Recommendation (EIR), a Product Quality
Deficiency Report (PQDR) or a Warranty Claim Action (WCA). You may also submit your information using an SF
368 (Product Quality Deficiency Report). You can send your SF 368 via e-mail, regular mail, or facsimile using the
addresses/facsimile numbers specified in DA PAM 750-8, The Army Maintenance Management System (TAMMS)
Users Manual. We will send you a reply.
There is not a separate Hand Receipt for the CBC. For a complete list of end-item-related equipment (i.e., COEI,
BII) that must be accounted for, refer to WP 0041.
0001-1
TM 10-5411-239-13&P 0001
Corrosion Prevention and Control (CPC) of Army materiel is a continuing concern. It is important that any corrosion
problem with this item be reported so that the problem can be corrected and improvements can be made to prevent
the problem in future items.
Corrosion specifically occurs with metals. It is an electrochemical process that causes the degradation of metals. It is
commonly caused by exposure to moisture, acids, bases, or salts. An example is the rusting of iron. Corrosion
damage in metals can be seen, depending on the metal, as tarnishing, pitting, fogging, surface residue, and/or
cracking.
Plastics, composites, and rubbers can also degrade. Degradation is caused by thermal (heat), oxidation (oxygen),
solvation (solvents), or photolytic (light, typically UV) processes. The most common exposures are excessive heat
or light. Damage from these processes will appear as cracking, softening, swelling, and/or breaking.
SF 368, PQDR, should be submitted to the address specified in DA PAM 750-8, The Army Maintenance
Management System (TAMMS) Users Manual.
Procedures for destruction of Army materiel to prevent enemy use can be found in TM 750-244-3, Procedures for
Destruction of Equipment to Prevent Enemy Use (Mobility Equipment Command).
If the CBC is being prepared for storage, make sure that 2-way ventilators, storage access panels, access covers and
upper and lower doors are closed. Secure the 24” folding step ladder to the inside the CBC with the adjustable
ratchet strap assembly located inside the CBC. Place the installation kit in a bag and attach the bag to the ladder for
storage. Before closing doors, be sure that any equipment stored inside the CBC has been removed or secured. Bolt
the CBC onto the shipping pallet in which it was delivered, or a suitable substitute. Store the CBC with pallet in a
dry place until ready for shipment. Additional information can be found in TM 746-10, Marking, Packing and
Shipment of Supplies and Equipment: General Packing Instructions for Field Units.
Administrative Storage
Placement of equipment in administrative storage should be for short periods of time when a shortage of
maintenance effort exists. Items should be in mission readiness within 24 hours or within the time factors
determined by the directing authority. During the storage period appropriate maintenance records will be kept.
Before placing equipment in administrative storage, current maintenance services and equipment Serviceable
Criteria (ESC) evaluation should be completed, shortcomings and deficiencies should be corrected, and all
Modification work orders (MWO) should be applied.
Storage site selection. Inside storage is preferred for items selected for administrative storage. If inside storage is not
available, trucks, vans, conex containers and other containers may be used.
WARRANTY INFORMATION
The manufacturer shall not be liable for any special or consequential damages, including normal wear and tear or
misuse. Warranty for the CBC will be in effect for a period of ten years from the date of sale.
0001-2
TM 10-5411-239-13&P 0001
The following is a list of official nomenclature used in this manual and the corresponding unofficial nomenclature
(common names or jargon terms) used in the field.
LIST OF ABBREVIATIONS/ACRONYMS
Abbreviations and acronyms appearing in this manual are defined in the paragraph from where they first appear,
after which only the abbreviation or acronym is used. The following is a quick-reference list of all abbreviations and
acronyms and their corresponding word or compound term used in this manual.
0001-3
TM 10-5411-239-13&P 0001
SUPPORTING INFORMATION FOR REPAIR PARTS, SPECIAL TOOLS, TMDE, AND SUPPORT
EQUIPMENT
Refer to Chapter 9, WP 0038 through WP 0044 for supporting information. Repair parts are listed and illustrated in
Chapter 8, Parts Information, WP 0031 through WP 0035 of this manual. There are no special tools allocated for the
CBC.
0001-4
TM 10-5411-239-13&P 0002
CREW, SERVICE, AND FIELD MAINTENANCE
EQUIPMENT DESCRIPTION AND DATA
The CBC is an alternative to bow and canvas covers and a replacement to the locally constructed built-up, non-
standard plywood, steel, or fiberglass shelters currently used in the field for storage of mission equipment. Unlike
the “bow and canvas,” the CBC cannot transport personnel, but troops can work inside the CBC once the CBC is
deployed.
Characteristics Capabilities
The major components of the CBC are identified in Major Components illustration and described in the following
paragraphs.
NOTE
The upper door must be opened first to interlock both doors.
Two separate door assemblies, upper and lower, are located on the rear end of the CBC. The doors can be
interlocked with each other by engaging the handle of the upper door. This allows both doors to be closed and
opened together at the same time. The lower door can be separately locked in place by operating the latch on the
inside. An override of the latch allows the doors to be opened from the inside in case of emergency.
2-Way Ventilator
A 2-way ventilator is located on both sides of the CBC towards the forward end. The ventilators are operated from
the inside.
Folding Step
There are two folding steps located on the rear (external) end of the CBC. The steps are spring-loaded and extend
and retract when operated by hand. The steps provide access for climbing on top of the CBC. Under normal
conditions, the steps are retracted.
Bail Handle
Two bail handles are provided on top of the CBC near the rear left side. They are used for gripping when climbing
on top of the CBC using the folding steps.
Access Cover
The two access covers, one on each side of the CBC, are round covers that are screwed onto the cable boots attached
to the CBC. When loosened, the access cover is supported by a lanyard which is bolted from inside onto the CBC.
When the access cover is open, electrical or signal cables can be pushed through the cable boot opening for
equipment used inside the CBC.
0002-1
TM 10-5411-239-13&P 0002
Door Lock
The door lock can be operated from outside or inside the CBC even if the doors are locked from outside. This is an
override feature. In addition, the upper door can be latched with the lower door to provide a single function
operation.
Lift Ring
There are four lift rings, one on each corner of the CBC, located towards the top, to lift the CBC for installation and
removal from the shipping pallet and M105A2 trailer.
Ladder
The ladder is a 24-inch folding step ladder located inside the CBC. It is secured with an adjustable ratchet strap
assembly that is mounted on the CBC.
Data Plate
The data plate is permanently affixed to the CBC shell and lists manufacturer, part number, serial number,
dimensions, and weight of the CBC.
0002-2
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BAIL HANDLE
2-WAY
VENTILATOR
UPPER DOOR
FOLDING STEP
ACCESS COVER
DATA PLATE
3-POINT DOOR LOCK
CBC
LIFT RING
2-WAY VENTILATOR
ACCESS COVER
0002-3
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EQUIPMENT DATA
Dimensions
Internal Extern al
Height 62.3 in (158.2 cm) 63.3 in (160.8 cm)
Width 72.1 in (183.1 cm) 79.1 in (200.9 cm)
Length 109.0 in (276.9 cm) 112.3 in (285.2 cm)
Weight 380 lbs (172.4 kg)
Usable Floor Space 53 Square Feet (4.9 Square Meters)
Driving Speed Limit 55 MPH ( 88.5 KPH)
Lifting Requirements
Four lift rings are provided, one on each side corner of the CBC, and located near the top. To lift the CBC, cables
from an approved overhead lifting device are attached to the four lifting rings. See “CBC LIFT ONLY” stenciled on
the shell. See Table 2 for lifting requirements.
Equipment Configuration
The CBC is a single, molded unit which is installed by lifting it onto an M105A2 Trailer and bolting it down.
0002-4
TM 10-5411-239-13&P 0003
CREW, SERVICE, AND FIELD MAINTENANCE
THEORY OF OPERATION
GENERAL
This work package describes how components of the Cargo Bed Cover (CBC) work and is provided to give the
operator and maintenance technician a basic knowledge of the equipment prior to its use. A description of functional
components is provided below.
THEORY OF OPERATION
The CBC M105A2 Trailer, Type IIA1 unit is designed to be mounted on an M105A2 Trailer, which is towed by an
Army vehicle, to carry and store equipment for use in the field. The CBC provides a vented, weather-tight and
lockable rigid wall enclosure to store, protect and secure equipment, tools, and other theft-prone items without
interfering with its carrier’s ground, air, or rail mobility. The CBC is suitable for worldwide transportation and
storage environments, including helicopter airlift when mounted on an M105A2 Trailer. The CBC is CARC painted
in either tan color or in a camouflage pattern. The CBC shell features include a non-skid exterior roof, equipment
mounting provisions on three walls, and the roof panel. The rear portion of the roof of the trailer is composed of a
slanted fiberglass rain hood, which is molded directly onto the roof. The shell is composite fiberglass, which makes
it resistant to the harshest of environments for the life of the CBC. All attaching hardware is corrosion-resistant. A
CBC installation kit containing the required hardware and instructions for mounting is furnished with each CBC.
The CBC is mounted on the M105A2 Trailer using eight holes in the side panels, which are drilled upon installation,
with no further modification to the trailer.
The CBC has two doors, an upper and a lower door, located at the rear end to gain access to the unit. After opening
doors, they can be latched together to operate as a single door or operate separately. An override lock on the inside
of the upper door allows personnel to exit in case of an emergency.
• Two 2-way ventilators located on the sides of the CBC for air circulation.
• Two access covers, one each side, allows cables to be routed through the cable boot opening for connecting
with equipment inside the CBC. When unscrewed, the access cover hangs to the outside supported by a lanyard.
• A 24-inch ladder stored inside the CBC and held in place by a ratchet strap assembly. It is used for climbing
into the CBC.
• Two folding steps located at the rear that, when extended, provide access to the roof of the CBC. The steps are
spring-loaded.
• Two bail handles located on the rear of the roof to grab onto when climbing the folding steps for access to the
roof.
• Four lifting rings are attached at each corner of the CBC shell sides near the top for lifting the CBC.
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TM 10-5411-239-13&P
CHAPTER 2
OPERATOR INSTRUCTIONS
FOR
CARGO BED COVER (CBC) M105A2 TRAILER, TYPE IIA1
TM 10-5411-239-13&P 0004
CREW, SERVICE, AND FIELD MAINTENANCE
DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS
INTRODUCTION
This work package contains a description and illustration for each control and indicator of the CBC. It is important
to learn the name, location, and function of all controls and indicators before attempting to operate or perform Field
Maintenance on the equipment.
The upper door handle (Figure 1, Item 1) is located on the exterior of the upper door and opens and closes the upper
door. Pull up on the handle to open the door. Push down on the handle to close the door. Both upper and lower doors
can be operated separately or, when latched together, as a unit. When both doors are latched together as a unit, they
are operated by the upper door handle (Figure 1, Item 1).
0004-1
TM 10-5411-239-13&P 0004
Figure 2. Upper Door Latch Override Handle and Lower Door Handle.
The upper door latch override handle (Figure 2, Item 1) is located on the interior of the upper door and opens and
closes the upper door from inside the CBC. Pull up on the handle to open the door. Push down on the handle to close
the door.
The lower door handle (Figure 2, Item 2) is located on the interior of the lower door and opens and closes the lower
door. Pull up on the handle to open the door. Push down on the handle to close the door. Both upper and lower doors
can be operated separately or, when latched together, as a unit. When both doors are latched together as a unit, they
are operated by the upper door handle.
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2-WAY VENTILATORS
Two 2-way ventilators (Figure 3, Item 2) are located on the sides of the CBC toward the front. The ventilators are
operated from inside the CBC. Push the grip bar (Figure 3, Item 1) to open and pull the grip bar to close the 2-way
ventilator.
FOLDING STEPS
Two folding steps (Figure 4, Item 1) are located on the exterior, left rear of the CBC. The steps fold down to provide
a step and are spring loaded to retract when not in use.
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ACCESS COVER
Two access covers (Figure 5, Item 1), one on each side, are located on the lower front side area of the CBC exterior.
The access cover is attached to a lanyard to avoid misplacement. Remove the access cover to provide an opening for
electrical or signal cable routing into the CBC interior. Install the access cover to seal the CBC interior.
0004-4
TM 10-5411-239-13&P 0005
CREW
OPERATION UNDER USUAL CONDITIONS
INITIAL SETUP:
References
WP 0002
WP 0005
WP 0011
WP 0013
GENERAL
This work package provides instructions for operation of the CBC under normal operating conditions. It describes
the process by which the operator will utilize the equipment and the order in which operational tasks are to be
performed.
BEFORE USE
Once the CBC has been installed and prepared for use, refer to WP 0011 to perform all operator Preventive
Maintenance Checks and Services (PMCS) prior to operating the equipment.
END OF TASK
OPERATING PROCEDURES
WARNING
The CBC is not a shelter system and is not to be used to transport
personnel or sentry dogs inside. There is a suffocation hazard.
Personnel can only work inside the CBC when the unit is deployed
and the ventilators and doors are open. Failure to comply may
result in injury or death to personnel.
The CBC interior can reach high temperatures in desert and high
temperature areas. Ensure the ventilators and doors are open. In
case of heat exhaustion, move personnel to a cool, shady area or
improvise shade, if none is available, and have soldier slowly drink
at least one canteen of water. Failure to comply may result in
injury or death to personnel.
The CBC provides a vented, weather-tight, and lockable, rigid wall enclosure to store, protect, and secure
equipment, tools, and other theft-prone items without interfering with the M105A2 trailer ground, air, or rail
mobility.
The CBC can be accessed from the exterior by using the upper and lower doors at the back of the CBC. When
necessary, cables can be routed through access covers located on the lower front side area of the CBC exterior.
0005-1
TM 10-5411-239-13&P 0005
Refer to Figure 1. Both upper and lower doors can be operated separately or, when latched together, as a unit. The
upper door opens and closes by using the upper door handle. The lower door handle is operated from the inside. The
lower door opens by lifting up on the handle and secures by pushing down on the handle.
NOTE
In case of emergency, there is a latch override handle, which
allows the door to be opened from the inside.
Refer to Figure 1. The lower door swings sideways and is locked in place from inside. When both doors are latched
together as a unit, they are operated by the upper door handle. With the lower door closed and locked in place, the
upper door can be opened and closed separately. Open the doors and 2-way ventilators whenever working in the
CBC for ventilation.
Refer to Figure 1. Open the upper door by pulling up on the door handle. Store, protect, and secure equipment, tools,
and other theft-prone items inside the CBC by closing the upper door and pushing down on the upper door handle.
Install a pad lock on the upper door handle to secure cargo in the CBC.
Upper Door
Handle
Latch
Override
Handle
Lower
Door
Handle
Figure 1. Operation of Upper and Lower Doors.
Refer to Figure 2. The 2-way ventilators should be opened whenever working in the CBC. The 2-way ventilators can
be opened and closed by operating grip bars from inside the CBC. Push to open and pull to close 2-way ventilator.
0005-2
TM 10-5411-239-13&P 0005
Refer to Figure 3. Two access covers, one on each side, are located on the lower front area of the CBC exterior. The
access cover is attached to a lanyard to avoid misplacement. Remove the access cover by turning counterclockwise
to provide an opening for electrical or signal cable routing into the CBC interior. Install the access cover to seal the
CBC interior.
Access Cover
A data plate decal is permanently affixed to the CBC shell. It is located on the left rear and lists manufacturer, part
number, serial number, etc., of the CBC. See WP 0002, Equipment Description and Data, for location and Figure 4
above for detailed information.
0005-3
TM 10-5411-239-13&P 0005
This instruction is located inside on the upper door of the CBC and serves as a warning.
This instruction is located outside on the rear left of the CBC and serves as a warning.
0005-4
TM 10-5411-239-13&P 0005
This instruction is located directly beside the access covers, on either side of the CBC. It indicates that electrical
cables may be pushed through the opening when the access cover is removed.
This instruction is located on each upper corner of the CBC next to the lift rings, indicating where to attach chains or
straps for hoisting the CBC.
After the CBC has been installed onto the trailer and is ready to be moved, ensure that the following have been
accomplished prior to movement:
1. Disconnect electrical or signal cables in accordance with Unit SOP and close access cover in accordance with
WP 0005.
2. Fold and stow ladder inside CBC and secure with adjustable ratchet strap assembly in accordance with
WP 0013.
END OF TASK
0005-5/6 blank
TM 10-5411-239-13&P 0006
CREW, SERVICE, AND FIELD MAINTENANCE
OPERATION UNDER UNUSUAL CONDITIONS
INITIAL SETUP:
GENERAL
This work package provides special instructions for operating and maintaining the CBC under unusual conditions.
The CBC is designed to operate normally in a wide range of climate conditions. However, some conditions such as
operating in extreme cold or arctic climates, extreme heat and humidity, high winds and dusty or sandy conditions,
or salty air and sea spray conditions will require additional preparation or protective measures to prevent excessive
wear or damage to the equipment. When operating under unusual conditions, it is especially important to keep the
equipment properly maintained.
UNUSUAL ENVIRONMENT/WEATHER
WARNING
When breaking ice up, eye protection must be worn to protect
eyes from chipping ice. Failure to comply may result in injury
to personnel. In case of eye contact, flush eye with water and
seek medical attention.
CAUTION
Use caution when tapping at or near handle. Excessive force may
result in damage to equipment.
If ice forms around the door locks, gently tap near or at the door lock to free handle for movement.
If ice forms on the hinges, break ice by gently tapping on hinges until free movement of door is obtained.
In case of severe rain, wind, or sandstorm conditions, ensure both ventilators, access covers, and all doors are
closed.
0006-1/2 blank
TM 10-5411-239-13&P 0007
CREW MAINTENANCE
EMERGENCY
INITIAL SETUP: Not Applicable.
EMERGENCY PROCEDURE
WARNING
The CBC is not a shelter system and is not to be used to transport
personnel or sentry dogs inside. Personnel can only work inside the
CBC when the unit is deployed and the ventilators and doors are
open. Failure to comply may result in injury or death to personnel.
The CBC interior can reach high temperatures in desert and high
temperature areas. Ensure the ventilators and doors are open. In
case of heat exhaustion, move personnel to a cool, shady area or
improvise shade if none is available and have soldier slowly drink
at least one canteen of water. Failure to comply may result in
injury or death to personnel.
In the event that personnel are accidentally locked inside the CBC, an override on the latch allows the upper door to
be opened from the inside. See Upper Door Latch Override illustration below.
0007-1/2 blank
TM 10-5411-239-13&P
CHAPTER 3
MALFUNCTION/SYMPTOM INDEX
0008-1/2 blank
TM 10-5411-239-13&P 0009
CREW MAINTENANCE
TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
Material/Parts
Lubricating Oil, General Purpose (WP 0043, Item 6)
References
WP 0004
WP 0012
INTRODUCTION
This work package contains operator/crew level troubleshooting procedures for correcting unsatisfactory operation
and basic equipment malfunctions of the Cargo Bed Cover (CBC) M105A2 Trailer, Type IIA1.
TROUBLESHOOTING PROCEDURE
LOWER DOOR
SYMPTOM
Lower door does not secure.
MALFUNCTION
Lower door latch is damaged.
CORRECTIVE ACTION
STEP 1. Check lower door latch for damage.
END OF TASK
SYMPTOM
Lower door latch sticks and handle is hard to move.
MALFUNCTION
Lower door latch lacks proper lubrication.
CORRECTIVE ACTION
STEP 1. Check for proper lubrication.
END OF TASK
0009-1
TM 10-5411-239-13&P 0009
UPPER DOOR
SYMPTOM
Upper door does not secure.
MALFUNCTION
Lower door is not secured.
CORRECTIVE ACTION
STEP 1. Check that lower door is secured.
MALFUNCTION
Upper door latch and latch bars are damaged.
CORRECTIVE ACTION
STEP 1. Check upper door latch and latch bars for damage.
END OF TASK
SYMPTOM
Upper door latch sticks and handle is hard to move.
MALFUNCTION
Upper door latch lacks proper lubrication.
CORRECTIVE ACTION
STEP 1. Check for proper lubrication.
END OF TASK
2-WAY VENTILATOR
SYMPTOM
2-way ventilator will not close.
MALFUNCTION
Obstructions such as sand, grit, or dirt prevent 2-way ventilators from closing.
CORRECTIVE ACTION
STEP 1. Check for obstructions such as sand, grit, or dirt.
MALFUNCTION
2-way ventilator is damaged.
CORRECTIVE ACTION
STEP 1. Check 2-way ventilator for damage.
END OF TASK
0009-2
TM 10-5411-239-13&P 0009
SYMPTOM
Water leaks into CBC.
MALFUNCTION
2-way ventilators are open.
CORRECTIVE ACTION
STEP 1. Check that 2-way ventilators are closed.
MALFUNCTION
CBC mounting seals leak.
CORRECTIVE ACTION
STEP 1. Check CBC mounting seals for damage or signs of leaking.
a. If CBC mounting seals are damaged or show signs of leakage, notify Field Maintenance.
MALFUNCTION
Rear door seal leaks.
CORRECTIVE ACTION
STEP 1. Check rear door seal for damage or signs of leaking.
a. If rear door seal is damaged or shows signs of leakage, notify Field Maintenance.
MALFUNCTION
Upper/Lower door seal leaks.
CORRECTIVE ACTION
STEP 1. Check upper/lower door seal for damage or signs of leaking.
a. If upper/lower door seal is damaged or shows signs of leakage, notify Field Maintenance.
END OF TASK
0009-3/4 blank
TM 10-5411-239-13&P
CHAPTER 4
GENERAL
PMCS is required to keep the equipment in good operating condition. Operator level PMCS is performed before and
after operation to ensure the equipment is fully operational and ready at all times. Failure to perform PMCS as
required may result in major damage or a failure which could compromise the mission or cause injury to personnel.
Operators will perform PMCS as follows:
3. Always perform PMCS in the same order as written. With practice, this will enable operators to become
familiar with the equipment and enable them to quickly spot anything wrong with the equipment.
6. At any PMCS interval, if the item to be checked or serviced is found to be not ready or available, that problem
must be corrected by troubleshooting and, if necessary, notify Field Maintenance to perform the task.
7. Whenever the equipment is found to be not ready or available and the problem cannot be resolved at the
operator level, describe what is wrong with the equipment using DA Form 2404 or 5988–E. This will document
the problem and help Field Maintenance locate and correct it. For information on how to use this form, see DA
PAM 750-8.
ADDITIONAL INSTRUCTIONS
Preventive maintenance is not limited to performing the checks and services listed in the PMCS table. When
performing PMCS, check all components as follows:
WARNING
Solvent cleaning compound mixture is combustible. Use
mechanical ventilation whenever product is used in a confined
space. DO NOT use or store near heat, sparks, flame, or other
ignition sources. Keep container sealed when not in use.
Compressed air source must not exceed 30 psi (207 kPa). When
cleaning with compressed air, eye shields must be worn. Failure to
comply may result in injury to personnel.
Keep it clean – Dirt, grease, oil, and debris get in the way and may cover up a serious problem. Clean work area as
needed. Use cleaning solvent compound to clean oil and grease from all exterior metal surfaces of equipment. Use
detergent and water solution to clean dirt and debris from all exterior and interior surfaces and rinse thoroughly with
clean water.
0010-1
TM 10-5411-239-13&P 0010
CREW MAINTENANCE
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION
Bolts, nuts, and screws – Check them all for obvious looseness, missing, bent, or broken condition. Look for
corrosion around bolt heads. If mounting hardware is loose, damaged, or corroded, notify Field Maintenance.
The purpose of the PMCS table is to provide a systematic method of inspection and servicing of the equipment. In
this way, small defects can be detected early and corrected before they become a major problem causing the
equipment to fail. The PMCS table is arranged with the individual PMCS procedures listed in sequence under
assigned intervals. The most logical time (before and after operation) to perform each procedure determines the
interval to which it is assigned. Make a habit of performing the checks in the same order each time; anything wrong
will be seen quickly. Refer to WP 0011 for Operator PMCS.
Lubricate all hinges, latches, bail handles, and folding steps using lubricating oil or equivalent. Recommended
lubrication is every three months, or as required.
Corrosion Prevention and Control (CPC) is a continuing concern. It is important that any corrosion problems with
this equipment be reported so improvements can be made and future problems eliminated.
Corrosion is typically associated with rusting of metals or galvanic corrosion, which produces a white powder. This
category of corrosion also includes deterioration of other materials such as rubber and plastic. Unusual cracking,
softening, swelling, or breaking of materials may be the result of corrosion. If a corrosion problem is identified, it
can be reported using SF 368, Product Quality Deficiency Report. Use of key words such as “corrosion,” “rust,”
“deterioration,” or “cracking” will ensure the information is identified as a CPC problem. The form should be
submitted to the address specified in DA PAM 750-8.
0010-2
TM 10-5411-239-13&P 0011
CREW MAINTENANCE
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS),
INCLUDING LUBRICATION INSTRUCTIONS
INITIAL SETUP:
GENERAL
CAUTION
While performing PMCS, ensure components and assemblies are
correctly installed. Incorrect installation may cause damage to
equipment or equipment failure.
When checking/servicing an item, ensure that all attaching/mounting hardware is properly secured. Loose, cracked,
broken, or missing hardware may affect equipment performance or cause premature failure.
The following is a list and description of the column headings in the PMCS table:
ITEM NO. — This column shows the sequence in which the inspection is to be performed and is used to identify the
equipment area on the Equipment Inspection and Maintenance Worksheet, DA Form 2404 or DA Form 5988-E.
ITEM TO BE CHECKED OR SERVICED – This column identifies the item and location to be checked by part,
component, or assembly name.
PROCEDURE — This column explains what type of service, specific damage, or defect is to be checked.
EQUIPMENT NOT READY/AVAILABLE IF: — This column lists conditions that make the equipment
unavailable for use as a result of damage, missing parts, or improper functioning that would present a safety hazard.
Do not accept or operate equipment with a condition noted in this column.
Lubricate all hinges, latches, bail handles, and folding steps using lubrication oil or equivalent. Recommended
lubrication is every three months, or as required.
Corrosion Prevention and Control (CPC) is a continuing concern. It is important that any corrosion problems with
this equipment be reported so improvements can be made and future problems eliminated.
Corrosion is typically associated with rusting of metals or galvanic corrosion, which produces a white powder. This
category of corrosion also includes deterioration of other materials such as rubber and plastic. Unusual cracking,
softening, swelling, or breaking of materials may be the result of corrosion. If a corrosion problem is identified, it
can be reported using SF 368, Product Quality Deficiency Report. Use of key words such as “corrosion,” “rust,”
“deterioration,” or “cracking” will ensure the information is identified as a CPC problem. The form should be
submitted to the address specified in DA PAM 750-8.
0011-1
TM 10-5411-239-13&P 0011
0011-2
TM 10-5411-239-13&P 0011
2 3
1
4
7
5
9
6
1
2
0011-3/4 blank
TM 10-5411-239-13&P 0012
CREW MAINTENANCE
CBC ASSEMBLY
SERVICE
INITIAL SETUP:
CLEANING
General maintenance instructions for cleaning and preparation for storage or shipment are provided in this work
package.
The Importance of Cleaning – Great care and effort are required in all cleaning operations. The presence of dirt and
foreign material is a constant threat to satisfactory equipment operation and maintenance. The following instructions
will apply to all cleaning operations.
1. Clean all CBC prior to performing PMCS, lubrication, and maintenance procedures.
2. Keep hands free of any accumulation of grease which can transfer to CBC components thereby collecting dust
and grit.
WARNING
Solvent cleaning compound mixture is combustible. Use
mechanical ventilation whenever product is used in a confined
space. Do not use or store near heat, sparks, flame, or other
ignition sources. Keep container sealed when not in use.
Oil and Grease Covered Surfaces – Use solvent cleaning compound to remove oil and grease from exterior surfaces
of CBC components prior to cleaning dirt, mud, and debris with soap and water.
External Surfaces – Clean all accessible external surfaces, to include 2-way ventilators, of CBC components with a
soap and water solution and rinse thoroughly.
Rusted Surfaces – All parts subject to rusting must be lightly oiled after cleaning and prior to storage. Remove all
evidence of corrosion.
END OF TASK
0012-1/2 blank
TM 10-5411-239-13&P 0013
CREW MAINTENANCE
24-INCH LADDER
REMOVE/INSTALL
INITIAL SETUP: Not Applicable.
REMOVE
Remove ratchet strap (Figure 1, Item 2) from ladder (Figure 1, Item 3) and ladder (Figure 1, Item 3) from CBC
(Figure 1, Item 1).
INSTALL
Install ladder (Figure 1, Item 3) on CBC (Figure 1, Item 1) with ratchet strap (Figure 1, Item 2).
0013-1/2 blank
TM 10-5411-239-13&P
CHAPTER 5
MALFUNCTION/SYMPTOM INDEX
0014-1/2 blank
TM 10-5411-239-13&P 0015
SERVICE MAINTENANCE
TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
INTRODUCTION
This work package contains service level troubleshooting procedures for correcting unsatisfactory operation and
basic equipment malfunctions of the Cargo Bed Cover (CBC) M105A2 Trailer, Type IIA1.
TROUBLESHOOTING PROCEDURE
2-WAY VENTILATOR
SYMPTOM
2-way ventilator will not close.
MALFUNCTION
Obstructions such as, sand, grit, or dirt prevent 2-way ventilators from closing.
CORRECTIVE ACTION
STEP 1. Check for obstructions such as sand, grit, or dirt.
MALFUNCTION
2-way ventilator is damaged.
CORRECTIVE ACTION
STEP 1. Check for damage.
END OF TASK
0015-1
TM 10-5411-239-13&P 0015
ACCESS COVER
SYMPTOM
Access cover cannot be removed or installed.
MALFUNCTION
Access cover is damaged.
CORRECTIVE ACTION
STEP 1. Check access cover for stripped threads or damage.
END OF TASK
FOLDING STEP
SYMPTOM
Folding step does not store up or fold down.
MALFUNCTION
Folding step is damaged.
CORRECTIVE ACTION
STEP 1. Check folding step for damaged and function.
END OF TASK
BAIL HANDLE
SYMPTOM
Bail handle is missing or damaged.
MALFUNCTION
Bail handles is missing or damaged.
CORRECTIVE ACTION
STEP 1. Check bail handle for damage or missing handle.
END OF TASK
0015-2
TM 10-5411-239-13&P 0015
LIFT RING
SYMPTOM
Lift ring is missing or damaged.
MALFUNCTION
Lift ring is missing or damaged.
CORRECTIVE ACTION
STEP 1. Check for missing or damaged lift ring.
END OF TASK
UPPER DOOR
SYMPTOM
Upper door does not secure.
MALFUNCTION
Lower door is not secured.
CORRECTIVE ACTION
STEP 1. Check that lower door is secured.
MALFUNCTION
Upper door latch, door handle, or latch bars are damaged.
CORRECTIVE ACTION
STEP 1 Check upper door latch, door handle, and latch bars for damage.
a. If latch bars are bent, straighten latch bars or replace latch bars (WP 0024).
SYMPTOM
Upper door latch sticks and handle is hard to move.
MALFUNCTION
Upper door latch lacks proper lubrication.
CORRECTIVE ACTION
STEP 1. Check for proper lubrication.
END OF TASK
0015-3
TM 10-5411-239-13&P 0015
LOWER DOOR
SYMPTOM
Lower door does not secure.
MALFUNCTION
Lower door latch is damaged.
CORRECTIVE ACTION
STEP 1. Check lower door latch for damage.
SYMPTOM
Lower door latch sticks and handle is hard to move.
MALFUNCTION
Lower door latch lacks proper lubrication.
CORRECTIVE ACTION
STEP 1. Check for proper lubrication.
END OF TASK
DOOR HOLDER
SYMPTOM
Door holder does not function.
MALFUNCTION
Door holder is missing or damaged.
CORRECTIVE ACTION
STEP 1. Check for missing or damaged door holder.
END OF TASK
0015-4
TM 10-5411-239-13&P 0015
SYMPTOM
Water leaks into CBC.
MALFUNCTION
2-way ventilator is open.
CORRECTIVE ACTION
STEP 1. Check that 2-way ventilators are closed.
MALFUNCTION
CBC mounting seals leak.
CORRECTIVE ACTION
STEP 1. Check CBC mounting seals for damage or signs of leaking.
a. If CBC mounting seals are damaged or show signs of leakage, replace CBC mounting seals
(WP 0030)
MALFUNCTION
Door seals leak.
CORRECTIVE ACTION
STEP 1. Check door seals for damage or signs of leaking.
a. If door seals are damaged or show signs of leakage replace seals (WP 0028).
END OF TASK
0015-5/6 blank
TM 10-5411-239-13&P
CHAPTER 6
GENERAL
Service Maintenance PMCS is performed at quarterly intervals to ensure the equipment is fully operational and
ready at all times. Maintaining the CBC requires inspection on a regular basis so minor damage or faults can be
discovered and corrected. Performing field PMCS is essential to the reliability and expected longevity of the
equipment. Failing to correct a minor problem may result in major damage or a complete failure of the equipment
which could compromise the mission or result in injury to personnel.
Any effective preventive maintenance program must begin with the training of operators to report equipment
problems to Field Maintenance as noted during daily operator PMCS. This information will be recorded by the
operator on DA Form 2404 or 5988-E, Equipment Inspection and Maintenance Worksheet. The Maintainer will use
this information during maintenance inspections to verify and correct the problem. The corrective action taken will
also be recorded on DA Form 2404 or 5988-E by the maintainer.
1. A schedule for field preventive maintenance inspection and service should be established immediately after
installation of the CBC.
2. If the equipment is operated for the first time or has not been operated for a three-month period, perform
quarterly PMCS inspection using the operator PMCS table. Refer to WP 0011.
3. If the equipment has been operated for three months or 250 hours of operation, whichever comes first, perform
quarterly PMCS inspection following operator PMCS table. Refer to WP 0015.
4. When operating under unusual conditions, such as in a dusty or sandy environment, it may be necessary to
increase the interval from quarterly to monthly or even weekly, if conditions are extreme.
7. At any PMCS interval, if the item to be inspected is found not ready or unavailable, that item must be corrected
by troubleshooting and making the necessary repair.
8. Whenever the equipment is found not ready or unavailable and the problem could not be resolved at the
operator level, refer to DA Form 2404 or 5988-E for the operator’s description of the problem.
0016-1
TM 10-5411-239-13&P 0016
GENERAL – CONTINUED
Preventive maintenance is not limited to performing the checks and services listed in the PMCS table. When
performing PMCS, check all components as follows:
WARNING
Solvent cleaning compound mixture is combustible. Use
mechanical ventilation whenever product is used in a confined
space. DO NOT use or store near heat, sparks, flame, or other
ignition sources. Keep container sealed when not in use.
Keep it clean – Dirt, grease, oil, and debris get in the way and may cover up a serious problem. Clean work area as
needed. Use cleaning solvent compound to clean oil and grease from all exterior metal surfaces of equipment. Use a
soap and water solution to clean dirt and debris from all exterior and interior surfaces and rinse thoroughly with
clean water.
Bolts, nuts, and screws – Check them all for obvious looseness, missing, bent, or broken condition. Look for
corrosion around bolt heads. If mounting hardware is loose, damaged, or corroded, notify Field Maintenance.
The purpose of the PMCS table is to provide a systematic method of inspection of the equipment. In this way, small
defects can be detected early and corrected before they become a major problem causing the equipment to fail. The
PMCS table is arranged with the individual PMCS procedures listed in sequence under assigned intervals. The most
logical time (before and after operation) to perform each procedure determines the interval to which it is assigned.
Make a habit of performing the checks in the same order each time; anything wrong will be seen quickly. Refer to
WP 0015 for Service level PMCS.
Lubricate all hinges, latches, bail handles, and folding steps using lubricating oil or equivalent. Recommended
lubrication is every three months, or as required.
Corrosion Prevention and Control (CPC) is a continuing concern. It is important that any corrosion problems with
this equipment be reported so improvements can be made and future problems eliminated.
Corrosion is typically associated with rusting of metals or galvanic corrosion, which produces a white powder. This
category of corrosion also includes deterioration of other materials such as rubber and plastic. Unusual cracking,
softening, swelling, or breaking of materials may be the result of corrosion. If a corrosion problem is identified, it
can be reported using SF 368, Product Quality Deficiency Report. Use of key words such as “corrosion,” “rust,”
“deterioration,” or “cracking” will ensure the information is identified as a CPC problem. The form should be
submitted to the address specified in DA PAM 750-8.
INITIAL SETUP:
GENERAL
CAUTION
While performing PMCS, ensure components and assemblies are
correctly installed. Incorrect installation may cause damage to
equipment or equipment failure.
When inspecting an item, ensure that all attaching/mounting hardware is properly secured. Tighten all loose
hardware and replace any cracked, broken, or missing parts during inspection.
Verify and correct any discrepancies recorded on DA Form 2404 or 5988-E, Equipment Inspection and Maintenance
Worksheet, while performing PMCS at the service level maintenance.
The following is a list and description of the column headings in the PMCS table:
ITEM NO. — This column shows the sequence in which the inspection is to be performed and is used to identify the
equipment area on the Equipment Inspection and Maintenance Worksheet, DA Form 2404 or 5988-E.
INTERVAL — This column indicates when each check is to be performed.
ITEM TO BE CHECKED OR SERVICED – This column identifies the item and location to be checked by part,
component, or assembly name.
PROCEDURE — This column explains what type of service, specific damage, or defect is to be checked.
EQUIPMENT NOT READY/AVAILABLE IF: — This column lists conditions that make the equipment
unavailable for use as a result of damage, missing parts, or improper functioning that would present a safety hazard.
Do not accept or operate equipment with a condition noted in this column.
Lubricate all hinges, latches, bail handles, and folding steps using lubricating oil or equivalent. Recommended
lubrication is every three months, or as required.
SERVICE PMCS
Service level maintenance of the CBC is limited to performing quarterly inspection. Perform quarterly PMCS
inspection using Table 1.
0017-1
TM 10-5411-239-13&P 0017
6
5
4
3
Figure 1. CBC Assembly.
END OF TASK
0017-2
TM 10-5411-239-13&P 0018
SERVICE MAINTENANCE
SERVICE UPON RECEIPT
INITIAL SETUP:
GENERAL
This work package contains procedures for, unpacking, checking unpacked equipment, processing unpacked
equipment, preparing M105A2 trailer for installation of CBC, installation instructions, assembly of equipment, and
preliminary servicing of equipment to ensure it is complete and in working condition prior to assembly and use of
the CBC. If the equipment contents are not checked for completeness or damage first, there is a chance the mission
could be compromised.
Unpacking
When unpacking, each item will be checked against the packing list provided. Unpacking will require 1.0 man-hour.
Report all missing items or discrepancies IAW applicable service instructions. Refer to DA PAM 750-8, The Army
Maintenance Management System (TAMMS) Users Manual.
All items will be checked for damage incurred during shipment, and any item found to be damaged will be reported
on DD Form 361, Transportation Discrepancy Report.
0018-1
TM 10-5411-239-13&P 0018
WARNING
Safety shoes, gloves, and protective eyewear are required to
protect personnel when lifting and installing the CBC. Failure to
comply may result in injury or death to personnel.
Personnel should not stand under the CBC, on top of the CBC,
inside the CBC, or on the vehicle while it is being hoisted. Failure
to comply may result in injury or death to personnel.
Safe loading of the CBC requires a suitable lifting device and two
personnel. Unit weighs 425 lbs (193 kg). Stay clear of the unit
while lifting, as serious injury can result if unit swings or drops
and hits personnel. Failure to comply may result in injury or death
to personnel.
The CBC is shipped as a complete, self-contained assembly. It is bolted to a wooden pallet, compatible with 463L
specifications. Pallet may be lifted by fork-lift or with straps or sling and a suitable lifting device. A step may be
required for the following procedures.
WARNING
Have assistant support panels while removing screws. Failure to
comply may result in injury to personnel.
1. Remove screws (Figure 1, Item 8) and rear panel (Figure 1, Item 9) from pallet (Figure 1, Item 6).
2. Remove screws (Figure 1, Item 4) and front panel (Figure 1, Item 3) from pallet (Figure 1, Item 6).
3. Remove screws (Figure 1, Item 2) and three boards (Figure 1, Item 1) from top of side panels (Figure 1, Item 7).
4. Remove screws (Figure 1, Item 5) and two side panels (Figure 1, Item 7) from pallet (Figure 1, Item 6).
0018-2
TM 10-5411-239-13&P 0018
~
4
6
7
5
8
9 5
0018-3
TM 10-5411-239-13&P 0018
1 2
FRONT
OF 3 4
CBC
7
8
9
11
11 10
0018-4
TM 10-5411-239-13&P 0018
10. Remove three screws (Figure 3, Item 1) and washers (Figure 3, Item 2) from door frame (Figure 3, Item 3).
11. Close upper and lower CBC doors.
1
2
END OF TASK
0018-5
TM 10-5411-239-13&P 0018
Inspect the equipment for damage incurred during shipment. If the equipment has been damaged, report the damage
on DD Form 361, Transportation Discrepancy Report.
Check the equipment against Table 1, Packing Slip, to see if the shipment is complete. Report all discrepancies in
accordance with applicable service instructions (e.g., for Army instructions, see DA PAM 750-8).
END OF TASK
There are no processing procedures that need to be performed after unpacking the equipment. The CBC is ready to
be installed after being unpacked.
0018-6
TM 10-5411-239-13&P 0018
CAUTION
Ensure that any accessory or kits installed on M105A2 Trailer
will not interfere with the installation of the cargo bed cover.
Failure to comply may result in damage to equipment.
18 2 3 4 5 6 7
END OF TASK
0018-7
TM 10-5411-239-13&P 0018
INSTALLATION INSTRUCTIONS
The Type IIA1 CBC requires an installation kit to be installed onto a M105A2 Trailer. It is installed as a complete
unit. No assembly is required.
WARNING
Safety shoes, gloves, and protective eyewear are required to
protect personnel when lifting and installing the CBC. Failure to
comply may result in injury or death to personnel.
Personnel should not stand under the CBC, on top of the CBC,
inside the CBC, or on the vehicle while it is being hoisted. Failure
to comply may result in injury or death to personnel.
Safe loading of the CBC requires a suitable lifting device and two
personnel. Unit weighs 425 lbs (193 kg). Stay clear of the unit
while lifting, as serious injury can result if unit swings or drops
and hits personnel. Failure to comply may result in injury or death
to personnel.
CAUTION
Holes in M105A2 Trailer that are not used for mounting the
CBC should be filled/plugged to prevent dust/water leakage
prior to CBC Installation. Failure to comply may result in
damage to equipment.
1. Chock wheels on trailer with chock blocks. Refer to TM 9-2330-213-14&P.
2. Lower rear support leg on trailer. Refer to TM 9-2330-213-14&P.
3. Attach CBC (Figure 5, Item 4) to lifting device (Figure 5, Item 1) by hooking onto four lift rings
(Figure 5, Item 3) with chains or lifting slings (Figure 5, Item 2).
4. Lift CBC (Figure 5, Item 4) off pallet and on M105A2 Trailer (Figure 5, Item 5).
5. Remove pallet from underneath CBC.
6. Position CBC onto trailer.
7. Move CBC (Figure 5, Item 4) until it fits squarely on M105A2 trailer and both left and right sides are sitting
evenly on trailer side panels (Figure 5, Item 6).
CAUTION
Ensure CBC is sitting squarely on M105A2 Trailer and that all
seals and gaskets fit properly. Failure to comply may result in
damage to equipment.
8. Remove chains or lifting slings (Figure 5, Item 2) from four lift rings (Figure 5, Item 3).
0018-8
TM 10-5411-239-13&P 0018
1
2
0018-9
TM 10-5411-239-13&P 0018
10. Locate three pre-drilled holes (Figure 6, Item 1) at bottom of CBC door frame (Figure 6, Item 4).
11. Using CBC pre-drilled holes (Figure 6, Item 1) as template, drill three 5/16 in (8 mm) holes through trailer
floor.
12. Secure CBC door frame (Figure 6, Item 4) to trailer floor with three screws (Figure 6, Item 2), washers
(Figure 6, Item 3), washers (Figure 6, Item 6), and locknuts (Figure 6, Item 5).
1
2
3
0018-10
TM 10-5411-239-13&P 0018
13. Locate fourteen pre-drilled holes (Figure 7, Item 2) on CBC brackets (Figure 7, Item 1).
14. Using pre-drilled holes (Figure 7, Item 2) on CBC brackets (Figure 7, Item 1) as template, drill fourteen
5/16 in (8 mm) holes through trailer side panel rails (Figure 7, Item 5).
15. Secure eight CBC brackets (Figure 7, Item 1) to trailer side panel rails (Figure 7, Item 5) with fourteen screws
(Figure 7, Item 3), washers (Figure 7, Item 4), washers (Figure 7, Item 7), and locknuts (Figure 7, Item 6).
3
3
4 2
4
5
2
7
6 1
5
0018-11
TM 10-5411-239-13&P 0018
16. Install two angle brackets (Figure 8, Item 2), set aside previously, on CBC (Figure 8, Item 1) with six screws
(Figure 8, Item 4) and washers (Figure 8, Item 3).
1 2
3
4
0018-12
TM 10-5411-239-13&P 0018
CAUTION
Rivnuts shall only be installed in the raised CBC internal stiffening
ribs. Drilling in any other part of the CBC shell will result in a hole
through the CBC shell. Failure to comply will result in damage to
equipment.
The purpose of the rivnuts is to provide areas for hanging any number of items within the CBC. Rivnuts may be
installed on any of the internal stiffening ribs on the CBC’s sides or ceiling. It is best to use 5/16 in. flathead rivnuts.
INTERNAL
STIFFINING RIB
0018-13
TM 10-5411-239-13&P 0018
1. Drill 0.490–0.500 in. (12.45–12.70 mm) hole, 0.850 in. (21.59 mm) deep into rib of CBC.
1 2 3 2 34 5
END OF TASK
0018-14
TM 10-5411-239-13&P 0019
SERVICE MAINTENANCE
VENTILATOR, 2-WAY
REPLACE
INITIAL SETUP:
REPLACE
1. Remove twelve locknuts (Figure 1, Item 1), washers (Figure 1, Item 2), screws (Figure 1, Item 5), plate
(Figure 1, Item 3), and 2-way ventilator (Figure 1, Item 4) from CBC. Discard locknuts (Figure 1, Item 1).
2. Clean any old sealing compound from CBC and sealing flange of 2-way ventilator (Figure 1, Item 4) with putty
knife.
3. Install 2-way ventilator by applying sealing compound on sealing flange of 2-way ventilator (Figure 1, Item 4).
4. Install 2-way ventilator (Figure 1, Item 4) on CBC with twelve screws (Figure 1, Item 5), washers
(Figure 1, Item 2), new locknuts (Figure 1, Item 1) and plate (Figure 1, Item 3).
1
2
3
4
END OF TASK
INITIAL SETUP:
0020-1
TM 10-5411-239-13&P 0020
REPLACE
1. Remove tie strap (Figure 1, Item 1) from cable boot (Figure 1, Item 3). Discard tie strap (Figure 1, Item 1).
2. Remove six screws (Figure 1, Item 5), locknuts (Figure 1, Item 10), washers (Figure 1, Item 9), lanyard
(Figure 1, Item 8), access cover (Figure 1, Item 4), and cable boot (Figure 1, Item 3) from CBC
(Figure 1, Item 2). Discard six locknuts (Figure 1, Item 10).
3. Remove screw (Figure 1, Item 6) and lanyard (Figure 1, Item 8) from access cover (Figure 1, Item 4).
4. Using putty knife, clean old sealing compound from CBC (Figure 1, Item 2) and mounting face of cable boot
(Figure 1, Item 3).
5. Apply sealing compound around mounting face of cable boot (Figure 1, Item 3).
6. Install lanyard (Figure 1, Item 8) on access cover (Figure 1, Item 4) with screw (Figure 1, Item 6).
7. Install access cover (Figure 1, Item 4), cable boot (Figure 1, Item 3), and lanyard (Figure 1, Item 8) on CBC
(Figure 1, Item 2) with six screws (Figure 1, Item 5), washers (Figure 1, Item 9), and new locknuts
(Figure 1, Item 10).
8. Install new tie strap (Figure 1, Item 1) on cable boot (Figure 1, Item 3).
5
10
9
8
7
0020-2
TM 10-5411-239-13&P 0021
SERVICE MAINTENANCE
STEP, RECESSED, FOLDING
REPLACE
INITIAL SETUP:
REPLACE
1. Remove two screws (Figure 1, Item 1), washers (Figure 1, Item 3), locknuts (Figure 1, Item 2), and folding step
(Figure 1, Item 4) from CBC. Discard locknuts (Figure 1, Item 2).
2. Using putty knife, clean old sealing compound from CBC and folding step mounting surface (Figure 1, Item 4).
3. Apply sealing compound on folding step mounting surface (Figure 1, Item 4).
4. Install folding step (Figure 1, Item 4) on CBC with two screws (Figure 1, Item 1), washers (Figure 1, Item 3),
and new locknuts (Figure 1, Item 2).
1
3
0021-1/2 blank
TM 10-5411-239-13&P 0022
SERVICE MAINTENANCE
HANDLE, BAIL
REPLACE
INITIAL SETUP:
REPLACE
1. Remove five screws (Figure 1, Item 1), washers (Figure 1, Item 4), locknuts (Figure 1, Item 3), and bail handle
(Figure 1, Item 2) from CBC (Figure 1, Item 5). Discard locknuts (Figure 1, Item 3).
2. Clean any old sealing compound from CBC (Figure 1, Item 5) and bail handle (Figure 1, Item 2) with putty
knife.
3. Install bail handle (Figure 1, Item 2) by applying sealing compound on bail handle (Figure 1, Item 2) and CBC
(Figure 1, Item 5) mounting surface.
4. Install bail handle (Figure 1, Item 2) on CBC (Figure 1, Item 5) with five screws (Figure 1, Item 1), washers
(Figure 1, Item 4), and new locknuts (Figure 1, Item 3).
1 2
0022-1/2 blank
TM 10-5411-239-13&P 0023
SERVICE MAINTENANCE
LIFT RING
REPLACE
INITIAL SETUP:
REPLACE
1. Remove locknut (Figure 1, Item 1), washer (Figure 1, Item 2), screw (Figure 1, Item 6), lift ring
(Figure 1, Item 5), and washer (Figure 1, Item 4) from CBC (Figure 1, Item 7). Discard locknut
(Figure 1, Item 1).
2. Clean any old sealant from CBC shell with putty knife.
3. Install lift ring by applying sealing compound on washer (Figure 1, Item 4) mounting surface and around hole
(Figure 1, Item 3).
4. Install lift ring (Figure 1, Item 5) on CBC (Figure 1, Item 7) with screw (Figure 1, Item 6), washer
(Figure 1, Item 4), washer (Figure 1, Item 2),and new locknut (Figure 1, Item 1).
12 3 4
5
6
0023-1/2 blank
TM 10-5411-239-13&P 0024
SERVICE MAINTENANCE
DOOR, UPPER
REPLACE
INITIAL SETUP:
0024-1
TM 10-5411-239-13&P 0024
REPLACE
DOOR
2. Remove seventeen locknuts (Figure 1, Item 1), screws (Figure 1, Item 3), and door (Figure 1, Item 4) from
hinge (Figure 1, Item 2). Discard locknuts (Figure 1, Item 1).
3. Install door (Figure 1, Item 4) on hinge (Figure 1, Item 2) with seventeen screws (Figure 1, Item 3) and new
locknuts (Figure 1, Item 1).
5
4
0024-2
TM 10-5411-239-13&P 0024
REPLACE
DOOR LATCH BAR
2. Remove two cotter pins (Figure 2, Item 3), override handle (Figure 2, Item 4), upper latch bar
(Figure 2, Item 2), and lower latch bar (Figure 2, Item 5) from 2-point door lock (Figure 2, Item 1). Discard two
cotter pins (Figure 2, Item 3).
3. Install upper latch bar (Figure 2, Item 2), lower latch bar (Figure 2, Item 5), and override handle
(Figure 2, Item 4) on 2-point door lock (Figure 2, Item 1) with two new cotter pins (Figure 2, Item 3).
3
1
3
5
END OF TASK
0024-3
TM 10-5411-239-13&P 0024
REPLACE
DOOR LATCH BAR BRACKET
1. Remove latch bars. Refer to Door Latch Bar Replace in this work package.
2. Remove two screws (Figure 3, Item 4) spacer (Figure 3, Item 2), and upper latch bracket (Figure 3, Item 3) from
door (Figure 3, Item 1).
3. Remove two screws (Figure 3, Item 5), washer (Figure 3, Item 8), locknut (Figure 3, Item 9), spacer
(Figure 3, Item 7), and lower latch bracket (Figure 3, Item 6) from door (Figure 3, Item 1). Discard locknut
(Figure 3, Item 9).
4. Install lower latch bracket (Figure 3, Item 6) on door (Figure 3, Item 1) with two screws (Figure 3, Item 5),
washer (Figure 3, Item 8), spacer (Figure 3, Item 7), and new locknut (Figure 3, Item 9).
5. Install upper latch bracket (Figure 3, Item 3) and spacer (Figure 3, Item 2) on door (Figure 3, Item 1) with two
screws (Figure 3, Item 4).
6. Install latch bars. Refer to Door Latch Bar Replace in this work package.
12 3 4
9 8
7 6 5
END OF TASK
0024-4
TM 10-5411-239-13&P 0024
REPLACE
DOOR LATCH
1. Remove latch bars. Refer to Door Latch Bar Replace in this work package.
2. Remove four screws (Figure 4, Item 5), washers (Figure 4, Item 4), locknuts (Figure 4, Item 3), and 2-point
door lock (Figure 4, Item 2) from door (Figure 4, Item 2). Discard locknuts (Figure 4, Item 3).
3. Install 2-point door lock (Figure 4, Item 2) on door (Figure 4, Item 1) with four screws (Figure 4, Item 5),
washers (Figure 4, Item 4), and new locknuts (Figure 4, Item 3).
4. Install latch bars. Refer to Door Latch Bar Replace in this work package.
23
END OF TASK
0024-5
TM 10-5411-239-13&P 0024
REPLACE
DOOR LATCH HANDLE
1. Remove door latch. Refer to Door Latch Replace in this work package.
WARNING
Protective eyewear and gloves are required to protect personnel
from metal shavings when drilling rivets. In case of eye contact
flush eye with water and seek medical attention. Failure to
comply may result in injury to personnel.
2. Drill out three rivets (Figure 5, Item 3) and remove outside handle (Figure 5, Item 2) from door
(Figure 5, Item 1).
3. Install outside handle (Figure 5, Item 2) on door (Figure 5, Item 1) with three new rivets (Figure 5, Item 3).
4. Install door latch. Refer to Door Latch Replace in this work package.
END OF TASK
0024-6
TM 10-5411-239-13&P 0024
REPLACE
DOOR HANDLE, INSIDE
2. Remove four screws (Figure 6, Item 5), washers (Figure 6, Item 4), locknuts (Figure 6, Item 3), and inside door
handle (Figure 6, Item 3) from door (Figure 6, Item 1).
3. Install inside door handle (Figure 6, Item 2) on door (Figure 6, Item 1) with four screws (Figure 6, Item 5),
washers (Figure 6, Item 4), and new locknuts (Figure 6, Item 3).
2
3
4
5
END OF TASK
0024-7/8 blank
TM 10-5411-239-13&P 0025
SERVICE MAINTENANCE
DOOR, LOWER
REPLACE
INITIAL SETUP:
REPLACE
DOOR
2. Remove eight locknuts (Figure 1, Item 2), screws (Figure 1, Item 5), washers (Figure 1, Item 4), and lower door
(Figure 1, Item 1) from hinge (Figure 1, Item 3). Discard locknuts (Figure 1, Item 2).
3. Install lower door (Figure 1, Item 1) on hinge (Figure 1, Item 3) with eight screws (Figure 1, Item 5), washers
(Figure 1, Item 4), and new locknuts (Figure 1, Item 2).
5 4 3
END OF TASK
0025-1
TM 10-5411-239-13&P 0025
REPLACE
DOOR 3-POINT LOCK
2. Remove four screws (Figure 2, Item 6), washers (Figure 2, Item 5), washers (Figure 2, Item 4), locknuts
(Figure 2, Item 3), and 3-point door lock (Figure 2, Item 2) from lower door (Figure 2, Item 1). Discard
locknuts (Figure 2, Item 3).
3. Install 3-point door lock (Figure 2, Item 2) on lower door (Figure 2, Item 1) with four screws (Figure 2, Item 6),
washers (Figure 2, Item 5), washers (Figure 2, Item 4), and new locknuts (Figure 2, Item 3).
1 2
3
4
6 5
END OF TASK
0025-2
TM 10-5411-239-13&P 0025
REPLACE
DOOR STRIKER PLATE
2. Remove four screws (Figure 3, Item 6), washers (Figure 3, Item 5), washers (Figure 3, Item 4), locknuts
(Figure 3, Item 3), and striker plate (Figure 3, Item 2), from lower door (Figure 3, Item 1).
3. Discard locknuts (Figure 3, Item 3).Install striker plate (Figure 3, Item 2) on lower door (Figure 3, Item 1) with
four screws (Figure 3, Item 6), washers (Figure 3, Item 5), washers (Figure 3, Item 4) and new locknuts (Figure
3, Item 3).
1
2
6
5
END OF TASK
0025-3
TM 10-5411-239-13&P 0025
REPLACE
DOOR STRIKE CATCH
2. Remove three screws (Figure 4, Item 4) washers (Figure 4, Item 3), and strike catch (Figure 4, Item 2) from door
frame (Figure 4, Item 1).
3. Install strike catch (Figure 4, Item 2) on door frame (Figure 4, Item 1) with three washers (Figure 4, Item 3) and
screws (Figure 4, Item 4).
12 3 4
END OF TASK
0025-4
TM 10-5411-239-13&P 0026
SERVICE MAINTENANCE
DOOR HOLDER
REPLACE
INITIAL SETUP:
REPLACE
1. Remove four screws (Figure 1, Item 8), washers (Figure 1, Item 7), locknuts (Figure 1, Item 6), and door holder
(Figure 1, Item 1) from CBC. Discard locknuts (Figure 1, Item 6).
2. Remove four screws (Figure 1, Item 5), washers (Figure 1, Item 4), locknuts (Figure 1, Item 3), and door holder
bracket (Figure 1, Item 2) from upper door. Discard locknuts (Figure 1, Item 3).
3. Clean any old sealing compound from CBC, mounting surface of door holder (Figure 1, Item 1) and mounting
surface door holder bracket (Figure 1, Item 2).
4. Apply sealing compound around mounting surface of door holder (Figure 1, Item 1) and door holder bracket
(Figure 1, Item 2).
5. Install door holder bracket (Figure 1, Item 2) on upper door with four screws (Figure 1, Item 5), washers
(Figure 1, Item 4), and new locknuts (Figure 1, Item 3).
6. Install door holder (Figure 1, Item 1) on CBC with four screws (Figure 1, Item 8), washers (Figure 1, Item 7),
and new locknuts (Figure 1, Item 6).
8 2
7 6
3
4
5
0026-1/2 blank
TM 10-5411-239-13&P 0027
SERVICE MAINTENANCE
CBC
REMOVAL
INITIAL SETUP:
REMOVAL INSTRUCTIONS
2. Remove fourteen screws (Figure 1, Item 2), washers (Figure 1, Item 3), washers (Figure 1, Item 6), and locknuts
(Figure 1, Item 5) from eight CBC brackets (Figure 1, Item 1) and trailer side panel rails (Figure 1, Item 4).
2
2
3
3
4
6
5 1
4
Figure 1. Removing Mounting Hardware from CBC Brackets and Trailer Side Panel Rails.
0027-1
TM 10-5411-239-13&P 0027
3. Remove three screws (Figure 2, Item 4), washers (Figure 2, Item 3) and angle bracket (Figure 2, Item 2) from
CBC (Figure 2, Item 1). Repeat for other side.
1 2
3
4
0027-2
TM 10-5411-239-13&P 0027
4. Remove three screws (Figure 3, Item 1), washers (Figure 3, Item 2), washers (Figure 3, Item 5), and locknuts
(Figure 3, Item 4) from CBC door frame (Figure 3, Item 3). Discard locknuts (Figure 3, Item 5).
5. Close and Secure CBC upper and lower doors (WP 0005).
1
2
0027-3
TM 10-5411-239-13&P 0027
WARNING
Safety shoes, gloves, and protective eyewear are required to
protect personnel when lifting and installing the CBC. Failure to
comply may result in injury or death to personnel.
Personnel should not stand under the CBC, on top of the CBC,
inside the CBC, or on the vehicle while it is being hoisted. Failure
to comply may result in injury or death to personnel.
Safe loading of the CBC requires a suitable lifting device and two
personnel. Unit weighs 425 lbs (193 kg). Stay clear of the unit
while lifting, as serious injury can result if unit swings or drops
and hits personnel. Failure to comply may result in injury or death
to personnel.
6. Attach CBC (Figure 4, Item 4) to lifting device (Figure 4, Item 1) by hooking onto four lift rings
(Figure 4, Item 3) with chains or lifting slings (Figure 4, Item 2).
7. Lift and remove CBC (Figure 4, Item 4) from M105A2 Trailer (Figure 4, Item 5).
0027-4
TM 10-5411-239-13&P 0027
1
2
END OF TASK
0027-5/6 blank
TM 10-5411-239-13&P
CHAPTER 7
INITIAL SETUP:
GENERAL
0028-1
TM 10-5411-239-13&P 0028
REPLACE
UPPER, LOWER, AND CAB ACCESS DOOR SEAL
2. Clean any remaining seal and adhesive residue with putty knife, cleaning cloth, and cleaning solvent compound.
NOTE
Some seals are made from bulk material. The new seals must be
cut to length before installation. Length of seal is listed in the
RPSTL under the part description.
Seals are made of foam or rubber and must be cut to length.
4. Apply one coat of adhesive to each surface being bonded and let dry 30 minutes.
5. Install seal on component by applying firm pressure and let set for 24 hours before use.
END OF TASK
0028-2
TM 10-5411-239-13&P 0028
REPLACE
CBC MOUNTING SEAL
2. Remove old seal (Figure 2, Item 2) from CBC (Figure 2, Item 1).
3. Clean any remaining seal adhesive residue from CBC (Figure 2, Item 2) with putty knife and cleaning solvent
compound.
5. Apply one coat of adhesive to CBC (Figure 2, Item 1) and to new seal (Figure 2, Item 2) and let dry 30 minutes.
6. Install new seal (Figure 2, Item 2) on CBC (Figure 2, Item 1) by applying firm pressure and let set for 24 hours
before use.
END OF TASK
0028-3/4 blank
TM 10-5411-239-13&P 0029
FIELD MAINTENANCE
CBC ASSEMBLY
SERVICE
INITIAL SETUP:
References
TM 43-0139
MIL-DTL-53072C
GENERAL
For specific painting procedures and techniques, refer to Painting Instructions for Field Use, TM 43-0139.
When camouflage patterns are required, the top coat shall be overcoated per the Government-furnished camouflage
patterns and top coat colors conforming to MIL-DTL-53072C.
0029-1/2 blank
TM 10-5411-239-13&P 0030
FIELD MAINTENANCE
TORQUE LIMITS
SCOPE
CAUTION
General torque specifications cannot be applied to screws or
fasteners that retain rubber components. Rubber components
will be damaged before correct torque limit can be reached. If
a special torque limit is not given in the maintenance
instructions for use with a rubber component, tighten screw or
nut until it touches component, then tighten it one additional
turn.
This Work Package (WP) provides general torque limits for screws and fasteners used in this TM. Special torque
limits are indicated in the maintenance procedures for applicable components. The general torque limits given in this
WP shall be used when specific torque limits are not indicated in the maintenance procedure.
TORQUE TABLES
Table 1 lists dry torque limits. Dry torque limits are used on screws that do not have lubricants applied to the
threads. Table 2 lists wet torque limits. Wet torque limits are used on screws that have high pressure lubricants
applied to the threads. For metric fasteners, refer to table 3 for torque limit requirements.
0030-1
TM 10-5411-239-13&P 0030
3. Under heading SIZE, look down left hand column and find diameter of screw. (There will usually be two lines
beginning with same size).
4. In second column under SIZE, find number of threads per inch that matches number of threads you counted in
step 2 (not required for metric screws).
5. Determine grade of screw by matching markings on head of screw to correct picture of Capscrew Head
Markings in illustration preceding torque limits table.
6. Look down column under picture found in step 5 until you find torque limit (lb-ft or Nm) for diameter and
threads per inch of screw.
0030-2
TM 10-5411-239-13&P 0030
0030-3
TM 10-5411-239-13&P 0030
0030-4
TM 10-5411-239-13&P 0030
0030-5/6 blank
TM 10-5411-239-13&P
CHAPTER 8
PARTS INFORMATION
FOR
CARGO BED COVER (CBC) M105A2 TRAILER, TYPE IIA1
TM 10-5411-239-13&P 0031
SERVICE AND FIELD MAINTENANCE
REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INTRODUCTION
SCOPE
This RPSTL lists and authorizes spare and repair parts; special tools; special test, measurement, and diagnostic
equipment (TMDE); and other special support equipment required for performance of field and direct support
(Crew, Service, and Field Maintenance) maintenance of the CBC. It authorizes the requisitioning, issue, and
disposition of spares, repair parts, and special tools as indicated by the source, maintenance, and recoverability
(SMR) codes.
GENERAL
In addition to the Introduction work package, this RPSTL is divided into the following work packages.
1. Repair Parts List Work Packages. Work packages containing lists of spares and repair parts authorized by this
RPSTL for use in the performance of maintenance. These work packages also include parts which must be removed
for replacement of the authorized parts. Parts lists are composed of functional groups in ascending alphanumeric
sequence, with the parts in each group listed in ascending figure and item number sequence. Sending units, brackets,
filters, and bolts are listed with the component they mount on. Bulk materials are listed by item name in FIG. BULK
at the end of the work packages. Repair parts kits are listed separately in their own functional group and work
package. Repair parts for reparable special tools are listed in a separate work package. Items listed are shown on the
associated illustrations.
2. Special Tools List Work Packages. Work packages containing lists of special tools, special TMDE, and special
support equipment authorized by this RPSTL (as indicated by Basis of Issue (BOI) information in the
DESCRIPTION AND USABLE ON CODE (UOC) column). Tools that are components of common tool sets and/or
Class VII are not listed.
3. Cross-Reference Indexes Work Packages. There are two cross-reference indexes work packages in this RPSTL:
the National Stock Number (NSN) Index work package, and the Part Number (P/N) Index work package. The
National Stock Number Index work package refers you to the figure and item number. The Part Number Index work
package refers you to the figure and item number.
EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK
PACKAGES
ITEM NO. (Column (1)). Indicates the number used to identify items called out in the illustration.
SMR CODE (Column (2)). The SMR code containing supply/requisitioning information, maintenance level
authorization criteria, and disposition instruction, as shown in the following breakout:
0031-1
TM 10-5411-239-13&P 0031
EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK
PACKAGE – Continued
Source Code. The source code tells you how you get an item needed for maintenance, repair, or overhaul of an end
item/equipment. Explanation of source codes follows:
MO-Made at Unit/AMC level Items with these codes are not to be requisitioned/requested
MF-Made at DS/ASB level individually. They must be made from bulk material which is
MH-Made at sustainment level identified by the part number in the DESCRIPTION AND
ML-Made at SRA/TASMG USABLE ON CODE (UOC) column and listed in the bulk material
MD-Made at Depot group work package of the RPSTL. If the item is authorized to you
MG-Navy only by the third position code of the SMR code, but the source code
indicates it is made at a higher level, order the item from the higher
level of maintenance.
XA- Do not requisition an “XA” coded item. Order the next higher
assembly. (Refer to the NOTE below.)
XB- If an item is not available from salvage, order it using the CAGEC
and part number.
XC- Installation drawings, diagrams, instruction sheets, field service
drawings; identified by manufacturer’s part number.
XD- Item is not stocked. Order an XD-coded item through local
purchase or normal supply channels using the CAGEC and part
number given, if no NSN is available.
NOTE
Cannibalization or controlled exchange, when authorized, may be
used as a source of supply for items with the above source codes,
except for those items source coded “XA” or those aircraft support
items restricted by requirements of AR 750-1.
0031-2
TM 10-5411-239-13&P 0031
EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK
PACKAGE – Continued
Maintenance Code. Maintenance codes tell you the level(s) of maintenance authorized to use and repair support
items. The maintenance codes are entered in the third and fourth positions of the SMR code as follows:
Third Position. The maintenance code entered in the third position tells you the lowest maintenance level authorized
to remove, replace, and use an item. The maintenance code entered in the third position will indicate authorization to
the following levels of maintenance:
Maintenance
Code Application/Explanation
O*- Unit level/AMC maintenance can remove, replace, and use the item.
F- Direct support/ASB maintenance can remove, replace, and use the item.
H- Sustainment maintenance can remove, replace, and use the item.
L- Specialized repair activity/TASMG can remove, replace, and use the item.
G- Afloat and ashore intermediate maintenance can remove, replace, and use the item. (Navy only)
K- Contractor facility can remove, replace, and use the item.
Z- Item is not authorized to be removed, replaced, or used at any maintenance level.
D- Depot can remove, replace, and use the item.
*NOTE – Army may use C in the third position. However, for joint service publications, Army will use O.
Fourth Position. The maintenance code entered in the fourth position tells you whether or not the item is to be
repaired and identifies the lowest maintenance level with the capability to do complete repair (perform all authorized
repair functions).
NOTE
Some limited repair may be done on the item at a lower level of
maintenance, if authorized by the Maintenance Allocation Chart
(MAC) and SMR codes.
Maintenance
Code Application/Explanation
O- Unit level/AMC is the lowest level that can do complete repair of the item.
F- Direct support/ASB is the lowest level that can do complete repair of the item.
H- Sustainment is the lowest level that can do complete repair of the item.
L- Specialized repair activity/TASMG (enter specialized repair activity or TASMG designator) is the
lowest level that can do complete repair of the item.
D- Depot is the lowest level that can do complete repair of the item.
G- Both afloat and ashore intermediate levels are capable of complete repair of item. (Navy only)
K- Complete repair is done at contractor facility.
Z- Nonreparable. No repair is authorized.
B- No repair is authorized. No parts or special tools are authorized for maintenance of "B" coded
item. However, the item may be reconditioned by adjusting, lubricating, etc., at the user level.
0031-3
TM 10-5411-239-13&P 0031
EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK
PACKAGE – Continued
Recoverability Code. Recoverability codes are assigned to items to indicate the disposition action on unserviceable
items. The recoverability code is shown in the fifth position of the SMR code as follows:
Recoverability
Code Application/Explanation
Z- Nonreparable item. When unserviceable, condemn and dispose of the item at the level of
maintenance shown in the third position of the SMR code.
O- Reparable item. When uneconomically reparable, condemn and dispose of the item at the
service/AMC level.
F- Reparable item. When uneconomically reparable, condemn and dispose of the item at the field
level/ASB.
H- Reparable item. When uneconomically reparable, condemn and dispose of the item at the below
depot sustainment level.
D- Reparable item. When beyond lower level repair capability, return to depot. Condemnation and
disposal of item are not authorized below depot level.
L- Reparable item. Condemnation and disposal not authorized below Specialized Repair Activity
(SRA) or theater aviation sustainment maintenance group (TASMG).
A- Item requires special handling or condemnation procedures because of specific reasons (such as
precious metal content, high dollar value, critical material, or hazardous material). Refer to
appropriate manuals/directives for specific instructions.
G- Field level reparable item. Condemn and dispose at either afloat or ashore intermediate levels.
(Navy only)
K- Reparable item. Condemnation and disposal to be performed at contractor facility.
NSN (Column (3)). The NSN for the item is listed in this column.
CAGEC (Column (4)). The Commercial and Government Entity Code (CAGEC) is a five-digit code which is used
to identify the manufacturer, distributor, or Government agency/activity that supplies the item.
PART NUMBER (Column (5)). Indicates the primary number used by the manufacturer (individual, company, firm,
corporation, or Government activity), which controls the design and characteristics of the item by means of its
engineering drawings, specifications, standards, and inspection requirements to identify an item or range of items.
NOTE
When you use an NSN to requisition an item, the item you receive may have a
different part number from the number listed.
DESCRIPTION AND USABLE ON CODE (UOC) (Column (6)). This column includes the following information:
1. The federal item name and, when required, a minimum description to identify the item.
2. Part numbers of bulk materials are referenced in this column in the line entry to be manufactured or fabricated.
3. Hardness Critical Item (HCI). A support item that provides the equipment with special protection from
electromagnetic pulse (EMP) damage during a nuclear attack.
4. The statement END OF FIGURE appears just below the last item description in column (6) for a given figure in
both the repair parts list and special tools list work packages.
QTY (Column (7)). The QTY (quantity per figure) column indicates the quantity of the item used in the breakout
shown on the illustration/figure, which is prepared for a functional group, subfunctional group, or an assembly. A
"V" appearing in this column instead of a quantity indicates that the quantity is variable and quantity may change
from application to application.
0031-4
TM 10-5411-239-13&P 0031
1. National Stock Number (NSN) Index Work Package. NSN’s in this index are listed in National Item Identification
Number (NIIN) sequence.
STOCK NUMBER Column. This column lists the NSN in NIIN sequence. The NIIN consists of the last nine digits
of the NSN. When using this column to locate an item, ignore the first four digits of the NSN. However, the
complete NSN should be used when ordering items by stock number.
2. Part Number (P/N) Index Work Package. Part numbers in this index are listed in ascending alphanumeric
sequence (vertical arrangement of letter and number combinations which places the first letter or digit of each group
in order A through Z, followed by the numbers 0 through 9 and each following letter or digit in like order).
PART NUMBER Column. Indicates the part number assigned to the item.
FIG. Column. This column lists the number of the figure where the item is identified/located in the repair parts list
and special tools list work packages.
ITEM Column. The item number is the number assigned to the item as it appears in the figure referenced in the
adjacent figure number column.
SPECIAL INFORMATION
UOC. The UOC appears in the lower left corner of the Description Column heading. Usable on codes are shown as
"UOC:..." in the Description Column (justified left) on the first line under the applicable item/nomenclature.
Uncoded items are applicable to all models. Identification of the UOCs used in the RPSTL are:
Code Used On
FWR Cargo Bed Cover Type IIAI M105A2 Trailer (Camouflage)
FWS Cargo Bed Cover Type IIAI M105A2 Trailer (Tan)
Fabrication Instructions. Bulk materials required to manufacture items are listed in the bulk material functional
group of this RPSTL. Part numbers for bulk material are also referenced in the Description Column of the line item
entry for the item to be manufactured/fabricated. Detailed fabrication instructions for items source coded to be
manufactured or fabricated are found in WP 0027.
Index Numbers. Items which have the word BULK in the figure column will have an index number shown in the
item number column. This index number is a cross-reference between the NSN / Part Number (P/N) Index work
packages and the bulk material list in the repair parts list work package.
0031-5
TM 10-5411-239-13&P 0031
ABBREVIATIONS
0031-6
TM 10-5411-239-13&P 0032
SERVICE AND FIELD MAINTENANCE
REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL)
0032-1
TM 10-5411-239-13&P 0032
1
2
5
43 6 9
10
42 7
8 11
8 12
7
29 42 12 13
8
16
16 39 14
7 34 15
12 41 17 19
40 18 20
38
40 14 9 21
32
28 8 7
8 12 7 23
35 24 22
12
33 27 11
32 28
16 16
12
8 26
34 12 25
33
37 35 29
8 14 32 2
36 12
30
31 2
11
0032-2
TM 10-5411-239-13&P 0032
0032-3
TM 10-5411-239-13&P 0032
END OF FIGURE
0032-4
TM 10-5411-239-13&P 0033
SERVICE AND FIELD MAINTENANCE
REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL)
0033-1
TM 10-5411-239-13&P 0033
2 11 20
1 thru 10 thru 19 thru
38 14 21
6 11
7
5 8
4
2 12 16
3
36 18
13
15
32
29
14
25
20 16
35
17 38
24
37
29 8
25 18
32 11
7
35 29 28 21
36 34
33 32
17
31
29
17 5
24 18 4
29 30
22
27
9
17
24 6
26
24 25
5
18
17 23
0033-2
TM 10-5411-239-13&P 0033
0033-3
TM 10-5411-239-13&P 0033
END OF FIGURE
0033-4
TM 10-5411-239-13&P 0034
SERVICE AND FIELD MAINTENANCE
REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL)
2
1 thru
6
3
5
6 3
5
6 5
4
4
5
0034-1
TM 10-5411-239-13&P 0034
2
1 thru
6
6
2
6
5
4 5
5
4
0034-2
TM 10-5411-239-13&P 0034
GROUP KITS
END OF FIGURE
0034-3/4 blank
TM 10-5411-239-13&P 0035
SERVICE AND FIELD MAINTENANCE
REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL)
FIG. 4 BULK
END OF FIGURE
0035-1/2 blank
TM 10-5411-239-13&P 0036
NATIONAL STOCK NUMBER INDEX
0036-1/2 blank
TM 10-5411-239-13&P 0037
PART NUMBER INDEX
0037-1
TM 10-5411-239-13&P 0037
PART NUMBER INDEX
0037-2
TM 10-5411-239-13&P
CHAPTER 9
SUPPORTING INFORMATION
FOR
CARGO BED COVER (CBC) M105A2 TRAILER, TYPE IIA1
TM 10-5411-239-13&P 0038
CREW, SERVICE, AND FIELD
REFERENCES
SCOPE
This work package lists all field manuals, forms, technical manuals and miscellaneous publications referenced in
this manual.
FIELD MANUALS
FORMS
TECHNICAL MANUALS
TM 9-2330-213-14&P OP. Unit, DS, GS Maintenance Manual for Trailer, Cargo:1-1/2 T, 2-Wheel M105A2
TM 43-0139 Painting Instructions for Field Use
TM 746-10 Marking, Packing and Shipment of Supplies and Equipment: General Packing
Instructions for Field Use
TM 750-244-3 Procedures for Destruction of Army Equipment to Prevent Enemy Use (Mobility
Equipment Command)
PAMPHLETS
MILITARY SPECIFICATIONS
0038-1
TM 10-5411-239-13&P 0038
REFERENCES – Continued
MILITARY STANDARDS
E.O. 12856 Federal Compliance with Right-to-Know Laws and Pollution Prevention Requirements
0038-2
TM 10-5411-239-13&P 0039
CREW, SERVICE, AND FIELD MAINTENANCE
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
This introduction provides a general explanation of all maintenance and repair functions authorized at the two
maintenance levels under the Two-Level Maintenance System concept.
This MAC (immediately following the introduction) designates overall authority and responsibility for the
performance of maintenance functions on the identified end item or component. The application of the maintenance
functions to the end item or component shall be consistent with the capacities and capabilities of the designated
maintenance levels, which are shown on the MAC in column (4) as:
Field – includes three subcolumns, Crew Maintenance (C), Service Maintenance (O), and Field Maintenance
(F).
Sustainment – includes two subcolumns, Below Depot (H) and Depot (D).
The tools and test equipment requirements (immediately following the MAC) list the tools and test equipment (both
special tools and common tool sets) required for each maintenance function as referenced from the MAC.
The remarks (immediately following the tools and test equipment requirements) contain supplemental instructions
and explanatory notes for a particular maintenance function.
Maintenance Functions
2. Test. To verify serviceability by measuring the mechanical, pneumatic, hydraulic, or electrical characteristics of
an item and comparing those characteristics with prescribed standards on a scheduled basis, i.e., load testing of
lift devices and hydrostatic testing of pressure hoses.
3. Service. Operations required periodically to keep an item in proper operating condition; e.g. to clean (includes
decontaminate, when required), to preserve, to drain, to paint, or to replenish fuel, lubricants, chemical fluids, or
gases. This includes scheduled exercising and purging of recoil mechanisms. The following are examples of
service functions:
a. Unpack. To remove from packing box for service or when required for the performance of maintenance
operations.
b. Repack. To return item to packing box after service and other maintenance operations.
c. Clean. To rid the item of contamination.
d. Touch up. To spot paint scratched or blistered surfaces.
e. Mark. To restore obliterated identification.
0039-1
TM 10-5411-239-13&P 0039
4. Adjust. To maintain or regulate, within prescribed limits, by bringing into proper position, or by setting the
operating characteristics to specified parameters.
5. Align. To adjust specified variable elements of an item to bring about optimum or desired performance.
6. Calibrate. To determine and cause corrections to be made or to be adjusted on instruments of test, measuring,
and diagnostic equipment used in precision measurement. Consists of comparisons of two instruments, one of
which is a certified standard of known accuracy, to detect and adjust any discrepancy in the accuracy of the
instrument being compared.
7. Remove/Install. To remove and install the same item when required to perform service or other maintenance
functions. Install may be the act of emplacing, seating, or fixing into position a spare, repair part, or module
(component or assembly) in a manner to allow the proper functioning of an equipment or system.
8. Paint (ammunition only). To prepare and spray color coats of paint so that the ammunition can be identified and
protected. The color indicating primary use is applied, preferably, to the entire exterior surface as the
background color of the item. Other markings are to be repainted as original so as to retain proper ammunition
identification.
9. Replace. To remove an unserviceable item and install a serviceable counterpart in its place. “Replace” is
authorized by the MAC and assigned maintenance level is shown as the third position code of the Source,
Maintenance and Recoverability (SMR) code.
10. Repair. The application of maintenance services, including fault location/troubleshooting, removal/installation,
disassembly/assembly procedures and maintenance actions to identify troubles and restore serviceability to an
item by correcting specific damage, fault, malfunction, or failure in a part, subassembly, module (component or
assembly), end item, or system.
NOTE
The following definitions are applicable to the “repair” maintenance
function: Services. Inspect, test, service, adjust, align, calibrate, and/or
replace.
Fault location/troubleshooting. The process of investigating and
detecting the cause of equipment malfunctioning; the act of isolating a
fault within a system or Unit Under Test (UUT).
Disassembly/assembly. The step-by-step breakdown (taking apart) of a
spare/functional group coded item to the level of its least
component, that is assigned an SMR code for the level of maintenance
under consideration (i.e., identified as maintenance significant).
Actions. Welding, grinding, riveting, straightening, facing,
machining, and/or resurfacing.
11. Overhaul. That maintenance effort (service/action) prescribed to restore an item to a completely
serviceable/operational condition as required by maintenance standards in appropriate technical publications.
Overhaul is normally the highest degree of maintenance performed by the Army. Overhaul does not normally
return an item to like new condition.
12. Rebuild. Consists of those services/actions necessary for the restoration of unserviceable equipment to a like-
new condition in accordance with original manufacturing standards. Rebuild is the highest degree of material
maintenance applied to Army equipment. The rebuild operation includes the act of returning to zero those age
measurements (e.g., hours/miles) considered in classifying Army equipment/components.
0039-2
TM 10-5411-239-13&P 0039
Column (1) Group Number. Column (1) lists Functional Group Code (FGC) numbers, the purpose of which is to
identify maintenance significant components, assemblies, subassemblies, and modules with the Next Higher
Assembly (NHA).
Column (2) Component/Assembly. Column (2) contains the item names of components, assemblies, subassemblies,
and modules for which maintenance is authorized.
Column (3) Maintenance Function. Column (3) lists the functions to be performed on the item listed in column (2).
(For a detailed explanation of these functions, refer to “Maintenance Functions” outlined above).
Column (4) Maintenance Level. Column (4) specifies each level of maintenance authorized to perform each function
listed in column (3), by indicating work time required (expressed as manhours in whole hours or decimals) in the
appropriate subcolumn. This work time figure represents the active time required to perform that maintenance
function at the indicated level of maintenance. If the number or complexity of the tasks within the listed
maintenance function varies at different maintenance levels, appropriate work time figures are to be shown for each
level. The work time figure represents the average time required to restore an item (assembly, subassembly,
component, module, end item, or system) to a serviceable condition under typical field operating conditions. This
time includes item preparation time (including any necessary disassembly/assembly time), troubleshooting/fault
location time, and quality assurance time in addition to the time required to perform the specific tasks identified for
the maintenance functions authorized in the MAC. The symbol designations for the various maintenance levels are
as follows:
Field:
Sustainment:
NOTE
The “L” maintenance level is not included in column (4) of the MAC.
Functions to this level of maintenance are identified by work time figure
in the “H” column of column (4), and an associated reference code is
used in the REMARKS column (6). This code is keyed to the remarks
and the SRA complete repair application is explained there.
Column (5) Tools and Equipment Reference Code. Column (5) specifies, by code, those common tool sets (not
individual tools), common Test, Measurement and Diagnostic Equipment (TMDE), and special tools, special TMDE
and special support equipment required to perform the designated function. Codes are keyed to the entries in the
tools and test equipment table.
Column (6) Remarks Code. When applicable, this column contains a letter code, in alphabetical order, which is
keyed to the remarks table entries.
0039-3
TM 10-5411-239-13&P 0039
Column (1) Tool or Test Equipment Reference Code. The tool or test equipment reference code correlates with a
code used in column (5) of the MAC.
Column (2) Maintenance Level. The lowest level of maintenance authorized to use the tool or test equipment.
Column (4) National Stock Number (NSN). The NSN of the tool or test equipment.
Column (5) Tool Number. The manufacturer’s part number, model number, or type number.
Column (1) Remarks Code. The code recorded in column (6) of the MAC.
Column (2) Remarks. This column lists information pertinent to the maintenance function being performed as
indicated in the MAC.
0039-4
TM 10-5411-239-13&P 0040
CREW, SERVICE, AND FIELD MAINTENANCE
MAINTENANCE ALLOCATION CHART (MAC)
Table 1. Maintenance Allocation Chart (MAC) for Cargo Bed Cover M105A2 Trailer, Type IIA1.
01 ASSEMBLY, Inspect 0. 2 A
DOOR Replace 1.0 1, 2, 4, 5
Table 2. Tools and Test Equipment for Cargo Bed Cover M105A2 Trailer, Type IIA1.
0040-1
TM 10-5411-239-13&P 0040
Table 3. Remarks for Cargo Bed Cover M105A2 Trailer, Type IIA1.
(1) (2)
REMARKS REMARKS
CODE
A Perform Preventive Maintenance Checks and Services (PMCS)
B Remove and Replace Door Holder
C Lubrication Required for Folding Step, Pivot Points, Contact Surfaces (Quarterly)
D Remove and Replace Access Cover, Cable Boot, and Lanyard
E Remove and Replace Hinge; Upper Door; Lock, 2-Point; Bar, Lock
F Remove and Replace Hinge; Lower Door; Lock, 3-Point; Plate, Striker
0040-2
TM 10-5411-239-13&P 0041
CREW, SERVICE, AND FIELD MAINTENANCE
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
INTRODUCTION
Scope
This work package lists COEI and BII for the Cargo Bed Cover (CBC) M105A2 Trailer, Type IIA1 to help you
inventory items for safe and efficient operation of the equipment.
General
The COEI and BII information is divided into the following lists:
Components of End Item (COEI). This list is for information purposes only and is not authority to requisition
replacements. These items are part of the CBC. As part of the end item, these items must be with the end item
whenever it is issued or transferred between property accounts. Items of COEI are removed and separately packaged
for transportation or shipment only when necessary. Illustrations are furnished to help you find and identify the
items.
Basic Issue Items (BII). These essential items are required to place the CBC in operation, operate it, and to do
emergency repairs. Although shipped separately packaged, BII must be with the CBC during operation when it is
transferred between property accounts. Listing these items is your authority to request/requisition them for
replacement based on authorization of the end item by the TOE/MTOE. Illustrations are furnished to help you find
and identify the items.
Column (1) Illus Number. Gives you the number of the item illustrated.
Column (2) National Stock Number (NSN). Identifies the stock number of the item to be used for requisitioning
purposes.
Column (3) Description, Part Number/(CAGEC). Identifies the Federal item name (in all capital letters) followed by
a minimum description when needed. The stowage location of COEI and BII is also included in this column. The
last line below the description is the part number and the Commercial and Government Entity Code (CAGEC) (in
parentheses).
Column (4) Usable On Code. When applicable, gives you a code if the item you need is not the same for different
models of equipment. These codes are identified below:
Code Used on
FWR Cargo Bed Cover Type IIAI M105A2 Trailer (Camouflage)
FWS Cargo Bed Cover Type IIAI M105A2 Trailer (Tan)
Column (5) U/I. Unit of Issue (U/I). Indicates the physical measurement or count of the item as issued per the
National Stock Number shown in column (2).
0041-1
TM 10-5411-239-13&P 0041
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
0041-2
TM 10-5411-239-13&P 0041
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS – Continued
0041-3/4 blank
TM 10-5411-239-13&P 0042
CREW, SERVICE, AND FIELD MAINTENANCE
ADDITIONAL AUTHORIZATION LIST (AAL)
Scope
This work package lists additional items you are authorized for the support of the Cargo Bed Cover (CBC) M105A2
Trailer, Type IIA1.
General
This list identifies items that do not have to accompany the CBC and that do not have to be turned in with it. These
items are all authorized to you by CTA, MTOE, TDA, or JTA.
Column (1) National Stock Number (NSN). Identifies the stock number of the item to be used for requisitioning
purposes.
Column (2) Description, Part Number/(CAGEC). Identifies the Federal item name (in all capital letters) followed by
a minimum description when needed. The last line below the description is the part number and the Commercial and
Government Entity Code (CAGEC) (in parentheses)
Column (3) Usable On Code. When applicable, gives you a code if the item you need is not the same for different
models of equipment. (Add the following only as applicable. Replace Xs with appropriate codes and model
numbers.) These codes are identified below:
Code Used on
FWR Cargo Bed Cover Type IIA1 M105A2 Trailer (Camouflage)
FWS Cargo Bed Cover Type IIA1 M105A2 Trailer (Tan)
Column (4) U/I. Unit of Issue (U/I) indicates the physical measurement or count of the item as issued per the
National Stock Number shown in column (1).
0042-1/2 blank
TM 10-5411-239-13&P 0043
CREW, SERVICE, AND FIELD MAINTENANCE
EXPENDABLE AND DURABLE ITEMS LIST
Scope
This work package lists expendable and durable items that you will need to operate and maintain the Cargo Bed
Cover (CBC) M105A2 Trailer, Type IIA1. This list is for information only and is not authority to requisition the
listed items. These items are authorized to you by CTA 50-970, Expendable/Durable Items (Except Medical, Class
V Repair Parts, and Heraldic Items), CTA 50-909, Field and Garrison Furnishings and Equipment, or CTA 8-100,
Army Medical Department Expendable/Durable Items.
Column (1) Item No. This number is assigned to the entry in the list and is referenced in the narrative instructions to
identify the item (e.g., brake fluid (WP 0098, Item 5)).
Column (2) Level. This column includes the lowest level of maintenance that requires the listed item
(C=Operator/Crew, O=Service/AMC, F=Field/ASB, H=Below Depot).
Column (3) National Stock Number (NSN). This is the NSN assigned to the item which you can use to requisition it.
Column (4) Item Name, Description, Part Number/(CAGEC). This column provides the other information you need
to identify the item. The last line below the description is the part number and the Commercial and Government
Entity Code (CAGEC) (in parentheses).
Column (5) U/I. Unit of Issue (U/I) code shows the physical measurement or count of an item, such as gallon,
dozen, gross, etc.
0043-1
TM 10-5411-239-13&P 0043
0043-2
TM 10-5411-239-13&P 0044
CREW, SERVICE, AND FIELD MAINTENANCE
TOOL IDENTIFICATION LIST
Scope
This work package lists all common tools and supplements and special tools/fixtures needed to maintain the Cargo
Bed Cover (CBC) M105A2 Trailer, Type IIA1.
Column (1) Item No. This number is assigned to the entry in the list and is referenced in the initial setup to identify
the item (e.g., Extractor (WP 0090, Item 32)).
Column (2) Item Name. This column lists the item by noun nomenclature and other descriptive features (e.g., Gage,
belt tension).
Column (3) National Stock Number (NSN). This is the National Stock Number (NSN) assigned to the item; use it to
requisition the item.
Column (4) Part Number/(CAGEC). Indicates the primary number used by the manufacturer (individual, company,
firm, corporation, or Government activity) which controls the design and characteristics of the item by means of its
engineering drawings, specifications, standards, and inspection requirements to identify an item or range of items.
The manufacturer's Commercial and Government Entity Code (CAGEC) is also included.
Column (5) Reference. This column identifies the authorizing supply catalog or
RPSTL for items listed in this work package.
0044-1/2 blank
INDEX
H
Hand Receipt (HR) Manuals………….………………………….………………………………………. 0001-1
Handle, Bail...………………………………………….…………………...……………...…….………. 0022-1
How to Use This Manual………………………………………………………………………………… vii
How to Obtain Technical Manuals………………………………………………………………………. ix
K
Kits (RPSTL)……………………………………………………………………………………………. 0034-2
L
Lift Ring……………………………………………….……………....……………....………………… 0023-1
List of Abbreviations/Acronyms………………………………………………………………………… 0001-3
List of Effective Pages/Work Pages (LOEP)…………………………………………………………….. A
Location and Description of Major Components………………………………………………………... 0002-1
INDEX-1
INDEX – Continued
T
Table of Contents………………………………………………………………………………………… ii
Theory of Operation………………………………………………………………………………...…..... 0003-1
Tool Identification List…………………………………………………....……………………….....….. 0044-1
Torque Limits……………………………………...………….……………….………..……….………. 0030-1
Troubleshooting Index (Operator)..……………………………….…………………………..……...….. 0008-1
Troubleshooting Index (Service)………………………………….…………………………..……...….. 0014-1
Troubleshooting Procedures (Operator)..………………………….…………………………..……..….. 0009-1
Troubleshooting Procedures (Service)…………………………….…………………………..……..….. 0015-1
V
Ventilator, 2-Way……………………………………………………………………………………….. 0019-1
W
Warning Summary………………………………………………….…………………………..……..…. a
Warranty Information………….………………………….……………………………………………... 0001-2
INDEX-2
These are the instructions for sending an electronic 2028
The following format must be used if submitting an electronic 2028. The subject
line must be exactly the same and all fields must be included; however only the
following fields are mandatory: 1, 3, 4, 5, 6, 7, 8, 9, 10, 13, 15, 16, 17, and 27.
PART III – REMARKS (Any general remarks or recommendations, or suggestions for improvement of publications and
blank forms. Additional blank sheets may be used if more space is needed.)
ITEM PAGE PARA- ITEM PAGE PARA- RECOMMENDED CHANGES AND REASON
NO. NO. GRAPH NO. NO. GRAPH (Provide exact wording of recommended changes, if possible).
DA FORM 2028, FEB 74 REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED. USAPPC V3.00
TO: (Forward direct to addressee listed in publication) FROM: (Activity and location) (Include ZIP Code) DATE
COMMAND
TACOM LIFE CYCLE MANAGEMENT COMMAND
ATTN: AMSTA-LCL-MPP/TECH PUBS
1 Rock Island Arsenal
Rock Island, IL 61299-7630
PART II – REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS
PUBLICATION NUMBER DATE TITLE
TM 10-5411-239-13&P 15 OCTOBER 2009 Operator and Field Maintenance Manual Including Repair Parts
and Special Tools List (RPSTL) for Cargo Bed Cover (CBC) M105A2
Trailer, Type IIA1
TOTAL NO.
PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR RECOMMENDED ACTION
NO. NO. NO. NUMBER NO. NO. NO. ITEMS
SUPPORTED
PART III – REMARKS (Any general remarks or recommendations, or suggestions for improvement of publications and
blank forms. Additional blank sheets may be used if more space is needed.)
UASPPC V3.00
DATE
RECOMMENDED CHANGES TO PUBLICATIONS AND Use Part II (reverse) for Repair Parts and Special Tool
BLANK FORMS Lists (RPSTL) and Supply Catalogs/Supply Manuals
For use of this form, see AR 25-30; the proponent agency is ODISC4. (SC/SM).
TO: (Forward to proponent of publication or form) (Include ZIP Code) FROM: (Activity and location) (Include ZIP Code)
COMMAND
TACOM LIFE CYCLE MANAGEMENT COMMAND
ATTN: AMSTA-LCL-MPP/TECH PUBS
1 Rock Island Arsenal
Rock Island, IL 61299-7630
PART I – ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS
TITLE
PUBLICATION/FORM NUMBER DATE Operator and Field Maintenance Manual Including Repair Parts
TM 10-5411-239-13&P 15 OCTOBER 2009 and Special Tools List (RPSTL) for Cargo Bed Cover (CBC) M105A2 Trailer, Type
IIA1
ITEM PAGE PARA- ITEM PAGE PARA- RECOMMENDED CHANGES AND REASON
NO. NO. GRAPH NO. NO. GRAPH (Provide exact wording of recommended changes, if possible).
DA FORM 2028, FEB 74 REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED. USAPPC V3.00
TO: (Forward direct to addressee listed in publication) FROM: (Activity and location) (Include ZIP Code) DATE
COMMAND
TACOM LIFE CYCLE MANAGEMENT COMMAND
ATTN: AMSTA-LCL-MPP/TECH PUBS
1 Rock Island Arsenal
Rock Island, IL 61299-7630
PART II – REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS
PUBLICATION NUMBER DATE TITLE
TM 10-5411-239-13&P 15 OCTOBER 2009 Operator and Field Maintenance Manual Including Repair Parts
and Special Tools List (RPSTL) for Cargo Bed Cover (CBC) M105A2
Trailer, Type IIA1
TOTAL NO.
NATIONAL RECOMMENDED ACTION
PAGE COLM LINE REFERENCE FIGURE ITEM OF MAJOR
STOCK
NO. NO. NO. NO. NO. NO. ITEMS
NUMBER
SUPPORTED
PART III – REMARKS (Any general remarks or recommendations, or suggestions for improvement of publications and
blank forms. Additional blank sheets may be used if more space is needed.)
UASPPC V3.00
By Order of the Secretary of the Army:
JOYCE E. MORROW
Administrative Assistant to the
Secretary of the Army
0929502
Distribution:
To be distributed in accordance with Initial Distribution Number (IDN) 257020 requirements for
TM 10-5411-239-13&P.
PIN: 085955-000