Emergency Quench System

Southern Company Generation Gorgas Units 8, 9 & 10 Scrubbers
Technical Training Emergency Quench System

!"ance! #echanical $"er"ie% Stu!ent Gui!e
PLANT GORGAS UNITS 8, 9 & 10
FLUE GAS DESULFURIZATION SYSTEM
EMERGENCY QUENCH SYSTEM
ADVANCED MECHANICAL OVERVIEW
NOTE& The 'ra%ings use! in this Stu!ent Gui!e are (or Training )urposes $nly* +hen
troubleshooting these systems in the (iel!, al%ays use the latest !ra%ing re"ision
(rom the 'ocument Control System*
Confidential Information Page 1 of 19
Table of Contents
',-CE' #EC.-/C0 $,E1,/E+ 2
1 S3ET4 C$-S/'E1T/$-S 2
5 '1+/-G 1E3E1E-CES 6
2 )1$CESS 'ESC1/)T/$- 7
2*1 /-T1$'UCT/$- 7
2*5 S4STE# C$#)$-E-TS 8
2*5*1 E#E1GE-C4 QUE-C. 8$$STE1 )U#) -' #$T$1 8
2*5*5 E#E1GE-C4 QUE-C. #9EU) +TE1 C$-T1$0 ,0,E 10
2*5*2 E#E1GE-C4 QUE-C. '1/- C$-T1$0 ,0,E 11
2*5*6 E#E1GE-C4 QUE-C. 3/1E )1$TECT/$- C$-T1$0 ,0,E 15
2*5*: E#E1GE-C4 QUE-C. C$-T1$0 ,0,E )Q;<,;:15: 12
2*5*= E#E1GE-C4 QUE-C. C$-T1$0 ,0,E )Q;<,;:15:8 16
2*2 SU##1/>E' C$-T1$0S 'ESC1/)T/$- 1:
2*6 'ET/0E' C$-T1$0S 'ESC1/)T/$- 1=
6 )1$CESS 30$+ 'ESC1/)T/$- 17
ADVANCED MECHANICAL OVERVIEW
1 Safety Considerations
1. ll $perating Companies Sa(ety an! .ealth #anuals shall be (ollo%e! at all times*
2. The Southern Company Generation Clearance )roce!ure shall be (ollo%e! at all
times*
3. thorough ?ob Sa(ety 8rie(ing @?S8A shall be complete! be(ore beginning %orB*
4. Employees shoul! al%ays use the proper )ersonal )rotection ECuipment @))EA (or the
tasB they are per(orming*
5. )ersonnel must obser"e stan!ar! sa(ety precautions %hen %orBing aroun! or %ith
high temperature piping systems*
6. )ersonnel must be a%are that components o( the Emergency Quench System are
maintaine! in an automatic mo!e o( operation* The eCuipment may start at any time
%ithout %arning*
. )ersonnel shoul! remain clear o( all rotating machinery, %hether operating or in
stan!by, at all times !uring unit operation*
!. 1otating machinery must ne"er be place! in ser"ice %ithout the appropriate eCuipment
guar!s in place*
". -o attempt shoul! be ma!e to bypass or eliminate eCuipment sa(ety interlocBs* 'oing
so coul! result in eCuipment !amage an! possible inDury to plant personnel*
1#. 3ollo% proper Con(ine! Space Entry )roce!ures %hen entering con(ine! spaces*
11. +hen employees are per(orming %orB on or associate! %ith eEpose! lines or
eCuipment energiFe! at :0 "olts or more, persons traine! in 3irst i! inclu!ing
Car!iopulmonary 1esuscitation @C)1A, shall be a"ailable %ithin 6 minutes per $S.
1910*5=9 reCuirements*
2 $ra%in& 'eferen(es
The Emergency Quench System is illustrate! on the (ollo%ing !ra%ings&
Num!" S#!!$ R!% T&$'!
P&ID(
';:606=:
1 5
P&ID Fire Protection & Emergency Quench
Systems
';:606=8
1 5 P&ID Flue as Path System
';:6067:
1 5
!"sor"er Di#erter Dam$er & %ou#er Seal !ir
S&ids Pi$ing & Instrument Diagram
S&)*'! L&)! D&+*"+m(
';:61602
1 1
FD Pro'ect Single %ine Diagram FD ()*+
S,- ./S ! !nd .
';:61606
1 5
FD ()*+ .alance 0f Plant 1otor Control Center
! Data Sheet
';:6160:
1 5
FD ()*+ .alance 0f Plant 1otor Control Center
. Data Sheet
E'!m!)$+", D&+*"+m(
';:61:06
1 5
Elementary Diagram Emergency Quench .ooster
Pum$
D&($"&u$&-) P+)!'(
';:61615
1 1
Distri"ution Panel FD .0P Electrical .ldg
12*22*)+ !C Distr3 Panel !
';:61612
1 5
Distri"ution Panel FD .0P Electrical .ldg
12*22*)+ !C Distr3 Panel .
';:61655
1 1
Distri"ution Panel ICS DCS Electrical .ldg 12*+
Critical !C Panel !
';:61652
1 1
Distri"ution Panel ICS DCS Electrical .ldg 12*+
Critical !C Panel .
DCS I.O W&"&)* D&+*"+m(
';:61=25
2 1 ,iring Diagram DCS I20 Ca"inet 4o3 5 -ear %eft
';:61=25
6 1 ,iring Diagram DCS I20 Ca"inet 4o3 5 -ear -ight
';:61=25
= 1 ,iring Diagram DCS I20 Ca"inet 4o3 5 -ear -ight
';:61=22 1 1 ,iring Diagram DCS I20 Ca"inet 4o3 ) -ear -ight
';:61=22
2 0 ,iring Diagram DCS I20 Ca"inet 4o3 ) -ear %eft
Confidential Information Page ( of 19
Num!" S#!!$ R!% T&$'!
I)($"um!)$ D+$+ S#!!$(
8/66100
1 0
Instrumentation Data Sheet Flo6 Indicating
S6itch
8/61000
6 0
Instrumentation Data Sheet Pressure
7ransmitter
8/6600:
1 0
Instrumentation Data Sheet 1agnetic Flo6
1eter
8/65100 2 0
Instrumentation Data Sheet ,eld Cli$ Inlet
Duct 7hermocou$les
I)($+''+$&-) D!$+&'(
88/61058
1 0
Installation Detail Pressure 7ransmitter PQ8
PI789*:2
60796691;/;6001
@U=06171A
1 0
Instrumentation 8 Installation Details
;Su$$orts<
60796691;/;6002
@U=06175A
1 0 Instrumentation 8 Installation Details ;Conduit<
60796691;/;6006
@U=06172A
1 0 Instrumentation 8 Installation Details ;Conduit<
60796691;/;600:
@U=06176A
1 0 Instrumentation 8 Installation Details ;!ir<
60796691;/;600=
@U=0617:A
1 0 Instrumentation 8 Installation Details ;Process<
Num!" S#!!$ R!% T&$'!
V!)/-" O&M M+)u+'(
U=0=6=1
1
,et Flue as Desul$huri=ation Pro'ect8
4o==le %oads > Emergency Quench .ooster
Pum$
U=0:=97
1
,et Flue as Desul$huri=ation Pro'ect >
Emergency Quench 1otor Data Sheet &
0utline ;31*(91:3(:9* & 31*95-*:((8*19<
U=0=6:8
1
eneral !rrangement > Emergency Quench
.ooster Pum$
U=0=88=
1
Quench Pum$ > eneral !rrangement
U=2=::7 1
FD8Scru""er 8 1a&e8/$ ,ater !nd
Emergency Quench I01 1anual
Confidential Information Page : of 19
3 )ro(ess $es(ri*tion
3.1Introduction
The bsorber ,essel is protecte! (rom (ires an! o"erheating by the Emergency Quench
System* /( 3lue Gas temperature be(ore an! a(ter the absorber "essel eEcee!s normal
limitations, the Emergency Quench System is acti"ate!*
/( Temperature Elements !etect 3lue Gas temperature be(ore the absorber "essel
eEcee!ing 2:0
o
3 or 3lue Gas temperature a(ter the absorber "essel eEcee!ing 180
o
3, 'CS
controlle! solenoi! "al"es open an! close to !irect maBe;up %ater an! (ire protection %ater
to spray noFFles in the 3lue Gas 'uct to re!uce 3lue Gas !uct air temperature*
This seCuence continues (or a set time limit* /( this time limit is eEcee!e!, the Emergency
Quench )ump is acti"ate! (or a minimum o( 50 minutes* /( normal operating parameters
are met, the pump %ill continue operating (or 50 minutes to protect the pump* +hen the
timing en!s, the pump %ill stop an! a !rain "al"e opens, !raining the Emergency Quench
System piping*
/( Temperature Elements 3G;TE;:097;3 eEcee! 2:0
o
3 an! the temperature continues to
rise, the Emergency Quench System continues operating* 8ypass 'amper 3G;<,;:500
mo"es to the absorber by;pass mo!e %ithin = minutes an! 3G' Scrubber /nlet /solation
0ou"er 3G;<,;:51: %ill close*
$nce the 8ypass 'amper an! 3G' Scrubber /nlet /solation 0ou"er are close! an! the
Emergency Quench Control ,al"e is open, the Emergency Quench System %ill trans(er to
pump only mo!e (or stacB liner protection*
3.2System Components
The Emergency Quench System consists o( Emergency Quench 8ooster )ump an! #otor
an! "arious Emergency Quench Control ,al"es*
3.2.1Emergency Quench Booster Pump and Motor
Fu)0$&-)
The Emergency Quench 8ooster )ump is use! to a!! a!!itional cooling %ater i( the (lue
gas eEhaust temperatures be(ore or a(ter the absorber "essel eEcee! preset limits* The
Emergency Quench 8ooster )ump #otor is use! to turn the Emergency Quench 8ooster
)ump*
D!(0"&1$&-)
The Emergency Quench 8ooster )ump is use! to a!! a!!itional cooling %ater i( the (lue
gas eEhaust temperatures be(ore or a(ter the absorber "essel eEcee! preset limits* The
Emergency Quench 8ooster )ump, manu(acture! by +eir )umps, has a capacity o( 1:00
gpm G 190 Total 'ynamic .ea!* The Emergency Quench 8ooster )ump #otor is use! to
turn the Emergency Quench 8ooster )ump* The Emergency Quench 8ooster )ump #otor,
manu(acture! by TEC$ +estinghouse, is a 6 pole, =0.F, 2 phase, 6=0 ,C out!oor
ser"ice, /)+:: protecte! motor %ith a ser"ice !uty continuously rate! 100hp G 1800 1)#*
Starting metho! is (ull "oltage !irect on line, bi;!irectional @counter;clocB%ise (acing the loa!
si!eA* The !ri"e metho! is belt !ri"e !irect coupling* Temperature operating en"ironment is
(rom ;5:
o
C to 60
o
C, humi!ity H 90I, an! an altitu!e up to 1000 meters* The motor stator
%iring is Class 3 insulate! an! the rotor is ma!e o( 1;!ie cast* Cooling metho! is by a
sur(ace cooling eEternal (an ma!e o( con!ucti"e polypropylene %ith a (an co"er an! terminal
boE ma!e o( cast iron* The Emergency Quench 8ooster )ump #otor has a space heater
%hich is rate! at 100 %atts single phase 560 ,C* -oise le"el is 8: !8 at 2 (eet*
Confidential Information Page ) of 19
3.2.1Emergency Quench Booster Pump and Motor
3.2.2Emergency Quench Makeup Water Control Valve
Fu)0$&-)
Emergency Quench Control ,al"e )Q;<,;:0=1 controls #aBeup +ater !uring Emergency
Quench System $peration*
D!(0"&1$&-)
The 8J Emergency Quench #aBeup +ater Control ,al"e @)Q;<,;:0=1A is a (our hun!re!
poun!, 6;%ay (lo% gate "al"e, ,elan manu(acture!, energiFe! by =0;100 psig air pressure
to the "al"e solenoi! to open an! close, @(ails in the last positionA* The solenoi! is mounte!
an! pipe! %ith stainless steel tubing an! S%ageloB (ittings* 'CS signals initiate the opening
an! closing o( this "al"e by routing compresse! air to the single acting air !iaphragm an!
o"ercoming spring tension to mo"e the "al"e* The Emergency Quench Control ,al"e
Solenoi!, supplie! by either SC$ or SBinner, is po%ere! by 150 ,olt C %ith 0imit
S%itches to be o( the Top%orE Go le"erless type* The "al"e can sustain ser"ice con!itions
(rom 0 to 1:00 gpm (lo% at an intaBe pressure o( 18: psig an! an output pressure o( 10
psig, or a pressure !i((erential o( 17: psig, an! a maEimum shuto(( pressure o( 520 psig G
70
o
3* The maEimum noise le"el an operator %ill eEperience is 8: !8 three (eet (rom the
"al"e*
Confidential Information Page 1* of 19
3.2.3Emergency Quench Drain Control Valve
Fu)0$&-)
Emergency Quench 'rain Control ,al"e @)Q;<,;:0=2A opens to !rain the Emergency
Quench System a(ter Emergency Quench System operations*
D!(0"&1$&-)
The 8J Emergency Quench 'rain Control ,al"e @)Q;<,;:0=2A is a three hun!re! an! (i(teen
poun!, 2;%ay (lo% gate "al"e, ,elan manu(acture!, energiFe! by =0;100 psig air pressure
to the ,al"e Solenoi! to open an! close, @(ails to the close! positionA* The solenoi! is
mounte! an! pipe! %ith stainless steel tubing an! S%ageloB (ittings* 'CS signals initiate
the opening an! closing o( this "al"e by routing compresse! air to the single acting air
!iaphragm an! o"ercoming spring tension to mo"e the "al"e* The Emergency Quench
Control 'rain ,al"e Solenoi!, supplie! by either SC$ or SBinner, is po%ere! by 150 ,olt
C %ith 0imit S%itches to be o( the Top%orE Go le"erless type* The "al"e can sustain
ser"ice con!itions (rom 0 to 1:0 gpm (lo% at an intaBe pressure o( 1:0 psig an! an output
pressure o( @0A psig, or a pressure !i((erential o( 1:0 psig, an! a maEimum shuto(( pressure
o( 17: psig G 70
o
3* The maEimum noise le"el an operator %ill eEperience is 8: !8 three
(eet (rom the "al"e*
3.2.4Emergency Quench ire Protection Control Valve
Fu)0$&-)
Emergency Quench 3ire )rotection Control ,al"e, )Q;<,;:070, allo%s (or (ire%ater to be
use! (or Emergency Quench operation an!, upon opening, initiates a 20 minute timer to
start Emergency Quench 8ooster )ump operation (or the Emergency Quench seCuence*
D!(0"&1$&-)
Emergency Quench Control ,al"e @)Q;<,;:070A is a (our hun!re! poun!, 8J, 2;%ay (lo%
gate "al"e, ,elan manu(acture!, energiFe! by =0;100 psig air pressure to the ,al"e
Solenoi! to open an! close, @(ails to the open positionA* The solenoi! is mounte! an! pipe!
%ith stainless steel tubing an! S%ageloB (ittings* 'CS signals initiate the opening an!
closing o( this "al"e by routing compresse! air to the single acting air !iaphragm an!
o"ercoming spring tension to allo% "al"e mo"ement* The Emergency Quench Control ,al"e
psig, or a pressure !i((erential o( 17: psig, an! a maEimum shuto(( pressure o( 520 psig at
70
o
"al"e*
3.2.5Emergency Quench Control Valve PQ!"V!#$%#&
Fu)0$&-)
Emergency Quench Control ,al"e )Q;<,;:15: allo%s (or %ater (rom the Emergency
Quench 8ooster )ump to (lo% to the spray noFFles !uring Emergency Quench System
$peration*
D!(0"&1$&-)
Emergency Quench Control ,al"e @)Q;<,;:15:A is a (our hun!re! poun!, 8J, 6;%ay (lo%
Solenoi! to open an! close, @(ails in the last positionA* The solenoi! is mounte! an! pipe!
o"ercoming spring tension to mo"e the "al"e* The Emergency Quench Control ,al"e
70
o
"al"e*
3.2.6Emergency Quench Control Valve PQ!"V!#$%#B
Fu)0$&-)
Emergency Quench Control ,al"e @)Q;<,;:15:8A allo%s (or #aBe;Up +ater to (lo% to the
spray noFFles in the Emergency Quench System !uring the initial portion o( Emergency
Quench System $perations*
D!(0"&1$&-)
Emergency Quench Control ,al"e @)Q;<,;:15:8A is a (our hun!re! poun!, 8J, 2;%ay (lo%
Solenoi! to open an! close, @(ails to the open positionA* The solenoi! is mounte! an! pipe!
o"ercoming spring tension to allo% "al"e mo"ement* The Emergency Quench Control ,al"e
70
o
"al"e*
Confidential Information Page 1( of 19
3.3Summari'ed Controls Description
+hen "al"e )Q;<,;:070 opens, a 20 minute timer is acti"ate! (rom %ithin the 'CS an! %ill
soun! an alarm upon itKs eEpiration* 'uring this perio!, Cuench %ater is supplie! (rom the
plant (ire system* The maEimum cooling supply (rom the (ire system is 65 minutes* $nce
the 20 minute time perio! has eEpire! or gas path temperature eEcee!s 180
o
3, the 'CS
realigns the system by isolating the plant (ire system supply, energiFing the Emergency
Quench )ump @)Q;)U;:15:A, an! aligning the pump suction to !ra% %ater (rom the
#aBeup +ater System* /( the Emergency Quench )ump !ischarge pressure or (lo% is
ina!eCuate an! gas path temperature is still abo"e 1:0
o
3, the 'CS %ill align the system
bacB to the plant (ire system* $nce gas path temperature !rops to belo% 1:0
o
3 (or greater
than 10 minutes, the 'CS initiates a shut!o%n timer %hich %ill run the Emergency Quench
)ump (or an a!!itional 50 minutes an! then %ill shut !o%n the Emergency Quench )ump,
ensure that the plant (ire system supply is isolate! i( it is aligne!, an! open a !rain "al"e to
!rain the system (or 10 minutes*
3.4Detailed Controls Description
NOTE2 The (ollo%ing operational !escription can be (oun!
on ';:606=:, Sheet 1, 1e"* 2, P&ID Fire Protection
& Emergency Quench Systems*
,al"e )Q;<,;:070 shall start a timer upon opening, at 20 minutes an alarm %ill signal
in!icating maEimum usage is about to be eEcee!e! an! pump )Q;)U;:15: must start,
"al"e )Q;<,;:15: must open, "al"e )Q;<,;:15:8 must close, "al"e )Q;<,;:0=1 must
open, an! then "al"e )Q;<,;:070 must close to continue system cooling* 3ire protection
supply has a maEimum use time o( 65 minutes %ithout compromising complete plant (ire
protection system integrity*
/( 3G;TE;:098;3 in!icates temperature eEcee!ing 180
o
3, "al"e )Q;<,;:0=1 opens, "al"e
)Q;<,;:15:8 closes, pump )Q;)U;:15: starts, an! "al"e )Q;<,;:15: opens* 3lo%
meter )Q;3E;:0=0 %ill "eri(y system has (lo% an! )Q;)/T;:0=5 %ill in!icate necessary
pressure has been reache! (or operation o( spray system* The system %ill run until 3G;TE;
:098;3 in!icates 1:0
o
3 or less (or a minimum o( 10 minutes, an! then "al"e )Q;<,;:070
%ill close* /( )Q;3E;:0=0 in!icates no (lo% or )Q;)/T;:0=5 in!icates pressure reCuirements
not met, pump )Q;)U;:15: stops, "al"e )Q;<,;:15: closes, "al"e )Q;<,;:15:8 opens,
"al"e )Q;<,;:070 opens, an! "al"e )Q;<,;:0=1 %ill close* The pump %ill operate (or a
minimum time !uration o( 50 minutes e"en i( other con!itions are met @(or protection o( the
pumpA* t the en! o( the cycle, pump )Q;)U;:15: %ill stop, "al"es )Q;<,;:0=1 an! )Q;
<,;:070 %ill be in the close! position, an! "al"e )Q;<,;:0=2 %ill open (or 10 minutes to
!rain the system*
/( 3G;TE;:097;3 in!icates temperature eEcee!ing 2:0
o
3, "al"e )Q;<,;:0=1 opens, "al"e
)Q;<,;:15:8 closes, pump )Q;)U;:15: starts, an! "al"e )Q;<,;:15: opens* 3lo%
meter )Q;3E;:0=0 %ill "eri(y system has (lo% an! )Q;)/T;:0=5 %ill in!icate necessary
pressure has been reache! (or operation o( spray system* System %ill run until 3G;TE;
:098;3 in!icates 200
o
3 or less (or a minimum o( 10 minutes, an! then "al"e )Q;<,;:070
%ill close* /( )Q;3E;:0=0 in!icates no (lo% or )Q;)/T;:0=5 in!icates pressure reCuirements
not met, pump )Q;)U;:15: stops, "al"e )Q;<,;:15: closes, "al"e )Q;<,;:15:8 opens,
"al"e )Q;<,;:070 opens, an! "al"e )Q;<,;:0=1 %ill close* )ump %ill operate (or a
minimum !uration o( 50 minutes, e"en i( other con!itions are met @(or protection o( the
pumpA* t the en! o( the cycle, pump )Q;)U;:15: %ill stop, both "al"es )Q;<,;:0=1 an!
)Q;<,;:070 %ill be in the close! position, an! "al"e )Q;<,;:0=2 %ill open (or 10 minutes
to !rain the system*
/( 3G;TE;:097;3 in!icates a temperature eEcee!ing 2:0
o
3 an! the temperature continues
to rise, the system %ill continue operating as !escribe!* 'i"erter !amper 3G;<,;:500 %ill
start to mo"e into the absorber bypass mo!e @= minutes to completeA an! inlet lou"er 3G;
<,;:51: %ill close* +hen the !amper an! lou"er changes ha"e been ma!e, i( )Q;<,;:070
is in the open position, the system %ill trans(er to the pump operation mo!e (or long term
operational usage @(or stacB liner protectionA*
Confidential Information Page 1: of 19
4 )ro(ess +lo% $es(ri*tion
Ste* 1.
3lue Gas temperature in the 3lue Gas 'uct is monitore! by 15 temperature elements,
@3E;TE;:098;3 an! 3E;TE;:097;3A, be(ore an! a(ter the absorber "essel* The
Emergency Quench System is acti"ate! i( 3lue Gas temperature at Temperature Elements
3G;TE;:098;3 or Temperature Elements 3G;TE;:097;3 eEcee! limitations* 1e(er to
'ra%ing -o* ':606=8, Sheet 1, 1e"* 5, Flue as Path System Pi$ing & Instrument
Diagram*
Ste* 2.
+hen Temperature Elements 3G;TE;:098;3 or 3G;TE;:097;3 eEcee! limitations, 8J
solenoi! operate! ball "al"e @)Q;<,;:070A %ill open an! start a 20 minute timer* +ater
(rom an eEisting 8J un!ergroun! (ire protection piping (lo%s through 8J pipe, the open "al"e,
an! (ee!s 8J manually operate! gate "al"e @)Q:5:A an! checB "al"e @)Q:56A* 1e(er to
'ra%ing -o* ':606=:, Sheet 1, 1e"* 2, Flue as Path Desul$huri=ation Pro'ect P&ID Fire
Protection & Emergency Quench System*
Ste* 3.
+ater (lo%s to an 8J hea!er an! through 8J solenoi! operate! ball "al"e @)Q;<,;:15:8A*
1e(er to 'ra%ing -o* ':606=:, Sheet 1, 1e"* 2, Flue as Path Desul$huri=ation Pro'ect
P&ID Fire Protection & Emergency Quench System*
Ste* 4.
+ater (lo% is !irecte! through 8J manually operate! gate "al"e @)Q:27A be(ore passing
through a #agmeter, a %ater (lo% sensor @)Q;3/T;:0=0A, pressure transmitter @)Q;)/T;:0=5A
an! manually operate! gate "al"e @)Q:28A* 1e(er to 'ra%ing -o* ':606=:, Sheet 1, 1e"* 2,
Flue as Path Desul$huri=ation Pro'ect P&ID Fire Protection & Emergency Quench System*
Ste* 5.
+ater (lo%s through the 8J emergency Cuench mani(ol! to ten 2J branch pipes, each branch
pipe (ee!ing (our 2L8J spray noFFles @)Q=:10A in the bsorber 8ypass 'uct* 1e(er to
Ste* 6.
pipe re!ucer changes each branch pipe (rom 2K to 5J an! (ee!s (i"e a!!itional 2L8J spray
noFFles @)Q=:10A in the bsorber 8ypass 'uct be(ore terminating* 1e(er to 'ra%ing -o*
':606=:, Sheet 1, 1e"* 2, Flue as Path Desul$huri=ation Pro'ect P&ID Fire Protection &
Emergency Quench System*
S$!1 34
/( Temperature Elements 3G;TE;:098;3 in!icate 1:0
o
3 or less (or more than ten minutes
or Temperature Elements 3G;TE;:097;3 in!icate 200
o
3 or less (or more than ten minutes,
8J solenoi! operate! ball "al"e @)Q;<,;:070A %ill close an! emergency Cuenching
operations cease* 1e(er to 'ra%ing -o* ':606=:, Sheet 1, 1e"* 2, Flue as Path
Desul$huri=ation Pro'ect P&ID Fire Protection & Emergency Quench System*
Ste* !.
/( emergency Cuench con!itions continue (or more than 20 minutes, the plant (ire protection
system is nearing its reser"e* The 8J solenoi! operate! ball "al"e @)Q;),;:0=1A opens,
allo%ing maBeup %ater to pass through 8J manually operate! gate "al"e @)Q:02A an! 8J
checB "al"e @)Q:0:A* 1e(er to 'ra%ing -o* ':606=:, Sheet 1, 1e"* 2, Flue as Path
Ste* ".
)ump @)Q;)U;:15:A starts, 8J solenoi! operate! ball "al"e @)Q;<,;:15:A opens, 8J
solenoi! operate! ball "al"es @)Q;<,;:15:8A closes to continue system cooling*
Emergency Quench ,al"e @)Q;<,;:070A then closes to conser"e 3ire )rotection %ater*
1e(er to 'ra%ing -o* ':606=:, Sheet 1, 1e"* 2, Flue as Path Desul$huri=ation Pro'ect
P&ID Fire Protection & Emergency Quench System*
Ste* 1#.
#aBe Up +ater (lo%s thru 8J manually operate! gate "al"e @)Q:26A to an 8J to =J inch
re!ucer to the emergency Cuench booster pump* Upon eEiting the emergency Cuench
booster pump, %ater passes a 6J to 8J pipe re!ucer, checB "al"e @)Q:2:A, an! 8J manually
operate! gate "al"e @)Q:2=A* 1e(er to 'ra%ing -o* ':606=:, Sheet 1, 1e"* 2, Flue as
Path Desul$huri=ation Pro'ect P&ID Fire Protection & Emergency Quench System*
Ste* 11.
+ater (lo%s through no% open 8J solenoi! operate! ball "al"e @)Q;<,;:15:A* 1e(er to
Protection & Emergency Quench System3
Ste* 12.
+ater continues through 8J manually operate! gate "al"e @)Q:27A be(ore passing through a
#agmeter, %ater (lo% sensor @)Q;3/T;=0=0A, a pressure transmitter @)Q;)/T;:0=5A, an! 8J
manually operate! gate "al"e @)Q:28A* 1e(er to 'ra%ing -o* ':606=:, Sheet 1, 1e"* 2, Flue
as Path Desul$huri=ation Pro'ect P&ID Fire Protection & Emergency Quench System*
Confidential Information Page 1) of 19
Ste* 13.
+ater (lo%s through the 8J emergency Cuench mani(ol! to ten 2J branch pipes, each branch
pipe (ee!ing (our 2L8J spray noFFles @)Q=:10A in the bsorber 8ypass 'uct* 1e(er to
Ste* 14.
pipe re!ucer changes each branch pipe (rom 2J to 5J an! (ee!s (i"e a!!itional 2L8J spray
noFFles @)Q=:10A in the bsorber 8ypass 'uct to termination* 1e(er to 'ra%ing -o*
':606=:, Sheet 1, 1e"* 2, Flue as Path Desul$huri=ation Pro'ect P&ID Fire Protection &
Emergency Quench System*
Ste* 15.
/( temperature Elements @3G;TE;:097;3A measures (lue gas temperatures o"er 2:0
o
3 %ith
no abatement, the 'i"erter 'amper an! /nlet lou"er %ill close* (ter 'amper an! 0ou"er
position changes are ma!e, an! Emergency Quench ,al"e @)Q;<,;:070A is still open, the
Emergency Quench System %ill trans(er to pump operation (or long term operational use to
protect the stacB* 1e(er to 'ra%ing -o* ':606=8, Sheet 1, 1e"* 2, Flue as Path
P"-0!/u"! R!%&(&-) Summ+",
R!%&(&-) D-0um!)$ C#+)*!2
A /nitial !ra(t o( !ocument*
5
C
NOTE2 S!! R!%&(&-) 5+"( 6-" (1!0&6&0 0#+)*!( 7&$#&) /-0um!)$4

Emergency Quench System

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Emergency Quench System

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Southern Company Generation Gorgas Units 8, 9 & 10 Scrubbers

Technical Training Emergency Quench System

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