Wellhead valves leak test Procedure

Summary Page 2 to 2
Actions Page 3 to 6
[] Action S Shift Supervisor
LEGEND : () Verification PO Panel Operator
<> Safety Action O Plant Operator
HIERARCHY CONTROL REVISIONS
NAME DATE SIGNATURE
Revised by M L M L M L
Revision No. A B C D
Date 15/01/04
Revised by
Revision No.
Date
Date : 19/01/04 Revision : C Page : 1 / 6
DPFG/OP/06
8/1/2004 19/01/04
DOROOD PROJECT

Summary
Page No.
INITIAL STATE

() PRELIMINARIES 2
() D-101P wellhead valves leak test (DHSV,SSV,MV,WV)
() Preparation of sump caisson 3
() Wellhead valves leak test 3
() Empting the Liquid trap. 4
() Empting the sump caisson. 4
FINAL STATE
Date : 19/01/04 Revision : C Page : 2 / 6
2.4
Sump caisson empty
2.2
2.3
1
2
2.1
Liquid trap empty
The close drain sump caisson and pump are available
DPFG/OP/06
Wellhead valves leak test
Well D-101P opened and flowing
DPFG Platform is in operation
Production wells are opened
DOROOD PROJECT

Actions
S PO O
INITIAL STATE
PRELIMINARIES
<> Inform Kharg & KD platform about the operation. *
<> Ensure weather condition meets Total/ NIOC regulation. *
<> Ensure all personnel have H2S detector & Escape mask. *
<> Ensure personnel mobilised & Communication ok. *
<> Ensure sump caisson is available *
<> Ensure fresh hydraulic oil is available
<> Ensure stand by boat or other facility is available to empty Sump caisson. *
<> Ensure air supply is available for Sump Caisson pump. *
<> Inform Rig or standby boat about the operation. *
Wellhead valves leak test
Preparation of sump caisson
[] Connect air supply to pump. *
[] Connect discharge hose to pump. *
() Check the pump operation. *
[] keep close the discharge valve. *
Before starting leak test the start up valves of SCSSV,SSV and ESDV should be closed
in there respective hydraulic cabinet to avoid a valve closure by low pressure flow line.
Leak test - WING Valve
[] In the ESDV 1015 control cabinet PG-NFU-21 put start up valve in close position *
[] In the well control cabinet PG-NFU-21 put SCSSV and SSV start up valves in close position *
[] Close well head manual Wing valve.
[] Close 8" manual valve d/s wellhead choke HV 1210. *
[] Check choke is opened at normal flow. *
[] Wait for pressure stabilization / note pressure value each 5 mn. *
<> Record wellhead STATIC pressure (PG 1210). *
[] If pressure not stabilized, stop procedure and grease W.V opening and closing it. *
When the pressure is stabilized: *
[] Open 3/4'' vent ball valve fully ( 2'' FS 100 101 B523). *
a [] Open 3/4'' vent globe valve gradually through liquid trap and depressurize F/L d/s wing v/v *
[] When the flow line pressure is around 50% of static pressure close back 3/4'' vent v/v *
<> Note flow line pressure after 5, 10 and 15 mn ( PG 1212). *
[] If necessary repeat the action 2.2(a) & 2.3 *
<> RECORD Time and Pressure value. *
Date : 19/01/04 Revision : C Page : 3 / 6
2
2.2
2.1
1
Wellhead valves leak test
The close drain sump caisson and pump are available
Well D-101P in operation
DPFG/OP/06
DOROOD PROJECT

Actions
S PO O
Leak test - SSV 1211
[] In the ESDV 1015 control cabinet PG-NFU-21 put start up valve in close position *
[] In the well control cabinet PG-NFU-21 put SCSSV and SSV start up valves in close position *
# [] Close well head manual wing valve. *
# [] Close 8" manual valve d/s wellhead choke HV 1210.
# [] Check choke is opened at normal flow. *
<> Record wellhead STATIC pressure (PG 1210). *
[] Close SSV 1211 and note Wellhead static pressure after 5 mn time. *
[]
Open Wing valve.
*
[] Open 3/4'' vent ball valve fully ( 2'' FS 100 101 B523). *
a [] Open 3/4'' vent globe valve gradually through liquid trap. *
[] Bleed wellhead static pressure to 50% of static pressure value. *
[] If necessary repeat the action 2.2(a) & 2.3 *
[] When the wellhead pressure is 50% of static pressure close back 3/4'' vent valve. *
[] Close back Wing valve. *
[] Follow and note WELLHEAD pressure every 5 mn till stabilisation (PG 1210). *
<> RECORD Time and Pressure value. *
[] Open back SSV 1211. *
Note : # Actions already done if the test is carried out after WING valve leak test .
Leak test - Master valve
[] In the ESDV 1015 control cabinet PG-NFU-21 put start up valve in close position *
[] In the well control cabinet PG-NFU-21 put SCSSV and SSV start up valves in close position *
# [] Close well head manual Wing valve. *
# [] Close 8" manual valve d/s wellhead choke HV 1210.
# [] Check choke is opened at normal flow. *
<> Record wellhead STATIC pressure (PG 1210). *
[] Close MASTER valve and note Wellhead static pressure after 5 mn time. *
[]
Open Wing valve.
*
[] Open 3/4'' vent ball valve fully ( 2'' FS 100 101 B523). *
a [] Open 3/4'' vent globe valve gradually through liquid trap. *
[] Bleed wellhead static pressure to 50% of static pressure value. *
[] If necessary repeat the action 2.2(a) & 2.3 *
[] When the wellhead pressure is 50% of static pressure close back 3/4'' vent valve. *
[] Close back Wing valve. *
[] Follow and note WELLHEAD pressure every 5 mn till stabilisation (PG 1210). *
<> RECORD Time and Pressure value. *
[] Open back MASTER valve. *
Note : # Actions already done if the test is carried out after SSV leak test .
Date : 19/01/04 Revision : C Page : 4 /6
DPFG/OP/06
Wellhead valves leak test
DOROOD PROJECT

Actions
S PO O

Leak test - SCSSV 1210 (DHSV)
Note : Follow Total company procedure steps to control SCSSV hydraulic oil quality and quantity.
[] In the ESDV 1015 control cabinet PG-NFU-21 put start up valve in close position *
[] In the well control cabinet PG-NFU-21 put SCSSV and SSV start up valves in close position *
# [] Close well head manual wing valve. *
# [] Close 8" manual valve d/s wellhead choke HV 1210. *
# [] Check choke is opened at normal flow. *
[] RECORD wellhead STATIC pressure (PG 1210). *
[] Close SCSSV 1210 control line final valve at wellhead. *
[] Install protective cap on SSV ' actuator rod end to avoid valve closure during SCSSV
[] hydraulic control line bleeding
[] Bleed the control line hydraulic trap pressure by opening the pump bleeder valve inside *
control cabinet *
[] Disconnect control line flexible hose end to control cabinet *
[] Open the SCSSV control line final valve at wellhead and collect the hydraulic oil into a *
measuring jar (check oil quality and quantity). *
[] Open Wing valve. *
[] Open 3/4'' vent ball valve fully ( 2'' FS 100 101 B523). *
a [] Open 3/4'' vent globe valve gradually through liquid trap. *
[] Bleed wellhead static pressure to 50% of static pressure value. *
[] If necessary repeat the action 2.2(a) & 2.3 *
[] When the wellhead pressure is 50% of static pressure close back 3/4'' vent valve. *
[] Close back Wing valve. *
[] Follow and note WELLHEAD pressure every 5 mn till stabilisation (PG 1210). *
<> RECORD Time and Pressure value. *
[] Normalize SCSSV control line connection *
[] Open back SCSSV 1210 (DHSV). *
Note : # Actions already done if the test is carried out after MASTER leak test .
After each Leak test step
> If wellhead pressure not stabilized after 30mn
> Or goes up too quickly
Stop procedure *
Grease valve opening / closing several times *
Restart procedure *
When leak test operation is completed reopen the well gradually. *
Particular care should be brought to flow line pressure / PSHH 1240 set at 46 bars. *
After well reopening, ensure the hydraulic pressure is correct in all cabinets. *
Reopen the start up valves of SCSSV,SSV and ESDV in there respective cabinets. *
DPFG/OP/06
Wellhead valves leak test
DOROOD PROJECT

Date : 19/01/04 Revision : C Page : 5 /6
Actions
S PO O
Empting the liquid trap.
[] Stop depressurizing by closing the vent valve.
[] Open fully liquid trap 2" drain ball vale.
[] Open gradually 2" globe valve.
() Monitor level in sump caisson.
Empting the Sump Caisson.
[] Close liquid trap drain valves to Sump Caisson.
[] Start the Sump caisson pump.
[] Open gradually discharge valve as the pressure increasing.
<> Monitor the liquid storage facility.
FINAL STATE

Date : 19/01/04 Revision : C Page :6 / 6
2.4
Well D-101P opened and flowing
Start up valves in open position in control cabinet
Note: Same procedure to be applied for D-102P
All pressure pilots lined up
Liquid trap empty
Sump caisson empty
2.3
DPFG/OP/06
Wellhead valves leak test
DOROOD PROJECT