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PROTECTION REQUIREMENTS
FOR
THE INSTALLATION OF 33KV MRMU FOR ISOLATION OF DISTRIBUTION
FEEDER FROM GENERATION BUS BAR AT S/S 8780
CONTENTS
1.0
Introduction
2.0
3.0
3.1
3.2
4.0
4.1
4.2
4.3
V.T Supply
5.0
DC Power Supplies
6.0
ADDITIONAL REQUIREMENTS
A.
B.
C.
7.0
GENERAL REQUIREMENTS
(Instruction to Contractor/Supplier)
A.
B.
C.
D.
E.
Miscellaneous
F.
Ferruling
G.
1/15
PROTECTION REQUIREMENTS
FOR
THE INSTALLATION OF 33KV MRMU FOR ISOLATION OF DISTRIBUTION
FEEDER FROM GENERATION BUS BAR AT S/S 8780
1.0 INTRODUCTION
As per the management decision the control of the out going 33KV distribution
feeders shall be shifted from generation control room (S/S 8780) to distribution
control room out side generation premises by installing additional 33KV MRMUs.
The MRMUs shall be connected with the existing controlling 33KV C.Bs at
generation control room through 33KV XLPE cables.
The 33KV out going feeders shall be connected with the 33KV MRMUs.
The existing protection at the 33KV bus of the S/S 8780 is very old AEG make
obsolete and require complete replacement more so MRMU shall be installed in the
independent Distribution room constructed out side the premises of the generation
bounderies. Hence two independent protection shall be required.
1) Cable connecting S/S 8780 C.B with MRMU.
2) Out going feeder protection.
Out going feeder protection of MRMU shall operate only through MRMU while UG
Cable protection shall operate through 8780 CB and MRMU and block any auto
recloser on the circuit.
This document details the protection requirement for the proposed modifications at
S/S 8780 and the proposed modification at distribution Metered Ring Main Units.
All material used and workmanship shall be of high quality with good engineering
practice. Notwithstanding any special requirements, all system shall operate
satisfactorily. Detailed protection requirements are listed in the following paragraph.
2.0 STANDARDS AND SPECIFICATIONS.
The following SEC (COA) standard and specifications together with additional
information contained with this section give the SEC-COA requirements for the
protection equipment at substation 8780 and the proposed R.M.Units.
BS 142
IEC 6068
IEC 60255
IEC 60529
IEC 61850
PR- For Isolation of GEN.
& Dist. Boundary.
2/15
Specifications:
15-0-1(Rev. C)
15-0-2 (Rev. 0)
Circuits.
15-0-9
Switchgear Interlocking.
15-0-10
15.2.4
15-2-1(F3)
15-2-1
TCP-4/3 (Rev.10)
TCS-P-105
10/1(Rev.C)
10/2(Rev.C)
15-0-6
Intertripping
38 - TMSS-05
01-TMSS-01
32-TMSS-01
4.
5.
6.
7.
8.
9.
10.
11.
12.
50-TMSS-01
50-TMSS-03
TESP-119-06
TESP-119-30
TES-P-119.33
SEEDS II
48-TMMS-03
38-TMMS-03
31-TMMS-02
rating.
All relays shall comply with the appropriate parts of IEC Publication # 60068, 60255,
60529 & 61000 and ANSI C-37.90. SEC-COA code of practice, TCP-4/3 Rev.10
Use of protection equipment.
The relays shall be IEC 61850 compatible.
3/15
PR- For Isolation of GEN.
& Dist. Boundary.
5/15
4.0
4.1
For XLPE cable between 33KV switchgear panels at the MRMU and S/S 8780
The contractor shall install Pilot wire cable differential protection as per SEC-COA
Specification 15-2-1.
It comprises cable differential module (MBCI01) current check module (MCRI01),
Pilot
supervision relay (MRTP01) and test block (2RMMLG02) at MRMU.
It requires one set of additional CT identical to CT at 33KV switchgear used for pilot
wire protection. The CT shall be installed on cable connected from MRMU to out
going
feeder. (The CTs shall be of ratio 1200 -800-400/5 A).
(The contractor shall submit Calculations proving adequacy of the CTs)
A pilot cable box which shall meet SEC-COA specification shall be provided for the
termination and connection of pilot cable for the proposed U/G cable circuits at
MRMU.
Pilot wire cable dedicated for protection shall be installed along the route of the
power cable.
Trip lock out relay shall be provided for cable differential protection so that the
feeder shall not be closed on fault from ECC.
MRMU Room substation end shall be provided with sending end pilot supervision
facility.
4.2 33KV OHL FEEDER PROTECTION. 15-2-1 (F3)
The 33KV Ring Main Units shall be used for OHL feeders and shall be equipped
with protection in accordance with SEC-COA Spec.15-2-1(F3) 33KV OHL Feeder
(Interconnector). The relays shall be from TCP- 4/3. However the protection shall
be
as follows;
The main protection shall be of modern multifunction numerical type and shall
have Distance+DEF+IDMT O/C & E/F + VT Supervision+Auto recloser. And shall
be connected with the existing CTs Ratio 200-400/5-5, 5P10, 15VA.
The existing Over current and earth fault relay type MIFII (GE) shall be used as
back up O/C & E/F protection. SEF relay shall be added for radial feeder.
The existing O/C & E/F Protection (MIF II) and new SEF Protection relay shall be
connected with new ring type CTs (200-400/5 A,5P10, 15 VA) to be installed on
the cable connecting with the OHL as detailed bellow;
PR- For Isolation of GEN.
& Dist. Boundary.
6/15
(NEW)
(Pilot wire Cable differential Prot.)
Identical to CT as stated at Sec.3.1
Notes:
1. Testing & commissioning of protection relays and other protection
equipment shall be made in accordance with SEC- COA Spec.TCS-P105.
Transmission Commissioning test Procedure.
2.
7/15
5.
The existing drawings shall be modified and updated. The poor quality
drawing shall be reproduced.
6. The MRMU C.Bs shall be equipped with complete trip circuit supervision
and shall be provided as per SEC-COA spec.15-2-1(F3). Each radialy fed
DC supply shall be supervised at the end of the loop.
5.0 DC POWER SUPPLY (48V)
The DC Power Supply shall follow specification 10/1.
6.
A.
ADDITIONAL REQUIREMENTS.
AC/DC SYSTEM AT MRMU CONTROL ROOM
The existing DC supply with MRMUs is not reliable. Hence there shall be
two
independent battery systems along with battery chargers as per Sec.COA
latest spec. 10/1. DC load of the substation shall be equally distributed on
DC
system 1 and DC system 2.
However, each DC system shall be capable of taking full load of th e
MRMUnits
AC DB shall be designed as per SEC-COA Drawing # SC/P/A3/530-1 and
DC
DB shall be designed as per SEC-COA Drawing # SC/P/A3/530-7.
Each DC supply shall be individually supervised at the end of the loop.
The AC auxiliary supply shall be taken from the substation auxiliary service
transformer connected through 33KV UG Cable to existing MRMU. AC and
DC DB shall be installed as per SEC-COA Spec.10/1 Rev.C.
B.
8/15
C.
INSTRUCTIONS TO CONTRACTOR/SUPPLIER
FOR CONTROL & PROTECTION SECONDARY WIRING,
TERMINALS & TERMINATIONS
1.
All secondary wiring in associated equipment shall use high-quality material and shall
be installed in such a way to maximize the integrity and reliability.
2.
The arrangement and layout of all secondary wiring shall be neat and tidy whether it
is exposed in the panel or enclosed within some form of trunking. Wiring shall be so
fixed and arranged to facilitate access to apparatus without damage to the wiring.
Adequate means of protection shall be provided to prevent damage to wiring where it
passes from one compartment to another and from a fixed compartment onto a hinged
panel where additional means shall be incorporated to avoid damage of conductors at
the hinged joint.
3.
4.
Where a panel contains equipment for more than one primary circuit, the wiring
associated with each circuit shall be segregated and common wiring shall also be
segregated where possible.
5.
Each wire conductor shall be PVC insulated to at least 600V, multi-stranded or singlecore copper and of adequate cross-sectional area to carry continuously the maximum
current appropriate to the circuit in which it is used without excessive temperature
rise. Notwithstanding the foregoing, the exposed secondary wiring shall have a
conductor cross-sectional area of 4.0 mm2 for current and not under 1.5mm2 for
voltage circuits.
6. For insulation of all secondary wiring, colored wiring which is specified below, shall
be used as standard:
9/15
Red
Yellow
Blue
Black
Red
Black
These colors shall be used respectively for positive and negative D.C.
supply wiring and on battery systems.
7.
Each secondary wire external to relays and other devices shall be ferruled at each end
with an identification number which is unique within each panel and which shall
appear on all associated schematic and wiring diagrams. The numbering system
used shall be to ICE Publication 391, Fig.14d. All numbers shall be read from the
terminal outwards and the number of the local end terminal shall be placed next to the
conductor termination.
8.
Ferrules shall be non-removable without-re-terminating the wire and they shall not be
free to easily slide along the wire insulation.
Ferrules shall normally be white with clearly legible black lettering, but red ferrules
with black lettering shall be accepted for use in tripping circuits provided they are
clearly legible.
9.
10. The finish of all ferrules shall be such that the colors do not change considerably with
age and they shall be resistant to the accumulation of dust.
11. Wiring between the switchgear and remote control panels shall be via PVC/SWA (not
tap armoured) multi-core cables which shall be glanded with suitable earth for the
armour at both ends and shall have identification tap every 10 meter.
12. Comprehensive wiring or connection diagrams shall be provided which shall clearly
show the connection and routing of each wire along with the insulation color, the
unique wire number, terminal number, terminal block number and the unique cable
number. Test facilities incorporated in the terminal blocks shall also be clearly shown.
13. All secondary wiring and associated equipment shall be fire-resistant to IEC
Publication 331.
14. When terminating wires, a sufficient length shall be left to allow each connection to be
removed from the terminal block and replaced easily. Terminations shall be grouped
to adjacent terminals by function or by cable as appropriate.
15. At least 10% spare cable cores shall be provided and terminated at the terminal
blocks farthest from the cable entry and also not less than 20% spare unused
PR- For Isolation of GEN.
& Dist. Boundary.
16. Not more than 2 terminations shall be connected to one side of a terminal block and
external wiring shall be connected to the opposite side of a terminal block.
17. Terminations shall be of the highest quality, suitable for the conductors and terminal
blocks with which they are used and properly crimped using the correct crimping tool
recommended by the manufacturer.
18. Terminal blocks used for secondary wiring shall be of the highest quality and the body
shall be manufactured from insulating material which is dimensionally stable, resistant
to
cracking and not subject to moisture absorption. The comparative tracking index
CTI) shall be at least 500 when tested to IEC Publication No. 112. The design shall
be
such that the accumulation of dust and moisture is minimized, but the creepage
distance between poles or to earth shall be at least 8 mm.
Where necessary to achieve adequate isolation, insulating barriers shall be
incorporated between groups of terminals.
19. Terminals shall be clearly and consecutively numbered up to two digits in each
terminal block. Each terminal block shall be labeled and uniquely identified within
each panel. Metallic parts shall be manufactured from phosphor bronze or other
suitable materials having due regard to the ambient conditions and the strength
necessary to achieve adequate tightness of the connections.
20. Insertion clamp-type terminal blocks shall incorporate serrated pressure plates and
shall not rely on screw pressure bearing directly on a wire conductor or termination.
21. In order to increase the integrity of connections, particularly those associated with
circuit breaker tripping, spring compression of the serrated pressure plates and the
use of hook-type terminations shall be preferred. Although, such spring compression
shall give reliable pullout values for the hook-type terminations, these terminal blocks
shall also incorporate screws to apply further pressure to the serrated pressure plates
and allow full tightening.
22. Shrouds shall be fitted to all terminal blocks used for circuits which may be subject to
high voltages such as current transformer, voltage transformer and protection pilot
circuits.
23. All instruments and equipment located on the panel shall be wired fully to the
terminals on the panel board at the manufacturer's Works.
GENERAL REQUIREMENTS
Minimum drawing submittal shall be as, but not limited to the following.
A.
SUBMITTAL OF DRAWINGS:
1.
11/15
2.
drawings
A full detailed legend describing the equipment type and how to read the
shall be given.
3. Each sheet of drawing shall be marked as For Approval, Approved and Final
As-Built, as the case may be.
4.
5.
The feeder/bay name/number shall be available on each sheet with the following
sheet number.
6.
Proper inter-reference shall be added for each primary and secondary
equipment and these inter-references shall include all the necessary guidance,
such as drawing number, reference.
7.
Each sheet shall be titled as per the function, such as Tripping Relay-1, DC
Distribution, etc.
8.
At the beginning of each set of drawing an equipment list shall be added and
this
shall furnish full information about each device in respect of type, rating,
make, the
number of NO & NC contacts, the Sheet #, grid location on the sheet
containing
the device and ordering information, etc.
9.
Inter-references for contacts are to follow contacts location and not the coil
location.
10.
new
B.
For modification work the existing drawings shall be modified incorporating the
equipment/wiring added and indicating wiring/equipment deleted.
CONTROL & PROTECTION SUPPLIES:
For SF6 type CBs The SF6 Low alarm shall be available in service and test
position
for Local and ECC and should block the CB operation.
The supply connections shall be made point to point with supply terminals
covered
with plastic cover and proper supply supervision relays shall be provided.
Each switchgear feeder cubicle should be equipped with 3 DC MCBs and One
AC
MCB of 6A rating for the following circuits.
i)
ii)
iii)
iv)
12/15
The indication lamps should be with series built in resistance to reduce the
applied
voltages to increase the operating time. All indication lamps should be
provided with
testing facility. Common ON/OFF should also be provided; one for all indication
lamps such that supply can be kept in OFF position when indications are not
required. The rating of all indication lamps should be of 125% of the rated
auxiliary
voltage at the substation.
The supply for each type of protection, tripping circuit and alarm shall be derived
directly from the main DC distribution board independently for each bay internal
looping of such supplies shall not be acceptable either in control or protection
panels
and MCB shall be equipped with an alarm contact covering both automatic and
manual operation.
The supply connections shall be made point to point with supply terminals
covered
with plastic cover and proper supply supervision relays shall be
provided.
C.
1.
2.
The CT star point shall never be made directly on the CT secondary terminals.
3.
CT terminals shall be covered with a caution label as Caution, CT Circuit, and
Short
before Isolation The label shall describe the shorting and isolation
process briefly.
4.
5.
cover.
6.
7.
Supply to any cubicle shall be through a labeled terminal block with the cable
supply
on one side and the internal connection on the other wires shall be
terminated by
insulated lug.
8.
Each equipment inside a panel shall be properly labeled in its function on metallic
PR- For Isolation of GEN.
& Dist. Boundary.
sheet.
9.
10
13/15
D.
E.
FERRULING:
Ferruling of both internal and external secondary wiring shall follow IEC-391
Fig.14d.
F.
MISCELLANEOUS:
1.
Consistency throughout the substation in numbering, designation, ferruling,
labeling,
etc., shall be maintained.
2. For each relay and device the detailed catalogues covering working principle,
precommissioning tests, operation and maintenance, setting procedures shall be
provided in original documents and not photo copies.
3.
4.
G.
1.
14/15
3. The contractor shall prepare and submit all protection relay settings, including
complete details of settings calculation at least two month before the day of
commissioning the project.
REVISED
PR- Modification in MRMU & S/S 8780
04109001/ZR/PR-S/S8780-MRMU
04-04-2010G (19-04-1431H)
ZR/10
15/15