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Reference No. MS Mechanical

Job Card No. 01-SD-07-4-0092
METHOD STATEMENT
Purpose:
hi! "e#hod !#a#e"en# i! "ade #o de!cribe #he !e$%ence of ac#i&i#ie! #o re"o&e e'i!#ing #ra(! 1 #o )* and
in!#all ne+ #ra(! for C-0701 and in!#all ne+ ga!,e#! and bol#! for "anhole M-1. M-2. M-3 and M-4.
Procedure /
he follo+ing !#e0! !ho%ld be #a,en #o e'ec%#e #he "en#ioned #a!,.
PRE-SHUTDOWN PHASE
rial a!!e"bl( for ra(!
1ll "a#erial bo'e! recei&ed !hall be o0ened for "a#erial !egrega#ion and in!0ec#ion and +ill be
!egrega#ed for each #ra( a! follo+ing
1ll bol# a!!e"blie! +ill be "ade and !e0ara#ed for each #ra(.
ra( bo'e! +ill be chec,ed. cleaned and !#ac,ed in #he erec#ion !e$%ence.
rial a!!e"bl( +ill be done for follo+ing #ra(!
1 n%"ber odd #ra( of ra(! 1 #o 19
1 n%"ber e&en #ra( of ra(! 2 #o 1*
1 n%"ber odd #ra( of ra(! 21 #o 29
1 n%"ber e&en #ra( of ra(! 22 #o 2*
1 n%"ber odd #ra( of ra(! 31 #o )7
1 n%"ber e&en #ra( of ra(! 30 #o )*
he!e #ra(! +ill be di!a!!e"bled and !#ac,ed +i#h o#her !egrega#ed #ra( "a#erial.
S%0er&i!or re!0on!ible for #he +or, d%ring !h%#do+n !ho%ld 0erfor" #rail a!!e"bl( +or, and
fa"iliari2e +i#h "a#erial #o ha&e be##er +or, !e$%ence #o be 0erfor"ed d%ring !h%#do+n.
Ma#erial 1rrange"en#
1ll #he "a#erial incl%ding ga!,e#! and n%#! and bol#! alread( iden#ified on Job Card +ill be
collec#ed in +areho%!e.
he !0ecific "a#erial for a 0ar#ic%lar 3ob card +ill be i!!%ed #o concerned !%0er&i!or 4 "a#erial
coordina#or onl(.
Prior #o !h%#do+n "a#erial +ill be !hif#ed near #o col%"n.
5rec#ion of Scaffolding
Scaffolding 0la#for" +ill be erec#ed o%#!ide each "anhole #o be %!ed for 0lacing #ra( 0ar#! before
!hif#ing in!ide #he &e!!el. hi! +ill re$%ire "odifica#ion of e'i!#ing handrail! #ha# +ill be
rein!#a#ed af#er co"0le#ion of !h%#do+n +or,!.
5'#ernal !caffolding +ill be erec#ed 0rior #o en#er in !h%#do+n 0ha!e.
Shif#ing of ool! and Plan#
1ll #ool! +ill be #agged and in!0ec#ed before !hif#ing of "a#erial in!ide #he col%"n and af#er
+or,! co"0le#ion.
Co"0re!!or. air ho!e!. air header!. +elding "achine. 0ne%"a#ic +renche! and o#her hand #ool!
+ill be !hif#ed #o !i#e before !#ar# for !h%#do+n.
-o!e!. elec#ric and +elding cable! +ill be r%n #o each "anhole.
6inch "achine +ill al!o be in!#alled 0rior #o en#er in#o !h%#do+n 0ha!e.
SHUTDOWN PHASE
ra( Re0lace"en# 6or,
78 90era#ion +ill i!!%e a 0er"i# 0rior #o an( !h%#do+n ac#i&i#(.
5n!%re #he i!ola#ion "ade b( 78 : confir" i# a! 0er P:;D.
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Reference No. MS Mechanical
Job Card No. 01-SD-07-4-0092
9b#ain "anhole-o0ening 0er"i#.
Manhole M-1 #o M-) +ill be o0ened in 0re!ence of 78 and air e3ec#or! +ill be in!#alled a#
al#erna#e "anhole!.
8a! #e!# and o'(gen le&el chec, +ill be done and 0er"i!!ion for en#ering in#o #he &e!!el +ill be
!o%gh# fro" 78 4 9PR.
9b#aining en#r( 0er"i#.
Con#in%o%! !%00l( of cool air d%ring +or, in!ide #he col%"n +ill be 0ro&ided b( "obile 1C %ni#.
24< ligh#! +ill be in!#alled in!ide #he &e!!el.
Scaffolding +ill be erec#ed #o co&er bo##o" di!h end and belo+ #ra( )* and co&ered +i#h non-
fla""able "a#erial abo&e !caffolding.
Scaffolding +ill be 0ro&ided a# in!ide M-3 for +or,ing area.
Co&er bo##o" &or#e' brea,er +i#h non-fla""able "a#erial.
90en ra( "an+a(!.
5'i!#ing #ra(! re"o&al +ill be !#ar#ed a! 0er follo+ing !e$%ence in 0arallel.
ra(! 1 #o 32 #hro%gh M--1 and M-2
ra(! 33 #o )* #hro%gh M--3 and M--4
1f#er re"o&al of #ra(! #o #ra( 34. !caffolding +ill be erec#ed a# #he !a"e le&el of #ra( 34 for
0ro&iding acce!! fro" M-3 and for "a#erial !hif#ing.
Cleaning of #he &e!!el !hell and !%00or# ring! +ill be done in 0arallel #o #ra( re"o&al +or,!.
Re"o&ed #ra(! +ill be !hif#ed #o de!igna#ed area accordingl( a! #he #ra(=! re"o&al fro" in!ide #he
&e!!el! 0roceed!.
;n#ernal in!0ec#ion #o be done b( 78 4 9PR 0arallel +i#h #ra( di!"an#ling +or,! #o iden#if( an(
"odifica#ion! re$%ired.
ra(!= in!#alla#ion +ill #hen be !#ar#ed a! 0er follo+ing !che"e in 0arallel.
ra(! 30 #o 1.
ra(! )* #o 31.
5'i!#ing do+n co"er! !hall be rein!#alled af#er "odifica#ion >drilling?.
1ll in!0ec#ion! !hall be done a! 0er agreed 7CP.
ra( le&el chec,ing #o be done in 0arallel +i#h #ra( erec#ion +or,!.
;n#ernal cleaning +ill be done 0rior #o final in!0ec#ion.
Scaffolding +ill be re"o&ed fro" in!ide #he &e!!el.
1f#er final in!0ec#ion. "an+a(! +ill be clo!ed in 0re!ence of 78 4 9PR.
e"0orar( ligh#! and air e3ec#or! +ill be re"o&ed and @o' %0 0er"i# +ill be ob#ained.
Manhole clo!ing +ill be carried o%# %!ing ne+ ga!,e#! and bol#!.
@o' %0 cer#ifica#e +ill be i!!%ed b( 78 4 9PR.
5'#ernal !caffolding +ill #hen be di!"an#led and handrail 4 0la#for" "odifica#ion +ill be
rein!#a#ed a! 0er e'i!#ing.
5'#ernal ho%!e ,ee0ing. !hif#ing of #ool! and 0lan# +ill be done a! 0o!# !h%#do+n ac#i&i#(.
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Reference No. MS Mechanical
Job Card No. 01-SD-07-4-0092
Permit Requirements
Activity Permit
Shif#ing of "a#erial <ehicle en#r( 4 Cold 6or, Per"i#
Scaffolding 5rec#ion Cold 6or, Per"i#
Manhole 90ening 4 ;n!#alla#ion of 1ir 53ec#or! Manhole 90ening Per"i# 4 Cold 6or,
ra( Re0lace"en# 6or, -o# 6or,. Confined S0ace 5n#r( 0er"i#
Manhole Clo!ing @o' %0 Per"i#
Scaffolding re"o&al Cold 6or,
Attachments
Job Safe#( 1nal(!i! JS1-0092
Dra+ing! 2039979-83-01. 2039979-83-02. 2039979-83-03
2039979-0)-01. 2039979-0A-01. 2039979-0)-01. 2039979-0A-02.
2039979-07-01. 2039979-07-02
Prepared & Sumitted !y Revie"ed !y Approved !y
DES#ON En$ineerin$ #T%& 'atar (as
Na"e : Signa#%re/ Na"e : Signa#%re/ Na"e : Signa#%re/
Da#e/ Da#e/ Da#e/