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1. The document describes various work activities and their associated hazards and risk control measures through a Hazards and Effects Management Process (HEMP). Activities discussed include excavation, lifting operations, working at heights, welding, confined space entry, hydrotesting, and use of hand/power tools.
2. For each activity, potential hazards are identified along with their possible effects, severity, probability, and risk ranking. Control measures are then proposed to reduce the residual risk.
3. Emergency preparedness aspects like first aid, emergency evacuation procedures, and contact details are also provided under the 'Recovery' column to deal with any adverse events. Supervision, permits to work, toolbox talks, and use of personal
Description originale:
HEMP
Titre original
Approved Hemp for Installation of New Crude Oil Heater Package at Dps Dal-13-110
1. The document describes various work activities and their associated hazards and risk control measures through a Hazards and Effects Management Process (HEMP). Activities discussed include excavation, lifting operations, working at heights, welding, confined space entry, hydrotesting, and use of hand/power tools.
2. For each activity, potential hazards are identified along with their possible effects, severity, probability, and risk ranking. Control measures are then proposed to reduce the residual risk.
3. Emergency preparedness aspects like first aid, emergency evacuation procedures, and contact details are also provided under the 'Recovery' column to deal with any adverse events. Supervision, permits to work, toolbox talks, and use of personal
1. The document describes various work activities and their associated hazards and risk control measures through a Hazards and Effects Management Process (HEMP). Activities discussed include excavation, lifting operations, working at heights, welding, confined space entry, hydrotesting, and use of hand/power tools.
2. For each activity, potential hazards are identified along with their possible effects, severity, probability, and risk ranking. Control measures are then proposed to reduce the residual risk.
3. Emergency preparedness aspects like first aid, emergency evacuation procedures, and contact details are also provided under the 'Recovery' column to deal with any adverse events. Supervision, permits to work, toolbox talks, and use of personal
Document : HEMP Appendix-10 Revision 0 Page 1 of 12
No.1
ACTIVITY/ WORK SCENARIO: Excavation S. No Activity Hazard Hazard Effect Severity Probabil ity Risk Ranking Controls Measures Residual Risk Recovery 01
Excavation
Cave-in, Fall Trip & Slip. Falling objects Underground buried services, Improper access, Lack of oxygen Collision with structure/equipment
Engulfment. Entrapment. Injury, Body pain Dislocation, Fracture, Breathing difficulty Flooding. Gas leakage. Fatality Asset Damage
5 B B5P Area survey, Check route marker, use cable detector. Make trial pit, Benching/Battering/Shoring if required. Provide easy egress. Increase illumination if required. Keep minimumrequired personal in the pit/trench. Barricading. Warning signs, Reposed soil to be kept 2M away fromthe excavation. Place toe boards. Electrical/Mechanical isolation for underground utilities, Banks man for reversing vehicles. TBT, PPE and supervision. PTW in force. 1 Emergency evacuation, Easy exit and eggers, Pumping out facility. First Aid. Shift the casualty to clinic. Call : 80074400 HSE Daleel : 93201938 Biological agents
Blood Poisoning, Fatality 4 B B4P Provide proper lighting. Inspect the area before commencement of work, Use wellington Boots, Buddy system. 2 Call Ambulance & evacuate casualty immediately to clinic Call : 80074400
Dust, Heat Noise and Vibration
Poor visibility URTI Lungs damage Eye irritation Noise Induced Hearing loss Tinnitus HAV Syndrome Body Pain
3
B
B3P Use dust mask. Avoid working in sand storm. Work to be shifted to the cooler part of the day. Provide drinking water and shade for rest. J ob rotation. Use ear muff/Plug. Deploy competent operator, Equipment to be fitted with shock absorbers/vibration dampers. Use Rubber Hand Gloves, TBT, Supervision
1 First Aid, Take the casualty to Daleel clinic Call : 80074400
HAZARDS AND EFFECTS MANAGEMENT PROCESS - (HEMP)
Document : HEMP Appendix-10 Revision 0 Page 2 of 12
No.2
ACTIVITY/ WORK SCENARIO : Lifting Operations - Crane/Forklift S. No Activity Hazard Hazard Effect Sever ity Proba bility Risk Ranking Controls Measures Residual Risk Recovery 1. Lifting/ Shifting of materials by crane, Fork lift. Collision, Toppling down, Load Fall/ Tilt. Break down, Over speeding Over turning. Over loading. Fire. Heavy wind
Personnel injury Fracture Dislocation Loss of concentration Fatigue Fatality. Loss of assets
4 B B4P Inspection of lifting equipment/gears. Checking the validity with respect to vehicle, slings, shackles and operator. Inspect the SWL and boomlength to meet the requirement. Assessing the competency of operator, Availability of Banks man. Use tag line. Keeping safe distance fromoverhead lines, keeping the crane in a hard surface and out riggers to be fully extended. Maintain speed with respect to Hoisting/Shifting/Lowering. The fork should not be raised more than 4 Ft fromthe ground while moving with load. Tie the load. Apply hand breaks while parking. Fire Extinguisher. Place warning signs. Erecting of barricading. Park in a safe place; remove the key fromignition slot when not in use. Keeping the battery away fromheat/sunlight. Avoid standing under the suspended load. PTW, TBT and PPE. Adequate rest to operator.
1 First Aid Call : 80074400 Shift the casualty to Daleel Clinic. Hse Daleel: 93201938
HAZARDS AND EFFECTS MANAGEMENT PROCESS - (HEMP)
Document : HEMP Appendix-10 Revision 0 Page 3 of 12
No.3
ACTIVITY/ WORK SCENARIO : Working at Height S. No Activity Hazard Hazard Effect Severi ty Proba bility Risk Ranking Controls Measures Residual Risk Recovery 1. Erection of scaffolding Premature structure Collapse, entrapment,. Fall/Falling objects, platform Giving way. Defective hand tools Ergonomics Injuries Dislocation & Fracture Fatality Cuts and wounds Tendonitis & MSD 4 B B4P Erecting the scaffold in a firmground. Use sole plate where ever required. Use unique scaffolding members. Scaffold Erecting/Dismantling by authorized person. Inspection by scaffolding inspector every day, after modification, after heavy wind or rain. Follow scaff. tag system. Warning signs. TBT, PPE and supervision. 1 First Aid. Remove casualty to the clinic. Call :80074400 Hse Dal: 93201938
2. Working at Height Personnel Fall, Falling objects, Slip and Trips Structural collapse Wind, Dust Heat. Slippery platform. Vertigo.
4 B B4P Provision of personnel fall arrest, Toe boards. Avoid gap between planks. Proper positioning of ladder. Keep only required items on the platform. Carry the tools in bags. Avoid dropping the tools to ground.. Ladder to be inspected. Provide guard rails and intermediate rails. Avoid working in inclement weather. Stop work if the temperature exceeds more than 50 Deg Celsius. Provide adequate drinking water. Area to be barricaded. Place warning signs and symbols. Person to be asked regarding vertigo. TBT, PPE and supervision. PTW in force.
1 First Aid. Call:80074400 Take the casualty to Daleel Clinic.
HAZARDS AND EFFECTS MANAGEMENT PROCESS - (HEMP)
Document : HEMP Appendix-10 Revision 0 Page 4 of 12
3 Welding and Fabrication. Fire, Heat, High intensity light, Fumes, Flying objects Broken work piece Cutting and piercing hazards Electricity Burn Heat Cramp, Retinal Damage Breathing difficulty, Contact Injury Burn, shock Cardiac Arrest
4 B B4P FF arrangements, Fire Blanket, Welding generator and cables to be inspected. Provide earth cable to welding machine. Provision of guards to rotating equipment. Electrical cables are to be double insulated. Breaker/Fuse with proper rating. Proper end termination with industrial sockets. Test/calibration certificate. Equipment Inspection. Warning signs and symbols. Barricading, TBT, PPE Supervision. PTW 1 First Aid. Take the casualty to clinic. Call:80074400 4 Working in confined space Lack of Oxygen Presence of toxic/flammable gases Fire Open manhole door Poor visibility Biological agents Breathing difficulty Unconsciousnes s, Slip and trip Burn Blood poisoning Fatality
5 B B5P Gas testing, Supply and exhaust ventilation, Confined space entry certificate. Buddy system, continuous monitoring, Full time monitoring arrangements. No naked lights. Communication arrangements. Easy exit/egress. Adequate lighting, Housekeeping, TBT, Supervision. Sign & Barricading. PTW in force. 2 Emergency procedure, Rescue, First Aid. Take the casualty to clinic. Call:80074400
HAZARDS AND EFFECTS MANAGEMENT PROCESS - (HEMP)
Document : HEMP Appendix-10 Revision 0 Page 5 of 12
No.4
ACTIVITY/ WORK SCENARIO : Hydro Testing S. No Activity Hazard Hazard Effect Sever ity Proba bility Risk Ranking Controls Measures Residual Risk Recovery 1 NDT and Hydro testing of spools Radiation High Pressure Blasting, Puncturing Ejection Discharge Retinal Damage Mutagenic Effect Infertility Cancer Skin/Facial dermatitis Internal Burn Heat Related issues Stress Injury. Illness Skin & Eye damage
3 B B3P Source to be kept in Led containers/metal discs in welded capsule. Controlled and supervised area to be kept within the immediate dose rate and entry to be for only classified workers. Badges, Survey meters, MSDS, Barricading, Try foil, Flickering Amber light. No eating, Drinking and smoking at near be area. TBT, PPE, Supervision and monitoring with respect to Exposure time, Distance and shielding.
Ensure testing controls as per approved procedure. . Ensure Pressure relief valve is fitted to system. Wear PPE. Provision of warning signs. Barricading. TBT and supervision. PTW.
1 Medical attention. Emergency response. Call:80074400 HSE Dal: 93201938
HAZARDS AND EFFECTS MANAGEMENT PROCESS - (HEMP)
Document : HEMP Appendix-10 Revision 0 Page 6 of 12
NO.5
ACTIVITY/ WORK SCENARIO : H 2 S Gas S. No Activity Hazard Hazard Effect Sever ity
Proba bility Risk Ranking Controls Measures Residual Risk Recovery 1. All activities within the work area at B Station. H2S Head ache, Breathing Difficulty, Chest tightness, Eye irritation, sore throat, Nausea, Respiratory paralysis, Pulmonary Edema unconsciousness Fluid in lungs & possible fatality 5 B B5P All personnel shall be trained in H 2 S awareness & escape. Familiarize emergency procedure. Gas testing as per procedure, Provision of Personal Monitor/Multi Gas detector. Provision of Escape Set if applicable.. Provision of Wind Socks. Providing emergency exit/Egress. TBT, supervision and PPE. PTW.
2 Emergency Alarm, Follow the emergency Procedure. Evacuate the area, Inhalation of pure oxygen & take the IP to the clinic. Call:80074400
SNo.6
ACTIVITY/ WORK SCENARIO : Hand Tools/Power Tools S. No Activity Hazard Hazard Effect Sever ity Proba bility Risk Ranking Controls Measures Residual Risk Recovery 1.
Use of drilling machine, Grinding Machine, Cutting machine, Threading Machine Using Hammer & Chisel Slip and Trip hazard Flying Objects Piercing hazard. Rotating equipment Electricity Personal injury Eye Damage Fracture Entanglement Dislocation Electrocution Burn Abrasion MSD
3
B
B3P
Improve Housekeeping. Proper PPE must be used. Use the right tools for the right job. To be used by competent person. Make regular inspection of hand tools and Power tools. Use of branded items with standard markings. Avoid using homemade tools. Defective tools to be removed. Regular inspection of cables before use. Use double insulated wires. Carry out checks for loose fittings. TBT and supervision. 1
First Aid. Take the casualty to clinic. Call:80074400
HAZARDS AND EFFECTS MANAGEMENT PROCESS - (HEMP)
Document : HEMP Appendix-10 Revision 0 Page 7 of 12
No.7
ACTIVITY/ WORK SCENARIO: Electrical and Instrumentation S. No Activity Hazard Hazard Effect Severi ty Proba bility Risk Ranking Controls Measures Residual Risk Recovery 1 E
4 B B4P Allow competent person to work on electrical system Use intrinsically safe tools. Avoid forcible abuse to the instrument. Pre-test with voltmeter. Use fuse/breaker with correct rating. Installation, Test and trials to be conducted by competent person. Barricading and sign boards. Provide earth facility. Follow good housekeeping. Follow maintenance schedule. Supervision PPE. PTW 1 Stop work .Give first aid Call : 80074400 Remove the casualty to daleel clinic Damage to equipment. Power interruption 2 B B2A 0 Restoring the supply by redundant facility.
No.8
ACTIVITY/ WORK SCENARIO : Manual handling S. No Activity Hazard Hazard Effect Sever ity Proba bility Risk Ranking Controls Measures Residual Risk Recovery 1 M a n u a l
H a n d l i n g
Slip & Trip Protruding edges
Damage to Spinal cord, Born Injury Tendonitis Dislocation Fracture Hernia Work related upper limb disorder.
3 C C3P Conduct risk assessment considering Task, Individual, Load and Environment. Follow correct procedure for lifting. Divide the load if possible. Mechanize the job. Reduce the job duration or job rotation. Adopt sequencing. Assess the physical efficiency of work force. Provide handles if possible. Load should have hazard marking. 2
Stop work .Give first aid Call : 80074400 Take the casualty to Daleel clinic.
HAZARDS AND EFFECTS MANAGEMENT PROCESS - (HEMP)
Document : HEMP Appendix-10 Revision 0 Page 8 of 12
No.9
ACTIVITY/ WORK SCENARIO : Driving S. No. Activity Hazard Hazard Effect Severity Probabil ity Risk Ranking Controls Measures Residual Risk Recovery 1 Transportation/ Shifting of man and material by vehicle Collision, Toppling down, Roll over, Break down, Over speeding, Over loading, Overturning, Fire, Fog, Mist, Dust Cloud, Drug and alcohol, Animals, Road conditions, Stress, Personal Injury Death Property damage Damage to live stock. Fatigue Lack of concentration.
4 C C4P Inspection of the vehicle and its documentation. Inspection of drivers license including DD. Observe J MP. Observe load limit and speed limit. Follow the DD procedure Provide banks man, TBT and PPE. Driver to be counseled regarding effect of drug and alcohol. Fire extinguisher. All passengers including driver is required to fasten seat belts throughout the journey. Follow Road Traffic Rules. Give adequate rest to the driver. 2 First aid to the injured. Daleel Emergency Call: 80074400. Hse Dal: 93201938 Call : 9999 Investigation procedure to find root cause.
No.10
ACTIVITY/ WORK SCENARIO : Accommodation and Messing S. No Activity Hazard Hazard Effect Severi ty Proba bility Risk Ranking Controls Measures Residual Risk Recovery 1 Housekeeping , Movement of people and vehicle. Usage of stove/ naked flame Smoking. Work with Display Screen Equipment. Usage of electrical gadgets Slip, Trip and Fall Biological agents Collision Fire Smoke Ergonomics Electricity
4 B B4P Improve housekeeping, Improve illumination during night. Speed restriction inside the camp. Segregation of vehicle and pedestrian path. Move through the designated path ways. Place warning signs. Debugging and Prohibition of cooking in cabins. Provision of designated smoking areas. Smoke detectors. Provision of ergonomically designed work stations. Follow good electrical/Engineering practices. Loose fittings to be tightened. End to be terminated and plugged. 1 Give First aid Take the casualty to Daleel clinic. Call: 80074400
HAZARDS AND EFFECTS MANAGEMENT PROCESS - (HEMP)
Document : HEMP Appendix-10 Revision 0 Page 9 of 12
Provision of ELCB. Check the insulation. Earth lines to be provided. 2. Cutting/Peeling/ Chopping/kneadin g/grinding. Cooking, Food handling /Serving/Waste disposal Storage and supply of potable water
Cuts and wounds Fire Smoke Food Poisoning
Finger injury Burn Breathing difficulty Lungs diseases Loss of asset Vomiting Diarrhea
5 B B5P Use proper cutting boards. Finger caps to be used. Housekeeping, Kitchen Risk assessment. Fire Extinguishers. . Provision of exhaust ventilation. MOH for Food handlers, First in First out policy, Livestock registers. Cleaning records, BFH Certificate for Food Handlers. Proper waste management system. Provision of fly killers. Pesticide spray and sanitary rounds. Water certificate for potable water and tanker.. Implementation of HACCP system. TBT and Supervision.
1 Give First Aid Shift casualty to daleel clinic Call : 80074400 Call : 9999 3. Consumption of drug and alcohol/Mood altering substances. Slip, trip, Fall Violence Stress
Injury Accident/ Incident Loss of concentration, Absenteeism Theft Increase in sick reporting Increase in Medical claim.
2 B B2P Implementation of drug and alcohol policy. Discuss the ill health effects of Drugs and alcohol during safety meeting. Publish Safety alerts, Random checks in cabins and lockers. Counseling to victim. Provide recreation facilities. 2 Give First Aid Shift casualty Call : 80074400 HSE daleel: 93201938 Call : 9999 Continue counseling. Conduct incident investigation. Treatment at de addiction centre.
HAZARDS AND EFFECTS MANAGEMENT PROCESS - (HEMP)
Document : HEMP Appendix-10 Revision 0 Page 10 of 12
No: 11 ACTIVITY/ WORK SCENARIO: Pipe Handling Activity Hazard Hazard Effect Severity Probability Risk Ranking Controls Measures Residual Risk Recovery P I P E
H A N D L I N G
Plant & equipment Failure of sling Fall of load 4 C C4P Certification of equipment Post / pre inspection 1 Call :4400 ,80074400 ,25447001,25447005 Loading / unloading of pipe Injury to person Overloading Fall of pipe Damage to pipe
3 C C3P Planning schedule, Training of personnel. Training of Operator Proper latching Use certified belts and slings 1 For Emergency Lifting equipment and Pipe Failure of equipment Topple down 3 C C3P Certification, test regime, test procedures. Trained personnel (operator, banks man) Trained first aid personal
1 First Aid for injured. N: : 12 ACTIVITY/ WORK SCENARIO: WELDING & CUTTING Activity Hazard Hazard Effect Severity Probability Risk Ranking Controls Measures Residual Risk Recovery W E L D I N G
&
C U T T I N G
Welding
Electrical Shock Respiratory disorders from Metal Fumes Burn, Fire 3 C C3P Strict compliance to Permit To Work, Competent operators, operator training, Inspection procedure, certification of equipment Provision of ear thing clamps Proper equipment checks Proper training Prepare and implement procedure for containment and cleaning of spillage Proper PPE such as welding glass used to prevent eye hazard and burning hazard. Proper housekeeping is maintained 1 Call :4400 ,80074400 ,25447001,25447005
HAZARDS AND EFFECTS MANAGEMENT PROCESS - (HEMP)
Document : HEMP Appendix-10 Revision 0 Page 11 of 12
Discarded electrodes Significant effect to environment 3 C C3E Discarded electrodes to bedisposed off as metal waste in approved waste Facility
1 For Emergency Gas cylinders Storage Incorrect type of gas used
3 C C3P Correct storage Color coded Training of personnel in use of cylinders and equipment Fire prevention and training 1 First Aid for injured. Cutting Respiratory disorders from Metal Fumes Burn Fire 4 C 4CP Strict compliance to Permit To Work Competent operators, operator training Inspection procedure, certification of equipment Proper equipment checks Proper training Prepare and implement procedure for containment and cleaning of spillage Proper PPE used to prevent eye hazard and burning hazard. Proper housekeeping is maintained Use of Flash back arrestor 1 First Aid for injured.
HAZARDS AND EFFECTS MANAGEMENT PROCESS - (HEMP)
Document : HEMP Appendix-10 Revision 0 Page 12 of 12
No :12
ACTIVITY/ WORK SCENARIO: GRINDING Activity Hazard Hazard Effect Severity Probability Risk Ranking Controls Measures Residual Risk Recovery G R I N D I N G
Use of Grinding Machine Injury to people (grinder and other in the vicinity) Angioneurotic diseases Flying of broken wheel part
3 C C3P Inspection procedure Qualified First Aid personnel Ergonomics principles applied Craft Training Machine guard 1 Call :4400 ,80074400 ,25447001,25447005 Prolonged use of vibrating tools Tissue damage and vibration- related disorders to hands and extremities 3 C C3P Stipulated time control for single operation Craft Training 1 For Emergency Injury to personnel (pinch points, burn, eye injury etc.) Manual handling Pinch points 3 C C3P Follow work procedures Mandatory PPE. Use machine guards