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Channel and box jigs are the most expensive and detailed types of jigs commonly used. They can machine parts on multiple surfaces without repositioning the workpiece and save significant machining time and handling. Channel jigs provide support for machining parts on three surfaces and are well-suited for thin parts. Box jigs allow machining on all surfaces and provide excellent support and tolerance control for fragile workpieces. The document then provides examples of designing a channel jig and box jig, outlining the steps taken to locate and clamp the workpiece and construct the tool body.
Channel and box jigs are the most expensive and detailed types of jigs commonly used. They can machine parts on multiple surfaces without repositioning the workpiece and save significant machining time and handling. Channel jigs provide support for machining parts on three surfaces and are well-suited for thin parts. Box jigs allow machining on all surfaces and provide excellent support and tolerance control for fragile workpieces. The document then provides examples of designing a channel jig and box jig, outlining the steps taken to locate and clamp the workpiece and construct the tool body.
Channel and box jigs are the most expensive and detailed types of jigs commonly used. They can machine parts on multiple surfaces without repositioning the workpiece and save significant machining time and handling. Channel jigs provide support for machining parts on three surfaces and are well-suited for thin parts. Box jigs allow machining on all surfaces and provide excellent support and tolerance control for fragile workpieces. The document then provides examples of designing a channel jig and box jig, outlining the steps taken to locate and clamp the workpiece and construct the tool body.
Jigs PERANCANGAN ALAT BANTU (IND-317) Uni versi tas Katol i k Parahyangan 2013 AB Channel and Box Jigs Most expensive and detailed types of jigs in common use. These jigs can save countless hours of machining time and parts handling. Machine part details on more than one surface without repositioning the work in the tool. Universitas Katolik Parahyangan 2 Channel Jigs The simplest and most basic form of closed jig. Capable of machining parts on three surfaces. Provide better stability and support for thin parts than do open jigs. Generally, the work is mounted against the top and one side of the jig while it is clamped from the other side. Universitas Katolik Parahyangan 3 Designing a Channel Jig The part is a cylindrical ring 120 mm in diameter and 150 mm thick The part has and 80 mm bored hole and internal grooves. The material specified is cast bronze The production run is 200 pcs The operation required is drilling six 16 mm clearance holes through the side and tapping six M12 x 1.75 mm holes in one end. The blank received has been bored, faced, and grooved. Universitas Katolik Parahyangan 4 2 Universitas Katolik Parahyangan 5 Universitas Katolik Parahyangan 6 1. Locating The Part Locating Surface Relieved locator ->prevent binding Locator size o Part : 80 0.1 mm o Locator : 79.88 0.01 mm Universitas Katolik Parahyangan 7 2. Clamping the part Use a strap clamp Locator should be 5 to 20 mm shorter than the work piece The strap used to clamp should be 10 mm thick to prevent bending when clamped Universitas Katolik Parahyangan 8 3 3. Construction the tool body Universitas Katolik Parahyangan 9 4. Locating the Bushing Universitas Katolik Parahyangan 10 Set 0,03 mm as a bushing locational tolerance 5. Completed Tool Drawing Universitas Katolik Parahyangan 11 Box Jig Normally made in the form of box or framework around a part Capability to machine parts on all surfaces Good supports to frail work pieces and excellent tolerance control. Universitas Katolik Parahyangan 12 4 Universitas Katolik Parahyangan 13 Designing a Box Jig The part is 70 mm long, 50 mm wide, and 30 mm thick There is one step 27 mm wide and one 15 degree angle machined on the part The material specified is 1040 steel The production run is 150 pcs The part has three M14 tapped holes and two 8 mm holes drilled 10 mm deep The five holes in the part are located on four surfaces The part received for drilling has been milled and deburred Universitas Katolik Parahyangan 14 Universitas Katolik Parahyangan 15 Universitas Katolik Parahyangan 16 5 1. Locating the part six point method Universitas Katolik Parahyangan 17 2. Clamping the part Universitas Katolik Parahyangan 18 3. Construction the tool body The channel used to construct the tool body should be approximately 15 to 20 mm thick to resist the tool thrust and maintain the required rigidity Universitas Katolik Parahyangan 19 4. Locating The Bushing Universitas Katolik Parahyangan 20 6 5. Completed Tool Drawing Universitas Katolik Parahyangan 21 Universitas Katolik Parahyangan 22 THE END Universitas Katolik Parahyangan 23