MEASUREMENT AND INSTRUMENTATION

BETP 2503
SYLLABUS DETAIL SEM 1 SESSION 2014/2015

Week Session Contents Remark
1
Lecture 1


1.0 INTRODUCTION TO MEASUREMENT AND
INSTRUMENTATION
1.1 Definition
1.2 The importance of metrology
o Objectives
o Principles
1.3 What is accuracy?
1.4 What is precision?
1.5 Measurement standards
1.6 System International (SI) Measuring Units
1.7 Testing/Inspection
2 hours



2
Lecture 2


1.8 Methods/Types of Measurement
1.9 Selecting the Instruments
1.10 Calibration
1.11 Handling of Measuring Instrument
2 hours


3
Lecture 3









Tutorial 1
2.0 STATISTICS IN DIMENSIONAL MEASUREMENT
2.1 Terminology in Engineering Statistic for Measurement
and Instrumentation
o Type of studies
o Type of data
o Samples study
o Sampling
o Recording
o Mean, Median, Mode
o Dispersion
o Range
o Variance
o Standard deviation
2.2 Control Chart
o X bar
o R bar


2 hours










2 hours
4
Lecture 4


2.3 Measurement System Analysis
o Definition and Terminology
o Methodologies for assessing measurement system
o Stability
o Linearity
o Gage repeatability & reproducibility (GRR)

2 hours

5
Lecture 5





Tutorial 2
2.4 Errors and Uncertainty
2.5 Types of Errors
2.6 Sources of Measurement Errors
2.7 Types of Uncertainty
2.8 Examples of Industrial Uncertainty Calculation
2 hours





2 hours
6
Lecture 6






Lab. 1
3.0 DIMENSIONAL MEASUREMENT
3.1 Linear Measurements
3.2 Classification of Measuring Instruments
3.3 Method of using basic measuring equipments :
o Vernier Calliper
o Micrometer
o Depth Micrometer
o Dial Indicator
o Optical Comparator
o Gauge Block and gauges
o Tool Microscope

Linear Measurement
2 hours






3 hours
7
Lecture 7














Lab. 2
3.4 Angle Measurement
o Introduction
o Fixed angle gauge
o Solid Steel Square
o Back Square
o Knife-edge Square
o Angle measuring Instruments
o Spirit level
o Protractors
o Sine Bar
o Cylindrical Pin(roller)
o Angle Dekkor
o Tool Microscope
o Optical Comparator

Angle Measurement
2 hours












3 hours

8


SEMESTER BREAK


9
Lecture 8








Test

Lab. 3
3.5 The advantages of Optical Comparators
3.6 Microscope Vs. Optical Comparators
3.7 Screw thread Measurement :
o Screw thread series
o Identifying the screw threads
o Screw threads error
o Screw threads tolerances
o Measurements of screw thread



Screw Measurement
2 hours







1 hour

3 hours
10
Lecture 9










Lab. 4
4.0 SURFACE ROUGHNESS MEASUREMENT
4.1 Introduction
4.2 Surface Technology
4.3 Profiling roughness measurement
o Measurement Parameters
o Sample Length
o Filters and Wavelength
o Impacts of surface roughness
o Methods of measuring surface roughness


Surface Roughness Measurement
2 hours










3 hours
11
Lecture 10









Tutorial 3
5.0 GEOMETRICAL DIMENSIONING AND TOLERANCES
(GD&T)
5.1 Tolerance and Fits
o Introduction
o Tolerance Notation
o ISO 286: ISO Systems of Limits and Fits
o Type of Fits
o Examples
5.2 Measurement and Tolerances
o Basic Terminology
o Material Condition
o Feature Control Frame
o GD&T Symbols
o Application of GD&T

2 hours









2 hours
12
Lecture 11











Lab. 5
5.3 CNC Roundness Measuring Machine
5.4 Basic Concept and Benefit
5.5 Application:
o Flatness
o Straightness
o Roundness/circularity
o Cylindricity
o Angularity
o Position symmetry
o Parallelism
o Perpendicularity
o Conicity

Geometrical Measurement
2 hours












3 hours
13
Lecture 12





Lab Test
6.0 RECENT TREND IN MEASUREMENT AND
INSTRUMENTATION
6.1 Coordinate Measuring Machine
o Introduction to CMM
o Role of CMM
o Types of CMM
o Modes of Operation
o Types of Probes


2 hours





3 hours
14
Lecture 13



Tutorial 4
o Probe Calibration
o Coordinate System
o Measurement using Laser
o Vision Inspection (CCD)
o Height Digital Measuring Station
o Universal measuring machine

2 hours






2 hours

15

Lecture 14




7.0 MANAGEMENT IN MEASURMENT AND
INSTRUMENTATION
7.1 Introduction
7.2 Metrology in ISO 9001:2000
7.3 What is ISO 10012:2003?
7.4. Introduction to ISO 17025:2005
o Management requirements
o Technical requirements
2 hours




16

REVISION WEEK
17,18

FINAL EXAM WEEK