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Configuring the SMC-Flex Controller with the MicroLogix 1100 via Modbus RTU

Technote: How to configure an SMC-Flex controller to communicate with a MicroLogix


1100 via Modbus RTU communications.

This technote outlines how to communicate via the following hardware/communication
path: SMC-Flex ->20-COMM-H ->Modbus RTU ->1763-NC01 ->MicroLogix 1100


Modbus RTU
Figure 1 Hardware Architecture

Steps:
Verify that you have the software tools and communication cables required
Assemble hardware
Configure 20-COMM-H adapter parameters
Configure SMC-Flex controller parameters
Configure MicroLogix 1100 MSG instructions

Software Tools:
Drive Explorer Lite
RSLogix 500 version 7.0 (or higher)
RSLinx Classic version 2.51 (or higher)

Communication Cables for Configuration:
Ethernet cable between PC and MicroLogix 1100
1203-USB cable between PC and SMC-Flex

Publications for Reference:
20-COMM-H User Manual:
http://literature.rockwellautomation.com/idc/groups/literature/documents/um/20comm-um009_-en-p.pdf
SMC-Flex User Manual:
http://literature.rockwellautomation.com/idc/groups/literature/documents/um/150-um008_-en-p.pdf
MicroLogix 1100 Instruction Set Reference Manual:
http://literature.rockwellautomation.com/idc/groups/literature/documents/rm/1763-rm001_-en-p.pdf

20-COMM-H Adapter Configuration

The 20-COMM-H adapter may not be configured via the built in LCD display on
the SMC-Flex.
Using a small screwdriver, set the PROTOCOL SELECT switch to RTU (for
Modbus RTU) and the NODE ADDRESS switches to the desired Modbus address
(1-99). If NODE ADDRESS is left at 0, then the node address must be
configured through parameter #3.
Install the 20-COMM-H adapter into the SMC-Flex and connect the flat ribbon
cable.
Connect the 1203-USB cable from your PC to the DPI port on the side of the
SMC-Flex.
The following adapter parameters need to be configured:
o Modbus RTU node address
o Data rate
o Network parity
o Stop bits
Using Drive Explorer, verify the following parameter values and adjust them as
necessary (each node must have a unique node address and the same data rate,
parity and stop bit selections):

Parameter
Number
Parameter
Name
Default
Values

Description
3 Net Addr Cfg 1 Configured Modbus RTU node address
4 Net Addr Act Actual Modbus RTU node address used
5 Net Rate Cfg 9600 Configured Data rate
6 Net Rate Act Actual data rate used
7 Net Parity Cfg 0 Configured parity: 0=None,1=Odd,2=Even
8 Net Parity Act Actual parity used
9 Net Stop Bits Actual number of stop bits used
30 Stop Bits Cfg 1 Configured number of stop bits

The 6-pin Phoenix connector on the 20-COMM-H must be cabled to the 6-pin
Phoenix connector on the MicroLogix 1100 1763-NC01 cable. Use Belden
#3106A or equivalent cable. Connect the A, B and COM conductors
straight through, as well as the cable shield to SHLD on both connectors. For a
point-to-point connection, jumper A to Term on both connectors and jumper
SHLD to GND on one connector only.

SMC-Flex Controller Configuration

Configure the SMC-Flex controller according to your application.

MicroLogix 1100 MSG Configuration

Using RSLogix 500, configure Channel 0 for Modbus RTU Master and set the
parameters to match those of the 20-COMM-H:



Make sure that Control Line is configured for No Handshaking (485 Network)
so that the Modbus RTU Master driver works with the 1763-NC01 cable.

Configure the following MSG for reading the first 120 SMC-Flex parameters.
Parameter #1 is Modbus Address 41001 (enter in 1001 for MB Data Address).
The maximum number of parameters that can be read with a single message
instruction is 120. The Message Timeout must be increased to at least 4 seconds
when reading a block of 120 parameters due to the delay in the SMC-Flex
controllers response.



Configure the following MSG to read the Logic Status Word out of the SMC-Flex
controller. Bit 0 of the LSW is Modbus Address 10001 (enter in 1 for MB Data
Address). The 16-bit LSW is read into B3:1/0 through B3:1/15.



Configure the following MSG to write the Logic Command Word to the SMC-
Flex controller. Bit 0 of the LCW is Modbus Address 40001 (enter in 1 for MB
Data Address). B3:0/0 through B3:0/15 is written into the 16-bit LCW.



An alternative way to write individual bits of the Logic Command Word to the
SMC-Flex controller follows. Bit 0 of the LCW is Modbus Address 00001 (enter
in 1 for MB Data Address). B3:0/0 is written into bit 0 of the LCW.