DACS

SMPS Power plant division

DACS Revision No. Revision Date Issue no. Issue Date Page No.

SMPS CS 00 20.06.07 00 20.06.07

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DACS

SMPS POWER PLANT

Model: DACS 48-450

COMMISIONING MANUAL














DACS
SMPS Power plant division


DACS Revision No. Revision Date Issue no. Issue Date Page No.

SMPS CS 00 20.06.07 00 20.06.07

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1. ABSTRACT

DC power plant Commissioning.
This document describes the procedure for commissioning of power
plant.

2. MAIN SPECIFICATION FOR CABINET


2.1 MECHANICAL CHARACTERISTICS



Cabinet DACS 48-450
Width 573 mm
Depth 600 mm
Height 1500 mm
Max. Number of rectifiers (50A). 9
Max. Weight of one module 11 Kg
Max. Total weight of fully
equipped cabinet
170 Kg


2.2 ENVIRONMENTAL CHARACTERISTICS

Operation temperature : -5C to 55C

Storage temperature : -5C to +70C

Relative humidity : 10 to 95% non condensing

Operating altitude : 0 - 3000 m


COMMISSIONING MANUAL
DACS 48-450



DACS
SMPS Power plant division


DACS Revision No. Revision Date Issue no. Issue Date Page No.

SMPS CS 00 20.06.07 00 20.06.07

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2.3 UPSTEAM CIRCUIT BREAKER TYPE AND CABLE DIAMETER



DACS 48-450
Size and tripping curve
Circuit breaker (three phase) 63A
Mains cable size
Minimum (mm) 10
Maximum (mm) 25


3. TOOLS AND DOCUMENTS NECESSARY FOR COMMISSIONING

3.1 Documents needed for commissioning:

Electrical diagram of system.


3.2 Test equipments needed for commissioning:

1 Load Bank
Digital Multimeter (DMM)
Digital Ammeter

Note: All measurement tools must be calibrated by external laboratory.














DACS
SMPS Power plant division


DACS Revision No. Revision Date Issue no. Issue Date Page No.

SMPS CS 00 20.06.07 00 20.06.07

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4. PRELIMINARY CHECKS


4.1 CONFORMITY WITH THE SPECIFICATION:

The installation and the connection of the equipment should be checked
before all action.

4.2 INSTALLATION CHECK

Installation general aspect

Equipment aspect (no spot, stripe, wrapping, oxidation, edge
smoothing).

Painting aspect

Minimum clearance between side and walls: 1 m


4.3 CABINET CHECK

1. Check wiring, whether any of the connectors are loose in
transportation. Check especially the presence and cross-section of:
a. The link between 0V bus bar and earth.
b. The link between cabinet earth and site earth network.

2 Check fixing of cabinet.
3 In case of false floor, cabinets should be fixed on metallic support
by 4 points. In case of concrete floor; cabinet is fixed directly on the
ground by 4 points.
4 Check for easy opening of doors.









DACS
SMPS Power plant division


DACS Revision No. Revision Date Issue no. Issue Date Page No.

SMPS CS 00 20.06.07 00 20.06.07

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5. EARTHING GUIDELINES


1. Two numbers of Earth studs are provided on the topside of
the power plant with crimping lugs.
2. Crimp the lugs with proper tools.
3. Connect the Earth cable to power plant on any or both Earth
terminations.
4. Use at least 10 Sq. mm. Wires for the termination of earth to
the power plant.
5. Measure the Earth resistance; it should be less than 0.5
Ohms.
6. Proper earth is required to communicate with the remote site
through RS-485.
7. Connect earth to the foundation bolts.
8. Separate earth should be used for +Ve grounding.
9. Timely watering the earth pit is essential so that its
resistance will be within limit.
10. Use only Copper/Lead Plates and bus bars for earth
continuity.
11. Use at least four earth pits and short it with bus bar to
achieve good results.
12. Improper earth to the power plant may cause failure to the
power plant due to lightning.

6. ENERGIESING OF THE POWER PLANT

1 All disconnecting devices should be in the {{open}} position. Check that
the mains voltage and frequency is as indicated in the name plate.
2 Do not install the modules before the mains and battery wirings are
completed.
3 For easy accessibility, remove the modules before operate the battery
fuses or disconnecting switches.
4 Switch ON AC I/P MCB & DC O/P MCB off all the modules.
5 A healthy module will indicate DC voltage and current on DSCA by
pressing UP key on front panel LCD.
6 Close all fuse disconnecting switches and load protecting circuits of the
power stations.
7 Check for proper operation of the system according to technical data
sheets.

DACS
SMPS Power plant division


DACS Revision No. Revision Date Issue no. Issue Date Page No.

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7. COMMISSIONNING TESTS

7.1 Check the measurements on System Display
AC Voltage
Load Voltage
Load Current
Battery 1 Current
Battery 2 Current
Battery 3 Current
System Current
Battery Status

7.2 OPERATING CHECKS
Float Voltage 54.0V 1% at 27C
Charge Voltage 55.2V 1% at 27C
Switch OFF mains, the system will change over from mains I/P to battery,
which will generate alarm of Mains Low with audible alarm.
The power cut off or pre alarm when the battery voltage reaches the
setting threshold Load volt low and Bat disconnect alarm displayed.
To achieve this test, replace the battery by the DC power supply and
disconnect all the rectifiers.
Check FR/FC XX NOT PRE alarm by switching off the I/P O/P MCB of
rectified module.
Decrease system Float voltage till 44.0 V. Rectifier under voltage operates
and on FR/FC as an alarm red LED DC Fail / DC UV glows. The same
alarm is extended to DSA as FR/FC XX FAIL.
Check Battery X absent by Dialing the non-zero AH capacity in menu
without connecting batteries to the system.
Check Batt X Isolated by Dialing the 000 AH capacity in menu when all
the batteries are connected to the system.
Check ONLY ONE BATT!! by manually isolating the batteries one by
one. This alarm appears when only one battery is connected and user
wants to isolate it.
Check Temp X comp fail alarm by shorting or disconnecting the
external battery temperature-sensing device.





DACS
SMPS Power plant division


DACS Revision No. Revision Date Issue no. Issue Date Page No.

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8. ALARM TERMINAL BLOCK
Connection is made on terminal block
Loop ON/OFF characteristics: 100V max. 0.5A
Alarm on terminal block:

There are two number of NO, NC potential free contacts provided to extend all
fault conditions.

Contacts definition:

NO Normally Open
NC Normally Close
P - Pole
9. SYSTEM ASSIGNMENT

9.1 SYSTEM MENU PARAMETER
To go into programming mode press Menu select key.
Press UP arrow key and Down arrow key for scrolling the parameters in
menu.
The parameters in the Menu are as follows:
13. Mains High (480V to 470V).
14. Mains Low (320V to 340V).
15. System over load (100% to 105%)
16. System Float V (44.0V to 56.4V)
17. System Charge V (44.6V to 57.0V)
18. Load Voltage HI (56.0 V to 57.0V)
19. Load Voltage Low (45.5 V to 46.5V)
20. Bat 1 AH cap (000, 100, 200------ 2000)
21. Bat 2 AH cap (000, 100, 200------ 2000)
22. Bat 3 AH cap (000, 100, 200------ 2000)
23. Bat Disconnect V (44.4V to 45.5V)
24. Bat Reconnect V (51.6V to 55.2V)
25. No of FR/FCs (1 to 9)
26. Edit FR/FC No (1 to 9)
a) Set Float Volt (44.0V to 56.4V)
b) Set Charge Volt (44.6V to 57.0V)
c) Set Over Volt (56.0V to 57.0V)
d) Set under Volt (44.5V to 45.5V)
e) Set over Load (40% to 110%)

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SMPS Power plant division


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27. Temp comp limit (50.4 to 52.8)
9.2 SYSTEM Menu Tree (Flow chart)






Enter
Enter Enter


Enter Enter


Enter Enter



Enter Enter


Enter Enter


Enter Enter



Enter Enter


Enter Enter


Enter Enter



Enter Enter

Press Menu
Set value Exit
Set value Exit
Mains high
Mains low
System over
load
Set value Exit
System Float V
Set value Exit
System Charge
V
Set value Exit
Load voltage hi
Set value Exit
Load voltage
low
Set value Exit
Bat 1 AH cap
Set value Exit
Bat 2 AH cap
Set value Exit
Bat 3 AH cap
Set value Exit
Enter password

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SMPS Power plant division


DACS Revision No. Revision Date Issue no. Issue Date Page No.

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Enter Enter



Enter Enter


Enter Enter





Enter

Enter Enter


Enter Enter


Enter Enter



Enter Enter


Enter Enter


Enter Enter








Bat
Disconnect
Set value Exit
Set value Exit
Set value Exit
Bat reconnect
No of FR/FCs
Edit FR/FC No
(Slot no)
Set Float Volt
Set value Exit
Set Charge
Volt
Set value Exit
Set Over Volt
Set value Exit
Set under Volt
Set value Exit
Set over Load
Set value Exit
Temp comp
limit
Set value Exit

DACS
SMPS Power plant division


DACS Revision No. Revision Date Issue no. Issue Date Page No.

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9.3 PARAMETER PROGRAMING PROCEDURE

While normal working of power plant on display the upper portion shows System
current ,Load current, System voltage, Battery1 current, Battery2 current,
Battery 3 current, Mains voltage.
The lower portion of LCD will display status of system and any alarm occurred
during normal working condition.














To change settings of the parameters in the power plant go into menu.
System will ask for a password.
Using UP & DOWN, arrow keys adjust number 203 on display and press ENTER
key. Now the user can enter into menu.


















Menu Alarm
Select Reset Enter
SYSTEM CURR 450
AUTO CHARGE





Menu Alarm
Select Reset Enter
DC VOLTS 54.0
PASSWORD 203

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SMPS Power plant division


DACS Revision No. Revision Date Issue no. Issue Date Page No.

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1. The first parameter in menu is Mains HI.

a. Press menu select key. Lower portion of LCD will display the parameter
Mains HI and the Upper portion will display the present setting.
b. If Mains HI is not to be changed go to the next parameter using UP
arrow key.
c. To change the present setting press ENTER Key.
d. Present setting will start blinking.
e. Using UP arrow and DOWN arrow key set the new value.
f. Press ENTER key to acknowledge the new setting.
g. Settable range for this parameter is 470V to 480V and the default value is
480.














2. The next parameter in menu after Mains HI is Mains Low.

a. Press UP arrow key after Mains HI menu. Lower portion of LCD will
display the parameter Mains low and the Upper portion will display the
present setting.
b. If Mains low is not to be changed go to the next or previous parameter
using UP and DOWN arrow keys.
c. To change the present setting press ENTER Key.
d. Present setting will start blinking.
e. Using UP and DOWN arrow key set the new value.
f. Press ENTER key to acknowledge the new setting.
g. Settable range for this parameter is 320V to 340V and the default value is
320.






Menu Alarm
Select Reset Enter
480
MAINS HI

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3. The next parameter in menu after Mains low is System over load.

a. Press UP arrow key after Mains low menu. Lower portion of LCD will
display the parameter system over load and the Upper portion will
display the present setting.
b. If system over load is not to be changed go to the next or previous
parameter using UP and DOWN arrow keys.
c. To change the present setting press ENTER Key.
d. Present setting will start blinking.
e. Using UP and DOWN arrow key set the new value.
f. Press ENTER key to acknowledge the new setting.
g. Settable range for this parameter is 100 to 105% and the default value is
105%.


















Menu Alarm
Select Reset Enter
320
MAINS LOW





Menu Alarm
Select Reset Enter
105
SYSTEM OVERLOAD

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SMPS Power plant division


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4. The next parameter in menu after System overload is System float V.

a. Press UP arrow key after System over load menu. Lower portion of LCD
will display the parameter System float V and the Upper portion will
display the present setting.
b. If System float V is not to be changed go to the next or previous
parameter using UP and DOWN arrow keys.
c. To change the present setting press ENTER Key.
d. Present setting will start blinking.
e. Using UP and DOWN arrow key set the new value.
f. Press ENTER key to acknowledge the new setting.
g. Settable range for this parameter is 44.0V to 57.0V and the default value
is 54.0V.












5. The next parameter in menu after System float V is System charge V.

a. Press UP arrow key after System float V menu. Lower portion of LCD will
display the parameter System charge V and the Upper portion will
display the present setting.
b. If System charge V is not to be changed go to the next or previous
parameter using UP and DOWN arrow keys.
c. To change the present setting press ENTER Key.
d. Present setting will start blinking.
e. Using UP and DOWN arrow key set the new value.
f. Press ENTER key to acknowledge the new setting.
g. Settable range for this parameter is 44.0V to 57.0V and the default value
is 55.2V.
Note: There is a lock (0.6V difference) between system float voltage and
system charge voltage (always charge voltage > float voltage).





Menu Alarm
Select Reset Enter
54.0
SYSTEM FLOAT V

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6. The next parameter in menu after System charge V is Load voltage HI.

a. Press UP arrow key after System charge V menu. Lower portion of LCD
will display the parameter Load voltage HI and the Upper portion will
display the present setting.
b. If Load voltage HI is not to be changed go to the next or previous
parameter using UP and DOWN arrow keys.
c. To change the present setting press ENTER Key.
d. Present setting will start blinking.
e. Using UP and DOWN arrow key set the new value.
f. Press ENTER key to acknowledge the new setting.
g. Settable range for this parameter is 56.0V to 57.0V and the default value
is 56.1.



















Menu Alarm
Select Reset Enter
55.2
SYSTEM CHARGE V





Menu Alarm
Select Reset Enter
56.1
LOAD VOLTAGE HI

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SMPS Power plant division


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7. The next parameter in menu after Load voltage HI is Load voltage low.

a. Press UP arrow key after Load voltage HI menu. Lower portion of LCD
will display the parameter Load voltage low and the Upper portion will
display the present setting.
b. If Load voltage HI is not to be changed, go to the next or previous
parameter using UP and DOWN arrow keys.
c. To change the present setting press, ENTER Key.
d. Present setting will start blinking.
e. Using UP and DOWN arrow key set the new value.
f. Press ENTER key to acknowledge the new setting.
g. Settable range for this parameter is 45.5V to 46.5V and the default value
is 45.7.

















8. The next parameter in menu after Load voltage low is Bat 1 AH CAP.

a. Press UP arrow key after Load voltage low menu. Lower portion of LCD
will display the parameter Bat 1 AH CAP and the Upper portion will
display the present setting.
b. If Bat 1 AH CAP is not to be changed go to the next or previous
parameter using UP and DOWN arrow keys.
c. To change the present setting press ENTER Key.
d. Present setting will start blinking.
e. Using UP and DOWN arrow key set the new value.





Menu Alarm
Select Reset Enter
45.7
LOAD VOLTAGE LOW

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f. Press ENTER key to acknowledge the new setting.
g. Settable range for this parameter is 000 to 2000 and the default value is
200.
Note: To isolate battery 1 set bat 1 AH cap 000AH.
CAUTION: Enter the correct AH capacity of the battery after
reconnecting to the power plant.



















9. The next parameter in menu after Bat 1 AH CAP is Bat 2 AH CAP.

a. Press UP arrow key after Bat 1 AH CAP menu. Lower portion of LCD will
display the parameter Bat 2 AH CAP and the Upper portion will display
the present setting.
b. If Bat 2 AH CAP is not to be changed go to the next or previous
parameter using UP and DOWN arrow keys.
c. To change the present setting press ENTER Key.
d. Present setting will start blinking.
e. Using UP and DOWN arrow key set the new value.
f. Press ENTER key to acknowledge the new setting.
g. Settable range for this parameter is 000 to 2000 and the default value is
200.
Note: To isolate battery 2 set bat 2 AH cap 000AH.
CAUTION: Enter the correct AH capacity of the battery after reconnecting
to the power plant.





Menu Alarm
Select Reset Enter
200
BAT 1 AH CAP

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10. The next parameter in menu after Bat 2 AH CAP is Bat 3 AH CAP.

a. Press UP arrow key after Bat 2 AH CAP menu. Lower portion of LCD will
display the parameter Bat 3 AH CAP and the Upper portion will display
the present setting.
b. If Bat 3 AH CAP is not to be changed go to the next or previous
parameter using UP and DOWN arrow keys.
c. To change the present setting press ENTER Key.
d. Present setting will start blinking.
e. Using UP and DOWN arrow key set the new value.
f. Press ENTER key to acknowledge the new setting.
g. Settable range for this parameter is 000 to 2000 and the default value is
200.
Note: To isolate battery 3 set bat 3 AH cap 000AH.
CAUTION: Enter the correct AH capacity of the battery after reconnecting
to the power plant.


















Menu Alarm
Select Reset Enter
200
BAT 2 AH CAP





Menu Alarm
Select Reset Enter
200
BAT 3 AH CAP

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11. The next parameter in menu after Bat 3 AH CAP is Bat Disconnect V.

a. Press UP arrow key after Bat 3 AH CAP menu. Lower portion of LCD will
display the parameter Bat Disconnect V and the Upper portion will
display the present setting.
b. If Bat Disconnect V is not to be changed go to the next or previous
parameter using UP and DOWN arrow keys.
c. To change the present setting press ENTER Key.
d. Present setting will start blinking.
e. Using UP and DOWN arrow key set the new value.
f. Press ENTER key to acknowledge the new setting.
g. Settable range for this parameter is 44.4V to 45.5V and the default value
is 44.4V.















12. The next parameter in menu after Bat Disconnect V is Bat Reconnect V.

a. Press UP arrow key after Bat Disconnect V menu. Lower portion of LCD
will display the parameter Bat Reconnect V and the Upper portion will
display the present setting.
b. If Bat Reconnect V is not to be changed go to the next or previous
parameter using UP and DOWN arrow keys.
c. To change the present setting press ENTER Key.
d. Present setting will start blinking.
e. Using UP and DOWN arrow key set the new value.
f. Press ENTER key to acknowledge the new setting.





Menu Alarm
Select Reset Enter
44.4
BAT DISCONNECT V

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g. Settable range for this parameter is 51.6V to 55.2V and the default value
is 51.6V.















13. The next parameter in menu after Bat Reconnect V is No of FR/FCs.

a. Press UP arrow key after Bat Reconnect V menu. Lower portion of LCD
will display the parameter No of FR/FCs and the Upper portion will
display the present setting.
b. If No of FR/FCs is not to be changed go to the next or previous
parameter using UP and DOWN arrow keys.
c. To change the present setting press ENTER Key.
d. Present setting will start blinking.
e. Using UP and DOWN arrow key set the new value.
f. Press ENTER key to acknowledge the new setting.
NOTE: Always enter the number of FR/FCs switched ON. Other wise
there will be alarm of Mod CONFIG Err or FR/FC?? NOT PRE.
















Menu Alarm
Select Reset Enter
51.6
BAT RECONNECT V





Menu Alarm
Select Reset Enter
09
No OF FR/FCs

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14. The next parameter in menu after No of FR/FCs is EDT FR/FC No.
a. Press UP arrow key after No of FR/FCs menu. Lower portion of LCD will
display the parameter EDT FR/FC No and the Upper portion will display
the present setting.
b. If EDT FR/FC No is not to be changed go to the next or previous
parameter using UP and DOWN arrow keys.
c. To edit the parameters in required module press ENTER Key.
d. Last edited module number will start blinking.
e. Using UP and DOWN arrow key set the new module is to be edited.
f. Press ENTER key.














The parameters of module, which user can change from system level, are:
a. SET FLOAT VOLT (44.0V to 57.0V) default is 54.0V.
b. SET CHARGE VOLT (44.0V to 57.0V) default is 55.2V.
c. SET OVER VOLT (56.0V to 57.0V) default is 57.0V.
d. SET UNDER VOLT (45.0V to 46.0V) default is 45.0V.
e. SET OVER LOAD (40% to 110%) default is 110%.

Note: All the above FR/FC parameters are effective only when controller is
not communicating with the module. Controller settings will over ride the
locally generated module parameters.

a. Set float voltage:
I. Press menu select display appears SET FLOAT VOLT in lower
portion of the LCD and value from 44.0 to 57.0 in the upper portion.
II. Press, ENTER key. Value in upper portion starts blinking.
III. Using UP and DOWN arrow key set required float voltage.
IV. Press Enter key to acknowledge the program.





Menu Alarm
Select Reset Enter
01
EDIT FR/FC No

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b. Set Charge voltage:
I. If float voltage is not to be set after SET FLOAT VOLT in lower
portion of the LCD press up arrow key to get SET CHARGE VOLT
in the lower portion.
II. Press ENTER Key. The upper portion will start blinking with current
setting (from 44.0 to 57.0)
III. Press, ENTER key. Value in upper portion starts blinking.
IV. Using UP and DOWN arrow key set required charge voltage.
V. Press Enter key to acknowledge the program.













c. Set Over voltage:
I. If charge voltage is not to be set press UP arrow key after SET
CHARGE VOLT, the next menu is SET OVER VOLT. Settable
range is from 56.0 to 57.0 in the upper portion.
II. Press, ENTER key. Value in upper portion starts blinking.
III. Using UP and DOWN arrow key set required over voltage.
IV. Press Enter key to acknowledge the program.





Menu Alarm
Select Reset Enter
54.0
SET FLOAT VOLT





Menu Alarm
Select Reset Enter
55.2
SET CHARGE VOLT

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d. Set Under voltage:
I. If over voltage is not to be set press UP arrow key after SET
OVER VOLT, the next menu is SET UNDER VOLT. Settable
range is from 45.0 to 46.0 in the upper portion.
II. Press, ENTER key. Value in upper portion starts blinking.
III. Using UP and DOWN arrow key set required under voltage.
IV. Press Enter key to acknowledge the program.













e. Set OVER LOAD:
I. If Under voltage is not to be set press UP arrow key after SET
UNDER VOLT, the next menu is SET OVER LOAD. Settable
range is from 40% to 110% in the upper portion.
II. Press, ENTER key. Value in upper portion starts blinking.
III. Using UP and DOWN arrow key set required overload in
percentage.
IV. Press Enter key to acknowledge the program.
V. Default value is 110%





Menu Alarm
Select Reset Enter
56.0
SET OVER VOLT





Menu Alarm
Select Reset Enter
45.0
SET UNDER VOLT

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15. The next parameter in menu after No of FR/FCs is EDT FR/FC No.

a. Press UP arrow key after No of FR/FCs menu. Lower portion of LCD will
display the parameter EDT FR/FC No and the Upper portion will display
the present setting.
b. If EDT FR/FC No is not to be changed, go to the next or previous
parameter using UP and DOWN arrow keys.
c. To edit the parameters in required module press ENTER Key.
d. Last edited module number will start blinking.
e. Using UP and DOWN arrow key set the new module to be edited.
f. Press ENTER key.






















Menu Alarm
Select Reset Enter
110%
SET OVER LOAD

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9.4 SYSTEM IDENTIFICATION MENU
(TO FACILITATE RS 485)

9.4.1 SYSTEM Menu Tree (Flow chart)




Enter Enter Enter

Enter
Enter Enter


Enter Enter






Enter Enter


Enter Enter Enter


Enter Enter



Enter Enter Enter


Enter Enter


Enter Enter Enter



Press Enter &
Down arrow
Set first byte Set second
byte
Set value
Set third
byte
Hand shake
byte
System make
Exit
Set fourth
byte
Date of
commisning
Set month
Exit
Batt 1 make
Exit
Exit
Date of
commisning
Set year
Exit
Set month
Set year
Set value
Batt 2 make
Exit
Date of
commisning
Set year
Exit
Set month
Set value
Batt 2 make
Exit
Date of
commissioning
Set year
Exit
Set month
Set value

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8.4.2 SYSTEM IDENTITY PROGRAMMING
This programming is to be done while installing the power plant and batteries.

To change settings in system identity programming menu press ENTER &
DOWN arrow key at a time and while releasing first ENTER & then DOWN arrow
keys.
1. The first parameter in this menu is HAND SHAKE BYTE.

a. Press Enter & Down arrow keys simultaneously. Lower portion of LCD will
display the parameter HAND SHAKE BYTE and the Upper portion will
display the present setting.
b. If Mains HI is not to be changed, go to the next parameter using UP
arrow key.
c. To change the present setting press, ENTER Key.
d. First byte will start blinking.
e. Using UP arrow and DOWN arrow key set first byte and press Enter key.
f. Second byte will start blinking.
g. Using UP arrow and DOWN arrow key set second byte and press Enter
key.
h. Third byte will start blinking.
i. Using UP arrow and DOWN arrow key set third byte and press Enter key.
j. Fourth byte will start blinking.
k. Using UP arrow and DOWN arrow key set fourth byte.
l. Press ENTER key to acknowledge the new setting.
m. Settable range for every byte is 00 to FF.

Note: First four bytes of RS 485 remote monitoring system data and power
plant should be always same otherwise there will be communication error.


















Menu Alarm
Select Reset Enter
FF FF FF FF
HAND SHAKE BYTE

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2. The next parameter in this menu after HAND SHAKE BYTE is System
MAKE. In this menu user has to give the identity number to identify the
power plant make from remote computer.
a. Press UP arrow keys after HAND SHAKE BYTE Lower portion of LCD
will display the parameter SYSTEM MAKE and the Upper portion will
display the present setting.
b. If SYSTEM MAKE is not to be changed, go to the next parameter using
UP arrow key.
c. To change the present setting press, ENTER Key.
d. The present value will start blinking.
e. Using UP arrow and DOWN arrow key set new setting.
f. Press ENTER key to acknowledge the new setting.
g. Settable range for every byte is 00 to FF.













3. The next parameter in this menu after SYSTEM MAKE is DATE OF
COMMISIONN. In this menu user has to set the month and year of
commissioning of power plant.

a. Press UP arrow keys after SYSTEM MAKE Lower portion of LCD will
display the parameter DATE OF COMMISIONN and the Upper portion
will display the present setting.
b. If DATE OF COMMISIONN is not to be changed, go to the next
parameter using UP arrow key.
c. To change the present setting press, ENTER Key.
d. The last month setting entered will start blinking.
e. Using UP arrow and DOWN arrow key set new setting. Press ENTER key.
f. The last year-entered setting will start blinking.
g. Using UP arrow and DOWN arrow key set new setting. (MM YY)
h. Press ENTER key to acknowledge the new setting.





Menu Alarm
Select Reset Enter
FF
SYSTEM MAKE

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4. The next parameter in this menu after power plant DATE OF
COMMISIONN is BATT 1 MAKE. In this menu user has to give the
identity number to identify the Battery 1 make connected to power plant
from remote computer.


a. Press UP arrow keys after DATE OF COMMISIONN Lower portion of
LCD will display the parameter BATT 1 MAKE and the Upper portion will
display the present setting.
b. If BATT 1 MAKE is not to be changed, go to the next parameter using
UP arrow key.
c. To change the present setting press, ENTER Key.
d. The present value will start blinking.
e. Using UP arrow and DOWN arrow key set new setting.
f. Press ENTER key to acknowledge the new setting.
g. Settable range for every byte is 00 to FF.

















Menu Alarm
Select Reset Enter
05 06
DATE OF COMMISIONN





Menu Alarm
Select Reset Enter
FF
BATT 1 MAKE

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5. The next parameter in this menu after BATT 1 MAKE is DATE OF
COMMISIONN of battery 1. In this menu user has to set the month and
year of commissioning of Battery1 connected to power plant.


a. Press UP arrow keys after BATT 1 MAKE Lower portion of LCD will
display the parameter DATE OF COMMISIONN and the Upper portion
will display the present setting.
b. If DATE OF COMMISIONN is not to be changed, go to the next
parameter using UP arrow key.
c. To change the present setting press, ENTER Key.
d. The last month setting entered will start blinking.
e. Using UP arrow and DOWN arrow key set new setting. Press ENTER key.
f. The last year-entered setting will start blinking.
g. Using UP arrow and DOWN arrow key set new setting. (MM YY)
h. Press ENTER key to acknowledge the new setting.














6. The next parameter in this menu after Battery1 DATE OF COMMISIONN
is BATT 2 MAKE. In this menu user has to give the identity number to
identify the Battery 2 make connected to power plant from remote
computer.


a. Press UP arrow keys after DATE OF COMMISIONN Lower portion of
LCD will display the parameter BATT 2 MAKE and the Upper portion will
display the present setting.





Menu Alarm
Select Reset Enter
12 06
DATE OF COMMISIONN

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b. If BATT 2 MAKE is not to be changed, go to the next parameter using
UP arrow key.
c. To change the present setting press, ENTER Key.
d. The present value will start blinking.
e. Using UP arrow and DOWN arrow key set new setting.
f. Press ENTER key to acknowledge the new setting.
g. Settable range for every byte is 00 to FF.













7. The next parameter in this menu after BATT 2 MAKE is DATE OF
COMMISIONN of battery 2. In this menu user has to set the month and
year of commissioning of Battery1 connected to power plant.


a. Press UP arrow keys after BATT 2 MAKE Lower portion of LCD will
display the parameter DATE OF COMMISIONN and the Upper portion
will display the present setting.
b. If DATE OF COMMISIONN is not to be changed, go to the next
parameter using UP arrow key.
c. To change the present setting press, ENTER Key.
d. The last month setting entered will start blinking.
e. Using UP arrow and DOWN arrow key set new setting. Press ENTER key.
f. The last year-entered setting will start blinking.
g. Using UP arrow and DOWN arrow key set new setting.
h. Press ENTER key to acknowledge the new setting.










Menu Alarm
Select Reset Enter
FF
BATT 2 MAKE

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8. The next parameter in this menu after Battery2 DATE OF COMMISIONN
is BATT 3 MAKE. In this menu user has to give the identity number to
identify the Battery 3 make connected to power plant from remote
computer.


a. Press UP arrow keys after DATE OF COMMISIONN Lower portion of
LCD will display the parameter BATT 3 MAKE and the Upper portion will
display the present setting.
b. If BATT 3 MAKE is not to be changed, go to the next parameter using
UP arrow key.
c. To change the present setting press, ENTER Key.
d. The present value will start blinking.
e. Using UP arrow and DOWN arrow key set new setting.
f. Press ENTER key to acknowledge the new setting.
g. Settable range for every byte is 00 to FF.


















Menu Alarm
Select Reset Enter
12 06
DATE OF COMMISIONN





Menu Alarm
Select Reset Enter
FF
BATT 3 MAKE

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9. The next parameter in this menu after BATT 3 MAKE is DATE OF
COMMISIONN of battery 3. In this menu user has to set the month and
year of commissioning of Battery3 connected to power plant.


a. Press UP arrow keys after BATT 3 MAKE Lower portion of LCD will
display the parameter DATE OF COMMISIONN and the Upper portion
will display the present setting.
b. If DATE OF COMMISIONN is not to be changed, go to the next
parameter using UP arrow key.
c. To change the present setting press, ENTER Key.
d. The last month setting entered will start blinking.
e. Using UP arrow and DOWN arrow key set new setting. Press ENTER key.
f. The last year-entered setting will start blinking.
g. Using UP arrow and DOWN arrow key set new setting.
h. Press ENTER key to acknowledge the new setting.




























Menu Alarm
Select Reset Enter
12 06
DATE OF COMMISIONN

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10. SYSTEM STATUS AND ALARM INDICATIONS
The upper portion of the LCD always keeps on scrolling system voltages and
currents i.e. MAINS VOLT XXX , SYSTEM VOLT XX.X , SYSTEM CURR
XXX , BATT 1 CURR XXX , BATT 2 CURR XXX , BATT 3 CURR XXX , and
LOAD CURR XXX (XXX is the actual value).
In normal working condition, scrolling of parameters may be stopped to observe
continuously any one parameter by pressing ENTER key. When scrolling is
stopped, there is * sign after the parameter.













Again to put into scrolling mode press, ENTER key. Scrolling will start and *
sign will disappear.
The status and any alarm occurred in system is displayed on the lower portion of
the LCD. If there is any fault occurred in the system then it will go on scrolling the
massages.
10.1 SYSTEM STATUS

1. When individual battery current is less than 3% of the AH capacity i.e. fully
charged then the system will be in Auto float mode
















Menu Alarm
Select Reset Enter
SYSTEM CURR 450 *
AUTO CHARGE





Menu Alarm
Select Reset Enter
BATT 1 CURR 003
AUTO FLOAT

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2. When any battery current is more than 5% of the AH capacity i.e. Battery
in discharged condition then the system will be in Auto charge mode.











3. When Mains AC is in specified limits and system is working on Mains AC
voltage then there is a status of POWER MAINS.












4. When Mains AC is in out of specified limits and system is working on
stand by Generator AC source then there is a status of POWER STAND
BY.
















Menu Alarm
Select Reset Enter
BATT 1 CURR 020
AUTO CHARGE





Menu Alarm
Select Reset Enter
BATT 1 CURR 040
POWER MAINS





Menu Alarm
Select Reset Enter
BATT 1 CURR 040
POWER STAND BY

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5. When Mains ac is out of specified limits then system will change over to
battery. At this time, there is an alarm of LOAD ON BATT.













6. To monitor the individual module Voltage and current press UP Arrow key.
One by one it will display FR/FC Voltage and current of the number of
modules present in the system in scrolling manner and will restore to the
system display after releasing the Key. Also it will show the version No
and software Check sum value of the individual FR/FC module.


























Menu Alarm
Select Reset Enter
BATT 1 CURR 040
LOAD ON BATTERY





Menu Alarm
Select Reset Enter
54.0 V 50.1A
FR/FC 1 1-DOE9

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7. To monitor the Version No and Check sum value of the system press
Alarm reset and Down arrow Key simultaneously.














8. To observe the temperature of the battery temperature compensation
sensors press down arrow key in normal working condition. First
temperature is of battery1 second is of battery2 and third is of battery3.












9. To observe the ID of system press alarm reset and ENTER key
simultaneously. The ID of the system is settable from 00 to 0F. To change
ID inset Jumper on the DSA mother board on different position to achieve
the required ID(Useful in RS-485 communications.)










Menu Alarm
Select Reset Enter
BATT 1 CURR 020
28 27C 25C 28C





Menu Alarm
Select Reset Enter
CHECK SUM 2FDA
VERSION NO. 001

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Mother Board view
























10. To observe that whether modules are communicating to the system or not
press ENTER and UP arrow Key. The COM STATUS will be a 01FF If
all nine modules are working and communicating with DSCA. Here 1 is for
9
th
module (1 if ON and 0 if OFF). Next F in COM status stands for





Menu Alarm
Select Reset Enter
BATT 1 CURR 020
PWR PLANT ID 0F





DSA MOTHER BOARD





Jumper to change ID
B
a
t
t

M
o
n
i
t
o
r

c
a
r
d

s
l
o
t

A
C

D
C

C
a
r
d

s
l
o
t

P
F
C

B
T
C

B
o
a
r
d

c
a
b
l
e

Control connector
Ac connector
Curr sense Con
C
o
m
m
u
n
i
c
a
t
i
o
n

c
a
b
l
e


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module no 5 to 8. This value will change from 0 to F as per the module
condition (ON or OFF). Next F in COM status stands for module no 1 to
4. This value will change from 0 to F as per the module condition (ON or
OFF). The details to identify which module is not communicating with
DSCA is given in the table below.












Mod
8
Mod
7
Mod
6
Mod
5
HEX
CODE
Mod
4
Mod
3
Mod
2
Mod
1
HEX
CODE
OFF OFF OFF OFF 0 OFF OFF OFF OFF 0
OFF OFF OFF ON 1 OFF OFF OFF ON 1
OFF OFF ON OFF 2 OFF OFF ON OFF 2
OFF OFF ON ON 3 OFF OFF ON ON 3
OFF ON OFF OFF 4 OFF ON OFF OFF 4
OFF ON OFF ON 5 OFF ON OFF ON 5
OFF ON ON OFF 6 OFF ON ON OFF 6
OFF ON ON ON 7 OFF ON ON ON 7
ON OFF OFF OFF 8 ON OFF OFF OFF 8
ON OFF OFF ON 9 ON OFF OFF ON 9
ON OFF ON OFF A ON OFF ON OFF A
ON OFF ON ON B ON OFF ON ON B
ON ON OFF OFF C ON ON OFF OFF C
ON ON OFF ON D ON ON OFF ON D
ON ON ON OFF E ON ON ON OFF E
ON ON ON ON F ON ON ON ON F





Menu Alarm
Select Reset Enter
SYSTEM CURR 107
COM STATUS 01FF

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When all 9 modules are working and communicating with the DSCA then there is
01FF in COM status.


11. To load the default setting (Factory settings) press, ENTER and Menu
Select Key there will be a message of DEFAULT LOADED and system
will follow factory settings.
















10.2 SYSTEM ALARMS

1. When Mains AC is within the specified limits and still battery is discharging
then there is an alarm of AC OK BATT DISC.


















Menu Alarm
Select Reset Enter
BATT 1 CURR 040
AC OK BATT DISC





Menu Alarm
Select Reset Enter
SYSTEM CURR 107
DEFAULT LOADED

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2. When Stage 2 surge arrestor fails due to lightning then there is an alarm
of STAGE II FAIL.

















3. When the system current more than the preset percentage entered in the
menu then there is an alarm of SYSTEM OVER LOAD. This alarm
appears as per the total number of working modules in the system. The
settable range in the menu is 100% to 105% of the system working
capacity.



















Menu Alarm
Select Reset Enter
BATT 1 CURR 040
STAGE II FAIL





Menu Alarm
Select Reset Enter
SYSTEM CURR 472
SYSTEM OVER LOAD

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4. When the number of working module preset in the system more than the
number of module entered in the Menu then there is an alarm of FR/FC
CONFIG ERR. This alarm will disappear only when correct number of
working modules entered in Menu.













5. Due to any reason, if module is failed and on module, there is an alarm of
FR/FC FAIL then there is an alarm of FR/FC XX FAIL on system (XX
stands for number of module).














6. Due to any reason, if module is not communicating with system or
switching OFF any module, creates an alarm of FR/FC XX NOT PRE
(XX stands for number of module). If the module is identified then it will
show the respective number or it will show FR/FC ?? NOT PRE. If the
module number is unknown, check number of FR/FC entered in menu.





Menu Alarm
Select Reset Enter
SYSTEM CURR 100
FR/FC CONFIG ERR





Menu Alarm
Select Reset Enter
SYSTEM CURR 100
FR/FC XX FAIL

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7. To disconnect the battery from the system, select 000AH capacity for each
battery. As soon as user selects 000AH, the DC contactor of the
respective battery turns OFF. There is an interlock in the system that at
least one battery will always be connected to the system. When user goes
for selection of 000AH capacity of the last battery connected to the power
plant as soon as he acknowledges it with ENTER key there is a
massage ONLY ONE BATT!!. This last command is not accepted by the
system, the previous AH capacity remains unchanged and also the
respective DC contactor does not turns OFF.














8. When Mains AC voltage is more than the Mains high cut OFF voltage set
in the menu then there is an alarm of MAINS HIGH. During the alarm the
mains supply of the modules are isolated due to which modules are in
OFF condition. When Mains AC voltage restores back with in the specified
limit (Hysterisis of 10V is given to operate and release levels) there is a
delay of 10sec(approx) to turn ON the modules.






Menu Alarm
Select Reset Enter
000AH
ONLY ONE BATT!!





Menu Alarm
Select Reset Enter
SYSTEM CURR 100
FR/FC XX NOT PRE

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9. When Mains AC voltage is less than the Mains low cut OFF voltage set in
the menu then there is an alarm of MAINS LOW. During the alarm the
mains supply of the modules are isolated due to which modules are in
OFF condition. When Mains AC voltage restores back with in the specified
limit (Hysterisis of 10V is given operate and release levels) there is a delay
of 10sec (approx) to turn ON the modules.
















10. If some how the system voltage increases beyond the LOAD VOLT HI
value then there is an alarm of LOAD VOLT HIGH. This alarm is PRE
WARN alarm for battery disconnection.









Menu Alarm
Select Reset Enter
MAINS VOLT 490
MAINS HIGH





Menu Alarm
Select Reset Enter
MAINS VOLT 310
MAINS LOW

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11. If Mains AC voltage is out of specified limit then the system works on
battery and battery starts discharging. When the battery voltage reaches
below the LOAD VOLT LOW value set in the menu then there is an alarm
of LOAD VOLT LOW. This alarm is PRE WARN indication before
battery disconnection voltage.















12. When battery is discharged below LOAD VOLT LOW condition and when
the battery voltage reaches below the BAT DISCONNECT V value set in
the menu then there is an alarm of BATT DISCONNECT. This alarm
disconnects all the batteries (through DC contactors) connected to the
system. Now battery will reconnect only when the system voltage rises
above the BAT RECONNECT V set in Menu.









Menu Alarm
Select Reset Enter
SYSTEM VOLT 45.5
LOAD VOLT LOW





Menu Alarm
Select Reset Enter
SYSTEM VOLT 56.1
LOAD VOLT HIGH

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13. The system is having facility to monitor Battery room temperature. The
system corrects the DC voltage in 72mV per degree centigrade law. At
27C there is no correction but as temperature increases system voltage
decreases and wise versa. 55.8V is the lock where further decrease in
temperature will not cause any correction. Menu contains Settable range
for lock in lower side where there is decrease in temperature. When the
sensor is short or is open then there is an alarm of TEMP. X COMP.
FAIL (X stands for battery number i.e. 1 or 2 or 3).
NOTE: The system has provision to monitor temperature of each battery
with separate probes. When any of the sensors is open or short creates, an
Alarm. Among all three temperatures, correction in system voltage is made
according to highest temperature.














14. When programming 000AH isolates battery then the respective battery
gets isolated and an alarm of BATT X ISOLATED (X stands for battery
number i.e. 1 or 2 or 3) generated.





Menu Alarm
Select Reset Enter
SYSTEM VOLT 44.4
BATT DISCONNECT





Menu Alarm
Select Reset Enter
SYSTEM VOLT 55.8
TEMP. X COMP. FAIL

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15. If any battery does not connected to battery terminal and user has
selected other than 000AH for same battery then there is an alarm of
BATTERY X ABSENT (X stands for battery number i.e. 1 or 2 or 3).













NOTE: Whenever any of the above alarm operates there is an audible as
well as visual alarm. Buzzer is used as audio alarm whereas alarm is
visualized on LCD display. To cut OFF audio alarm press alarm reset key.
Whenever audio alarm is cut OFF visual alarm remains continuously until
the alarm is rectified.










Menu Alarm
Select Reset Enter
SYSTEM VOLT 54.0
BATT X ISOLATED





Menu Alarm
Select Reset Enter
SYSTEM VOLT 54.0
BATTERY X ABSENT

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END OF DOCUMENT