Field Splice Design

SHEET NO.
OF
PROJECT: Project JOB NO. Job #
SUBJECT: Subject MADE BY: Name DATE: Date
CHKD BY: Name DATE: Date
(AASHTO 1996 Criteria) FS Calculation
English or Metric = English (Metric/English) Input Values Shown In Shaded Cells
Sheet 1 of 7
Service Load/Load Factror Design = LFD (LFD/SL)
Composite ? = Yes (Yes/No) WARNING - Design Insufficient
Steel Splice Yield Strength (Fy) = 50 ksi
Steel Ultimate Strength (Fu
min
) = 65 ksi
(AASHTO Table 10.2A)
Allowable Fatigue Stress Range = 16.0 ksi
(As Per AASHTO Table 10.3.1A / # of Cyclers and Category)
Factored Loads at Splice Overload (Dividing by 1.3)
Max. Positive Moment = 2422.00 k-ft Shear = 220.00 k-ft = 169.23 k-ft
Max. Negative Moment = -2061.00 k-ft Moment = 5340.00 k-ft = 4107.69 k-ft
Live Load Range = 4483.00 k-ft
Base Thickness Base Thickness
Top Flange = 24.000 2.500 in Top Flange = 28.000 2.500 in
Web = 0.625 78.000 in Web = 0.625 78.000 in
Bottom Flange = 28.000 2.500 in Bottom Flange = 28.000 2.500 in
Concrete Reinforcement
Area of Reinf. = 3.96 in^2 (Within Effective Flange Width)
Centroid of Reinf. Above Top Flange = 5.00 in
Controlling Steel Section = Section I (Smaller Section to Control - AASHTO 10.18.1)
Bolt Diameter = 0.875 in
Slip Critical - PhiFs = 21 ksi (Refer to AASHTO Table 10.57A)
Shear - PhiF = 35 ksi (Refer to AASHTO 10.56.1.3 and AASHTO Table 10.56A)
Bolt Area = 0.601 in^2 Hole Larger Than Bolt By = 0.125 in
PhiR = 21.05 Kips (Bolt Capacity - Single Shear Plane)
Net Section Properties at Splice (Using Smaller Section)
Assumed Rows of Bolts on Flange= 4 Flanges Shall Be Reduced If Bolts Holes Reduce
(Update When Design Complete) The Flanges By More Than 15% (AASHTO 10.18.1)
% Area Reduced by Bolt Holes = 16.67 % - 15% = 1.67 % Reduction of Flanges (AASHTO 10.18)
Material Area (in^2) d (in) Ad (in^3) Ad^2 (in^4) Io (in^4) I (in^4)
Top Flange 59.00 40.250 2374.8 95583.7 - 95583.7
Web 48.75 - - - 24716.3 24716.3
Bot. Flange 68.83 -40.250 -2770.5 111514.3 - 111514.3
Deck Reinf. 3.96 46.500 184.1 8562.5 - 8562.5
180.54 in^2 -211.65 in^3 240376.7 in^4
d
comp. section
= -1.17 in Reduced Inertia Due to New Centroid = -248.1 in^4
I
Composite
= 240128.6 in^4
d
Top of Steel
= 42.67 in d
Bot of Steel
= 40.33 in
S
Top of Steel
= 5627.27 in^3 S
Bot of Steel
= 5954.43 in^3
Design Moments and Shears
Criteria 1: M
Net
= 23446.96 k-ft (AASHTO 10.18.1 - Splice Strength > 75% Girder Strength)
75% M
Net
= 17585.22 k-ft
Criteria 2: M
Avg
= 14393.48 k-ft (AASHTO 10.18.1 - Splice Strength > Avg. Required Strength
and Member Strength
Design Moment = 17585.22 k-ft
Design Shear = 724.48 Kips (Actual Shear Multiplied by Moment Increase)
Steel Girder Field Splice Design
Steel Girder Section I Steel Girder Section II
Service Live Load at Splice (Fatigue)
(D.L. + 5/3 L.L.)
Bolt Specifications
248157886.xls.ms_office
SHEET NO. OF
Web Splice Geometry
FS Calculation
Diagram Dimensions = inches Web Splice Plate Thickness = 0.500 in Sheet 2 of 7
(Assumed Both The Same)
"C" Bolt Spaces @ "D" (AASHTO 10.18.2.1 Requires Min. of Two Bolt Columns)
"F" (Typ.)
"G" (Typ.)
"E" 3.00
A = 16 Spaces
B = 4.25 in
C = 2 Space(s)
D = 4.00 in
E = 2.00 in
F = 2.00 in
"A" Bolt 72.00 78.00 G = 2.00 in
Spaces
@ "B"
# Bolts in Column
17
Total # Web Bolts
102
24.00
Elevation
Web Splice
I W
eb
= 24783.2 in^4 (I
o
+ Ad
2
)
Web Moments for Design Loads (AASHTO 10.18.2.1)
M
V
= 362.24 k-ft Eccentricity = 6 in (Moment Produced From Shear)
M
W
= 1814.94 k-ft (Web Portion of Moment)
2177.18 k-ft
Hole Area (Cross Sectional) = 0.5 in^2
Percentage of Holes in Web = 23.61 % - 15% = 8.61 % (AASHTO 10.18.1)
8.61 % of Plate Reduction = 36.47 % of Hole Reduction (Ability Loss)
Sum d
2
= 3684.75 in^2
Sum Ad
2
= 5375.40 in^4
Material Area (in^2) d (in) Ad^2 (in^4) Io (in^4) I (in^4)
2-Splice Plates 72.00 -1.172 98.9 31104.0 31202.9
2- (Qty. Holes) -6.20 -1.172 -8.5 -5375.4 -5383.9
25819.0 in^4
d
Top of Splice
= 37.17 in d
Bot of Splice
= 34.83 in
S
Top of Splice
= 694.58 in^3 S
Bot of Slice
= 741.34 in^3
Maximum Bending Stress
f
b
= 37.61 ksi < 50 ksi O.K.
Maximum Shear Stress
f
v
= 10.06 ksi < 27.5 ksi O.K.
(Assumed Fv = 0.55Fy AASHTO 10.48.8)
Top Flange
Bottom Flange
Bolt Pattern
Typical Both
Sides
SHEET NO. OF
Web Bending Stress Range for Service Loads
(Fatigue Check With Service Loads) FS Calculation
Sheet 3 of 7
M
W
= 462.68 k-ft (SL Moment Range)
f
b
= 6.61 ksi (SL Bending Stress Range)
f
b
= 6.61 ksi < 16.0 ksi O.K.
(As Per AASHTO Table 10.3.1A
# of Cyclers and Category)
Web Bolts and Web/Splice Plate Bearing Capacity (AASHTO 10.56.1.3)
Bolts: Slip Critical Bolt Cap. (PhiRs) = 25.26 kips/Bolt (AASHTO 10.57.3.1 - Two Slip Planes)
Bolt Shear Capacity = 42.09 kips/Bolt (Double Shear)
Splice Plates: L
c
= 1.50 in (Minimum of Vertical/Horizontal Clear Hole Distance
or Edge Distance)
(Capacity) PhiR Equals Less of = 87.75 kips/Bolt
102.38 kips/Bolt
Girder Web: L
c
or Edge Distance)
63.98 kips/Bolt
Summary: Slip Critical Bolt Capacity = 25.26 kips/Bolt (To Be Checked Against Overload)
and
Bolt Shear Capacity Contolling = 42.09 kips/Bolt (To Be Checked Against Design Loads)
(Controlling Bolt Shear/Plate Capacity)
Web Bolt Group Geometry
Polar Moment of Inertia of Bolt Group = 22722.6 in^2
Distance From Centroid to Outermost Bolt = 35.40 in
Web Moments for Bolts
Eccentricity = 6 in
Slip Critical Check (Overload Forces):
M
V
= 84.62 k-ft P
s
= 3.32 kips (Load Due to Shear)
M
W
= 423.95 k-ft P
m
= 9.51 kips (Load On Outermost Bolt Due to Moment)
508.56 k-ft P
v
= 1.07 kips (Vertical Component of Load)
P
h
= 9.45 kips (Horizontal Component of Load)
P
Total
= 10.42 kips/Bolt < 25.26 kips/Bolt O.K.
(Slip Critical Capacity)
Bolt Shear and Bearing Check (Design Forces):
M
V
= 362.24 k-ft P
s
= 14.21 kips (Load Due to Shear)
M
W
= 1814.94 k-ft P
m
= 40.70 kips (Load On Outermost Bolt Due to Moment)
2177.18 k-ft P
v
= 4.60 kips (Vertical Component of Load)
P
h
= 40.44 kips (Horizontal Component of Load)
P
Total
= 44.60 kips/Bolt < 42.09 kips/Bolt WARNING - Design Insufficient
(Considers Both Web Plates)
SHEET NO. OF
Flange-Splice Design
FS Calculation
Top Splice Plates-
Sheet 4 of 7
F
b Top
= 36.40 ksi (Average Stress in Top Flange)
P
Top
= 2184.09 kips (Total Top Flange Force)
Gross Area Required
Top Splice
= 43.68 in^2 (1.0 Fy)
Net Area Required
Top Splice
= 33.60 in^2 (1.0 Fu)
Diagram Dimensions = inches Bolt Hole Diameter = 1.000 in
All Dimensions
Typical 0.00 "I"
54.00
"C" Bolt Spaces @ "D"
24.00 28.00
"H"
2.188
"E" "F" "G"
"A" Bolt Spaces @ "B"
9.50
(AASHTO 10.18.2.1 Requires Min. of Two Bolt Rows)
Top Flange Plan
Outer Splice Plate Thickness = 1.500 in
Inner Splice Plates Thickness = 0.750 in E = 24.00 in
F = 2.50 in
A = 6 Spaces G = 2.00 in
B = 3.75 in H = 2.50 in
I = 2.50 in
C = 1 Space(s)
D = 4.50 in
Total # of Bolt Columns = 14
Total # of Bolt Rows = 4
# of Bolts in Top Flange Splice = 56
Area Plates
Top Splice
= 50.25 in^2
Area Bolts
Top Splice
= 9 in^2
Gross Area Provided
Top Splice
= 48.788 in^2 (Includes Reduction of Percentage Greater Than 15%)
Net Area Provided
Top Splice
= 41.250 in^2
(1.0 Fy) 48.79 in^2 > 43.68 in^2 O.K.
(1.0 Fu) 41.25 in^2 > 33.60 in^2 O.K.
SHEET NO. OF
Bottom Splice Plates-
FS Calculation
F b
Bottom
= 34.34 ksi (Average Stress in Bottom Flange) Sheet 5 of 7
P
Bottom
= 2403.88 kips (Total Bottom Flange Force)
Gross Area Required
Bottom Splice
= 48.08 in^2 (1.0 Fy)
Net Area Required
Bottom Splice
= 36.98 in^2 (1.0 Fu)
Diagram Dimensions = inches Bolt Hole Diameter = 1.000 in
All Dimensions
Typical 0.00 "I"
41.00
"C" Bolt Spaces @ "D"
28.00 28.00
"H"
2.688
"E" "F" "G"
"A" Bolt Spaces @ "B"
11.00
(AASHTO 10.18.2.1 Requires Min. of Two Bolt Rows)
Bottom Flange Plan
Outer Splice Plate Thickness = 1.500 in
Inner Splice Plates Thickness = 0.750 in E = 28.00 in
F = 2.50 in
A = 4 Spaces G = 2.00 in
B = 4.00 in H = 2.00 in
I = 2.00 in
C = 2 Space(s)
D = 3.50 in
Total # of Bolt Columns = 10
Total # of Bolt Rows = 6
# of Bolts in Bottom Flange Splice = 60
Area Plates
Bottom Splice
= 58.5 in^2
Area Bolts
Bottom Splice
= 13.5 in^2
Gross Area Provided
Bottom Splice
= 53.775 in^2 (Includes Reduction of Percentage Greater Than 15%)
Net Area Provided
Bottom Splice
= 45.000 in^2
(1.0 Fy) 53.78 in^2 > 48.08 in^2 O.K.
(1.0 Fu) 45.00 in^2 > 36.98 in^2 O.K.
Splice Plate Checks-
Service Load Moment Range = 4483.00 k-ft
Top Flange f
ST
= 9.28 ksi (Average Stress in Top/Bottom Flange)
Bottom Flange f
ST
= 8.75 ksi
Top Flange Splice f
ST
= 10.90 ksi < 16.0 ksi O.K.
Bottom Flange Splice f
ST
= 10.30 ksi < 16.0 ksi O.K.
(Average Corresponding Stress in Top/Bottom Flange Splice Plates)
SHEET NO. OF
Flange Bolts and Flange/Splice Plate Bearing Capacity
(AASHTO 10.56.1.3) FS Calculation
Sheet 6 of 7
Top Flange-
Bolt Shear Capacity = 28.94 kips/Bolt (Double Shear With UnEqual Area Plate Ratio Considered)
Splice Plates: L
c
or Edge Distance)
(Capacity) PhiR Equals Less of = 131.63 kips/Bolt (Both Inner and Outer Plates are Considered. Assume Both
153.56 kips/Bolt
Plates to Take Equal Loading - Slightly Conservative))
Girder Flange: L
c
or Edge Distance)
255.94 kips/Bolt
and
Slip Critical Check (Overload Forces): Bolt Shear and Bearing Check (Design Forces):
F
b
= 8.50 ksi F
b
= 36.40 ksi (Average Stress in Top Flange)
P
Top
= 510.18 kips P
Top
= 2184.09 kips (Top Flange Force)
Bolts Required = 20.2 Bolts or Bolts Required = 75.5 Bolts
Controlling # of Bolts Required = 75.5 Bolts < 28 Bolts Used WARNING - Design Insufficient
Bottom Flange-
Bolt Shear Capacity = 28.70 kips/Bolt (Double Shear With UnEqual Area Plate Ratio Considered)
Splice Plates: L
c
or Edge Distance)
(Capacity) PhiR Equals Less of = 131.63 kips/Bolt (Both Inner and Outer Plates are Considered. Assume Both
153.56 kips/Bolt
Plates to Take Equal Loading - Slightly Conservative))
Girder Flange: L
c
or Edge Distance)
255.94 kips/Bolt
and
Slip Critical Check (Overload Forces): Bolt Shear and Bearing Check (Design Forces):
F
b
= 8.02 ksi F
b
= 34.34 ksi (Average Stress in Bottom Flange)
P
Top
= 561.52 kips P
Top
= 2403.88 kips (Bottom Flange Force)
Bolts Required = 22.2 Bolts or Bolts Required = 83.8 Bolts
Controlling # of Bolts Required = 83.8 Bolts < 30 Bolts Used WARNING - Design Insufficient
SHEET NO. OF
FS Calculation
Sheet 7 of 7
Web Splice-
2 Plates - 72.00 in High x 24.00 in Wide x 0.50 in Thick
Includes 102 Bolts with a 0.875 in Bolt Diameter
Top Flange Splice-
Outer Plate - 54.00 in Long x 24.00 in Wide x 1.500 in Thick
2 - Inner Plates - 54.00 in Long x 9.50 in Wide x 0.750 in Thick
Bottom Flange Splice-
Outer Plate - 41.00 in Long x 28.00 in Wide x 1.500 in Thick
2 - Inner Plates - 41.00 in Long x 11.00 in Wide x 0.750 in Thick
WARNING - Design Insufficient Load Factor Design
Field Splice Summary
Steel Strengths SL = (AASHTO Table 10.32.1A)
Fy .55Fy Fu .50Fu
English- 36 20 58 29 ksi 12 ksi
50 27 65 32.5 ksi 17 ksi
70 38 90 45 ksi 23 ksi
Metric- 250 137 400 200 Mpa 82 Mpa
345 186 450 224 Mpa 117 Mpa
480 262 620 310 Mpa 159 Mpa
Controlling Steel Properties
Controller = Section I O.K Checks
Base Thickness Centroid From Center of Web Reduction 0
Top Flange = 24.000 2.500 40.25 0.98 0
Web = 0.625 78.000 - 0
Bottom Flange = 28.000 2.500 -40.25 0
Concrete = 46.5 1
0
Dist. From Centroid 0
Outer Fibers (TOP)= 41.5 0
Dist. From Centroid 0
Outer Fibers (BOT)= 41.5 0
0
1
Web Moments and Geometry 1
3 = Warning for front sheet
Rows of Bolts = 16 (Max 45 Rows - Can Be Increased)
Even/Odd Rows of Bolts = 0 Spacing = 4.25
0 # Bolts to Be Considered (In Upper Half)= 8
0 % of Hole Reduction = 0.364706
0 (Odd=1 Even=0)
If Odd Rows, First Row 1/2 Space Above Center
If Even Rows, First Row is Full Space Above = 4.25
# Rows d
2
Usable
Row(s) Above Centerline of Web = 1 18.0625 18.0625
2 72.25 72.25
3 162.56 162.5625
4 289.00 289
5 451.56 451.5625 Unequal Plate Areas for Double Shear
6 650.25 650.25
7 885.06 885.0625 Top Flange -------
8 1156.00 1156
9 1463.06 0 Outer = 30
11 1806.25 0 Inner = 11.25 Ratio = 1.375
12 2185.56 0
13 2601.00 0 Bottom Flange -------
14 3052.56 0
15 3540.25 0 Outer = 33
16 4064.06 0 Inner = 12 Ratio = 1.364
17 4624.00 0
18 5220.06 0
19 5852.25 0
20 6520.56 0
21 7225.00 0
22 7965.56 0
Sum = 3684.75
X 2 Top And Bottom Bolts
7369.5
X 3 Bolts Per Row
Ixx (Polar Moment) Sub Total = 22108.5
+
Additional Polar Moment Due to Eccentricity = 70.09 Note: Ecc. From Composite
Ixx (Polar Moment) Total = 22178.59 Section = -1.17
Column of Bolts = 2 (Max x Columns - Can Be Increased)
Even/Odd Columns of Bolts = 0 Spacing = 4.00
0 # Bolt Columns = 3
0 # Bolt Columns Considered = 1
0 (Odd=1 Even=0) # Bolts in Each Column = 17
If Odd Columns, First Column 1/2 Space From Center
Of Bolt Group If Even Rows, First Row is Full Space From = 4
# Columns d
2
Usable Usable
Column(s) From Centerline of Bolt Group = 1 16 16 X (# Bolts) = 272
2 64.00 0 0
3 144.00 0 0
4 256.00 0 0
5 400.00 0 0
6 576.00 0 0
7 784.00 0 0
8 1024.00 0 0
9 1296.00 0 0
11 1600.00 0 0
12 1936.00 0 0
13 2304.00 0 0
14 2704.00 0 0
15 3136.00 0 0
16 3600.00 0 0
17 4096.00 0 0
18 4624.00 0 0
19 5184.00 0 0
20 5776.00 0 0
21 6400.00 0 0
22 7056.00 0 0
Sum = 272
x 2 (Each Side of Centerline)
Iyy (Polar Moment) Total = 544
Polar Moment (Iyy + Ixx) = 22722.59
Distance to Outermost Bolt
x = 4
y = 34 d= 35.40
+ Ecc = -1.17
35.17
Flange Design
Top-
Centroid of Top Flange From Center of Web = 40.25
Area of Flange = 60
Bottom-
Centroid of Bottom Flange From Center of Web = 40.25
Area of Flange = 70
H
o
r
i
z
o
n
t
a
l

G
e
o
m
e
t
r
y
LIMIT = 40 Rows
LIMIT = 40 Rows
MAY NEED TO BE EDITED - AASHTO COMPARISON CHART
V
e
r
t
i
c
a
l

G
e
o
m
e
t
r
y
This Remainder of This Sheet is a Unitless Worksheet Only.
There are NO Inputs and is Used to Support The "Design Sheet" Only
SL Shear

Field Splice Design

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