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Dado
Material a ser usinado
Ks11
z
Plos do motor
ngulo Ferramenta (X)
Velocidade de Corte (Vc)
Avano (a)
Dimetro da Barra Usinada (D)
Reduo de rea (Red)
Quilograma-Fora (kg.f)
Horsepower (hp)
Valor
ABNT1045
200.00
0.17
2.00
80.00
128.00
2.13
0.12
25.00
18.00
9.81
745.70
Rendimentos do Projeto
Transmisso de Potncia
Quantidade
Par de rolamentos
4
Par de engrenagens
3
Transm. Por correia
1
Rendimento Total (RendTotal)
Unidade
Kg.f/mm
graus
m/min
m/s
mm/volta
mm
%
N
W
Rendimento
99.50%
98%
98%
96%
Seleo do Motor
Dado
Motor
Potncia
Rotao de Sada
Massa
Ponta de Eixo
Dimetro de Eixo
Altura do Eixo (Raio do Motor)
Distncia Entre Fixao do P e Inicio do Eixo
Valor
WEG22 Premium
1.5
1118.55
3445
14
40
19
80
50
Unidade
hp
W
RPM
kg
mm
mm (J6)
mm
mm
Desenvolvimento
Frmula
rea da barra a ser usinada (A) = .D / 4
rea da barra aps usinagem (A') = A.(1-Red/100)
Dimetro da barra usinada (D') = sqrt(4.A'/)
Raio diminuido na usinagem (ap) = (D-D')/2
Fator b (b) = ap/senX
Fator h (h) = a.sen(X)
Varivel
A
A'
D'
ap
b
h
Fc
Pc
Pc,real
Pc,instalada
Pc,max
Valor
Unidade
490.87
mm
402.52
mm
22.64
mm
1.18
mm
1.20
mm
0.12
mm/volta
40.74
kg.f
399.55
N
852.36
W
1.14
hp
891.97
W
1.20
hp
1118.55
W
1.50
hp
1629.75
RPM
Valor
2000
2.62
1094.61
1.4679
Unidade
RPM
m/s
W
hp
7.4
4.3
2.1
1.2
Rotao do Motor
3445
2.857143
1
2
3
4
5
6
7
8
Rotao Entrada. CR
861.3
861.3
861.3
861.3
861.3
861.3
861.3
861.3
Reduo
22.0
22.0
22.0
22.0
1.4
1.4
1.4
1.4
1
2
3
4
5
6
7
8
Rotao Entrada
861.3
861.3
861.3
861.3
861.3
861.3
861.3
861.3
Reduo
5.50
5.50
5.50
5.50
0.35
0.35
0.35
0.35
Rotao Intermed.
156.6
156.6
156.6
156.6
2460.7
2460.7
2460.7
2460.7
Diferena
14.9
38.8
53.0
203.5
234.9
609.6
833.6
Renard
20
35.5
75
125
335
560
1180
2000
Rotao Int.1
156.6
156.6
156.6
156.6
2460.7
2460.7
2460.7
2460.7
Reduo
1.35
0.79
1.35
0.79
1.35
0.79
1.35
0.79
Rotao Final
21.1
36.0
74.8
127.9
331.4
566.3
1176.0
2009.6
Dif. Percentual
-5%
-2%
0%
-2%
1%
-1%
0%
0%
SAE 4340
E (GPa)
207
Poisson
0.3
Potencia Instalada
Dimetro, Eixo Movido
Fator de Segurana, Eixo Movido
Comprimento Efetivo, Eixo Movido
kpreliminar
Unidade
mm
m/s
kg
mm
mm
mm
mm
mm
graus
graus
kg
kg
1118.55
14.84
6
0.09
0.7
W
mm
m
-
ngulo
Para Polia Motora
g = - 2arcsen((D
Para Polia Movida
L = + 2arcsen((D
Dimen. Fora
Coeficiente de At
F1/F2 = e^(.L/se
F2 = Pot/(39,3.V
F1 = 40,3.F2
os
N.m
N.m
ar)
o)
f + (3/4)*Mt)
m
m
y = 1/FS
)/2
tor
2 ) = 1/FS
m
m
Mf + Mt)
m
m
Materiais (1)
SAE 1040
SAE 1050
SAE 4340
E (GPa)
207
207
207
Poisson
0.3
0.3
0.3
Cp (MPa^0.5)
189.8
189.8
189.8
i'
2.86
1.27
(1+i)/i
1.182
1.350
1.182
1.645
1.741
1.790
1118.55
861.25
90.19
20
0.349
Redues (3)
Par de Engrenagem 1
Par de Engrenagem 2
Par de Engrenagem A
Par de Engrenagem B
Par de Engrenagem C
Par de Engrenagem D
i
5.5
0.35
5.5
1.55
1.35
0.79
1
5.50
24.8
13.0
1.91
2.0
71.5
72.0
5.54
26.0
144.0
2
2.86
18.3
13.0
1.41
2.0
37.1
37.0
2.85
26.0
74.0
A
5.50
43.8
22.0
1.99
2.0
121.0
121.0
5.50
44.0
242.0
B
1.55
48.9
25.0
1.96
2.0
38.8
39.0
1.56
50.0
78.0
C
1.35
88.0
44.0
2.00
2.0
59.4
59.0
1.34
88.0
118.0
D
1.27
82.1
42.0
1.95
2.0
53.2
53.0
1.26
84.0
106.0
Pinho
mdulo_m
z_pinho
z_coroa
i_real
1
2.0
13.0
72.0
5.5
2
2.0
13.0
37.0
2.8
A
2.0
22.0
121.0
5.5
B
2.0
25.0
39.0
1.6
C
2.0
44.0
59.0
1.3
D
2.0
42.0
53.0
1.3
d_pinho
d_coroa
26.0
144.0
26.0
74.0
44.0
242.0
50.0
78.0
88.0
118.0
Entre-eixo_terico
Entre-eixo_real_SoluoA
Entre-eixo_real_SoluoB
170.0
100.0
170.0
286.0
128.0
206.0
190.0
206.0
30
0.359
50
0.409
100
0.497
B
1118.5
112.0
156.6
1218.1
0.9
1.2
56.0
0.4
2.0
134.4
12.7
C
1118.5
88.0
28.5
8526.5
0.1
1.0
44.0
0.4
2.0
105.6
114.9
D
1118.5
92.0
36.0
6443.1
0.2
1.0
46.0
0.4
2.0
110.4
83.6
286.0
286.0
84.0
106.0
12
0.245
20
0.322
Kr = (6,1+V)/6,1
Ft = 60.N / D..n
Potncia (N)
Dimetro (D)
Rot_crtica (n)
Ft (Fora no Dente)
Velocidade (V)
Kr (Coef. Usinagem)
Dentes (z)
Y
Mdulo (m)
Largura do Par (B)
Sigma (MPa)
15
0.29
1
1118.5
26.0
861.3
954.0
1.2
1.2
13.0
0.2
2.0
31.2
74.4
2
1118.5
44.0
2460.7
197.3
5.7
1.9
22.0
0.3
2.0
52.8
11.2
A
1118.5
44.0
156.6
3100.5
0.4
1.1
22.0
0.3
2.0
52.8
96.6
B*d = Cp*(4T/Kadm)*[(1+i)/i]/(cos(a)*sen(a))
No pinho
Cp (MPa)
Cos(20)
Sen(20)
B = 1,2*d
36203.4
0.94
0.34
SAE1040
Bd_1 (mm)
d_pinho1 (mm)
B_pinho1 (mm)
Bd_2 (mm)
d_pinho2 (mm)
B_pinho2 (mm)
Bd_A (mm)
d_pinhoA (mm)
B_pinhoA (mm)
Bd_B (mm)
d_pinhoB (mm)
B_pinhoB (mm)
Bd_C (mm)
d_pinhoC (mm)
B_pinhoC (mm)
Bd_D (mm)
d_pinhoD (mm)
B_pinhoD (mm)
28664.0
28.8
34.6
11460.1
21.2
25.5
157652.2
50.8
61.0
219461.2
56.8
68.1
1277162.2
102.1
122.5
1037509.5
95.3
114.3
Coroa
Pinho
Pinho_1
Pinho_2
Pinho_3
Pinho_4
Pinho_5
Pinho_6
Maior
Menor
SAE4340
18345.0
24.8
29.8
7334.5
18.3
21.9
100897.4
43.8
52.6
140455.2
48.9
58.7
817383.8
88.0
105.6
664006.1
82.1
98.5
T1_max (N.mm)
T2_max (N.mm)
TA_max (N.mm)
TB_max (N.mm)
TC_max (N.mm)
TD_max (N.mm)
1
1.00
-
2
1.70
44.2
125.8
2.0
22.1
62.9
22.0
63.0
2.86
44
126.0
170.0
A
1.00
-
B
2.2
111.7
174.3
2.0
55.9
87.1
56.0
87.0
1.55
112.0
174.0
286.0
C
1.0
-
Unidade
mdulo_m
z_pinho
z_coroa
i_real
d_pinho
d_coroa
Entre-eixo_terico
B_largura_eng
Sigma_Max
unid.
unid.
unid.
unid.
mm
mm
mm
mm
Mpa
2.0
13
72
5.54
26.0
144.0
170.0
31.2
74.4
2.0
22
63
2.86
44.0
126.0
170.0
52.8
11.2
2.0
22
121
5.50
44.0
242.0
286.0
52.8
96.6
2.0
56
87
1.55
112.0
174.0
286.0
134.4
12.7
Unidade
1
2
A
mm
18345.0 7334.5 100897.4
mm
27.1
3.8
52.1
MPa
85.5
156.0
97.8
B
140455.2
11.2
153.0
Unidade
mm
mm
MPa
1
30
30.0
77.4
2
30
30.0
19.7
A
30
52.1
97.8
B
30
30.0
57.1
1
2
26.0
44.0
144.0 126.0
30.0
30.0
170.0
77.4
19.7
A
44.0
242.0
52.1
B
112.0
174.0
30.0
286.0
57.1
Unidade
mm
mm
mm
mm
MPa
97.8
rad/s
90.19
257.69
16.40
16.40
2.98
3.77
12402.2
4340.8
68211.9
68211.9
375165.5
296380.7
7)
D
1.1
91.1
114.9
2.0
45.5
57.5
46.0
57.0
1.24
92.0
114.0
206.0
RPM
2460.71
2460.71
101.03
127.88
2.0
44
59
1.34
88.0
118.0
206.0
105.6
114.9
2.0
46
57
1.24
92.0
114.0
206.0
110.4
83.6
C
D
817383.8 664006.1
105.6
78.5
114.9
117.6
ns de 50mm
C
30
105.6
114.9
D
30
78.5
117.6
C
D
88.0
92.0
118.0
114.0
105.6
78.5
206.0
114.9
117.6
Materiais (1)
SAE 1040
SAE 1050
SAE 4340
E (GPa)
207
207
207
Poisson
0.3
0.3
0.3
1118.55
861.25
90.19
20
0.349
Redues (3)
Par de Engrenagem 1
Par de Engrenagem 2
Par de Engrenagem A
Par de Engrenagem B
Par de Engrenagem C
Par de Engrenagem D
i
5.5
0.35
5.5
1.55
1.35
0.79
i'
2.86
1.27
(1+i)/i
1.182
1.350
1.182
1.645
1.741
1.790
1
5.50
24.8
13.0
1.91
2.0
71.5
72.0
5.54
26.0
144.0
2
2.86
18.3
13.0
1.41
2.0
37.1
37.0
2.85
26.0
74.0
A
5.50
43.8
22.0
1.99
2.0
121.0
121.0
5.50
44.0
242.0
B
1.55
48.9
25.0
1.96
2.0
38.8
39.0
1.56
50.0
78.0
C
1.35
88.0
44.0
2.00
2.0
59.4
59.0
1.34
88.0
118.0
D
1.27
82.1
42.0
1.95
2.0
53.2
53.0
1.26
84.0
106.0
1
2.0
2
2.0
A
2.0
B
2.0
C
2.0
D
2.0
z_pinho
z_coroa
i_real
d_pinho
d_coroa
13.0
72.0
5.5
26.0
144.0
13.0
37.0
2.8
26.0
74.0
22.0
121.0
5.5
44.0
242.0
25.0
39.0
1.6
50.0
78.0
44.0
59.0
1.3
88.0
118.0
Entre-eixo_terico
Entre-eixo_real_SoluoA
Entre-eixo_real_SoluoB
170.0
100.0
170.0
286.0
128.0
206.0
190.0
206.0
30
0.359
50
0.409
100
0.497
B
1118.5
112.0
156.6
1218.1
0.9
1.2
56.0
0.4
2.0
134.4
12.7
C
1118.5
122.0
28.5
6150.3
0.2
1.0
61.0
0.4
2.0
146.4
52.9
D
1118.5
126.0
36.0
4704.5
0.2
1.0
63.0
0.4
2.0
151.2
39.5
286.0
286.0
42.0
53.0
1.3
84.0
106.0
12
0.245
20
0.322
Kr = (6,1+V)/6,1
Ft = 60.N / D..n
Potncia (N)
Dimetro (D)
Rot_crtica (n)
Ft (Fora no Dente)
Velocidade (V)
Kr (Coef. Usinagem)
Dentes (z)
Y
Mdulo (m)
Largura do Par (B)
Sigma (MPa)
15
0.29
1
1118.5
44.0
861.3
563.7
2.0
1.3
22.0
0.3
2.0
52.8
22.0
2
1118.5
74.0
2460.7
117.3
9.5
2.6
37.0
0.4
2.0
88.8
4.7
A
1118.5
44.0
156.6
3100.5
0.4
1.1
22.0
0.3
2.0
52.8
96.6
B*d = Cp*(4T/Kadm)*[(1+i)/i]/(cos(a)*sen(a))
No pinho
Cp (MPa)
Cos(20)
Sen(20)
B = 1,2*d
36203.4
0.94
0.34
SAE1040
Bd_1 (mm)
d_pinho1 (mm)
B_pinho1 (mm)
Bd_2 (mm)
d_pinho2 (mm)
B_pinho2 (mm)
Bd_A (mm)
d_pinhoA (mm)
B_pinhoA (mm)
Bd_B (mm)
d_pinhoB (mm)
B_pinhoB (mm)
Bd_C (mm)
d_pinhoC (mm)
B_pinhoC (mm)
Bd_D (mm)
d_pinhoD (mm)
B_pinhoD (mm)
28664.0
28.8
34.6
11460.1
21.2
25.5
157652.2
50.8
61.0
219461.2
56.8
68.1
1277162.2
102.1
122.5
1037509.5
95.3
114.3
Coroa
Pinho
Pinho_1
Pinho_2
Pinho_3
Pinho_4
Pinho_5
Pinho_6
Maior
Menor
SAE4340
18345.0
24.8
29.8
7334.5
18.3
21.9
100897.4
43.8
52.6
140455.2
48.9
58.7
817383.8
88.0
105.6
664006.1
82.1
98.5
T1_max (N.mm)
T2_max (N.mm)
TA_max (N.mm)
TB_max (N.mm)
TC_max (N.mm)
TD_max (N.mm)
1
1.7
43.7
242.3
2.0
21.9
121.1
22.0
121.0
5.5
44.0
242.0
286.0
2
2.9
74.4
211.6
2.0
37.2
105.8
37.0
106.0
2.9
74.0
212.0
286.0
A
1.0
44.0
242.0
2.0
22.0
121.0
22.0
121.0
5.5
44.0
242.0
286.0
B
2.2
111.7
174.3
2.0
55.9
87.1
56.0
87.0
1.6
112.0
174.0
286.0
C
1.4
122.2
163.8
2.0
61.1
81.9
61.0
82.0
1.3
122.0
164.0
286.0
Unidade
unid.
unid.
unid.
unid.
mm
mm
mm
mm
Mpa
2
2.0
37
106
2.86
74.0
212.0
286.0
88.8
4.7
A
2.0
22
121
5.50
44.0
242.0
286.0
52.8
96.6
B
2.0
56
87
1.55
112.0
174.0
286.0
134.4
12.7
2
7334.5
1.3
312.7
A
100897.4
52.1
97.8
B
140455.2
11.2
153.0
1
2.0
22
121
5.50
44.0
242.0
286.0
52.8
22.0
Unidade
mm
mm
MPa
1
18345.0
9.5
122.4
Unidade
mm
mm
MPa
1
30
30.0
38.7
2
30
30.0
14.0
A
30
52.1
97.8
B
30
30.0
57.1
1
44.0
242.0
30.0
2
74.0
212.0
30.0
A
44.0
242.0
52.1
38.7
14.0
97.8
B
112.0
174.0
30.0
286.0
57.1
Unidade
mm
mm
mm
mm
MPa
D
1.5
126.4
159.6
2.0
63.2
79.8
63.0
80.0
1.3
126.0
160.0
286.0
rad/s
90.19
257.69
16.40
16.40
2.98
3.77
(crtico)
RPM
2460.71
2460.71
101.03
127.88
C
2.0
61
82
1.34
122.0
164.0
286.0
146.4
52.9
D
2.0
63
80
1.27
126.0
160.0
286.0
151.2
39.5
C
817383.8
54.9
141.0
D
664006.1
41.8
142.9
C
30
54.9
141.0
D
30
41.8
142.9
C
122.0
164.0
54.9
D
126.0
160.0
41.8
141.0
142.9
mm