SCOPE OF WORKS FOR ENGINEERING, PROCUREMENT,

ONSHORE CONSTRUCTION, OFFSHORE

INSTALLATION/TIE-IN & COMMISSIONING FOR NEW
CHEMICAL INJECTION SKIDS ON PQP-HT
SCOPE OF WORKS
FOR ENGINEERING, PROCUREMENT, ONSHORE CONSTRUCTION,
OFFSHORE INSTALLATION/TIE-IN & COMMISSIONING
FOR NEW CHEMICAL INJECTION SKIDS ON PQP-HT
Revso
n
Date Remarks Prepared by Checked
By
Approved
by
B1 12-Sep-
14
Prepared for revew V.Pho/P.D.Don
g
D.D.Long T.H.Nam
B2 17-Sep-
14
Revsed as comments V.Pho/P.D.Don
g
D.D.Long T.H.Nam
SCOPE OF WORK - NEW CHEMICAL IN|ECTION SKID - Rev B2 Page 1
SCOPE OF WORKS FOR ENGINEERING, PROCUREMENT,
ONSHORE CONSTRUCTION, OFFSHORE
INSTALLATION/TIE-IN & COMMISSIONING FOR NEW
CHEMICAL INJECTION SKIDS ON PQP-HT
SCOPE OF WORK - NEW CHEMICAL IN|ECTION SKID - Rev B2 Page 2
SCOPE OF WORKS FOR ENGINEERING, PROCUREMENT,
ONSHORE CONSTRUCTION, OFFSHORE
INSTALLATION/TIE-IN & COMMISSIONING FOR NEW
CHEMICAL INJECTION SKIDS ON PQP-HT
TABLE OF CONTENTS:
1.0 OBJECTIES:.....................................................................................................
!.0 GENERAL REQUIREMENTS:................................................................................
2.1 CODES AND STANDARDS:...................................................................................................... 3
2.2 NATIONAL LAWS AND REGULATIONS:....................................................................................... 3
2.3 SPECIFICATION, PROCEDURES:............................................................................................... 4
".0 BASIS OF DESIGN:.............................................................................................
#.0 SCOPE OF WORKS:............................................................................................
4.1 ENGINEERING SCOPES:............................................................................................... 8
4.2 PROCUREMENT: Optional/TBA???..............................................................................10
4. ONS!ORE CONSTRUCTION T!E C!EMICA" IN#ECTION S$I%: Un&'( )ont(a)to( *)op'
o+ ,o(-*............................................................................................................................. 10
4.4 PRE./ABRICATION /OR O//S!ORE UPGRA%ES/INSTA""ATION: Optional/TBA...........10
4.0 O//S!ORE INSTA""ATION/!OO$ UP/TIE.IN: Optional/TBA........................................10
4.1 O//S!ORE INSTA""ATION:........................................................................................ 10
SCOPE OF WORK - NEW CHEMICAL IN|ECTION SKID - Rev B2 Page 3
SCOPE OF WORKS FOR ENGINEERING, PROCUREMENT,
ONSHORE CONSTRUCTION, OFFSHORE
INSTALLATION/TIE-IN & COMMISSIONING FOR NEW
CHEMICAL INJECTION SKIDS ON PQP-HT
1.0OBJECTIES:
BDPOC $%& % '()'%'*+( ,-%) '. /,01%2( '$( ,1.2/3(2 4%'(1 &5&'(6 .) PQP-HT
,-%'7.16 85 %22*)0 3$(6*3%- &9*2& '. *):(3' 3$(6*3%- *)'. '$( ,1.2/3(2 4%'(1
&5&'(6.
!.0GENERAL REQUIREMENTS:
The purpose of ths document s to outne BDPOCs requrements for engneerng,
procurement, onshore constructon, ohshore nstaaton/te-n and commssonng for
new chemca n|ecton skd.
1.1 C.2(& %)2 S'%)2%12&:
ISO
10418:2003
Petroeum and natura gas ndustres-Ohshore producton
nstaatons - Anayss, desgn, nstaaton and testng of basc
surface process safety systems
API RP 14C Anayss, Desgn, Instaaton, and Testng of Basc Surface Safety
Systems for Ohshore Producton Patforms
API RP 14E Desgn and nstaaton of Ohshore Producton Patform Ppng
system
API RP 14| Desgn and Hazard Anayss for Ohshore Producton Factes
API 500B Recommended Practce for Carcaton of Eectrca Areas
API RP 2X Utrasonc and Magnetc Examnaton of Ohshore Structura
Fabrcaton and Gudene for Ouacaton of Techncans
API RP 2Z Pre-producton Ouacaton for Stee Pates for Ohshore
Structures
API RP 521 Gude for Pressure Reevng and Depressurzng System
API Spec 2D Fabrcaton Structura Stee Ppe
1.! N%'*.)%- L%4& %)2 R(0/-%'*.)&:
TCVN 6171-
2005
Fxed Ohshore Patform
TCVN 6767-3-
2000
Patform Machnery and Process System
TCVN 6767-4-
2000
Patform Eectrca Instaatons
TCVN 6968-
2001
Ohshore Lftng Appances
SCOPE OF WORK - NEW CHEMICAL IN|ECTION SKID - Rev B2 Page 4
SCOPE OF WORKS FOR ENGINEERING, PROCUREMENT,
ONSHORE CONSTRUCTION, OFFSHORE
INSTALLATION/TIE-IN & COMMISSIONING FOR NEW
CHEMICAL INJECTION SKIDS ON PQP-HT
1." S,(3*;3%'*.), P1.3(2/1(&:
BD-00-M-S-
0331
Speccaton for Protectve Coatngs
BD-00-M-S-
0332
Speccaton for Fabrcaton & Wedng for Equpment
BD-00-M-S-
0335
Speccaton for Vendor Drawngs & Documentaton
BD-00-M-S-
0337
Speccaton for Skd Mounted Package Equpment
BD-00-M-S-
0345
Speccaton for Chemca In|ecton Package
BD-00-P-S-0002 Speccaton For Ppng Fabrcaton, Instaaton, Inspecton And
Testng
BD1-00-I-S-
0020
Speccaton For Instrument Instaaton
BD1-00-R-T-
0005
Process Emergency Shutdown Phosophy
".0BASIS OF DESIGN:
The O In Water (OIW) outet de-gassng vesse coud not brng down ower than 40
ppm before over board. Based on chemca tra report for produced water treatment
system, 2 nos. of chemca n|ecton shoud be provded for produced water system as
beow:
SCOPE OF WORK - NEW CHEMICAL IN|ECTION SKID - Rev B2 Page 5
SCOPE OF WORKS FOR ENGINEERING, PROCUREMENT,
ONSHORE CONSTRUCTION, OFFSHORE
INSTALLATION/TIE-IN & COMMISSIONING FOR NEW
CHEMICAL INJECTION SKIDS ON PQP-HT
F*0/1( 1: C$(6*3%- *):(3'*.) 7.1 P1.2/3(2 4%'(1 &5&'(6
The chemca RBW517 and RBW 82379 w be n|ected to net of 2nd stage separator
and outet of 2nd stage separator wth cacuated concentraton and ow rate by
vendor. The tra of addtona chemca shown that the resut of OIW have been
mproved and met the speccaton requrement before over board.
Based on desgnaton capacty of produced water treatment s 36 m3/hr (5500 bbd),
n|ecton rate of RW 517 and RW 82379 s 5 to 10 ppm. The cacuaton norma
workng capacty of n|ecton pump for RW 517 s 72 L/Hr and RW 82379 s 18 L/Hr.
SCOPE OF WORK - NEW CHEMICAL IN|ECTION SKID - Rev B2 Page 6
SCOPE OF WORKS FOR ENGINEERING, PROCUREMENT,
ONSHORE CONSTRUCTION, OFFSHORE
INSTALLATION/TIE-IN & COMMISSIONING FOR NEW
CHEMICAL INJECTION SKIDS ON PQP-HT
F*0/1( !: C$(6*3%- *):(3'*.) ,/6, 7.1 RW <1=
F*0/1( ": C$(6*3%- *):(3'*.) ,/6, 7.1 RW >!"=?
These pumps are drven by nstrument ar & equpped wth fu safety devces and
automatc shutdown ogc n accordance wth Process Emergency Shutdown
Phosophy BD1-00-R-T-0005.
Instrument ar shoud be provded for these chemca pumps as beow:
SCOPE OF WORK - NEW CHEMICAL IN|ECTION SKID - Rev B2 Page 7
SCOPE OF WORKS FOR ENGINEERING, PROCUREMENT,
ONSHORE CONSTRUCTION, OFFSHORE
INSTALLATION/TIE-IN & COMMISSIONING FOR NEW
CHEMICAL INJECTION SKIDS ON PQP-HT
F*0/1( #: I)&'1/6()' %*1 &/,,-5 7.1 I):(3'*.) ,/6,&.
Ths chemca skd shoud be ocated nearby the exstng Oxygen Scavenger skd on
Mezz deck POP as pcture:
F*0/1( <: C$(6*3%- &9*2 &$./-2 8( -.3%'(2 )(%185 '$( O@50() S3%+()0(1
&9*2 .) M(AA 2(39 PQP
SCOPE OF WORK - NEW CHEMICAL IN|ECTION SKID - Rev B2 Page 8
SCOPE OF WORKS FOR ENGINEERING, PROCUREMENT,
ONSHORE CONSTRUCTION, OFFSHORE
INSTALLATION/TIE-IN & COMMISSIONING FOR NEW
CHEMICAL INJECTION SKIDS ON PQP-HT
Chemca n|ecton to produced water treatment system s avaabe for connecton as
shown on pcture:
F*0/1( B: C$(6*3%- I):(3'*.)& %1( -.3%'(2 %' !)2 &'%0( &(,%1%'.1, C(--%1 2(39
PQP
Materas and speccaton are sted as beow (to be further deveoped/re-conrmed
n detaed desgn phase)
1. 01 each HOOVER Tote tank, SS 316 tote tank type 1 m3
2. 01 each HOOVER Tote tank, SS 316 tote tank type 2 m3
3. 02 eachs CRP1000W400B316TG, Pneumatc meterng punger pump, W seres,
max 30.7 L/hr @ 145 barg
4. 02 eachs CRP1500W600B316TG, Pneumatc meterng punger pump, W seres,
max 86.4 L/hr @ 131 barg
5. 04 eachs Y straner, 0075 YT6SS 032, 3/4" Y straner, 316 SS, ASME, cass 600
1/32" Perf screen. SUREFLOW equpment straner
6. 02 eachs 15846-SS-B-LPH, KENCO cabraton Pot, 3/4 FNPT Maxmum pump
rate 37,85 L/Hr
7. 02 eachs 15848-SS-B-LPH, KENCO cabraton Pot, 1" FNPT Maxmum pump
rate 75,71 L/Hr,
8. 04 eachs SS-R4M8S8 SS Hgh pressure proportona reef vave,
1/2"MNPTx1/2n swageok ttng
9. 04 eachs SS-CHS8-10 SSPopet 6000 psg(413 barg) check vave, 1/2 n
Swageok tube ttng, 10 psg(0.69 barg)
10.04 eachs SS-CHS12-10 SSPopet 6000 psg(413 barg) check vave, 3/4 n
Swageok tube ttng, 10 psg(0.69 barg)
11.12 eachs SS-83KS8, SS 3-Pece Hgh-Pressure Ba Vave, PCTFE Seats, 1/2"
Swageok Tube Fttng 6000 PSIG @ 100F /413 @ BAR 37C
SCOPE OF WORK - NEW CHEMICAL IN|ECTION SKID - Rev B2 Page 9
Chemca tubng shoub be
routed from Mezz deck to Inet
and Outet of 2
nd
stage
separator on POP cear deck
SCOPE OF WORKS FOR ENGINEERING, PROCUREMENT,
ONSHORE CONSTRUCTION, OFFSHORE
INSTALLATION/TIE-IN & COMMISSIONING FOR NEW
CHEMICAL INJECTION SKIDS ON PQP-HT
12.120 meters SS-T8-S-049-6ME Tubng 316/316L Seamess 1/2" OD x .049" wa x
6 meters, aowabe workng pressure=3700 ps(Usued for chemca n|ecton
skd RW-82379)
13.120 meters SS-T12-S-049-6ME Tubng 316/316L Seamess 3/4" OD x .049" wa
x 6 meters, aowabe workng pressure=2400 ps(Used for chemca n|ecton
skd RW-517)
14.30 eachs SS-810-9 Unon ebow 1/2" OD, ebow 90 degree, 316/316L Seamess
1/2" OD ttng, aowabe workng pressure=5600 ps
15.30 eachs SS-1210-9 Unon ebow 3/4" OD , ebow 90 degree, 316/316L
Seamess 1/2" OD ttng, aowabe workng pressure=5600 ps
16.40 eachs SS-810-6 Tube Fttng Unon 1/2"OD, aowabe workng
pressure=5600 ps
17.40 eachs SS-1210-6 Tube Fttng Unon 3/4"OD, aowabe workng
pressure=5600 ps
18.30 eachs SS-810-3, SS Swageok Tube Fttng, Unon Tee, 1/2 n. Tube OD,
aowabe workng pressure=5600 ps
19.30 eachs SS-1210-3, Unon Tee, 3/4 n. Tube OD, Swageok, aowabe workng
pressure=2400 ps
20.10 eachs SS-810-1-8, SS Swageok Tube Fttng, Mae Connector, 1/2 n. Tube
OD x 1/2 n. Mae NPT, aowabe workng pressure=5600 ps
21.10 eachs SS-1210-1-8, SS Swageok Tube Fttng, Mae Connector, 3/4 n. Tube
OD x 1/2 n. Mae NPT, aowabe workng pressure=2400 ps.
22.04 Bfod Soenod vave n NPT port, 3 ways, 2 poston SPR12-E1-32-NU-00-
78A-370.
23.04 Pressure gauge workng range 40barg
24.02 Pressure gauge workng range 10 barg
25.Matera for pumps and day tanks base frame
26.Cabe, cabe gands & accessores
#.0SCOPE OF WORKS:
*. ENGINEERING SCOPES:
Contractor s requested to perform a fu detaed desgn for chemca n|ecton
skd(s), to perform browned topsdes modcaton engneerng for addton of
chemca n|ecton package to exstng produced water system whch s to consst
of 2x100% n|ecton pumps skds for each of two chemcas - RBW 517 and RBW
82379 respectvey to be ocated on Cear Deck and Tote Tanks to be ocated on
Mezzanne Deck wth the ob|ectve of brngng the OIW to ower than 40ppm. The
CI package w be a vendor bought-out tem (optona) or fabrcated tem.
P1.3(&&
Provde detaed desgn for a chemca n|ecton skd.
Update exstng P&ID for Produced Water System
Update exstng P&ID for Instrument Ar Suppy
Provde Process support to procurement engneerng .e. technca bd
evauaton, vendor data revew of CI package
M(3$%)*3%-
Provde chemca skd detaed desgn/cacuaton/anayss.
Revew exstng Equpment Speccatons and Equpment Layouts
Update exstng patform Mechanca Equpment Lst
SCOPE OF WORK - NEW CHEMICAL IN|ECTION SKID - Rev B2 Page 10
SCOPE OF WORKS FOR ENGINEERING, PROCUREMENT,
ONSHORE CONSTRUCTION, OFFSHORE
INSTALLATION/TIE-IN & COMMISSIONING FOR NEW
CHEMICAL INJECTION SKIDS ON PQP-HT
Prepare new Datasheets and Technca Requstons for CI Package
Perform procurement engneerng support .e. prepare TBE report and perform
VDR for new CI Package
Update exstng patform Equpment Layouts for addton of new CI Package
E-(3'1*3%-
Update exstng patform ghtng ayouts for addton of CI equpment
Prepare Earthng deta drawng for CI pump skds
I)&'1/6()'
Update exstng patform tubng GA drawngs for new CI tubng between Tote
Tanks and CI pump skds
Prepare tubng support ocaton pans and deta drawngs for new CI tubng
between Tote Tanks and CI pump skds.
Provde Instrument nput to CI package
Prepare Instrument Hook-up drawng
Update exstng patform Tubng & Instrument MTO
Update exstng patform Instrument Index
Update exstng patform I/O Lst
Update exstng patform Cabe Schedue
Update exstng patform Loop Dagrams
Update exstng patform Cause and Ehect Dagram
Update exstng patform Instrument Locaton Pans
Provde Instrument support to procurement engneerng .e. technca bd
evauaton, vendor data revew of CI package
Deveop overa ICSS phosophy
Deveop the ICSS Desgn Bass
Prepare a speccatons, and data sheets to sutabe desgn condtons.
Incorporate a nstrument and contro as detaed on the P&IDs
Deveop PLC and ICSS bock dagrams
Deveop software for ICSS system
Prepare contro schematcs and nterconnecton dagram
Prepare update I/O st
Prepare nstrumentaton ayouts
Prepare deta cabe routng ncudng any supports ayouts.
Prepare tubng ncudng any supports ayout
Prepare deta support for nstruments
Prepare wrng termnaton deta
Prepare ogc dagrams for ICSS, Contro Logcs.
Deveop the desgn for re and gas detecton systems f requred
Deveop cause and ehect (SAFE) charts, as part of the desgn to cover ESD ogc
and F&G ogc
Instrument Speccatons
Cause and ehect matrx
Preparaton of Data sheets for new equpment and nstruments based on
exstng pro|ect speccatons
Genera speccatons for nstruments
Ma|or nstrument ,vave szng cacuatons
Instrument ndex /data base
SCOPE OF WORK - NEW CHEMICAL IN|ECTION SKID - Rev B2 Page 11
SCOPE OF WORKS FOR ENGINEERING, PROCUREMENT,
ONSHORE CONSTRUCTION, OFFSHORE
INSTALLATION/TIE-IN & COMMISSIONING FOR NEW
CHEMICAL INJECTION SKIDS ON PQP-HT
Instrument & contro purchase speccatons
Issue summarze MTO ncude msceaneous matera for ECR
Instrument(s) as mentoned here means process (pressure, temperature, ow,
eve , vave contros.)
S'1/3'/1%-
Provde Structura nput to Equpment Layouts
Prepare oca Equpment Support deta drawngs for pump skds and day tanks
Perform ocased Equpment Support checks
Provde Structura nput to procurement engneerng .e. technca bd
evauaton, vendor data revew of CI package
**. PROCUREMENT:
Materas for the new skds:
Contractor s requested to oher a ump sum prces to cover a the permanent
materas to bud a new chemca n|ecton skd and necessary materas to
upgrade the patform to accommodate the new scopes.
Materas to upgrade ohshore:
Contractor s requested to oher a ump sum prce to cover a the permanent
materas to upgrade ohshore factes to accommodate the new scopes. The
materas w be handed over to the fabrcaton ste n Vung tau (fabrcaton ste
ocaton w be deveoped)
***. ONSHORE CONSTRUCTION THE CHEMICAL INJECTION SKID:
U)2(1 3.)'1%3'.1 &3.,( .7 4.19&
Contractor s requested to provde necessary engneerng as noted n secton 4.1
(engneerng scope), to provde necessary consumabes and permanent materas for new
chemca n|ecton skds and the necessary materas to upgrade the patform to
accommodate the new scopes.
Contractor s requested to provde necessary manpower for fabrcaton, testng, pre-
commssonng/commssonng, documentatons, and oad out & sea fastenng onto BDPOC
dedcated transportaton barge/suppy boat.
Contractor w be responsbe for transportaton of the skds from contractor yard to the
port for oad out
Contractor s requested to engage 3
rd
Party to nvove on engneerng, constructon,
testng, commssonng to make sure the chemca n|ecton skds to be certed after
competon.
*+. PRE-FABRICATION FOR OFFSHORE UPGRADES/INSTALLATION:
Contractor s requested to provde necessary consumabes, constructon equpment and
manpower for ste survey, to pre-fabrcate the necessary structures (ncudng
msceaneous structura tems, ppng and E&I). A the pre-fabrcated tems sha be
panted before oadng out nto BDPOC transportaton barge/suppy boat for ohshore
nstaaton.
Contractor s requested to onshore prepare, pack up and oad out a the pre-fabrcated
tems nto BDPOC dedcated transportaton barge/suppy boat for ohshore transportaton.
+. OFFSHORE INSTALLATION/HOOK UP/TIE-IN:
Contractor s requested to provde a the necessary consumabes, constructon and
nstaaton equpment, to provde necessary manpower for onshore preparaton, ohshore
preparaton, hook up/te-n and commssonng the new skds.
SCOPE OF WORK - NEW CHEMICAL IN|ECTION SKID - Rev B2 Page 12
SCOPE OF WORKS FOR ENGINEERING, PROCUREMENT,
ONSHORE CONSTRUCTION, OFFSHORE
INSTALLATION/TIE-IN & COMMISSIONING FOR NEW
CHEMICAL INJECTION SKIDS ON PQP-HT
BDPOC w be responsbe for ohshore transportaton to/from POP-HT. Ohshore beds +
meas w be provded by BDPOC.
+*. OFFSHORE INSTALLATION:
Fnaze concept/Fnaze the requrements: Sept-Oct 2014
Contract naze: Dec 2014.
Engneerng : Nov 2014 - Dec 2014 (under contractor scope of works)
Procurement ong ead tems: |an 2015 to Apr 2015 (Pumps/fabrcaton of
skds)
Ohshore modcaton/nstaaton: |une 2015.
SCOPE OF WORK - NEW CHEMICAL IN|ECTION SKID - Rev B2 Page 13