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Bioremediation of textile dyestuffs using industrial wastes as substrate pose an economically feasible, promising, and eco-friendly alternative. DIW-YB showed adsorption of Red M5B, dyes mixture and a textile wastewater sample up to 87, 70, and 81 %, respectively.
Bioremediation of textile dyestuffs using industrial wastes as substrate pose an economically feasible, promising, and eco-friendly alternative. DIW-YB showed adsorption of Red M5B, dyes mixture and a textile wastewater sample up to 87, 70, and 81 %, respectively.
Bioremediation of textile dyestuffs using industrial wastes as substrate pose an economically feasible, promising, and eco-friendly alternative. DIW-YB showed adsorption of Red M5B, dyes mixture and a textile wastewater sample up to 87, 70, and 81 %, respectively.
Solid-state fermentation: tool for bioremediation of adsorbed
textile dyestuff on distillery industry waste-yeast biomass using isolated Bacillus cereus strain EBT1 Avinash A. Kadam & Jeevan D. Kamatkar & Rahul V. Khandare & Jyoti P. Jadhav & Sanjay P. Govindwar Received: 8 March 2012 / Accepted: 10 April 2012 / Published online: 5 May 2012 #Springer-Verlag 2012 Abstract Bioremediation of textile dyestuffs under solid- state fermentation (SSF) using industrial wastes as substrate pose an economically feasible, promising, and eco-friendly alternative. The purpose of this study was to adsorb Red M5B dye, a sample of dyes mixture and a real textile effluent on distillery industry waste-yeast biomass (DIW-YB) and its further bioremediation using Bacillus cereus EBT1 under SSF. Textile dyestuffs were allowed to adsorb on DIW-YB. DIW-YB adsorbed dyestuffs were decolorized under SSF by using B. cereus. Enzyme analysis was carried out to ensure decolorization of Red M5B. Metabolites after dye degradation were analyzed using UVVis spectroscopy, FTIR, HPLC, and GC-MS. DIW-YB showed adsorption of Red M5B, dyes mixture and a textile wastewater sample up to 87, 70, and 81 %, respectively. DIW-YB adsorbed Red M5B was decol- orized up to 98 % by B. cereus in 36 h. Whereas B. cereus could effectively reduce American Dye Manufacture Institute value from DIW-YB adsorbed mixture of textile dyes and textile wastewater up to 70 and 100 %, respectively. Induction of extracellular enzymes such as laccase and azoreductase suggests their involvement in dye degradation. Repeated uti- lization of DIW-YB showed consistent adsorption and ADMI removal from textile wastewater up to seven cycles. HPLC and FTIR analysis confirms the biodegradation of Red M5B. GC-MS analysis revealed the formation of new metabolites. B. cereus has potential to bioremediate adsorbed textile dye- stuffs on DIW-YB. B. cereus along with DIW-YB showed enhanced decolorization performance in tray bioreactor which suggests its potential for large-scale treatment procedures. Keywords Decolorization . Distillery industry waste-yeast biomass . Bacillus cereus . Red M5B . Solid-state fermentation Introduction Water is a source of life and energy. Pollution of water due to rapid pace of industrialization, pollution and unplanned urbanization is causing millions of people worldwide to suffer for storage of fresh and clean drinking water (Bhatnagar and Sillanpaa 2010). Dyes are responsible for addition of beautiful colors to the life and belongs to an important class of chemicals in many industrial processes, but the presence of very small amounts of dyes in water (less than 1 ppmfor some dyes) is highly visible and undesirable (Robinson et al. 2001) as color is the first contaminant to be recognized in wastewa- ter. Nowadays, due to their extensive use, they have become an integral part of industrial wastewater. Inefficiency of the dyeing processes, poor handling of spent effluent, and insuf- ficient treatment of wastes of the dyestuff industries lead to the contamination of soil and natural water bodies (Nigam et al. 1996). The azo dyes are prominently used in leather, food, and cosmetic industries as well as for tattooing, printing, and most importantly, in textile dyeing because of their chemical stabil- ity and versatility. It is now established that the azo dyes causes skin and eye irritations (Mittal et al. 2012a). Many synthetic azo dyes and their metabolites are toxic, carcinogen- ic, and mutagenic leading to potential health hazards to Responsible editor: Vinod Kumar Gupta A. A. Kadam : J. D. Kamatkar : R. V. Khandare : J. P. Jadhav Department of Biotechnology, Shivaji University, Kolhapur 416004, India S. P. Govindwar (*) Department of Biochemistry, Shivaji University, Kolhapur 416004, India e-mail: spg_biochem@unishivaji.ac.in Environ Sci Pollut Res (2013) 20:10091020 DOI 10.1007/s11356-012-0929-6 mankind (Nilsson et al. 1993). Therefore, the treatment of industrial effluents containing azo dyes becomes necessary prior to their final discharge to the wastewater. Treatment of textile effluents is very important as they are characterised by high BOD, COD, color, pH, and presence of metals (Senan and Abraham 2004; Phugare et al. 2010). Current technologies applied by textile industries to treat the effluents mostly rely on physical and chemical methods. However, the use of these methods have certain drawbacks of being economically unfeasible, having more energy con- sumption and involving the use of a large amount of chem- icals and they still failed to remove recalcitrant azo dyes completely, generating a significant amount of sludge that may cause secondary pollution problems and may involve complicated procedures (Zhang et al. 2004). Photochemical and electrochemical methods have also been proposed for dye removal (Gupta et al. 2007a, b). Among various textile wastewater treatment technologies, adsorption is a fast, in- expensive and universal method (Gupta et al. 2006a, 2007c; Ali and Gupta 2007; Mittal et al. 2007). It is the most economical method as it utilizes low-cost adsorption mate- rials for removal of environmental pollutants like textile dyes (Mittal 2006; Mittal and Kurup 2006; Gupta et al. 2006b, c, 2007d; Mittal et al. 2009a, b, 2010a, b, c, d, 2012a, b; Mittal and Gupta 2010), toxic heavy metals (Gupta et al. 1997, 1998, 2010; Gupta and Sharma 2003; Gupta and Rastogi 2008a, b, 2009), fluorides (Gupta et al. 2007e), and organochlorine pestisides (Gupta and Ali 2008). Membrane-based metal electrode ion sensors have also been proposed for the detection of pharmaceuticals and metal analytes from wastewater (Srivastava et al. 1995; Jain et al. 1995, 1997; Gupta et al. 2009a). Wood saw dust has been used as effective adsorbent for removal of Basic Red 46 and Basic Yellow 28 from textile wastewater (Laasri et al. 2007). Agricultural wastes like rice and wheat husk and de-oiled soya have been used for removal of Safranin T, Reactofix Golden Yellow 3 RFN, Brilliant Blue FCF and Acid Orange 7 dye from waste water (Gupta et al. 2006d, 2009b). Indus- trial waste like bottom ash was used for the adsorption of carmoisine A (Gupta et al. 2009c). Similarly, distillery in- dustry waste-yeast biomass (DIW-YB) may serve as a low- cost adsorbent for textile dyes and such adsorbed dyes can be further remediated under SSF. There are 600 sugarcane factories in India which gener- ates 7.5 million tons of molasses as waste per year. This molasses is further used in distillery industry as raw mate- rial. There are 257 distillery industries in India which pro- duce 1.5 billion liters of alcohol and generate 1011 billion liters of wastewater annually (Kumar 2006). Large amounts of raw yeast biomass are generated after distillation process which remains as solid waste/sludge (Kumar et al. 2003). Utilization of such waste-yeast biomass as solid-state sub- strate for dye adsorption and decolorization is economical and has engineering advantages over conventional sub- merged fermentations (Phugare et al. 2010). Waste-yeast biomass has been exploited for the biosorption of lead, cadmium, and uranium (Riordan et al. 1997; Gksungur et al. 2005). Most of the studies on microbial dye decolorization were carried out using the submerged culture conditions (Dawkar et al. 2008; Telke et al. 2009; Kurade et al. 2011). Looking at the huge volumes of textile wastewater generated per day, it is not practically feasible to apply submerged culture conditions. Hence, to overcome this problem solid-state fermentation (SSF) was preferred (Murugesan et al. 2007). In addition, this technique allows the utilization of diverse agro-industrial wastes as support-substrate, making the pro- cess more economical and eco-friendly. SSF, defined as the fermentation of solids in the absence of free water, has the advantage of supporting the growth and metabolism of microorganisms under moist conditions (Pandey 2003). SSF reflects the microbial growth in its natural condition, while liquid cultures do not. Solid-state processes are be- coming more popular due to their advantages over to the submerged cultures, such as higher productivity, simpler operation, and lower costs. Very few reports were available for decolorization of dye under SSF (Papinutti et al. 2006; Kadam et al. 2011). This work reports the adsorption of textile dyestuff on DIW-YB and the decolorization of adsorbed textile dyestuff by B. cereus strain EBT1 under SSF conditions. Materials and methods Dyestuff and chemicals All chemicals were of highest purity and of an analytical grade. L-tyrosine, n-propanol, Methyl red and microbiological media such as, nutrient broth were obtained from Hi-media laboratory, India. 2,2-Azino-bis (3-ethylbenzothiazoline-6- sulfonic acid) (ABTS) was obtained from Sigma Aldrich (St. Louis, MO, USA), and 2,6-dichlorophenolendophenol from Sisco Research Laboratory, India. The textile dyes and highly colored effluent of the textile processing industry were obtained from local textile mill, Ichalkaranji, India. The mix- ture of textile dyes was prepared by adding various textile dyes (each 20 mg L 1 ) such as Remazol Orange, Disperse Brown, Solo Red 5B, Golden Yellow HE2R, Direct Red 5B, Rubin GFL, Remazol Red R, Yellow HE4G, Solo Black BR and Red M5B. Preparation of DIW-YB substrate for SSF DIW-YB was obtained from local distillery industry, Kolha- pur, India. It was washed with tap water. pH was adjusted to 1010 Environ Sci Pollut Res (2013) 20:10091020 6.67.0 and then dried in sunlight. Dried DIW-YB grinded in mortar and pestle to obtain dry uniform powder and preserved in desiccators for further use. Isolation, screening, and identification of DIW-YB adsorbed textile dye degrading microorganism Five grams of DIW-YB was taken in 250-mL Erlenmeyer flasks and 50 mL solution of the dye Red M5B (100 mg L 1 ) was added. The supernatant was separated by centrifugation at 2,851g for 15 min. The flasks contain- ing dye-adsorbed DIW-YB were autoclaved and inoculated with 0.5 g of soil sample collected from the waste disposal site of textile processing and dye manufacturing units in and around Ichalkaranji (India). These flasks were incubated at 302 C at static and shaking condition. From the flask showing decolorization at static condition, 0.5 g of decolor- ized medium was serially diluted and poured on nutrient agar plates by four quadrant spread plate technique. The isolated pure colonies were screened for decolorization of DIW-YB adsorbed Red M5B. The colony showing decolor- ization consistently was selected and transferred on nutrient agar (in grams per liter; peptone 10, sodium chloride 10 and beef extract 2) slants and stored at 4 C for further use. The isolate was identified using 16S rRNA sequence analysis. 16S rRNA gene sequencing of isolated bacteria was carried out at Bangalore Genei, Bangalore, India. The nucleotide sequence alignment of the sequence was done at Blast-n site at NCBI server (http://www.ncbi.nlm.nih.gov/ BLAST). The alignment of the sequences was done by using CLUSTALW program V1.82 at European bioinfor- matics site (http://www.ebi.ac.uk/clustalw). The Phyloge- netic tree was constructed using the aligned sequences by the neighbor-joining method using Kimura-2-parameter dis- tances in MEGA 4 software. The 16 rRNA sequence was deposited in Genbank databases. Adsorption of textile dyestuff Adsorption of Red M5B on DIW-YB was performed in a batch technique. Five grams of DIW-YB was taken in 250- mL Erlenmeyer flasks and 50 mL solution of the dye Red M5B (100 mg L 1 ) was added. This mixture was kept at shaking condition at 120 rpm for 20 min. The clear super- natant was collected by centrifuging the medium at 2,851g for 15 min. The intensity of color was measured at maxi- mum absorbance wavelength (520 nm) of Red M5B using spectrophotometer (Hitachi U-2800 Japan). A similar pro- cess was used for various textile dyes, mixture of textile dyes and textile effluent. The percentage of dye adsorbed was calculated from the following equation. %Adsorbed dye A 0 A =A 0 100 Where, A 0 is the absorbance of sample before addition of the DIW-YB and A is the absorbance of sample after ad- sorption on DIW-YB. The characteristics of the textile ef- fluent such as biological oxygen demand (BOD), chemical oxygen demand (COD), alkalinity, hardness, total dissolved solids (TDS) and total suspended solids (TSS) were carried out at before and after the adsorption in accordance with (APHA 1998). The dye-adsorbed DIW-YB was used further for decolorization study. Inoculums development and decolorization experiment One loop full of bacterial culture was inoculated into 1.5 mL nutrient broth (in grams per liter; peptone 10, sodium chlo- ride 10, and beef extract 2) and incubated at 30 C under static condition. Textile dye Red M5B adsorbed DIW-YB (5 g) was added into 250-mL Erlenmeyer flasks. These flasks were sterilized after pH adjustment (7.5 to 8). The flasks were inoculated with 1.5 mL of log phase culture of B. cereus for decolorization study. The moisture content of the decolorization medium was maintained between 65 and 70 %. All flasks were incubated at 30 C under static and shaking (120 rpm) conditions. A similar process was used for various textile dyes, mixture of textile dyes, and textile effluent. In order to measure the decolorization, textile dyes adsorbed on DIW-YB were desorbed by dimethyl sulfoxide (DMSO; Kadam et al. 2011). DMSO (50 mL) was added into a 250-mL Erlenmeyer flask containing 5 g of dye- adsorbed DIW-YB and kept under shaking condition (120 rpm) for 20 min. The solution was filtered through Whatman filter paper no. 42 and filtered solution was then centrifuged at 2,851g for 10 min. The clear supernatant was used for color measurement and the intensity of color was measured at maximum absorbance wavelength of respective dyes using spectrophotometer (Hitachi U-2800 Japan). Decol- orization Percentage was calculated using initial and final absorbance measerments. To measure the decolorization of mixture of textile dyes and textile effluent the % ADMI removal values were mea- sured. The characteristics of mixture of dyes and textile effluent are highly erratic in both, the hues and the concen- tration of color. Being a complex mixture of dyes, it did not show well-defined peaks in the visible region hence the decolorization of the mixture of dyes was determined in terms of the ADMI value (Kurade et al. 2011). The ADMI removal ratio was calculated initial and final ADMI values (APHA 1998). The ADMI [three wavelengths (590, 540, and 438 nm); NY, USA] tristimulus filter method has been used to measure decolorization of mixture of dyes and textile effluent (Kurade et al. 2011). All de- colorization experiments were performed in three sets. Abiotic (without microorganism) controls were always included. Environ Sci Pollut Res (2013) 20:10091020 1011 Optimization of pH, temperature, and various carbon and nitrogen sources To optimize the pH for decolorization of adsorbed Red M5B by B. cereus, the pH of the medium was adjusted to 2, 4, 6, 8, and 10 then the flasks were inoculated with B. cereus and incubated at 30 C at static condition. pH measurement was done with a Horiba pH meter (M13, Japan). The optimum temperature was studied at different temperatures such as 20, 30, 40, and 50 C at static condition by keeping the pH 8. The effect of various carbon and nitrogen sources on decolorization of adsorbed Red M5B was studied as the DIW-YB was supplemented with 3 mL of 1 % glucose, starch, beef extract, ammonium chloride (NH 4 Cl), urea, peptone, maize bran, bagasse, and lactose. Repeated utilization of DIW-YB for textile dyes adsorption and decolorization After complete decolorization of dyes adsorbed on DIW-YB by B. cereus strain EBT1, sterilized 50 mL solution of textile effluent was aseptically added to decolorized medium and kept for shaking at 120 rpm for 20 min. Then, it was centrifuged at 5,587g for 15 min at 4 C. The intensity of color of clear supernatant was measured at maximum ab- sorbance wavelength of textile effluent to determine adsorp- tion. The pellets containing dyes adsorbed on DIW-YB in which B. cereus was grown on DIW-YB during first decolor- ization cycle was taken as inoculum for next decolorization cycle. The pellet was then taken aseptically into 250-mL Erlenmeyer flask and incubated at 30 C at static condition to study decolorization and the time required for decoloriza- tion was measured. Only a 0.1 g of sample was removed aseptically from decolorization medium and abiotic control and 2 mL of DMSO was added. The solution was filtered through Whatman filter paper No. 42 and then centri- fuged at 2,851g for 10 min. The clear supernatant was used for measurement of decolorization. This process was repeated for number of cycles up to which it is capable of decolorization. Enzyme studies during decolorization The culture medium were added with 20 mL of sodium phosphate buffer (20 mM, pH 7.0) and then kept under shak- ing condition (120 rpm) for half an hour at 30 C. The medium was filtered using muslin cloth and then centrifuged at 5,587g for 10 min at 30 C. The clear supernatant was used as source of extracellular enzymes (Kadam et al. 2011). Extracellular supernatant was used to determine all en- zyme activities at room temperature (25 C). Laccase activ- ity was determined in a reaction mixture of 2 mL containing 10 % ABTS in 20 mM potassium phosphate buffer (pH 4.0) and increase in the optical density was measured at 420 nm. Molar extinction coefficient of ABTS was 0.036 M 1 cm 1 at 420 nm (Telke et al. 2010). Lignin peroxidase activity was determined by monitoring the formation of propanalde- hyde at 300 nm in a 2.5-mL reaction mixture containing 100 mM n-propanol, 250 mM tartaric acid, 10 mM H 2 O 2 (Jadhav and Govindwar 2006). Tyrosinase activity was de- termined in a reaction mixture (3.0 mL) containing 2.5 mL of sodium acetate buffer (20 mM, pH 4.0) and 100 M of L- tyrosine. The reaction was started by adding 0.2 mL of en- zyme solution and increase in absorbance was measured at 280 nm (Duckworth and Coleman 1970). One unit of enzyme activity was defined as the amount of enzyme required for an increase in 1.0 ABS unit min 1 under assay condition. Azoreductase assay mixture (2.0 mL) contained 4.45 M of Methyl red, 50 mM potassium phosphate buffer (pH 7.5) and 0.2 mL of enzyme solution. The reaction was started by adding 100 M of NADH and then monitored for the decrease in the color absorbance at 430 nm. The molar extinction coefficient of Methyl red was 0.023 M 1 cm 1 at 430 nm (Chen et al. 2005). NADH-DCIP reductase assay mixture contained 25 M DCIP, 50 mM potassium phos- phate buffer (pH 7.5) and 0.2 mL of enzyme solution in a total volume of 5.0 mL. The reaction was started by adding 100 M of NADH. The decrease in color intensity was measured at 595 nm. The molar extinction coefficient of DCIP was 0.021 M 1 cm 1 at 595 nm (Salokhe and Govindwar 1999). Tray bioreactor study for textile wastewater decolorization DIW-YB (500 g) was added in 5 L of the textile effluent for adsorption of dyes with continuous stirring. The solid slurry of dyes adsorbed DIW-YB was separated by allowing it to settle for 23 h. The unautoclaved DIW-YB spread uniform- ly in the tray, having dimensions of 48 cm33 cm (length width) and thickness 3.5 mm. The above procedure was used for preparation of control and test trays. The test tray was inoculated with 50 mL of 24 h grown B. cereus culture and incubated at room temperature and non-sterile condi- tions. A 2-g sample was removed after 4 h interval from inoculated test tray and control tray (without inoculation) and extracted with 20 ml DMSO for color measurement. All experiments were carried out at non-sterile conditions and at room temperature. Design of continuous flow packed-bed bioreactor for acid wastewater decolorization by fungus under SSF on agro-industrial waste was reported earlier by (Landolo et al. 2011). Metabolites analysis after degradation After desorption of the samples which were obtained after the complete decolorization of adsorbed textile dyestuff, 1012 Environ Sci Pollut Res (2013) 20:10091020 they were scanned between 400 and 800 nm using spectro- photometer (Hitachi U-2800 Japan), for qualitative analysis of decolorization. The decolorized medium was added with 100 mL of distilled water and kept at shaking condition 120 rpm for 1 h. The medium was centrifuged at 11,404g for 20 min. The supernatant obtained was used to extract metabolites with an equal volume of ethyl acetate and ex- tract was then evaporated in vacuum over anhydrous Na 2 SO 4 and dried (Kadam et al. 2011). High-performance liquid chromatography (HPLC) analysis (Waters model no. 2690, USA) was carried out with C 18 column (symmetry, 4.6250 mm) using isocratic method with 10 min run time. The mobile phase used was HPLC-grade methanol with a flow rate 0.50 mL min . 1 The Fourier-transform infrared spectroscopy (FTIR; Perkin Elmer Spectrum one, USA) analysis was carried out in the mid IR region of 450 4,000 cm 1 with 16 scan speed. The GC-MS analysis of metabolites was carried out using MS Engine (Shimadzu QP2010 Japan) equipped with integrated gas chromatograph with a HP1 column (60 m long, 0.25 mm id, nonpolar). Helium was used as carrier gas at a flow rate of 1 mL min 1 . The temperature was maintained at 280 C with oven con- ditions as: 80 C kept constant for 2 minincreased up to 200 Cwith 10 Cmin 1 raised up to 280 Cwith 20 Cmin 1 rate. The compounds were identified on the basis of mass spectra and using the NIST library. Phytotoxicity study Phytotoxicity tests were performed in order to study the toxicity effects of Red M5B and its degradation products at the concentration of 500 ppm (Telke et al. 2009). Sorghum vulgare (monocot) and Phaseolus mungo (dicot) were select- ed for toxicological analysis. The phytotoxicity study was carried out at room temperature (ten seeds of each) by water- ing separately 5 mL sample of control Red M5B and its degradation product per day. Control set was carried out using water at the same time. Lengths of plumules (shoot) and radicles (root) were recorded on the 7th day and germination percentage was calculated. Statistical analysis Data were analyzed by one-way analysis of variance (ANOVA) with TukeyKramer multiple comparison test. Results and discussions Isolation and identification of microorganism The isolated bacterium was able to decolorize the textile dye Red M5B. 16S rRNA sequencing (1,355 bp) from the isolated bacterial strain and phylogenic analysis (Fig. 1) showed its close relationship to Bacillus cereus hence, it was named as Bacillus cereus strain EBT1. 16S rRNA sequence was deposited in GenBank database with the ac- cession number JF750734. Adsorption of dyes on DIW-YB Adsorption of textile dyestuff on various agricultural wastes and domestic wastes has been extensively studied (Bhatnagar and Sillanpaa 2010). Saccharomyces cerevisiae cells were used for the recovery of textile dyes by adsorption from wastewater effluent (Polman and Breckenridge 1996). S. cer- evisiae cells also showed bioaccumulation of reactive textile dyes namely Remazol Blue, Remazol Black B and Remazol Red RB during growth in molasses (Aksu 2003). Yeast cells have also been reported for dye adsorption and decolorization (Jadhav and Govindwar 2006) but no reports are available for the decolorization of adsorbed textile dyes on distillery waste- yeast biomass using bacteria. DIW-YB showed 87, 84 and 81 % adsorption of the textile dye Red M5B, a mixture of textile dyes and a textile industry wastewater, respectively (Table 1). The BOD, COD, alkalinity, hardness, TDS and TSS of the textile effluent before adsorption were found to be 90, 6,160, 100, 100, 560, and 150 mg L 1 , respectively. After adsorption all these characteristics of effluent showed Fig. 1 Phylogenetic tree for isolated B. cereus strain EBT1 (neighbor- joining tree). Scale bar number of nucleotide changes per sequence position. The number at nodes shows the bootstrap values obtained with 1,000 resampling analysis Environ Sci Pollut Res (2013) 20:10091020 1013 54, 54, 75, 44, 44, and 80 % reduction, respectively. The concurrent reduction of COD of the textile effluent while using corn pith activated carbon as adsorbent was reported earlier (Santhy and Selvapathy 2006). DIW-YB showed dif- ferent adsorption capacities for various textile dyes namely Remazol Orange, Disperse Brown, Solo Red 5B, Golden yellow HE2R, Direct red 5B, Rubin GFL, Remazol Red R, Yellow HE4G, and Solo Black BR which showed 20, 24, 80, 15, 77, 60, 46, 10, and 78 %adsorption, respectively (Table 1). A large volume of yeast biomass is generated as a waste from distillery industry, making it an advisable tool to be used as an adsorbent for textile wastewater. The dye-adsorbed DIW-YB was used for further decolorization study. Adsorption of dyes has been known to be the most efficient method of dye removal from wastewaters (Gupta et al. 2009a, b, c); but the problem of persistence of dyes in the environment remains unsolved. SSF could prove to be a potential tool to bioremedi- ate these adsorbed dyes. Decolorization of adsorbed textile dyestuff under SSF B. cereus showed 98 % decolorization of textile dye Red M5B within 36 h under SSF (Table 1). Textile industry effluent generally contains the mixture of highly complex dyes. Therefore, it is necessary to study the capacity of microorganism for decolorization of mixture of dyes and effluents. We evaluated the decolorization ability of mixture of various industrial dyes such as; Remazol Orange, Dis- perse Brown, Solo Red 5B, Golden Yellow HE2R, Direct Red 5B, Rubin GFL, Remazol Red R, Yellow HE4G, Solo Black BR and Red M5B at a concentration of 20 mg L 1 by using B. cereus. The mixture of textile dyes and effluent had initial ADMI values 8,725 and 1,886 which were reduced to 605 and 9.3, respectively, after the treatment by B. cereus (Table 1). Bjerkandera adusta showed 53 % decolorization of barley husk adsorbed textile effluent under SSF within 21 days (Robinson and Nigam 2008), whereas B. cereus could decolorize textile effluent sample up to 99 % within 36 h. B. cereus also decolorized DIW-YB adsorbed dyes such as Remazol Orange, Disperse Brown, Solo Red 5B, Golden Yellow HE2R, Direct Red 5B, Rubin GFL, Remazol Red R, Yellow HE4G and Solo Black BR up to 90, 92, 91, 83, 83, 91, 93, 78 and 82 %, respectively (Table 1). These results suggest the bioremediation potential of B. cereus to decolorize the adsorbed textile dyestuff from mixture of textile dyes and textile industry wastewater under SSF. SSF conditions do not only degrade the dyes but also keeps the nutritional value of the dye-adsorbed waste enriched. Hence, it can be used as manure in agricultural fields (Robinson et al. 2001). Optimization of pH, temperature, and various carbon and nitrogen sources Decolorization of Red M5B by B. cereus was found to be maximum (98 %) at pH 8 with in 36 h. However, the decolorization of Red M5B observed at pH 2, 4, 6, 10 were 22, 47, 60 and 97 % respectively, within 36 h (Fig. 2). Maximum decolorization was found to be in alkaline con- ditions. Textile effluents mostly have alkaline pH (Kumar 2006), therefore this study provides a direct protocol for textile wastewater treatment. The optimum temperature for decolorization of adsorbed textile dye Red M5B by B. cereus was 30 C showing 98 % decolorization in 36 h. However, decolorization at 20, 40 and 50 C was found to be 33, 65 and 43 %, respectively (Fig. 2). Similar Table 1 Decolorization of DIW-YB adsorbed textile dyestuffs by B. cereus in 36 h Values are mean of three experiments ND No decolorization a % ADMI removal ratio Dyes max (nm) Adsorption (%) Decolorization (%) Static Shaking Red M5B (100 mg L 1 ) 520 872.3 980.5 ND Mixture of textile dyes a (20 mg L 1 each dye) 520 841.4 932.5 ND Textile wastewater a 540 812.7 990.1 ND Various textile dyes (100 mg L 1 each dye) Remazol Orange 500 201.5 902.0 ND Disperse Brown 440 241.5 920.9 ND Solo Red 5B 530 801.7 911.5 ND Golden Yellow HE2R 440 151.2 831.2 ND Direct Red 5B 500 771.5 831.2 ND Rubin GFL 560 601.2 911.5 ND Remazol Red R 500 461.2 930.9 ND Yellow HE4G 440 101.2 781.6 ND Solo Black BR 620 780.6 821.5 ND 1014 Environ Sci Pollut Res (2013) 20:10091020 observations were made during the decolorization of Scarlet R (Saratale et al. 2009). B. cereus showed 54 % decolorization of adsorbed Red M5B in presence of control DIW-YB with in 18 h (Table 2) at static conditions. Decolorization percentage was found to be higher with nitrogen sources such as peptone (65 %) and beef extract (62 %). However, using agricultural waste like bagasse, carbon source as glucose, and nitrogen source as ammonium chloride consistent decolorization (52 %) with DIW-YB was observed. The decolorization was lowered up to 35 % when carbon sources were lactose and starch (Table 2). The organic nitrogen sources can regenerate NADH, which acts as an electron donor for the reduction of azo dyes (Hu 1994). These observations might help to scale up the protocol for treatment of larger volumes of textile effluents. Repeated utilization of DIW-YB for textile dyes adsorption and decolorization The repeated use of dye degrading microorganism and sub- strate DIW-YB for decolorization of dyes from textile wastewater is important to enhance its commercial value. Repeated addition of dye aliquots to access ability of mi- croorganism for dye decolorization was studied earlier in submerged fermentation conditions (Saratale et al. 2009). This study was carried out to examine the ability of B. cereus to decolorize repeatedly adsorbed dyes from textile effluent at static conditions. In the first cycle, the DIW-YB showed 81 % adsorption of dyes from textile effluent and 99.5 % decolorization of adsorbed textile dyes by B. cereus in 36 h. In second and third cycle there was 77 and 75 % adsorption and decolorization was 82 and 94 % in 36 and 24 h, respectively (Table 3). Further, the fourth, fifth, and sixth cycles showed 73, 77, and 76 % adsorption and 83, 82, Fig. 2 Effect of pH and temperature on decolorization of Red M5B at static condition under SSF Table 2 Effect of various carbon and nitrogen sources on the decol- orization of adsorbed Red M5B by B. cereus strain EBT1 in 18 h Various carbon and nitrogen sources Decolorization (%) Control DIW-YB 540.66 DIW-YB + glucose 500.57 DIW-YB + starch 384.00 DIW-YB + NH 4 Cl 523.84 DIW-YB + urea 611.85 DIW-YB + lactose 320.88 DIW-YB + peptone 650.57 DIW-YB + beef extract 621.76 DIW-YB + rice bran 311.67 DIW-YB + bagasse 530.33 Values are mean of three experimentsSEM Table 3 Repeated use of DIW-YB for adsorption of dyes from textile effluent and then decolorization by B. cereus at static condition Repeated cycles Adsorption (%) ADMI removal ratio (%) Time required for decolorization in hours Cycle 1 811.2 990.1 36 Cycle 2 770.9 820.3 36 Cycle 3 750.8 941.5 24 Cycle 4 731.5 830.6 20 Cycle 5 770.9 821.2 24 Cycle 6 761.2 831.5 24 Cycle 7 760.6 391.7 48 Values are mean of three experimentsSEM Table 4 Extracellular enzyme status of medium in presence and absence of adsorbed Red M5B during SSF using B. cereus Enzymes Control Test Laccase a ND 130.3 Tyrosinase b ND 0.10.1 Lignin peroxidase b 4.60.1 0.10.1* Azoreductase c 4.40.1 110.2* NADH-DCIP reductase d 18.70.4 5.70.1* Values are mean of three experimentsSEM ND Not detected *P<0.001; significantly different fromcontrol cells (by one-way analysis of variance (ANOVA) with TukeyKramer multiple comparison test) a M of ABTS oxidized mL 1 min 1 b Activity in U mL 1 min 1 c M of Methyl red reduced mL 1 min 1 d M of DCIP reduced mL 1 min 1 Environ Sci Pollut Res (2013) 20:10091020 1015 and 83 % decolorization in 20, 24, and 24 h, respectively (Table 2). In the seventh cycle, the decolorization decreased to 39 % which took 48 h (Table 3). This indicates cessation of decolorization rate, which is likely to be due to nutrient depletion and accumulation of toxicants in DIW-YB. Simi- lar results were observed during decolorization of Scarlet R (Saratale et al. 2009) in submerged fermentation conditions. The use of same DIW-YB medium for adsorption and decolorization repeatedly has given insights to develop large-scale treatment protocols. Enzyme activities B. cereus, when grown in absence of Red M5B, did not show laccase and tyrosinase activities; while in the presence of Red M5B, these enzymes were found to be active (Table 4). Induction in the enzyme activities in presence of the dye was also reported earlier (Dawkar et al. 2008). In this study, significant inductions in the activities of laccase, azo reduc- tase, tyrosinase, and presence of enzyme activities of lignin peroxidase and NADH-DCIP reductase suggest their role in decolorization of Red M5B (Table 4). The role of oxidore- ductases in decolorization of textile dyes has been reported earlier (Jadhav and Govindwar 2006); all the enzymes assayed are well known to have important role in the decolorization of the textile dyes. Tray bioreactor study The DIW-YB showed 81 % adsorption of dyes from textile effluent. The test bioreactor tray showed 70 and 91 % de- colorization of adsorbed dye in 4 and 8 h respectively, while control trays did not show any decolorization within this time. After 12 h, control trays showed 42 % decolorization Fig. 3 UVVisible spectrophotometric analysis of control dye Red M5B (filled diamond) and after decolorization (filled upright triangle) by B. cereus Fig. 4 Biodegradation analysis as a HPLC pattern of Red M5B; b HPLC pattern of metabolites; c FTIR pattern of Red M5B; d FTIR pattern of metabolites 1016 Environ Sci Pollut Res (2013) 20:10091020 and test tray showed 100 % decolorization. Complete de- colorization in control trays required 20 h which suggests that DIW-YB also has the decolorization ability similar to earlier yeast decolorization reports (Jadhav and Govindwar 2006; Phugare et al. 2010). DIW-YB in submerged fermen- tation conditions took 48 h for 69 % decolorization of textile effluent as reported by Phugare et al. (2010). While, at SSF conditions it showed 100 % decolorization within 12 h, ensuring its economical feasibility with better decolorization performance. The presence of B. cereus significantly re- duced the time required for decolorization. Synergic action of yeast and bacteria showed enhanced degradation of tex- tile wastewater (Phugare et al. 2011). B. cereus along with DIW-YB showed faster, efficient and effective decoloriza- tion performance in bioreactor which suggests its potential for large scale treatment procedures. Fig. 5 Proposed pathway for biodegradation of textile dye Red M5B by B. cereus Table 5 The phytotoxicity study of the dye Red M5B and metabolite obtained after its degradation Parameters Phaseolus mungo Sorghum vulgare Water Red M5B Product Water Red M5B Product Germination (%) 100 30 80 100 40 90 Plumule (cm) 100.3 5.40.2** 8.30.2* 9.20.3 4.30.3** 100.1 Radical (cm) 6.50.2 3.50.3** 5.90.1 8.70.1 5.10.1** 100.1** *P<0.01; **P<0.001; the values are significantly different from control (by one-way analysis of variance (ANOVA) with TukeyKramer comparison test) Values are mean of three experimentsSEM Environ Sci Pollut Res (2013) 20:10091020 1017 Metabolite analysis after degradation Red M5B showed maximum absorbance at 520 nm. The sample obtained after decolorization showed less absor- bance which suggests its 98 % decolorization (Fig. 3). HPLC spectrum of Red M5B showed the peaks at retention time 2.54 and 2.88 min (Fig. 4a). The metabolites obtained after its degradation by B. cereus showed the peaks at retention time 3.23, 3.48, 3.73, 4.26, and 4.60 min (Fig. 4b). Thus, the difference in the retention times of control dye Red M5B and metabolites formed after its degradation by B. cereus confirmed the biodegradation of Red M5B. Comparison of FTIR spectra of control dye and the products formed after complete degradation revealed the biodegradation of Red M5B by B. cereus. The spectrum of control Red M5B showed the peaks at 3,430.5, 1,623.8, 1,533.9, 1,393.0, 1,114.8, 1,048.6, 847.4, 753.4, and 619.8 cm 1 which represents NH stretching, NN stretch- ing as in azo compounds, NH deformation, CN stretch- ing, OH deformation, COH stretching, SO stretching as in sulfonic acid, CH stretching and CH deformation as in benzene ring and CCl stretching, respectively (Fig. 4c). Thus, differential spectra of the untreated and treated dye confirmed its degradation (Fig. 4d). Absence of peak at 1,623.8 cm 1 in product spectra confirms removal of azo bond during degradation which also supports the enzymatic pattern of B. cereus. Removal of the peak at 1,048.6 and 619.8 cm 1 for SO stretching and CCl stretching in product spectra confirmed desulfonation and dechlorination of Red M5B. A pathway of degradation of Red M5B by B. cereus was proposed based on the basis of GC-MS analysis (Fig. 5). B. cereus cleaved Red M5B asymmetrically and desulfonated it to form [A] 8-amino-2-diazenylnaphthalen-1-ol [R t 17.88 min, Mw (m/z), 187 (M-2)] and [I] which was an unidentified compound which further undergoes dechlorina- tion and hydroxylation to give [B] 1,3,5-triazine-2,4-diole [R t 20.76 min, Mw (m/z), 113 (M-3)] (Fig. 5). 8-amino-2- diazenylnaphthalen-1-ol [A] further degraded to form [C] naphthalene-2-amine [R t 21.29 min, Mw (m/z), 143]. Phytotoxicity study The textile dyeing effluents may cause serious environmen- tal and health hazards if used for agriculture or disposed in water bodies. Thus, phytotoxicity studies of dye Red M5B were carried out before and after degradation to assess its toxic nature. The germination percentage of seeds of the both S. vulgare and P. mungo was 40 and 30 % in presence of the Red M5B where as the germination percentage was increased up to 90 and 80 %, respectively, in the presence of metabolites. The shoot and root lengths of S. vulgare in presence of Red M5B were significantly reduced as compared to control plants in distilled water (Table 5). The shoot and root lengths of S. vulgare and P. mungo in pres- ence of degraded products of Red M5B were similar to control plants indicating detoxification of textile sulfonated azo dye Red M5B. These results confirm the significant reduction in toxicity of Red M5B. Conclusion B. cereus has potential to decolorize adsorbed textile dyestuff on DIW-YB under SSF. This developed system showed con- sistent adsorption and decolorization of textile effluent up to seven cycles. The extracellular oxidoreductase enzymes sug- gest their role in decolorization of Red M5B. B. cereus along with DIW-YB also showed improved decolorization in tray bioreactors that gave an additional insight to treat textile wastewater under SSF, which offers an economically feasible and eco-friendly approach. SSF using DIW-YB gives a dual solution for solid waste management of distillery industry as well as for the treatment of textile wastewaters. Recommendations and perspectives The DIW-YB serves as a low-cost adsorbent for removal of dyes from textile wastewater. B. cereus has potential bio- remediator for adsorbed dyes under SSF. Tray bioreactor study provides a tool for textile wastewater treatment at large scale in SSF conditions. Acknowledgments The author Avinash A. 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