Steady-State Heat/Mass Balances

Hot PW stream Chilled Water stream Hot PW stream Chilled Water stream
Tin 85
o
C Tin 12
o
C Tin 80
o
C Tin 12
o
C
Tout 30
o
C Tout 19
o
C Tout 35
o
C Tout 19
o
C
q_hpw 5 m
3
/hr q_chw 39.3 m
3
/hr q_hpw 5 m
3
/hr q_chw 32.1 m
3
/hr
cp 4.00E+06 J/m
3
/K cp 4.00E+06 J/m
3
/K cp 4.00E+06 J/m
3
/K cp 4.00E+06 J/m
3
/K
Max Req'd Chilled Water Flow 40
m
3
/hr
Min Req'd Chilled Water Flow 33
m
3
/hr
This deisgn is approximate and will be used as a check against the supplier's unit (based on their estimates)
Heat Exchanger Design and Control Scheme
CHMR
CHMS
FO
M
PI
101
M
PI
101
TI
104
TI
103
TI
101
TI
102
FIT
101
FIC
101
LIT
101
LIC
101
TT
101
TIC
101
TK-101
PW Lift Tank To
TK-102/103/104
PW Storage Tanks
HEX-101
Cooler
LSLL
101
LALL
101
Chilled Water Return
(Medium Temperature)
Chilled Water Supply
(Medium Temperature)
PW from downstream
process at ~80-85
o
C
.
.
~12
o
C (Min.)
~19
o
C (Max.)
Upstream/Disposal Limit
~30-35
o
C
Plate-Frame HEX (Preliminary Design)
Fixed Design Parameters Read From Chart ~ 2000 Btu/hr/ft
2
/
o
F
Hot PW stream Chilled Water stream LMTD and NTU determination Heat transfer coefficients Assume MOC of HEX is SS316
Tin 85
o
C
Tin 12
o
C
LMTD 36.9
o
C h
hot
11360
W/m
2
/K k
SS316 15 W/m/K
Tout 30
o
C
Tout 19
o
C NTU
hot 1.49 h
cold
11360
W/m
2
/K
dx 0.0005 m plate thickness
Max. dP 50 kPa Max. dP 50 kPa NTU
cold 0.19 U

2707
W/m
2
/K
Heat Transfer Area Required
Based on "clean" heat transfer coefficient
A = Q/(U*LMTD) 3.1 m
2
10% heat transfer margin, i.e. SF = 1.1
Area required = 3.7 m
2
Simplifying assumptions:
1) Counterflow is assumed
2) SS 316 wetted thermal conductivity is given as above
3) Clean services for initial estimate
Approximate Cost of HEX
Factor of 1.5 account for supplier mark-up and
Factor of 2 is for on-site installation
C (USD) 7291
C(SGD) 11666
0
500
1000
1500
2000
2500
3000
3500
5 10 15 20 25 30
Pressure Drop (psig)
L
o
c
a
l

H
e
a
t

T
r
a
n
s
f
e
r

C
o
e
f
f
i
c
i
e
n
t
,

h

(
B
t
u
/
h

f
t
2

0
F
)
Heat Transfer Data for 0.25 < NTU < 2.0 for Plate and Frame Heat Exchangers, Water Based Properties
Pressure Drop (kPa)
Hot and cold sides are essentially
water, hence have same coefficients
Detailed HEX Sizing
Ch 5.56E+03 W/K (PW = Process Water = Fluid 1)
Assume: Cc 4.44E+04 W/K (CW = Chilled Water = Fluid 2)
1) Alfa-Laval P31 Plate is used.
2) Compressed gasket thickness = 2.9 mm Cmin 5555.556 W/K
3) Projected HT area per pate = 0.32 m
2
4) Effective diameter = 2 x gasket thickness = 5.8 mm NTU1 1.488762
R1 =C1/C2 1.25E-01
Cold side fluid : Hot water
G 9578.544 kg/m2/s 0.00116
viscosity 0.001 kg/m/s
De 0.0058 m
k 0.6 W/m/K
Re 55555.56
Pr 7.47
Nu 54.37637
hhot 5625.142 W/m2/K