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Trainer:

Dr. R. Rajendran/ Professor of BSA University


Mr. S.Shanmugam/ WABCO INDIA LTD
Mr. S.Srinivasan/ Ashok Leyland, Hosur

Date: 22
nd
& 23
rd
August 2014






TOPTECH
Surface Engineering for
Automotive
Venue:
SAEINDIA Southern Section
Block-1, Modules 29 & 30, SIDCO Electronic Complex
Thiru-Vi-Ka Industrial Estate, Guindy, Chennai-600032
Phone: 044-42188651-52 Mobile: +91-90430 01718
E-mail Id: toptech@saeiss.org Website: www.saeiss.org

Two Days Workshop by SAEISS
Complimentary 1 year SAEINDIA
membership for non-member
participants
Special discount on Group Booking
(minimum 5 attendees for same
session 10% Discount)
Course Content
DAY 1
Surface Engineering - Introduction - Dr. R. Rajendran
Failure Modes - Friction, Wear, Corrosion and Fatigue - Dr. R. Rajendran
Introduction to Surface Coating / Treatment - Dr. R. Rajendran
Case study - Cylinder components - Dr. R. Rajendran
Case study - Corrosion - Mr. S. Shanmugam

Day 2
Wear Resistant Treatment Mr. S. Srinivasan
Case study piston rings Dr. R. Rajendran
Evaluation techniques Dr. R. Rajendran
Lab visit and demonstration - Dr. R. Rajendran

About the course
In recent decades, the role of surface engineering is becoming a widely recognized area
for ensuring improved material performance. Majority of failures of engineering
components originate from the surfaces and the components deteriorate in service
leading to failures due to wear, corrosion, fatigue and oxidation. The success of surface
engineering is demonstrated by the application of surface technologies and coatings to
a variety of engineering components.

In the present scenario, with the technological advancement and the need to use more
sophisticated materials and equipment, industries face increasing problems as how to
implement the surface characteristics to be used and to obtain the unique properties of
these surfaces at a reduced processing cost. Automotive industries are now aware of
the role of such surface modifications to improve the surface characteristics, which will
ultimately improve the product performance.

Benefits of attending this course
Have an understanding of the concepts of surface engineering as part of the
manufacturing process
Have a good knowledge of the principles of failure modes like corrosion, friction and
wear, including abrasive, erosive and sliding wear, including the selection of suitable
coating systems.
Have a detailed knowledge of new coating concepts, including multilayered structures
and functionally gradient materials, together with examples of their major applications.
have an appreciation of have an appreciation of the microstructural characteristics used
to describe materials and the techniques used to characterize the surface

Learning objective
Focusing on failure modes such as corrosion, wear, friction and fatigue.
To introduce the concepts of surface engineering and how it can be used to prevent
the failure and optimise the components performance in automotive applications.
To introduce the techniques used to evaluate and characterise surfaces.




Course pre-requisites
Basic knowledge of Material Science and Metallurgy

Who should attend?
Manufacturing personnel, process engineers, design engineers, quality control,
technical service, chemists and technical sales personnel dealing with finishing, coating,
wear and corrosion prevention will benefit from this program. It is appropriate for
current users with limited to very good knowledge of coatings operations, who need or
want to learn fundamentals, current trends, and new technologies.

Course Date & Time
Surface Engineering for Automotive 22
nd
& 23
rd
August 2014
Start: 9:00 am to 5:00 pm

Facilities provided during course
Networking Tea/Snacks
Networking Lunch
Delegate Kits

How to enroll
Fee Structure (Two days)
Non-Member INR 13000/-
Last date of Registration
16
th
August 2014

Member INR 10000/-
Faculty Advisor INR 4000/-
Registration fee for two days

Admissions would be on first come first serve basis and will be strictly through
enrolment Procedure
Limited seats per batch
Special discount to Teaching Faculty advisor
Special discount on group booking (minimum 5 attendees for same session- 10% Discount)

Pay course fee through DD/Cheque or Transfer to our account

Name of the account holder: SAEINDIA Southern Section Toptech
Account No. : 32506111653
Bank Name : State Bank of India
Branch Name : Kottur, Chennai
IFSC Code : SBIN0001669

Enrollment Procedure
Send us following details to toptech@saeiss.org for registration
Registration form enclosed or Click Here

Course Instructor
Dr. R. Rajendran
Dr. R. Rajendran is a Mechanical Engineering Faculty with 20 years of Teaching Experience and 10
years of Research Experience. His research interests are Materials Science and Metallurgical
Engineering, Surface Engineering, Material Characterization. He has carried out his research work on
new material development for piston ring application through surface modification at IP Rings Ltd. He
was a Visiting Researcher at Queens University, Belfast, supported under International Travel Grant by
Royal Society, London. He is consulting in the area of wear and friction behavior of metallic parts in
engines and reciprocating compressors. He has published his research papers in International journals
and conferences. He is an active SAE Member who has contributed to the SAEINDIA Student
Activities. He has received several honours and awards to his credit from SAE -FISITA Travelling
Fellowship, SAE Ralph Teetor Education Award.
Mr. S. Shanmugam
Mr. S. Shanmugham is a Metallurgical Engineer, completed M.S (By research) and pursuing Doctorate
at IIT Madras. Presently working as a Material Expert at WABCO INDIA LTD. He has more than 20
years of experience in Materials technology, failure analysis, NDT, in-situ metallography, material
selection, D.O.E, Accelerated testing, surface engineering, surface protection and part validation.

Mr. S. Srinivasan
S.Srinivasan ME (Metallurgical Engineering) is a practicing metallurgist for more than 16 years in the
field of Automotive and Component Industries. He has published various material related articles on
emerging materials and processing on International Forum and Magazines. As a strong believer of
Industry Institute partnership, he represented various bodies like SAE INDIA & MMS. Actively
involved in course curriculum development of Anna University for BE Materials Science & Engineering.
Pioneered in Advanced Characterization of Materials with Tribological Approach on automotive
Components. He has also worked with various suppliers of Heat Treatment and Surface Treatment of
Auto Industries over 16 years.
About SAEINDIA Southern Section
SAEINDIA Southern Section is a premier society that serves the cause of mobility engineering.
It is a unique society that includes professional engineers who serve different OEMS and
Suppliers, academia as well as budding engineers (students) who aspire to be part of the
professionally attractive field of mobility engineers. We believe that Mobility Engineering is a
knowledge rich field and that learning and sharing can be fun and rewarding. To this end,
SAEISS organises several events throughout the year, runs programmes that enrich and engage
and conducts lectures and symposia. It is a part of SAEINDIA.
SAEINDIA is a Premier Professional society that serves the Mobility Engineering Community
engaged in the design, manufacture and service of self-propelled vehicles and systems that
move in land, sea, air and space. It is an affiliate society of SAE International which is head
quartered in USA and has a glorious record of over 100 years of service to the mobility
community. SAEINDIA works closely with other fraternal societies such as Society of Indian
Automobile Manufacturers (SIAM), Automotive Component Manufacturers of India (ACMA)
and American Society of Engineers of Indian Origin (ASEI) for spreading knowledge and
relevant information to a wider cross section of the Indian community. It is also a member of
International Federation of Automotive Engineering Societies (FISITA)

Further pls contact:
S. Ilangovan, TopTech Executive
SAEINDIA Southern Section
Mobile No: 9043001718
Website: www.saeiss.org
For more Information
http://saeiss.org/TopTechProgram.
asp#

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