PNEUMATIC PUNCHING MACHINE INTRODUCTION Pneumatic systems operate on a supply of compressed air which must be made available in sufficient quantity and at a pressure to suit the capacity of the system. When the pneumatic system is being adopted for the first time, however it wills indeed the necessary to deal with the question of compressed air supply. The key part of any facility for supply of compressed air is by means using reciprocating compressor. A compressor is a machine that takes in air, gas at a certain pressure and delivered the air at a high pressure. 1 WORKING PRINCIPLE ur pro!ect works on the following three basic principles. 1. Air can flow. ". Air can be compressed. #. $ifference in air pressure can cause movement. The main ob!ectives of our pro!ect is to punch ob!ect with the help of air. %nitially we press the lever manually and the force is transmitted from the lever to the cylinder &'yringe(1) through a link. The air in the cylinder &'yringe(1) gets compressed and e*erts force through the pipe to the ne*t cylinder &'yringe(") where the punching tool is connected and hence the ob!ect is punched due to air pressure. Thus the pro!ect is easy to operate due to its simple mechanism. " PROJECT LAYOUT (May be chane !n ac"#a$ %&'(ec") # AD*ANTAGES %t reduces the manual work %t reduces the production time +niform application of the load gives perfect removing of the bearing. $amages to the bearing due to the hammering is prevented %t occupies less floor space ,ess skilled operator is sufficient LIMITATIONS
%nitial cost is high -ylinder stroke length is constant 'pecific 'i.e punching operation only. -an work only on thin papers / sheets.
APPLICATIONS Pressing peration in all industries Paper punching industries ,eather washer operation in all industries. 'heet 0etal Punching. 1 PNEUMATICS Pneumatics is a section of technology that deals with the study and application of pressuri.ed gas to produce mechanical motion. Pneumatic systems are e*tensively used in industry, where factories are commonly plumbed with compressed air or compressed inert gases. This is because a centrally located and electrically powered compressor that powers cylinders and other pneumatic devices through solenoid valves is often able to provide motive power in a cheaper, safer, more fle*ible, and more reliable way than a large number of electric motors and actuators. Pneumatics also has applications in dentistry, construction, mining, and other areas. C'+%a&!,'n "' hy-&a#$!c, 2oth pneumatics and hydraulics are applications of fluid power. Pneumatics uses an easily compressible gas such as air or a suitable pure gas, while hydraulics uses relatively incompressible liquid media such as oil. 0ost industrial pneumatic applications use pressures of about 34 to 144 pounds per square inch &554 to 674 kPa). 8ydraulics applications commonly use from 1,444 to 5,444 psi &6.7 to #1 0Pa), but speciali.ed applications may e*ceed 14,444 psi &67 0Pa). A-.an"ae, '/ %ne#+a"!c, 'implicity of $esign And -ontrol 0achines are easily designed using standard cylinders 9 other components. 0achines operate by simple : ( ;; type control. Re$!ab!$!"y Pneumatic systems tend to have long operating lives and require very little maintenance. 5 2ecause gas is compressible, the equipment is less likely to be damaged by shock. The gas in pneumatics absorbs e*cessive force, whereas the fluid of hydraulics directly transfers force. S"'&ae -ompressed gas can be stored, allowing the use of machines when electrical power is lost. Sa/e"y <ery low chance of fire &compared to hydraulic oil). 0achines can be designed to be overload safe. Pne#+a"!c $'!c Pneumatic logic systems &sometimes called air logic control) are often used to control industrial processes, consisting of primary logic units such as= And +nits r +nits >?elay or 2ooster> +nits ,atching +nits >Timer> +nits 'orteberg relay ;luidics amplifiers with no moving parts other than the air itself Pneumatic logic is a reliable and functional control method for industrial processes. %n recent years, these systems have largely been replaced by electrical control systems, due to the smaller si.e and lower cost of electrical components. Pneumatic devices are still used in processes where compressed air is the only energy source available or upgrade cost, safety, and other considerations outweigh the advantage of modern digital control. 6 PUNCHING In"&'-#c"!'n Punching is a metal forming process that uses a punch press to force a tool, called a punch, through the workpiece to create a hole via shearing. The punch often passes through the work into a die. A scrap slug from the hole is deposited into the die in the process. $epending on the material being punched this slug may be recycled and reused or discarded. Punching is often the cheapest method for creating holes in sheet metal in medium to high production volumes. When a specially shaped punch is used to create multiple usable parts from a sheet of material the process is known as blanking. %n forging applications the work is often punched while hot, and this is called hot punching. P&'ce,, Punch tooling &punch and die) is often made of hardened steel or tungsten carbide. A die is located on the opposite side of the workpiece and supports the material around the perimeter of the hole and helps to locali.e the shearing forces for a cleaner edge. There is a small amount of clearance between the punch and the die to prevent the punch from sticking in the die and so less force is needed to make the hole. The amount of clearance needed depends on the thickness, with thicker materials requiring more clearance, but the clearance is always less than the thickness of the workpiece. The clearance is also dependent on the hardness of the workpiece. The punch press forces the punch through a workpiece, producing a hole that has a diameter equivalent to the punch, or slightly smaller after the punch is removed. All ductile materials stretch to some e*tent during punching which often causes the punch to stick in the workpiece. %n this case, the punch must be physically pulled back out of the hole while the work is supported from the punch side, and this process is known as stripping. The hole walls will show burnished area, rollover, and die break and must often be further processed. The slug from the hole falls through the die into some sort of container to either dispose of the slug or recycle it. @ The Th&ee P&!nc!%$e, There are three scientific principles involved in each type of fluid systems. These include the following= 1) ;luids can be compressed ") ;luids can flow #) Pressure differences can cause movement A;luids can flowB relates to my sub!ect because for pneumatic systems to work, it needs the compressed air to flow through something in order to do a !ob right. 3 PNEUMATIC CYLINDER Pneumatic cylinders &sometimes known as air cylinders) are mechanical devices which use the power of compressed gas to produce a force in a reciprocating linear motion.=35 ,ike hydraulic cylinders, pneumatic cylinders use the stored potential energy of a fluid, in this case compressed air, and convert it into kinetic energy as the air e*pands in an attempt to reach atmospheric pressure. This air e*pansion forces a piston to move in the desired direction. The piston is a disc or cylinder, and the piston rod transfers the force it develops to the ob!ect to be moved. =35 Cngineers prefer to use pneumatics sometime because they are quieter, cleaner, and do not require large amounts of space for fluid storage. 2ecause the operating fluid is a gas, leakage from a pneumatic cylinder will not drip out and contaminate the surroundings, making pneumatics more desirable where cleanliness is a requirement. ;or e*ample, in the mechanical puppets of the $isney Tiki ?oom, pneumatics are used to prevent fluid from dripping onto people below the puppets. O%e&a"!'n Gene&a$ nce actuated, compressed air enters into the tube at one end of the piston and, hence, imparts force on the piston. -onsequently, the piston becomes displaced &moved) by the compressed air e*panding in an attempt to reach atmospheric pressure. 7 PUNCHING TOOLS 0 ACCESSORIES A punch is a hard metal rod with a shaped tip at one end and a blunt butt end at the other, which is usually struck by a hammer. 0ost woodworkers prefer to use a ball(peen hammer for using punches. Punches are used to drive ob!ects, such as nails, or to form an impression of the tip on a workpiece. $ecorative punches may also be used to create a pattern or even form an image. Punches and dies are necessities in a metal shop. They will help to make work more efficient in the realm of modular home construction to auto body repair and restoration. Whether in need of a punch for a variety of metal work tasks or for more specific needs in auto body shops, variety of punches and dies, that are capable of punching through a variety of metals. CONCLUSION ur team has made this pro!ect with utmost dedication which will help common people. This pro!ect has been made for the first time and this the pneumatic punching machine can easily punch the papers, metals, plastics etc. %nitially we press the lever manually and the force is transmitted from the lever to the cylinder &'yringe(1) through a link. The air in the cylinder &'yringe(1) gets compressed and e*erts force through the pipe to the ne*t cylinder &'yringe(") where the punching tool is connected and hence the ob!ect is punched due to air pressure. Thus the pro!ect is easy to operate due to its simple mechanism. 14 RE1ERENCES www.engineering.world.edu/me www.blown(film(machine.com/mechanical(type(pneumatic(type(manual( punchingmachine.htm www.howstuffworks.com www.144pro!ects.org www.technocrats.com/pro!ects/mechanical(pro!ect/ www.students#64.in 11