Quick Start Guide

EasyCoder 3400
and 3600 Bar Code
Label Printer
Worldwide Headquarters
6001 36th Avenue West
Everett, Washington 98203
U.S.A.
tel 425.348.2600
fax 425.355.9551
www.intermec.com

EasyCoder 3400 and 3600 Bar Code Label Printer Quick Start Guide

*064678-006*
P/N 064678-006

Intermec Technologies Corporation

Worldwide Headquarters
6001 36th Avenue West
Everett, WA 98203
U.S.A.

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*E

The information contained herein is provided solely for the purpose of allowing customers to operate and
service Intermec-manufactured equipment and is not to be released, reproduced, or used for any other purpose
without written permission of Intermec Technologies Corporation.

3440G.032

Information and specifications contained in this document are subject to change without prior notice and do
not represent a commitment on the part of Intermec Technologies Corporation.
2003-2007 by Intermec Technologies Corporation. All Rights Reserved.
The word Intermec, the Intermec logo, Norand, ArciTech, Beverage Routebook, CrossBar, dcBrowser, Duratherm,
EasyADC, EasyCoder, EasySet, Fingerprint, INCA (under license), i-gistics, Intellitag, Intellitag Gen2, JANUS,
LabelShop, MobileLAN, Picolink, Ready-to-Work, RoutePower, Sabre, ScanPlus, ShopScan, Smart Mobile
Computing, SmartSystems, TE 2000, Trakker Antares, and Vista Powered either trademarks or registered
trademarks of Intermec Technologies Corporation.
Throughout this manual, trademarked names may be used. Rather than put a trademark () symbol in every
occurrence of a trademarked name, we state that we are using the names only in an editorial fashion, and to the
benefit of the trademark owner, with no intention of infringement.
The software contained in the printer and the accompanying materials are copyrighted. Unauthorized copying of
the software, including software that has been modified, merged, or included with other software, or the written
materials is expressly forbidden without the prior written consent of Intermec. All right, title, and interest in all
copies of this software are and shall at all times remain the sole and exclusive property of Intermec. Customer
may be held legally responsible for any copyright infringement that is caused or encouraged by its failure to abide
by these terms.

3440G.022

To compensate for uneven print quality, turn the bias

adjust screw as shown.
A

If printing is light on right side of label, turn the

bias adjust screw counterclockwise.

If printing is light on the left side of label, turn

the bias adjust screw clockwise.

Replace the media cover.

Adjusting the Print Darkness

Use the darkness adjust control to fine-tune the darkness of print on your labels. The fine
adjustments compensate for variations in the media, the printhead, or the printer. Set the
darkness adjust control after you enter the media sensitivity number.

There are U.S. and foreign patents pending.

Kimdura is a registered trademark of Kimberly Clark.

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Kapton is a registered trademark of Dupont.

The name Centronics is wholly owned by GENICOM Corporation.
IBM is a registered trademark of International Business Machines Corporation.

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

3440G.055

Locate the darkness adjust control on the back of the printer.

Use a small straight-slot screwdriver to adjust the print darkness:

To increase the print darkness, turn the control clockwise.

To decrease the print darkness, turn the control counterclockwise.

27

Contents
8

Unpacking the Printer 5

Understanding the Printer Front Panel 6

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Connecting the Printer to a Power Supply 7

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Loading a Roll of Media 8

Loading Thermal Transfer Ribbon 10
3440G.021

3440G.022

Engage the printhead by rotating the head lift lever

counterclockwise until it locks in place.

Testing Printer Operation 12

Connecting the Printer to Your System 13
Connecting the Printer to a PC 13
Connecting the Printer to a Network 15

Replace the media cover.

Verifying Printer Communications With Your System 16

Correcting Uneven Print Quality

You may experience problems in print quality (ribbon wrinkling or light print on one side of your
label) if the printhead is not making even contact with the label stock. You need a straight-slot
screwdriver to turn the bias adjust screw.
Note: To achieve the best print quality, adjust the bias adjust screw each time you use media
of a different width.

Configuring the Serial Port for Communications 18

DIP Switch Settings 19
Communicating With the Printer 20
Using the PrintSet Software 20
Using Third-Party Software 20
Using the Intermec Printer Language (IPL) Command Set 20
Troubleshooting the Printer 21

Setting the MSN Number for Intermec Media and Ribbon 22

Setting the MSN for Other Media and Ribbon 22
Cleaning the Printhead 24

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Correcting Uneven Print Quality 26

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Adjusting the Print Darkness 27

3440G.043
3440G.006

Remove the media cover.

26

Locate the bias screw.

iii

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

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3440G.006
3440G.044

Turn the on/off switch to the off (O) position and

remove the power cord.

Remove the media cover.

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Inte

rme

3440G.045

3440G.038

Rotate the head lift lever clockwise to release the

printhead. This raises the printhead so that you can clean
it.

Remove the media and ribbon if necessary.

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40

3440G.046

3440G.034

Use a lint-free cloth moistened with alcohol to remove

any dirt, adhesive, or debris from the print surface on
the bottom of the printhead.

Replace the media and ribbon.

Wait 5 to 10 seconds for the print surface to dry.

25

3400 and 3600 Printer Thermal Transfer Media and Ribbon Sensitivity Settings
Sensitivity
Setting

Thermal Transfer Media and Ribbon

(Media/Ribbon Stock)

800 Series High Sensitivity (Paper)

864
854
834

European Uncoated/Standard 1
Duratran TTR Paper Labels/Standard 1
Duratran TTR Paper Tags/Standard 1

600 Series Medium Sensitivity (Plastic)

687
683
677
673
637
633
627
623

Duratran TTR Polyester 1/Premium 3/6/7

Duratran TTR Polyester 1/Premium
Duratran Syntran/Premium 3/6/7
Duratran Syntran/Premium
European Polyester/Premium
European Polyethylene/Premium
Duratran Kimdura/Premium 3/6/7
Duratran Kimdura/Premium

Approximate Sensitivity Rating

Unpacking the Printer

Remove the accessories, packing material, and the printer from the shipping container. Save the
shipping container and packing materials in case you need to move or ship your printer. Verify the
contents of the shipping container against the list below:

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4
G
ui
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Super Prem. Poly./Super Prem.-3

Super Prem. Poly./Super Prem.-7

St
ar
t

369
366

se

Ea
an sy
d Co
36 d
00 er
Pr 34
in 00
te
r

Duratran II-1/Premium 3/6/7

Duratran II-1/Premium
Duratran II Tag-5 mil/Premium 3/6/7
Duratran II Tag-5 mil/Premium
European Tag/Premium 3/6/7
European Tag/Premium
Duratran II Tag-7 mil/Premium 3/6/7
Duratran II Tag-7 mil/Premium
European Coated/Premium 3/6/7
European Coated/Premium

ui
ck

300 Series Low Sensitivity (Plastic)

567
563
557
553
537
533
527
523
517
513

/P
au

500 Series Medium Sensitivity (Paper)

Fe
ed

3440G.001

Cleaning the Printhead

In order for the printhead to provide good print quality, it must maintain close contact with the
media. Therefore, cleaning media debris from the printhead is very important. You should clean the
printhead after every roll, or 152 m (6,000 in), of media have been printed. Clean more often if
necessary.

Intermec printer

Quick start guide

AC power cord

Media support (not shipped with 3600 printer)

PrinterCompanion CD

Core locking brackets for plastic ribbon cores (2)

Cardboard ribbon core

Caution
Do not use sharp objects such as knives or screwdrivers to scrape the printhead
clean. Cleaning with sharp objects will damage the printhead. Clean with only a
cotton swab, a clean, lint-free cloth, or a tissue damp with isopropyl alcohol.
Conseil
Nutilisez pas dobjets pointus tels que couteaux ou tournevis pour nettoyer la tte
dimprimante. Nettoyer avec des objets pointus endommagera la tte dimprimante.
Nettoyez-la seulement avec de la ouate ou avec un linge propre et libre de peluches,
humect avec de lalcool disopropyl.

24

Note: Make sure you remove all packing material from the printer before you proceed.
Note: If you are using plastic ribbon cores, you need to install the core locking brackets for the
plastic ribbon cores. For help, see the printer users manual.
You can also order these related manuals:

EasyCoder Printer 3400 and 3600 Users Manual (P/N 065145)

IPL Developers Guide (P/N 934-013-xxx) and the IPL Command Reference Manual (P/N 937-007-xxx)

The Intermec web site at www.intermec.com provides many of our current manuals in PDF for you to
download.
5

Understanding the Printer Front Panel

Direct Thermal Media Sensitivity Settings (continued)

On the front panel of your printer, you will find one button and three light emitting diodes (LEDs).
Use the front panel LEDs to monitor the status of the printer:

Green LED
Orange LED
Yellow LED

LED
Power

Power

State
Off
Flashing
On

Indication
Power off
Receiving data
Power on

Alert

Off
Flashing
On

Printing or idle
Over-temperature
System fault

Empty/Pause

Off
Flashing
On

Printing or idle
Paused
Media fault

Approx. Sensitivity
Numbers

Sensitivity
Setting

Direct Thermal Media

Max. Recommended
Print Speed

400 Series Medium

Sensitivity
(continued)

470
460
450
440
420

Duratherm Lightning - 1
European IR
Duratherm Lightning IR Labels - 1
European Thermal
Duratherm Lightning Labels - 1

5
5
5
5
5

100 Series Low

Sensitivity

180

Duratherm II

170
160
140
130

European Tag
Duratherm II Tag
European Top
Duratherm II - 2

3
3
3
3

180

Duratherm II

170
160

European Tag
Duratherm II Tag

3
3

687

Duratran TTR Polyester

1/Premium - 7
Duratran Syntran/Premium - 7
European Polyethylene/Premium
Duratran Kimdura/Premium - 7
Duratran Kimdura/Premium

Alert
Empty/Pause

Feed/Pause

3440G.002

800 Series Low

Sensitivity

The Feed/Pause button performs the following functions depending on the status of the printer:
Printer Mode

You Want To

What To Do

Idle

Feed out one label or

a minimum specified
amount of media.

Press and release the Feed/Pause button.

Continuously feed media.

Press and hold the Feed/Pause button. When

you release the button, the media stops feeding.

600 Series Medium

Sensitivity

677
633
627
623

6
8
8
6

Thermal Transfer Media and Ribbon Sensitivity Settings

Take the printer offline.

Printing

Powered on for
the first time

Pause the printer.

Press the Feed/Pause button twice. Press the

button again to bring the printer online.
Press and release the Feed/Pause button. Press
and release the button again to resume
printing.

Cancel the current print

job.

Press and hold the Feed/Pause button until the

printer stops printing.

Print the hardware

configuration test label.

Press and hold the Feed/Pause button. See

Testing Printer Operation later in this
guide for more information.

Approx. Sensitivity
Numbers

Sensitivity
Setting

Direct Thermal Media

Max. Recommended
Print Speed

500 Series Medium

Sensitivity (Paper)

567

Duratran II-1/Premum - 7

565
563
533
527
513

European Premium Paper/Premium

Duratran II-1/Premum
European Tag/Premium
Duratran II Tag - 7 mil/Premium
European Coated/Premium

4
7
6
6
6

369

Super Premium Poly./Super

Premium - 3
Super Premium Poly./Super
Premium - 7

300 Series Low

Sensitivity

366

200 Series Low

Sensitivity (Kapton)

238
236
226
222

Gloss Polyimide (Kapton)/

Gloss Super Premium
Gloss Polyimide (Kapton)/
Super Premium - 7
Matte Polyimide (Kapton)/
Super Premium - 7
Matte Polyimide (Kapton)/
Matte Super Premium - 7

3
3
3
3

23

Setting the MSN for Intermec Media and Ribbon

1 2 3 4 5 6 7 8

For direct thermal media, use the three-digit media sensitivity number (MSN) located on
the roll of media to set the sensitivity number. You can also use the values from the tables
in the next section.

Connecting the Printer to a Power Supply

For thermal transfer media, you need to look in two places to determine the sensitivity
number. The sensitivity number on each roll of thermal transfer media or ribbon has an
asterisk (*) in place of one of the digits. On thermal transfer media, the rating contains the
first and second digits, with an asterisk in place of the third digit. The number on the
ribbon has the first and third digits, with an asterisk in place of the second digit.

2
3
4

I
5
6
7
8

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

To optimize the sensitivity number for thermal transfer media, you combine the digits as in
this example.

5
6

Example: Optimizing the Media Sensitivity Number

I
8

3440G.004

Media or Ribbon

Sensitivity
Number

Thermal transfer media

56*

The asterisk reserves the third digit to

identify the ribbons sensitivity number.

Thermal transfer ribbon

5*7

The asterisk reserves the second digit to

identify the medias sensitivity number.

567

Optimized sensitivity number.

3440G.003

Description
Turn the On/Off (|/O) switch on the back of the
printer to the off (O) position.

Make sure the DIP switches are set to their default settings.
Top Bank

Set switch 1 on (|). Set switches 2

through 8 off (O).

Note: The 3400 does not use switch 8

on the top bank.
Bottom Bank Set switches 1 through 8 off.
1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

Setting the MSN for Other Media and Ribbon

If you are not using Intermec media and ribbon, or you misplaced your packaging with the
three-digit MSN label on it, you can set the approximate sensitivity number. The first
column of the Direct Thermal and Thermal Transfer Media Sensitivity Settings tables list
the approximate sensitivity settings. To achieve acceptable print quality, enter the threedigit MSN (for example, 800).
If you are unsure how to set the MSN, start with the highest settings, which provides the
lowest energy (800 for thermal transfer and 700 for direct thermal), and work your way
down until you achieve the best print quality. You can also use PrintSets Print Quality
Wizard to help achieve print quality.

4
3440G.005

3440G.007

Plug the AC power cord into the receptacle at the rear of the
printer.

Turn the On/Off switch to

the on (|) position.

Direct Thermal Media Sensitivity Settings

Approx. Sensitivity
Numbers

Sensitivity
Setting

Direct Thermal Media

Max. Recommended
Print Speed

700 Series High

Sensitivity

720

Duratherm Lightning Plus - 2

400 Series Medium

Sensitivity

480

Duratherm Lightning IR Tag

22

Plug the other end of the

power cord into a
grounded wall outlet or
surge protector.

When you power on the printer, the green LED on the front panel lights, the yellow and orange
LEDs flash, and the platen roller advances. The yellow LED then stays on until you load media.
7

Loading a Roll of Media

Troubleshooting the Printer

This procedure explains how to load a roll of direct thermal or thermal transfer media. Note that
media is sold separately. For help, contact your local Intermec representative.

If your labels are not printing properly, check the following table to locate the symptom and correct
the problem.

1
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Symptom

Possible Causes

Solution

Blotches on labels.

Printhead is dirty.

Clean the printhead. For help, see Cleaning the Printhead

later in this guide.

Poor quality label or

ribbon stock.

Replace stock with Intermec label and/or ribbon stock. See

Setting the MSN for Intermec Media and Ribbon later in this
guide.

Incorrect media
sensitivity setting.

Change sensitivity setting to match the type of media you are

using. For help, see Setting the MSN for Intermec Media and
Ribbon and Setting the MSN for Other Media and Ribbon
later in this guide.

Printing is too light

or dark.

Sensitivity command is
incorrectly set.

Change sensitivity setting to match the type of media you are

using. For help, Setting the MSN for Intermec Media and
Ribbon and Setting the MSN for Other Media and Ribbon
later in this guide.

Printhead is dirty.

Clean the printhead.

For help, see Cleaning the Printhead later in this guide.

Printing is not
on the label.

Printer is misfeeding.

Make sure the media is installed properly along the

entire media path. For help, see Loading a Roll of
Media earlier in this guide.

Print quality is poor.

Incorrect media
sensitivity.

Change the sensitivity setting to match the type of media you

are using. For help, see Setting the MSN for Intermec Media and
Ribbon and Setting the MSN for Other Media and Ribbon
later in this guide.

Printhead is dirty.

Clean the printhead. For help, see Cleaning the Printhead later
in this guide.

Uneven print contrast

(density).

Adjust the bias adjust screw. For help, see Correcting Uneven
Print Quality later in this guide.

You are using incorrect

label or ribbon stock to

Use only Intermec label and ribbon stock to ensure superior

print quality and product performance. See Setting the MSN for
Intermec Media and Ribbon later in this guide to set the correct
media sensitivity numbers for Intermec media and ribbon stock.

Ribbon wrinkling.

Check to make sure that you installed the ribbon correctly. For
help, see Loading Thermal Transfer Ribbon earlier in this guide.

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3440g050.eps

Use your right hand to pull the bottom of the media

cover away from the base of the printer.
Use your left hand to lift the front of the media cover
upward.
Lift the media cover away from the top of the printer.

3440G.009

Raise the printhead by rotating the head lift lever clockwise.

A

Turn the supply roll retainer counterclockwise to

release it.

Slide it to the outer end of the supply roll post.

Turn the supply roll retainer clockwise to lock it.

120066102605140

120066102605140

3440G.008

3440G.014

If there is one, save the small label attached to your roll

of media or the label with a 15 digit number stamped
on it. You will need it to set the correct media
sensitivity number (MSN).

3440G.010

Adjust the bias adjust screw. For help, see Correcting Uneven
Print Quality later in this guide.

3440G.012

Place the roll of media on the supply roll post.

Note: If you are using a narrow roll of media
(less than 7.5 cm or 3 in), insert the media support
between the roll of media and the supply roll
retainer before securing it in place.

Turn the supply roll retainer counterclockwise

and slide it up to the edge of the roll of media.

Turn the supply roll retainer clockwise to lock it

in place. If you installed the media support, it
should move freely.

Direct thermal/
thermal transfer
switch set in the
wrong position.

Set the DIP switch for the type of media you are using. For help,
see Configuring the Serial Port for Communications earlier in
this guide.

21

Communicating With the Printer

You are now ready to print labels by downloading data from the host to your printer. Downloading
is the universal term used to describe the transfer of information from the host to any connected
peripheral device, such as your printer. When you transfer data from your printer to the host, you
are performing a process called uploading.
You can use several methods to download information in your data collection system. The next
sections describe different ways to communicate with the printer.

Using the PrintSet Software

Use PrintSet to quickly and easily configure the printer. You can upload the current configuration
settings, modify them, and then download them to your printer. Other features of PrintSet include
the ability to:

download graphics and fonts (including TrueType).

print test labels.

allocate memory.

download configuration files.

3440G.013
3440G.011

Unscrew the edge guide on the lower media guide.

Slide the edge guide to the outer edge of the lower

media guide and screw it in place.

Pull down on the lower media guide to allow easy

access to the media path.

10

For help using PrintSet, refer to the online help portion of the application software. PrintSet can be
installed from the PrinterCompanion CD included with the printer or it can be downloaded from the
Intermec web site at www.intermec.com.

Using Third-Party Software

You can use third-party software to set many of the printer parameters. You can configure the
parameters that your software does not set by using the IPL command set or the printers DIP
switches.

Using the Intermec Printer Language (IPL) Command Set

You can also create labels by downloading formats (designs) and data you create with the printer
command set. For help, see the IPL Developers Guide and the IPL Command Reference Manual
available from the Intermec web site at www.intermec.com. You can use the printer command set
to perform any function or activate any feature of your printer except for those features or functions
that are set with the DIP switches.

3440G.011

Unroll several inches of media and route it through the

printer mechanism.

Release the lower media guide. Unscrew the edge guide

and slide it in to the edge of the media. Screw the edge
guide in place.

12

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Use your third-party software to create label formats and convert graphics into a user-defined
character (UDC) format that your printer can interpret. Refer to your third-party documentation,
for more information.

3440G.015

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Fee
d/P
aus
e

Power
Alert
Empty/Pause

3440G.022

Feed/Pause

EasyCoder
3440

3440G.020

3440G.021

Rotate the head lift lever counterclockwise until it locks.

Press the Feed/Pause button to advance one label

through the printer.
Replace the media cover.

20

Loading Thermal Transfer Ribbon

DIP Switch Settings

If you plan to print in thermal transfer mode, you must install a thermal transfer ribbon on the ribbon
supply hub after you install the thermal transfer media. Note that ribbon is sold separately.
Note: If you are using plastic ribbon cores, you need to install the core locking brackets for
the plastic ribbon cores before you load thermal transfer ribbon. For help, see the printer
users manual.

O = OFF
1 = ON

ON

Baud Rate Selection

19,200
9,600*
4,800
2,400
1,200
38,400
57,600
reserved

OFF

O
1
O
1
O
1
O
1

O
O
1
1
O
O
1
1

O
O
O
O
1
1
1
1

SENSITIVITY NUMBER

Parity Selection
Even*
Odd
None
None

57
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O O
1 O
O 1
1 1

se

Number of Data Bits

7 Bit*
8 Bit

3440G.039

O
1

Reserved

3440G.033

3440g050.eps

Open the media cover.

Make sure the printhead is raised. If not, turn the head
lift lever clockwise until the printhead releases.

3440G.033

If applicable, save the plastic bag that your media

came in. Attached to the bag is a label with a threedigit sensitivity number printed on it. You need this
number to set the correct media sensitivity number.

Bottom Bank Switch Number

Top Bank Switch Number

OFF

Default settings are noted with an

O O

O = OFF
1 = ON

ON

Multi-drop Address Selection

*A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
0
1
2
3
4
5
Protocol Selection
XON/XOFF*
Intermec Protocols

O
1
O
1
O
1
O
1
O
1
O
1
O
1
O
1
O
1
O
1
O
1
O
1
O
1
O
1
O
1
O
1

O
O
1
1
O
O
1
1
O
O
1
1
O
O
1
1
O
O
1
1
O
O
1
1
O
O
1
1
O
O
1
1

O
O
O
O
1
1
1
1
O
O
O
O
1
1
1
1
O
O
O
O
1
1
1
1
O
O
O
O
1
1
1
1

O
O
O
O
O
O
O
O
1
1
1
1
1
1
1
1
O
O
O
O
O
O
O
O
1
1
1
1
1
1
1
1

O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

O
1

DT/TTR
Direct Thermal*
Thermal Transfer Ribbon
Default settings are noted with an

O
1

XON/XOFF Selection
No Status Response*
With Status Response

O
1

3440G.027

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se

Inte

3440G.030

rme

3440G.016

Slide the empty ribbon core that comes with the

printer onto the ribbon rewind hub.

Slide the roll of thermal transfer ribbon onto the

ribbon supply hub with the ribbon roller unwinding
clockwise.

Detach the leader from the thermal transfer ribbon roll

and unwind approximately 20 cm (8 in) of ribbon.

3440G.017

Route the ribbon leader through the printer

mechanism

10

3440G.018

Attach the ribbon leader to the empty ribbon core using the
adhesive strip on the leader edge.

19

Configuring the Serial Port for Communications

The serial port settings of your printer should match those of your PC or network controlling
device. The default settings of the printer are:

Parameter

Setting

Baud rate

9600

Parity

Even

Word length selection

7-bit word

Protocol

XON/XOFF no status response

Device address

Media type

Direct thermal

3440G.0

3440G.040

Determine which parameters you need to change and which DIP switches you need to set. Use the
DIP switch table on the following page.
Use a small straight-slot screwdriver to set the appropriate DIP switches on or off.

Turn the ribbon rewind hub clockwise until the ribbon

runs smoothly through the printhead mechanism.

10

The following table provides the maximum baud rates for the printers.

Lower the printhead by turning the head lift lever

counterclockwise until it locks.

19,200

3400C

38,400

O
5

3400B

Maximum Baud Rate

Printer

6
7

Po

we

Al

er

Em
pt

y/

Pa

us
e

ed

/P

au

se

19,200

1 2 3 4 5 6 7 8

3600

1 2 3 4 5 6 7 8

Fe

I
5

6
7
8

3440G.022
3440G-019
I

Enable thermal transfer printing by setting DIP switch 8

on the bottom bank of switches to the on (|) position.
Turn the printer power off and then on to activate the
new setting.

Close the media cover.

2
3

11

O
5
6

Alert

Empty/Pause

1
2

4
5

O
Feed/Pause

3440G.041

3440G.042

3440G-035

EasyCoder
3440

For example, if you want to change the media type to

thermal transfer, set DIP switch 8 on the bottom bank of
switches to the on (|) position.

3440G.020

Turn the printer power off and then on again.

Press the Feed/Pause button to advance the ribbon
through the printer.

Note: When replacing the thermal transfer ribbon roll in the future, use the empty thermal
transfer ribbon core as the new rewinder core.
18

11

Testing Printer Operation

Note: An example using DOS to verify printer communications follows this procedure. If
this procedure does not work, check to make sure that the DIP switches are set to the default
configuration and that the printer cable is securely plugged into the correct port of your
system.

Print a hardware configuration test label to make sure your printer is operating correctly.

To use DOS to verify printer communications

O
Power
Alert

3440G.041

1. On a PC with Windows 95 or earlier, at the DOS prompt, type the following command and press
Enter to configure the serial port:

Empty/Pause

MODE COM1 96,E,7,1,N

O

2. Type the following command lines and press Enter:

Feed/Pause

COPY CON COM1

EasyCoder
3440

3440G.042

3440G.024

ABCDEF^Z
where:

Turn the printer On/Off switch to the off (O)

position.

Press and hold the Feed/Pause button.

Turn the On/Off switch to the on (|) position.

COPY CON COM1 tells the PC to copy the next line of information to communications port
COM1.
ABCDEF are random characters typed at the host.
^Z (Ctrl-Z) Enter sends the information to the printer.

3400 Hardware Configuration

Power
Alert
Empty/Pause

Feed/Pause

EasyCoder
3440

Memory Instal
Storage RAM
Image RAM

: 120 kilobytes
: 134 kilobytes

Mileage
Inches Processed
Inches Burned
Labels Cut

: 600
: 221
:0

Printhead
Width
Dot Size
Burn Pot Setting

: 1792 dots
: 2.5 mil
:0

Firmware Checksum
ROM0 (U9)
ROM1 (U8)

: 7BB9
: 2148

Program
Version

:
:

The printer prints the characters (see step 4 on previous page for example).
Note: If you are using a different platform to communicate with your printer, please refer to
your system users manual and the see the IPL Developers Guide and the IPL Command
Reference Manual for information on downloading commands.
3440G.023

3440G.026

The Alert and Empty/Pause LEDs blink

during the printer self-test.

The printer feeds out one or two blank labels and then prints the
hardware configuration test label.

Release the Feed/Pause button when the

media starts moving.

Note: The example label printed above is from the 3400

printer. The values on your hardware configuration test
label may be different.

Note: If you receive a write fault error, your cabling may be incorrect. See Connecting the
Printer to Your System earlier in this guide for more information.

5
I

3440G.042

3440G.041

Turn the On/Off switch to the off (O) position and then
to the on (|) position to return to normal printer
operation.

12

17

Verifying Printer Communications With Your System

Connecting the Printer to Your System

Once you have the printer connected to your system, you need to verify that the printer
communicates with your system. The easiest way to test communications is to set the printer to
Data Line Print mode and send down a character string from your system.

You can connect your printer to a PC, a local area network, an AS/400 (or other midrange system),
or a mainframe. Use this section to connect the printer to your system.

If you have just printed a hardware configuration test label, start with Step 4.

Connecting the Printer to a PC

You can connect your printer to either a serial port or a parallel port (if you have the parallel option
installed) on your PC. You must provide the correct cables to connect the printer. Contact your
Intermec representative for ordering assistance if you do not have the appropriate cables.

2
I
Power

Use the following table to determine the correct Intermec cable for your application. Cable
schematics for the PC serial cables appear on the following pages.

Alert

3440G.041

Empty/Pause

For Connecting To

PC serial port
25F-25M, null modem, 9-wire 048668
9F-25M, null modem, 7-wire 048693

Feed/Pause

3440G.042

PC parallel port
Parallel port cable

EasyCoder
3440

Press and hold the Feed/Pause button. Turn the

On/Off switch to the on (|) position.

Note: If you are connecting the printer to a serial port on your PC, you may need to change
the serial port configuration of your PC to match the printer. See Configuring the Serial
Port for Communications later in this guide for the default printer configuration settings.

Power

051211

3440G.020

Turn the On/Off switch to the off (O) position.

Use Intermec Cable

Alert
Empty/Pause

Feed/Pause

EasyCoder
3440

1 2 3 4 5 6 7 8

3440G.029

1 2 3 4 5 6 7 8

3440G.026

I
Release the Feed/Pause button after the hardware
configuration test label prints.

Send down some characters from your system.

At this point the printer does not attempt to interpret
any printer commands. It simply prints each character
with its hexadecimal equivalent underneath.

I
O

3440G.042

3440G.025

Turn the On/Off switch to the off (O) position.

3440G.041

3440G.042

Plug the 25-pin connector into the serial (A) or parallel

(B) communications port on the rear of the printer.
Plug the other end of the cable into a serial (COM port)
or parallel port on your PC.

Turn the printer power off and then on again.

16

13

RS-232 Null Modem Cable for 25-pin PC (P/N 048668)

Connecting the Printer to a Network

Shield
25-Pin (Socket) D-Sub
Metal Backshell

25-Pin (Plug) D-Sub

Metal Backshell

Chassis Ground

Chassis Ground

Transmitted Data

Received Data

Received Data

Transmitted Data

Request to Send

Clear to Send

Carrier Detect

Data Set Ready

20 Data Terminal Ready

Ground

Ground

Data Terminal Ready 20

Data Set Ready

Carrier Detect

Clear to Send

5
PC

Printer

Note: The metal backshell is connected directly to the shield to achieve electrostatic
discharge (ESD) immunity.

RS-232 Null Modem Cable for 9-pin PC (P/N 048693)

Shield
9-Pin (Socket) D-Sub
Metal Backshell

25-Pin (Plug) D-Sub

Metal Backshell
1

Chassis Ground

Received Data

Transmitted Data

Transmitted Data

Received Data

Clear to Send

Carrier Detect

Request to Send

Data Terminal Ready

Data Set Ready

Data Set Ready

20 Data Terminal Ready

Carrier Detect

Clear to Send

Request to Send

Ground

5
3440G.054

AT

For Connecting To

You Need

10BaseT Networks

One of these interface adapters:

Part Number

External EasyLAN 10i2 Ethernet adapter

(attaches to the parallel port if you have one
installed in the optional port location)

072885

Internal EasyLAN 10i2 Ethernet adapter

072894

AS/400

Twinax adapter card

067879 (cable included)

Mainframe

Coax adapter card

067880 (cable included)

4
3440G.053

Ground

You can connect your printer to 10BaseT networks, such as Novell NetWare, Token Ring, or TCP/
IP. You can also connect the printer to an AS/400 (or other midrange system) or an IBM mainframe.

If the controlling device is an Intermec product, refer to the following manuals for instructions and
information on the necessary cabling and connections.

DCS 300 Users Manual (P/N 067296)

Intermec Ethernet Adapter Users Manual (P/N 068749)

Intermec Ethernet Adapter Setup Guide (P/N 068748)

Coax/Twinax Interface Card Users Manual (P/N 067867)

Data Communications Reference Manual (P/N 044737)

You can visit the Intermec web site at www.intermec.com for a list of available manuals or to access
many of our current manuals in PDF format. To order printed Intermec manuals, contact your local
Intermec representative or distributor.

Printer

Note: The metal backshell is connected directly to the shield to achieve electrostatic
discharge (ESD) immunity.

14

15