CONTROL VALVES

SINGLE-SEAT,

TYPE Z 1A
USE
They are used as an executing element in the instrumentation and remote control systems to control the
liquids, vapours and gas flow.
The wide range of material versions, advantageous operating pressures and temperatures, numerous design
variations matched to the process requirements are a
reason the valves shall be used at the most heavy-duty
conditions in power and heat engineering, petrochemical and chemical industry, metallurgy, etc.
On the West Europe markets, the valves can appear
as BR 12.
CHARACTERISTICS

various material versions of the valve cast and internal parts, matched to the specific operating conditions,

designs reducing the generated noise level, incre-

asing the cavitations and flashing resistance, enabling

throttling to be eliminated,
a wide range of pressure ratings PN 10 through PN
420, as well as of the flow rations and of the control
characteristics,
reduced emission of aggressive and toxic fluids into the environment due to the bellows seal or compression
gland corresponding to TA-LUFT regulations being observed,
easy disassembly and installation of the valve internal components for the purpose of inspection and service,
long life and operating reliability due to high quality materials being used and to the surface improvement
techniques (burnishing, stelliting, heat treatment, CrN coatings),
an ability to cooperate with multi-spring actuators P1/R1 (cast yoke) and P/R (column) of totally reversible
operation, as well as a possibility to vary the spring range - with no extra parts (the number of springs unchanged),
a possibility to fit the actuators with a lateral (P1/R1) or a top (P/R) manual drive,
diagnostic possibilities for the "valve-actuator" system due to the intelligent electropneumatic positioners being
used,
a wide range of electric drives,
special versions available:
- for oxygen
- for liquid and gas fuels
- for low temperature fluids (liquid oxygen, nitrogen)
- for acid H2S-containing gases
- with a heating jacket
the product designing and manufacture are in compliance with the specifications of the quality management
system ISO 9001, of the directive 97/23/EG and of AD 2000 Merkblatt regulations.
Z - product mark registered at the Patent Office of Polish Republic
Control valves type Z1A

DESIGN AND TECHNICAL SPECIFICATION

Body (1): single seat, cast
Nominal dimension: DN 15; 20; 40; 50; 80; 100; 150; 200; 250
Pressure rating designation:
PN 10; 16; 25; 40 and PN 20; 50; 110; 150; 260; 420 to PN - ISO 7005-1: 1996
PN 63; 100; 160; 250; 320; 400 to Pn - H - 74307: 1985; PN - H - 74306:1985
divided as follows:
DN 15250: PN 10110
DN 15150: PN 150; 160
DN 151000: PN 250420
Connections: - flanged: to table 1
- butt welding terminals, BW type; to tables 12 and 13
- socket welding terminals, SW type; to table 14.
The design of steel flanges PN 20; 50; 110; 150; 260; 420 enables assembling them with flanges to American standards
ANSL/ASME B16.5 and MSS SP 44. Under the American system, flanges are designated with rated values in "Classes";
to the said values pressure ratings (PN) have now been ascribed. The equipment pressure designations are as follows:
Class 150: PN 20
Class 300: PN 50
Class 600: PN 110
Class 900: PN 150
Class 1500: PN 260
Class 2500: PN 420
Table 1. Flanged connections
Pressure rating

F a ce

PN10; 16; 25; 40; 63; 100; 160; 250; 320; 400
PN20; 50
PN110; 150; 260; 420
ANSI 150; 300; 600; 900; 1500; 2500

B
B1
B2
RF

x) up to PN 160;

Connection type
K ey
* Designation
*
D **
F **
D1
F1
D1
F1
GF
FF

Grove

Grove to the ring

J
J
RTJ

xx) for PN 50 only

Construction length: - flanged valves to PN-EN 60534-3-1; PN-M-74005; ISA S75.16-1993; fig. 5; tables 9;10
- valves with welding terminals; fig. 5; table 11
- to PN-EN 60534-3-3: for PN 10110 and PN 20110
- like flanged valves PN 160: for PN 160 and PN 150
- like flanged valves PN 400: for PN 250400 and PN 260420
Materials:
to table 2
Operating pressure and temperature relation to the pressure rating and material to diagrams 1 and 2
Seal (2):
- standard
- elongated
- bellows
Poppet (3): - plunger type, guided in the control sleeve, hard
- versions:
profile
plunger-perforated (multi-opening)
- control characteristics:
fixed percentage
linear
quick opening - S (for profile poppets only)
- controllability:
50:1
Seat (4):
- fit and sealed to the body, hard; (airtight seat when so agreed with the manufacturer)
Stem (5):
- burnished and polished on the sealing surface
Hold down cell (6A):
- an element to lock the seat in the body
Throttling cells (6B,C):
- multi-opening sleeve to lock the seat and to reduce the pressure drop between the seat and
the poppet.
Gaskets of the body (7), and of the seat (8):
- spiral "graphite + 1.4571"over the entire manufacturing range
Stem sealing (10):
- sealing package PTFE-V held down by a helical spring (17)
- annular gaskets formed from woven packing cords (PTFE + GRAPHITE)
- graphite sets (expanded and silky graphite) or gaskets from woven graphite cords
- TA-LUFT seal with PTFE-V sealing package or a graphite set, seal designs to figs. 1 and 2;
use range to table 3.
Closure tightness: - basic: below 0.01% Kvs (cl. IV to PN-IEC 60534-4
- increased: 310-3 D?p [cm3/min] (cl. V to PN-IEC 60534-4)
where D (mm) - seat size to table 5
p [MPa} - actual pressure drop on a closed valve.
Fluid flow direction:
under the poppet
Flow ratios:
to table 4

Control valves type Z1A

Fig 1a. Valve Z1A - 146 L;P;S

Fig 1b. Valve Z1A - 156 L;P;S

Fig 1c. Valve Z1A - 147 L;P

Fig 1d. Valve Z1A - 157 L;P

Control valves type Z1A

Standard seal,
PTFE-V packing

Extended seal,
PTFE + GRAPHITE
packing

Bellows seal,
PTFE + GRAPHITE packing

Plunger plug, perforated

Profile plug

Flanged body

Extended seal,
TA-LUFT packing

Body with welding terminals (BW type)

Fig 1e. Control valve

4

Control valves type Z1A

Table 2. List of parts c/w materials.

No.

Part

Materi als
GP 240 GH ; (1.0619)
WC B

G17C rMo 9-10 ; (1.7379)

WC 9

GX5C rNi Mo 19-11-2 ; (1.4408)

C F 8M

D N1550

S 355 J2G3 (1.0570)

13C rMo4-4 ; (1.7335)

X6C rNi MoTi 17-12-2 ; (1.4571)

D N80250

GP 240 GH ; (1.0619)
WC B

B ody

S eal

G17C rMo 9-10 ; (1.7379)

G17C rMo 9-10 ; (1.7379)
WC 9
WC 9
X6C rNi MoTi 17-12-2; (1.4571)
X6C rNi MoTi 17-12-2; (1.4571) + stelli t + C rN
X17C rNi 16-2 ; (1.4057) + obrbka ci eplna
X6C rNi MoTi 17-12-2; (1.4571)
X6C rNi MoTi 17-12-2; (1.4571) + stelli te
X17C rNi 16-2; (1.4057) + heat treatmenta
X6C rNi MoTi 17-12-2; (1.4571)
X6C rNi MoTi 17-12-2; (1.4571) + stelli t + C rN
X17C rNi 16-2 ; (1.4057) +heat treatmenta
X6C rNi MoTi 17-12-2; (1.4571)
X17C rNi 16-2; (1.4057) + heat treatment

Plug

S eat

Stem

6A
6B
7
8

Hold down cell

Throttli ng cell
B o d y g a ske t
S e a t g a ske t

Seali ng set

PTFE "V" (ri ngs)

10

Hold down sleeve

X6C rNi MoTi 17-12-2; (1.4571)

11

Hold down lever

S 355 J2G3 ; (1.0570)

GRAFIT 98% + 1.4571 (spi ral)

PTFE + GRAFIT
Graphi te

12
13
14

Body bolt
Body nut

PN1050

8.8

PN63420

42C rMo4 (1.7225)

PN1050

8.8

PN63420

42C rMo4 (1.7225)

Seal bolt

8.8

15

Seal nut

8.8

16

Pi n wi th notches

A 4 - 70
21C rMoV5-7 (1.7709)

X6Ni C rTi MoVB 25-15-2 (1.4980)

A 4 - 70

21C rMoV5-7 (1.7709)

X6Ni C rTi MoVB 25-15-2 (1.4980)

A 4 - 70
A 4 - 70

X6C rNi MoTi 17-12-2; (1.4571)

17

Spri ng

12R10 (SAND VIK)

18

D i stance sleeve

X6C rNi MoTi 17-12-2; (1.4571)

19

Pi lot sleeve

Materi al
GP 240 GH ; (1.0619)
WC B
G17C rMo 9-10 ; (1.7379)
WC 9
GX5C rNi Mo 19-11-2 ; (1.4408)
C F 8M
S 355 J2G3 ; (1.0570)
13C rMo4-4; (1.7335)
X6C rNi MoTi 17-12-2 ; (1.4571)
X17C rNi 16-2 ; (1.4057)
C 45 (1.0503)
X30C r13 (1.4028)

X6C rNi MoTi 17-12-2; (1.4571)

X6C rNi MoTi 17-12-2; (1.4571) + stelli te + C rN
X17C rNi 16-2 ; (1.4057) + heat treatment
Materi als standards
Std No
PN-EN 10213-2
ASTM A 216
PN-EN 10213-2
ASTM A 217
PN-EN 10213-4
ASTM A 351
PN-EN 10025
PN-EN 10028
PN-EN 10088
PN-EN 10088
PN-EN 10083-1
PN-EN 10088

8.8

EN 20898-1

A4-70

EN ISO 3506-2

42C rMo4 (1.7225)

E N 10269

21C rMoV5-7 (1.7709)

E N 10269

X6Ni C rTi MoVB 25-15-2 (1.4980)

E N 10269

NB:
In order to harden the valve internal components following technology is used:
a) stelliting - surface padding with stellite:
~ 40 HRC
b) CrN coating - introducing chromium nitride down to ca 0.1 mm into the part external layer; ~ 950 HV
c) heat treatment: poppet (~ 45 HRC), seat (~ 35 HRC), cell (~ 32 HRC), pilot sleeve
(~ 45 HRC)
Control valves type Z1A

Diagram 1

Diagram 2

Carbon, alloy and acid resistant cast steels.

Materi als
C urve No.
Temperature range
[oC ]
1)
2)

GP 240 GH (1.0619) / A216

WC B
1
-29...427

G17C rMo 9-10 (1.7379) / A217

WC 9
2
-29...537 1)
-29...593 2)

GX5C rNi Mo 19-11-2 (1.4408) / A351

C F 8M
3
-198537 1)
-198650 2)

- temperature range for flanged valves

- temperature for valves with welding terminals

Diagrams 12 are based on ASME/ANSI B 16.34-1988

Control valves type Z1A

VERSIONS
The valve design and material versions are selected according to the operating conditions. The basic version for
regular operating conditions are Z1A valves with a profile poppet and a hold down cell. With the noise level over the
one acceptable by the client (most often, 85 dBa), perforated poppets shall be used. As far as their design is
concerned, they are interchangeable with profile poppets and enable the noise level to be reduced by ca 10 dBa as
compared to the basic version. Additional noise reduction (by 5 dBa) is achieved by using a throttle cell, due to
which the pressure drop between the seat and the poppet is lower. The same version is also recommended in case
of a throttled flow, of cavitations and flashing. Multi-opening designs give the higher pressure recovery ratio FL,
which makes possible the flow to be higher than with the basic version, with Kvs and ?p values remaining unchanged. For compressible fluids, it is often advantageous to use reduction connections on the valve outlet (diffusers).
Selection of a design solution is based on the computer calculations of the flow ratio, the noise level, the fluid
state, the effect of such activities being dependent on the accuracy of the information submitted by the client. On
the client's request, as well as when warranted by the flow conditions, special versions are proposed as far as
materials, flow ratios, control characteristics, closure tightness, etc. are concerned. When so justified (noise,
throttled flow), the diffusers can be equipped with additional multi-opening throttle structures, like plates to be
attached between the flanges or welded inside the diffuser.
Table 3. Packing and its use.
Packing type

PN
Standard

PTFE-V
PTFE + Grafit
PTFE-V / TA-LUFT
graphite
Grafit / TA-LUFT

Temperature oC
Seal type
Extended

Bellows

up to 110 )*

-46...+200

-198...-46
+200...+300

-100...+200

up to 420 )*
up to 160

+200...+300

+300...+537 ,(+650)**
+300...+400

+200...+400

)x PN 50 - for bellows seal

)xx for valves with welding terminals

Seal (PTFE-V)

Seal (PTFE+GRAFIT)

Sealing package TA-LUFT

PTFE-V

Seal (GRAFIT)

Sealing package
with graphite set
Fig.2 Seal packings

Control valves type Z1A

Table 4. Flow ratios Kvs for profile and perforated plugs

Kvs
Profi le
plugs
L
P
0,1
0,16
0,25
0,4
0,63
1,0
1,6
2,5
4,0
6,3
10
16
25
40
63
94
125
160
250
320
500
630
800

S
4,8
7,6
12
20
30
48
115
192
384
600
960

Travel
Perforated
plug
L
P
[mm]
20
6,3
10
16
25
40
63

38

FD

S eat
si ze

[mm]

[cm 2]

[kN]

6,35

0,3

0,1 0,65

9,52

0,7

0,15 1,0

12,7

1,3

0,2

1,3

2,9 0,3
3,3 0,33
5,0 0,4
7,9 0,5
13,4 0,7
20,3 0,8
34,9 1,1

1,95
2,1
2,6
3,3
4,6
5,2
7,2

Nomi nal di mensi on D N

IV kl. V kl.

19,05
20,64
25,25
31,72
41,25
50,8
66,7

125

94

88,9

62,1

1,4

9,1

180
260
425
630
720

125
200
320
400
500

107,92
126,95
158,72
195
203,2

91,5
126,6
197,9
298,6
324,3

1,7
2,0
2,5
3,1
3,2

11
13
16
20
21

50
63
80

15

20

25

40

50

80

100

150

200

250

C alculati on factors
Profi le plugs: FL=0,9 ; XT=0,72; Fd=0,46; xFz=0,65
Perforated plugs: FL=0,95 ; XT=0,78; Fd=0,1; xFz=0,75

NOTE:
1. - no version for PN 250...420
2.
Plugs of quick opening characteristics (S) - only for maximum.
ALLOWABLE PRESSURE DROPS ?p
The pressure drops p [MPa] are for a closed valve and they have been calculated with consideration given to the
valve drive capabilities. The actual pressure drops shall not exceed 70% of the allowable operating pressure for the
given pressure rating, the material version and the operating temperature to diagrams 1 and 2.
10 (Fs - FD)
p =
A
Where:
p [MPa] - design pressure drop
FS [kN] - actuator force available (table 5)
D 2
A
=
FD [kN] - poppet/seat hold down force
400
A = ? D2/400
A [cm2] - surface ratio of a seat, D mm dia
Table 5. Available force FS (kN) of air operated actuators.
Direct action P ; P1
Actuator
size
250
400
630
1000
1500
3000

Reverse actiony R ; R1

Supply pressure [kPa]

Springs range [kPa]

140

250

400

20 - 100

1,0
1,6
2,5
4,0
6,0
12,0

3,8
6,0
9,5
15,0
22,5
45,0

7,5
12,0
18,9
30,0
45,0
90,0

0,5
0,8
1,3
2,0
3,0
6,0

40 - 120;
40 - 200
1,0
1,6
2,5
4,0
6,0
12,0

60 - 140

80 - 240

120 - 280

180 - 380

1,5
2,4
3,8
6,0
9,0
18,0

2,0
3,2
5,0
8,0
12,0
24,0

3,0
4,8
7,6
12,0
18,0
36,0

11,3
18,0
27,0
54,0

NOTE:
1. For straight actuators, the spring range of 20-100kPa has been provided.
2. For electric and other actuators, p value can be calculated from the above equation and from the data in tables
4 and 5 with the available force FS provided to be the actuator capacity rating to its catalogue card.
8

Control valves type Z1A

Table 6. Pressure drops p [MPa] for valves with air actuators, closure tightness class IV and V.
Seat
diameter
[mm]

do 12,7

19,1

20,64

Nominal
diameter
DN

Stroke
[mm]

Increase control pressure close valve

Zakres spryn 20...100kPa
Actuator
p [MPa]
Supply
size
pressure [kPa]
IV kl.
V kl.

250

140
250
400

6,1
27,3
28,0

18,8
28,0

400

140
250
400

2,4
28,0

2,3
28,0

250

140
250
400

2,4
11,8
24,0

6,2
19,0

400

140
250
400

4,5
19,6
28,0

14,0
28,0

250

140
250
400

2,0
10,0
21,0

4,8
15,9

400

140
250
400

3,7
16,6
28,0

11,5
28,0

250

140
250
400

1,2
6,7
14,2

2,3
9,8

400

140
250
400

2,4
11,2
23,2

6,8
18,8

400

140
250
400

1,4
7,0
14,5

3,4
11,0

630

140
250
400

2,5
11,3
23,2

7,8
19,7

400

140
250
400

0,6
3,8
8,1

1,0
5,3

630

140
250
400

1,3
6,3
13,0

3,5
10,2

15;20;
25;40;50

20;25;
40;50

25;40;50

20

25,25

31,72

41,25

40;50

40;50;80

50;80;100

Control valves type Z1A

Increase control pressure open valve

p [MPa]

Spring range
[kPa]

IV kl.

V kl.

20 100
40 120
60 140
80 240
120 280
20 100
40 120
60 140
80 240
120 280
20 100
40 120
60 140
80 240
120 280
20 100
40 120
60 140
80 240
120 280
20 100
40 120
60 140
80 240
120 280
20 100
40 120
60 140
80 240
120 280
20 100
40 120
60 140
80 240
120 280
20 100
40 120
60 140
80 240
120 280
20 100
40 120
60 140
80 240
120 280
20 100
40 120
60 140
80 240
120 280
180 380
20 100
40 120
60 140
80 240
120 280
20 100
40 120
60 140
80 240
120 280
180 380

2,3
6,1
10,0
13,8
21,5
4,6
10,7
16,9
23,0
28,0
0,7
2,4
4,1
5,8
9,3
1,7
4,5
7,2
10,0
15,5
0,5
2,0
3,4
4,9
7,8
1,4
3,7
6,0
8,4
13,1
0,2
1,2
2,2
3,2
5,2
0,8
2,4
4,0
5,6
8,8
0,4
1,4
2,4
3,4
5,4
1,0
2,5
4,1
5,7
9,0
13,7

0,6
1,2
1,8
2,9
0,4
1,3
2,2
3,1
4,9
7,5

1,5
5,4
13,0

2,3
8,4
14,6
26,9

3,6

1,5
4,3
9,8

2,6

0,9
3,2
7,9

0,8

1,2
4,4

1,9

0,6
2,1
5,4
10,1

0,15

0,3
2,1
4,8

Table 6 (continued)
Seat
diameter
[mm]

50,8

Nominal
diameter
DN

80;100;150

Stroke
[mm]

Actuator
size

Supply
pressure [kPa]

p [MPa]
IV kl.

V kl.

630

140
250
400

0,9
4,3
9,0

2,1
6,9

1000

140
250
400

1,6
7,1
14,6

4,9
12,4

630

140
250
400

0,4
2,4
5,0

0,6
3,3

1000

140
250
400

0,8
4,0
8,3

2,2
6,5

1500

140
250
400

1,4
6,1
12,5

4,4
10,8

630

140
250
400

0,2
1,3
2,8

1,6

1000

140
250
400

0,4
2,2
4,6

1,0
3,4

1500

140
250
400

0,7
3,4
7,0

2,1
5,8

1000

140
250
400

0,3
1,4
3,0

0,4
2,0

1500

140
250
400

0,5
2,3
4,7

1,3
3,7

3000

140
250
400

1,1
4,8
9,6

0,1
3,7
8,6

38

80;100;
150

66,7

Increase control pressure close valve

Zakres spryn 20...100kPa

38
80;100;
150;200

100;150

88,9

38
100;150;
200;250

107,92

10

150;200;250

50

Increase control pressure open valve

p [MPa]

Spring range
[kPa]

IV kl.

V kl.

20 100
40 120
60 140
80 240
120 280
180 380
20 100
40 120
60 140
80 240
120 280
180 380
20 100
40 120
60 140
80 240
120 280
180 380
20 100
40 120
60 140
80 240
120 280
180 380
20 100
40 120
60 140
80 240
120 280
180 380
20 100
40 120
60 140
80 240
120 280
180 380
20 100
40 120
60 140
80 240
120 280
180 380
20 100
40 120
60 140
80 240
120 280
180 380
20 100
40 120
60 140
80 240
120 280
180 380
20 100
40 120
60 140
80 240
120 280
180 380
20 100
40 120
60 140
80 240
120 280
180 380

0,25
0,9
1,5
2,1
3,4
5,3
0,6
1,6
2,6
3,6
5,6
8,6

0,4
0,8
1,1
1,8
2,9
0,3
0,8
1,4
2,0
3,1
4,8
0,5
1,4
2,3
3,1
4,8
7,4

0,2
0,4
0,6
1,0
1,6
0,1
0,4
0,7
1,1
1,7
2,7
0,3
0,7
1,2
1,7
2,7
4,1

0,3
0,5
0,7
1,1
1,8
0,1
0,5
0,8
1,1
1,8
2,8
0,5
1,1
1,8
2,4
3,7
5,7

1,2
3,0

0,4
1,4
3,4
6,4

1,1

0,2
1,4
3,0

0,5
1,4
3,0
5,6

0,3

0,5
1,4

0,5
1,4
2,9

0,1
0,8

0,1
0,8
1,7

0,1
0,8
1,4
2,7
4,7

Control valves type Z1A

Table 6 (continued)
Seat
diameter
[mm]

126,95

158,72

Nominal
diameter
DN

Stroke
[mm]

150;200;250

50

200;250

63

195

203,2

Increase control pressure close valve

Zakres spryn 20...100kPa
Actuator
size

Supply
pressure [kPa]

p [MPa]
IV kl.

V kl.

1000

140
250
400

0,15
1,0
2,2

0,16
1,3

1500

140
250
400

0,3
1,6
3,4

0,8
2,5

3000

140
250
400

0,8
3,4
7,0

2,5
6,1

1000

140
250
400

0,6
1,4

0,7

1500

140
250
400

0,2
1,0
2,1

0,3
1,4

3000

140
250
400

0,5
2,1
4,4

1,4
3,7

1500

140
250
400

0,1
0,7
1,4

0,8

3000

140
250
400

0,3
1,4
2,9

0,8
2,3

1500

140
250
400

0,6
1,3

0,7

3000

140
250
400

0,3
1,3
2,7

0,7
2,1

250

250

80

Increase control pressure open valve

p [MPa]

Spring range
[kPa]

IV kl.

V kl.

20 100
40 120
60 140
80 240
120 280
180 380
20 100
40 120
60 140
80 240
120 280
180 380
20 100
40 120
60 140
80 240
120 280
180 380
20 100
40 120
60 140
80 240
120 280
180 380
20 100
40 120
60 140
80 240
120 280
180 380
20 100
40 120
60 140
80 240
120 280
180 380
20 100
40 120
60 140
80 240
120 280
180 380
20 100
40 120
60 140
80 240
120 280
180 380
20 100
40 120
60 140
80 240
120 280
180 380
20 100
40 120
60 140
80 240
120 280
180 380

0,15
0,3
0,45
0,8
1,25

0,3
0,6
0,8
1,3
2,0
0,3
0,8
1,3
1,7
2,7
4,1

0,15
0,25
0,5
0,75

0,2
0,3
0,5
0,8
1,2
0,2
0,5
0,8
1,0
1,7
2,6

0,1
0,2
0,3
0,5
0,8
0,1
0,3
0,5
0,7
1,1
1,7

0,2
0,3
0,45
0,7

0,3
0,45
0,6
1,0
1,6

0,4

0,4
1,1

0,4
0,9
1,8
3,3

0,1
0,6

0,1
0,4
1,0
1,9

0,2

0,1
0,5
1,1

0,2

0,5
1,0

NOTE:
1. In valves operating "control pressure increase - the valve opens", an actuator with the spring range of 40-120 kPa can be
replaced by an actuator with 40-200 kPa range, with the same pressure drops.
2. For reversed operation actuators (R or R1 type), the delivery pressure shall exceed the spring higher range by 40 kPa
minimum.

Control valves type Z1A

11

NOISE REDUCTION
With the noise from valve operation generated by cavitations or by aerodynamic effects exceeding the value as
acceptable by the client, it shall be reduced by means of the following solutions:
- perforated poppets (fig. 1 and Table 4)
- silencer plates on the valve outlet and/or inside the reduction joint (figs. 3,4 and Table7)
- reduction joints (diffusers) - (fig.4)
1. Valve.
2,3 Silencer plates (sets).
4. Reduction joint.

Fig.3 Silencer plate.

Fig.4 Installation of silencer plates or sets.

Table 7. Dimensions and flow ratios of silencer plates

DN
Kvs

15

20

25

40

50

80

100

150

200

250

300

350

6 ,3

10

25

40

94

160

320

500

800

1000

1500

3 ,6
3 ,2
2 ,8

5 ,7
5
4 ,4
5

9
8
7

2 2 ,5
20
1 7 ,5

36
32
28

84
75
66

144
128
112

288
256
224

450
400
350

720
640
560

900
800
700
20

1350
1200
1050

45

58

68

88

102

138

162

218

285

345

410

465

L [mm]
Dp [mm]

10

15

Multi-plate silencer sets are designed to the individual process requirements.

125

50

OVERALL DIMENSIONS AND MASSES

Valve with welding terminals SW type (DN 1550)

Valve with flanged connection.

Dimension E - for the valve position - valve closed

Valve with welding terminals BW type

Fig. 5 Connection dimensions of the valve.
12

Control valves type Z1A

Table 8a. Connection dimensions of control valves.

DN
PN

1525
150;
250;
400;
320
10...50 63...110
160
260
420
75
80 90
78
85
149
193
145
320
364
306

254

10...50 63...110

B max
DS
C
DW
DM

63

254

Wight [kg]

70
135
306

8,5

DN

9,5

B max
DS
C
DW
DM

405

80
150;
160
120
233
402

Wight [kg]

40

43

44

PN

10...50 63...110
105

115
206
375

DN

250;
260
133

50

15,5

40
150;
160
93

17,5

52

65

72

19

20

10...50

B max
DS
C
DW
DM

190

580

580

458
558
660

Wight [kg]

195

220

320

330

215

89

25

28

31

33

34

95

470

150;
160
190
365
483

132

147

156

1050

63...110

160

178
287
426

63...110

225

439
539

22

150
400;
420
168 185
329
498

250
10...50
(kv800)

10...50

23

320

86

PN

50
150;
250;
400;
320
160
260
420
108
105 118
175
237
345
402

400;
320
10...50 63...110
420
98 110
83
98
214
155
385
326

270

22

250;
260
155

75

200
63...110

172
348

100
150;
160
145
252
442

400;
10...50 63...110
420
138 153 128
138
257
217
447
407

405

320

51

250;
260

255

360

NOTE: Mass of the control valve with standard seal, no actuator.

Table 8b. Connection dimensions of control valves.

DN
Kvs

1550
1)

4050 80...100 80; 100

0,116

2540

Stroke

20

d1

M12x1,25

d2
d3

38

12
250
400

150

M16x1,5

16
400
630

200

125; 160 63160 250; 320

57,15 /
2 1/4"16UN2A

2)

Actuator

63; 94

100

630
1000
1500

94

200; 250
125; 160 250; 320

50

38

50

M20x1,5

M16x1,5

M20x1,5

250
500

84,15 /
3 5/16"18NS2A

95,25 /
3 3/4"12UN2A

20

24
1000
1500
3000

1000
1500

630

800

63

1000
1500
3000

80

M24x1,5

1500
3000

NOTE:
Kvs values for profile poppets L and P. For other poppets Kvs value to Table 4 for the same seat size.
2)
For DN 80 and 100 valves with TA-LUFT packing, dimension d2 = 84.15
1)

Control valves type Z1A

13

Table 9. Construction lengths of control valves with flanged connection.

Dimension A [mm]
DN

PN ; DIN ; ISO
10; 16; 25; 40 63 100

15

130

20

150

25

160

230*
230

ISO

160

250 320

400

230*

260*

300*

230

260

300

20
184

50

110

150

190

203

236

194

206

241

197

210

248

260

420

273

308

40

200

260

260

300

350

222

235

251

270

311

359

50

230

300

300

350

400

254

267

286

311

340

400

80

310

380

380

450

500

298

317

336

387

460

498
575

100

350

430

430

520

580

353

368

394

464

530

150

480

550

550

451

473

508

556

200

600

650

543

568

610

250

730

775

673

708

752

*NOTE! For DN15 (acc. PN) body lenght is the same like DN20 (with exception PN10; 16; 25; 40).

NOTE: The construction length dimensions "A" tabulated in table 9 for PN 20 (ANSI 150); PN 50 (ANSI 300);
PN 110 (ANSI 600); PN 150 (ANSI 900); PN 200 (ANSI 1500); PN 420 (ANSI 2500) are for the bodies with face
B1 (RF) or B2 (RF). For other version, the construction lengths A can be calculated from the relations as per
Table 10.
Table 10. Algorithms to calculate the construction lengths of control valves with flanged connections:
- with a groove
- with a key
- with a groove to the ring
Body type andmarking
PN / ANSI
With groove
D1 / GF
With female face
F1 / FF

Pressure
PN ; ANSI
PN50 ; ANSI 300
PN110 ; ANSI 600
PN150 ; ANSI 900
PN260 ; ANSI 1500
PN420 ; ANSI 2500
PN50 ; ANSI 300

With groove for a ring

J / RTJ

DN

A1=A+5x2
15250

15
2040

PN20 ; ANSI 150

15250

PN50 ; ANSI 300

50250

PN110 ; ANSI 600

PN150 ; ANSI 900
PN260 ; ANSI 1500

1540

PN420 ; ANSI 2500

1525

PN110 ; ANSI 600

50250

PN150 ; ANSI 900

PN260 ; ANSI 1500

50100

PN150 ; ANSI 900

150

PN420 ; ANSI 2500

80
100

A 1 = A 1,5 x 2
A 1 = A + 5,5 x 2
A 1 = A +6,5 x 2
A1=A+8x2
A1=A

A 1 = A + 1,5 x 2

A1=A+3x2
A 1 = A + 4,5 x 2

Table 11. Construction lengths of control valves with welding terminals.

DN
15; 20; 25
40
50
80
100
150
200
250
14

PN 10...110
210
251
286
337
394
508
610
752

Dimension A [mm]
Nominal pressure
PN 150160
230
260
300
380
430
550

PN 250...420
300
350
400
500
580

Control valves type Z1A

Table 12. Butt welding terminals BW type PN 10110

DN

Pi pe

Nomi nal pressure

End

Dz (mm)

t (mm)

PN 40

PN 63

PN100

D1 (mm)

15

2 1 ,3

17

20

2 6 ,9

2 ,3

21

25

3 3 ,7

2 ,6

28,2
2 5 ,2

40

4 8 ,3

2 ,6

4 2 ,8

50

6 0 ,3

3 ,2

5 3 ,6

80

8 8 ,9

4 ,0

8 0 ,6

100

1 1 4 ,3

5 ,0

104

5 ,6

150

1 6 8 ,3

200

2 1 9 ,1

7 ,1
x

273

8 ,8

1 9 8 ,8
2 5 6 ,7

1 2 ,5

255
x

Pipe

1 5 3 ,8
2 0 4 ,6

8 ,0
250

1 0 ,0

DIN 3239

1 5 6 ,8
x

7 ,1

Norm

2 4 7 ,7

Nominal pressure

End

DN
Schedule

Dz (mm)

t (mm)

PN20

PN50

PN110

D1 (mm)

21,3

2,76

15,5

26,9

2,87

21

20

26,9

2,87

21

25

33,7

3,37

26,7

48,3

3,68

40,7

50

60,3

3,91

52,2

80

88,9

5,48

77,7

100

114,3

6,02

102

150

168,3

7,1

153,8

7,03

204,7

202,5

Norm

15

40

40

30
200

250

40

219,1

8,18

60

10,3

30

7,79

40
60

Control valves type Z1A

273

9,27
12,7

x
x

198

257

254
x

ANSI B1625

247,2

15

Table 13. Butt welding terminals, BW type PN 150...420.

Pipe

Nominal pressure

End

DN
Dz (mm)

t (mm)

PN160

3,2

33,7

3,6

15
20
25

PN250

PN320

40

60,3

38,0

35,5

11,0

4,0

60,3

44,0

8,8

76,1

58,3

14,2

88,9

6,3

92

14,2

85,7

17,5
114,3

8,0

139,7

114,5

16,0

107,5

20,0
150

168,3

12,5

79
98

12,5

100

DIN 3239

47,5
76

11,0
114,3

38,0
52,0

8,0

50

19,5
40,5

5,0
6,3

80

23,5

3,8

Norm

26,2

7,1

48,3

D1 (mm)
27,0

5,0
42,4

PN400

99,5
143

Pipe

Nominal pressure

End

DN
Schedule
15
20
25

40

50

80

100

150

Where:

16

Dz (mm)

t (mm)

PN150

PN250

80

4,54

160

6,35

33,7

XXS

9,1

80

5,08

160

48,3

10,16

80

5,53
60,3

11,07

80

7,62

160

88,9

15,24

80

8,55

120
160

114,3

20,7

24,4

33,7

27,7
49,0
42,5

x
x

38,0
73,4

x
x

x
x

66,5
58,2

91,7

x
x

87,0

XXS

17,11

80

10,9

146,2

14,27

139,5

120

168,3

ANSI B1625

97,0

11,12

15,2

13,48

Norm

38,0
x

11,12

XXS

x
x

8,73

XXS

D1 (mm)

7,13

XXS

160

PN420

79,8

D2 [mm] - pipe outside diameter

C [mm] - pipe wall thickness

Control valves type Z1A

Table 14. Socket welding ends, SW type.

DN
15
20
25
40
50

D2
21,7
27
34
48,7
61

K
9,7
13
16

VALVE DRIVE
Air operated: - multi-spring membrane actuator to table 15, type:
P1/R2 - with cast yoke, no manual drive
P1B/R1B - with cast yoke, lateral manual drive
P/R - column, no manual drive
PN/RN - column, top manual drive
NOTE:
P - straight operation; by control pressure increase the valve is closed
R - reverse operation; by control pressure increase the valve is opened

Table 15. Types of air operated actuators.

Type
P/R ; PN/RN

Size
250
400
630
1000
1500
3000

P1/R1 ; P/R ;
P1B/R1B ; PN/RN
P1/R1 ; P1B/R1B

Diaphragm active flank [cm2]

250
400
630
1000
1500
2 x 1500

Stroke [mm]

Number of turns for full stroke

20

20 ; 38
38 ; 50 ; 63

5;9
8 ; 10 ; 13

38 ; 50 ; 63 ; 80; 100

8 ; 10 ; 13 ; 16

Table 16. Dimensions and masses of air operated actuators P/R and PN/RN - fig.6
Actuator size

D1

250
400
630
1000

240
305
375
477

D2

H1

H2

mm
225
305
450

377
387
477
638

474
484
574
815

Weight (kg)
P/R
10
16
30
74

PN/RN
14,5
20,5
37
100

Fig. 6 Actuators, type P/R, PN/RN

Control valves type Z1A

17

Table 17. Dimensions and masses of air operated actuators P1/R1 and P1B/R1B - fig.7
Actuator size
400
630
1000
1500
3000

D2

D1

mm
255
280
340

305
375
480

410

550

225
305
450

453
548
773
833
1138

P1/R1 , P1B/R1B - 400...1500

Weight (kg)
P1/R1
20
40
85
120
225

P1B/R1B
28
50
105
150
255

P1/R1-3000

Rys. 7 - Fig. 7 Actuators, type P1/R1, P1B/R1B

Control air connections:

- tube dias:
- spring ranges:

1/4 NPT ; Rc 1/2

6x1 ; 8x1 ; 12x1
20...100kPa ; 40...120kPa ; 60...140kPa
40...200kPa ; 80...240kPa ; 120...280kPa
180...380kPa

- maximum delivery pressure:

- equipment (optional):

450 kPa
manual drive, lateral (P1/R1) or top (P/R) air operated positioner
electropneumatic positioner
intelligent electropneumatic positioner
pressure regulator c/w filter
three-way solenoid valve
shut-off block
position transmitter
limit switches

- 3 springs
- 6 springs
- 12 springs
(not applicable to 250 i 400)
For P1/R1-3000 actuator (Tandem) - for each range, the number of springs
is twice more than above

Electrical: - electrically operated actuators; electrohydraulic, domestic; imported (detailed technical information to the catalogue cards of the actuator manufacturers). Hand operated: - manual drive, type 20, fig.8, Table 18.

18

Control valves type Z1A

Table 18. Types, dimensions and masses of manual types, type 20.
Type

Stroke [mm]

d1

202057M12
203857M16
203884M16
203895M16
205084M20
205095M20
206395M24
208095M24

20

M12x1,25

38

M16x1,5

50

M20x1,5

63
80

M24x1,5

d2

57,15
84,15
95,25
84,15

265

385

228

Number of
turns for full
stroke
8

298

15

457

95,25
533

610

Weight [kg]

16
20
19

7,5
10

16
24

Designation mode:
Example:
20-38-57-M1 - Manual drive type 20; travel - 38 mm; d2 = 57.15 mm; d1 = M12 x 1.25

Fig.8 Manual drive, type 20.

SPECIAL VERSIONS:
- oxygen valves
Proper material selection, mechanical and chemical cleaning, tests and installation guarantee the valve to be
prepared to operate with oxygen flow
- valves for liquid and gaseous gas:
Driven by air-operated actuators with quick closing systems - valve reset (closure)time-below 1 sec.
- valves for low-temperature fluids:
Proper materials and special design of the seal to prevent the valve drive from being affected by low
temperatures. Used for liquid oxygen and nitrogen mainly
- acid gas valves
The valve parts can be made of the materials and under the conditions to guarantee the valve operation with H2S
containing gas flow as specified by NACE MR-0175 standard
- valves with a heating jacket
Design and technical parameters-as agreed with the client individually.
- valves with airtight seats
When cl. VI of the valve closure non-tightness is needed (to p 3.5 MPa)

Control valves type Z1A

19

DIVISION AND DESIGNATIONS

Z1A

Type and operation

- air-operated, straight operation:
P ; P1
- air-operated, reversed operation:
R ; R1
- electrically operated:
E
Actuator - manual
20
Version:
- actuator without handwheel:
- pneumatic actuator with handwheel
- electric or pneumatic actuator with top manual drivem
Type:

S
B
N
Z1A

Seal type:
- standard:
- extended:
- bellows:
Valve

1
2
3

Cage type:
- no throttle cell:
- throttle cell included:
Plug type:
- profile:
- perforated:

4
5
6
7

Characteristic:
- equal-percentage:
- linear:
- quick opening:

P
L
S

EXEMPLARY DESIGNATION
Control valve, Z1A type, with pneumatic actuator, reversed operation, hanwheel, extended seal, no throttle cell,
profile plug, equal-percentage, RN-Z1A-246 P.
The designation is shown on the valve rating plate.
Furthermore, following information is indicated:
- valve nominal size [DN]
- valve pressure rating designation [PN]
- max. operating temperature [TS]
- max. operating pressure [PS]
- test pressure [PT]
- flow ratio [Kvs]
- poppet travel [H]
- fluid group [1]
- serial No and year of manufacture
ORDERING
For valves with throttle cell, indicate the cell flow ratio or the information needed to calculate it to the technical data
questionnaire. Any help in selecting the valves will be provided by: the Sales & Marketing Section and the Product
Construction Team.

Producer and distributor

ZAKLADY AUTOMATYKI POLNA SA
ul. Obozowa 23 ; 37 - 700 Przemyl
Tel. (16) 678-66-01; Fax (16) 678-65-24, 678-37-10
www.polna.com.pl; e-mail: sales@polna.com.pl
Edition: Z1A/12/2003
valid to the next edition