Académique Documents
Professionnel Documents
Culture Documents
Project Report
on
SMART SENSORS/TRANSDUCERS
FOR THERMAL POWER PLANT
Submitted By:
Upendra Pratap Singh (PG-103)
Sudhir Singh (PG-106)
Vivekanand Kherwar (PG-111)
Ashwin John Tirkey (PG-113)
Amit Kumar Das (PG-117)
Mr. D. K. Dey
Asst. Professor
JINDAL INSTITUTE OF POWER TECHNOLOGY (JIPT)
O. P. Jindal Super Thermal Power Plant (4X250 MW)
Vill & PO: Tamnar, Dist.: Raigarh Pin-496107 (CG)
CERTIFICATE
Mr .D. K. Dey
(Project Guide)
Dr. K. C. Yadav
(Director)
Jindal Institute of Power Technology
Tamnar, Raigarh (CG)
Date:
ACKNOWLEDGEMENT
Date: -
ABSTRACT
The SMART concept provides a standard modular platform for the complete
range of power plant sensor. It enables the sensor to stand alone with the processing power
normally associated with much larger data acquisition systems. The intelligence built into the
Smart Sensor allows measurement, storage and processing of raw data on multiple channels
within a compact, rugged and technically advanced recording unit, able to withstand harsh
environmental conditions.
The processing power of the system is powerful enough to include complete
linearity correction and temperature stability over a wide range, thereby maintaining its
factory accurate calibration while in the field. Each sensor is band run in a temperature
controlled oven which establishes the sensitivity of the individual parameters to ambient
temperature variations. The data collected during this process is used as a basis to provide
software error correction for parameters over the specified temperature range.
This process provides error correction of an order of magnitude better than
traditional technologies. This Smart Sensor includes a special low power sleep mode to
conserve battery power and reduce battery physical size. An interface software application
called SmartCom is supplied with the sensor to enable setting up, manipulation and retrieval
of data. Processing of data files for graphing and analysis is provided by Aqua graph.
Various alarm and triggering functions can be selected to activate external
equipment such as water samplers, modem phone connections and warning alarms.
The following range of sensors or combination of sensors can be optioned with
the smart system
Pressure Sensors
Temperature Sensors
Flow sensors
Vibration Sensors
Dissolved Oxygen Sensors
Electrical Conductivity
pH Value Sensors
I/P Converter
List of Figures:
Fig. 1.1
Fig. 3.1.1
Fig. 3.1.2
Fig. 3.1.3
Fig. 3.1.4
Fig. 3.1.5 (i) & (ii)
Fig. 3.1.6
Fig. 3.1.7
Fig. 3.1.8
Fig 3.1.9
Fig. 3.1.10
Fig. 3.1.11
Fig. 3.2.1
Fig. 3.2.2
Fig. 3.2.3
Fig. 3.2.4
Fig 3.3.1
Fig 3.3.2
Fig 3.3.3
Fig 3.3.4
Fig 3.3.5
Fig 3.3.6
Fig 3.3.7
Fig 3.3.7
Fig 3.3.8
Fig 3.4.1
Fig 3.4.2
Fig 3.4.3
Fig 3.4.4
Fig 3.4.5
Fig 3.4.6
Fig 3.5.1
Fig 3.5.2
Fig 3.5.3
Fig 3.5.4
Fig. 3.6.1
Fig. 3.6.2
Fig. 3.6.3
Fig. 3.6.4
Fig. 3.6.5
Fig. 3.6.6
Fig. 3.6.7
Fig. 3.6.8
Fig. 3.6.9
Promass 80F
Functional block diagram of Promass 80F
Proline Promass 80
Promass 80F
Pictorial view of Level Switches
Float operated level switch
Fig. 3.6.10
Fig. 3.6.11
Fig. 3.6.12
Fig. 3.6.13
Fig. 3.7.1
Fig. 3.7.2
Fig. 3.7.3
Fig. 3.7.4
Fig. 3.7.5
Fig. 3.8.1
Fig. 3.8.2
Fig. 3.8.3
Fig. 3.8.4
Fig. 4.1
Fig. 4.2
Fig. 4.3
Fig. 4.4
Fig. 4.5
Fig. 4.6
List of Tables:
Table 3.1.1
Table 3.1.2.
Table 3.1.3 (i)
Table 3.1.3 (ii)
Table 3.1.4
Table 3.2.1
Table 3.2.2
Table 3.2.3
Table 3.2.4
Table 3.2.5
Table 3.3.1
Table 3.3.2
Table 3.5.1
Table 3.6.1
Table 3.6.2
Table 4.1
Chapter 1: INTRODUCTION
Smart Sensor & Its Networks
Smart sensors are wireless or wired computing devices that sense information in much
variety of environments to provide a multidimensional view of the environment.
For eg: sensors can sense light, some can sense temperature, pressure and flow
simultaneously.
Smart Sensors are connected to Sensor networks. Sensor network is a collection of
some (sometimes even hundreds & thousands) smart sensor nodes which collaborate
among themselves to form a sensing network.
The main task of a sensor network can be divided into three categories. Sensing,
processing and acting.
After sensing the environment based on the query provided by the sensor node the
networks can process the sensed data, may even sometimes aggregate it with other
nodes data and send it to the base station.
It enables the sensor to stand alone with the processing power normally associated
with much larger data acquisition systems.
The intelligence built into the Smart Sensor allows measurement, storage and
processing of raw data on multiple channels within a compact, rugged and technically
advanced recording unit, able to withstand harsh environmental conditions.
The Smart Sensor includes a special low power sleep mode to conserve battery power and
reduce battery physical size. An interface software application called Smart Com is supplied
with the sensor to enable setting up, manipulation and retrieval of data.
Fig. 1.1
Fig. 3.1.
1.2 Pictorial View of Bourdon-Tube Gauge
AN Instruments
50mm, 100mm, 150 mm, 200 mm
60, 100, 160, 250, 400 & 600 kg/cm2
0.25% of FSD
Bourdon Tube
Stainless Steel
Screwed
In C P< 100kg/cm2, Coil P> 100kg/cm2
Argon Arc Welded
BSP, NPT, BSPT, API; M 20 x 1.5 (1/4"
NPT (M) for 50 mm dial)
Table 3.1.
1.1 Specifications of Bourdon Type Gauges
Fig. 3.1.3
3.
A 2600T Pressure Transmitter
Supply Voltage:
8-15V
Reverse polarity protected
Surge current protected to 2kV
Quiescent Current:
130A to 30mA
Table 3.1.2.
3
Description of DPR EJA-A
Micro-machined
machined from a single silicone crystal to provide superior stability and repeatability
while eliminating hysteresis.
Temperature effects
cts are less than 1/10th of other silicon technologies (10 ppm/deg C),
making this extremely stable in the most demanding process applications. The output
produces a much higher signal to noise ratio as compared to analog sensors. Compared to
piezoresistance
ce silicon sensors, the silicon resonant sensor's immediate predecessor, the
output is at least four times greater. Errors resulting from temperature and static pressure are
insignificant in relation to total output.
This advanced sensor technology is applied
applied to Yokogawa's DPharp pressure transmitter.
transmitter
Fig. 3.1
.1.8 Digital Sensor Design of DPR
Measuring principle
Level measurement
h Height (level)
p Pressure
Density of the medium
g Gravitation constant
Communication protocol
4 to 20 mA without communication protocol (analog electronics)
4 to 20 mA with HART communication protocol
Input
Measured variable
Analog electronics: Absolute pressure and gauge pressure
HART electronics: Absolute pressure and gauge pressure, from which level (level, volume
or mass) is derived
Output
Output signal
4 to 20 mA analog, 2-wire
4 to 20 mA with superimposed digital communication protocol HART 6.0, 2-wire
Signal range 4 to 20 mA analog, 4 to 20 mA HART: 3.8 to 20.5 mA
Table 3.1.3
3.1. (i) Measuring Range of Cerabar M
Table 3.1.3
3.1. (ii) Measuring Range of Cerabar M
Field of application
Process
connections
Measuring ranges
OPL
Process
temperature range
Ambient
temperature range
Reference accuracy
Specialties
Thermocouples
Resistance Thermometers
Thermistors
Bimetallic Thermometers
Acoustic Pyrometers
Local Instruments.
3.2.3 Thermocouples:
Thermocouples are based on Seeback effect which says that when heat is applied to a
junction of two dissimilar metals, an emf is generated which can be measured at the other
junction.
Type
K
Ni chromium
Ni aluminium
Range
0 TO 1100
-180 TO 1350
Notes
widely used because of range
and cheapness
T
Copper
Copper nickel
-185 TO 300
-250 TO 400
R
Platinum-13%rhodium
platinum
0 TO 1600
-50 TO 1700
J
Iron
Copper nickel
20 TO 700
-180 TO 750
N
Nickel chromium-si
Ni-si-magnesium
0 TO 1100
-270 TO 1300
E
Nickel chromium
Copper nickel
0 TO 800
-40 TO 900
S
Platinum-10%rhodium
platinum
0 TO 1550
-50 TO 1750
B
Platinum-30%rhodium
Platinum-6%rhodium
100 TO 1600
100 TO 1820
METAL
RANGE
PLATINUM
-200 TO 600
COPPER
-100 TO 100
NICKEL
-60 TO 180
Factors
Accuracy
Range
Cost
Sensitivity
Speed of response
Power Supply
Size
Long term stability
Vibration effects
Resistance Thermometers
More accurate
Narrower -200 to 650
More expensive
Stem sensitive
Slower
Required 2 mA
Larger
Excellent
Less suitable
Thermocouples
Less accurate
Wider -200
200 to 2000
Less expensive
Tip sensitive
Faster
Not required
Smaller
Less satisfactory
Suitable
3.2.6 Bimetallic
imetallic Thermometers:
Thermometers
All types of metal contract or expand with change in temperature. The temperature
coefficient of expansion for every metal is different. Hence their rate of expansion or
contraction is not same.
Bimetallic Thermometers uses this concept to measure the temperature of materials in
many industries. It is also used as overload cut out switch in electrical apparatus by
monitoring current flow.
Digital Accuracy
D/A Accuracy
+0.03% of span
Ambient Temperature
Effects
Stability
Input
Supply Voltage
Form Factor
Orifice Plates
Flow Nozzles
Venturi Tubes
Variable Area flowmeters, i.e. Rotameters
Over 40% of all liquid, gas, and steam measurements made in industry are still
accomplished using common types of differential pressure flowmeter; that is, the orifice
plate, Venturi tube, and nozzle. The operation of these flowmeters is based on the observation
made by Bernoulli that if an annular restriction is placed in a pipeline, then the velocity of the
fluid through the restriction is increased. The increase in velocity at the restriction causes the
static pressure to decrease at this section, and a pressure difference is created across the
element. The difference between the pressure upstream and pressure downstream of this
obstruction is related to the rate of fluid flowing through the restriction and therefore through
the pipe. A differential pressure flowmeter consists of two basic elements: an obstruction to
cause a pressure drop in the flow (a differential producer) and a method of measuring the
pressure drop across this obstruction (a differential pressure transducer).One of the major
advantages of the orifice plate, Venturi tube, or nozzle is that the measurement uncertainty
can be predicted without the need for calibration, if it is manufactured and installed in
accordance with one of the international standards covering these devices.
Thus, the sum of the pressure head (p/pg), the velocity head (v/2g), and
potential head (h) is constant along a flow streamline. The term head is commonly used
because each of these terms has the unit of meters.
Bernoullis equation can be used to show how a restriction in a pipe can be used
to measure flow rate. Consider the pipe section shown below. Since the pipe is horizontal,
h1=h2, then equation reduces to
Fig 3.3.1
This shows that the volumetric flow rate of fluid Q can be determined
by measuring the drop in pressure (p1 p2) across the restriction in the pipeline the basic
principle of all differential pressure flowmeters. This equation has limitations, the main ones
being that it is assumed that the fluid is incompressible (a reasonable assumption for most
liquids), and that the fluid has no viscosity (resulting in a flat velocity profile). These
assumptions need to be compensated when equations are used for practical flow
measurement.
Fig 3.3.2
Fig 3.3.3
Fig 3.3.4
Resonant wire
High-pressure diaphragm
Low-pressure diaphragm
Magnets
Metal tube
High side backup plate
Fig 3.3.5
In a resonant wire pressure transducer, a wire is fixed by a static member at
one end, and by a pressure sensing diaphragm at the other (under tension). The process
pressures are detected by high pressure and low pressure diaphragms on the right and left of
the unit. The wire is positioned in a magnetic field and allowed to oscillate. The oscillator
circuit results in the oscillation of wire at its resonant frequency. The variations in process
pressure affect the wire tension, due to which the resonant frequency of the wire also gets
changed. For instance, as the pressure is increased, the element increases the
th tension in the
wire, thus raising its resonant frequency. A digital counter circuit is used to detect the shift.
Since this change in frequency can be detected accurately to a certain extent, this type of
transducer can be employed for low differential pressure
pressure applications as well as to detect
absolute and gauge pressures.
the tube, and the motion of the fluid flowing inside the tube. Because Coriolis flowmeters are
designed not to be affected by fluid parameters such as viscosity, pressure, temperature, and
density, they do not have to be recalibrated for different fluids. Installation is simpler than
installation for many other flowmeters, especially orifice plate meters, because Coriolis meters
have fewer components. Coriolis meters can measure more than one process variable. Besides
mass flow, they can also measure density, temperature, and viscosity. This makes them especially
valuable in process applications where information about these variables reduces costs. It also
makes it unnecessary to have a separate instrument to measure these additional Variables.
2. Measuring principle
3. Measuring material
Stainless steel
4. Power supply
85-260V AC
5. Local display
6. Flow accuracy
+/- 0.15%
7. Density accuracy
+/- 0.001g/cc
8. Temperature accuracy
The measuring device described in these Operating Instructions is to be used only for
measuring the mass flow rate of liquids and gases. At the same time, the system also measures
fluid density and fluid temperature. These parameters are then used to calculate other variables
such as volume flow. Fluids with widely differing properties can be measured.
Measured variable
Mass flow (proportional to the phase difference between two sensors mounted on the
measuring tube to register a phase shift in the oscillation).
Fluid density (proportional to resonance frequency of the measuring tube).
Fluid temperature (measured with temperature sensors).
DN
8
15
25
40
50
80
100 (only Promass F)
150 (only Promass F)
250 (only Promass F)
0 to 2000 kg/h
0 to 6500 kg/h
0 to 18000 kg/h
0 to 45000 kg/h
0 to 70000 kg/h
0 to 180000 kg/h
0 to 350000 kg/h
0 to 800000 kg/h
0 to 2200000 kg/h
Power consumption
AC: <15 VA (including sensor)
DC: <15 W (including sensor)
Switch-on current:
Max. 13.5 A (< 50 ms) at 24 V DC
Max. 3 A (< 5 ms) at 260 V AC
Power supply
Lasting min. 1 power cycle
EEPROM saves measuring system data if the power supply fails
HistoROM/S-DAT:
DAT: exchangeable data storage chip with sensor specific data
(nominal diameter, serial number,
number, calibration factor, zero point, etc.)
Mass flow (liquid):
Promass 80 F, M:
0.15% [(zero point stability: measured value) 100]%
Promass 80/83 F:
0.35% [(zero point stability: measured value) 100]%
Promass 80 F:
0.20% [(zero point stability: measured value) 100]%
Standard: 20
20 C to +60 C (sensor, transmitter)
Optional: 40
40 C to +60 C (sensor, transmitter)
Storage temperature
40
40 C to +80 C (preferably +20 C)
68
Vibration resistance: Acceleration up to 1 g, 10 to 150 Hz, following IEC 68-2-6.
Fig 3.4.2
3.4 Float operated level switch
From D results the desired measuring value:
Level L
Volume V
Flow Q across measuring weirs or open channels.
.
2
Fig 3.4.22
In order to compensate for temperature dependent time-of-flight
time
changes, a temperature sensor is integrated in the ultrasonic sensors. The interference echo
suppression feature of the Prosonic S ensures that interference
interference echos (e.g. from edges, welded
joints and installations) are not interpreted as a level echo.
Special functions
limit detection
rake control
alternating pump control or control according to pump rate
totalising of the flow volume with (resettable)
(resetta
counters and (non-resettable)
resettable) totalisers
triggering of a sampler by time or quantity pulses
low flow cut off
backwater detection in flumes
sludge detection in flumes
trend detection
Fig 3.4.3
Fig 3.4.4
Fig 3.4.5
Two typical types of vibration tests performed are randomrandom and sine test.
Sine (one-frequency-at-a-time)
time) tests are performed to survey the structural response of the
device under test (DUT). A random (all frequencies at once) test is generally considered to
more closely replicate a real world environment, such as road inputs to a moving automobile.
The fundamentals of vibration analysis can be understood by studying the
simple massspringdamper model. Even a complex structure such as an automobile body
can be modelled as a "summation" of simple massspringdamper
mass
damper models. The massspring
mass
damper
er model is an example of a simple harmonic oscillator. The mathematics used to
describe its behaviour is identical to other simple harmonic oscillators such as the RLC
circuit.
Vibration Sensor
connected to the motor
of BFP
Vibration Sensor
connected to the CW
Pump
Output
4-20 mA
< 60 seconds
Power Requirement
18-30 VDC
108 ohm
Temperature Range
-40 to 1850F
Sealing
Welding, hermetic
Sensing Element
PZT Ceramic
Sensing Structure
Shear Mode
Weight
90 gms.
Case Material
Sampling System
Designed with critical components from SENTRY such as
Sample coolers,
Pressure Reducing Element (VREL),
Back Pressure Regulator / Relief Valve (BPR / RV)
How it works
The VREL consists of two stainless steel tubes joined to a large tube or barrel.
A tapered rod assembly is provided and inserted into precision holes in the barrel. The high
pressure fluid enters,, flows past one rod, turns and flows past the other rod, then out. Pressure
drop is a function of the length of the rods inserted into the barrel. The pressure is reduced
smoothly under laminar flow conditions, minimizing dissociation of any components through
discontinuous pressure drops. The rod position is controlled externally by turning the knob,
and can be adjusted while the sample is flowing. If blockage occurs, the rods can be retracted
so that system pressure can blow the solid matter through.
back pressure regulator be used for the grab sample. This ensures that no minor upsets occur
due to opening or closing of separate grab sample valves. The economic benefits of this
practice are the elimination of separate tubing and grab sample valves. The regulator made by
Sentry is designed specifically for sampling. It is intended to be operated in series with a
VREL or needle valve,
e, which is used as the primary flow control device. Sentry's standard
model is provided with a fixed set point of 20 psig (1.4 barg). This is low enough for almost
all analytical analyzers but sufficiently high to maintain desired flow through restrictive flow
passages.
The fixed pressure design is considered superior because it:
1) Forces the operator to adjust flow with the primary flow control valve.
2) Maintains the finest pressure control for on-line
on
analyzers.
3) Prevents closure of the device to allow
allow use of the full relieving capacity. The flow
passages, diaphragm and spring have been matched to provide extremely sensitive operation
throughout the normal sampling range. Other springs are available to provide higher or lower
pressure settings.
Prior to the introduction of the Sentry TSV, the most common means of high
temperature protection was a sensor (RTD or thermocouple) and a solenoid valve.
The solenoid valve has several drawbacks for this service:
1. Requires electricity which is not always available and presents an explosion hazard in
hydrocarbon sampling
2. Prone to sticking
3. Prone to burning out
3.6.7 pH Measurement
pH is used to specify the degree of acidity or basicity of an aqueous solution.
Historically, pH was first defined as the negative logarithm of the hydrogen ion
concentration.
pH = log[H+]
A relatively recent development in pH measurement is the introduction of systems
based on the use of ion-selective field-effect transistors (ISFETs) as the sensing element.
ISFETs, of which the hydrogen ion sensitive pHFET is one variant, are derived from the
metal-oxide-semiconductor FET (MOSFET), the basic building block of integrated circuits.
These silicon chips combine a pH-responsive membrane much like that of the glass
electrode with the amplification of a field-effect transistor. The integral amplification and
small size have led to the development of inexpensive, battery-powered, pocket-sized pH
measurement systems.
Liquiline M CM42, Two-wire transmitter for pH measurement with digital ISFET
Sensors are a type of sensor used for pH measurement in JPL.
LIQUILINE M CM42
pH Measurement
Fig. 3.6.6
3.6. Liquiline M CM42
Solution
Totally pure water
Typical DI water
Distilled water
RO water
Domestic "tap" water
Potable water (max)
Sea water
Brackish water
S/cm
0.055
0.1
0.5
50-100
500-800
1055
56,000
100,000
mS/cm
ppm
0.5-0.8
1.055
56
100
25-50
250-400
528
28,000
50,000
Calibration
Most conductivity meters can be calibrated using a standard of a known
value. Often a value of 1413 S/cm is used. Some meters will allow the user to select from a
wide range of pre-selected values. Calibration should be performed using a standard which is
as close to the solution being measured as possible. More advanced meters will allow
calibration at two, three, four or even five points. This results in good accuracy over a wider
range of measured values. Some meters will even recognize the value a standard when the
probe is immersed during calibration similar to auto buffer recognition in pH meters. This
simply is another way a making a conductivity meter easier to use. Temperature is so
important in conductivity measurement, it should also be calibrated at least one and
preferably two different points.
US Pharmacopoeia and European Pharmacopoeia Standards
USP <645> with Stage 1, 2 and 3 compliance is required for purified water and WFI
(water for injection). Only a few resistivity/conductivity meters conform to these
requirements. Some of these requirements are:
Resolution of 0.1S/cm or greater
Accuracy at 1.3S/cm of 0.1S/cm
Must be able to read with or without automatic temperature compensation
Verifiable cell constant +/- 2%
The advanced HI 98188 will easily meet or exceed these criteria.
Portable and Bench Meters
Instruments which measure conductivity are available as portable field instruments
which are hopefully waterproof since they are to be used in wet environments. Depending
upon the model, the meters can:
Used in various ranges of conductivities
Incorporate a temperature sensor in the probe
Auto-range to automatically express the results in the proper units
Allow data logging of measurements with computer output port and data capture
software
Rechargeable batteries
Offer automatic calibration from the keypad
Include a potentiometric (4-ring) conductivity sensor
Laboratory bench meters normally will have all of the features available in the
portable meters. Additionally, they often can express measurements in micro Siemens, milli
Siemens, mega Ohms, TDS: ppm or ppt, and salinity in PS, % or ppt. Look for features such
as automatic time interval logging and log on demand plus automatic standard recognition
during calibration. GLP (good laboratory practice) features allow the user to store and
retrieve data regarding the status of the system. And for those on a tight budget, some
conductivity bench meters will even include a pH meter with two separate electrodes. These
combination meters share the same display.
Process connection:
Temperature:
Temperature (option -60):
Pressure:
Vacuum:
Cable length (Model 400 only):
Process connection:
Temperature:
Pressure:
Cable length:
10/cm
Electrodes: graphite
Connector: PVDF (Kynar)
Insulator and body: epoxy
O-rings: EPDM
RTD capsule: titanium
3/4 inch MNPT
(32 212F) (0 100C).
200 psig (1481 kPa abs) maximum
10 ft (3.1 m) standard;
50 ft (15.2 m) optional
Fig. 3.6.10
3.6.
Duplex Type Cation Column
Contacting Conductivity:
Measures conductivity in the range of 0 to 20,000uS/cm. Display choices are
conductivity, resistivity, and TDS (total dissolved solids). Three temperature corrections are
available; high purity water (dilute sodium chloride), cation conductivity (dilute hydrochloric
acid), and adjustable linear temperature coefficient (0to 5.00%/C). Temperature correction
can be disabled, allowing the analyzer to display raw conductivity.
PERFORMANCE SPECIFICATIONS
Accuracy (Resistivity) **:
0.9% of reading
Stability:
0.5% of reading/month
0.05% of reading/C
Output Accuracy:
0.1 mA
Temperature correction:
Measurement Range:
Temperature Range:
Toroidal Conductivity
When used with Model Series 200 Toroidal Conductivity Sensors, display
choices are conductivity, resistivity, and percent concentration. The percent concentration
selection includes the choice of four common solutions (0-12% NaOH, 0-15% HCl, and 025% or 96-100% H2SO4). The conductivity-concentration algorithms for these solutions are
fully temperature compensated. For other solutions, a simple to use menu allows the
customer to enter his own data. The analyzer accepts as many as five (5) data points and fits
either a linear (two points) or a quadratic function (three or more points) to the data.
Reference temperature and linear temperature slope may also be adjusted for optimum
results.
Accuracy: 1% of reading and 0.01 uS/cm
Back side
de of SWAS Dry
Panel consisting
Rosemount Solu Comp II
Performance Characteristics
3.6.17 PH/ORP
For use with any standard pH or ORP sensor and all Uniloc sensors and
junction boxes with built in diagnostic style preamplifiers. Display choices are pH, ORP, and
Redox. The automatic buffer values and their temperature curves for the most common buffer
standards available worldwide. The analyzer will recognize the value of the buffer being
measured and perform a self-stabilization check on the sensor before completing the
calibration. Manual or automatic temperature compensation is keypad selectable. Change in
pH due to process temperature can be compensated using a programmable temperature
coefficient or isopotential point. Measurement and display of pH glass and reference
impedance helps alert the user to sensor maintenance needs.
Accuracy: 0.01 pH unit
PERFORMANCE SPECIFICATIONS -ANALYZER (pH INPUT)
Measurement Range [pH]:
Accuracy:
Repeatability:
Stability:
Temperature Coefficient:
Temperature Compensation:
Temperature Correction:
0 to 14 pH
0.01 pH
0.01 pH
0.01 pH/month, non-cumulative
0.003 pH/C
Pt100/Pt1000 RTD,
Automatic or Manual -15 to 100C (5 to
212F)
Choose from standard measurement
compensation, solution temperature
correction for high purity or dilute base
solutions, and custom temperature
correction.
-1400 to +1400 mV
2.0 mV
1.0 mV
1.0 mV/month, non-cumulative
0.2 mV/C
-15 to 100C (5 to 212F)
none required
The Solu Comp II fully compensates free and total chlorine readings for
changes in membrane permeability caused by temperature changes. A Pt 100 RTD in the
sensor measures temperature.
For free chlorine measurements, both automatic and manual pH
corrections are available. pH correction is necessary because amperometric chlorine sensors
measure only hypochlorous acid. To measure free chlorine (hypochlorous acid plus
hypochlorite ion) most competing analyzers add acid to the sample. Acid lowers the pH and
converts hypochlorite to hypochlorousacid. The Solu Comp II eliminates messy and
expensive chemicals by using the measured pH to correct the chlorine sensor signal. If the pH
is relatively constant, a fixed pH correction can be used. If the pH is greater than 7 and
fluctuates more than about 0.2 units, continuous measurement of pH and automatic pH
correction is necessary. Corrections are valid to pH 9.5. For automatic pH corrections select
code -32 and an appropriate pH sensor. An input filter allows the user to configure the
analyzer for rapid response or low noise. The low noise option is recommended for samples
containing less than 0.1ppm chlorine.
PERFORMANCE SPECIFICATIONS
Measurement Range:
0-20 ppm (mg/L) chlorine (as Cl2)
Resolution:
0.001 ppm
Automatic pH Correction:
5.0 to 9.5 pH
Temperature Correction:
Automatic (with Pt100 RTD in sensor) or manual 050C. Can be disabled if desired.
Input filter:
time constant 1 - 999 sec
Application
Liquiline M CM42 is a modular two-wire
two wire transmitter for all areas of process
engineering. Depending on the ordered version, Liquiline has one or two analog current
outputs or it can be connected to field buses as per FOUNDATION Fieldbus, PROFIBUS PA
and Hart protocol.
The extremely robust, corrosion-resistant
corrosion
plastic version and
the hygienic stainless steel version are designed for the
following applications:
Chemical processes
Pharmaceuticals industry
Foodstuff technology
Applications in hazardous locations
Advantages:
Cost-saving:
Simple commissioning with Quick Setup and Navigator
(multifunction button)
Thanks to Memosens technology, a calibration in the plant
is not required
Predictive maintenance system detects when a sensor has
to be cleaned, calibrated or replaced
Less storage thanks to modular design
Safe:
Active display of cable interruption
rruption with Memosens version
User-guided
guided commissioning, graphic display and plain text
guidance.
Conductivity Sensors:
Analog and digital conductive sensors:
Two-electrode sensors
Four-electrode sensors
Analog and digital inductive sensors
Oxygen Sensors:
Analog and digital conductive sensors:
Two-electrode sensors
Four-electrode sensors
Analog and digital inductive sensors
Air Supply
Oil free, dry air, filtered to 5 microns; at least 0.7bar above maximum
required output Pressure
Temperature Sensitivity
Operating Temperature
-20C to +70C
Material of Construction
Vibration Effect
Input Signal
Failure Mode
Output pressure held at previous value when input signal fails; drift
rate 0.02% in 30 seconds
Fig.3.7.1Application of I/P
/P Converter
Fig. 3.7.2 Watson I/P Converter
4. MAIN PANEL
Main panel is located in the control room. This panel houses the following equipments.
A) Electronics module rack
B) Power supply unit
C) Decibel scanner
D) Personal computer and monitor
E) Audio channel selector
5. ELECTRONICS MODULE RACK: It consists of the following:
1) Mother board
2) Signal processing module
3) Alarm processing module
1) MOTHER BOARD:
Motherboard is provided with connectors to hold alarm processing module and
signal processor modules. 25 pin D connector provided for field interconnection, 15 pin for
Audio channel selector37 pin for decibel scanner are also mounted in the motherboard of size
426 mm x 355mm. This mother board and modules are assembled in 19 double euro rack.
Unused modules are covered with dummy blank plates. Mother board accommodates
accommoda
the
signal processing modules which are interchangeable and an alarm processing module.
C) DECIBEL SCANNER.
From the signal processor modules 5V DC is fed to decibel scanner. From decibel
scanner, the signals are sent to PC through serial port. In the front facia of scanner, channel
number and sound level in dB are displayed channel by channel automatically. This facility
will be quite useful, in case of PC failure. The hardware & software customisation details are
given in section-6.
D) PERSONAL COMPUTER AND MONITOR
Personal computer is provided in the panel. Data from decibel scanner is used to
generate different types of monitoring displays like, Bar graph, mimic, Trend, Group trend
and History. The display modes are user selectable. The hardware & software customisation
details are given insection-5.
E) AUDIO CHANNEL SELECTOR:
By pressing the Test button in the audio channel selector, the sound generators
kept in all Sensor assemblies get activated and produce sound above 20dB, as long as the
Test push button is kept pressed. These sounds are processed in the system and in PC display,
it can be seen that all channels show more than 20dB sound. This can be easily visualized in
Bargraphmode or Mimic display mode of display. By this, functioning of entire system
right from sensor assemblies can be quickly checked in one go. This test may be performed
as and when needed to crosscheck the healthiness of the system. During this test, 4-20mA
output of all channels will be more than 12mA. ( Exact output is not important but it should
be more than 12mA).Since alarm contact is initiated after a set time delay, Test push button is
to be pressed preferably for a short period say 3 to 5 seconds.
Sometimes, it may become necessary to hear the actual sound picked up by the
sonic sensor corresponding to a particular channel (after removal of combustion noise). This
helps the operator to ascertain whether steam leak is present in that location. To get the sound
from a particular sensor, switch on ON& VOL switch, set the 3 position rotary switch
SELECTOR in the appropriate position (Position-1 for channels 1 to 8, Position 2 for
channels 9-16, Position3 for17 to 24).Depress the Push button corresponding to the channel
needed. LED, corresponding to that channel goes ON now. Increase or decrease volume
control to hear the sound from the location selected in the boiler in the speaker. To hear
another location, keep the selector switch in appropriate position and depress the
corresponding push button. Only one switch at a time in a group (Ch 1-8, Ch 9-16, Ch 17-24)
should be pressed. When another switch in the same group is depressed, the earlier switch
gets released through mechanical interlock. Pressing more than one switch at a time is to be
avoided, as this may damage the switch assembly.
Box details:
1. Colour: Light grey.
2. Mounting: Panel mounting
3. Box Material: 2mm thick CRCA sheet steel
4. Overall Dimension: L 180mm x H 135mm x D 100mm
F). CALIBRATOR:
One no. hand held calibrator is provided with the system. Calibrator contains a power supply
and sound source. This calibrator is pre-calibrated for a particular dB. See the value in the
calibrator name plate. Calibrator will be useful during commissioning of the system. If the
sensor or field amplifier or signal processor module is changed due to any reason, then also,
re-calibration is recommended. Periodic calibration, say once in 3 months is recommended
for all channels.
4.2 HART-DETAILS
In todays competitive environment, all companies seek to reduce operation costs,
deliver products rapidly, and improve product quality. The HART (highway addressable
remote transducer) protocol directly contributes to these business goals by providing cost
savings in:
Commissioning and installation
Plant operations and improved quality
Maintenance
4.3 MASTER-SLAVEMODE
HART is a master-slave communication protocol, which means that during normal
operation, each slave (field device) communication is initiated by a master communication
device. Two masters can connect to each HART loop. The primary master is generally a
distributed control system (DCS), programmable logic controller (PLC), or a personal
computer (PC). The secondary master can be a handheld terminal or another PC. Slave
devices include transmitters, actuators, and controllers that respond to commands from the
primary or secondary master.
OSI LAYERS
APPLICATION
PRESENTATION
SESSION
TRANSPORT
NETWORK
DATA LINK
PHYSICAL LAYER
HART LAYERS
HART COMMANDS
The HART protocol utilizes the OSI reference model. As is the case for most of the
communication systems on the field level, the HART protocol implements only the layers 1,
2 and 7 of thee OSI model. The layers 3 to 6 remain empty since their services are either not
required or provided by the application layer 7.
Data transmission between the masters and the field devices is physically realized
by superimposing an encodedd digital signal on the 4 to 20 mA current loop. Since the coding
has no mean values, an analog signal transmission taking place at the same time is not
affected. This enables the HART protocol to include the existing simplex channel
transmitting the current
nt signal (analog control device field device) and an additional halfhalf
duplex channel for
communication in both directions.
HART devices can operate in one of two network configurations
configurations
point-to point
multidrop.
4.6 POINT-TO-POINT
In point-to-point
point mode, the traditional 420
4 20 mA signal is used to communicate
one process variable, while additional process variables, configuration parameters, and other
device data are transferred digitally using the HART protocol (Figure 2). The 420
4
mA
analog signals are not affected by the HART signal and can be used for control in the normal
way. The HART communication digital signal gives access to secondary variables and other
data that can be used for operations, commissioning, maintenance, and diagnostic purposes.