Académique Documents
Professionnel Documents
Culture Documents
DOI 10.1007/s11947-007-0007-0
Received: 27 May 2007 / Accepted: 17 July 2007 / Published online: 25 September 2007
# Springer Science + Business Media, LLC 2007
viscosity (Pa s)
Cp
D
k
A, B, C
CH
Subscripts
M
food medium
W
water
p
food product
pp
food product packaging
hyd_me hydraulic mechanisms in processing medium
hyd_p
hydraulic mechanisms in product
th_me
thermal conduction in processing medium
th_p
thermal conduction in food product
th_pp
thermal conduction in product packaging
in
inactivation
x, y, z
designated food component
food
composite food material
Introduction
Food processing involves synergism between different
physical processes to transform raw animal/plant materials
into consumer-ready products. Today, the food industry is
expected to prevent or reduce negative changes in food
quality over time to provide a wide variety of food rich in
colour, texture and flavour and to adapt and develop new
food processes to satisfactorily meet the requirements of a
wide demographic within different cultures. Without food
Company specialisation
Pressure capacity
of standard
machines (MPa)
Resato International
http://www.resato.com
Up to 1,400
600
689
100900
98-686
686
600
Up to 1,400
700
during the preservation process. The value of the temperature increments in the food and pressure transmitting
medium will be different, as they depend on food
composition as well as processing temperature and pressure
and the rate of pressurisation (Otero et al. 2007a). In food
sterilisation, adiabatic heating can be used advantageously
to provide heating without the presence of sharp thermal
gradients at the process boundaries (Toepfl et al. 2006).
Knowledge of the engineering concepts of HPP has been
broadened extensively in recent times. Therefore, relevant
engineering principles that promote the capabilities of HPP
are discussed in the following.
The Mechanisms of Cellular Inactivation
The effectiveness of a food preservation technique is
primarily evaluated on the basis of its ability to eradicate
the pathogenic microorganisms that are present. Cellular
inactivation is closely associated with morphological
changes that occur within individual microbial cells during
Findings
Reference
E. coli S. aureus P.
aeruginosa
Morphological changes were only noticed for the rod shaped E. coli and P. aeruginosa of which
P. aeruginosa was more pressure sensitive, whereas the S. aureus (cocci) was the most resistant
to pressure.
The pressure sensitivity of M. pneumoniae, which has no cell wall, was high compared to cell
wall gram-positive bacteria. The cell wall wasnt found to protect the bacteria and no correlation
between gram-type and pressure sensitivity was observed. However, correlation existed
between cell shape and pressure sensitivity, similar to above
Cellular morphology of L. monocytogenes was not affected when exposed to pressures of
400 MPa and membranes were perforated in small part of the population. S. typhimurium shows
morphological changes such as dimples and swellings.
Cell wall disruption occurs at 400 MPa to 500 MPA. The organelles of the cell are very sensitive
to pressure. The nuclear membrane begins to feel the affect at of 100 MPa, and at 400 MPA all
the organelles are disrupted
At 250 MPa the volume shrinkage of the cell was 15%, after compression. The volume of nonviable cells was found to be 65% after the holding time of 15 min.
Ludwig and
Schreck (1997)
M. pneumoniae
L. monocytogenes S.
typhimurium
S. cerevisiae
S. fibuligera
Schreck et al.
(1999)
Shimada et al.
(1993)
Perrier-Cornet et
al. (1995)
Convection
timescale
Conduction
timescale
Inactivation
timescale
Adiabatic
temperature
rise
Fluid-food systems
thyd rDh
thyd
tth
rD2 cp
l
tth
me
tin 1k
tin kk
CaTP r (1)
Y BCHZ C
CHfood CHX ACH
ABC
(2)
dT
dP
dT
dP
rDh k ; thyd
2
me
rD2 Cp k
l
; tth
CaTP r (1)
pp
Reason and
references
rD2p k
h
Y BCHZ C
CHfood CHX ACH
ABC
(2)
rp D2p Cpp k
l
Fig. 4 Temperature evolution in a big Tylose sample calculated from the model: the initial temperature of both the Tylose sample and the pressure
medium is a 40 C and b 24 C, i.e. showing the benefits of anticipating the adiabatic temperature rise (Otero et al. 2006)
10
Viscosity
Fluids which undergo pressurisation become more viscous
especially at subzero temperatures. Forst et al. (2000) have
published experimental data on the viscosity of water at
various temperatures as a function of pressure. Effective use
of these data permits the results obtained from viscosity
temperature equations, such as that developed by Watson et
al. (1980), to be adjusted so that the pressure experienced in
the HP system can be represented (Hartmann et al. 2004).
Many other numerical representations for viscosity of fluid
systems as a function of temperature have been published
by Seeton (2006). For liquid food systems over limited
ranges of concentration, the effect of solids concentration
on viscosity of liquid food can be described by either
exponential (Vitali and Rao 1984) or a power type of
relationship (Rao et al. 1986). The dynamic relationship
with viscosity and pressure, however, is not so well
documented. In HPP simulations of UHT milk, Hartmann
et al. (2003) considered milk to follow the same pressure
viscosity profile as that of water, represented by:
h T
hM p; T M
h p; T
1
hW T ambp W
However, owing to phenomena such as micelle disruption, the viscosity of milk during HPP cannot be explained
accurately in this way (Harte et al. 2003).
Density
The equation of state developed by Saul and Wagner
(1989), which accounts for the compressibility of pure
water under high pressure, has been used to describe
density as a function of pressure and temperature during
11
Specific Heat
In many foods, water substantially influences specific heat.
In addition, for matters of reducing modelling complexity,
the specific heat of the solid food components of a food
matrix can be assumed independent of temperature and
pressure (Otero et al. 2006). This means that the lower the
foods water content, the greater the difference between
predictions for the food and specific heat of water (Miles
1991). For pure water at temperatures over 0 C, increasing
the pressure causes the specific heat to decrease in an
almost linear fashion. For example, using the thermophysical data corresponding to pure water (Lemmon et al. 2005),
its specific heat at 1 C was found to decrease gradually
from 4,216 J kg1 K1 at atmospheric pressure to 3,488 J
kg1 K1 at 600 MPa. A similar gradient in the specific heat
versus pressure curve exists for all water temperatures in
the range of 0 to 120 C (Otero et al. 2002b). By assuming
that this gradient is representative of a food sample, the
specific heat of the food can then be determined as a
function of pressure. For example, in the absence of
accurate data, Ghani and Farid (2006) represented the
12
13
within metastable states could be predicted by a onedimensional numerical heat transfer model, which used
initial freezing points obtained from an experimentally
determined phase diagram for a potato sample, illustrated in
Fig. 9. The model itself was used as a tool to give back the
corresponding values for the thermophysical properties for
each experimental condition. Doing this allowed the
authors to gain a very close fit to experimental profiles,
even when solidsolid transitions (ice Iice II) occurred. In
the comprehensive study of Schluter (2003), the authors
made some important conclusions, namely (1) as volume
changes increase concomitantly with pressure from +9% at
0.1 MPa to +13 MPa at 209 MPa, it is desirable to
pressurise the sample to the domain of ice III and as close
as possible to the triple point so that ice III has a better
chance of being formed (volume changes are 3%), (2) the
14
15
Definition
Reference
HPP
UHP
HHP
HP
Come-up time
Hold-time
HPLT
PAF
Commonly used
Commonly used
Commonly used
Commonly used
Commonly used
Commonly used
Urrutia-Benet et
al. (2004)
Urrutia-Benet et
al. (2004)
Urrutia-Benet et
al. (2004)
Urrutia-Benet et
al. (2004)
Urrutia-Benet et
al. (2004)
Urrutia-Benet et
al. (2004)
Urrutia-Benet et
al. (2004)
Urrutia-Benet et
al. (2004)
PSF
PIF
PAT
PIT
Plateau time or phase
transition time
Supercooling
16
17
Treatment (MPa/C/min)
Reference
Orange juice
Sausages
500/35/5
500/65/5 and 15
Green Beans
1000 /105/1.3
Beef
150/60/30
Salmon
200/20/10
Cheese
400/20/20
18
19
20
21
22
The most heat-resistant pathogenic bacterium is Clostridium botulinum, and spores of C. botulinum are also
among the most pressure-resistant microorganisms known.
Among other spore-forming bacteria of concern, Bacillus
cereus has been widely studied because of its anaerobic
nature and very low rate of lethality. B. cereus is a sporeforming bacteria foodborne pathogen, which is ubiquitous
in nature, and hence occurs frequently in a wide range of
raw food materials. It is recognised as a leading cause of
bacterial food poisoning, with a variety of proteinaceaous
and starchy foods being implicated (Van Opstal et al. 2004).
An alternative to using treatments combining heat and
pressure for enhanced killing of bacterial spores is to first
cause bacterial spore germination and then use HP to kill
the much more pressure-sensitive vegetative cells. Germination is the process by which a dormant spore changes
into a vegetative cell. Interestingly, bacterial spores can be
stimulated to germinate by treatment at relatively low
pressures, e.g. 50300 MPa; germinated spores can then be
killed by relatively mild heat treatments or higher pressure
treatments (Smelt 1998). Process temperatures in the range
of 80110 C in conjunction with pressures of about
600 MPa have been used to inactivate spore-forming
bacteria such as B. cereus (Van Opstal et al. 2004). A
matrix of conditions for inactivation of spores of Bacillus
and Clostridia was presented by Meyer et al. (2000). The
mode of action of HP on bacterial spores is still largely a
matter of speculation.
Reducing the Infectivity of Prions
Prions are associated with certain neurological disorders,
including bovine spongiform encephalopathy in cattle and
CreutzfeldtJakob disease in humans. In general, prions are
even more difficult to destroy than bacterial spores, with
certain prions surviving autoclaving at 134 C (Taylor
1999). Recently, it was reported that high pressure
treatment of prion-contaminated meat at 6901,200 MPa
and 121137 C reduced the infectivity of the prions
therein (Brown et al. 2003). Such treatments may have the
advantage of ensuring safety of samples without the
excessive damage that may be associated with autoclaving
alone. Knorr et al. (2006) give a detailed review on the
latest application of HP in prion inactivation.
23
(Urrutia-Benet et al. 2004). In addition, during pressureshift freezing, it may be important to freeze at pressures
equivalent to those that support the development of ice III
to take advantage of the higher degree of supercooling
promoted by this ice type. However, in doing so, it is
important to maintain cooling temperature at a safe level,
i.e. above that required for ice III/ice I transition, because if
this is done accurately, then ice I can be successfully
formed.
In pressure-induced thawing, the experimental path does
not follow the theoretical path as explained in Fig. 8
(Urrutia-Benet 2005). Instead, when the food is pressurised,
its temperature drops due to compression work being
converted into melting energy, along the phase transition
line. If the temperature of the food is high enough, then an
ice I/liquid phase transition will occur, often close to triple
point (liquid/ice III/ice V) of the foods phase diagram,
resulting in a negative change in volume and with a
consequential decrease in pressure. Thawing can then
continue at constant pressure. Also, the melting point may
be manipulated in that pressures of up to 300 MPa with the
correct temperature combination may be used (of course
depending on the food), taking full advantage of the large
supercooling zone within ice III (Schluter et al. 2004). On
the other hand, if the initial temperature of the sample is too
low, then an ice I/ice III phase transition will occur, with
consequential volume-changing effects. After melting has
been achieved, it is important to provide enough heat so as
to avoid recrystallisation (Denys et al. 2001).
Pressure-Induced Changes and Ice Crystal Formation
Freezing has long been established as an excellent method
for preserving food products. However, damage can be
caused by the formation of ice within a food during
freezing. The ice polymorph, Ice I, typically formed by
conventional freezing practices, is less dense than liquid
water and expands as phase change takes place. As ice
crystals are formed in conventional freezing, a freezing
front develops, inducing stress as it moves across the food
Reference
PSF /200/20/NA
PSF/100 to 700/20/45
PSF/140 to 350/22/5 to 30
24
25
26
27
28
Conclusions
High pressure processing is an industrially tested technology that offers a natural alternative for the processing of a
wide range of different food products. It is a technology
that can achieve the food safety of heat pasteurisation
29
whilst meeting consumer demand for fresher-tasting minimally processed foods. Application of HP can inactivate
microorganisms and enzymes and modify structures whilst
having little or no effects on nutritional and sensory quality
aspects of foods. The key advantages of HP applications to
food systems are the independence of size and geometry of
the sample during processing, possibilities for low temperature treatment and the availability of a waste-free
environmentally friendly technology.
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