AirCare Advantage

Maintenance and Start-up Checklist

Start-up
Date of Inspection: ______ / ______ / ______
Customer Name _______________________________________________
Customer Address _____________________________________________
Ingersoll Rand Service Provider: _________________________________
General Inspections (Check and Record, If Applicable)

1.
2.
3.
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24.
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29.

OK
Fixed/Changed/Cleaned During Visit
Still Requires Repair/Changing/Cleaning
Total Running Hours/Loaded Hours
Package Discharge Press (Off Line / On Line)
Full Load Package Discharge Temp (F / C)
Full Load Airend Discharge Temp (F / C)
Full Load Injection Coolant Temp (F / C)
Unloaded Sump Press (PSIG / BarG)
Unloaded Inlet Vacuum (PSIG / BarG)
Inlet Filter Condition
Last Inlet Filter Change

FLUID

(Date)
(Hours)

_______ / ______
_______ / ______
_______________
_______________
_______________
_______________
_______________
_______________
____ /____ /____
_______________
_______________
_______________
_______________
_______________
____ /____ /____
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A___ B___ C____
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_______________
____ /____ /____
_______________
____ /____ /____
_______________
_______________
_______________
_______________
_______________
_______________

D_________ E_________ F__________

Motor Amperage (Full Load)

Motor Amperage (No Load)
Voltage Drop Across Starter
Total Pkg Amps (Full Load)
Motor Nameplate Data

A_________ B_________ C__________

D_________ E_________ F__________

33.
34.
35.
36.

T1/U_____ T2/V______ T3/W_______

T1/U_____ T2/V______ T3/W_______
L1________ L2 ________ L3_________
L1________ L2 ________ L3_________
(HP/kW) _________________________
RPM _______ V________ A__________

37.
38.
39.

Inspect Contactors
Check Electrical Connections
HAT Operating Temp (F / C)

41.

Coolant Type
Last Coolant Change

42.

Coolant Analysis Sample Taken

43.

Condensate Analysis (Optional)

(Date)
(Hours)

__________________
_____ /_____ /_____
__________________
Every 2000 hr or 1 year
(Whichever is 1st)

__________________

VIBRATION

(One Stage)

IR30 Shock Pulse Readings

MBR
44.
45.

Loaded (dBm)
Loaded (dBc)
Loaded (dBi)

MR1

MR2

(Two Stage)
LPM1 LPM2 HPM1 HPM2

______ ______ ______ ____ ____ ____ ____

______ ______ ______ ____ ____ ____ ____
______ ______ ______ ____ ____ ____ ____

AIR QUALITY (Optional, Use Only if Suspected Air Quality Issues)

46.
47.

Test Via Coupon (Metallic Strips)

Test OnGuard 2000 Electronic Analysis

Start-up Checklist (ONLY for Initial Start-Up)

Date of Start-Up: ______ / _______ / _______
YES NO

___________________
Paint Finish Acceptable
___________________
Missing Electrical or Parts
___________________
Damaged Metal / Cover
___________________
Chemical / High Dust Area?
___________________
Unit Outdoors
If Outdoors, MOD Included?
___________________
Other
Other
Other
Does Customer Have Adequate Spare Parts? If NO, enter
spare parts recommendation below.

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

YES NO

Is there any additional maintenance needed?

If yes, is it urgent?
RECOMMENDATIONS
__________________________________________________________________
________________________________________________________________

(Check and Record the Following)

OK
Fixed/Changed/Cleaned During Visit
Still Requires Repair/Changing/Cleaning
30.
A_________ B_________ C__________
Voltage (Full Load)

32.

Inspection

Compressor Type: ROTARY CONTACT COOLED - ROTARY

Model No.: ________________ Size (HP): _______________
Serial No.: ____________________________________________
Work Order No.: ______________________________________

40.

Electrical Inspections

Voltage (No Load)

PM

Diagnostics Inspections (Check and Record the Following)

Check Coolant Level

Inspect for Coolant Leaks
Coolant Filter change at: (2000 hr or 1 year)
Full Load Separator Press Drop (PSIG / BarG)
Date of Last Separator Element Change
Inspect and Clean Scavenge Orifice and Screen
Inspect and Clean Gearcase Breather
Room Ambient Temperature (F / C)
Thermostatic Control Valve Temp (F / C)
Port
Belt Alignment Checked and in Good Condition
Belt Tension System Checked
Inspect for Air Leaks
Inspect All Air Cooled Cooler Cores
Inspect and Clean Condensate Drain
Inspect Main and Fan Motors
Last Main Motor Grease
(Date)
(Hours)
Last Fan Motor Grease
(Date)
(Hours)
Cooling Water Inlet - Water Cooled
(Temp)
(Press)
Cooling Water Discharge - Water Cooled
(Temp)
(Press)
Safety Valve Installed and Operational

31.

AirCare

__________________________________

________________________________________________________________

Inspected By : ______________________________________ Cert. #__________

(Servicemans Signature)
Reviewed By : ______________________________________
(Customers Signature)
______________________________________
(Customers Name/Title (Printed))

AirCare Advantage Registration

YES

NO

Has your Ingersoll Rand representative explained

your options?

YES

NO

Would you like more information?

YES

NO

Keep original with machine history, copy to

customer. Start-up/Inspection sheets required
for warranty processing.

June 2006
80440571 Rev C

Did you know that your warranty protection

can be extended to 7 years?

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