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InteliGen
InteliSys
Software version IG-6.1.2, IS-3.3.1, February 2005
Application guide
Table of Contents
Table of Contents ...............................................................................................................................................2
1. InteliGen, InteliSys applications .....................................................................................................................4
1.1.
Single set...........................................................................................................................................4
1.2.
Multiple sets ......................................................................................................................................4
2.
Single set ...................................................................................................................................................5
2.1.
Single Prime Mover: SPM .................................................................................................................5
2.2.
Single Stand-by: SSB........................................................................................................................6
2.2.1 Separate GCB and MCB ..................................................................................................................6
2.2.2 ATS ...............................................................................................................................................6
2.2.3 SSB + On Load Test........................................................................................................................7
2.3 Single Parallel to Mains: SPtM................................................................................................................8
2.3.1 Single short time parallel ..................................................................................................................8
2.3.2 SPtM + On Load Test ......................................................................................................................9
3.5.
Single Parallel Island: SPI...............................................................................................................10
2.4.1 SPI Island only (=SPM) ...........................................................................................................10
2.4.2 SPI parallel to Mains only ........................................................................................................11
2.4.3 SPI External MCB / Island or Parallel......................................................................................12
3.
Multiple sets .............................................................................................................................................13
3.1.
Multiple Prime mover: MEXT, MINT ...............................................................................................13
3.1.1.
Multiple Prime mover - external Sync & LSM.........................................................................13
3.1.2.
Multiple Prime mover - internal Sync & LSM..........................................................................15
3.2.
Multiple Stand-by: MEXT, MINT......................................................................................................17
3.2.1.
Multiple Stand-by - external Sync & LSM...............................................................................17
3.2.2.
Multiple Stand-by - internal Sync & LSM................................................................................19
3.3.
Multiple Parallel to mains, Stand-by, no MCB synchronization: MEXT,MINT ................................21
3.3.1.
Multiple Parallel to mains, Stand-by, no MCB synchronization - external Sync & LSM.........21
3.3.2.
Multiple Parallel to mains, Stand-by, no MCB synchronization - internal Sync & LSM..........22
3.3.3.
Multiple Parallel to mains, Stand-by, no MCB synchronization internal Sync & LSM +
InteliMains24
3.4.
Multiple Parallel to mains, Stand-by, MCB synchronized: MEXT,MINT .........................................26
3.4.1.
Multiple Short time parallel to mains external Sync & LSM ................................................26
3.4.2.
Multiple Short time parallel to mains internal Sync & LSM .................................................28
3.4.3.
Multiple Short time parallel to mains internal Sync & LSM + InteliMains ............................30
3.4.4.
Multiple Parallel to mains, Import-Export or Baseload control, Stand-by external Sync &
LSM
32
3.4.5.
Multiple Parallel to mains, Import-Export or Baseload control, Stand-by internal Sync &
LSM
34
3.4.6.
Multiple Parallel to mains, Import-Export or Baseload control, Stand-by internal Sync &
LSM + InteliMains ....................................................................................................................................36
3.4.7.
Multiple Parallel to mains, Peak shaving, Import-Export or Baseload control, Stand-by
internal Sync & LSM + InteliMains...........................................................................................................38
3.4.8.
Multiple Parallel to mains, MGCB control from InteliMains ....................................................40
4.
Examples .................................................................................................................................................41
4.1.
Stand-by redundancy gen-sets .......................................................................................................41
4.2 SPM redundancy with ATS ....................................................................................................................42
4.3 Two phase genset connection ...............................................................................................................42
4.4 Bus-tie breaker (BTB) application ..........................................................................................................43
Specification.............................................................................................................................................43
5.
Speed governor interface ........................................................................................................................45
Electronic engines interface .........................................................................................................................45
InteliSys ECU interface............................................................................................................................45
InteliGen ECU interface ...........................................................................................................................45
Controller Speed reg out voltage limit..........................................................................................................45
Heinzmann E1-F and E2F............................................................................................................................45
Heinzmann E6..............................................................................................................................................46
Heinzmann E16............................................................................................................................................46
Application Guide, ComAp February 2005
IG-6.1.2-IS-3.3.1-Application Guide.pdf
Cummins ......................................................................................................................................................46
EFC..........................................................................................................................................................46
ECPG.......................................................................................................................................................47
ONAN.......................................................................................................................................................47
QST30......................................................................................................................................................48
Barber colman ..............................................................................................................................................48
DYNA 8000 ..............................................................................................................................................48
DYN1 10684 ............................................................................................................................................49
GAC..............................................................................................................................................................49
GAC ESD 5500 series .............................................................................................................................49
Woodward ....................................................................................................................................................50
ProAct II - Digital Speed Control System.................................................................................................50
EPG - Electrically Powered Governors....................................................................................................50
2301A Speed Controls.............................................................................................................................50
2301A Load Sharing and Speed control..................................................................................................51
Detroit diesel - DDEC3.................................................................................................................................51
Volvo Penta EDC III .....................................................................................................................................52
MTU MDEC 2000 , 4000..............................................................................................................................52
Caterpillar .....................................................................................................................................................52
Interface with EP300................................................................................................................................52
Interface without EP300...........................................................................................................................53
Deutz BF6M engine .....................................................................................................................................53
Perkins .........................................................................................................................................................53
Perkins 4016 E61 TRS ............................................................................................................................53
Perkins series 2300, 2800 .......................................................................................................................54
Perkins 1300 Series EDi..........................................................................................................................55
TOHO ...........................................................................................................................................................55
XS-400B-03 .............................................................................................................................................55
6.
AVR interface...........................................................................................................................................57
Basler ...........................................................................................................................................................57
Basler APR63-5, AEC 63-7, KR-FX, KR-FFX .........................................................................................57
Stamford.......................................................................................................................................................57
STAMFORD SX460 .................................................................................................................................57
STAMFORD SX440, SX 460, MX321, SX421.........................................................................................57
Leroy Sommer..............................................................................................................................................58
R438 LS, R448 ........................................................................................................................................58
R449 ........................................................................................................................................................58
RS128 ......................................................................................................................................................58
Mecc Alte Spa ..............................................................................................................................................59
S.R.7/2, U.V.R.6 ......................................................................................................................................59
Marelli AVR ..................................................................................................................................................59
MX341......................................................................................................................................................59
Piller .............................................................................................................................................................59
Caterpillar .....................................................................................................................................................60
VR6 ..........................................................................................................................................................60
DVR .........................................................................................................................................................60
7.
Abbreviations ...........................................................................................................................................61
Single set
No MCB
MCB Controlled
Load
GCB
controlled
MCB Synchronized
Load
Load
G
Single Stand-by
SSB
Load
GCB
Synchronized
Load
G
Single Parallel Island
SPI
1.2.
G
Single Parallel to Mains
SPtM
Multiple sets
No MCB
No Parallel to
Mains
MCB Controlled
Load
MCB Synchronized
Loa
Parallel to
Mains
Load
Loa
G
`
2. Single set
2.1.
GCB
3x
3xUG
G
3xIG
3x
iG-CU
or
iS-CU
REM START/STOP
GCB FEEDBACK
GCB
Specification
IG-CU
IS-CU
2.2.
3x
MCB
GCB
3x
3x
3x
MCB
GCB
GCB CLOSE/OPEN
MCB CLOSE/OPEN
BO
iG-CU
or
iS-CU
3xIG
K3
K4
3xUG
GCB
3xUM
MCB
BI
MCB FEEDBACK
MCB
GCB FEEDBACK
GCB
2.2.2 ATS
LOAD
3x
ATS
3x
3x
GCB
GCB CLOSE/OPEN
MCB CLOSE/OPEN
BO
iG-CU
or
iS-CU
3xIG
K3
3xUG
3xUM
3x
BI
MCB FEEDBACK
ATS on "G" position
GCB FEEDBACK
Specification
IG-CU
IG-MTU (Optional - refer to controller user manual)
IS-CU
3x
GCB
3x
3x
K3
MCB
GCB
CLOS E /OP E N
GCB
iG-CU
BO
M CB
3xI G
K
4
1x I M3
3x
3x U G
MCB
3x U M
CLOS E /OP E N
or
iS-CU +
BI
RE M OTE TE S T
ON LOA D TE S T
RE QUIRE D
TE S T ON LOA D
M CB FE E DB A CK
M CB
GCB FE E DB A CK
GCB
Specification
On Load Test - load transfer to genset with break (In TEST mode only)
Automatic start-up when the mains fails
Test mode
Break transfer
IG-CU
IG-MTU
IS-CU
3x
GCB
3x
3x
K3
K4
G
iG-AVRi
TRANS
3xIG
3x
3xU G
MCB
3xU M
iG-AVRi
GCB
G CB CLO SE/O PEN
MCB CLO SE/O PEN
iG-CU
iG-PCM
MCB
or
BO
iS-CU+
iS-PCM
BI
AVRi
Vout
AVR
AVRi
O UT
SPEED
GOVERNOR
MCB FEEDBACK
MCB
G CB FEEDBACK
G CB
Specification
IG-CU
IG-MTU
IG-PCM
IG-AVRi
IG-AVRi-TRANS
IG-MTU
IS-CU
IS-PCM
IG-AVRi
IG-AVRi-TRANS
3x
GCB
3x
3x
iG-AVRi
TRANS
3xIG
K3
K4
G
1xI M3
3x
3xUG
MCB
3xUM
MCB
GCB
GCB CLOSE/OPEN
MCB CLOSE/OPEN
BO
iG-CU
or
iS-CU +
iS-PCM
BI
iG-PCM
iG-AVRi
AVR
i
Vout
AVR
AVR
i
OUT
SPEED
GOVERNOR
REMOTE TEST
ON LOAD TEST
REQUIRED
TEST ON LOAD
REM START/STOP
PARALL. TO MAINS
REQUIRED
MCB FEEDBACK
MCB
GCB FEEDBACK
GCB
Specification
IG-CU
IG-MTU
IG-PCM
IG-AVRi
IG-AVRi-TRANS
IG-MTU
IS-CU
IS-PCM
IG-AVRi
IG-AVRi-TRANS
3x
GCB
3x
3x
3xI G
K3
3xU G
3xU M
GCB
GCB CLOS E /OP E N
BO
iS-CU
BI
RE M S TA RT/S TOP
GCB FE E DB A CK
GCB
Specification:
No mains
Automatic start-up when Binary input REM START/STOP is closed
Closes GCB when generator voltage and frequency is within the limits
GCB is blocked when Mains voltage value > 15V.
IS-CU
10
GCB
3x
3x
3x
3x
G
iG-AVRi
TRANS
3xIG
3xUG
3xUM
K3
1xIM
Im3
AVR
iG-AVRi
GCB
GCB CLOSE/OPEN
iS- CU+
iS- PCM
B
O
BI
AVR
i
Vou
t
AVRi
OUT
SPEED
GOVERNOR
REM START/STOP
MCB FEEDBACK
GCB FEEDBACK
GCB
Specification
IS-CU
IS-PCM Dongle
IG-AVRi
IG-AVRi-TRANS
11
3x
GCB
3x
3x
K3
iG-AVRi
TRANS
3xIG
3x
3xUG
MCB
3xUM
iG-AVRi
MCB
External MCB control
GCB
GCB CLOSE/OPEN
BO
iS-CU
iS-PCM
BI
AVR
i
Vout
AVR
i
AVR
OUT
SPEED
GOVERNOR
REM START/STOP
MCB FEEDBACK
MCB
GCB FEEDBACK
GCB
Specification
IS-CU
IS-PCM
IG-AVRi
IG-AVRi-TRANS
NPU
12
3. Multiple sets
3.1.
GCB1
3x
iG-CU
SYNC
LOAD SHARING
LINE
LSM
iG-COM
SYN
CAN
3xIG
3xU B
G1
3xU G
3x
UNLO AD
SYS START/STOP
M ASTER SELECT
GCB2
M ASTER SELECTO R
3x
LSM
iG-COM
iG_CU
SYNC
CAN
3xIG
3xU B
SYN
3xU G
G2
UNLO AD
SYS START/STOP
M ASTER SELECT
START/STO P
LOAD
MGCB
GCB1
3x
G1
MGCB
iG-CU
SYNC
LO AD SHARING
LINE
LSM
iG-COM
SYN
CAN
3xIG
3xU B
RES.O K.(2)
MG CB
RES.O K.(1)
3x
3xU G
3x
UNLOAD
SYS START/STO P
M ASTER SELECT
LO AD RESERVE 2
GCB2
3x
G2
iG_CU
SYNC
START/STO P
iG-COM
SYN
CAN
3xIG
3x
3xU B
M ASTER SELECTO R
3xU G
MG CB
LSM
UNLOAD
SYS START/STO P
M ASTER SELECT
LO AD RESERVE 2
Specification
Application Guide, ComAp February 2005
IG-6.1.2-IS-3.3.1-Application Guide.pdf
13
MGCB support
Gen-sets soft unload in island parallel (if the function is available in external LSM)
Pwr management (if IG-COMs are installed)
IG-CU
IG-COM
(Optional)
External Synchronizer
External Load sharing module with soft unload function (if needed)
IG-MTU
(Optional - refer to controller user manual)
IG-MU or IG-IB
(Optional - for connection to local or remote PC)
Hint:
IG-COM is necessary for Power management function and for Reactive power sharing (when no Droop AVR
are used).
14
GCB1
3x
3x
G1
or
iS-CU+
iS-PCLSM -PM S
iG-COM
iG-CU
iG-AVRi
iG-PCLSM
3xU G
CAN
3xIG
3xU B
iG-AVRi
TRANS
AVR
O UT
AVRi
AVRi
SPEED
GOVERNOR
Vout
LSM
SYS START/STO P
MASTER SELECT
LO AD SHARING LINE
GCB2
3x
G2
MASTER SELECTO R
3xIG
or
iS-CU+
iS-PCLSM -PM S
iG-COM
iG-CU
iG-AVRi
iG-PCLSM
3xU B
3xU G
iG-AVRi
TRANS
CAN
AVRi
Vout
LSM
AVR
O UT
AVRi
SPEED
GOVERNOR
SYS START/STO P
MASTER SELECT
START/STO P
LOAD
MGCB
GCB1
3x
G1
iG -AVRi
TRANS
CAN
3xIG
iG-CU
or
iS-CU+
iS-PCLSM -PM S
iG-COM
iG-AVRi
iG-PCLSM
3xU B
MGCB
3xU G
RES.O K.(2)
3x
RES.O K.(1)
MG CB
3x
AVRi
Vout
LSM
SYS START/STOP
MASTER SELECT
AVR i
AVR
O UT
SPEED
GOVERNOR
LOAD SHARING LINE
LOAD RESERVE 2
3x
MG CB
GCB2
3x
G2
MASTER SELECTOR
iG-COM
or
iS-CU+
iS-PCLSM -PM S
iG-AVRi
iG-PCLSM
iG-CU
START/STOP
CAN
3xIG
3xU G
3xU B
iG -AVRi
TRANS
AVRi
Vout
LSM
AVR i
AVR
O UT
SPEED
GOVERNOR
SYS START/STOP
MASTER SELECT
LOAD RESERVE 2
15
Specification
MGCB support
Gen-sets unload in island parallel
Pwr management (if IG-COMs are installed)
IS-CU
IS-PCLSM-PMS Dongle
IS-PCLSM Dongle
IG-AVRi, IG-AVRi-TRANS
(Optional)
(Optional - without Power management)
(Optional)
16
3.2.
GCB1
3x
3x
3x
3xU
3x
U,f
G1
CAN
LOAD SHARING
LINE
3xIG
MCB
3x
3xU G
(3.PH.RELAY)
iG-CU
SYN
MCB
M CB
SYNC
LSM
iG-COM
KA
KA
UNLO AD
SYS START/STO P
M ASTER SELECT
GCB2
M ASTER SELECTO R
3x
CAN
3xIG
3xU G
3xU B
G2
SYNC
LSM
iG-COM
iG-CU
SYN
UNLO AD
SYS START/STO P
M ASTER SELECT
U,f
LOAD
U,f
MGCB
GCB1
MGCB
iG-CU
SYN
MCB
M G CB
MCB
G1
SYNC
CAN
LOAD SHARING
LINE
LSM
iG-COM
RES.O K.(2)
MG CB
U,f
3x
3xIG
3x
3x
3xU G
3x
MCB
3xU B
3x
3x
RES.O K.(1)
UNLO AD
SYS START/STO P
M ASTER SELECT
LO AD RESERVE 2
GCB2
3x
G2
3xIG
iG-CU
SYN
SYNC
U,f
CAN
iG-COM
3x
3xU B
M ASTER SELECTO R
3xU G
MG CB
LSM
UNLO AD
SYS START/STO P
M ASTER SELECT
LO AD RESERVE 2
17
Specification
18
U,f
MCB
3x
GCB1
3x
3x
3x
3x
G1
3x
iG-AVRi
TRANS
KA
CAN
3xIG
3xU B
(3.PH.RELAY)
3xU G
U,f
iG-AVRi
iG-CU
or
iS-CU+
iS-PCLSM -PM S
iG-COM
MCB
MCB
iG-PCLSM
KA
AVRi
O UT
SPEED
GOVERNOR
Vout
LSM
SYS START/STO P
MASTER SELECT
AVR
AVRi
GCB2
3x
G2
MASTER SELECTO R
3xIG
3xU G
3xU B
iG-AVRi
TRANS
CAN
or
iS-CU+
iS-PCLSM -PM S
AVRi
AVRi
LSM
AVR
O UT
SPEED
GOVERNOR
Vout
SYS START/STO P
MASTER SELECT
U,f
LOAD
MCB
MGCB
3x
3x
GCB1
3x
G1
iG -AVRi
TRANS
MGCB
3xU B
RES.O K.(2)
MG CB
U,f
RES.O K.(1)
3x
CAN
3xIG
3x
3x
3xU G
U,f
iG-COM
iG-CU
iG-PCLSM
iG-AVRi
iG -AVRi
or
iS-CU+
iS-PCLSM -PM S
iG-COM
iG-CU
MCB
MCB
iG-PCLSM
M G CB
AVRi
Vout
LSM
SYS START/STO P
MASTER SELECT
AVR
AVRi
O UT
SPEED
GO VERNOR
LO AD SHARING LINE
LO AD RESERVE 2
3x
MG CB
GCB2
3x
G2
M ASTER SELECTO R
3xIG
3xU G
3xU B
iG -AVRi
TRANS
CAN
or
U,f
iG-COM
iG-CU
iS-CU+
iS-PCLSM -PM S
iG-PCLSM
iG -AVRi
AVRi
LSM
AVR
AVRi
O UT
Vout
SPEED
GO VERNOR
SYS START/STO P
MASTER SELECT
LO AD RESERVE 2
19
Specification
20
3.3.
3.3.1. Multiple Parallel to mains, Stand-by, no MCB synchronization external Sync & LSM
Application is supported by InteliGen only.
LSM
MAINS
LOAD SHARING
LINE
LOAD
U,f
3x
GCB1
3x
3x
3x
3xU B
3x
U,f
G1
CAN
3xIG
MCB
3x
3xU G
LO AD SHARING
LINE
(3.PH.RELAY)
iG-CU
SYN
KA
MCB
M CB
SYNC
LSM
iG-COM
KA
UNLO AD
SYS START/STO P
M ASTER SELECT
M CB FEEDBACK
GCB2
M ASTER SELECTO R
3x
SYNC
M CB
U,f
3xIG
iG-CU
SYN
CAN
iG-COM
PARALL.
TO M AINS
REQ UIRED
3xU G
3xU B
G2
LSM
UNLO AD
SYS START/STO P
M ASTER SELECT
M CB FEEDBACK
M CB
Specification
1x
nx
nx
nx
nx
nx
1x
IG-CU
IG-COM (Optional)
External Synchronizer
External Load sharing module with soft unload function (if needed)
IG-MTU
(Optional - refer to controller user manual)
IG-MU or IG-IB
(Optional - for connection to local or remote PC)
1x
1x
21
Hint:
IG-COM is necessary for Power management function and for Reactive power sharing (when no Droop AVR
are used).
LSM
MAINS
LOAD SHARING
LINE
LOAD
U,f
MCB
3x
3x
3x
GCB1
G1
3x
U,f
iG-AVRi
TRANS
3xU B
(3.PH.RELAY)
KA
CAN
3xIG
3x
3xU G
iG-AVRi
iG-CU
or
iS-CU+
iS-PCLSM -PM S
iG-PCLSM
MCB
MCB
iG-COM
KA
O UT
SPEED
GOVERNOR
Vout
LSM
SYS START/STOP
MASTER SELECT
MCB FEEDBACK
GCB2
AVRi
AVRi
AVR
G2
MASTER SELECTO R
3xIG
3xU G
3xU B
iG-AVRi
TRANS
CAN
or
iS-CU+
iS-PCLSM -PM S
MCB
U,f
iG-PCLSM
iG-CU
PARALL.
TO MAINS
REQ UIRED
iG-COM
iG-AVRi
AVRi
Vout
LSM
AVR
AVRi
O UT
SPEED
GOVERNOR
SYS START/STOP
MASTER SELECT
MCB FEEDBACK
MCB
22
Specification
Hint:
IG-COM is necessary for Power management function and for Reactive power sharing (when no Droop AVR
are used).
23
+24V
SYNC
DISABLE
MCB
FEEDBACK
0V
3xU B
iM-CU
3xIM
MAINS FAIL
3xU M
MCB
CLOSE/O PEN
Ko2
iG-COM
Ko1
LOAD
CAN
MCB
CAN
3x
3x
3x
GCB1
G1
3xI G
iG-CU
or
iS-CU+
iS-PCLSM -PM S
iG -AVRi
iG -PCLSM
MCB
CAN
iG-COM
3xU B
Ko1
3xU G
iG-AVRi
TRANS
AVR
O UT
SPEED
GOVERNOR
Vout
LSM
SYS START/STOP
MASTER SELECT
MCB FEEDBACK
GCB2
AVRi
AVRi
LO AD SHARING LINE
3x
G2
MASTER SELECTOR
3xIG
iS-CU+
iS-PCLSM -PM S
MCB
iG-PCLSM
or
iG-AVRi
iG-CO M
iG-CU
PARALL.
TO M AINS
REQ UIRED
Ko2
3xU G
3xU B
iG-AVRi
TRANS
CAN
AVRi
Vout
LSM
AVRi
AVR
OUT
SPEED
GOVERNOR
SYS START/STO P
MASTER SELECT
MCB FEEDBACK
MCB
24
Specification
IM-CU
(Vector shift protection from version 5.1)
IG-COM (Optional)
IS-CU
IS-PCLSM-PMS Dongle
(Optional)
IS-PCLSM Dongle
((Optional - without Power management))
IG-AVRi, IG-AVRi-TRANS
(Optional)
IG-MU or IG-IB
(Optional - for connection to local or remote PC)
25
3.4.
3.4.1. Multiple Short time parallel to mains external Sync & LSM
Application is supported by InteliGen only.
LOAD
U,f
3x
3x
GCB1
3x
3x
3xU B
3x
U,f
G1
3xU G
MCB
3x
CAN
3xIG
LOAD SHARING
LINE
KA
iG-CU
MCB
M CB
SYNC
UNLO AD
SYS START/STO P
Kt
EX T.SYN
LSM
iG-COM
SYN
(3.PH.RELAY)
KA
MASTER SELECT
MCB FEEDBACK
GCB2
M ASTER SELECTO R
G2
3xU B
M CB
SYN.ENABLED
iG-CU
SYNC
LSM
iG-COM
SYN
CAN
3xIG
EX T.
SYN
3x
Kt
3xU G
KA
UNLO AD
SYS START/STO P
MASTER SELECT
M CB
MCB FEEDBACK
MCB
LOAD
U,f
MCB
3x
3x
MGCB
3x
3x
GCB1
3x
G1
M CB
Kt
EX T.SYN
MGCB
M ASTER SELECTO R
UNLO AD
3x
LO AD RESERVE 2
MCB FEEDBACK
GCB2
3x
G2
iG-CU
SYNCH
iG-COM
SYN
CAN
3xIG
M CB
SYN.ENABLED
3xU G
Kt
3xU B
EX T.
SYN
LSM
SYS START/STO P
MASTER SELECT
MG CB
KA
iG-CU
KC
SYNCH
CAN
LOAD SHARING
LINE
iG-COM
G CB2
G CB1
SYN
M G CB
MCB
RES.O K(2)
KA
RES.O K(1)
KC
KA
3xIG
3xU B
(3.PH.RELAY)
U,f
3xU G
3x
LSM
UNLO AD
SYS START/STO P
M CB
MASTER SELECT
LO AD RESERVE 2
MCB FEEDBACK
MCB
26
Specification
27
3.4.2. Multiple Short time parallel to mains internal Sync & LSM
LOAD
U,f
MCB
3x
GCB1
3x
3x
3x
3x
G1
iG-AVRi
TRANS
3xU G
KA
CAN
3xIG
3xU B
3x
U,f
iG-AVRi
MCB
iG-CU
or
MCB
iS-CU+
iS-PCLSM -PM S
Kt
EXT .SYN
iG-COM
KA
iG-PCLSM
(3.PH.RELAY)
AVRi
Vout
LSM
SYS START/STO P
MASTER SELECT
AVRi
AVR
O UT
SPEED
GOVERNOR
LO AD SHARING LINE
MCB FEEDBACK
GCB2
MASTER SELECTO R
iG-AVRi
TRANS
CAN
or
iS-CU+
iS-PCLSM -PM S
AVR
iG-AVRi
iG-COM
iG-CU
iG-PCLSM
3xU B
MCB
SYN.ENABLED
3xIG
EXT .
SYN
G2
Kt
3xU G
KA
3x
AVRi
Vout
LSM
AVRi
O UT
SPEED
GOVERNOR
SYS START/STO P
MASTER SELECT
M CB
MCB FEEDBACK
MCB
LOAD
U,f
MCB
3x
MGCB
3x
3x
3x
GCB1
3x
G1
3x
iG-AVRi
TRANS
(3.PH.RELAY)
U,f
3xIG
or
iS-CU+
iS-PCLSM -PM S
MGCB
iG-AVRi
iG-COM
3xU G
3xU B
G CB1
G CB2
iG-CU
KC
CAN
iG-PCLSM
Kt
EXT .SYN
MGCB
MCB
MCB
RES.O K(2)
KA
RES.O K(1)
KC
KA
AVRi
LSM
Vout
SYS START/STOP
MASTER SELECT
MG CB
MASTER SELECTO R
O UT
SPEED
GOVERNOR
GCB2
3x
G2
iG-AVRi
TRANS
Kt
CAN
or
iS-CU+
iS-PCLSM -PM S
iG-AVRi
iG-COM
iG-CU
iG-PCLSM
SYN.ENABLED
3xIG
MCB
3xU B
EXT .
SYN
AVR
LOAD RESERVE 2
MCB FEEDBACK
3xU G
KA
3x
AVRi
AVRi
Vout
LSM
AVR
AVRi
O UT
SPEED
GOVERNOR
SYS START/STOP
MCB
MASTER SELECT
LOAD RESERVE 2
MCB FEEDBACK
MCB
28
Specification
29
3.4.3. Multiple Short time parallel to mains internal Sync & LSM +
InteliMains
L O A D S H A R IN G L IN E
MCB
C L O S E /O P E N
iG-CO M
K o1
3xU M
3xU B
3xI M
iM -C U
iM-PCLSM
+24V
SYNC
DISABLE
MCB
FEEDBACK
0V
LS M
LO AD
CAN
MCB
GCB1
3x
3x
3x
3x
G1
3xI G
iG -C U
or
iS -C U +
iS -P C L S M -P M S
iG-PCLSM
MCB
iG -A V R i
iG-COM
K o1
3xU G
3xU B
iG -A V R i
TRANS
CAN
AVRi
LS M
V ou t
S Y S S T A R T /S T O P
M A S T ER SE LEC T
AVRi
AVR
OUT
SPEED
G OVERNO R
L O A D S H A R IN G L IN E
M CB FEEDBACK
GCB2
3x
3xI G
or
iS -C U +
iS -P C L S M -P M S
MCB
AVR
iG -A V R i
iG-PCLSM
iG -C U
iG -A V R i
TRANS
CAN
iG-COM
3xU B
G2
3xU G
M AS T ER SE LE CT O R
AVRi
V ou t
LSM
AVRi
OUT
SPEED
G OVERNO R
S Y S S T A R T /S T O P
M A ST E R S ELE CT
M CB FEEDBACK
MCB
LO A D S H A R IN G LIN E
LS M
LO AD
3xU B
3xU M
iM -C U
3xIM
MCB
C LO S E /O P E N
iG-COM
K o1
iM-PCLSM
+24V
SYNC
DISABLE
MCB
FEEDBACK
0V
3x
MCB
CAN
MGCB
GCB1
3x
3x
3x
G1
CAN
3xIG
3xU G
3xU B
GCB2
KC
K o1
GCB1
iG -A V R i
TRANS
or
iS -C U +
iS -P C L S M -P M S
MGCB
iG-PCLSM
iG -C U
KC
iG-COM
M G CB
MCB
RES.OK(2)
RES.OK(1)
iG -A V R i
AVRi
LS M
V out
S Y S S T A R T /S T O P
M A S T E R S E LE C T
M G CB
OUT
SP E E D
G OVERNO R
LO A D S H A R IN G LIN E
LO A D R E S E R V E 2
M CB FEEDBACK
GCB2
3x
G2
iG-PCLSM
or
iS -C U +
iS -P C L S M -P M S
iG -A V R i
iG-COM
iG -C U
iG -A V R i
TRANS
CAN
3xIG
3xU B
3xU G
M A S T E R S E LE C T O R
M CB
AVRi
AVR
AVRi
V out
LS M
AV R i
AVR
OUT
SP E E D
G OVERNO R
S Y S S T A R T /S T O P
M A S T E R S E LE C T
LO A D R E S E R V E 2
M CB FEEDBACK
M CB
30
Specification
31
LSM
MAINS
LOAD
U,f
MCB
3x
3x
GCB1
3x
3xU B
3x
U,f
3xU G
G1
CAN
LO AD SHARING
LINE
3xIG
3x
(3.PH.RELAY)
iG-CU
SYN
MCB
M CB
SYNC
UNLO AD
SYS START/STO P
M ASTER SELECT
M CB FEEDBACK
Kt
EX T.SYN
LSM
iG-COM
KA
KA
GCB2
M ASTER SELECTO R
G2
PARALL.
TO MAINS
REQ UIRED
iG-CU
SYN
SYNC
U,f
CAN
iG-COM
SYN.ENABLED
3xIG
M CB
3xU B
EX T.
SYN
3x
Kt
3xU G
KA
LSM
UNLO AD
SYS START/STO P
M ASTER SELECT
M CB FEEDBACK
M CB
32
Specification
1x
1x
nx
nx
nx
nx
nx
1x
Hint:
IG-COM is necessary for Power management function and for Reactive power sharing (when no Droop AVR
are used).
33
LSM
MAINS
I/E
LOAD
U,f
MCB
3x
3x
3x
GCB1
3x
G1
iG-AVRi
TRANS
KA
KA
or
MCB
iS-CU
iS-PCLSM-PMS
Kt
KA
SPEED
GOVERNOR
Vout
LSM
G2
MASTER SELECTOR
iG-AVRi
TRANS
Kt
3xIG
CAN
iG-CU
PARALL.
TO MAINS
REQUIRED
AV
R
iG-AVRi
or
iS-CU
iS-PCLSM-PMS
iG-COM
iG-PCLSM
3xU B
MCB
SYN.ENABLED
3xUG
EXT.
SYN
AVR
i
OUT
AVRi
SYS START/STOP
MASTER SELECT
MCB FEEDBACK
GCB2
AV
R
iG-AVRi
iG-CU
MCB
EXT.SYN
CAN
3xIG
(3.PH.RELAY)
iG-COM
iG-PCLSM
3xU B
3x
U,f
3xUG
AVRi
Vout
LSM
AVR
i
OUT
SPEED
GOVERNOR
SYS START/STOP
MASTER SELECT
MCB FEEDBACK
MCB
MCB
LOAD SHARING
LINE
LSM
MAINS
I/E
LOAD
U,f
MGCB
3x
GCB1
3x
iG-AVRi
TRANS
or
iS-CU +
iS-PCLSM-PMS
CAN
3x
G2
iG-AVRi
TRANS
Kt
CAN
3xUB
3xUG
3xIG
MCB
SYN.ENABLED
PARALL.
TO MAINS
REQUIRED
MCB
MCB
iG-CU
or
iS-CU +
iS-PCLSM-PMS
iG-AVRi
iG-COM
iG-PCLSM
KA
SPEED
GOVERNOR
Vout
LSM
MASTER SELECTOR
EXT.
SYN
AVR
i
OUT
AVRi
SYS START/STOP
MASTER SELECT
MCB FEEDBACK
GCB2
AVR
iG-AVRi
iG-COM
iG-PCLSM
GCB2
iG-CU
KC
MGCB
Kt
EXT.SYN
GCB1
KC
MCB
RES.OK(2)
MCB
(3.PH.RELAY)
MCB
KA
RES.OK(1)
KA
MGCB
3x
U,f
G1
3xUB
3xUG
3xIG
MCB
3x
KC
3x
MGCB
AVRi
Vout
LSM
AVR
AVR
i
OUT
SPEED
GOVERNOR
SYS START/STOP
MASTER SELECT
MCB FEEDBACK
...\EX_IM.VSD
34
Specification
1x
1x
nx
nx
nx
nx
nx
1x
Hint:
IG-COM is necessary for Power management function and for Reactive power sharing (when no Droop AVR
are used).
35
MCB
C L O S E /O P E N
iG-COM
K o1
LS M
LO AD
CAN
3xU B
3xIM
3xU M
iM -C U
iM-PCLSM
+ 2 4V
SYNC
DISABLE
MCB
FEEDBACK
LO A D S H A R IN G LIN E
CAN
3x
MCB
3x
GCB1
3x
G1
3xIG
iG -C U
or
iS -C U
iS -P C L S M -P M S
iG-PCLSM
MCB
iG -A V R i
iG-COM
3xU B
K o1
3xU G
iG -A V R i
TRANS
CAN
AVRi
AVRi
AVR
OUT
SPEED
G O VERNO R
V out
LSM
S Y S S T A R T /S T O P
LO A D S H A R IN G LIN E
M ASTER SELECT
M CB FEEDBACK
GCB2
3x
G2
M A S T E R S E LE C T O R
3xIG
iG -C U
P A R A LL.
T O M A IN S
R E Q U IR E D
or
iS -C U
iS -P C L S M -P M S
MCB
iG-PCLSM
iG -A V R i
iG-COM
3xU G
3xU B
iG -A V R i
TRANS
CAN
AVRi
AVRi
LSM
AVR
OUT
SPEED
G O VERNO R
V ou t
S Y S S T A R T /S T O P
M ASTER SELECT
M CB FEEDBACK
MCB
0V
iG-COM
iM-PCLSM
iM-CU
3xU B
MCB
CLOSE/OPEN
3xIM
Ko1
3xUM
+24V
SYNC
DISABLE
MCB
FEEDBACK
LSM
LOAD
CAN
CAN
MGCB
3x
3xIG
GCB2
3xUG
iG-AVRi
iG-CU
KC
or
iS-CU +
iS-PCLSM-PMS
MGCB
CAN
iG-COM
iG-PCLSM
MGCB
GCB1
KC
RES.OK(2)
Ko1
MCB
G1
iG-AVRi
TRANS
KC
MGCB
MCB
RES.OK(1)
3x
GCB1
3xUB
MCB
3x
GCB2
SPEED
GOVERNOR
Vout
LSM
SYS START/STOP
MASTER SELECT
MCB FEEDBACK
AVR
AVR
i
OUT
AVRi
G2
MASTER SELECTOR
MCB
MCB
3xIG
iG-CU
or
iS-CU +
iS-PCLSM-PMS
iG-AVRi
iG-COM
iG-PCLSM
PARALL.
TO MAINS
REQUIRED
3xUG
3xUB
iG-AVRi
TRANS
CAN
AVRi
Vout
LSM
AVR
AVR
i
OUT
SPEED
GOVERNOR
SYS START/STOP
MASTER SELECT
MCB FEEDBACK
...\IM_MCB.VSD
36
Specification
37
MCB
CLOSE/O PEN
MAINS PW R
O UT
iG-COM
Ko1
Ko10
iM-CU
iM-PCLSM
+24V
SYNC
DISABLE
MCB
FEEDBACK
0V
LSM
3xU B
3xU M
3xI M
LOAD
CAN
MCB
3x
3x
3x
GCB1
3x
G1
CAN
3xI G
Ko1
3xU G
3xU B
iG-AVRi
TRANS
or
iS-CU+
iS-PCLSM -PM S
iG-PCLSM
iG-CU
MCB
iG-COM
iG-AVRi
AVRi
LSM
Vout
SYS START/STOP
MASTER SELECT
AVRi
AVR
O UT
SPEED
GOVERNOR
LO AD SHARING LINE
MCB FEEDBACK
3x
3xI G
G2
or
MCB
iS-CU+
iS-PCLSM -PM S
iG-AVRi
iG-PCLSM
iG-CU
Ko10
iG-AVRi
TRANS
CAN
iG-COM
3xU B
GCB2
3xU G
MASTER SELECTOR
AVRi
Vout
LSM
AVRi
AVR
O UT
SPEED
GOVERNOR
SYS START/STOP
MASTER SELECT
MCB FEEDBACK
MCB
38
Specification
Peak shaving
Synchronize gen-sets to mains
Import-Export or Base load power control
Uninterruptible stand-by
After mains returns MCB synchronizing
Automatic stand-by with Short time parallel to mains
Gen-sets unload
Pwr management
39
iM-CU
3xUB
MGCB
CLOSE/OPEN
3xIM
Ko2
MCB
CLOSE/OPEN
3xUM
Ko1
iG-COM
iM-PCLSM
+24V
SYNC
DISABLE
MCB
FEEDBACK
LSM
LOAD
CAN
CAN
MGCB
3x
3x
3x
GCB1
G1
iG-AVRi
TRANS
Ko1
CAN
3xIG
3xU B
+24V
3xUG
MCB
iG-AVRi
MCB
MGCB
iG-CU
or
iS-CU +
iS-PCLSM-PMS
iG-COM
iG-PCLSM
Ko2
GCB2
SPEED
GOVERNOR
Vout
LSM
SYS START/STOP
MASTER SELECT
MCB FEEDBACK
AVR
AVR
i
OUT
AVRi
G2
MASTER SELECTOR
MCB
3xIG
iG-CU
or
iS-CU +
iS-PCLSM-PMS
iG-AVRi
iG-COM
iG-PCLSM
PARALL.
TO MAINS
REQUIRED
3xUG
3xUB
iG-AVRi
TRANS
CAN
AVRi
Vout
LSM
AVR
AVR
i
OUT
SPEED
GOVERNOR
SYS START/STOP
MASTER SELECT
MCB FEEDBACK
MCB
40
4. Examples
4.1.
LOAD
U,f
3x
GCB1
3x
3x
3x
3xU B
3x
U,f
G1
3xIG
MCB
3x
3xU G
(3.PH.RELAY)
KA
K1
KA
MCB
BO
NO T READYAUTO
MCB
iG-CU
SPM
BI
REM START/STO P
K2
GCB2
KM
3x
3xU B
Kt
+
G2
3xIG
KM
U,f
3xU G
MASTER SELECTOR
K2
NO T READYAUTO
K1
BO
iG-CU
SPM
BI
REM START/STO P
KM
Kt
Specification
41
LOAD
3x
3x
3x
G1
K1
BO
3xIG
ATS
3xU G
I.
3xU B
II.
iG-CU
SPM
NOT READYAUTO
+
GCB1
GCB
BO CLOSE/OPEN
BI
GCB1 feedback
ATS I. feedback
REM START/STOP
K2
KM
3x
K2
KM
GCB1
NOT READYAUTO
K1
MASTER
SELECTOR
I
BO
REM START/STOP
KM
3xIG
3xU G
3xU B
+
+
GCB2
G2
iG-CU
SPM
GCB
BO CLOSE/OPEN
+
GCB2
BI
GCB2 feedback
ATS II. feedback
II
SYSTEM
START
ATS
Specification
IG-CU
L3
L0
L1
N L1 L2 L3
42
BI Sys Start/Stop
BI MCB feedback
BO GCB blocking
BI GCB disable
iS-CU 1 +
iS-PCLSM-PMS
3xU B
CAN 2
BO Mains fail
LSM
3xIG
LSM
3xU B
3xUM
MCB ON coil
3xIM
MCB feedback
iM-CU 1
3xUG
iG-COM
iM-PCLSM
CAN
230 VAC
LOAD
1
MCB
GCB1
3x
3x
G1
CAN B
BTB
I-CR
CAN A
MCB
GCB2
BI Remote OFF
BI Sync disable
G2
3xIG
3xUG
3xU B
3xU B
LOAD
LSM
BO Mains fail
BI Sys Start/Stop
BI MCB feedback
BO GCB blocking
BI GCB disable
iS-CU 2 +
iS-PCLSM-PMS
CAN 2
iM-CU 2
iG-COM
iM-PCLSM
BI Access lock
3xUM
3xIM
3x
LSM
IG-IB
+ IB-7 dongle
Specification
Mains circuit breaker (MCB) is operated by 230V AC coil so it can be opened only after the voltage
on the generator is present. GCB cannot be closed before MCB is opened.
Therefore the BO MCB fdb mirror and GCB blocking from IM are connected to BI MCB feedback and
GCB disable of IS (see IM-6.1 and IS-MINT-3.3 manuals for detailed description).
Related settings are:
IS: ProcessControl:#SysLdCtrl PtM = BASELOAD
IS: ProcessControl:#SysPFCtrl PtM = BASEPF
IM: Mains protect:MCB opens on = GENRUN
IM: Mains protect:VectorS prot = GENRUN
IM: Pwr management:#SysAMFstpDel > Mains protect:Mains ret del
I-CR module is used for separating two parts of the CAN bus when BTB is opened it has jumper
P4 closed which means that IS-CU 2 (Contr. Addr = 4) gives I-CR information about BTB feedback.
BTB feedback is 16 binary input of IS-CU 2 (see Inteli-communication guide for detailed description
of I-CR possibilities). Thanks to I-CR module IG-IB is able to monitor all controllers (IM 1 and 2, IS 1
and 2) even if the BTB is opened.
43
Hardware requirements
2x
2x
2x
2x
2x
1x
1x
1x
IS-CU
IS-PCLSM-PMS
IM-CU
IG-COM
IM-PCLSM
IG-IB
IB-7 dongle
I-CR
44
GND
IG - P C ( L S ) M
S p e e d P ic k u p
GND
S p e e d In p u t
2k
GND
V o u tR
4
5
U re f = 7 ,9 V
SPEED
GOVERNOR
10kohm
Speed
gov
b ia s
Vout
1k2
re d =
U b a tt
b lu e = G N D
P o w e r s u p p ly
Adjusting
Sync/Load ctrl: Speed gov bias = 0V
SpeedRegChar = POSITIVE
45
Heinzmann E6
InteliGen
InteliSys
IG-PC(LS)M
SPEED
GOVERNOR
GND
A3
B3
VoutR
150 kohm
10kohm
Speed
gov
bias
Vout
Adjusting
Sync/Load ctrl: Speed gov bias = 5V
SpeedRegChar = POSITIVE
Heinzmann E16
InteliGen
InteliSys
IG-PC(LS)M
SPEED
G O VERNO R
G ND
A3
VoutR
B3
10kohm
Speed
gov
bias
Vout
Adjusting
Sync/Load ctrl: Speed gov bias = 0V
SpeedRegChar = POSITIVE
Cummins
EFC
InteliGen
InteliSys
Cummins EFC
1
+Vbatt
IG-PC(LS)M
-Vbatt
7
8
9
C
4u7/50V
7,8V
300R
470R
G ND
VoutR
SPEED
G O VERNO R
10kohm
Speed
gov
bias
Vout
5V
11
46
Hint:
Spurious operation of the InteliGen push buttons is caused by excessive interference from the speed
controller when capacitor is not connected between power supply terminals 1 and 2.
Adjusting
Sync/Load ctrl: Speed gov bias = 0V
SpeedRegChar = POSITIVE
ECPG
InteliGen
InteliSys
Cummins ECPG
IG-PC(LS)M
A
GND
VoutR
I
SPEED
GOVERNOR
10kohm
Speed
gov
bias
Vout
Adjusting
Sync/Load ctrl: Speed gov bias = 2.5VDC
SpeedRegChar = POSITIVE
ONAN
InteliGen
InteliSys
Cummins ONAN
GND
0-5V
10k
VoutR
10k
Speed
gov
bias
Vout
Adjusting
Sync/Load ctrl: Speed gov bias = 2.5VDC
SpeedRegChar = POSITIVE
???
47
QST30
Adjusting
Sync/Load ctrl: Speed gov bias = 5 VDC
SpeedRegChar = POSITIVE
Barber colman
DYNA 8000
InteliGen
InteliSys
IG-PC(LS)M
GND
470kOhm
VoutR
SPEED
GOVERNOR
10kohm
Speed
gov
bias
Vout
2
Adjusting
Sync/Load ctrl: Speed gov bias = 4V
SpeedRegChar = POSITIVE
48
DYN1 10684
InteliGen
InteliSys
IG-PC(LS)M
8V
GND
6
9
4V 7
7K5
VoutR
7K5
SPEED
GOVERNOR
10kohm
Speed
gov
bias
Vout
Adjusting
Sync/Load ctrl: Speed gov bias = 0V
SpeedRegChar = POSITIVE
GAC
GAC ESD 5500 series
InteliGen
InteliSys
IG-PC(LS)M
GND
G
AUX
VoutR
Rext =1kohm
SPEED
GOVERNOR
10kohm
Speed
gov
bias
Vout
Adjusting
Sync/Load ctrl: Speed gov bias = 5V
SpeedRegChar = NEGATIVE
InteliGen
InteliSys
ESD 5330
IG-PC(LS)M
G
GND
VoutR
AUX
SPEED
GOVERNOR
10kohm
Speed
gov
bias
Vout
Adjusting
49
InteliGen
InteliSys
EGS 104B
IG-PC(LS)M
GND
2
1 kohm
AUX
25
VoutR
SPEED
GOVERNOR
10kohm
Speed
gov
bias
Vout
Adjusting
Sync/Load ctrl: Speed gov bias = 5V
SpeedRegChar = NEGATIVE
Woodward
ProAct II - Digital Speed Control System
Adjusting
Sync/Load ctrl: Speed gov bias = 0V
SpeedRegChar = POSITIVE
IG/IS -PC(LS)M
VoutR
GND
50
Adjusting
Sync/Load ctrl: Speed gov bias = 0V
SpeedRegChar = POSITIVE
+ 24V
1
B
G ND
SPEED
G O VERNO R
2
C
3
D
- 24V
VoutR
10kohm
Speed
gov
bias
4
E
G AC
EAM104
Vout
5K
EXTERNAL FREQ
TRIM
952
510
DDEC3
C3
D1
A3
Adjusting
Sync/Load ctrl: Speed gov bias = 0V
SpeedRegChar = POSITIVE
51
VO LVO
EDC III
1
2
G AC
EAM 122
IG-PC(LS)M
+Vbatt
G ND
VoutR
6
SPEED
G O VERNO R
-Vbatt
10kohm
Speed
gov
bias
Vout
Adjusting
Sync/Load ctrl: Speed gov bias = 0V
SpeedRegChar = POSITIVE
36
MTU
MDEC
0 to 10V
GND
VoutR
SPEED
GOVERNOR
10kohm
Speed
gov
bias
Vout
Adjusting
Sync/Load ctrl: Speed gov bias = 4,9 V
SpeedRegChar = POSITIVE
Caterpillar
Following is an example of interface to Speed control unit with PWM input for synchronizing.
52
IG -PC (LS)
M
IS -PC (LS) M
BO
BO
BO
CATERPILLAR
Signal
converter
EP300
Speed Up
Speed Dn
Start
INC
+B
DEC
-B
SET
1k
+Vbat
CATERPILLAR
Speed Control
Unit
PWM
signal
-Vbat
IG -PC (LS) M
IS -PC (LS) M
VoutR
+Vbat
+B
PWM
signal
CATERPILLAR
Speed Control
Unit
ADEM
or
PEEC
470 Ohm
GND
-B
-Vbat
Adjusting
Sync/Load ctrl: Speed gov bias = 4,0 V
SpeedRegChar = POSITIVE
InteliGen
InteliSys
DEUTZ BF6M
IG-PC(LS)M
21
GND
23
VoutR
17
Opened for
0% droop
GND
0,5 to 4,5V
24
SPEED
GOVERNOR
10kohm
Speed
gov
bias
Vout
Genset plug F
Adjusting
Sync/Load ctrl: Speed gov bias = 2,5 V
SpeedRegChar = POSITIVE
Perkins
Perkins 4016 E61 TRS
Application Guide, ComAp February 2005
IG-6.1.2-IS-3.3.1-Application Guide.pdf
53
InteliGen
InteliSys
ECM
IG-PC(LS)M
SPEED
GND
19
GOVERNOR
2,7kOhm
10kOhm
VoutR
18
OEM connector
2,7kOhm
Vout
Adjusting
Sync/Load ctrl: Speed gov bias = 5V
SpeedRegChar = POSITIVE
Adjusting
Sync/Load ctrl: Speed gov bias = 5V
SpeedRegChar = POSITIVE
Hint:
For external speed setting terminals 2 and 12 on ECM have to be interconnected.
54
8 kohms
GND
RPS INPUT
VoutR
SPEED
GOVERNOR
10kohm
Speed
gov
bias
Vout
Adjusting
Sync/Load ctrl: Speed gov bias = app. 5,6 V
SpeedRegChar = POSITIVE
TOHO
XS-400B-03
55
Adjusting
Sync/Load ctrl: Speed gov bias = 4 V
SpeedRegChar = POSITIVE
56
6. AVR interface
Hint:
Read carefully AVR instructions before connecting to InteliGen or InteliSys controller!
Basler
Basler APR63-5, AEC 63-7, KR-FX, KR-FFX
GND
OUT1
230/400VAC From
0VAC generator
AVRi+
iGAVRi
18VAC
iGAVRi
TRANS
AVRi-
InteliGen
InteliSys
IG-PC(LS)M
AVRi+
AVRi-
Stamford
STAMFORD SX460
Voltage
input
+- 5V
1
2
OUT2
230/400VAC From
0VAC generator
AVRi+
iGAVRi
18VAC
iGAVRi
TRANS
AVRi-
OUT1
InteliGen
InteliSys
IG-PC(LS)M
AVRi+
AVRi-
A1
A2
OUT2
iGAVRi
TRANS
230Vac
0Vac
iGAVRi
SX440
SX421
M X321
OUT1
From
generator
AVRi+
AVRi-
InteliGen
IG-PC(LS)M
AVRi+
AVRi-
57
Leroy Sommer
R438 LS, R448
18VAC
Terminal
strip J2
GND
S2, S1
ST4
iGAVRi
TRANS
230/400VAC From
0VAC generator
iGAVRi
R438 LS
OUT1
InteliGen
InteliSys
IG-PC(LS)M
AVRi+
AVRi+
AVRi-
AVRi-
AVRi output is connected instead Remote voltage trimmer 470 ohm to terminals ST4.
Adjusting
AVRi trim to minimum counterclockwise.
Volt/PF ctrl:
AVR DCout bias = 50%
VoltRegChar = POSITIVE
R449
Leroy Sommer
R 449
100 VAC
18 VAC
iG-AVRi
TRANS/100
0 VAC
From generator
InteliGen
InteliSys
R449
IG-PC(LS)M
Terminal
strip J2
OUT2
AVRi+
iGAVRI
4
2
AVRi-
AVRi+
AVRi-
OUT1
RS128
18VAC
4
5
G ND
230/400VAC From
0VAC generator
iG AVRi
RS128.0
iGAVRi
TRANS
AVRi+
AVRi-
InteliG en
InteliSys
IG -PC(LS)M
AVRi+
AVRi-
OUT1
AVRi output is connected instead Remote voltage trimmer 470 ohm to terminals 4, 5.
Adjusting
AVRi trim to minimum counterclockwise.
Volt/PF ctrl:
AVR DCout bias = 50%
VoltRegChar = POSITIVE
58
U.V.R.6
S.R.7/2
18VAC
0VAC
InteliGen
InteliSys
From
generator
I GA V Ri
IG-PC(LS)M
OUT1
AVRi+
AVRi-
AVRi+
AVRi-
GND
AVRi output is connected instead Remote voltage trimmer 100Kohm (OUT1=top position wire and Gnd
=second top position wire see below).
Adjusting
AVRi trim to maximum counterclockwise.
Volt/PF ctrl:
AVR DCout bias = 75%
VoltRegChar = NEGATIVE
Marelli AVR
MX341
A1
iGAVRi
18Vac
n.c. S1
S2
1
2
230Vac From
0Vac generator
iGAVRi
TRANS
GND
OUT1
A2
AVRi+
AVRi-
InteliGen
InteliSys
IG-PC(LS)M
AVRi+
AVRi-
Piller
230/400VAC
2
1
OUT2
iG-AVRiTRANS
0VAC
i GAVRi
18VAC
From
generator
AVRi+
AVRi-
InteliGen
InteliSys
IG-PC(LS)M
AVRi+
AVRi-
OUT1
59
Caterpillar
VR6
Volt/PF ctrl:
DVR
Volt/PF ctrl:
???
Hint:
IG-AVRi trim in about position.
Pin 44 on DVR PF regulation directly from DVR not connected.
60
7. Abbreviations
AMF
ATS
AVR
GCB
CHP
IG
IG-AVRi
IG-COM
IG-IB
IG-MU
IG-PCLSM
IG-PCM
IM
IS
LS
LSM
MCB
MEXT
MGCB
MINT
NPU
PMS
SPI
SPM
SPtM
SSB
VS
61