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LUNAM Universit, IUT de Nantes, CNRS, GEPEA, UMR 6144, BP 539, 44475 Carquefou Cedex, France
Laboratoire dIngnierie des Matriaux de Bretagne, Universit Europenne de Bretagne, BP 92116, 56321 Lorient Cedex, France
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 4 August 2012
Received in revised form
17 September 2013
Accepted 14 January 2014
Available online 14 February 2014
This study deals with the drying and curing of polyurethane water based varnish by infrared radiation.
The varnish is thinly coated on rectangular elastomer substrates. After characterizing their main thermophysical properties, the curing rate is linked to the thermal behavior of varnish. A laboratory setup is
developed to retrieve mass and temperature evolutions. First, drying experiments with a constant
infrared radiation inferior to 20 kW m2 are performed. The thermal and hydric behaviors of the product
are analyzed in term of drying time and heating rate. Then, several experiments with modulated infrared
radiation are carried out. The impact of drying conditions on curing rate of varnish is then discussed.
2014 Elsevier Masson SAS. All rights reserved.
Keywords:
Experiment
Nanoindentation
Calorimetric analysis
Numerical model
Inverse method
Crosslinking
1. Introduction
In industry, rubber proles designed for the automotive sector
are produced on extrusion lines. During its manufacturing, the
extruded product successively undergoes many thermal operations. One of them consists in drying and reticulating a thin lm of
varnish applied on the prole surface. The reticulated varnish
protects the prole of its environment (light, humidity), increases
its water tightness, accentuates the product brilliance or increases
the abrasion protection.
The topical environmental challenges encourage industries to
use water based varnishes instead of organic based varnish [1,2].
Thus, the drying step needs a larger amount of energy. A classical
solution is to add in the industrial process a supercial radiative
heat source, such as infrared technologies [3,4]. Previous works
[5,6] have shown the difculty to dry aqueous polymer solution or
dispersion without forming an impermeable skin at the surface of
the solution. The use of supercial heating, in case of thin polymer
lm drying such as varnishes, needs a good control of energy inputs
to avoid material deterioration.
This work deals with the infrared heating of a water based
varnish containing polyurethane, coated on an elastomer substrate.
Due to several physical phenomena involved in the drying (evaporation, shrinkage, crystallization, crosslinking.) [7,8], the product
* Corresponding author. Tel.: 33 (0) 2 28 09 20 26; fax: 33 (0) 2 28 09 20 17.
E-mail address: nadine.allanic@univ-nantes.fr (N. Allanic).
1290-0729/$ e see front matter 2014 Elsevier Masson SAS. All rights reserved.
http://dx.doi.org/10.1016/j.ijthermalsci.2014.01.013
104
avoid disturbances on the mass measurement. Using this conguration, the precision on mass measurement is estimated to 30 mg.
rv rvd
1W
1 jW
(1)
Wm CKaw
1 Kaw 1 Kaw CKaw
(2)
105
Fm km
Pt Mv
Pt Pv T
ln
Pt aw Pvsat T
RT
(3)
vW *
v
*
vt *
vx
D* W; T
vW *
!
(4)
2
*
vx
1 jW0 W *
l (W m1 K1)
r (kg m3)
Cp (J kg1 K1)
0.32
0.73 T 1215
2.73 T 1420
106
DW; T D1 D2 e
eW
b
(5)
x* 1 Fm 1 JW2 r0v D* D0
W0 vW
(6)
ed vx
vW *
x* 0
vx
(7)
D0 vT *
rv cp;v e
e2d vt *
*4
hc Ta* T * s Tw
T *4
1
f
Tl T0 s
av EIR Fm Lv
(8)
with T* T T0/Tl T0, Ta* Ta T0 =Tl T0 and
* T T =T T .
Tw
w
0 l
0
Tl corresponds to a limit temperature and s is the conductive
heat transfer at the substrate/varnish interface. T0 is the initial
temperature of the varnish.
An efcient heat capacity of dried varnish cp,vd is deduced from
calorimetric analysis and introduced into the model (Fig. 2). Thus,
the heat capacity of varnish cp,v is expressed by:
cpv cp;vd
1
W
cp;w
1W
1W
(9)
t* 0
W* 1
T* 0
(10)
A control volume method is used to spatially integrate the differential equations. All the equations were simultaneously solved
by means of a predictorecorrector method with a high order. The
coupling and the nonlinearity of equations were solved by a
Newton method. Forty control volumes were considered in the
varnish (only for mass balance) and twenty control volumes in the
elastomer substrate. The time step was variable to ensure the
convergence of calculations.
3. Results and discussion
Several congurations of drying have been tested and are now
discussed. A mass of 415 35 mg is applied on substrate, which
corresponds to a thickness of 80 7 mm.
Fig. 5. Evolution of temperature obtained for substrate with and without varnish for
short-wave infrared with Esw1 10 kW m2.
107
av as
v =dt
dTsurf
s =dt
dTsurf
(11)
Fig. 6. Evolutions of product temperatures and infrared irradiation in the case of shortwave infrared emitters (a), evolutions of product temperatures and infrared irradiation
in the case of medium-wave infrared emitters (b), evolution of moisture content and
drying rate obtained with short-wave and medium-wave infrared emitters (c).
Final moisture
content (kg kg1)
RMS
(MPa)
1
2
3
0.75
0.6
0.4
39.4
32.7
24.6
3.5
2.8
2.6
180 451
150 425
130 435
108
D2 (m2 s1)
Ea (kJ mol1) b
0.05e6
4.65
From these measurements, we could conclude that the crosslinking is incomplete for the tests performed at 130 C and 150 C.
Indeed, the corresponding moduli are inferior to those obtained
with the full crosslinking (180 C).
3.4. Comparison of simulated and experimental results
An equivalent Cp taking into account crystallization peak is
deduced of calorimetric analysis (Fig. 2) and introduced into the
Fig. 7. Drying results for three bound temperature (130 C, 150 C and 180 C) e
surface temperature and infrared irradiation (a), moisture content and drying rate (b).
Fig. 9. Confrontation of experimental and simulated results for three infrared irradiations (a) Esw1 10.2 kW m2, (b) Esw2 15.4 kW m2, (c) Esw3 20.3 kW m2.
109
Nomenclature
Symbols
aw: water activity
b: water diffusion coefcient parameters
C: water activity parameter
Cp: specic heat capacity, J kg1 K1
D: water diffusion coefcient, m2 s1
D1, D2: water diffusion coefcient parameters, m2 s1
hc: heat convective exchange coefcient, W m2 K1
e: thickness, m
E: infrared radiation, W m2
Ea: activation energy, J mol1
Fm: evaporation rate, kg m2 s1
K: water activity parameter
km: mass transfer coefcient, m s1
Lv: latent heat of vaporization, J kg1
Mv: molecular weight, kg mol1
Pt: atmospheric pressure, Pa
Pv: water vapor pressure, Pa
R: gas constant, J mol1 K1
T: temperature, K
T1, T2, T3: thermocouple measures, K
t: time, s
W: moisture content in dried basis, kg1 kg1
Wm: water activity parameter
Greek letters
a: infrared absorptivity
: product emissivity
x: spatial coordinate, m
: heat ow, W m2
l: thermal conductivity, W m1 K1
r: density, kg m3
110