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Leak-off test
RudarskoRudarsko-geolo
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Leak-off test
RudarskoRudarsko-geolo
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Leak-off test
TESTING the well bore for maximum pressure limits can
be easy and accurate if certain specific procedures are
followed.
These procedures include correcting for mud gel
strength, displaying pressure and volume limits on the
test graph, having the proper pump rate, and running the
test long enough. Post-test analysis is also a critical
factor.
A properly run leak-off test (maximum pressure test)
provides the operator with a vital piece of information
the maximum equivalent mud weight his casing shoe
can stand before lost circulation occurs.
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Leak-off test
This must be known in daily operations
such as:
picking casing seats,
weighting up the mud, and
in critical operations such as shutting in a well
when it kicks.
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General procedure
Well-bore pressure testing is achieved by:
pulling the bit into the casing,
conditioning the mud,
closing the BOP,
then slowly pumping mud down the drill pipe
(or annulus) (0,048 to 0,08 m3min-1) until
pressures reach the maximum pressure
specified or the anticipated leak-off pressure
for uncased holes.
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General procedure
psi x 6895 = Pa
bbl. x 0,159 = m3
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RudarskoRudarsko-geolo
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General procedure
psi x 6895 = Pa
RudarskoRudarsko-geolo
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bbl. x 0,159 = m3
10
General procedure
psi x 6895 = Pa
RudarskoRudarsko-geolo
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bbl. x 0,159 = m3
11
General procedure
After determining leak-off
pressure,
the
formation
fracture pressure can be
calculated by first subtracting
the mud gelation pressure
from the leak-off pressure
and adding the mud-weight
pressure.
(1)
Pff = Plo Pg + Ph
Pff = Plo Pg + m g H
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Where:
Pff - Well bore pressure
next to the formation
at fracture, Pa
Plo - Leak-off pressure,
Pa
Pg = Mud gelation
pressure, Pa
Ph - Hydrostatic pressure
of mud column
- Mud weight, kgm3
g gravitational
constant, ms-2
H - True vertical depth of
formation, m
12
General procedure
In terms of equivalent mud
weight:
(2)
EMW =
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Pff
gH
Where:
EMW Equivalent mud
weight next to the
formation when
fracture occurs, kgm3
13
(3)
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Where:
Pgdp - Gelation pressure in
drill pipe, Pa
L - Length of drill pipe, m
ddp - Drill pipe ID, m
Y - Gel strength of mud, Pa
Pgdp
L Y
= 4
d dp
14
(4)
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Where:
Pga - Gelation pressure in
annulus, Pa
L - Length of drill pipe, m
Y - Gel strength of mud, Pa
dh ID of hole or casing, m
Ddp - Drill pipe OD, m
L Y
Pga = 4
d h Ddp
15
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(5)
Ye =
L d dp + d h Ddp
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Leak-off graph
Before starting the leak-off test it is
important to prepare a leak-off graph
which contains an "anticipated leak-off
pressure" line and a "minimum volume"
line.
These lines are used as instant guides
while the test is in progress.
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Anticipated leak-off
21
Anticipated leak-off
2.
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(6)
Pff = K S Pp + Pp
'
v
22
Anticipated leak-off
(S'v) is often assumed to
be 0,6895105
Pa/0,3048 m (1.0
psi/ft) of depth.
This may not be
accurate, especially
when drilling
offshore in very deep
water.
When possible, it should
be determined using
density logs.
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Pff
= K (S
'
v
Po + Po
(6)
K=
Pff Po
'
Sv
Po
23
Anticipated leak-off
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Using Equation 6
and field data it is
possible to
determine the
effective stress
ratio, K, as a
function of depth for
a given area.
Fig. 4 shows a
typical plot of such
data.
ft x 0,3048 = m
24
Anticipated leak-off
Pff =
(Pob Pp ) + Pp
Pob pressure of
overburden formations,
Pa
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Pa = Pff Ph + Pg
(7)
Where:
Pa anticipated leak-off pressure, Pa
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26
(8)
Vi = Cm Vw P i
Where:
Vi - Volume of mud injected, m3
Cm - Compressibility of mud, Pa-1
Vw - Volume of well bore (drill
pipe plus annulus), m3
Pi - Injection pressure, Pa
27
Where:
Cw - Compressibility of water, Pa-1
Cs - Compressibility of solids, Pa-1
Cm = Cw % water + Cs % solids
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(9)
28
Fig. 5
Fig.
5
presents the
volume
of
fluid
(Vi)
required
to
pressure up
various size
casings and
open
holes
containing
water
for
each 7 MPa
injected
pressure.
29
Fig. 6
A
further
correction
must
be
applied if a
weighted
mud is in the
hole.
Fig. 6 shows
the volume
percent
correction to
be used as a
function
of
mud weight.
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30
As an example
It takes 0,36 m3 (2 bbl) of water to pressure
3048 m (10,000 ft) of 9 5/8-in. casing to 70105
Pa (1,000 psi).
If 5 1/2-in. drill pipe is in the casing, 0,04 m3 ( bbl)
must be subtracted from the 0,36 m3 (2 1/4 bbl),
leaving 0,32 m3/ 70105 Pa (2 bbl/1,000 psi).
31
Fig. 1
32
Fig. 1
33
6.
The
rate
depends
on
conditions. With no open hole
use 0,04 to 0,053 m3min-1.
With sandstone formations
exposed use 0,12 to 0,24
m3min-1 depending on the
amount of open hole.
Data obtained should fall very
close (within 0,08 m3min-1. )
to the "minimum volume" line
at leak-off.
Fig. 1
34
8.
Fig. 1
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The
volume
of
fluid
recovered
should
approximate the volume of
fluid pumped.
36
37
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40
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42
An
example
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An example
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44
An example
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45
An example
psi x 6895 = Pa
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bbl. x 0,159 = m3
46
Pff = K
'
Sv
Po + Po
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An example
Pa = Pff Ph + Pg An example
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Leak-off data
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Leak-off data
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Leak-off data
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51
Leak-off data
This value is higher than the value
measured with the viscometer.
Pgdp is therefore 7,6 105 Pa (110
psi).
Ye =
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Leak-off data
Formation fracture pressure was
determined using Equation 1.
As equivalent mud weight, the
formation
fracture
pressure
becomes (Equation 2):
Pff = Plo Pg + m g H =
= 175,13 105 7,6 105 + 9,811560 3048 =
= 633,65 105 Pa
Pff
633,65 105
EMW =
=
= 2119 kg m -3
g H 9,81 3048
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54
Stress theory
It has often been thought that a well-bore
fractures much like a pipe bursts when too
much internal pressure is added.
This is not so.
The fracture pressure of a pipe is determined
by tensile strength of the pipe, but the
fracture pressure of a formation is determined
primarily by overburden and tectonic
compressive loads on the rock grains.
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Stress theory
The tensile strength of most rocks such as
sandstone is small relative to the compressive
loads.
In this article, the tensile strength of the formations is
treated as equal to zero.
56
Stress theory
Using the same well conditions as in the
example, and assuming the original
horizontal stress in the sandstone is 496,4
105 Pa (7200 psi), the rock stresses
around the well bore before and during
the leak-off test can be calculated.
To do this, first consider stress conditions in
the sand before the well was drilled.
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Stress theory
58
Stress theory
In Fig. 8a a block of
3048 m
sandstone is shown
with
a
vertical
689,5 10 Pa
stress S'v of 689,5
358,5 10 Pa
5 Pa (10000 psi)
10
496,4 10 Pa
on top and two
496,4 10 Pa
equal
horizontal
stresses, S'h, of
689,5 10 Pa
466,45 10 Pa
496,4 105 Pa (7200
466,45 10 Pa
psi).
5
526,8 105 Pa
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60
61
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Where:
a = Radius of well bore, m
r = Radius under consideration, m
63
Rock grain
stress
64
65
Leak-off
examples
66
Leak-off
examples
45,2 105
= 1152 +
= 1656 kg/m 3
914,4 9,81
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Leak-off examples
This does not prove that all formation below
the surface casing will hold 1656 kg/m3 (13,8
lb/gal) mud.
It does show that no more than 1656 kg/m3 (13,8lb/gal) mud should be used unless a retest shows
an increase in strength.
An increase in strength has been noted in many
cases after several days of drilling.
It is uncommon for a zone which held only 1656
kg/m3 (13,8 lb/gal) as shown in Fig.1 to hold 1200
kg/m3 (10 lb/gal) later.
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Leak-off examples
A knowledge of this increase in strength might
be very helpful in many cases when drilling
into a pressure-transition zone.
The increase in strength, when it occurs, is
probably due to plugging of pore spaces by drill
solids.
It should be emphasized that this strength increase
may or may not occur.
It is not something the operator can assume will
happen.
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Leak-off examples
Open hole test Fig. 2 is a leakoff test where the drill string is
back in the surface casing, but
there is 1829 m (6000 ft) of
open hole.
It is noted that the leak-off
occurred at about 45,2 105 Pa
(655 psi).
Also it is noted that 4,16 m3 (26
bbl) of mud were required to reach
this point while in Fig. 1 only
0,608 m3 (3,8 bbl) of mud where
required for the casing-seat test in
Fig.1.
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Leak-off examples
The primary difference is
the amount of open hole.
In Fig. 1 only 3,048 m (10 ft)
of hole had been opened
below the casing seat.
In Fig. 2, 1829 m (6000 ft) of
hole had been opened.
The additional mud was
required because of filtration
and loss of mud to very
permeable sands.
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Leak-off examples
The leak-off pressure of 45,2
105 Pa (655 psi) in Fig. 2 shows
the formation just below the
casing seat will hold a 1656
kg/m3 (13,8 lb/gal) mud.
Again this does not ensure that all
the open formations below 914,4
m (3000 ft) will hold 1656 kg/m3
(13,8 lb/gal) mud, because 45,2
105 Pa (655 psi) imposed, say at
1829 m (6000 ft) would represent
only a 228 kg/m3 (1,9 lb/gal)
increase in mud weight.
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Leak-off examples
Thus the 1829 m (6000 ft)
formation has been tested to
only 1428 kg/m3 (11,9 lb/gal) in
the test shown in Fig. 2.
However, in young sediments
normally associated with most
offshore
and
coastal
area
formations the leak-off test results
taken just below the casing shoe
are generally indicative of the
maximum mud weight that can be
used.
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max
134,45 105
= 1620 +
= 2070 kg/m 3
3048 9,81
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Special considerations
Special considerations in running leak-off
tests include:
Pumping rate.
Decision to test to a leak-off pres-sure.
Which pressure to use if there is a difference in
drill pipe and annulus pressure.
Changes in line slope during the test.
Frequency of testing and the effect on formation
resistance.
What is the maximum mud weight relative to
that shown on a leak-off test.
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75
Special considerations
The pumping rate should be kept at a low value,
such as 0,04 to 0,08 m3/min (0,25 to 0,5 bbl/
min).
Tests in Figs. 1, 2, and 3 were run at 0,05 m3/min (0,3
bbl/min).
This means the normal rig pump should generally not
be used.
Exceptions would be with plunger-type pumps where
the suggested low volumes can be attained.
A cementing unit, with pump and volume tank is
generally to be preferred.
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Special considerations
If pumping rates are too high,
the leak-off test may follow the
pattern shown in Fig. 4.
There is no indicated leak-off
pressure; the formation suddenly
ruptured, and whole mud was
lost quickly.
Even this type test will probably
have no long-range detrimental
effects.
The primary problem is that the
objective of determining the leakoff pressure has not been
reached.
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