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DESCRIPTION
FEATURES
Applications
Power Adaptors(traveling chargers ,stand-alone power
set)
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RM6203
TYPICAL APPLICATION
PACKAGE INFORMATION
TOP VIEW
DIP-8
PIN FUNCTIONS
Pin
1
Symbol
OB
2
3
4
5
6
78
VCC
GND
CT
FB
IS
OC
Function Description
Base Pin of the Power Tube.(Enabling current input and connect to initiating
resistance)
Power Supply Pin
Ground Pin
Oscillation Capacitance Pin.(Connect to timing capacitance)
Feedback Pin
Current Inspection Pin
Output Pin( Connect to switching transformer)
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RM6203
ELECTRICAL CHARACTERISTICS
The specifications are applied at T=25, VCC=5.5-7.5V, Ct=680PF, RS=1, unless otherwise noted.(Note 2)
Parameter
Symbol
Conditions
Min
Typ
Max
Output Section
Max. Withstanding Voltage of
IOC=10mA
700
the Switching Tube
Saturation Voltage
VSAT
Ioc=250mA
1
Output Rise Time
TR
CL=1nF
75
Output Fall Time
TF
CL=1nF
75
Output Limiting Current
250
270
290
Tj=0-100
Reference Section
Reference Output Voltage
VREF
Io=1.0mA
2.4
2.5
2.6
Line Regulation
Vcc=5.5-9V
2
20
Load Regulation
Io=0.1-1.2mA
3
Temperature Stability
0.2
Output Noise Voltage
F=10Hz-10KHz
50
Long Term Stability
5
1000 hours@85
Oscillator Section
Oscillating Frequency
FOSC
Ct=680PF
55
61
67
Voltage Stability
Vcc=5.5-9V
1
Temperature Stability
1
Ta=0-85
Oscillator Amplitude (Vp - p)
2.2
Feedback Section
Input
Pull-up
FB=2.5V, IS=0V
0.55
0.6
0.65
Impedance Current
Pull-Down
30
Resistor
Power Supply Suppression
Vcc=5.5-9V
60
70
Ratio
Current Sampling Section
Current Sampling Threshold
VCS
0.55
0.60
0.65
Anti-Upper Limit Current
IL
0.25
0.27
0.29
Power Supply Suppression
60
70
Ratio
PWM Section
Maximum Duty Ratio
DMAX
53
57
61
Minimum Duty Ratio
DMIN
3.5
Power Supply Current Section
Initiating Reception Current
1.6
2.4
3.2
Initiating Static Current
55
80
Static Current
IQ
Vcc=8V
2.8
Start-up voltage
8.6
8.8
9.0
Oscillator Turn-off Voltage
4.4
4.6
4.8
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Units
V
V
ns
ns
mA
V
mV
%
mV/
uV
mV
KHz
%
%
V
mA
K
dB
V
A
dB
%
%
mA
uA
mA
V
V
RM6203
ELECTRICAL CHARACTERISTICS
The specifications are applied at T=25, VCC=5.5-7.5V, Ct=680PF, RS=1, unless otherwise noted.(Note 2)(continued)
Re-enabling voltage
4.2
V
Over-Voltage Limiting
9.2
9.6
10
V
Threshold
Note2: TheRM6203 is guaranteed to meet performance
Note1: Stresses beyond those listed under Absolute Maximum
specifications from 0 to 70. Specifications over the -40
Ratings may cause permanent damage to the device.
to
85 operating temperature range are assured by design,
Exposure to any Absolute Maximum Rating condition for
characterization and correlation with statistical process
extended periods may affect device reliability and lifetime.
controls.
BLOCK DIAGRAM
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RM6203
beginning of next close period edge or if FB is below 1.8V, the
upper limit flip-flop will reset. Besides, the built-in heat
protection of RM6203 will widen the oscillator period when the
internal temperature is above 125 to ensure the
temperature of RM6203 will not exceed 135; the built-in
slope compensation will stabilize the open/close period when
RM6203 is at high duty ratio or in continuous current mode.
When VCC lowers to about 4.4V, the oscillator will be
closed, OSC1 and OSC2 will be at low level, and the power
source will be maintained at close period; when VCC goes on
lowering to about 3.8V, RM6203 will enter the enabling stage
again.
Global Oscillogram
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VDC
MIN
= 2 Vline
min 2
P (1 Dch )
IN
CDC f L
I ds
peak
= I DEC +
I
2
I ds
I D
2
= 3(I DEC ) + max
3
2
rms
VDC
Where
Vline
min
and
MAX
Vline
= 2 Vline
MAX
I DEC =
Where
max
I =
Step-2Determine the transformer primary side
inductance (Lm).
DMAX ) 2
(V
Lm = DC
2 PIN f s K RF
VDC
DMAX
Lm f s
min
VDC
MIN
where
VDC
Pin
DMAX
min
CCM
1
1
=
2 L f P VRO
m
s
in
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RM6203
transformer primary side to avoid the core saturation is given
by
NP
where
min
Lm I over
106
Bsat Ae
where
I ds
VCC + VFa
N s1
VO1 + VF 1
'
Na =
VCC
(turns)
'
VCC
to set
'
peak
I ds
peak
to prevent core
EPC
core
EPC10
EPC13
EPC17
EPC19
EPC25
EPC30
EER
core
EER25.5
EER28
With the determined turns of the primary side, the gap length
of the core is obtained as
NP2
1
G = 40Ae
1000 Lm AL
(mm)
A
where AL is the AL-value with no gap in nH/turns2, e is
the cross sectional area of the core, N P is the number of
N
VRO
n= P =
N S 1 VO1 + VF 1
V
side and reference output, respectively, O1 is the output
I SEC ( n ) = I ds
N S ( n)
V + VF ( n )
N s1
= o(n)
Vo1 + VF 1
where
VF (n )
(turns)
VO (n )
rms
typically 5 A / mm
1 Dmax VRO K L ( n )
(VO( n) + VF (n) )
Dmax
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RM6203
6-10 A / mm
where
AC
Lm
min
Awr
).
DR (n )
VD ( n ) = VO ( n ) +
where
VF (n )
VO (n )
VDC
MAX
(VO ( n ) + VF ( n ) )
DR (n )
= ( I D(n)
) Io(n)
rms 2
Vo ( n ) =
where
I o ( n ) Dmax
Co ( n ) f s
Co (n )
I ds
peak
VRO RC ( n ) K L ( n )
(VO ( n ) + VF ( n ) )
is the capacitance,
RC (n )
is the effective
Vo (n )
I o (n )
and
VF (n )
is the diode (
DR (n )
) forward
voltage.
Sometimes it is impossible to meet the ripple specification with
a single output capacitor due to the high ESR of the electrolytic
capacitor. Then, additional LC filter stages (post filter) can be
used. When using the post filters, be careful not to place the
corner frequency too low. Too low a corner frequency may
make the system unstable or limit the control bandwidth. It is
typical to set the corner frequency of the post filter at around
1/10~1/5 of the switching frequency.
Step-8Design the RCD snubber.
VRO
is the diode (
rms
Awr
I cap ( n )
required window (
rms
obtained as
Awr ) is given by
Awr = AC / K F
where
I D(n)
I F > 1.5 I D ( n )
rms
RM6203
depicted in figure 10. In the analysis of snubber network, it is
assumed that the snubber capacitor is large enough that its
voltage does not change significantly during one switching
cycle.The first step in designing the snubber circuit is to
determine the snubber capacitor voltage at the minimum input
voltage and full load condition (
Vsn
). Once
Vsn
is
Psn
(V )2 1
= sn =
Rsn
f s Llk ( I ds
Vsn
)
Vsn VRO
Rsn
VRO
snubber resistor.
Ids2 =
MAX
VRO
and it is
I ds 2 =
Vsn1
Csn Rsn f s
I ds 2
is obtained as
2 Pin
f S Lm
Vsn =
Vds
typical to set
I ds 2
peak 2
Vsn
VRO
leakage inductance,
Check if
Vds
max
= VDC
max
+ Vsn 2
max
Vsn
) is for the
Vsn 2
where
fs
is switching frequency,
Llk
voltage
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RM6203
TEST DATA
VIN
(VAC)
90Vac
100Vac
240Vac
265Vac
RM6203(12V)
VOR
POUT
(mVp-p) (W)
(%)
PIN
(W)
VOUT
(V)
IOUT
(A)
VCC
(V)
0.1
3.2
7.6
12.0
15.1
0.1
3.1
7.5
11.9
14.9
12.1
12.1
12.1
12.1
12.1
12.1
12.1
12.1
12.1
12.1
0
0.2
0.5
0.8
1.0
0
0.2
0.5
0.8
1.0
5.36
6.64
6.64
6.64
6.64
5.28
6.70
6.70
6.70
6.70
0
2.4
6.1
9.7
12.1
0
2.4
6.1
9.7
12.1
0.1
3.0
7.3
11.5
14.4
0.1
3.0
7.4
12.1
12.1
12.1
12.1
12.1
12.1
12.1
12.1
0
0.2
0.5
0.8
1.0
0
0.2
0.5
4.96
6.96
6.96
6.96
6.96
4.88
7.04
7.04
0
2.4
6.1
9.7
12.1
0
2.4
6.1
11.6
14.5
12.1
12.1
0.8
1.0
7.04
7.04
9.7
12.1
75.0
80.3
80.8
80.1
77.4
81.3
81.5
81.2
80.0
83.5
84.3
84.0
80.0
82.4
OCP
(A)
OPP
(A)
Average
(%)
1.07
1.36
79.05
1.13
1.45
80.35
1.69
2.13
82.95
1.72
2.17
82.35
CEC
Standerd
(%)
83.6
83.4
10
85V
Vin(V)
Iout(A)
0.25
0.50
0.75
1.00
Vout(V)
12.18
12.18
12.18
12.18
Vin(V)
Iout(A)
0.25
0.50
0.75
1.00
Vout(V)
12.18
12.18
12.18
12.18
Vripple(mV)
5.00
9.00
14.00
31.20
180V
Vripple(mV)
4.32
6.40
7.00
9.00
110V
Vout(V)
12.18
12.18
12.18
12.18
Vout(V)
12.18
12.18
12.18
12.18
Vripple(mV)
3.52
5.36
8.00
11.60
220V
Vripple(mV)
5.12
6.16
7.28
8.48
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135V
Vout(V)
12.18
12.18
12.18
12.18
Vout(V)
12.18
12.18
12.18
12.18
Vripple(mV)
3.76
5.84
7.68
8.40
265V
Vripple(mV)
5.36
5.92
6.40
7.76
RM6203
Test Waveform:
Vce waveform:
Vin=85V,Vout=12V,Iout=0.5A
Vin=85V,Vout=12V,Iout=1A
Vin=110V,Vout=12V,Iout=0.5A
Vin=110V,Vout=12V,Iout=1A
Vin=220V,Vout=12V,Iout=0.5A
Vin=220V,Vout=12V,Iout=1A
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11
RM6203
Vin=265V,Vout=12V,Iout=0.5A
12
Vin=265V,Vout=12V,Iout=1A
Vin=85V,Vout=12V,Iout=1A
CH2:Vout
Vin=265V,Vout=12V,Iout=0.5A
CH2:Vout
Vin=265V,Vout=12V,Iout=1A
CH2:Vout
CH2:Vout
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RM6203
Turn On Waveform:
Vin=85V,Vout=12V,Iout=1A
Vin=110V,Vout=12V,Iout=1A
CH2:Vout
Vin=220V,Vout=12V,Iout=1A
CH2:Vout
Vin=265V,Vout=12V,Iout=1A
CH2:Vout
CH2:Vout
Vin=85V,Vout=12V,Iout=1A
Vin=110V,Vout=12V,Iout=1A
CH2:Vout;CH3:Vce
CH2:Vout;CH3:Vce
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13
RM6203
Vin=220V,Vout=12V,Iout=1A
Vin=265V,Vout=12V,Iout=1A
CH2:Vout;CH3:Vce
CH2:Vout;CH3:Vce
Short Output:
14
Vin=85V,Vout=12V
Vin=110V,Vout=12V
CH2:Output Voltage,CH3:Vce
Vin=220V,Vout=12V
CH2:Output Voltage,CH3:Vce
Vin=265V,Vout=12V
CH2:Output Voltage,CH3:Vce
CH2:Output Voltage,CH3:Vce
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RM6203
Vin=110V,Vout=12V,Iout=1A
CH2:VOB; CH4:VIS
Vin=220V,Vout=12V,Iout=1A
CH2:VOB; CH4:VIS
Vin=265V,Vout=12V,Iout=1A
CH2:VOB; CH4:VIS
CH2:VOB; CH4:VIS
Temperature:
95
90
85
80
75
70
85V
110V
220V
265V
65
60
55
50
45
40
35
30
0.00
0.20
0.40
0.60
0.80
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15
1.00
1.20
RM6203
PACKAGE INFORMATION
DIP-8
Dimensions
Symbol
Min.
A
A1
A2
b
b1
D
E
E1
E
L
eB
16
0.381
3.175
9.017
6.223
2.921
8.509
0
Millimeter
Typ.
3.302
1.524
0.457
9.271
7.620
6.350
2.540
3.302
9.017
7
Max.
5.334
Min.
3.429
0.015
0.125
10.160
0.355
6.477
0.245
3.810
9.525
15
0.115
0.335
0
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Inch
Typ.
0.130
0.060
0.018
0.365
0.300
0.250
0.100
0.130
0.355
7
Max.
0.210
0.135
0.400
0.255
0.150
0.375
15