1LAB000110 BU+PPTR+general+presentation 2014

BU Transformers
ABB Transformers
For reliability, efficiency and
minimum environmental impact
Introduction
BU Transformers
ABB Group
November 3, 2014 | Slide 14
Transformers
Our every day necessities
Ever growing population
Energy consumption will double within 30 years
Sustaining a power-hungry world
Concern about climate change
Ensuring a reliable grid
Providing energy efficient products and solutions
Investing in the future
ABB serves utility, industrial and commercial customers with a

comprehensive portfolio of power, distribution, traction and special purpose
transformers and components supported by an extensive service offering.
These transformers span a wide voltage range, cover the entire power
value chain from generation to transmission and distribution of electricity
and serve a variety of applications. Designed for reliability, efficiency and
minimum environmental impact, they help maximize return on investment
by optimizing total ownership cost.
ABB Group
Transformers are all around us in different segments

You will find ABB transformers
in buildings and in the airports
we use when traveling,
crossing oceans and on the
sea bed,
in substations that power our
industrial areas,
on the trains we ride and in the
facilities that process our
water,
in wind turbines, solar fields,
urban areas and house-holds.
ABB Group
Transformers are all around us in different applications

Wherever you are, transformers are nearby
Application
ABB transformers
1
1
6
Power generation
2
Power transformers
2
2
3
Wind & Solar Power

generation
3
Transmission and
distribution
Dry or Special
transformers
Power and distribution

transformers
4
3
4
Commercial and
residential usage
Dry and distribution

transformers
1
5
Dry or Special
transformers
(Traction)
Railway application
6
Oil & Gas
application
ABB Group
Subsea
transformers
Transformers
One-stop shop supplier
ABB Group
Around $5 billion in orders

2013
Around 17000 employees
Global capabilities: 73 sites
Global presence: revenues

in more than 100 countries
Complete range of power

and distribution transformers,
components and services
Service organization in place

for global customer support
of all installed bases
Voltage range up to 1000 kV

AC and +-800 kV DC
http://new.abb.com/products/tr
ansformers
ABBs transformer heritage

A long pioneering history
The combined experience of
700 years of transformer
manufacturing
Asea
Ansaldo/Ital Trafo/IEL/
OEL/OTE
BBC
GE, USA
National Industri
Strmberg
Westinghouse
Kuhlman
Trasfor (in 2011)

ABB Group
Facts and figures

Global manufacturing capability
73 production units in 25
countries, and 36 service
centers in 28 countries
Focused factories
Specialized plants for the

production of a specific family
of products and services
Network of companies
coordinated through the global
business unit
High asset utilization
Standard processes and

equipment
ABB Group
BU Transformers
Present in 34 countries worldwide
Production unit(s):
Americas
Brazil
Canada
Colombia
Mexico
USA
Europe
Finland
Germany
Italy
Poland
Russia
Slovakia
Spain
Sweden
Switzerland
Turkey
India, Middle East
and Africa
Egypt
India
Saudi Arabia
Australasia
Australia
China
Korea
New Zealand
Singapore
Thailand
Vietnam
ABB Group
Production unit(s) and Service center(s)

Service center(s)
73 production units in 25 countries, and 36 service centers in 28 countries
Product portfolio
From large power
transformers to service
ABB Group
BU Transformers
The one-stop shop supplier
The most
complete
range of
transformers,
components
and services
Power
Distribution
Service
IEC, ANSI,
IEEE standards
and other local
standards (e.g. JB,
CSA, GOST)
ABB Group
Industrial & special
Dry-type
Insulation and components
Traction
Transformers
Technology offering
Rated voltage
Power transformers
171 kV
Small power transformers
72.5 kV
Dry-type
Core type
36 kV
Liquid filled
distribution
1.0 kV
Shell type
Low voltage dry-type

10 MVA
ABB Group
40 MVA
63 MVA
Rated power
Transformers
One common global design standard
Power transformers (TrafoStarTM)
Special transformers for HVDC, Phase shifting, industry and traction
Liquid-filled distribution transformers (CDS)
Dry-type distribution transformers (CDS)
ABB Group
Transformers
Complete portfolio product offering
Whatever you need
from our broad
portfolio ->
ABB is your one-stop
shop supplier
IEC, ANSI and

IEEE standards
ABB Group
Large, medium,
small power
Generator step up, System intertie,

shunt reactors, phase-shifting, HVDC,
etc. AC transformers also with Shell
type technology.
Industrial
and special
AC furnace, DC furnaces, DC
electrolysis process (Al, Cl), AC
series reactors, etc.
Traction
transformers
AC/DC operations, multi-systems,

ground installations, rolling
operations, etc.
Transformers
Complete portfolio product offering
Whatever you need
from our broad
portfolio ->
ABB is your one-stop
shop supplier
Liquid filled
distribution
1ph, 3ph, mineral, silicon, midel,

BIOTEMP, pole, pad, ground, subsea, cooling, etc.
Dry-type
Vacuum cast coil ((VCC), RESIBLOC,

Open Wound, VPI, VPE
EcoDry, HiDry72, TriDry, PoleDry, etc.
Air/iron-core reactors, LV transformers,
direct water-cooled products
Insulation and
components
Service
IEC, ANSI and
IEEE standards
ABB Group
Bushings, tap changers, mechanical

components, pressboard, specialty
dielectric insulating fluids, etc.
Engineering solutions, assessment,

remanufacturing, TrafoSiteRepairTM,
advanced field services, TEC,
installation and commissioning, etc.
Large and Medium Power Transformers
A complete range of power transformers up to 1000 kV AC

and 800 kV DC:
ABB Group
Generator step up and system intertie power transformers

(auto and full)
Phase shifting transformers
HVDC, HVDC Light and HVDC back-to back transformers
Shunt reactors and variable shunt reactors
FACTS transformers
Industrial transformers
Shell transformers
Poly transformers and multi-voltage generator step-up
transformers
Railway track feeding transformers
Collector transformers for wind and solar plants
HV mobile transformers
Environmentally safe and silent transformers
Small Power Transformers
Small power transformers
Special transformers
Variable speed drives
Furnace and rectifier
Railway
Reactors
Marine
Offshore and subsea transformers
Wind turbines
Traction
ABB Group
10 63 MVA and up to 170 kV
Rolling stock
Liquid-filled distribution transformers
ABB Group
Liquid-filled distribution transformers from the smallest 1 phase pole-mount up to

3 phase 10,000 kVA, max 36 kV
IEC, IEEE/ANSI and other local standards
Stadium stacked core and wound core technologies
Manufacturing processes according to ISO 9001 and ISO 14001
Energy efficient and environmental friendly - the Green-R-TrafoTM platform
Amorphous metal core transformers for highest efficiency
Biotemp and other biodegradable fluids for environmental friendliness
Compact design for smallest footprint
Products for all kind of applications and specific customer requirements
Forced cooled solutions, water- or air cooled
Slender type for minimized dimensions
Processes which supports high speed customized solutions based on

individual needs and requirements
Dry-type transformers
Conventional dry-type: ABB transformers and reactors for LV, MV and HV

applications which do not use any kind of liquid for cooling
Special portfolio adapted to every customer needs:
ABB Group
EcoDry: ultra-efficient transformers with optimized variants depending on

application: EcoDryBasic, EcoDry99plus, EcoDryUltra
hi-T Plus: based on the cast coil technology with upgraded insulation level:
class H (180C)
TriDry: triangular transformers with reduced noise and losses
HiDry72: high voltage and large power transformers, with or without on-load tap
changer, up to 72.5 kV and 63 MVA
PoleDry: IP00 pole mounted dry-type transformers
Direct-water cooled: most efficient removal of heat from transformers and

reactors
Reactors and transformers for rolling stock
The products provide premium safety features, are virtually maintenance free and
manufactured in accordance with industry and international standards including,
IEC 60076-11, ISO 9001 and ISO 14001
Insulation and components
ABB Group
High voltage bushings

Oil- or resin-impregnated
On-load tap changers
Vacuum or conventional
De-energized tap changers
Distribution and power transformer components
Smart Grid monitoring devices
Transformer protection and preservation systems
Cellulose insulation material
Flexible and rigid laminate insulation materials
Hollow core composite insulators
Renewal and replacement parts
Transformer service
Asset lifecycle service portfolio
Born healthy
Customer need
New lease on life
Safety
Environmental
consciousness
Asset at performance level
On time delivery
Smooth handover
Transport / Hauling
Diagnostics
Installation
Control / monitoring
Commissioning
MTMPTM - Condition /Life/

Risk assessment
Start-up training
Transformer consultancy
Service contract
Transformer
management training
ABB solutions
Live healthy
ABB Group
Trouble-free operation
Maximized asset
utilization
Low life cycle cost (LCC)
Optimized investment
planning
Reduced outage
Extended asset life
Get more out of aged
assets
Optimize capital
expenditure
Spare parts
Preventive maintenance
Refurbishment /
Enhancement
Factory remanufacturing
TrafoSiteRepairTM
Upgrade
End of life management
Product highlights
New products, solutions
and concepts
ABB Group
Product highlights
New products and solutions for a better world
ABB Group
ABB can manufacture transformers with considerably lower

losses than those that are frequently delivered today
Low loss transformers are generally heavier and have

larger outside dimensions
With new transformers, the higher material cost will be

compensated by reduced running costs from lower losses.
After a certain amount of time, the lower losses will give
net financial savings due to reduced energy costs
Replacing old high loss transformers with new low loss

transformers results in even higher savings
Given that a drastic energy reduction is required to save

our global climate, low loss transformers should be chosen
on grounds other than those purely related to short-term
profitability
Product highlights LMPT

UHVDC 600/660/800 kV DC
A completely new technology

level enables bulk power
transmission over long
distances with low losses in
one transmission line
ABB Group
Power transmission >7000

MW
Transmission length >2000
km
Losses 30% less compared
to conventional technology
Less land and material
needed for the overhead line
Gives access to remote
hydro power
Product highlights LMPT

New world record highest DC voltage level ever
ABB Group
Product highlights SPT

Offshore technology Subsea transformer
The first delivered unit
1.6 MVA,11/1.04 kV
from 1998, in
operation since 2000
Makes continuous production of oil and gas

possible at depth of several kilometers
Development work started already at 80's.

The first unit has been in operation since
2000
ABB Group
Subsea transformer applications:
Step down transformers for feeding subsea

pumps and compressors
Transformers for subsea pipeline heating
Transformers for SEPDIS (Subsea distribution

system)
Transformers for subsea frequency converters
Transformers for Wave Hubs = connection points

of wave power stations to grids
Transformers for Tidal turbines
Transformers for offshore windmill parks
Product highlights SPT

Power electronic traction transformer
ABB Group
Much more compact design and less

losses compared to classic designs
Close collaboration with ABB Industry

and Corporate Research, growth fund
supported
PETT1 with 1.8 kHz frequency now

installed on demonstrator locomotive at
SBB in Switzerland (see picture)
PETT2 prototype with 10 kHz frequency

planned for 2012, product for 2013
PETT3 for other applications (data

centers, marine, ) in 2013-2016
Product highlights dry-type transformers

HiDry72
The new ABB solution for high voltage and large power
Up to 72.5 kV insulation level and 63 MVA power rated
ABB Group
Secondary voltages up to 36 kV
With or without on-load tap changer
Applications:
Inner-city substations
Indoor and underground substations
Chemical, oil and gas industry
Environmentally sensitive areas
Renewable generation
Fire-risk areas
Technical advantages:
For retrofit or new installations
Safe and environmental friendly
Cost-efficient
Product highlights dry-type transformers

TriDry transformer: compact efficient safe
Customer benefit:
Compact and less weight (20% less
core weight)
Efficient: 20-30% lower NLL
Safety of dry-type transformers
Symmetrical core configuration:
Reduced harmonics, inrush current,
and sound level
Target market:
Mainstream market - building and
infrastructure
Status:
Product sales started in CN end of 2010
EU market introduction at Hanover fair
2011
ABB Group
Avicenna Nugroho, Regional Marketing Specialist, Surabaya, 13 May 2014
Transformer Insulation &

Components
Main Products Overview
Oil Transformer Main Part

Oil Preservation
Bushing
Core
Transformer Tank
Winding
Control Cubicle
Cooler
Tap Changer
Transformer Insulation and Components

Product Portfolio
Leading and
robust
technology for
the most
demanding
applications
High voltage bushings
Oil- or resin-impregnated
Vacuum or conventional
De-energized tap changers
Distribution and power transformer

components
Smart Grid monitoring devices
Transformer protection and preservation

systems
Cellulose insulation material
Flexible and rigid laminate insulation

materials
Hollow core composite insulators
Renewal and replacement parts
Oil treatment plants
Tap Changers
Global manufacturing footprint
Sweden
Ludvika
China
Hefei
USA
Alamo
Italy
Montebello

Full product portfolio offering for IEC and IEEE / ANSI standards
In-tank resistance types
On-tank reactance types
Designed with focus on customer requirements
Clean and simple designs for ease of use
Leading technology for monitoring and control systems
Plug-and-play solutions for retrofit applications

On-load tap changers portfolio
Conventional
on-tank
in-tank
Selec. C
Selec. III
Product name
UZF
UZE
UBB
UCG short
UCG
UCG
UCL
UCD
UCC
Max voltage (kV)
145
145
72.5
245
245
245
245
245
245
Max power (MVA)
80
80
50
60
150
150
300
HVDC
1200
Max BIL (kV)
650
650
350
1050
1050
1050
1050
1050
1050
Vacuum
For D-connection. Yconnections is

restricted by insulation
of neutral point to
earth
Relevant for fully
insulated (capability
higher for Yconnected)
Selec. C
Selec. III
VUCG short
VUCG
VUCG
Product name4
245
245
245
Max voltage (kV)
800
800
800
Max current (A)

On-load tap changers portfolio 2015
Conventional
on-tank
in-tank
Selec. C
Selec. G
Product name
UZF
UZE
UBB
UCG short
UCG
UCG
UCL
UCD
UCC
Max voltage (kV)
145
145
72.5
245
245
245
245
245
245
Max power (MVA)
80
80
50
60
150
150
300
HVDC
1200
Max BIL (kV)
650
650
350
1050
1050
1050
1050
1050
1050
Vacuum
Reactor
Resistor
on-tank
Note
Accessories, motor
drives are not listed
DRY OLTC will be
introduced 2013,
not listed
VRLTC
VUZ
15
69
69
145
1320
1500
2500
tbd
in-tank
VUBB
72.5
600
145
Selec. C
Selec. G
VUCG short
VUCG
VUCG
VUCL
Product name4
245
245
245
245
Max voltage (kV)
800
800
800
1300
Max current (A)
Bushings
Global manufacturing footprint
Russia
Moscow
Sweden
Ludvika
China
Hefei
USA
Alamo
Switzerland
Zrich
Brazil
Guarulhos
Italy
Montebello
India
Vadodara
Transformer condenser bushings

Comparison
Technology
OIP
RBP
RIP
RIS
Main insulation:
Oil
Impregnated
Paper
Resin
Bonded
Paper
Resin
Impregnated
Paper
Resin
Impregnated
Synthetics
Oil-free
No
Yes
Yes
Yes
Paper-free
No
No
No
Yes
Moisture resistance
Yes
No
No
Yes
Ease of storage
No
No
No
Yes
No cellulose decomposition
No
No
No
Yes
Non-fragmenting design
No
No
Yes
Yes
IEC 60137 (ABB value)
ABB Group
tan delta in %
< 0.7 (< 0.55)
< 1.5
< 0.7 (< 0.4)
(< 0.35)
PD at 1.5xUm/3 in pC
< 10 (< 5)
< 250
< 10 (< 2)
(< 2 )
temperature class
105C
120C
120 C
120C
Bushings
Dry transformer bushings
Why dry bushings?
The reasons are well known
Fully dry, oil free technologies
Excellent electrical, thermal and mechanical characteristics
Fire and explosion resistant
High safety for personal and equipment
Environmental friendly
Maintenance- and check-free
Low life-time costs
Fulfilling and surpassing the highest technical requirements
Transportation, storage and installation at any angle
Can be energized immediately after installation
PGIC - dry transformer bushings

Type EasyDry
Applications
EasyDry DMB bushings

for SPT, MPT, LPT
Voltage range
24 - 170 kV
Current range
800 3.150 A
Temperature
range
- 50C to +120C
Standard
IEC, IEEE
Outdoor
insulator
silicone sheds
Type tests
available
Bushings
Ultra high voltage DC bushings
Worlds most robust and reliable designs
Over 5,000 HVDC installations with no known failures
State of the art testing and manufacturing facilities
Use of global ABB engineering and development competence
Complete product portfolio
Solutions up to 800 kV DC are readily available
Solution for 1,100 kV DC successfully tested in 2012
SDB maintenance-free air breathers

Conventional solution: silica gel breathers
62 - 11/3/2014
Simple mechanical device holding

silica gel dries inlet air
Silica gel changes color as
moisture is absorbed
Technician performs time-based
site inspection
Technician replaces silica gel each
visit to ensure gel does not
become saturated between visits
High maintenance costs
Environmental impact for waste
disposal

What is SDB?
Self-Dehydrating Breather
Maintenance-free air breather
Continuously monitoring silica gel
moisture content
Automatic silica gel regeneration
as necessary
Dual chambers with silica gel for
guaranteed dry air intake
Reduced maintenance and
environmental impact
Smart Grid enabled for easy
connection and monitoring
63 - 11/3/2014

Installation Examples
64 - 11/3/2014
Contact Persons
Name : Semuel Sondakh
Email
Phone : 0818950171 (Mobile)
: semuel.sondakh@id.abb.com
(021) 2551 5542 (direct line)
Fax
: (021) 2551 5566
Name : Danang Birowo
Email
Phone : 08161892787(Mobile)
: danang.birowo@id.abb.com
(021) 2551 5302 (direct line)
ABB Group February 4, 2014 | Slide 2

1LAB000110 BU+PPTR+general+presentation 2014

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BU Transformers

Ever growing population

Energy consumption will double within 30 years

Sustaining a power-hungry world

Concern about climate change

Ensuring a reliable grid

Providing energy efficient products and solutions

Investing in the future

ABB serves utility, industrial and commercial customers with a

Transformers are all around us in different segments

Transformers are all around us in different applications

Wind & Solar Power

Power and distribution

Dry and distribution

Around $5 billion in orders

Around 17000 employees

Global capabilities: 73 sites

Global presence: revenues

Complete range of power

Service organization in place

Voltage range up to 1000 kV

ABBs transformer heritage

Facts and figures

Specialized plants for the

High asset utilization

Standard processes and

Production unit(s) and Service center(s)

73 production units in 25 countries, and 36 service centers in 28 countries

Industrial & special

Insulation and components

Small power transformers

Low voltage dry-type

Power transformers (TrafoStarTM)

Special transformers for HVDC, Phase shifting, industry and traction

Liquid-filled distribution transformers (CDS)

Dry-type distribution transformers (CDS)

IEC, ANSI and

Generator step up, System intertie,

AC/DC operations, multi-systems,

1ph, 3ph, mineral, silicon, midel,

Vacuum cast coil ((VCC), RESIBLOC,

Bushings, tap changers, mechanical

Engineering solutions, assessment,

Large and Medium Power Transformers

A complete range of power transformers up to 1000 kV AC

Generator step up and system intertie power transformers

Small Power Transformers

Small power transformers

Variable speed drives

Furnace and rectifier

Offshore and subsea transformers

10 63 MVA and up to 170 kV

Liquid-filled distribution transformers

Liquid-filled distribution transformers from the smallest 1 phase pole-mount up to

IEC, IEEE/ANSI and other local standards

Stadium stacked core and wound core technologies

Manufacturing processes according to ISO 9001 and ISO 14001

Energy efficient and environmental friendly - the Green-R-TrafoTM platform

Amorphous metal core transformers for highest efficiency

Biotemp and other biodegradable fluids for environmental friendliness

Compact design for smallest footprint

Products for all kind of applications and specific customer requirements

Forced cooled solutions, water- or air cooled