Académique Documents
Professionnel Documents
Culture Documents
Engineers
http://pme.sagepub.com/
Published by:
http://www.sagepublications.com
On behalf of:
Additional services and information for Proceedings of the Institution of Mechanical Engineers can be found at:
Email Alerts: http://pme.sagepub.com/cgi/alerts
Subscriptions: http://pme.sagepub.com/subscriptions
Reprints: http://www.sagepub.com/journalsReprints.nav
Permissions: http://www.sagepub.com/journalsPermissions.nav
919
INTRODUCTION
B. N. COLE
920
Notation
Dimensions of single-start screw rotor
d
Base drum diameter, ft.
h
Height of helix blade, ft.
p Helix pitch, ft.
Helix angle at base of blade.
Helix angle at mean height of blade.
Helix angle at top of blade.
/
F
H
M
n
P
R
t
-1
&=EASE
4 in.
V
p
Non-dimensional symbols
a
l+k = l+h/d.
Slip factor (aground performance) = Vlnp.
f
k
h/d = (helix height)/(base drum diameter).
k,, Hydrodynamically effective value of (helix height)/
(base drum diameter).
K P/M.
Rotation factor in hydrodynamic theory = (mean
s
angular velocity of entrained water)/(angular
velocity of screw).
y
W/MV = non-dimensional power per screw in
aground performance.
0
Angle of inclined plane (reckoned from the horizontal)
for climbing travel.
p,
Coefficient of ground friction relative to rotor material.
qe Kinetic energy efficiency (hydrodynamic performance).
qp Propulsive efficiency (hydrodynamic performance).
APPARATUS
Model rotors
The basic geometry adopted for the experimental screw
rotors is shown in Fig. 1. Single-start helices were formed
round hollow drums of 2 in. diameter; the envelope, or
peripheral, diameter being 34 in. The ratio of helix height
to drum diameter, thus arbitrarily standardized at 0,375,
was accepted in the belief that it combined a reasonable
proportion of propulsive cross-section with good mechanical strength. The material of construction was 441/WP
aluminium alloy.
Three helix angles (referred to the radius of the drum, as
in Fig. 1) were used, being 20, 30, and 40.In all, six pairs
of rotors were used, each pair comprising a left- and a righthanded helix. Three pairs of rotors were short, with an
overall length of 13 in. ,while the remaining three pairs were
long, with an overall length of 22.3 in. The right-handed
HELIX ANGLE
& in.TH;CKNESS
AT CREST
&in.THICKNESS AT BASE
92 1
B. N. COLE
922
@.4.
Tank rig used for masuring characteristics of rotors at zero advance speed
Sand bed
A sand bed was laid down so that the performance of the
screw rotors could be tested for the aground state. A local
sand was used, of washed and screened quality, and laid to
form a bed 60 ft long, 4 ft wide, and 5 in. deep. The shear
strength of any sand depends on moisture content and
degree of compaction; and it is upon this shear strength
that the maximum tractive effort of any traction device must
in turn depend. Arrangements were therefore made to vary
both moisture content and compaction.
A variable-speed dynamometer winch was made, so that
Proc Instn Mech Engrs
a flat sledge of the same alloy as that used for the rotors
might be drawn over the sand bed to determine the coefficient of friction in relation to rubbing speed, contact
pressure, sand state, etc.
Model vehicle
A model vehicle was designed which would be capable of
testing the aground performance of each of the three pairs of
long rotors. An aluminium chassis was used, carrying the
rotors at a transverse centre-line pitch of 11 in., the rotors
being rotated oppositely in directions inward at the top
for normal forward travel. The total weight was about 42 lb,
varying slightly according to the rotors used; and the
centre of gravity was arranged to fall slightly aft of the midlength point of the rotors so as to prevent any possible
tendency for the rotors tonose downwards into the sand bed.
The model was powered by a variable-speed directcurrent motor, rated to give horsepower at 3600 revlmin.
Vo1115 No 19 1961
923
AND POINTER
THRUST RACE
___
TU
_____
.____
RUBBEK GLAND
WEIGHT HANGER
Vo1175 No 19 1961
Downloaded from pme.sagepub.com at PRINCETON UNIV LIBRARY on July 7, 2014
B. N. COLE
924
C
b
Fig. 8. Forces shown diagrammatically
THEORETICAL A G R O U N D PERFORMANCE
OF T H E SCREW TRACTOR
A reasonable analytical approach to the problem of estimating the required power and driving torque per rotor
when the machine is travelling over yielding ground is
afforded by the following assumptions :
(1) that the screw rotors travel, in effect, along 'pretapped' grooves;
(2) that, accordingly, there is no 'slip', so that the
velocity of advance of the machine is given by V = pn
= 7idn tan $;
(3) that the ground consistency is such that the thin
helix blade sinks in readily, leaving the normal component of the vehicle weight to be supported by the base
drum;
(4) that the coefficient of friction between the material
of the rotor and the ground is constant, regardless of
rubbing speed;
(5) that forces acting on the helix blade are effectively
concentrated at a radius correspondingto the mean height
of the helix above the base drum.
F cos$,-pF
sin$,-pM
cos0 sin$-M
sinO-P=O
F=M(
(1)
r701175 No /Y I961
Downloaded from pme.sagepub.com at PRINCETON UNIV LIBRARY on July 7, 2014
925
COS~
+ sin B+K .
. . . . . . . .
(3)
From this expression the horsepower and torque required
for each screw rotor can be estimated, respectively, according to :
H = MVy/55O
. . . (4)
and
T = MVy/2m
. . . (5)
Various special cases stem readily from equation (3). For
example, if the machine acts as a simple vehicle, the ratio K
(which is a measure of the drawbar pull) must vanish. If, in
addition, the machine is travelling over level ground (so
that 6' = 0), equation (3) reduces to:
1
p[(a*- 1) cos2
ll}
'
(6)
Y =.(%+ a cos +-p sin+
++
4)
. .
(8)
+-degrees
--
Vol175 No 19 I961
B. N. COLE
926
--- kk == 0.375.
0.
annotated so as to be self-explanatory. In examining these
it is as well to realize that in practice p may rise to as much
as 0.7 under the heaviest duty conditions. With this fact in
mind, a conclusion to be drawn from these diagrams is that,
so far as aground performance is concerned, a practical
choice of optimum helix angle C$ would lie roughly within
the range 30-40", precise choice depending on the details
of the specification to be met. These curves are given nondimensionally so as to be as general as possible, and they
cannot therefore give any quick impression of actual
physical magnitudes. Accordingly, the followingcalculations
are quoted as typical examples of aground duty:
--degrees
Vol17.5 No 19 I961
Downloaded from pme.sagepub.com at PRINCETON UNIV LIBRARY on July 7, 2014
927
OPTIMUM
4 -degrees
0.2
0.4
06
0.8
1.0
I .2
Vol175 No 19 1961
B. N. COLE
928
T = Pm3d5n2(1--s)s(k+k2)(1+2k+2k2)
2g
tan 4
. . (12)
and thirdly, from further consideration of the flow pattern,
the kinetic energy imparted per second to the water by the
rotor is given by
__-----
=
d--
-----__
IDEAL
----ACTUAL
. . .
E =2nq,T
*
(14)
it. being understood that actual values of kh and ve are to
derive from experimental observation. Accordingly, and in
non-dimensional terms, it may be checked that the main
useful results take on the following forms:
non-dimensional thrust per rotor
. . .
(15)
. .
For given values of
4, k,,
(V/rdn),and
r],
(16)
the consistent
*
Vol175 No 19 1961
+ + +
. . .
0.5
929
Specimen curves of non-dimensional thrust, nondimensional torque, and propulsive efficiency are shown on
a base of non-dimensional advance speed (Vindn) in Figs.
15,16, and 17 respectively; some indication of the influence
of 7, is also given.
Performance prediction on the joint basis of dimensional
reasoning and model testing was held to be a fruitless line of
attack in view of the limitations imposed on the tests-not
least of which was the fact that a finite advance speed could
not be simulated. There was no alternative but to develop
the type of analysis given. Despite its imperfections, the
analysis is straightforward to use, and is believed to be
capable of giving useful, if rough, estimates of full-scale
performance.
It remains only to add that, in the course of estimating
nnn
Vol175 No 19 1961
B. N. COLE
930
nd
)t
'Zero speed' tests were found to give completely representative results, corresponding to the conventional condition of limiting friction. This type of test is easy to carry
out, whether in the laboratory or in the field, and accurate
readings are readily obtained. Since mar@ variations in
the state of the bed arose, which could not easily be controlled, it was decided not to rely entirely on the above
figures for p during the model tractor tests, but to determine
the prevailing value of p for each test: variation was,
however, small.
Although the experimental sand was used chiefly in a
loose condition, it is known that the shearing strength and
relative coefficient of friction of any sand depends, not only
upon moisture state, but upon the degree of compaction:
each of these properties increases for a densely compacted
state. For interest, therefore, some comparative figures for
p are quoted in Appendix I1 for two different kinds of sand
and for various metallic rubbing surfaces; indicating the
effects of both relative compaction and of moisture content.
These data were obtained by the shear box method in the
Soil Mechanics Laboratory of Birmingham University.
It is necessary to remember that these comparativelyhigh
values of p are to be associated with severe working conditions for the vehicle. For work over, say, soft clays or muds,
the effective value of p would drop to the order of perhaps
0.25; a definite general figure obviously cannot be given.
Vo1175 No 19 1961
observed powers consistently exceeded theoretical expectations. Three facts may be adduced to explain this. First, a
certain proportion of the vehicle weight must in fact be
borne at the tip surfaces of the helix blades, the projected area of which is greatest for these particular rotors : a
modified theory was therefore worked out with the result
shown, it being clear that this effect is minor. Secondly, the
number of helical grooves to be cut per foot of advance is
greatest again with these rotors, increasing the unaccounted
power requirements. Thirdly, and evident only in the tests
themselves, the extent of ground failure and deformation
was most pronounced with these same rotors, clearly
involving further power absorption. Theoretical allowance
for the two latter effects involves obvious difficulties, and
was not pursued.
A feature apparent in each of the three diagrams in Fig.
18 is a slight tendency for actual non-dimensional power
(and therefore of driving torque} to fall off with increasing
advance speed. In conflict with theoretical expectation, this
is nevertheless a welcome effect which might conceivably
be more pronounced with a full-scale machine.
a 20" screws.
Experimental points :
o Sand, wet (p = 0,562).
x Sand, dry (p = 0511).
Theoretical curves :
Modified theory (p = 0.562).
p = 0.562.
--- IL
=z
93 1
0.511.
I
II
Table 2. Performance
,
Dry sand
,
Wet sand
02
0.4
0.8
0.6
b 30" screws.
Experimental points :
o Sand, wet (p = 0578).
x Sand, dry (p = 0511).
Theoretical curves :
p = 0378.
= 0'511.
-----
v
c 40' screws,
Experimental points :
o Sand, wet (p = 0570).
x Sand? dry (p = 0511).
Theoretical curves :
p = 0.570.
p = 0.511.
---
1.0
B. N. COLE
932
b 30"snews.
o Dry sand, lightly rolled.
n Wet sand.
+,
933
1000
500
750
1250
IS00
1750
2000
2250
OO
SPEED OF ~ ~ ~ ~ T i ~ ~ , : y - - r e v / m i n
V o l l 7 5 No 19 1961
B. N. COLE
934
Long
Short
20
Long
Short
Short
kh
.
.
.
30
Screw
length
0.69
0.58
I
0.11
0.125
0.20
0.215
0.13
0.16
0.35
0.35
0.67
0.58
0.63
0.55
0.22
0.24
0'43
0.44
-2
0.4
0.4
0.3
Ib
20
30
50
40
4-degrees
kh
and
71e
k geometric=0.375.
+.
V o l 1 R No 19 1961
0 30
0 75
935
F ~24.
. Hydrodynamic performance curves
Long rotors.
SUMMARY O F CONCLUSIONS
ACKNOWLEDGEMENTS
Vol175 No 19 1961
936
B. N. COLE
APPENDIX I
COMPARISON O F VARIOUS T Y P E S OF A M P H I B I O U S V E H I C L E
Clear water
performance
Types of vehicle
--
Loose sand/
shingle
performance
SwampIbogl
mud
performance
Contribution o
propelling geai
to hull
buoyancy
Tractor
potentiality
__--___--
Good
( 2 ) Track-laying
hulled vehicle
with broad
tracks designed
to propel when
afloat
Poor
Fair
j Bad
Manoeuvrability
Good
Virtually nil
Poor to fair
Good
Limited
Good, though
tracks may
pack with
stones
Good, though
inevitably
wasteful of
power for this
condition
Good
Good
Good in case
of rubbertyred wheels
' Good
Doubtful:
claims seem to
with lowpressure inflated relate only to
rubber drums in shallow water
lieu of wheels
Good
Good
Apparently
good, but it is
uncertain how
long the drums
would survive
heavy duty
Good
High
GQOd
_______
_______Low
Complete
(there is no
hull as such)
Believed
limited
__--_
~~
___.
Good
Positive
Believed
(though again limited
there seems to
be no hull as
such)
_.___--
Should be
equal to tracklaying vehicle,
with additional
advantage of
crabwise
movement
Positive
A P P E N D I X I1
F R I C T I O N C O E F F I C I E N T S F O R V A R I O U S M E T A L S U R F A C E S AND SANDS
Material
Dry
Saturated
j-----DGI
Dense
Polished mild steel
Roughenedmild steel
.
.
1
1
0.62
0.66
0-45
Loose
0.32
1 -1
Dense
Loose
0.65
0.60
0.75
040
0.48
052
0.60
0.40
I
I
Dense
Loose
I
1
__
Saturated
Dense
Loose
0.67
0.57
0.67
0.71
0.55
048
~
0.64
_____
0.51
1
'
0.70
0.54
0.64
0.54
937
Communications
Professor F. K. Bannister, Ph.D. (Member), wrote
concerning the manoeuvrability of the vehicle when
operating on loose sand. It seemed possible that in sharp
turns the method of screw propulsion might compare unfavourably with track propulsion, since the screws, already
partially embedded in the sand, might tend to dig themselves in further. It would be interesting to have the authors
views on that.
Mr H. 6. Gear (East Cowes) wrote that a full-scale
research and development model had been built by his
company, based on the findings of the experiments carried
out by Dr B. N. Cole, outlined in the paper. The craft had
a hull length of 18 ft 4 in. supported on helices 15 ft 0 in.
long, and spaced 5 ft 6 in. apart. Each rotor had a drum
diameter of 12 in. and a base helix angle of 30, the blade
height tapering from 2 in. at the forward end to 6 in. at the
aft end. The all-up weight of the craft was approximately
3000 lb. Power was supplied by a petrol engine which drove
each rotor through gearboxes manually controlled to select
high and low gear, forward, neutral and reverse for each
rotor to obtain directional control. High gear was used for
propulsion on the water and low gear on hard ground.
To date no more than purely functional trials to determine the limitations of the craft had been carried out so it
was not possible to confirm the scale model results quoted
in the paper.
However several very interesting characteristics had been
observed during the trials which were considered of general
interest. On the water, speed had been limited owing to the
rotors being overgeared and the high rotational drag had
kept the engine speed too low to obtain sufficient power.
Directional control had been exceptionally good, and the
selecting of forward and reverse on opposite rotors had
enabled pivotal turns to be made. Operation over very soft
mud, soft enough for observers in boots to find themselves
calf deep, had presented no problem; traction had been slip
free and steering satisfactory. Progress over hard wet sand
and shingle had been achieved without difficulty, and beach
inclines up to 1 in 10 negotiated but considerably more
power had been required than when operating on mud.
The only real d;tficult;es found with the handling of the
craft had been during the transition between Water and land
when the beach gradient had been very shallow. Under
those conditions as soon as a rotor touched hard ground the
Proc Instn Mech Engrs
938
COMiMUNICATIONS
LEGROS,
L.A. 1924 Bull. SOC.Ing. civ. France, January-March.
039
Author's Reply
Dr B. N. Cole wrote, in reply to the communications, that
he was grateful to all those who had contributed to the
discussion. A number of useful and interesting points had
been raised.
Professor Bannister had asked about the manoeuvrability
of the machine when operating over loose sand. This matter
had been examined in the early stages of planning the tests,
since it was well known that, for track-laying vehicles,
effective turning action was frustrated if the length of track
in contact with the ground was excessive in relation to the
width between port and starboard tracks. Indeed, a situation could be envisaged where turning became impossible;
and the proportions chosen for the model aimed at avoiding
such difficulty. Two types of turning test had been done.
The first had simulated the effects of different rotor speeds
by using, for example, one 40" and one 20" rotor, so as to
give a well-defined turning curve. The second had been
carried out with one rotor stopped, so as to effect a pivotal
turn by the action of the other. Both tests had been satisfactory; and Fig. 25 showed clearly and typically the
efficacy of pivotal turning. It would be noted from Mr
Gear's remarks that exceptionally good directional control
had been observed with a full-size machine.
Turning to other points raised by Mr Gear, the question
of water speed of course involved the problem of matching
the hydrodynamic properties of the rotors as effectively as
possible with the engine characteristics, having due regard
also to the drag characteristics of the hull. No fundamental
difficulty existed here, and it should be possible for a fullsize machine to travel comfortably in the region of 7-8 knots,
and have a considerable capacity for towing drawbar pull
as well. Regarding the fact that aground travel over sand
or shingle required appreciably more power than for travel
over mud, this of course was consistent with statements in
the paper; but it was satisfactory to know that the power
plant of the full-scale tests-having been assessed in the
light of the work under report-had proved adequate for
its purposes so far.
Proc Znstn Mcch Engrs
940
AUTHORS REPLY