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IW Quarter-turn

Gearboxes

IW Quarter-turn Gear Series

Features

Options

Totally enclosed gearing

Ductile Iron

The IW series of quadrant worm operators has been


designed with customer stocking in mind, and features
a removable steel output sleeve to facilitate bore and
keyway machining. This separate output sleeve can be
positioned through 90 steps on the IW3 & through
45 steps on the IW4 to IW11. The baseplate can be
positioned through 45 steps on the IW3 to IW5 and
through 22.5 steps on the IW6 to IW12. This facility
allows for on or off centre mounting on the valve stool
without special machining.

Grease filled for life &


fully sealed

IP68

Removable output sleeve

Padlockable handwheels

Repositionable baseplate
facility

Limit switches

Adjustable mechanical stops


(at 0 and 90 5)

Travelling nut for


applications requiring less
than 90 travel and more
than 90

Operating temperature normally ranges from -40


to +120 C, although other temperature ranges are
available on request. Standard input (for actuation
purposes) and output flanges are to ISO 5211 standard.
However, equivalent standards such as MSS & DIN can
be supplied.
Application
Rotork Gears IW series operators are quarter-turn
devices intended for the operation of ball, plug and
butterfly valves as well as power and process dampers.
The gearboxes are suitable for manual and motorised
applications.

Redefining Flow Control

AWWA
Comprehensive gear ratios
ATEX
combined with a selection of
Nuclear
auxiliary input spur gear reducers
All types of environment
Angular contact bearings
High & low temperatures
supporting worm shaft

Environmental
Specification
Enclosure: IP67 standard
suitable for submerged duty
up to a depth of 1 metre for
30 minutes

Lever arms

Modulating & multi-turn


Input flanges for
motorisation
Flexible Extensions

Enclosure IP68 suitable for


Emergency fire duty
submerged duty up to a depth
e.g. to ISO 10497
of 15 metres for 72 hours
CS type suitable for continuous
submerged duty up to a
maximum depth of 15 metres
Temperature:
-40 to +120 C (-40 to +250 F)

14
1

15

13

5
6
16
3

11

12

10

Material specification for Rotork Gear IW series


of Quarter-turn Valve Operators
No.

Description

Material

UK Standard

USA Standard

DIN Standard

BS1563 EN-GJS-450-10
BS1563 EN-GJS-400-15

ASTM A536 65-45-12

GGG40

Gearcase

SG Iron

Baseplate

Cast Iron

BS1561 EN-GJL-250

ASTM A48 35B/40B

GG25

Steel

BS970 045M10
or 605M36T

AISI/SAE 1010
or 4340

C 10 or
42 MnMo 7

Worm Shaft

Quadrant

SG Iron

BS1563 EN-GJS-700-2

ASTM A536 100-70-03

GGG70

Position Indicator

Steel

BS970 070M20

AISI/SAE 1023

C 22

Output Sleeve

Steel

BS970 070M20 or
BS970 080M40 or
BS970 070M55

AISI/SAE 1023 or
AISI/SAE 1040 or
AISI/SAE 1055

C 22
C 40
C 55

Drive Screws

Carbon Steel

BS4168

7a

Drive Screws O-ring

Nitrile Rubber

Seal

Nitrile Rubber
ASTM A48 35B/40B

GG25

Bearing

Angular Contact Ball Bearings

10

Adaptor

Cast Iron

11

Reducer Gearcase

Cast Iron

BS1561 EN-GJL-250

ASTM A48 35B/40B

GG25

Input Flange

Cast Iron
or SG Iron

BS1561 EN-GJL-250
BS1563 EN-GJS-400-15

ASTM A48 35B/40B


ASTM A536 60-40-18

GG25
GGG40

12

BS1561 EN-GJL-250

13

Input Shaft

Steel

BS970 605M36T

AISI/SAE 4340

42 MnMo 7

14

Spur Gear

Steel

BS970 817M40T

AISI/SAE 4340

40 NiCrMo 8 - 4

15

Fasteners

Steel

BS3692

16

Grease

Renolit CLX2

Note: Because of the companys policy of continuous improvement, Rotork Gears reserves the right to change specification details without prior notice.

Redefining Flow Control

Gearbox IW Series
F

G
(MAX. STEM ACCEPTANCE)
H

WORM GEARBOX WITH INPUT


REDUCING UNIT FOR ALL
RATIOS OTHER THAN BASIC
OR GEARBOXES REQUIRING
IR3 UNITS OR BEVEL UNITS

IR3, IR35 or IR4 INPUT REDUCING UNIT


FITTED TO:
IW9 960:1 TO 3000:1 IW115 360:1 TO 900:1
IW10 180:1 TO 3000:1 IW12 & IW13 240:1 TO 960:1
IW11 180:1 TO 3000:1

E
D
E

BASIC RATIOS: 40:1, 60:1 & 70:1


A

+ FILLED
G + FILLED

H+
FILLED

G + WAFER
H+
WAFER

F + WAFER

STANDARD BASEPLATE

FILLED BASEPLATE

WAFER / ENHANCED
BASEPLATE

Shaft Diameter (mm)

Gearbox Ratio

H
F

IW115, IW12 & IW13 WITH 2ND SPUR


AUXILIARY GEARBOX

MAN

IW3
40 TO 70
15
IW4
40 TO 70
17
IW4
80 TO 420
20
IW5, IW52 40 TO 70
25
IW5, IW52 80 TO 420
20
IW6, IW62 70
30
IW6, IW62 140 TO 420
20
IW63
70
30
IW63
140 TO 420
IW7, IW72 60
30
IW7, IW72 120 TO 720
50
IW8, IW82 60
40
IW8, IW82 120 TO 720
50
IW9
60
IW9
180 TO 3000
50
IW10
60
IW10
180 TO 3000
50
IW11, IW115 60
IW11
180 TO 3000
50
IW115
360 TO 900
50
IW12, IW13 60
IW12, IW13 240 TO 960
IW115, IW12 & IW13 WITH 2ND SPUR AUXILIARY
IW115
1190 TO 5390
30
IW12, IW13 1290 TO 5760
30

F10

F14

15
17
20
20
20
20
20
20
20
20
20
20
20
20
20
-

F16

F25

20
25
20
30
20
30
20
30
30
30
30
30
30
30
30

30

30

40
40
40
40
40
40
40
40

40
50
50
50
50
50
50
50
50
75
50

20
20

30
30

F30

30
30

SHAFT TOLERANCE -0.05 (-0.002)

50
50

75

IW Quarter-turn
Gearboxes
Dimensions and Weights
Gearbox

Ratio

IW3
IW4
IW4
IW4
IW5 / IW52
IW5
IW5
IW52
IW52
IW6, IW62, IW63

40, 70
40, 70
80, 120, 140, 160, 210, 280
200, 240, 350, 420
40, 70 / 40
80, 120, 140, 160, 210, 280
200, 240, 350, 420
80, 120, 160
200, 240
70

170
218
218
218
285
285
285
285
285
375

76
102
102
102
136
136
136
136
136
178

IW6, IW62, IW63


IW6, IW62, IW63
IW7, IW72
IW7, IW72
IW7, IW72
IW8, IW82
IW8, IW82
IW8, IW82
IW9
IW9
IW9
IW10
IW10
IW11 / IW11BB
IW11 / IW11BB
IW115 / IW115BB
IW115 / IW115BB
IW115 WITH
2ND SPUR
AUXILIARY
IW12, IW13
IW12, IW13
IW12 WITH
2ND SPUR
AUXILIARY
IW13 WITH
2ND SPUR
AUXILIARY

140 - 280
350 - 420
60
120 - 360
480 - 720
60
120 - 360
480 - 720
60
180 - 720
960 - 3000
60
180 - 3000
60
180 - 3000
60
360 - 900
1190 - 5390

375
375
450
450
450
520
520
520
596
596
596
735
735
795
795
795
795
795

178
178
210
210
210
246
246
246
279
279
279
343
343
381
381
381
381
381

60
240 - 960
1290 - 5760

972
972
972

1210 - 5760

972

81
102
104
104
128
128
128
128
128
139

70
85
85
85
110
110
110
110
110
113

45
50
50
50
65
65
65
65
65
70

59
240

118
158
142
182
269
320
291
342
186
236
313
364
335
386
313
364
335
386
186
236
196 for F10, FA10
313
364
342
393
270
329
460
521
469
530
306
365
496
557
505
566
371
481
568
631
605
666
397
507
631
692
414
524
648
709
414
524
648
709
787
837

139
139
172
172
172
193
193
193
201
201
201
215
215
247
247
247
247
247

113
113
140
140
140
160
160
160
168
168
168
180
180
200
200
200
200
200

70
70
87
87
87
99
99
99
100
100
100
110
110
120
120
120
120
120

382
382

79
84
120
152
162
180
212
222
220
262
290
330
408
520
570
520
540
570

450
450
450

240
204

460
851
989

610
910
1039

260
260
260

251
251
251

166
166
166

520
520

1000
1150
1170

450

305

1001

1051

260

251

166

520

1180

64
96
64
96
64
96

64
96
119
179
119
179
179
59
59
59

190
248
190
248
190
248

190
248
290
408
290
408
408
382
382
382

Weight (kg)
11
22
30
35
45
53
58
53
58
68

All dimensions in millimetres.

Mounting Options
Gearbox
IW3
IW4
IW5, IW52
IW6, IW62, IW63
IW7, IW72
IW8, IW82
IW9
IW10
IW11, IW115
IW11BB, IW115BB
IW12, IW13
IW12, IW13

Max Bore
Rectangle Key
BS4235

Max
Square
Bore AF

ISO Flange
Standard
Baseplate

ISO Flange
Filled
Baseplate

ISO Flange
Wafer
Baseplate

Filled
Baseplate
Thickness

Wafer
Baseplate
Thickness

45.0
64.0
76.0
102.0
136.0
157.0
178.0
203.0
203.0
270.0
272.0
305.0

36.0
51.0
62.0
83.3
108.8
122.9
132.1
152.6
152.6
190.0
180.0
229.0

F10 - F12
F12- F14
F14 - F16
F16 - F25
F25 - F30
F25 - F40
F30 - F35 - F40
F35 - F40
F35 - F40 - F48
F40 - F48
F40
F48 - F60

F14
F25
F30
F25 - F30
F30 - F35 - F40
F35 - F40 - F48
F60
F60
-

F16
F16
F25
F30
F35
F48
F48
F60
-

12
10
0
10
0
0
0
-

26
25
36
23
31
38
27
32
-

Customer Drive and Orientation Options


DRIVE OPTIONS

IW3 TO IW13 40:1 TO 70:1


INPUT SHAFT PROJECTION

SLOTTED BORE

SQUARE BORE

KEYWAY POSITIONS WITH GEARBOX IN CLOSED POSITION

WITHOUT INPUT REDUCER


LH

X1

RH

Z4

(A2)

(B1)

(A1)

(B2)

Z1

X4

FLATS ACROSS
FLOW LINE

DIAGONAL
(FLATS OFF CENTRE)

FLATS ON
FLOW LINE

X2

Z2

Z3
X3

IW4 TO IW9 UP TO 720:1,


IW115 RATIOS 360:1 TO 900:1, IW12 & IW13 RATIOS 240:1 TO 960:1

INPUT SHAFT PROJECTION


LH

PARALLEL
(FLATS ON CENTRE)

RH
INPUT REDUCER ORIENTATION POS. A

(A2)

INPUT REDUCER ORIENTATION POS. B

WEST

NORTH

NORTH

EAST

EAST

SOUTH

SOUTH

WEST

(B1)

(A1)

(B2)

180:1 TO 3000:1
IW9 TO IW11 960:1

INPUT SHAFT PROJECTION


LH

RH

(A2)

IR3 INPUT REDUCER ORIENTATION POS. A

IR3 INPUT REDUCER ORIENTATION POS. B

WEST

NORTH

NORTH

EAST

SOUTH

SOUTH

EAST

(B1)

(A1)

WEST
NOT AVAILABLE

NOT AVAILABLE
(B2)

IW115, IW12 & IW13 WITH 2ND SPUR AUXILIARY GEARBOX

LH

2ND AUXILIARY GEARBOX ORIENTATION POS.B


WITH 1ST AUXILIARY SHOWN IN WEST

2ND AUXILIARY GEARBOX ORIENTATION POS.A


WITH 1ST AUXILIARY SHOWN IN EAST

INPUT SHAFT PROJECTION


RH

(B1)

(A2)

WEST

(A1)

NORTH

NORTH

SOUTH

SOUTH

EAST

(B2)
EAST

LH = Left Hand Input Shaft.


RH = Right Hand Input Shaft.

A1 = LH input shaft - Anticlockwise in, clockwise out.


B1 = RH input shaft - Clockwise in, clockwise out.

WEST

A2 = LH input shaft - Clockwise in, clockwise out.


B2 = RH input shaft - Anticlockwise in, clockwise out.

F Type handwheel

1000

RIM Effort in N

200

300

360

400

900
800

N SPOKES

700

Dimensions
H

200
300
400
500
600
700
800
900
1000
1100
1200

75.5
100.5
100.5
100.5
100.5
100.5
100.5
100.5
100.5
100.5
100.5

3
3
4
4
4
6
6
6
6
6
8

600

Handwheel Diameter in mm

Type
F200
F300
F400
F500
F600
F700
F800
F900
F1000
F1100
F1200

500

Example how to use this Chart:


1 Get the input torque required

400
300
250
200

Output Required
M.A.
2 Define Maximum allowable RIM effort
Input Torque =

(standard is 360N)

3 Select Handwheel diameter


10 20 30 40 50
Input Torque in Nm

60

70

80

90 100 110 120 130 140 150 160 170 180 190 200

IW Quarter-turn
Gearboxes
Gearbox Selection Chart

Gearbox
IW3
IW3
IW4
IW4
IW4
IW4
IW4
IW4
IW5
IW5
IW5
IW5
IW52
IW52
IW6
IW6
IW6
IW62
IW62
IW62
IW63
IW63
IW7
IW7
IW72
IW8
IW8
IW82
IW82
IW9
IW9
IW10
IW10
IW11 /
IW11BB
IW115 /
IW115BB
IW12

IW13

Manual Motorised
Output Output
Torque Torque
(Nm)
(Nm)

Ratio
70
40
70
140
210
40
120
240
70
140
40
80
40
80
70
140
280
70
140
280
70
140
60
240
60
60
120
60
120
60
960
60
960
60
960
60
900
2650
60
960
2880
60
960
2880

280 350
80
160 200

420

210 280

350

420

120 160

200

240

120 160

200

240

1060
1630
2650
2850
2950
3660
3930
4070
4410
4820
6100
6670
7300
8000
10580
12060
13000
12540
14300
15300
NA
NA
17630
20000
26000
31730
34000
45000
48100
63500
67900
84600
88130

813
1085
2034
2190
2264
2440
2617
2712
3390
3701
4067
4447
4867
5334
8135
9274
9924
NA
NA
NA
9650
11000
13558
15253
20000
24404
26031
34600
37000
48809
52171
65078
67790

141000

108464

170000

130000

720
2490

180000

137000

720
2430

264000

203000

210
350 420
210
350 420
210
120
360
120

280
180
480
180

350

420

540
240

720
360

480 540

180 240

360

480

540 720

180
180
1080
180
1080
180
1080
360
1190
3100
240
1290
3640
240
1210
3640

360
360
2160
360
2160
360
2160
560
1600
4530
480
1820
4320
480
1820
4860

480
480
2520
540
2520
540
2520
650
1910
5390
610
2040
5760
610
1920
5760

540 720
540 720
3000
720
3000
720
3000
760
2290

240
240
1440
240
1440
240
1440
490
1370
3680
360
1530
3940
360
1440
3840

720

Maximum Motorised
Input Torque (Nm)
35
72
88
50
34
163
61
32
147
84
239
139
286
167
354
211
113
NA
NA
NA
420
250
542
161
800
976
542
1385
771
1952
137
2603
178
4339
285
5200
386
146
5480
380
141
8120
562
208

Mechanical
Advantage 10%

26
84
46

21

17

56

42

34

28

93

68

55

46

111

82

66

55

141
90

75

167
282
107
417

125
191
81
282

100

83

71
211

54
141

106

93

367

274

183

138

122

91

521 389 261


687 514 344
122
92
61
917 685 458
158 119
79
1528 1142 764
253 190 127
963 710 619
327 283 242
124 105
85
1522 1015 757
316 267 222
111 103
94
2256 1504 1122
494 417 330
165 156 123

196
258
52
304
68
507
109
489
203
71
601
200
70
890
312
104

173
228
44
228
57
381
91
459
168

130
171

37

506
163
749
247

70

23
15
23
44
66
88
110
15
29
43
57
71
86
23
44
66
88
17
32
48
65
17
32
48
65
23
44
66
88 110 132
23
44
66
88 110 132
23
44
66
88
25
48
71
95 142 189
25
48
71
25
48
71
95
25
48
71
95
25
71
95
380 428 570
25
71
95
380 428 570
25
71
95
380 428 570
25 135 183
337 398 460
893 1045 1243
25
90
135
361 434 514
975 1233 1332
25
90
135
361 411 487
975 1233 1300

132

110

132

81

97

81

97

110

132

214
95

285
142

189

214

142

189

214

285

142
142
855
142
855
142
855
210
538
1529
181
616
1462
181
616
1644

189 214
189 214
998 1188
214 285
998 1188
214 285
998 1188
242 283
640 773
1820
228 271
686 842
1949
228 271
650 822
1949

285
285

285

For manual torque the static safety factor is 1.5. For motorised torque the static safety factor is 2.

Rotork Gears BV
Nijverheidstraat 25
7581 PV Losser
P.O. Box 98
7580 AB Losser
The Netherlands

Rotork Gears UK
Regina House
Ring Road
Bramley, Leeds
West Yorkshire LS13 4ET
England

Rotork Gears Americas


1811 Brittmoore
Houston
Texas 77043
USA

Rotork Gears S.R.L.


via Olona, 65/67
20015 Parabiago (MI)
Italy

Rotork Gears Shanghai


No. 260 Lian Cao Road
Xin Mei Urban Industrial Park
Min Hang District
Shang Hai 201108
China

tel
+31 (0)53-5388677
fax
+31 (0)53-5383939
email info@rotorkgears.nl

tel
+44 (0)113 2057276
fax
+44 (0)113 2563556
email sales@rotorkgears.com

tel
+1 713 983 7381
fax
+1 713 856 8022
email gears@rotorkgears.com

tel
+39 0331 552128
fax
+39 0331 553147
email info@rotorkgears.it

tel
0086-21-33236200
fax
0086-21-64348366
email info@rotorkgears.com.cn

A full listing of our worldwide


sales and service network is
available on our website at

Rotork Valvekits
Brookside Way,
Nunn Park,
Huthwaite,
Nottinghamshire, NG17 2NL
England

Rotork Gears India


165/166, Bommasandra,
Jigani Link Road,
Kiadb Industrial Area,
Anekal Thaluk, Jigani Hobli,
Bangalore 562106

Formerly RGm110E. As part of a process of


on-going product development, Rotork reserves
the right to amend and change specifications
without prior notice. Published data may be
subject to change.

www.rotork.com

tel
+44 (0)1623 440211
fax
+44 (0)1623 440214
email sales@rotorkvalvekits.com

tel
fax
email

+91 80 3098 1600


+91 80 3098 1610
sales@rotork.co.in

For the very latest version release, visit our


website at www.rotork.com.
The name Rotork is a registered trademark.
Rotork recognizes all registered trademarks.
Published and produced in the UK by Rotork
Controls Limited. POWSH1213

PUB028-001-00 Issue 11/13