Roland CJ - 500 - 400

SERVICE NOTES
CJ-500/400
Structure & Spare Parts
Electrical Section
Replacement of Main Parts
Adjustment
Supplemental Information
Troubleshooting
Service Activities
Contents
1 Structure & Spare Parts
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
1-12
1-13
1-14
1-15
1-16
COVERS ....................................................................................... 1
FRAME .......................................................................................... 2
DRIVE UNIT .................................................................................. 4
BASE FRAME ............................................................................... 5
CHASSIS ...................................................................................... 6
PINCH ROLLER ............................................................................ 7
TOOL CARRIAGE ......................................................................... 8
INK SYSTEM .............................................................................. 10
PUMP SYSTEM .......................................................................... 11
HEAD CARRIAGE ...................................................................... 12
ACCESSORIES .......................................................................... 14
STAND (PNS-501/401) ............................................................... 15
TUC-60/70_CONTROL BOX ...................................................... 16
TUC-60/70_OTHERS .................................................................. 17
TUC-60/70_ACCESSORIES ....................................................... 18
TU-500/400 ................................................................................. 18
2 Electrical Section
2-1
2-2
2-3
2-4
WIRING MAP .............................................................................. 19

MAIN BOARD ASS'Y .................................................................. 20
OTHER CIRCUIT BOARDS ........................................................ 31
ELECTRIC MAINTENANCE PARTS .......................................... 35
3 Replacement of Main Parts

3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
3-9
3-10
3-11
HEAD_REPLACEMENT ............................................................. 36
CLEANING WIRE_REPLACEMENT .......................................... 42
CAPPING ASSEMBLY_REPLACEMENT ................................... 43
TOOL CARRIAGE_REPLACEMENT .......................................... 45
MAIN BOARD_REPLACEMENT ................................................ 49
BATTERY_REPLACEMENT ....................................................... 50
ENCODER SCALE_REPLACEMENT ........................................ 52
CARRIAGE MOTOR_REPLACEMENT ...................................... 54
PINCH ROLLER_REPLACEMENT ............................................. 57
CUTTER PROTECTION_REPLACEMENT ................................ 57
CARRIAGE WIRE_REPLACEMENT .......................................... 58
4 Adjustment
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
4-10
4-11
4-12
4-13
4-14
4-15
4-16
4-17
4-18
4-19
Special Tool ................................................................................ 64

Service Mode .............................................................................. 66
FIRMWARE UPGRADE .............................................................. 79
HEAD CARRIAGE HEIGHT ADJUSTMENT ............................... 80
HEAD RANK SETTING ............................................................... 83
HEAD ALIGNMENT .................................................................... 85
CAPPING POSITION ADJUSTMENT ......................................... 91
FLUSHING POSITION ADJUSTMENT ....................................... 95
LIMIT POSITION INITIALIZE ...................................................... 96
CUT DOWN POSITION ADJUSTMENT ..................................... 97
LINEAR ENCODER CHECK ....................................................... 98
MOTOR BALANCE ADJUSTMENT ............................................ 99
CROP MARK SENSOR ADJUSTMENT ................................... 103
TOOL/CROP MARK SENSOR POSITION ADJUSTMENT ...... 105
PRINT/CUT POSITION ADJUSTMENT .................................... 107
CALIBRATION .......................................................................... 109
TOOL HEIGHT ADJUSTMENT ................................................. 112
TOOL PRESSURE ADJUSTMENT .......................................... 114
CARRIAGE WIRE TENSION ADJUSTMENT ........................... 118
5 Supplemental Information
5-1 OPERATIONAL SEQUENCE ...................................................... 120
5-2 SENSOR MAP ............................................................................. 122
5-3 MANUAL HEAD CLEANING ....................................................... 123
6 Troubleshooting
6-1 PRINTING PROBLEMS
6-1-1 MISSING/WAVY DOT ........................................................... 134
6-1-2 BANDING .............................................................................. 136
6-1-3 PRINT IS DONE AT INCORRECT POSITION ...................... 137
6-1-4 INK DROPS ON MEDIA ........................................................ 138
6-1-5 PRINT DOESNT MATCH WITH CUT ................................... 139
6-2 CUTTING PROBLEMS
6-2-1 STITCH CUT ......................................................................... 141
6-2-2 START & END POINTS DONT MATCH ............................... 142
6-2-3 DISTORTED FIGURE ........................................................... 144
6-3 ERROR MESSAGE
6-3-1 MOTOR ERROR ................................................................... 145
6-3-2 PRINT ERROR ...................................................................... 146
6-3-3 CAPPING ERROR ................................................................. 147
6-4 OTHERS
6-4-1 FILL INK PROBLEM .............................................................. 148
6-4-2 MEDIA SHIFTING .................................................................. 149
7 Service Activities
7-1 INSTALLATION CHECK LIST ................................................... 150
7-2 MAINTENANCE CHECK LIST ................................................... 160
7-3 SPECIFICATION ........................................................................ 165
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Macintosh is registered trademark or trademark of Apple Computer, Inc. in the USA and/or other countries.
Fifth Edition
CJ-500/400 '00.December
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
Printed in Japan
Copyright 2000 ROLAND DG CORPORATION
4887-04
Revision Record
Revision
No.
Date
1999.10.20
2000.2.18
Description of Changes
Approval
Issued by
First Edition
Inagaki
Shigenoya
Cover Changed : Revision No. / Pages
Inagaki
Kaneko
P.6 Added : PLATE CHASSIS L CJ-500

P.8,9 Added : SHEET FILTER CROP CJ-500
P.13 Changed : MAGNET, CJ-70
MAGNET,CJ-500
P.16 Added : WELL-NUT

P.31, 33 Changed : CUTTER CARRIAGE BOARD
P.47 SECT3-4-11 Added : SHEET FILTER CROP
P.55 SECT3-8-7 Added : 2pcs. Of INSULOCK TIE
P.56 SECT3-8-10 Changed :
Driving load 250 ~ 400gf
300gf(3N)
P.56 SECT3-8-10 Added :
Power of Magnet 2.5kgf(24.5N)
P.56 SECT3-8-12 Added :
AGING FOR CHECKING THE CONNECT
P.58 Added : Unit [N] of the Special Tool
P.60 Added : [CONNECT] under [AGING] menu
P.67 Added : SYSTEM REPORT
P.71 Changed : NO INK MODE
P.100 SECT4-13-4 Changed : Figure
495mm(L)
515mm(L)
Select [FEED ADJUST]
P.111 ~ P.113 SECT4-18-7,9,11,13 Added :
Unit [N] of the Special Tool
P.119 Changed : Pages of Manual Head Cleaning
P.135 SECT6-1-5-1 Changed : OUTLINE
P.150,152 SECT7-1 Setting / Operation Added :
Explanation
P.150,152 Changed : Pages of User's Manual
P.154 Changed : RCC PROFILE
Revision
No.
Date
2000.4.21
3
4
Description of Changes
Approval
Issued by
Description about CJ-400 has been added.
Inagaki
Shigenoya
2000.10.24
Additional Procedure :
3-11 CARRIAGE WIRE_REPLACEMENT
Inagaki
Kawai
2000.12.28
4-11 : CARRIAGE WIRE TENSION ADJUSTMENT has

been changed.
Nozawa
Kawai
1-3 : Size of WASHER, PLAIN has been changed.
1-3 : A WASHER, PLAIN has been added in the picture.
1-3 : Some errors have been revised.
To Ensure Safe Work
To Ensure Safe Work

About
and
Notices
Used for instructions intended to alert the operator to the risk of death or
severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury or
material damage should the unit be used improperly.
* Material damage refers to damage or other adverse effects caused with
respect to the home and all its furnishings, as well to domestic animals or
pets.
About the Symbols

symbol alerts the user to important instructions or warnings. The specific meaning
The
of the symbol is determined by the design contained within the triangle. The symbol at left
means "danger of electrocution."
The
symbol alerts the user to items that must never be carried out (are forbidden). The
specific thing that must not be done is indicated by the design contained within the circle.
The symbol at left means not to touch.
The
symbol alerts the user to things that must be carried out. The specific thing that
must be done is indicated by the design contained within the circle. The symbol at left
means the power-cord plug must be unplugged from the outlet.
urn off the primary power SW before

servicing.
Power SW still supplied even secondary
SW is turned off.
Do not recharge, short-circuit,

disassemble the lithium battery, nor
put it into fire.
It may cause heat, explosion and fire.
Put tape around the lithium battery

for insulation for disposal or
preservation.

1-1 COVERS
21
5
18
6
5
14
24
6
7
20
27
16
10
4
7
27
15
5
4
12
4
4
1
6
7
27
16
4
4
19
3
2
26
11
25 6
6
5
17
4
23
2
7
6
4
5
4 9
4
28
13
22
4
6
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Parts No.
22095110
22095116
22095111
Parts Name
APRON,B CJ-500
APRON,B CJ-400
APRON,F CJ-500
22095114
22095109
22095115
22805343
22805356
22805345
22805346
23475157
22025395
22025396
22025394
22025434
22025397
22025398
22025399
22115767
22115795
22325106
22325113
21645101
22475106
12479103
22535247
APRON,F CJ-400
APRON,F UNDER CJ-500
APRON,F UNDER CJ-400
ASS'Y,COVER FRONT CJ-500
ASS'Y,COVER FRONT CJ-400
ASS'Y,COVER SIDE L CJ-500
ASS'Y,COVER SIDE R CJ-500
CABLE-CARD 20P 550L BB
COVER,I/C CJ-500
COVER,PUMP CJ-500
COVER,RAIL CJ-500
COVER,RAIL CJ-400
COVER,TOP CJ-500
COVER,UNDER L CJ-500
COVER,UNDER R CJ-500
FRAME,COVER F CJ-500
FRAME,COVER F CJ-400
HINGE,001
HINGE,006
HOOK,INT SW CM-500
KNOB CJ-500
KNOB,UGF-50
LABEL,CAMMJET CJ-500/400 #LA132
CJ-400
CJ-500
PARTS LIST -Main Parts21
24
22
22535220
22535221
23
7488710010
*
*
25
*
*
26
27
28
22055397
22055424
22055356
22665253
22165184
21645102
LABEL,CORPORATE LOGOTYPE #LA79
LABEL,SET INK CJ-500 #LA80

PANEL BOARD ASS'Y CJ-500
PLATE,COVER F CJ-500
PLATE,COVER F CJ-400
PLATE,F COVER CM-500
SHEET,PANEL SW CJ-500
SPACER,HINGE FJ-50
STAY,GUIDE MEDIA
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
PARTS LIST
-Supplemental PartsParts Name
SCREW,BINDING HEAD
W SCREW,HEXAGON SOCKET HEAD CAP

E
SCREW,W-SEMS
SCREW,W-SEMS
T SCREW,W-SEMS
Y SCREW,W-SEMS
U LABEL,BLIND CJ-70
R
M3x4 BC
M4x10 BC
M3x10 BC
M3x6 BC
M4x10 BC
M4x6 BC
17
32
41
39
45
12
37
7T
t 55
R 29
15
58
27
53
11
i
59
25
23
22
43
30
33
{
47
44
48
O
8
42
13
40
38
26
6
12
36
51
46
52
36
30
57
10
10
Y
28
10
31
35
20
50
e
[
2 ]
54
19
46
O
56
34
21
28
14
49
24
U 56
16
18
1-2 FRAME
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
Parts Name
ABSORBER TK-12
BASE,SHAFT OILES CJ-500
BASE,RAIL CJ-500
BEARING 10-19ZZ
BEARING HOUSING A 211-106
BED,CJ-500
BED,CJ-400
BUSH,80F-1006
BUSH,SHAFT OILES 80F-1206
CABLE-ASSY SHEET LOAD CJ-500
CAM,SHAFT P-ROLLER CJ-500
COLLAR
FAN,SCIROCCO 109BF24HA2-10
FRAME,GUIDE CJ-500
FRAME,GUIDE CJ-400
FRAME,PUMP CJ-500
FRAME,SIDE L CJ-500
FRAME,SIDE R CJ-500
GEAR,H300 S10(B6C16POM)
GUIDE INK TUBE FJ-50
GUIDE,CABLE CJ-500
GUIDE,CABLE CJ-400
GUIDE,TUBE CJ-500
GUIDE,TUBE CJ-400
GUIDE,TUBE POM FJ-50
HOLDER,LINEAR SCALE CJ-70
ASS'Y,L-BEARING 3RSR9WZMUUCS+1900L
ASS'Y,L-BEARING,3RSR9WZMUUCS+1660L
LEVER,CAM PINCH CJ-500
LEVER,SHAFT CJ-500
PAD,CUTTER CJ-500
PAD,CUTTER CJ-400
SHEET LOAD BOARD ASS'Y CJ-500
PLATE CABLE CJ-500
PLATE,LEVER CJ-500
PLATE,LINEAR SCALE CJ-70
PLATE,PINCH CANCEL CJ-500
PLATE,PINCH CANCEL CJ-400
PLATE,SHUTTER L CJ-500
PLATE,SHUTTER L CJ-400
PLATE,SHUTTER R CJ-500
PLATE,SHUTTER R CJ-400
PLATE,TUBE GUIDE CJ-500
RAIL,PINCHROLL CG-680
RAIL,PINCHROLL CJ-400
SENSOR INTERRUPTER GP2A25
SET,G-ROLLER CJ-500
SET,G-ROLLER CM-300
SHAFT,SQUARE CJ-500
SHAFT,SQUARE CJ-400
SHAFT,X-DRIVE CJ-500
SHAFT,X-DRIVE CJ-400
SHEET,LINEAR SCALE CJ-500
SHEET.LINEAR SCALE CJ-400
SHUTTER CJ-500
SPACER,BED LOWER CJ-500
SPACER,BED UPPER CJ-500
SPRING,BACK UP PNC-960
STAND,LEVER FJ-50
STAY,GUIDE TUBE CJ-500
STAY,LINEAR SCALE CJ-500
STAY,LINEAR SCALE CJ-400
CJ-400
Parts No.
11879107
22355697
22355694
22175870
22115106
22005124
22005125
12159563
12159508
23505637
21775101
22165165
21715104
22115766
22115794
22115768
22115769
22115770
21685128
22135554
22135582
22135590
22135581
22135591
22135544
21655131
11899125AS
11899131AS
22145437
22145438
21545138
21545142
7488711050
7488711060
22055398
22055316
22055403
22055427
22055400
22055425
22055401
22055426
22055402
22185405
22185409
15229505
22075117
22075111
22295189
22295211
22295190
22295210
22665252
22665258
22125426
22165190
22165189
22175122
22035133
22715189
22715180
22715234
-Main PartsCJ-500
PARTS LIST
*
*
*
*
*
*
*
*
*
*
*
50
*
*
*
*
*
*
*
56
*
*
*
*
*
*
*
*
*
*
*
*
*
48
49
51
52
53
54
55
57
58
59
22715163
22715190
22715191
22715182
22715156
22715192
22715162
22135361
22135365
22325421
22805347
22805355
12159573
STAY,LINEAR SPRING FJ-50

STAY,RAIL L CJ-500
STAY,RAIL R CJ-500
STAY,SENSOR CJ-500
STAY,SENSOR FJ-50
STAY,SENSOR LEVER CJ-500
STAY,TUBE FJ-50
STOPPER,LEVER CJ-500
STOPPER,SHAFT SQUARE CX-24
SUPPORT,LINEAR SCALE FJ-50
ASS'Y,G-ROLLER CJ-500
ASS'Y,G-ROLLER CJ-400
BUSH,80F-0603
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
U
O
P
{
*
*
BUSH
BUSH,ROLL
E-RING
E-RING
LIVET,NYLON
NUT,SQUARE
PIN,SPRING
SCREW,BINDING HEAD
SCREW,BINDING HEAD
SCREW,BINDING HEAD P-TIGHT
q SCREW,HEXAGON SOCKET HEAD CAP

w SCREW,HEXAGON SOCKET HEAD CAP
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Q
R
*
*
PARTS LIST
*
*
*
*
*
*
*
e SCREW,HEXAGON SOCKET HEAD CAP

r SCREW,HEXAGON SOCKET HEAD CAP
SCREW,HEXAGON SOCKET HEAD CAP

WITH FLANGE
SCREW,HEXAGON SOCKET HEAD
y
CAP WITH PLANE WASHER
u SCREW,HEXAGON SOCKET SET
t
i SCREW,PAN HEAD WITH PLANE WASHER

o
p
[
]
A
S
D
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
WIRE SADDLE
NUT,HEXAGON
NB-19
3x4
ETW-4
ETW-7
P2655B
M3
2.5x8 SUS
M3x10 BC
M3x4 BC
M3x6 BC
M3x8 Cr
M3x12 BC
M3x6 BC
M4x15 BC
M4x20 BC
M3x8 Cr
M4x12 Cr
M3x3 WP Cr
M3x4 Cr
M3x12 BC
M3x40 BC
M3x6 BC
M3x8 BC
M4x6 BC
M4x8 BC
PLWS-1U
M4 Cr
1-3 DRIVE UNIT

9
24
Q
8
Revised
U
{
{
13
Revised
34
33
23
18
26
I
35
13
11
{
e
P
1
12
20
R
15
30
36
10
25
14
7
4
Revised
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
5
q
16
-Main PartsParts Name

ASS'Y,MOTOR FEED CJ-500
ASS'Y,MOTOR SCAN CJ-500
ASS'Y,PULLEY HD48.46S16 CJ-70
BALL,4MM
BASE,LOCK CJ-500
BASE,SCAN-MOTOR CJ-500
BEARING F8-16ZZ
CABLE-ASSY C ENCODER CJ-500
CABLE-ASSY C POWER CJ-500
CABLE-ASSY COVER SW CJ-500
CABLE-ASSY G ENCODER FJ-50
CABLE-ASSY G POWER CJ-500
CABLE-ASSY SENSOR CJ-500
CASE,LOCK CJ-70
COVER SW R (AVT32344)
COVER,INNER CJ-500
COVER,INT SW FJ-50
FLANGE,MOTOR CJ-500
FLANGE,MOTOR FJ-50
GEAR,H235S20(B8)
LOCK,STAY CJ-500
MAGNET CATCH TL-105
PLATE,ORIGIN CJ-500
PULLEY WITH BEARING 217-723
PULLEY,HD48.46S16(B31C36.5)
SENSOR INTERRUPTER,GP1A05A5
SHAFT STAY NO.1 214-122
SHAFT,LOCK CJ-70
SHAFT,PULLEY CJ-70
SLIDER,LOCK CJ-70
CJ-400
32
28
CJ-500
31
21
17
Parts No.
22805342
22805344
22805209
11869103
22355696
22355699
22175815
23505617
23505619
23505623
23505431
23505636
23505620
21365103
13169102
22025393
22025295
21995113
21995109
21685116
21345106
12399102
22055396
12179723
21975117
15229506
22145122
22295117
22295118
22185101
}
22
PARTS LIST
27
29
19
Q
W
26
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
31
32
33
34
35
36
22175134
22175181
22035148
22715193
22135346
21945127
21945129
PARTS LIST
Q
W
E
R
T
Y
U
SPRING,A CJ-70
SPRING,STOPPER CJ-500
STAND,PULLEY CJ-500
STAY,CUT ORIGIN CJ-500
STOPPER,CAM CM-500
WIRE,Y CJ-500
WIRE,Y CJ-400
Parts Name
CABLE TYE,INSULOCK
CUSHION RUBBER,TOCHIGIYA
E-RING
SCREW,BINDING HEAD
SCREW,BINDING HEAD
SCREW,BINDING HEAD
O SCREW,HEXAGON SOCKET HEAD CAP

WITH FLANGE

WITH PLANE WASHER
} SCREW,W-SEMS
q
w
e
r
t
y
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
WASHER,PLAIN
Revised
Revised
Revised
Revised
Revised
*
*
*
*
*
*
-Supplemental Parts-
I SCREW,HEXAGON SOCKET HEAD CAP
*
*
*
*
*
*
T18L
K17
ETW-6
M2.3x8 BC
M3x10 BC
M3x4 BC
M3x8 Cr
M4x12 BC
M4x15 BC
M3x8 Cr
M4x12 Cr
M3x12 BC
M3x6 BC
M3x8 BC
M4x10 BC
M4x6 BC
M4x8 BC
4x8x0.8 BC
1-4 BASE FRAME
E
R
16
3
9
Y
U
12
Q
12
O
14
Y
Y
Y
1
10
13
2
6
W
15
11
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PARTS LIST
Parts No.
22355695
22355719
Parts Name
BASE,AL CJ-500
BASE,AL CJ-400
21985120
23505423
23505419
23505638
22335127
11369108
22815136
7488710030
22115771
22535144
21575109
22155763
22055395
22055317
22425107U0
BRACKET,INK CATCH TANK FJ-50

CABLE-ASSY FAN JUNCTION FJ-50
CABLE-ASSY JUNBIWIRE D FJ-50
CABLE-ASSY POWER CJ-500
CAP,BOTTLE PMP CJ-70
CASE,PMP BOTTLE
CHASSIS CJ-500
FAN JUNCTION BOARD ASS'Y CJ-500
FRAME,SUB R CJ-500
LABEL,DRAIN BOTTLE #LA29
NUT,BOSS H14MM S3MM N3MM
OILES BUSH 80F-0806
PLATE,CHASSIS CJ-500
PLATE,INK CATCH TANK CJ-70
POWER UNIT SWITCHING FJ-50
CJ-400
-Main PartsCJ-500
PARTS LIST
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Q
W
E
R
T
Y
U
I
O
Parts Name
CABLE TYE,PUSH MOUNT
SCREW,HIPICK-WHITE
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
SPACER
SPACER
WIRE SADDLE
RT30SS F5
M3x10
M3x6 BC
M3x8 BC
M3x8 SUS
M4x8 BC
PCB-8L
PCB-8S
PLWS-1U
1-5 CHASSIS
14
Q
R
15
8
P
W
P
7
I
I
T
2
U
P
6
R
11
4
10
12
Y
13
E
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Parts Name
AC INLET SUP-J3G-E+FILTER
BATTERY CR2032
CABLE-ASSY JUNBI A FJ-50
CABLE-ASSY JUNBI B FJ-50
CABLE-ASSY JUNBIWIRE D FJ-50
CHASSIS CJ-500
INTERFACE BOARD ASS'Y CJ-500
MAIN BOARD ASS'Y CJ-500
PLATE CABLE CJ-500
POWER SW AJ7201B
WIRE,C GRX-410
PLATE CHASSIS U CJ-500
PLATE CHASSIS L CJ-500
PARTS LIST
CJ-400
Parts No.
13429746
15009101
23505462
23505463
23505419
23475157
23475158
22815136
7488710020
7488712000
7488711060
13129170
23505899
7488710050
7488710070
-Main PartsCJ-500
PARTS LIST
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Q BUSH,SQUARE
W CABLE CLAMP
E CABLE TYE,INSULOCK
R LIVET,NYLON
T PCB SUPPORT
Y SCREW,BINDING HEAD
U SCREW,W-SEMS
I SPACER,PUSH
O WASHER,TOOTHED LOCK
P WIRE SADDLE
{ SCREW,OVAL HEAD
} CABLE CLAMP
SB-4025
FCS-25P
T18S
P2655B
RSPS-10L
M4x6 Ni
M3x6 BC
PS-4-01
M4 Cr
PLWS-1U
M3x8 BC
FCS-50P
1-6 PINCH ROLLER
11
8
10
W
8
11
Q
3
3
7
2
7
6
Q
2
3
4
5
6
7
8
9
10
11
Parts No.
22805338
22805339
22115765
22175847
22145404
22145831
22145832
22175105
22175877
22055399
22175128
PARTS LIST
-Main PartsParts Name

ASS'Y,P-ROLLER L/R CJ-500
ASS'Y,P-ROLLER M CJ-500
FRAME,P-ROLLER CJ-500
GRX-450 PINCHROLL
LEVER OF PINCH ROLL
PIN NO.1 (214-831)
PIN NO.2 214-832
PINCH ROLL SPRING
PINCH ROLLER (WHEEL ROLLER)
PLATE,SENSOR P-ROLLER CJ-500
SPRING,M P-ROLLER PNC-1860
CJ-400
PARTS LIST
CJ-500
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Q E-RING
W SCREW,W-SEMS
E WASHER,PLAIN
ETW-3
M3x8 BC
4.3x7x0.5 Cr
1-7 TOOL CARRIAGE
4
15
13
w
11
9
13
w
7
w
22
{
r
3
w
w
10
0
18
17
e
4
14
23
3
}
12
w
21
9
5
1
19
16
2
2
6
20
24
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Parts No.
22805292
22805291
Parts Name
ASS'Y,CLAMP BLADE CM-500
ASS'Y,HOLDER BLADE CM-500
22805287
22805341
7488739000
21815101
23505621
23475160
7488711030
22025269
22025403
7488711040
22135580
22135593
22285503
7488711060
21495115
15229505
22175122
22175154
22175155
22715184
22715185
22715186
22715183
ASS'Y,PLATE CAM SLIDE CM-500

ASS'Y,TOOL CARRIAGE CJ-500
BASE,CUTTER CJ-500
BOLT,PENHOLDER
CABLE-ASSY PINCH POS SENS CJ-500
CABLE-CARD 11P 2450L BB HIGH-V

CUTTER CARRIAGE BOARD ASS'Y CJ-500
COVER,CARRIAGE CM-500
COVER,CUT UPPER CJ-500
CROP SENSOR BOARD ASS'Y CJ-500
GUIDE,CABLE FLEX-CUT CJ-500
GUIDE,CABLE FLEX-CUT CJ-400
NUT,PENHOLDER
PLATE CABLE CJ-500
SCREW,BLADE SET CM-500
SENSOR INTERRUPTER GP2A25
SPRING,BACK UP PNC-960
SPRING,BLADE UP CM-500
SPRING,SCREW CM-500
STAY,AUTO CUTTER CJ-500
STAY,CARRIAGE BOARD CJ-500
STAY,CARRIAGE HOLD CJ-500
STAY,CROP SENS CJ-500
CJ-400
PARTS LIST
-Main PartsCJ-500
PARTS LIST
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Q BUSH,ROLL
W BUSH,ROLL
E CABLE TYE,INSULOCK
R LIVET,NYLON
T SCREW,BINDING HEAD
Y SCREW,BINDING HEAD
U SCREW,BINDING HEAD
I SCREW,BINDING HEAD
O SCREW,FLAT HEAD
P SCREW,HEXAGON SOCKET HEAD CAP
{ SCREW,HEXAGON SOCKET HEAD CAP
} SCREW,PAN HEAD
q SCREW,TRUSS HEAD
w SCREW,W-SEMS
e WASHER,PLANE
r WASHER,TOOTHED LOCK
*
*
*
*
*
*
*
*
*
*
*
*
2x4
3x5
T18S
P2655B
M2.6x4 Cr
M3x10 BC
M3x4 BC
M3x6 BC
M3x6 BC
M3x4 Cr
M4x6 BC
M3x4 Cr
M2x6 BC
M3x6 BC
3x6x0.5 Cr
M4 Cr
t SHEET FILTER CROP CJ-500
1-8 INK SYSTEM
2
E
6
Q
1
9
W
1
5
W
8
11
W
7
10
R
R
12
2
3
4
5
6
7
8
9
10
11
12
10
Parts No.
11909133
23505422
12029300
Parts Name
ADAPTER,SCREW 2FAI FJ-50
CABLE-ASSY INKTANK-SENS FJ-50
COVER,HOLDER I/C FJ-50
11659152
11659149
7488711020
22055364
22055362
22055365
22165179
22175167
22035139
HOLDER,INK CARTRIDGE FJ-50

HOLDER,RING O 2FAI FJ-50
INK TANK SENS BOARD CJ-500
PLATE,HOLDER I/C FJ-50
PLATE,INK FJ-50
PLATE,INK JOINT FJ-50
SPACER,INK FJ-50
SPRING,CARTRIDGE FJ-50
STAND,INK CARTRIDGE CJ-500
CJ-400
PARTS LIST
-Main PartsCJ-500
PARTS LIST
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Q SCREW,BINDING HEAD S-TIGHT

W SCREW,W-SEMS
E SCREW,W-SEMS
R SCREW,W-SEMS
M3x6 Cr
M3x12 BC
M3x6 BC
M4x8 BC
1-9 PUMP SYSTEM

Q
10
2
T
R
8
5
Y
3
1
T
T
4
7
6
T
E
I
11
2
3
4
5
6
7
8
9
10
11
Parts No.
12809268
12809269
Parts Name
ASS'Y CAP FJ-50
ASS'Y PUMP FJ-50
22355663
21685122
21685120
22055367
22055366
22165178
22035140
11379105
22505302
BASE,CAP FJ-50
GEAR,S10S20
GEAR,S34S4.3
PLATE,MOTOR FJ-50
PLATE,SLIDER FJ-50
SPACER,6FAI FJ-50
STAND,CAP CJ-500
WIPER,HEAD ASP FJ-50
X-MOTOR
PARTS LIST
CJ-400
-Main PartsCJ-500
PARTS LIST
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Q CABLE TYE,INSULOCK
T18S
W SCREW,HEXAGON SOCKET HEAD
M4x12 Cr
E
R
T
Y
U
I
CAP WITH PLANE WASHER

SCREW,HEXAGON SOCKET SET
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
TUBING,FAI1.4
WIRE SADDLE
M3x3 WP Cr
M3x10 BC
M3x6 BC
M3x8 BC
400mmL
PLWS-1U
11
12
15
35
36
31
31
37
16
21
16
O
O
32
18
23
26
29
29
33
25
20
10
13
23
19
q
11
10
27
35
28
28
30
24
34
22
13
R
13
R
R
12
11
1-10 HEAD CARRIAGE
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Parts Name
ADAPTER,SCREW 2FAI FJ-50
ASS'Y,PLATE,HEAD HOLD
BASE,CABLEBEAR CJ-500
BASE,CARRIAGE FJ-50
CABLE-CARD 24P1 270L BB HIGH-V
COVER,CARRIAGE FJ-50
COVER,TKP0180-2B R50-58
COVER,TKP0180-2B R50-52
DAMPER,INK 2FAI
FRAME,CARRIAGE FJ-50
GUIDE,TUBE POM FJ-50
HEAD CARRIAGE BOARD ASS'Y CJ-500
HOLDER,CABLE CJ-500
HOLDER,CABLE CJ-400
HOLDER,CARRIAGE CJ-500
HOLDER,RING O 2FAI FJ-50
LEVER,HEAD LEFT FJ-50
LEVER,HEAD RIGHT FJ-50
LEVER,LOCK FJ-50
LINEAR ENCODER BOARD ASS'Y CJ-500
LOCK,CJ-500
MAGNET CJ-500
PLATE PRINT CABLE CJ-500
PLATE,ARM LOCK FJ-50
PLATE,DAMPER FJ-50
PLATE,HEAD GND FJ-50
RING,O P4
SHAFT,CARRIAGE FJ-50
SPACER M3X5
SPRING,CARRIAGE FJ-50
SPRING,CARRIAGE SIDE FJ-50
SPRING,HEAD FJ-50
SPRING,LEVER FJ-50
STAY,ENCO SENS CJ-500
STAY,HEAD CJ-500
TUBING,CJ-500 2800MM
ASS'Y,HEAD INKJET L FJ-50
ASS'Y,HEAD INKJET R FJ-50
PARTS LIST
CJ-400
Parts No.
11909133
22805340
22355698
22355659
23475156
23475159
22025283
12039532
12029436
11959109
12119752
22135544
7488711010
21655158
21655183
21655159
11659149
12149432
12149431
22145435
7488710040
21345105
22395108
7488710060
22055373
22055379
22055363
11519107
22295171
22155567
22175158
22175159
12179156
22175161
22715187
22715188
21435107
22805318
22805317
-Main PartsCJ-500
PARTS LIST
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
W CABLE TYE,PUSH MOUNT

E E-RING
U SCREW,HEXAGON SOCKET HEAD CAP
RT30SS F5
ETW-3
P2655B
M2.6x12 BC
M3x6 BC
M3x4 Cr
I SCREW,HEXAGON SOCKET HEAD
M3x8 Cr
R LIVET,NYLON
T SCREW,BINDING HEAD
Y SCREW,BINDING HEAD P-TIGHT
CAP WITH FLANGE

O SCREW,PAN HEAD
P SCREW,PAN HEAD B-TIGHT
{
}
q
w
e
r
t
M3x5 Cr
M2.5x6 Cr
SCREW,PAN HEAD WITH PLANE WASHER M3x4 Cr
SCREW,W-SEMS
M3x6 BC
SCREW,W-SEMS
M3x8 BC
SCREW,W-SEMS
M4x8 BC
TUBE,SPIRAL FAI8
50mmL
WASHER,PLANE
3x8x1.0 Cr
WIRE SADDLE
PLWS-1U
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
13
1-11 ACCESSORIES
10
7
6
16
9
5
8
11,12
13
15
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
14
Parts Name
AC CORD VCTF 100V 7A 3P-S
AC CORD SJT 117V 10A 3PVC
AC-CORD H05VV 230V 10A S
AC CORD 3ASL/100 240VA 10A SAA
AC CORD H05VV-F 240VE 10A S
ADAPTER PLUG (100V)
BLADE,OLFA AUTO CUTTER XB10
CARTON,SET CJ-500
CARTON,SET CJ-400
CLEAN STICK TX712A
LABEL,PANEL SW JP CJ-500 #LA86
MANUAL,USE EN CJ-500
MANUAL,USE JP CJ-500
MANUAL,USE-CKIT JP/EN CJ-500
STOPPER,CUT CARRIAGE CJ-500
STOPPER,HEAD CJ-500
TOOL,HEXAGON 3 ZN
CJ-400
Parts No.
23495214
13499109
23495125
23495124
13499111
13499209
11849102
22605310
22605325
ST-037
22535230
26015236
26015237
26015231
22135360
22135359
21935130
PARTS LIST
-Main PartsCJ-500
PARTS LIST
14
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Q SCREW,PLASTIC HEAD N-1

W SCREW,PLASTIC HEAD N-1
E TUBING,SILICON G16-586-06
M3x16 WH
M3x6 BK
100mmL
1-12 STAND (PNS-501/401)

10
6
U
5
2
W
T
T
7
12
PARTS LIST
1
2
3
4
5
6
7
8
9
10
11
12
Parts No.
22145210
7498804000
22805349
22805358
22805348
22805359
22135362
7498805000
21815106
12339128
22605311
22605321
21995112
22565682
22035138
PARTS LIST
-Main Parts-
Parts Name
ARM,PNS-501
ASS'Y,BRAKE PNS-501
ASS'Y,SFAFT SHEET PNS-501
ASS'Y,SFAFT SHEET PNS-401
ASS'Y,STAND PNS-501
ASS'Y,STAND PNS-401
STOPPER PNS-501
ASS'Y,STOPPER SCREW PNS-501
BOLT,SHOULDER PNS-501
CAP,R 7545 B
CARTON,SET PNS-501
CARTON,SET PNS-401
FLANGE,GUIDE PNS-501
HEXAGONAL WRENCH 5
STAND,BASE PNS-50
PNS-401
11
PNS-501
*
*
*
*
*
*
Q CASTER,DESIGN CASTER DN-50-B

W NUT,HEXAGON
M6 BC
E SCREW,HEXAGON SOCKET HEAD CAP M6x20 Cr

R WASHER,PLANE
T WASHER,PLANE
Y PIPE
U NUT,SQUARE
6.5x16x1 Cr
8x18x1.6 BC
SUS304
M5
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
15
1-13 TUC-60/70 CONTROL BOX
1
r
r
PARTS LIST -Main PartsParts No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
22445659
22445660
22445661
22445662
22445663
22805225
22805229
22805226
22805224
21985112
23505370
23505371
23505372
23505373
13369134
22025232
12369446
21995107
21685115
20 7440709020
21 7440709010
22 13129170
23 22295148
24 22295149
16
Parts Name
AC ADAPTER DCP-301A (100V)
AC ADAPTER DCP-304A (240VA)
AC ADAPTER DCP-305A (240VE)
ASS'Y,COVER GEAR TUC-60/70
ASS'Y,GEAR S80S60 TUC-60/70
ASS'Y,MOTOR TUC-60/70
ASS'Y.FRAME R TUC-60/70
BRACKET,TUC-60/70
CABLE-ASSY 3P FBSW TUC-60/70
CABLE-ASSY 3P MODESW TUC-60/70
CABLE-ASSY 4P POWER TUC-60/70
CABLE-ASSY DIN TUC-60/70
CONNECTOR TCS-2230-01-1101
COVER,TUC-60/70
CS-2 CLIP
FLANGE,MOTOR TUC-60/70
GEAR,S24S6(B6.5C12) TUC-60/70
INLET BOARD ASS'Y
MAIN BOARD ASS'Y
POWER SW AJ7201B
SHAFT,M4TAP TUC-60/70
SHAFT,SUPPORT TUC-60/70
25 22715133
26 22135336
27 13119304
28 13119305
29 2215359200
PARTS LIST
1
2
3
4
5
6
7
8
9
0
{
}
q
w
e
r
STAY,INLET TUC-60/70
STOPPER,ADAPTOR TUC-60/70
SW MJ3J-13AS
SW MJ3J-18AS
BOSS NUT #592
Parts Name
BINDER T-18S
CAP DIP VCP-3
PIN SNAP
RING TYPE C
SCREW BINDING HEAD
SCREW BINDING HEAD
SCREW BINDING HEAD
SCREW HEXAGONAL CAP
SCREW HEXAGONAL CAP
SCREW HEXAGONAL CAP
SCREW SOCKET SET WP
SCREW W-SEMS
SCREW W-SEMS
SPACER POLY PIPE
WASHER FLAT
WELL-NUT
80MM
BK
M14
M14
Ni 3X6
BC 5X12
BC 4X15
BC 4X10
BC 4X6
BC 4X20
Cr 3X3
BC 4X10
BC 3X6
4.3X8X4
BC 5X10X1.0
B-832
1-14 TUC-60/70 OTHERS
PARTS LIST -Main PartsParts No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
22805231
22805227
22805230
22805228
21985113
22115714
21655139
21545125
22295147
22185103
22185102
22715134
22715131
22715132
22135337
PARTS LIST
Parts Name
ASS'Y,ARM TUC-60/70
ASS'Y,MIRROR TUC-60/70
ASS'Y,SCREW TUC-60/70
ASS'Y,SENSOR TUC-60/70
BRACKET,SENSOR TUC-60/70
FRAME,L TUC-60/70
HOLDER,SLIDER TUC-60/70
PAD,STAY TUC-60/70
SHAFT,TUC-60/70
SLIDER,1 TUC-60/70
SLIDER,GUIDE TUC-60/70
STAY,MIRROR TUC-60/70
STAY,SENSOR LOW TUC-60/70
STAY,SENSOR UP TUC-60/70
STOPPER,MIRROR TUC-60/70
Parts Name
1 LABEL DO NOT KICK
2 PIN SNAP
3 RING TYPE C
4 SCREW BINDING HEAD
5 SCREW HEXAGONAL CAP
6 SCREW PLASTICK HEAD
7 SCREW W-SEMS
8 SCREW W-SEMS
9 SCREW W-SEMS
IDNo.753
M14
M14
BC 3X6
BC 4X10
BK 3X6
BC 4X10
BC 3X6
BC 3X15
17
1-15 TUC-60/70 ACCESSORIES

2
1
2
1
3
PARTS LIST -Main Parts1

2
3
4
5
Parts No.
22605275
21995106
26015157
21935130
21935131
PARTS LIST
Parts Name
CARTON,TUC-60/70
FLANGE,GUIDE 2 PNS-70
MANUAL,USE JP/EN TU-70/60
TOOL,HEXAGON 3 ZN
TOOL,HEXAGON 6 ZN
1 CLAMP CABLE CLAMP FCN-3010

2 CLAMP CORD KEEP K-106G
BC 4X6
Ni 8X10
BC 4X40
1-16 TU-500/400
2
5
4
2
3
4
5
18
Parts No.
12339121
22605312
22605324
22155124
22155157
22185407
22185410
21505109
21505110
Parts Name
CAP,50*30
CARTON,SET TU-500
CARTON,SET TU-400
PIPE,TAKE UP TU-500
PIPE,TAKE UP TU-400
RAIL,SLIDER TU-500
RAIL,SLIDER TU-400
ROLLER,DANCER TU-500
ROLLER,DANCER TU-400
TU-400
-Main PartsTU-500
PARTS LIST
*
*
*
*
*
*
*
*
*
*
J
K
Parts No.
23505462
23505463
23505899
23505419
23505638
23505422
23505620
23505423
23475160
23505619
23505617
23505636
23505431
23505623
23475159
FAN SCIROCCO
21715104
FAN SCIROCCO
21715104
CABLE-ASSY C POWER CJ-500

CABLE-ASSY C ENCODER CJ-500
CABLE-ASSY G POWER CJ-500
CABLE-ASSY G ENCODER FJ-50
CABLE-ASSY COVER SW CJ-500
CABLE-ASSY FAN JUNCTION FJ-50
CABLE-ASSY SENSOR CJ-500
CABLE-ASSY INKTANK-SENS FJ-50
-5V
+5V
SW POWER SUPPLY
22425107U0
+41V
Parts Name
CABLE-ASSY JUNBI A FJ-50
CABLE-ASSY JUNBI B FJ-50
WIRE,C GRX-410
CABLE-ASSY JUNBI D FJ-50
CABLE-ASSY POWER CJ-500
PARTS LIST -Main Parts-
13429746
AC INLET
SUP-J3G-E
22505302
PUMP
MOTOR
FAN JUNCTION
BOARD
T
U
V
W
CN3
CN12
CN4
W
CROP
SENS
BOARD
GP2A25
15229505
PINCH POS
SENSOR
SOLENOID
22435326
CUTTER
CARRIAGE
BOARD
VR
ADJUST
CN20

CABLE-ASSY SHEET LOAD CJ-500
CABLE-ASSY PINCH POSSENS CJ-500
FOR ISP
DOWNLOAD
HEAD CARRIAGE BOARD
LINEAR
ENCODER
BOARD
CN16
INKJET HEAD DRIVER
CN15
CENTRO
CONTROL
FIFO 2kbyte
RTC
4553
A/D
TC35096
HEAD CONTROL FPGA

DPRAM 4k x 16bit
SRAM 256kbit x 3
(a part of circuit
within FPGA)
EEPROM
4kbit
CN21
FRONT
COVER SW
AVT32344
13169102
I/O CONTROL
INPUT BUFFER
OUTPUT LATCH
CN14
60MHz
SHEETLOAD
SENS BOARD
CABLE-CARD 24P1 270L BB HIGH-V
CN11
SOLENOID
DRIVE
FLASH ROM
16Mbit
DRAM
4Mword x 16bit
CN8
INKTANK
SENS BOARD
CPU
HD6417708
SERVO CONTROL
GATE ARRAY
D/A PCM55 x 2
STEPPING
MOTOR DRIVER
MTD2005
FAN
CONTROL
REGULATOR
LM3940IT
+3.3V
60MHz
15MHz
INKTANK UNIT
SERVO AMP
L6203 x 2
+5V
-5V
+5V
+41V
23475156
23475157
23475158
23505637
23505621
ASS'Y, MOTOR FEED

22805342
ASS'Y, MOTOR SCAN

22805344
CARRIAGE
MOTOR
GRIT
MOTOR
POWER SW
AJ7201B
13129170
CJ-500
CJ-400
CN18
CN19
CN17
CN7
CN2
CN6
CN5
PAPER
SENS R
PAPER
SENS F
CUT ORIGIN
SENSOR
ORIGIN
SENSOR
HEAD
(RIGHT)
HEAD
(LEFT)
SW - 18
LED - 6
BUZZER
LCD
16 x 2
PANEL BOARD
IEEE1284 Level 1
PARALLEL
GP1A05A5
15229506
GP1A05A5
15229506
INTERFACE BOARD
GP2A25
15229505
GP2A25
15229505
2-1 WIRING MAP
19
2-2 MAIN BOARD

MAIN BOARD COMPONENT DIAGRAM _ COMPONENT SIDE
DIP SW
NO.
Function
ON
OFF
Model Selection
CJ-500
CJ-400
Reserved
Always OFF
Reserved
Always OFF
Reserved
Always OFF
NJM201
uPC494
NJU201
L6203
10kVR
uPC494
10kVR
10kVR
10kVR
10kVR
10kVR
10kVR
10kVR
S103
53014-1210
74LVC245
L6203
IDT70V24
S55PF
MBM29
LV160B
220u63V
74HC175
A103
ispLSI
1016
2SB1551
A103
74ALS08
A102
53014
-0310
RD4.3ESB3
74LVC138
IDT71V256SA-15Y
SN74LVCH
16245DGG
ispLSI
1016
PCM-55
SEL-6414E
53014-0810
A103
EPF6016QC208-3
D2FL20U
MBCG10692-147
D2FL20U
74LS14
IL-G-6P-S3T2-SA
A103
74LVX3245
SN74LVCH
16245DGG
IDT71V256SA-15Y
ispLSI
1016
74ABT245
SC-8002DC
49.152MHz
74ABT245
A103
A103
RXE110
0.68/1W
MTD2005
Indicates revision of the cicuit board.
4.7/2W
IL-FPC-28ST-N
2SA1469
MTD2005
0.68/1W
100u63V
1.0/1W
10/0.25W
IL-FPC-28ST-N
74LS245
2SC3746
A103
BA10324
10u63V
100u63V
33u63V
33u16V
IL-FPC-22ST-N
5233-04A
2.0/2W
H8D2813E
16V8
IL-FPC-11ST-N
4.7/2W
H8D2813E
74LVC14
2SA1469
A102
TL
7700
10/0.25W
74HCT245
A103
RXE110
2SC3746
74HCT245
10u/16V
74LS245
33u63V
33u16V
IDT7203
16V8
IL-G-7P-S3T2-SA
2.0/2W
10u63V
74ALS574
IL-S-2PS2T2-EF
D2FL20U
5566-02A D2FL20U
M5220
IDT71V256SA-15Y
SN74LVCH
16245DGG
53014-1010
5566-04A
74LVC138
53014
-0210
B6P-VH
74HCT245
KSD-04
S330
A103
100u63V
100u63V
2SB1551
GM71VS65163CLT-5
A103
100u25V 100u25V
D5S6M
100u25V
D2FL20U
EXBM16D8
20
LM3940
K2796S
CL02BE181
S103 S103
74LVC245
CL02BE181
LM2576HVT
74LVC245
HC-49/U
A103
D1FL20
HD6417708
93LC66
74LVC374
A103
53014-0510
S330 S330 S330
74HCT245
GM71VS65163CLT-5
74LVC08
S103 S103
74LVC245
74LVC245
BCR20V4
S330
10u63V
DSP03
RTC-4553
5267-02A
PS-40PE-D4T1-PN1
D2FL20U
1R2
IL-FPV-20ST-N
MAIN BOARD COMPONENT DIAGRAM _ SOLDERING SIDE
2
D2FL20U
TC35096
M5220
D2FL20U
M5220
M5220
74HCT245
PCM55
D1FL20U
D1FL20U
D1FL20U
D1FL20U
D1FL20U
D1FL20U
21
TP9
RA2
CLK60
TP8
EXBS8V103J
TXD
RRXD
/IOIS16
/RESET
D[0..31]
5
6
7
8
4 5
3 6
2 7
1 8
VCC3
4
3
2
1
11
RA1
CE22p
C38
C39
CE22p
74LVC08
74LVC08
IC13D
74LVC08
IC13C
IC13B
12
13
10
EXBS8V103J
Y1
HC-49/U 15MHz
5
6
7
8
5
6
7
8
4
3
2
1
4
3
2
1
A[0..25]
CE0.1u
PC4
VCC3
TP2
TP3
TP14
R1 0
C3
CE0.1u
C4
CE0.1u
10K
R4
VCC3
75
74
73
88
37
38
39
40
43
44
45
46
47
48
51
52
53
56
57
58
61
62
63
64
65
66
67
70
71
72
VCC3
6
17
19
30
41
49
54
59
68
82
100
115
121
127
133
144
98
97
134
135
136
137
138
87
95
96
86
85
84
104
103
130
CE470p 80
79
101
CE470p 78
77
76
C2
C1
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22
A23
A24
A25
IC13A
74LVC08
CS0
CS1
CS2
CS3
CS4
CS5,CE1A
CS6,CE1B
BS
RD/WR
RD
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
D16
D17
D18
D19
D20
D21
D22
D23
D24
D25
D26
D27
D28
D29
D30
D31
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
NMI
IRL0
IRL1
IRL2
IRL3
RAS,CE
CASLL,CAS,OE
CASLH
CASHL,CAS2L
CASHH,CAS2H
WE0,DQMLL
WE1,DQMLU
WE2,DQMUL,ICIORD
WE3,DQMUU,ICIOWR
WAIT
CKE
IOIS16
NC
HD6417708SF60
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
STATUS0
STATUS1
TCLK
VCC-RTC
XTAL2
EXTAL2
VSS-RTC
BREQ
IRQOUT
BACK
MD0,SCK
MD1,TXD
MD2,RXD
MD3,CE2A
MD4,CE2B
MD5,RAS2
XTAL
EXTAL
CKIO
VCC-PLL2
CAP2
VSS-PLL2
VCC-PLL1
CAP1
VSS-PLL1
RESET
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22
A23
A24
A25
IC1
7
18
20
31
42
50
55
60
69
81
83
102
116
122
128
139
89
93
92
91
90
129
126
125
120
119
124
123
118
117
132
131
94
99
114
113
112
111
110
109
108
105
106
107
36
35
34
33
32
29
28
27
26
25
24
23
22
21
16
15
14
13
12
11
10
9
8
5
4
3
2
1
143
142
141
140
/RESET
/WR
/RD
/HRESET
RXD
CE0.1u
PC2
1
2
3
4
5
10
9
8
7
6
TP4TP1
R8
10K
VCC
R34
TP5
VCC3
CE0.1u
PC3
VCC3
RRXD
EXBA10E103J
RA14
1
2
3
4
RA10EXBS8V330J
8
1 8
7
2 7
6
3 6
5
4 5
RA9 EXBS8V330J
8 RA14
1 8
7
2 7
6
3 6
5
4 5
A14 1
2
3
4
1
2
3
4
A6
A7
A8
A9
RA8 EXBS8V330J
8 RA10
1 8
7 RA11
2 7
6 RA12
3 6
5 RA13
4 5
RA7 EXBS8V330J
8 RA6
1 8
7 RA7
2 7
6 RA8
3 6
5 RA9
4 5
A10 1
A11 2
A12 3
A13 4
RA6 EXBS8V330J
8 RA2
1 8
7 RA3
2 7
6 RA4
3 6
5 RA5
4 5
1
2
3
4
A2
A3
A4
A5
/IOIS16
VCC3
CE0.1u
PC1
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
D16
D17
D18
D19
D20
D21
D22
D23
D24
D25
D26
D27
D28
D29
D30
D31
1
19
/WE0
TP11
TP12
TP13
IC6
74LVC245
DIR
E
A[0..25]
33
RA2
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
VCC
/CEN_CS
/USB_CS
CLK30
VCC3
VCC3
VCC3
VCC3
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
CE0.1u
PC11
A23
A24
A25
4
16
5
26
29
31
32
33
19
2
3
40
44
1
PLSI1016E-80LT44
TQFP44P
TP15
1
2
3
A23
A24
4
5
6
4
5
6
A25
A25
1
2
3
41
42
43
VCC3
1
6
12
25
PC6
CS1
CS2
CLK
RESET
SYSRST
IRL1
IRL2
IRL3
WAIT
WE
RD
CS5
CS4
CS6
A23
A24
A25
IC14
74LVC138
E1
E2
E3
A
B
C
IC11
Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y7
TP66
74LVC138
E1
E2
E3
A
B
C
IC12
CE0.1u
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
VCC3
2
3
4
5
7
8
9
10
41
42
43
44
46
47
48
49
A24
GM71VS65163CLT-5
GND
GND
GND
GND
RAS
LCAS
UCAS
WE
OE
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
IC2
TP67
26
39
45
50
14
38
37
13
36
19
20
21
22
23
24
27
28
29
30
31
32
33
9
8
7
6
5
4
3
2
A7
A6
A5
A4
A3
A2
A1
A0
B7
B6
B5
B4
B3
B2
B1
B0
11
12
13
14
15
16
17
18
26
39
45
50
14
38
37
13
36
19
20
21
22
23
24
27
28
29
30
31
32
33
15
14
13
12
11
10
9
7
15
14
13
12
11
10
9
7
VCC3
VCC3
VCC3
VCC3
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
1
6
12
25
2
3
4
5
7
8
9
10
41
42
43
44
46
47
48
49
SCLK
MODE
SDO
SDI
ISPEN
INTCNT
INT1284
INTUSB
WREQ
INTSV
RNO
INTEXT
LCD_CS
LCD_E
27
30
18
8
7
37
36
35
9
10
11
12
15
14
20
21
22
23
24
25
34
38
13
TP19
/POUT1
TP16
TP6
TP17
/PIN1
TP10
TP7
CE0.1u
/INTCNT
/INT1284
/WREQ
/INTSV
/RNO
/LCD_CS
LCD_E
/IOOE
R6
10K
R5
10K
R7
10K
VCC
D8
D9
D10
D11
D12
D13
D14
D15
/CS
PC9 VCC3
/HEADCS
/DPCS
/SRVCS
/SRVRD
CE0.1u
GND
GND
CE
OE
WE
RP
BYTE
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
VCC3
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
NC
NC
NC
37
25
24
23
22
21
20
19
18
8
7
6
5
4
3
2
1
48
17
16
9
10
13
14
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
VCC
/INTUSB_HF
/INTUSB_ST
PS-40SD-D4TS1-1
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN1
C54
CE0.01u
D0
D1
D2
D3
D4
D5
D6
D7
11
12
13
14
15
16
17
18
/ISPEN
ISPMODE
ISPSCLK
ISPSDO_SH3IF
ISPSDO
ISP_DOWNLOAD CONNECTOR
CN2 53014-0810
A10
A11
A12
A13
A14
A15
A16
A17
A18
A1
A2
A3
A4
A5
A6
A7
A8
A9
VCC3
A4
R10
10K
VCC
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
VCC3
MBM29LV160B-90PFTN-FJ
PC10
CE0.1u
A25
D0
D1
D2
D3
D4
D5
D6
D7
VCC
VCC3
27
46
26
28
11
12
47
29
31
33
35
38
40
42
44
30
32
34
36
39
41
43
45
VCC
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
IC4
PC8 VCC3
/GATE5V
/SW2
/PANEL
/LED
/SW0
/SW1
DSP03-003-432T
JP1
D16
D17
D18
D19
D20
D21
D22
D23
D24
D25
D26
D27
D28
D29
D30
D31
VCC3
GM71VS65163CLT-5 PC7
CE0.1u
GND
GND
GND
GND
RAS
LCAS
UCAS
WE
OE
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
CRD0
CWR
PANEL
LED
SW0
SW1
CRD1
IOOE
GATE
TP47
RA2
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
IC3
2
1
2
3
4
5
6
7
8
A7
A6
A5
A4
A3
A2
A1
A0
DIR
E
74LVC245
B7
B6
B5
B4
B3
B2
B1
B0
IC7
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
CE0.1u
PC12
VCC3
9
8
7
6
5
4
3
2
1
19
DG[0..7]
A25
A24
A17
A19
A21
A23
A22
A20
A18
A16
A9
A11
A13
A15
A14
A12
A10
A8
A1
A3
A5
A7
A6
A4
A2
A0
5
4
3
2
1
6
7
8
9
10
5
4
3
2
1
6
7
8
9
10
5
4
3
2
1
DG[0..7]
10K
R3
10K
R2
6
7
8
9
10
22
D[0..31]
VCC3
RA13
EXBA10E103J
VCC3
RA12
EXBA10E103J
VCC3
RA11
EXBA10E103J
VCC3
MAIN BOARD _ 1/9 Circuit Diagram
1
2
3
4
5
6
7
CropSensor
13
IL-G-7P-S3T2-SA
CN4
IL-G-6P-S3T2-SA
1
2
3
4
5
6
CN3
FROM CARRI. ENCORDOR
PC13
CE0.1u
VCC
33
+5
GND
Y2
OUT
NC
A[0..1]
VCC
R84
NoMount
YPHA
YPHB
XPHA
XPHB
33
R49
CE0.1u
PC20
CE1000p
C67
33
33
R47
R48
33
R46
3
1
R29
10K
VCC
SG-8002DC 49.152MPTC
4
2
/INTSV
/RNO
/RESET
/RD
/WR
/SRVCS
/SRVRD
A[0..1]
/GATE5V
IC23F
12
74LS14
R83
VCC
VCC
DG[0..7]
DG[0..7]
R45
33
CE0.1u
PC21
/AD_CS
HEAD_THRM
CE0.01u
E2PROM_CS
C55
CE1000p
SIO_IN
SIO_OUT
SIO_CLK
C66
CE1000p
C65
R76
1K
VCC
C64
CE1000p
CE1000p
R77
1K
R74
1K
19
1
2
3
4
5
6
7
8
9
22
2
3
4
5
6
7
8
9
10
19
1
11
C48
NoMount
VCC
CE0.1u
C63
R73
1K
VCC
C47
NoMount
VCC
A1
A0
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
PC17VCC3
VCC
B0
B1
B2
B3
B4
B5
B6
B7
18
17
16
15
14
13
12
11
74LS14
IC23B
74LS14
IC23C
74LS14
IC23E
74LS14
IC23D
74ABT245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC24
OE
DIR
A0
A1
A2
A3
A4
A5
A6
A7
VCCA
10
PH1_IN
2
1
12
13
3
4
5
6
R81
10K1%
1
2
3
4
DO
SARS
VDD
VSS
VREF
AGND
93LC66
VCC
NU
ORG
GND
8
7
6
5
9
8
10
11
14
VCC
R37
10K
TP30
VCC
PC16
CE0.1u
CE0.1u
PC19
PH1_OUT
TC35096AF
CS
SE
CK
DI
AIN0
AIN1
AIN2
AIN3
IC26
CS
SK
DI
DO
IC28
VCC
PH0_OUT
/H_RD
/H_WR
CE0.1u
PC18
TP31
HD0
HD1
HD2
HD3
HD4
HD5
HD6
HD7
VCC
HA6
HA5
HA4
HA3
HA2
HA1
PH0_IN
18
17
16
15
14
13
12
11
21
20
19
18
17
16
15
14
24
/HRESET
CARIAGE_GAIN
GRID_GAIN
B0
B1
B2
B3
B4
B5
B6
B7
B0
B1
B2
B3
B4
B5
B6
B7
VCCB
74ABT245
IC22 74LVXC3245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC25
TP20
R39 10K
93
88
89
94
95
63
96
97
98
99
100
61
62
91
92
80
76
66
67
87
77
64
68
69
70
71
72
73
74
75
81
82
83
84
85
86
R38
10K
VCC
TP21
HD0
HD1
HD2
HD3
HD4
HD5
HD6
HD7
HA1
HA2
HA3
HA4
HA5
HA6
HD[0..7]
HA[1..3]
HA[1..3]
VCC
/RTC_CS
/RTC_WR
RTC_ENB
XP0
XP1
XP2
XP3
XP4
XP5
XP6
XP7
XP8
XP9
XPA
XPB
XPC
XPD
XPE
XPF
XCA
XCB
XCC
XCD
D1A
DA227
YP0
YP1
YP2
YP3
YP4
YP5
YP6
YP7
YP8
YP9
YPA
YPB
YPC
YPD
YPE
YPF
YCA
YCB
YCC
YCD
CWY
CCWY
ECWY
ECCWY
RNGY
OVRY
C5
CE0.1u
DY11
DY0
DY1
DY2
DY3
DY4
DY5
DY6
DY7
DY8
DY9
DY10
TP27
TP24
TP32
BT1
BCR20V4
R40
10K
38
39
41
42
43
44
45
46
47
48
49
50
51
52
55
56
34
35
36
37
57
58
59
60
32
33
13
14
16
17
18
19
20
21
22
23
24
25
26
27
30
31
9
10
11
12
TP22
CR2032:RTC BACKUP
HOLDER BATTERY BCR20V4
DA227
D1B
CE0.1u
CE0.1u
1
2
5
6
7
8
PC23
PC22
CWX
CCWX
ECWX
ECCWX
RNGX
OVRX
VCC
MBCG10692-147
HEXMD
CNST
ACC
UCK
DDACK
TEST
MUX
MUY
MUTE
XPHA
XPHB
YPHA
YPHB
RNO
RNI
CKI
CS
RD
WR
INT
ITA
RSTI
D0
D1
D2
D3
D4
D5
D6
D7
A0
A1
A2
A3
A4
A5
IC15
HD[0..7]
12
3
4
11
2
TP26
TP25
DX0
DX1
DX2
DX3
DX4
DX5
DX6
DX7
DX8
DX9
DX10
DX11
TP23
3
D2A
DA227
RTC-4553
GND
VCC
L1
L2
L3
L4
L5
TP
DOUT
5
6
7
9
10
14
13
DTC114EK
Q4
DY[0..11]
D2B
DA227
DTC114EK
CS1
DIN
CLK
CS0
WE
IC27
Q1
2
3
4
5
6
7
8
9
2
1
A6
A5
A4
A3
A2
A1
-5V
R78
1K
VCC
DX11
DX10
DX9
DX8
DX7
DX6
DX5
DX4
DX3
DX2
DX1
DX0
DY11
DY10
DY9
DY8
DY7
DY6
DY5
DY4
DY3
DY2
DY1
DY0
TP28TP29
RD4.3ESB3
D10
DX[0..11]
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
VCC
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16(LSB)
IC16
COM
VCC
-5V
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16(LSB)
IC17
20
COM
20
3
1
23
+VS
-VS
24
23
+VS
-VS
-5V
24
A[1..6]
1
2
2
1
CE0.1u
PC24
VOUT
RFB
SJ
IOUT
IBPO
CE0.1u
PC25
CE0.1u
PC14
VOUT
RFB
SJ
IOUT
IBPO
CE0.1u
PC15
PCM55HP
17
18
19
21
22
PCM55HP
17
18
19
21
22
Q3
3
1
R75
1K
74ALS08
IC29B
74ALS08
IC29A
LED1
SEL-6414E
R71
68K
-5V
V-
V+
VCC
+
7
CE2200p
R70
68K
CE2200p
R72
PC27 68K
CE0.1u
C72
M5220FP
PC26
CE0.1u
C70
M5220FP
AutoGainCtrl Grid
AutoGainCtrl Carriage
C71
CE2200p
2.2K
IC18A
3
R65
R64
2.2K
DTC114EK
VCC
R69
68K
C69
CE2200p
R63
IC18B
2.2K
R62
2.2K
8
4
A[1..6]
GAIN_CTRLG
GAIN_CTRLC
SERVO_MUTE/LIVE
TP34
TP33
PFG
PFC
PFG
VFG
PFC
VFC
GAIN_CTRLG
GAIN_CTRLC
SERVO_MUTE/LIVE
VFG
VFC
23
VFG
PFG
VFC
PFC
GAIN_CTRLG
10KVR
VCC
VCC
C91
CE0.015u 10%
R98 10K
VCC
CutOfsG
-5V
R120
150K
VCC
C126
CE0.1u
C84
VCC
IC19B
-5V
M5220FP
M5220FP
IC20B
7
R126
470
3
-
-5V
M5220FP
V- C20
CE0.1u
V+ IC20A
NJU201AM
11
NJU201AM
14
C131
CE0.1u
NJU201AM
14
IC69D
IC70A
NJU201AM
3
NJU201AM
11
IC69A
NJU201AM
C129
CE0.1u
IC70B
NJU201AM
C85 CE0.015u 10%
R175 33K
VCC
C19
C124
CE0.1u
CE0.33u 10%
10K
R107
C92
CE0.068u
R125
470
33K
CE0.015u 10%R129
CE0.33u 10%
C123
10K
-5V
R128 33K
CE0.1u
C130
C125
C90
CE0.068u
R106
2
VCC
CE4700p
R124
470
10K
R104
C88
CE0.068u
GMotorGainH/L
-5V
R127
47K
C128
CE0.1u
IC69B
NJU201AM
C83 CE3300p
CE1.0u 10% V+
IC19A
3
+
1
2
M5220FP
V- C127
R123
CE0.1u
470
10K
R102
C86
CE0.068u
2.7K
R184
-5V
R122
150K
R182
1.5K
VR4 10KVR
R183 1K
VR10 10KVR
CutGainG
VR3
10KVR
10KVR
R1814.7K
CutOfsC
C89
CE0.015u 10%
R97 4.7K
VR9
-5V
R121
150K
R177 3.9K
VR2 10KVR
12K
10KVR
PrntOfsG
VCC
R180
CutGainC
C80
CE0.22u 10%
R96 1K
VR8
PrntGainG
C108
CE0.1u 10%
C82
CE0.22u 10%
-5V
R119
150K
C81
R176 8.2K
C107
CE1.0u 10%
VR1
10KVR
R118 3.9K
PrntOfsC
C79
CE0.47u 10%
R94 5.6K
VR7
PrntGainC
CMotorGainH/L
8
4
GAIN_CTRLC
4
13
4
13
GAIN_CTRLG
8
1
1
Printing
Cutting
5
5
10
IC70C
15
IC70D
15
10
IC69C
IC23A
74LS14
D6A
DA227
C94
3
-
D9B
DA227
10K1%
R80
R179
R103 4.7K
1K
C95
3
-
VCC
+
M5220FP
IC36B
7
CE100p
10K1%
R111
10K1%
DA227
D5B
DA227
C15
CE0.1u
10K1%
R112
10K1%
R113
10K
R105
D5A
DA227
-5V
C14
CE0.1u
M5220FP
D4A
V-
VCC
SERVO Mute/Live
R116
4.7K
10K
R101
10K1%
R109
10K1%
D3A
DA227
R110
VCC
M5220FP
IC21B
7
10K1%
V+ IC36A
R79
C16
CE0.01u
DA227
D9A
10K1%
OPEN:MUTEON
DA227
D3B
DA227
D4B
CE100p
R108
R66
-5V
M5220FP
V- C18
CE0.1u
C17
CE0.1u
V+ IC21A
VCC
SERVO_MUTE/LIVE
D6B
DA227
CE0.01u
C9
R100
1K
10K1%
R67
4.7K
R178
3
4
PRINT/CUT
8
4
1
2
1
2
PRINT/CUT
16
16
9
C57
CE0.01u
D8B
DA227
D8A
DA227
VCC
D7A
DA227
D7B
DA227
C76
CE0.022u
R92
NoMount
R117
4.7K
CE1000p
Q6
DTA114EK
C58
Q7
DTC114EK
R114
4.7K
R91
NoMount
C73
CE0.022u
C51
CE0.01u
C52
CE1000p
4
13
15
16
3
2
1
VCC
4
13
15
16
3
2
1
IC39
UPC494GS
DEAD
OC
INV2
NONI2
FB
INV1
NONI1
IC40
R99
10K
9
1
13
12
VCC
C1
E1
C2
E2
Q1
Q1
Q2
Q2
Q3
Q3
Q4
Q4
4.7K
R115
VCC
8
9
11
10
C1
E1
C2
E2
VCC
8
9
11
10
R95
1K
C12
CE0.1u
C8
CE0.1u
2
3
7
6
10
11
15
14
R93
1K
C7
CE0.1u
74HC175
+27V
CLK
CLR
D4
D3
D2
D1
IC41
CE0.01u
C56
UPC494GS
DEAD
OC
INV2
NONI2
FB
INV1
NONI1
+27V
12
4
8
4
3
4
3
4
4
3
1
2
2
1
2
1
2
4
3
2
1
CE0.1u
C77
VREF
IN2
IN1
EN
C78
CE0.22u
CE0.1u
C11
VREF
IN2
IN1
EN
CE0.22u
11
C13
CE0.1u
C6
CE0.1u
C10
11
VX
C93
VX
R88
0.1/1W
L6203
BOOT2
OUT2
OUT1
BOOT1
IC38
Grit
R87
0.1/1W
L6203
BOOT2
OUT2
OUT1
BOOT1
220u/63V
IC37
D2FL20U
D13
C75
CE0.022u
C74
CE0.022u
4
D2FL20U
D11
C60
CE0.022u
C59
CE0.022u
4
D2FL20U
D14
D2FL20U
D12
Carriage
+
14
REF
REF
1
2
+5
C
R
5
6
12
+5
GND
14
GND
7
GND
2
VS
SENSE
10
2
VS
SENSE
6
GND
6
C
R
5
6
2
10
24
GAIN_CTRLC
5566-02A
1
2
CN11
5566-04A
1
3
2
4
CN12
CLK30
HA[1..3]
OBF0
/IBF0
NoMount
ISPSDO_HDIF
HA[1..3]
HD[0..7]
R171
R172
NoMount
VCC
R32
0
HD3
HD2
HD1
HD0
HD4
HD5
7
8
9
10
11
1
2
3
4
5
/HRESET
/USB_CS0
USB_A0
/USB_RD
/USB_WR
/USB_CS1
R193
NoMount
ISPLSI1016 QFP44
/ispEN
SDI.IN0
I/O
I/O
I/O
I/O
I/O
I/O
I/O
Y0
HD7
TP43
TP42
R195
NoMount
R9
10K
ISPLSI1016 QFP44
/ispEN
SDI.IN0
I/O
I/O
I/O
I/O
I/O
I/O
I/O
Y0
/USB_CS
VCC R194
NoMount
NoMount
/USB_RESET
/ISPEN
/HRESET
7
8
9
10
11
1
2
3
4
5
/AUTOFD
PLSI1016E-80LT44
/ISPEN
ISPSDO_SH3IF
/CEN_CS
/H_RD
/INT1284
HD4
HD5
HD6
HD0
HD1
HD2
HD3
HA1
HA2
/CFIFO_HARF
I/O
I/O
I/O
I/O
I/O
12
13
14
15
16
HA3
44
43
42
41
40
I/O
I/O
I/O
I/O
IN3
I/O
I/O
I/O
I/O
I/O
12
13
14
15
16
HD[0..7]
44
43
42
41
40
I/O
I/O
I/O
I/O
IN3
38
37
36
35
34
TP44
27
26
25
24
23
33
32
31
30
29
VCC
NoMount
PC38
/UFIFO_RD
Y2/SCLK
I/O
I/O
I/O
I/O
I/O
I/O
I/O
IN2.MODE
Y1//RESET
IC46
ISPSCLK
/INIT
/SELECTIN
SELECT
ISPMODE
/INTCNT
/CFIFO_WR
/UFIFO_WR
HD0
HD1
HD2
HD3
HD4
HD5
HD6
HD7
VCC
HD0
HD1
HD2
HD3
HD4
HD5
HD6
HD7
OBF1
/IBF1
ISPSDO
R85
VCC
R30
10K
VCC
NoMount
NoMount
R174
R173
NoMount
ISPSCLK
/USB_GATE
/INTUSB_HF
/INTUSB_ST
ISPMODE
/UFIFO_HARF
/UFIFO_EMPTY
/FAULT
PERROR
/H_WR
ISPSDO_CENT
/CFIFO_FULL
/UFIFO_FULL
/H_RD
/H_WR
CE0.1u
PC37
27
26
25
24
23
33
32
31
30
29
/CFIFO_RD
BUSY
/ACK
/DIRECT_RD
CENT_STD
IC45
VCC
Y2/SCLK
I/O
I/O
I/O
I/O
I/O
I/O
I/O
IN2.MODE
Y1//RESET
I/O
I/O
I/O
I/O
I/O
SDO.IN1
I/O
I/O
I/O
I/O
18
19
20
21
22
HA2
HA1
38
37
36
35
34
I/O
I/O
I/O
I/O
I/O
SDO.IN1
I/O
I/O
I/O
I/O
18
19
20
21
22
24
26
23
10
11
13
14
19
20
21
22
15
18
24
26
23
10
11
13
14
19
20
21
22
15
18
VCC
/EF
/FL/RT
/XO/HF
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
/R
D0
D1
D2
D3
D4
D5
D6
D7
D8
9
25
8
7
6
5
4
31
30
29
28
3
/W
NoMount
/FF
/RESET
/XI
D0
D1
D2
D3
D4
D5
D6
D7
D8
9
25
8
7
6
5
4
31
30
29
28
3
IC44
NoMount
PC32
IDT7203L50J-PR
/FF
/RESET
/XI
VCC
/EF
/FL/RT
/XO/HF
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
/R
/W
IC43
CE0.1u
PC33
27
17
32
12
1
NC
NC
VCC
NC
NC
GND
16
27
17
32
12
1
NC
NC
VCC
NC
NC
GND
16
VCC
/HRESET
/H_RD
/HRESET
R31
10K
NoMount R33
/USB_GATE
/DIRECT_RD
VCC
HD0
HD1
HD2
HD3
HD4
HD5
HD6
HD7
HD7
HD6
HD5
HD4
HD3
HD2
HD1
HD0
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
9
8
7
6
5
4
3
2
1
19
19
1
2
3
4
5
6
7
8
9
VCC
NoMount
A7
A6
A5
A4
A3
A2
A1
A0
DIR
E
IC50
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC49
CE0.1u
9
8
7
6
5
4
3
2
1
11
18
17
16
15
14
13
12
11
B7
B6
B5
B4
B3
B2
B1
B0
B0
B1
B2
B3
B4
B5
B6
B7
11
12
13
14
15
16
17
18
VCC
NoMount
18
17
16
15
14
13
12
11
NoMount
PC30
D8
D7
D6
D5
D4
D3
D2
D1
OC
CLK
B0
B1
B2
B3
B4
B5
B6
B7
CE0.1u
PC40
74ALS574
Q8
Q7
Q6
Q5
Q4
Q3
Q2
Q1
IC42
74LS245
PC29
VCC
12
13
14
15
16
17
18
19
19
1
2
3
4
5
6
7
8
9
IC48
VCC
NoMount
PC31
USBD0
USBD1
USBD2
USBD3
USBD4
USBD5
USBD6
USBD7
USBD0
USBD1
USBD2
USBD3
USBD4
USBD5
USBD6
USBD7
CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7
CD7
CD6
CD5
CD4
CD3
CD2
CD1
CD0
USBD[0..7]
CD[0..7]
USBD[0..7]
/STB
CD[0..7]
25
R135
1K
/WREQ
VCC3
CLK10
100
PC54
CE0.1u
VCC
A[15..19]
DG[0..7]
ImgWd[0..15]
1K
R136
CE0.1u
PC52
VCC3
TP61
Page1
PageD1
ColD0
ColD1
ColD2
EnBitSel
/ALTRES
VL2
VL3
VL4
VL5
VL6
Page0
PageD0
CE0.1u
VCC3
TP62
1K
R137
PC57
R28
ChgBS9
ChgBS10
ChgBS11
ChgBS12
Col0
Col1
Nozl0
Nozl1
Nozl2
Nozl3
Nozl4
Nozl5
VL0
VL1
ChgBS4
ChgBS5
ChgBS6
ChgBS7
ChgBS8
CE0.1u
PC53
A[15..19]
DG[0..7]
ImgWd[0..15]
ImgWd0
ImgWd1
ImgWd2
ImgWd3
ImgWd4
Page1
PageD1
ColD0
ColD1
ColD2
EnBitSel
/ALTRES
VL2
VL3
VL4
VL5
VL6
Page0
PageD0
ChgBS9
ChgBS10
ChgBS11
ChgBS12
Col0
Col1
Nozl0
Nozl1
Nozl2
Nozl3
Nozl4
Nozl5
VL0
VL1
ChgBS4
ChgBS5
ChgBS6
ChgBS7
ChgBS8
VCC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
I/O
I/O
I/O
I/O
I/O
nCE
GND
VCCINT
VCCIO
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
Input GCLK
GND
VCCINT
VCCIO
Input GCLK
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
VCCINT
VCCIO
MSEL( PS:GND )
I/O
I/O
I/O
I/O
I/O
I/O
ChargeStop
ChgBS0
ChgBS1
ChgBS2
ChgBS3
ImgWd5
ImgWd6
ImgWd7
ImgWd8
ImgWd9
ImgWd10
ImgWd11
ImgWd12
ImgWd13
EXBA10E102J
FrontCoverSW
HatchCoverSW
/ChgPOE
MaskBit
BitSel0
BitSel1
BitSel2
BitSel3
BitSel4
ImgWd14
ImgWd15
C45
CE22p
TP50 TP51
TP53
TP54
TP55
TP56
TP57
TP58
for PassiveSerialMode
ALTERA6016QC208
TP60
10K
R188
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
C44
CE22p
PEND7
VCC3
6
7
8
9
10
VCC
A16
A17
A18
A19
/WREQ
RA28
ChargeStop
BitSel4
BitSel3
BitSel2
BitSel1
BitSel0
MaskBit
/ChgPOE
RA19
EXBA10E103J
PEND[0..7]
1
2
3
4
5
NoMount
RA22
10
9
8
7
6
VCC
9
8
7
6
5
4
3
2
1
19
HIC_/Stb
HIC_Data1
HIC_Data0
HIC_/Clr
HIC_Clk
JOINT
PINCH_POS
PAPER_F
PAPER_R
ORG
PINCH
TP59
PEND7
PEND6
PEND5
PEND4
PEND3
PEND2
PEND1
PEND0
/WrAlt
/WrAlt
ImageWordReq
ImageWordReq
ImageWordLH
ImageWordLH
CPLReq
CPLReq
ALT_CS2
ALT_CS2
ALT_CS1
ALT_CS1
ALT_CS0
ALT_CS0
OEAlt
INIT_DONE
R27
10
9
8
7
6
EXBA10E103J
RA21
VCC
VCC
Color5
Color4
Color3
Color2
Color1
Color0
HeadStb
HdSerClk
10K
RA5
EXBS8V103J
9
8
7
6
5
4
3
2
Pendcy
Prn_Cut
PwmOut
9
8
7
6
5
4
3
2
1
19
VCC
9
8
7
6
5
4
3
2
1
19
VCC
9
8
7
6
5
4
3
2
1
19
VCC
1
2
3
4
5
74HCT245
A7
A6
A5
A4
A3
A2
A1
A0
DIR
E
IC35
74HCT245
A7
A6
A5
A4
A3
A2
A1
A0
DIR
E
IC34
RA29
10
9
8
7
6
B7
B6
B5
B4
B3
B2
B1
B0
B7
B6
B5
B4
B3
B2
B1
B0
B7
B6
B5
B4
B3
B2
B1
B0
1
2
3
4
5
10
9
8
7
6
11
12
13
14
15
16
17
18
11
12
13
14
15
16
17
18
11
12
13
14
15
16
17
18
CE0.1u
PC60
VCC
EXBA10E103J
RA20
EXBA10E102J
74HCT245
A7
A6
A5
A4
A3
A2
A1
A0
DIR
E
IC32
VCC
VCC
/PMP_EN
R197
10K
VCC
R187 R186 R185 R189 R190 R191 R192

10K
10K
10K
10K
10K
10K
10K
1
2
3
4
5
Prn_Cut
PwmOut
A7
A6
A5
A4
A3
A2
A1
A0
1
19
CE0.1u
PC59
TANK
INK
/P_SIDE_SENS
MHPOW
MLPOW
CARIAGE_GAIN
GRID_GAIN
CE0.1u
PC58
DIR
E
VCC
11
12
13
14
15
16
17
18
VCC
74LS245
B7
B6
B5
B4
B3
B2
B1
B0
IC51
B7
B6
B5
B4
B3
B2
B1
B0
RA4
EXBS8V103J
HIC_/STB
HIC_DATA1
HIC_DATA0
HIC_/CLR
HIC_CLK
11
12
13
14
15
16
17
18
74HCT245
A7
A6
A5
A4
A3
A2
A1
A0
DIR
E
IC33
ENC_PHB
ENC_PHA
Prn_Cut
PWMout
VCC
R25
R24
10K
10K
R21 R22 R23 VCC
10K 10K 10K
/USBON
SIO_IN
OEAlt
VCC
10K
R196
EXBA10E103J
156
155
154
153
152
151
150
149
148
147
146
145
144
143
142
141
140
139
138
137
136
135
134
133
132
131
130
129
128
127
126
125
124
123
122
121
120
119
118
117
116
115
114
113
112
111
110
109
108
107
106
105
IC61
VCC3
Prn_Cut
PWMout
Mhpow
Mlpow
Cari_gain
Grid_gain
P1out3
Tank
Ink
/Sidesns
I/O
I/O
I/O
I/O
I/O
I/O
CONF_DONE
VCCIO
VCCINT
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
Input GCLK
VCCIO
VCCINT
GND
Input GCLK
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO
VCCINT
GND
I/O
I/O
EPF6016QC208-3
I/O
I/O
I/O
CN13
M_FireEnable
M_EnBitSel
5
4
3
2
1
10
9
8
7
6
CUT_ORG
SENS_M
SENS_LM
SENS_K
SENS_Y
SENS_LC
SENS_C
Mhpow
Mlpow
PEND0
PEND1
PEND2
PEND3
PEND4
PEND5
PEND6
ADONE
ADATA
ACLK
ACONFIG
ASTATUS
SENS_C
SENS_LC
SENS_Y
SENS_K
SENS_LM
SENS_M
CUT_ORG
Paper_SideSW
ChgBS3
ChgBS2
ChgBS1
ChgBS0
P1out3
Tank
Ink
/Sidesns
1
2
3
4
5
ENC_PHB
ENC_PHA
Cari_gain
Grid_gain
Prn_Cut
208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181
180
179
178
177
176
175
174
173
172
171
170
169
168
167
166
165
164
163
162
161
160
159
158
157
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
DCLK
VCCIO
GND
DATA0
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
VCCIO
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
nCONFIG
GND
VCCIO
nSTATUS
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
VCCIO
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
M_EncMode
M_EncTrigPulse
M_FlushMode
M_FlushTrigPulse
M_BitSelReq
M_ChargeStart
M_ChargeRunning
M_TrigPls
M_EncDir
1
2
3
4
5
6
7
8
9
10
11
8
7
6
5
8
7
6
5
1
2
3
4
5
6
7
8
4 5
3 6
2 7
1 8
26
1
2
3
4
/USBON
SIO_IN
JOINT
PINCH_POS
PAPER_F
PAPER_R
ORG
Color5
Color4
Color3
Color2
Color1
Color0
HeadStb
HdSerClk
PEN_UD
PEN_FORCE6
PEN_FORCE5
PEN_FORCE4
PEN_FORCE3
PEN_FORCE2
PEN_FORCE1
PEN_FORCE0
CENT_STD
PM_PHB
PM_PHA
PMP_POWER
DECAY
PRINT/CUT
PWM
/SOL_EN
SIO_CLK
RTC_ENB
/AD_CS
E2PROM_CS
/RTC_WR
/RTC_CS
SIO_OUT
4
3
2
1
VCC
33
VCC
53014-0310
1
2
3
CN14
CE0.1u
PC62
VCC
CE0.1u
PC61
VCC
TO PINCHROLL
R61
D[0..15]
/WE0
/RD
/DPCS
A[1..12]
A[1..12]
CE0.1u
PC44
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
A16
A7
A8
A9
A10
A11
A12
D[0..15]
A14
A15
A10
A11
A13
A12
A2
A3
A4
A5
A6
A7
A8
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
TP45
SN74LVCH16245 DGG
/LOE LAB/BA
LA0
LB0
LA1
LB1
GND
GND
LA2
LB2
LA3
LB3
VCC3 VCC3
LA4
LB4
LA5
LB5
GND
GND
LA6
LB6
LA7
LB7
HA0
HB0
HA1
HB1
GND
GND
HA2
HB2
HA3
HB3
VCC3 VCC3
HA4
HB4
HA5
HB5
GND
GND
HA6
HB6
HA7
HB7
/HOE HAB/BA
LA6
LA7
LA8
LA9
LA10
LA11
/LLB
/LUB
/LCE
/LSEM
LR/W
/LOE
LD0
LD1
LD2
LD3
LD4
LD5
LD6
LD7
LD8
LD9
IDT70V24S55PF
76
77
78
79
80
81
83
84
85
86
87
89
90
91
93
94
95
96
97
98
99
100
VCC3
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
IC57
SN74LVCH16245 DGG
/LOE LAB/BA
LA0
LB0
LA1
LB1
GND
GND
LA2
LB2
LA3
LB3
VCC3 VCC3
LA4
LB4
LA5
LB5
GND
GND
LA6
LB6
LA7
LB7
HA0
HB0
HA1
HB1
GND
GND
HA2
HB2
HA3
HB3
VCC3 VCC3
HA4
HB4
HA5
HB5
GND
GND
HA6
HB6
HA7
HB7
/HOE HAB/BA
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
TP46
VCC3
VL6
ChgBS12
Col1
ChgBS13
Col0
ChgBS9
VL3
ChgBS8
VL2
ChgBS11
VL5
ChgBS10
VL4
ChgBS0
Nozl0
ChgBS1
Nozl1
ChgBS2
Nozl2
ChgBS4
Nozl4
ChgBS3
Nozl3
ChgBS5
Nozl5
ChgBS6
VL0
ChgBS7
VL1
CE0.1u
PC45
VCC3
DG2
DG3
RA5
RA6
RA7
RA8
RA9
RA10
RA11
/RLB
/RUB
/RCE
/RSEM
RR/W
/ROE
RD15
RD14
RD13
RD12
RD11
RD10
RD9
RD8
RD7
IC54
50
49
48
47
46
45
44
42
41
40
39
37
36
35
33
32
31
30
29
28
27
26
IDT71V256SA-15Y
IC58
ImgWd[0..15]
ImgWd15
ImgWd14
ImgWd13
ImgWd12
ImgWd11
ImgWd10
ImgWd9
ImgWd8
ImgWd7
ImgWordL
Nozl4
Nozl5
VCC3
ImageWordLH
1K
R131
1K
R130
VCC3
DG4
DG5
BitSel4
Page0
CE0.1u
IC55
DG0
DG1
BitSel0
BitSel1
22
OE
BitSel2
BitSel3
20
CS
27
WE
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
DG6
DG7
DG0
DG1
Page1
MaskBit
KC1
MD1
PC43
DG4
DG5
ImgWordL
ImgWd[0..15]
VCC3
R11 10K
ColD0
ColD1
ColD2
PageD0
PageD1
CE0.1u
PC48
VCC3
CE0.1u
PC47
VCC3
/Gate1
/Gate0
IC56
SN74LVCH16245 DGG
CE0.1u
VCC3 PC46
IC60
IDT71V256SA-15Y
EnBitSel
IDT71V256SA-15Y
IC59
1
26
2
23
21
24
25
3
4
5
6
7
8
9
10
A9
VCC3
DG2
DG3
MD2
ND1
MaskBit
Page1
Page0
BitSel4
BitSel3
BitSel2
BitSel1
BitSel0
19
18
17
16
15
13
12
11
D7
D6
D5
D4
D3
D2
D1
D0
ND2
CHG
A[2..16]
IDT70V24S/L PF100
DG6
DG7
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
/LOE
LA0
LA1
GND
LA2
LA3
VCC3
LA4
LA5
GND
LA6
LA7
HA0
HA1
GND
HA2
HA3
VCC3
HA4
HA5
GND
HA6
HA7
/HOE
LAB/BA
LB0
LB1
GND
LB2
LB3
VCC3
LB4
LB5
GND
LB6
LB7
HB0
HB1
GND
HB2
HB3
VCC3
HB4
HB5
GND
HB6
HB7
HAB/BA
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
NCHG
ChgStop
Col1
Col0
VL6
VL5
VL4
VL3
VL2
VL1
VL0
Nozl5
Nozl4
Nozl3
Nozl2
Nozl1
Nozl0
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
1
26
2
23
21
24
25
3
4
5
6
7
8
9
10
Col1
Col0
VL6
VL5
VL4
VL3
VL2
VL1
VL0
Nozl5
Nozl4
Nozl3
Nozl2
Nozl1
Nozl0
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
20
CS
22
OE
27
WE
MaskBit
Page1
Page0
BitSel4
BitSel3
BitSel2
BitSel1
BitSel0
19
18
17
16
15
13
12
11
D7
D6
D5
D4
D3
D2
D1
D0
20
CS
22
OE
27
WE
ChgStop
NCHG
CHG
ND2
ND1
MD2
MD1
KC1
19
18
17
16
15
13
12
11
D7
D6
D5
D4
D3
D2
D1
D0
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
VCC3
Col1
Col0
VL6
VL5
VL4
VL3
VL2
VL1
VL0
Nozl5
Nozl4
Nozl3
Nozl2
Nozl1
Nozl0
/SRAMCS0
/SRAMCS1
/SRAMCS2
ChgBS13
ChgBS12
ChgBS11
ChgBS10
ChgBS9
ChgBS8
ChgBS7
ChgBS6
ChgBS5
ChgBS4
ChgBS3
ChgBS2
ChgBS1
ChgBS0
10K R14
10K R13
10K R12
Col1
Col0
VL6
VL5
VL4
VL3
VL2
VL1
VL0
Nozl5
Nozl4
Nozl3
Nozl2
Nozl1
Nozl0
/SRAMCS0
/SRAMCS1
/SRAMCS2
ChgBS13
ChgBS12
ChgBS11
ChgBS10
ChgBS9
ChgBS8
ChgBS7
ChgBS6
ChgBS5
ChgBS4
ChgBS3
ChgBS2
ChgBS1
ChgBS0
CE0.1u
PC49
VCC3
1
ChgBS1326
ChgBS12 2
ChgBS1123
ChgBS1021
ChgBS9 24
ChgBS8 25
ChgBS7 3
ChgBS6 4
ChgBS5 5
ChgBS4 6
ChgBS3 7
ChgBS2 8
ChgBS1 9
ChgBS0 10
CE22p
C41
MaskBit
BitSel4
BitSel3
BitSel2
BitSel1
BitSel0
Page1
Page0
1
2
3
4
5
6
7
8
9
11
MaskBit
BitSel4
BitSel3
BitSel2
BitSel1
BitSel0
Page1
Page0
1
2
3
4
5
6
7
8
9
11
R18
10K
VCC3
MD1
MD2
ND1
ND2
CHG
NCHG
ChgStop
KC1
MD1
MD2
ND1
ND2
CHG
NCHG
KC1
F0
F1
F2
F3
F4
F5
F6
F7
12
13
14
15
16
17
18
19
12
13
14
15
16
17
18
19
VCC
R15
10K
CE0.1u
CE0.1u
/RESET
CLK10
OEAlt
/WrAlt
PC51
PC50
PH1_OUT
PH0_OUT
CLK30
INIT_DONE
/ALTRES
A15
CE0.1u
CE0.1u
F0
F1
F2
F3
F4
F5
F6
F7
PC42
PC41
GAL16V8-10LJ FJ-50
I0
I1
I2
I3
I4
I5
I6
I7
I8
I9
IC53
VCC
GAL16V8-10LJ FJ-50
I0
I1
I2
I3
I4
I5
I6
I7
I8
I9
IC52
C40
CE22p
R16
10K
VCC3
VCC
10K
R19
VCC
7
8
9
10
11
PH0_IN
Y2/SCLK
I/O
I/O
I/O
I/O
10K
R86
C42
CE22p
C97
CE15p
27
26
25
24
23
33 ALT_CS2
32 ALT_CS1
31 ALT_CS0
30
29
IC47
CE22p
C43
C96
CE15p
KC1B
MD1B
MD2B
ND1B
ND2B
CHGB
NCHGB
/ChgPLatch1
KC1A
MD1A
MD2A
ND1A
ND2A
CHGA
NCHGA
ChargeStop
/ChgPOE
/ChgPLatch0
I/O
ISPLSI1016 QFP44
I/O
I/O
IN2.MODE
Y1//RESET
/ispEN
SDI.IN0
I/O
I/O
I/O
I/O
I/O
I/O
I/O
Y0
VCC
CLK60
A[21..20]
PLSI1016E-80LT44
A15
1
2
3
4
5
CPLReq
ALT_CS2
ALT_CS0
ALT_CS1
PH1_IN
EnBitSel
ImageWordReq
/HEADCS
/WE0
/RD
CLK60
A[21..20]
10K
RA17
EXBA10E103J
R20
/ChgPLatch1
RA16
EXBA10E103J
ChargeStop
/ChgPOE
/ChgPLatch0
R133 R134
1K
1K
VCC
R17
10K
5
4
3
2
1
6
7
8
9
10
5
4
3
2
1
6
7
8
9
10
A[2..16]
A6
A5
A4
A3
A2
A1
71
70
69
68
67
66
65
64
LD10
LD11
LD12
LD13
D10 5
D11 6
D12 7
D13 8
RD0
RD1
RD2
LA5
LA4
LA3
LA2
LA1
LA0
/LINT
/LBUSY
LD14
LD15
D14 10
D15 11
Nozl0
Nozl1
Nozl2
Nozl3
62
61
60
59
58
57
56
55
M/S
Pin1-4,22-25,43.51-54,72-75,82 : NC
/RBUSY
Power:VCC3(12,17,88)
/RINT
GND:GND(9,13,34,38,63,92)
RA0
RA1
RA2
RA3
RA4
ImgWd0 14
ImgWd1 15
ImgWd2 16
44 /RD
43 /WE0
42 /HEADCS
41 CPLReq
40
I/O
I/O
I/O
I/O
IN3
I/O
I/O
I/O
I/O
I/O
12
CLK10
/ChgPLatch0 13
/ChgPLatch1 14
15
16
RD3
RD4
RD5
RD6
ImgWd3 18
ImgWd4 19
ImgWd5 20
ImgWd6 21
38 A21
37 A20
36 ImageWordReq
35
34
EnBitSel
I/O
I/O
I/O
I/O
I/O
SDO.IN1
I/O
I/O
I/O
I/O
18
19
20
21
22
OEAlt
/WrAlt
DG[0..7]
A0
A1
A2
A3
A4
A5
A6
A7
E
DIR
74LVC245
B0
B1
B2
B3
B4
B5
B6
B7
19
1
IC10
2
3
4
5
6
7
8
9
CE0.1u
PC39
VCC3
EXBA10E103J
RA18
5
4
3
2
1
/ChgPLatch1
/ChgPLatch0
ISPSDO_HDIF
ISPSDO_CENT
/ISPEN
ISPMODE
ISPSCLK
18
17
16
15
14
13
12
11
6
7
8
9
10
R141
330
R132
1K
VCC3
ChgBS13
/SRAMCS2
/SRAMCS1
/SRAMCS0
/Gate1
/Gate0
ImgWordL
27
CHGB
KC1B
ND1B
ND2B
MD1B
MD2B
HIC_DATA1
C31
CE0.1u
R149
6.8K
R148
33K
Vs
IC63
TL7700C
CT
RESET
VCC3
11
10u/16V
+ C111
TP63
R140
1K
VCC3
100u/63V
10
74LVC14
IC62E
+41V
CE0.1u
12
74LVC14
VCC
RXE110
CE0.1u
C28
CE0.1u
20
19
17
C2725
20
19
17
C2225
PORSW2
CE0.1u
C23
CE0.1u
VCC
RXE110
33u/16V
C103
/RESET
C29
CE0.1u
C102
33u/16V
C24
CE0.1u
33u/63V
C105
33u/63V
C104
IC62F
PC55
VCC3
13
C30
CE0.1u
C25
CE0.1u
PORSW1
GND
VCC
VREF
VK
VH
CHG
KCI
GND
VCC
VREF
VK
VH
CHG
KCI
15
14
+41V
ND1
ND2
MD1
MD2
12
11
10
9
15
14
3
7
8
13
16
18
ND1
ND2
MD1
MD2
12
11
10
9
3
7
8
13
16
18
COM
COM
COM
GND
COM
COM
Q11
2SA1469R
74LVC14
IC62D
Q12
2SA1469R
R145
4.7/2W
C99
10u/63V
2SC3746R
Q10
R143
2.0/2W
ENC_PHB
ENC_PHA
R144
4.7/2W
+
C98
10u/63V
2SC3746R
Q9
R142
2.0/2W
74LVC14
IC62C
HIC_H8D2813E
HIC2
HIC_H8D2813E
HIC1
COM
NC
NC
NC
NC
NC
NC
DATA
CLK
/STB
/CLR
24
23
22
21
NC
NC
NC
NC
NC
NC
DATA
CLK
/STB
/CLR
CHGA
KC1A
ND1A
ND2A
MD1A
MD2A
HIC_DATA0
HIC_CLK
HIC_/STB
HIC_/CLR
VCC
GND
GND
28
+
1
C101
CE12000p
R147
10/0.25W
C26
CE0.1u
74LVC14
IC62A
C100
CE12000p
R146
10/0.25W
C21
CE0.1u
74LVC14
IC62B
C62
CE0.01u
R139
1K
R138
1K
CE0.01u
C61
VCC3
R36 33
R35 33
NCHGA
Color5
Color4
Color3
NCHGB
HEAD_THRM
HeadStb
Color2
Color1
Color0
HdSerClk
VCC
+41V
VCC
+41V
24
23
22
21
C106
IL-FPC-28ST-N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
CN16
IL-FPC-28ST-N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
CN15
C117
100u/63V
VCC
C115
D2FL20U
VIN
47K
R161
VO
D2FL20U
IC66
LM3940IT-3.3
VI
OUT
-5V
IC67
LM2576HVT-ADJLB03
D15
100u/25V
D16
C34
CE0.1u
CE0.1u
C32
+41V
ON/OFF
FB
GND
GND
+41V
C116
100u/25V
R163
2.7K
PWM
150
R159
100u/25V
+27V
B6P-VH
1
2
3
4
5
6
CN18
C33
CE0.1u
+ C119
VCC3
R162
56K
C35
CE0.1u
D5S6M-4000
D26
CL02BE181
L2
VCC
15019113
D1FL20U
D25
R160
1.2/1W
+27V
2SK2796S
Q13
MLPOW
R167
22K
Low/Off
+27V
Hi/Off 3
R165
22K
CL02BE181
L1
10u/63V
C118
16
15
14
13
12
11
10
9
PM_PHA
PM_PHB
/PMP_EN
/SOL_EN
R42 10K
VCC
R154
820
R26
10K
R41
10K
CE3900p
C87
R150
10K
C112
VCC
2
26
4
6
22
5267-02A
1
2
CN19
DTC114EK
Q15
R166
22K
Q17
2SB1551
PMP_POWER
CE1000p
C68
VSA
VREFA
VREFB
CR
ENA A
ENA B
PHA
PHB
DECAY
VCC
ALM
IC64
MTD2005
VSA
VREFA
VREFB
CR
ENA A
ENA B
PHA
PHB
DECAY
VCC
ALM
IC65
MTD2005
R155
0.68/1W
C113
CE820p
220
CE3900p R158
2
26
4
6
22
5
23
24
C120
CE0.01u
DTC114EK
IC68B
BA10324AF
R170
3.3K
IC68A
BA10324AF
3
PEN_UD
5
23
24
25
3
8.2K
R151
CE0.1u
PC56
DECAY
Q14
R164
22K
D2FL20U
D17
VX
EXBM16D8ALGY 10K R/2R
RA30
VCC
4
11
25
3
VSB
LG A
LG B
NC
NC
NC
NC
OUT1
OUT2
OUT3
OUT4
VMMA
VMMB
R152
1.0/1W
R156
0.68/1W
27
7
21
9
15
16
19
10
12
14
18
8
20
+41V
27
7
21
9
15
16
19
10
12
14
18
220
C114
CE820p
FL3
D1FL20U
D24
D1FL20U
D23
D1FL20U
D22
ERJ8GEY0R00V
FL6
ERJ8GEY0R00V
FL5
ERJ8GEY0R00V
FL4
JOINT
PINCH_POS
/P_SIDE_SENS
VCC
5233-04A
1
2
3
4
CN17
TO PUMPMTR
CropSensor
ERJ8GEY0R00V
FL2
ERJ8GEY0R00V
FL1
IL-FPC-11ST-N
1
2
3
4
5
6
7
8
9
10
11
CN20
TO CUTTER CARIDGE BOARD
ERJ8GEY0R00V
D21
D1FL20U
+ C109
100u/63V
D1FL20U
D19
D20
D1FL20U
(Width:1mm)
C53
CE6800p
+41V
8
20
R157
1K
R153
VSB
LG A
LG B
NC
NC
NC
NC
OUT1
OUT2
OUT3
OUT4
VMMA
VMMB
RSB
1
2
3
4
5
6
7
8
Q16
2SB1551
D2FL20U
D18
for FanControl
C110
100u/63V
MHPOW
+41V
FROM POWER SUPPLY
PEN_FORCE6
PEN_FORCE5
PEN_FORCE4
PEN_FORCE3
PEN_FORCE2
PEN_FORCE1
PEN_FORCE0
2
1
2
1
RSA
11
RSA
11
PG
13
PG
13
17
RSB
17
VCC
29
/IOOE
/POUT1
/PIN1
DG[0..7]
DG0
DG2
DG4
DG6
DG7
DG5
DG3
DG1
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
74LVC374
OE
CLK
D0
D1
D2
D3
D4
D5
D6
D7
IC30
74LVC245
CE0.1u
PC34
VCC3
1
11
3
4
7
8
13
14
17
18
19
1
2
3
4
5
6
7
8
9
IC8
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
B0
B1
B2
B3
B4
B5
B6
B7
2
5
6
9
12
15
16
19
18
17
16
15
14
13
12
11
RA3
VCC3
CE0.1u
PC36
VCC3
VCC3
1
2
3
4
5
10
9
8
7
6
EXBS8V103J
EXBA10E103J
RA15
5
6
7
8
5
6
7
8
30
4
3
2
1
2
3
4
KSD-04
ASTATUS
ADONE
TP35
SW1
TP361
8
7
6
5
ACLK
TP38
TP41
TP37
ADATA
TP39
TP40
ACONFIG
OUTPUT LEVEL +3.3V
CD[0..7]
/HRESET
/PANEL
/RD
DG[0..7]
/LED
/SW0
/SW1
/SW2
/WR
LCD_E
/LCD_CS
A1
DG[0..7]
A1
CD[0..7]
10
74ALS08
IC29C
DG7
DG6
DG5
DG4
DG3
DG2
DG1
DG0
VCC
19
1
2
3
4
5
6
7
8
9
DIR
E
74LVC245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC9
74HCT245
A7
A6
A5
A4
A3
A2
A1
A0
33
VCC
B0
B1
B2
B3
B4
B5
B6
B7
B7
B6
B5
B4
B3
B2
B1
B0
CE0.1u
PC28
CE0.1u
PC35
VCC3
18
17
16
15
14
13
12
11
VCC
11
12
13
14
15
16
17
18
TO PANEL BOARD
SELECT
/FAULT
/ACK
BUSY
PERROR
IC31
CD3
CD2
CD1
CD0
9
8
7
6
5
4
3
2
/STB
/INIT
/SELECTIN
/AUTOFD
CD7
CD6
CD5
CD4
1
19
R44
33
33
R58
R59
33
R60
TO I/F BOARD
PAPER_F
PAPER_R
ORG
CUT_ORG
TO PAPER SENS_ORG_SENS VCC
VCC
IL-FPC-22ST-N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
CN6
53014-1210
1
2
3
4
5
6
7
8
9
10
11
12
CN7
13
12
74ALS08
IC29D
IL-FPC-20ST-N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CN5
11
R50
R51
R52
R55
R56
R57
R54
R53
33
33
33
33
33
33
33
33
R200
R199
10K
10K
10K
USBD7
USBD6
USBD5
USBD4
USBD3
USBD2
USBD1
USBD0
/USB_WR
/USB_RD
USB_A0
/USB_CS0
/IBF0
OBF0
/USB_RESET
/USBON
CE0.1u
PC5
VCC
USBD[0..7]
USBD[0..7]
TO USB I/F BOARD
Paper_SideSW
HatchCoverSW
FrontCoverSW
R198
TXD
RXD
OBF1
/IBF1
/USB_CS1
VCC
TO MONITOR SERIAL
53014-1010
1
2
3
4
5
6
7
8
9
10
CN8
VCC
NoMount
1
2
3
4
CN23
NoMount
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
CN9
IL-S-2P-S2T2-EF
1
2
CN22
53014-0210
1
2
CN21
53014-0510
5
4
3
2
1
CN10
SENS_K
SENS_C
SENS_M
SENS_LC
SENS_LM
SENS_Y
TANK
INK
TO INKTANK SENS BOARD KCLCMLMY
4
3
2
1
DG[0..7]
EVQ
21307
EVQ
21307
EVQ
21307
EVQ
21307
74LS245
A103
EVQ
21307
EVQ
21307
74LS245
A103
SEL-6414E EVQ
21307
SEL-6414E EVQ
21307
74LS245
EVQ
21307
EVQ
21307
SEL-6414E EVQ
21307
DTD113EK
DTD113EK
SEL-6414E EVQ
21307
DTD113EK
EVQ
21307
EVQ
21307
SEL-6414E
DTD113EK
A103
SEL-6414E EVQ
21307
DTD113EK
DTD113EK
EVQ
21307
74LS273
EVQ
21307
IL-S-2P-S2T2-EF
EVQ
21307
3022-14A
74LS245
53014-0410
175487-4
175487-4
FAN JUNCTION BOARD
S330
A332
56364-060-BXE
A332
S330 S330 S330
74ACT1284
S102
DA227
74ACT1284
HEADS-9200Q
23505618
10u25V
LINEAR ENCODER BOARD
53015-03
SHEET LOAD SENSOR BOARD
74LS245
CROP MARK SENSOR BOARD
INTERFACE BOARD
IL-FPC-11SL-N
DTD113EK
220kVR
10358
47u16V
53014
-0310
53014-10
175487-4
175487-4
23505635
PANEL BOARD
53014-0410
74LS245
DA227
CUTTER CARRIAGE
DA227
47u63V
175487-4
DA227
IL-404-28S-LW
47u16V
175487-4
INK TANK SENSOR BOARD

DA227
IL-404-28S-LW
HEAD CARRIAGE BOARD
52207-2490
OTHER CIRCUIT BOARD COMPONENT DIAGRAM _ COMPENENT SIDE
DA227
52207-2490
DA227
GP2S40
SEL-6414E
GP1A57HR
2-3 OTHER CIRCUIT BOARDS
IL-FPC-22ST-N
5267-02A
5267-02A
5267-02A
DTB123EK
DTD113EK
31
/RESET
LCD_RS
LCD_R/W
LCD_E
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
/LCD_CS
/LED
/SW0
/SW1
FROM MAIN BOARD
IL-FPC-20ST-N
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN7
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
PD1
PD3
PD5
PD7
PD6
PD4
PD2
PD0
18
17
16
15
14
13
12
11
19
1
2
3
4
5
6
7
8
9
19
1
2
3
4
5
6
7
8
9
19
1
2
3
4
5
6
7
8
9
11
1
3
4
7
8
13
14
17
18
74LS245
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
74LS245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC7
74LS245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC4
74LS245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC6
74LS273
CLK
CLR
D1
D2
D3
D4
D5
D6
D7
D8
IC10
B0
B1
B2
B3
B4
B5
B6
B7
IC5
PANEL
PD[0..7]
B0
B1
B2
B3
B4
B5
B6
B7
B0
B1
B2
B3
B4
B5
B6
B7
B0
B1
B2
B3
B4
B5
B6
B7
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
18
17
16
15
14
13
12
11
18
17
16
15
14
13
12
11
18
17
16
15
14
13
12
11
2
5
6
9
12
15
16
19
19
1
2
3
4
5
6
7
8
9
PC8
CE0.1u
TEST_PRINT
CLEANING
TEST_CUT
TOOL_UD
COVER SENSOR
LEFT CURSOR
TOP CURSOR
DOWN CURSOR
RIGHT CURSOR
BASE
ALGIN
SETUP
PAUSE
CUT_CONFIG
POWER
PRINT_CONFIG
SHEET_CUT
MENU
ENTER
SETUP_LED
ALGIN_LED
POWER_LED
LCD_ON
BUZZER
BASE LED
PAUSE_LED
BUSY_LED
3
1
R21
10K
10
9
8
7
6
VCC
VCC
10
9
8
7
6
10
9
8
7
6
PC10
CE0.1u
EXBA10E103J
RA11
VCC
EXBA10E103J
RA10
EXBA10E103J
RA9
PC9
CE0.1u
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
DTD113EK
Q1
470
R22
R20
10K
VCC
PC11
CE0.1u
VCC
PC12
CE0.1u
EVQ21307K
EVQ21307K
EVQ21307K
SW12
EVQ21307K
EVQ21307K
EVQ21307K
EVQ21307K
SW14
SW17
SW19
EVQ21307K
SW16
SW15
EVQ21307K
SW11
SW13
EVQ21307K
EVQ21307K
SW9
SW10
EVQ21307K
EVQ21307K
SW7
SW8
SW6
EVQ21307K
EVQ21307K
EVQ21307K
SW3
SW4
SW5
EVQ21307K
EVQ21307K
SW1
SW2
LCD RCM2065R-A 16*2
LCD1
TO LCD
3022-14A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
CN6
DTD113EK
Q7
DTD113EK
Q3
DTD113EK
Q4
TEST PRINT
CLEANING
TEST CUT
TOOL U/D
ALGIN
LEFT CURSOR
TOP CURSOR
DOWN CURSOR
RIGHT CURSOR
BASE
SETUP
PAUSE
CUT CONFIG
POWER
PRINT CONFIG
SHEET CUT
MENU
ENTER
DTD113EK
Q2
3
1
+ C20
47u/16V
3
1
3
1
3
1
VCC
BZ1
BUSY
SETUP
SEL-6414E
LED5
SEL-6414E
LED4
SEL-6414E
LED3
3
1
330
R25
330
R24
330
R23
330
R27
BUZZER
SEL-6414E
LED6
330
R28
ALGIN
BASE
330
POWER R26
PAUSE
SEL-6414E
LED2
SEL-6414E
LED1
Q8
DTD113EK
MEB-12C-5
Q6
DTD113EK
DTD113EK
Q5
3
1
32
3
VCC
4
3
2
1
CN12
5267-02A
1
2
5267-02A
CN10
1
2
CN9
FAN SCIROCCO
FAN SCIROCCO
PC4
CE0.1u
6
5
4
3
2
1
7
HEDS-9200Q
VCC
CH.B
VCC
CH.A
N.C.
GND
GND
IC11
LinearEncoder
CABLE-ASSY LINER ENCODER CJ-500
5267-02A
1
2
CN11
FANJunction
VCC
OTHER CIRCUIT BOARDS _ 1/3 Circuit Diagram
DA227
D6B
DA227
D5B
DA227
D4B
DA227
D3B
DA227
D2B
DA227
DA227
D6A
DA227
D5A
DA227
D4A
DA227
D3A
DA227
D2A
DA227
D1A
175487-4
4
3
2
1
CN7
175487-4
4
3
2
1
CN6
175487-4
4
3
2
1
CN5
175487-4
4
3
2
1
CN4
175487-4
4
3
2
1
CN3
175487-4
4
3
2
1
CN2
YELLOW
ENC_PHB
ENC_PHA
VCC
+42V
VCC
53014-04
1
2
3
4
CN14
TO ENCORDER
VCC
19
1
2
3
4
5
6
7
8
9
HEAD CARRIAGE BOARD
IL-404-28S-LW
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN15
VCC
74LS245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC2
LIGHT MAGENTA
LIGHT CYAN
MAGENTA
CYAN
BLACK
INKTANK SENS BOARD
53014-10
TO MAIN BOARD
VCC
IC1A
2
C2
CE0.1u
IC1B
+
BA-10358F
C10
CE1000P
2.2K
R6
NoMount
R8
D7B
NoMount
D7A
NoMount
R7
NoMount
TO PEN SOLENOID
R10
NoMount
R9
NoMount
VCC
Q1
DTB123EK
82
R4
VCC
VCC
C5
CE0.1u
B0
B1
B2
B3
B4
B5
B6
B7
18
17
16
15
14
13
12
11
THM
HeadStb
Color2
Color1
Color0
HeadSelialClk
NCHGoutA
VCC
COM_HEAD1
+42V
52207-2490
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN16
IL-404-28S-LW
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN18
VCC
+42V
100
R3
53014-04
1
2
3
4
CN13
CUTTER CARRIAGE BOARD
V-
V+
IL-S-2P-S2T2-EF
1
2
CN12
PAPER_SIDE
PINCH_POS
/P_SIDE_SENS
VCC
BA-10358F
IL-FPC-11SL-N
11
10
9
8
7
6
5
4
3
2
1
CN11
8
4
2
1
3
4
D1B
TO MAIN BOARD
TO LEFT HEAD
VR1
220KVR
C9
CE1000P
4.7K
R5
53014-03
1
2
3
CN10
C1
CE0.1u
VCC
VCC
+ C7
47u/16V
TO CROP SENSOR BOARD
TO PINCHROLL POSITION SENSOR
R2
470
1
2
3
U2
GP2S40
3
2
1
C6
CE0.1u
VCC
U1
GP1A57HR
R11
10K
R1
470
LED1
SEL-6414E
VCC
C4
CE0.1u
+ C8
47u/16V
C3
CE0.1u
+42V
+ C11
47u/63V
HeadStb
Color5
Color4
Color3
HeadSelialClk
NCHGoutB
VCC
COM_HEAD2
+42V
52207-2490
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN17
SHEETLOAD SENS BOARD
53015-03
CN8
CROP SENS BOARD
CABLE-ASSY CROP SENS CJ-500
CN9
1
4
3
5
1
3
3
2
2
1
1
2
3
4
5
6
7
8
9
10
TO RIGHT HEAD
CN1
33
PC7
CE0.1u
IL-FPC-22ST-N
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN5
C18
10u/25V
PC5
CE0.1u
VCC
PC6
CE0.1u
19
1
2
3
4
5
6
7
8
9
B1
B2
B3
B4
VCC
VCC
B5
B6
B7
HD
B1
B2
B3
B4
VCC
VCC
B5
B6
B7
HD
B0
B1
B2
B3
B4
B5
B6
B7
18
17
16
15
14
13
12
11
SN74ACT1284
A1
A2
A3
A4
GND
GND
A5
A6
A7
DIR
IC9
SN74ACT1284
A1
A2
A3
A4
GND
GND
A5
A6
A7
DIR
IC8
74LS245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC3
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
INTERFACE
CD7
CD6
CD5
CD4
/ACK
BUSY
PERROR
CD3
CD2
CD1
CD0
SELECT
/FAULT
/INIT
/SELECTIN
/AUTOFD
/STB
20
19
18
17
16
15
14
13
12
11
20
19
18
17
16
15
14
13
12
11
VCC
VCC
NoMount
C15
R19
NoMount
R18
0
VCC
NoMount
C14
NoMount
C13
C19
CE1000p
5
6
7
8
5
6
7
8
EXBS8V330J
33
33
4
3
2
1
RA2
4
3
2
1
1
2
3
4
8
7
6
5
8
7
6
5
5
6
7
8
5
6
7
8
EXBS8V330J
4
3
2
1
RA5
EXBS8V330J
1
2
3
4
RA4
RA3 EXBS8V330J
4
5
4 5
3
6
3 6
2
7
2 7
1
8
1 8
R16
R15
4
3
2
1
IEEE1284 LEVEL1
1
2
3
4
5
3
4
10
9
8
7
6
VCC
EXBA10E332J
RA7
DA227
D1B
D1A
1
DA227
1
2
3
4
5
10
9
8
7
6
RA8
EXBS8V102J
3.9K
R14
EXBA10E332J
RA6
5
6
7
8
5
6
7
8
34
4
3
2
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
CN4
2
4
3
2
1
VCC
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
56364-060-BXE
2-4 ELECTRIC MAINTENANCE PARTS
MAIN BOARD
IC.No.
Part Number
Description
Function
IC37
15199952
L6203
Carriage Motor Driver
IC38
15199952
L6203
Grit Motor Driver
IC64
15189105
MTD2005
Solenoid Driver
IC65
15189105
MTD2005
Pump Motor Driver
IC66
15199120
LM3940IT-3.3
3.3V Power Supply
IC67
15199112
LM2576HVT-ADJLB03
26V Power Supply
HIC1
15159103
HIC_H8D2813E
Left Head Driver
HIC2
15159103
HIC_H8D2813E
Right Head Driver
Q9
15129111
2SC3746R
Left Head Driver
Q10
15129111
2SC3746R
Right Head Driver
Q11
15129110
2SA1469R
Left Head Driver
Q12
15129110
2SA1469R
Right Head Driver
Q13
15119115
2SK2796S
Driver for controlling the FAN
Q16
15129444
2SB1551
Voltage Selection Driver
Q17
15129444
2SB1551
Voltage Selection Driver
INTERFACE BOARD
IC.No.
Part Number
Description
Function
IC3
15269234
SN74LS245NS
I/F Buffer
IC8
15169146
SN74ACT1284NS
I/F Buffer
IC9
15169146
SN74ACT1284NS
I/F Buffer
IC.No.
Part Number
Description
Function
IC11
15099101
SENSOR,ENCORDER HEADS-9200#Q00
Encoder Module
U1
15099109
SENSOR,INTERRUPTER GP1A57HR
Sheet Load Sensor
U2
15099106
SENSOR,INTERRUPTER GP2S40
Crop Mark Sensor
OTHERS
35
Following table describes the necessary adjustment after the replacement of each parts.
Replacement Parts
HEAD
Necessary Adjustments
1. Head Carriage Height Adjustment
Replacement Parts
TOOL CARRIAGE
1. Tool Height Adjustment
2. Head Rank Setting
2. Tool Pressure Adjustment
3. Head Alignment
3. Cut Down Position Adjustment
4. Print/Cut Offset Adjustment
4. Tool/Crop Mark Sensor Position

Adjustment
Replacement Parts
MAIN BOARD
1. DIP SW Setting (Model Selection)
2. Battery Installation
3. Firmware Upgrade
Replacement Parts
CAPPING ASSEMBLY
1. Capping Position Adjustment
2. Limit Position Initialize
4. Initialize EPROM
3. Flushing Position Adjustment
5. Clear Battery Flag
6. System Switch Setting

8. Motor Balance Adjustment
9. Calibration for Carriage Moving Dir.
Replacement Parts
ENCODER SCALE
10. Linear Encoder Check

Replacement Parts
13. Tool Pressure Adjsutment

LINEAR ENCODER SENSOR BOARD
15. Fill Ink

16. Head Horizontal Adjustment

17. Head Bidirection Adjustment
18. Calibration for Grit Moving Dir.
Replacement Parts
CROP MARK SENSOR
Adjustment
CUTTER CARRIAGE BOARD
1. Crop Mark Sensor Adjustment
Replacement Parts
CARRIAGE MOTOR
3-1 HEAD _ REPLACEMENT

Turn off the main power switch.
Make sure to turn off the main power switch when

replacing the HEAD. HEAD will break.
It is recommended to unplug the machine for
safety.
MAIN POWER
SWITCH
36
1. Motor Balance
Adjustment
1. Crop Mark Sensor Adjustment

Adjustment
Replacement Parts
Remove the GUIDE RAIL COVER.

GUIDE RAIL COVER
3
3
Move the HEAD CARRIAGE to the middle of the BED and

remove the HEAD CARRIAGE COVER.
HEAD CARRIAGE COVER
SCREW
Remove the INK DAMPER COVER.

INK DAMPER COVER
HEAD CARRIAGE _ TOP VIEW
Disconnect the INK DAMPER from the HEAD.
INK DAMPER
Do not hold both sides of the INK DAMPER. It

could break.

37
Disconnect the CABLE from the CARRIAGE BOARD.
CARRIAGE BOARD
CABLE
Remove the SCREW and WASHER from the HEAD.
1. Be careful not to lose the WASHER.

2. Don't touch the HEAD where the INK
DAMPER is connected.
SCREW
WASHER
Remove the SPRING.
SPRING
Pull the HEAD towards front and then pull it up to remove it

together with the CABLE.
2
1
38
10 Write down the HEAD RANK written on the top part of the
HEAD RANK
new HEAD.
1
It is necessary when setting the HEAD RANK.
HEAD
11 Connect the CABLE to the new HEAD.
12 Fix the new HEAD and SPRING on the HEAD CARRIAGE.
CABLE
Make sure that the CABLE will go behind the SHAFT of the
HEAD CARRIAGE.
SPRING
13 Connect the INK DAMPER to the HEAD.
WASHER
SCREW
INK DAMPER
Do not hold both sides of the INK DAMPER. It

could break.

39
14 Connect the CABLE to the CARRIAGE BOARD.
CARRIAGE BOARD
CABLE
15 Turn on the sub power while pressing [ ], [ ] and [ ] keys

to enter the SERVICE MODE.
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
16 Select [HEAD RANK] menu.

SERVICE MENU
HEAD RANK
HEAD RANK
L20112 R19215
17 Set the HEAD RANK by selecting the digit with [ ] and [ ]

keys, and changing the paramters with [ ] and [ ] keys.
Press the [ENTER] key to save the settings.
HEAD RANK
L20112 R19215
[ENTER]
LEFT HEAD RANK
40
RIGHT HEAD RANK
18 Reset the [DOT CNT] in the [HISTORY MENU] of the

SERVICE MODE for the replaced HEAD.
Then, perform the following adjustments.
1. HEAD CARRIAGE HEIGHT ADJUSTMENT
(CHECK)
2. HEAD ALIGNMENT
3. THERMISTOR CHECK
4. PRINT/CUT OFFSET ADJUSTMENT
41
3-2 CLEANING WIPER _ REPLACEMENT

1 Remove the PUMP COVER.
PUMP COVER
3
2 Set the CLEANING LEVER to the rear side.
CLEANING
LEVER
3 Unhook the CLEANING WIPER and replace it with new
CLEANING WIPER
one.
HOOK
4 Fix the new CLEANING WIPER to the CLEANING
CLEANING WIPER
LEVER.
FELT SIDE
Be careful with the direction of the CLEANING

WIPER.
Make sure that dust won't stick on the CLEANING
WIPER when fixing it.
RUBBER SIDE
HOOK
42
3-3 CAPPING ASSEMBLY _ REPLACEMENT

PUMP COVER
3
2 Disconnect the 2 TUBEs connected to the CAPPING
ASSEMBLY from the PUMP UNIT.
TUBE
PUMP UNIT _ TOP VIEW
3 Remove the 2 screws fixing the CAPPING PLATE and
CAPPING ASSEMB LY
remove the CAPPING ASSEMBLY by sliding it to the right

side.
SCREW
4 Remove the CAPPING PLATE and fix it on the new
SCREW
CAPPING ASSEMBLY.
Don't touch the sponge inside the CAP.

Make sure that the dust won't stick around the
CAPPING part.
CAPPING PLATE
CAPPING ASSEMBLY _ SIDE VIEW

43
5 Fix the new CAPPING ASSEMBLY to the PUMP UNIT.
CAPPING ASSEMBLY
SCREW
PUNP UNIT _ TOP VIEW
Make sure not to pinch the TUBEs with the

CAPPING ASSEMBLY.
TUBE
CAPPING ASSEMBLY _ FRONT VIEW
6 Connect the 2 TUBEs from the PUMP UNIT to the

CAPPING ASSEMBLY.
PUNP UNIT _ TOP VIEW
7 Perform the following adjustments.

1. CAPPING POSITION ADJUSTMENT
2. LIMIT POSITION INITIALIZE
3. FLUSHING POSITION ADJUSTMENT
4. CUT DOWN POSITION ADJUSTMENT
44
3-4 TOOL CARRIAGE _ REPLACEMENT

1 Remove the GUIDE RAIL COVER.
GUIDE RAIL COVER
3
2 Remove the CARRIAGE TOP COVER.
CARRIAGE TOP
COVER
SCREW
3 Remove the CARRIAGE COVER.
CARRIAGE COVER
SCREW
4 Disconnect SOLENOID, CROP MARK SENSOR AND

PINCH ROLLER SENSOR WIRINGs.
SOLENOID
PINCH ROLLER
SENSOR
CROP MARK
SENSOR
45
5 Remove the 2 screws and remove the TOOL CARRIAGE.
SCREW
3
6 Remove the CARRIAGE BOARD.
SCREW
CARRIAGE BOARD
TOOL CARRIAGE _ TOP VIEW
7 Remove the CARRIAGE STAY.

SCREW
CARRIAGE STAY
8 Remove the CROP MARK SENSOR.
CROP MARK SENSOR
SCREW
TOOL CARRIAGE _ BOTTOM VIEW

46
9 Remove the AUTO SHEET CUTTER STAY.
AUTO SHEET CUTTER STAY
SCREW
10 Fix the AUTO SHEET CUTTER STAY to the new TOOL
AUTO SHEET CUTTER STAY
CARRIAGE.
SCREW
11 Fix the SHEET FILTER CROP and the CROP MARK
CROP MARK SENSOR
SENSOR.
CJ-500 with the Serial Number ZM80179 and below

have to carry out the following.
1. Add the SHEET FILTER CROP.
2. Change the resistance of the CUTTER CARRIAGE
SCREW
BOARD to 220K ohm.

(Refer to the Service Information CJ500-004)
12 Fix the CARRIAGE STAY.

SCREW
CARRIAGE STAY
47
13 Fix the CARRIAGE BOARD.
SCREW
CARRIAGE BOARD
14 Fix the TOOL CARRIAGE by pushing it upwards.
SCREW
15 Connect the SOLENOID, CROP MARK SENSOR and

PINCH ROLLER SENSOR WIRINGs.
SOLENOID
PINCH ROLLER
SENSOR
CROP MARK
SENSOR
16 Perfrom the following adjustments.

3. TOOL HEIGHT ADJUSTMENT
4. TOOL PRESSURE ADJUSTMENT
6. TOOL/CROP MARK SENSOR POSITION ADJUSTMENT
7. PRINT/CUT OFFSET ADJUSTMENT
48
3-5 MAIN BOARD _ REPLACEMENT

1 Turn off the main power switch.
Remove the PLATE behind the RIGHT SIDE COVER.
Referential time for replacement is 2 years.

Make sure to replace the BATTERY when replacing
the MAIN BOARD.
PLATE
MAIN POWER SWITCH
2 Remove the BATTERY from the current MAIN BOARD

and install it on the new MAIN BOARD.
SOCKET
Be careful with the direction of the BATTERY.
BATTERY
MAIN BOARD
3 Follow the steps listed in the following table after replacing

the MAIN BOARD.
Replacement Parts
MAIN BOARD
1. DIP SW Setting (Model Selection)
2. Battery Installation
3. Firmware Upgrade
4. Initialize EPROM
5. Clear Battery Flag
6. System Switch Setting
8. Motor Balance Adjustment
13. Tool Pressure Adjsutment
15. Fill Ink
16. Head Horizontal Adjustment
17. Head Bidirection Adjustment
18. Calibration for Grit Moving Dir.
Adjustment
49
3-6 BATTERY _ REPLACEMENT

CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by the manufacturer.
Dispose of used batteries according to the manufacturer's instructions.
ATTENTION
II y a danger d'explosion s'il y a remplacement incorrect de la batterie.
Remplacer uniquement avec une batterie du mme type ou d'un type quivalent recommand par le constructeur.
Mattre au rebut les batteries usages conformment aux instructions du fabricant.
ADVARSEL!
Lithiumbatteri - Eksplosionsfare ved fejlagtig handtering.
Udskiftning ma kun ske med batteri af samme fabrikat og type.

Levr det brugte batteri tilbage til laveranren.
Do not recharge, short-circuit,

disassembly the lithium battery,
nor put it into fire.
Put tape around the lithium battery

for insulation for disposal or
preservation.
PLATE
MAIN POWER SWITCH
50
2 Remove the BATTERY on the MAIN BOARD by pushing it

down and tilting towards right.
SOCKET
1
MAIN BOARD
3 Replace the BATTERY with new one.
SOCKET
Be careful with the direction of the BATTERY.

BATTERY
MAIN BOARD
4 Clear the BATTERY FLAG from the [CLOCK CHECK]

menu in the SERVICE MODE.
SERVICE MENU
CLOCK CHECK
CLOCK CHECK
B
0y00d00h00m00s
CLOCK CHECK
CLEAR BAT FLAG
[ENTER]
5 Dispose the BATTERY.

FOLLOWING MAY CAUSE EXPLOSION OF BATTERY.
RECHARGE, SHORT-CIRCUIT, DISASSEMBLY,
HEATING, PUTTING INTO FIRE.
DON'T PUT BATTERY WITH OTHER METAL OR
BATTERY.
DISPOSE BATTERY WITHOUT INSULATION.
51
3-7 ENCODER SCALE _ REPLACEMENT

Remove the GUIDE RAIL COVER and the PUMP COVER.

GUIDE RAIL COVER
PUMP COVER
3
2 Remove the ENCODER SCALE.
ENCODER SCALE
SCREW
MAIN UNIT _ FRONT VIEW
3 Fix the SPRING PLATE to the end of the new ENCODER

SCALE where there is no black dot written on it.
SPRING PLATE
BLACK DOT
Make sure not to make scratches or put grease on the

ENCODER SCALE when fixing it.
MAIN UNIT _ FRONT VIEW
4 Fix the ENCODER SCALE to the ENCODER PLATE.
Make sure that the ENCODER SCALE moves up and down

by hand at the SPRING PLATE side by hand.
ENCODER SCALE
ENCODER PLATE
MAIN UNIT _ REAR VIEW

52
5 Make sure that the ENCODER SCALE is placed above the
ENCODER SCALE
ENCODER MODULE
center of two holes of the ENCODER MODULE.

If not, adjust the position of the ENCODER MODULE.
HOLE
OK
ENCODER SCALE
ENCODER MODULE
HOLE
NG
6 Move the HEAD CARRIAGE in a whole distance and make

sure that the ENCODER SCALE doesn't rub against the
ENCODER MODULE.
ENCODER MODULE
ENCODER SCALE
7 Perfrom LINEAR ENCODER CHECK.
53
3-8 CARRIAGE MOTOR _ REPLACEMENT

PUMP COVER
3
2 Remove the PANEL COVER.
PANEL COVER
SCREW
SCREW
3 Remove the PLATE behind the RIGHT SIDE COVER.
PLATE
4 Disconnect the WIREs from CN3 and CN11 on the MAIN

BOARD.
CN11
CN3
MAIN BOARD
54
5 Remove the CARRIAGE MOTOR.

CARRIAGE MOTOR
3
6 Remove the MOTOR BRACKET and fix it on the new
CARRIAGE MOTOR
CARRIAGE MOTOR.
SCREW
SCREW
7 Connect the WIRES to the new CARRIAGE MOTOR.

WIRE
INSULOCK TIE
Secure the WIRES with 2pcs. of INSULOCK TIE.
CARRIAGE MOTOR
8 Fix the CARRIAGE MOTOR.

CARRIAGE MOTOR
55
9 Connect the WIRE from the CARRIAGE MOTOR to CN3

and CN11 on the MAIN BOARD.
CN11
CN3
MAIN BOARD
10 Make sure that the driving load is less than 300gf when
pulling the HEAD CARRIAGE with TENSION GAUGE
(ST-001).
If not, fix the CARRIAGE MOTOR again.
ST-001
11 Reset the MOTOR ROTATION COUNTER of CARRIAGE

MOTOR from the [MOTOR ROT. S] menu in the SERVICE
MODE.
12 Perfrom the following adjustments.

1. MOTOR BALANCE ADJUSTMENT
2. LINEAR ENCODER CHECK
3. AGING FOR CHECKING THE CONNECTION OF THE CARRIAGES IN SERVICE MENU
3. CALIBRATION FOR CARRIAGE MOVING DIRECTION
56
3-9 PINCH ROLLER _ REPLACEMENT

1 Conical Type is used on both LEFT & RIGHT PINCH
ROLLERs and flat type is used for the MIDDLE PINCH

ROLLER.
MIDDLE PINCH ROLLER
PINCH ROLLER
Red marking is done on the outer side of LEFT &

RIGHT PINCH ROLLERS.
RED MARKING
3-10 CUTTER PROTECTION _ REPLACEMENT

1 Align the CUTTER PORTECTION fully to the right side of
the BED.
2 Make sure that the CUTTER PROTECTION is not bumpy

by pressing it with your hand.
CUTTER PROTECTION
57
3-11 CARRIAGE WIRE_REPLACEMENT
Remove the GUIDE RAIL COVER and PUMP COVER.

GUIDE RAIL COVER
PUMP COVER
3
2
Remove the PANEL COVER.
PANEL COVER
Be careful with the CABLE on the back side of the

PANEL COVER.
Remove the KNOB for the SHEET LOADING LEVER, and

then remove the LEFT SIDE COVER.
KNOB
LEFT SIDE COVER
Remove the CARRIAGE TOP COVER and CARRIAGE

COVER.
CARRIAGE TOP
COVER
CARRIAGE COVER
58
Remove the screw fixing the TOOL CARRIAGE to the

CARRIAGE WIRE.
TOOL CARRIAGE
Loosen the SCREW A and B in order located at the left side of

the machine.
SCREW B
SCREW A
Remove the end of the CARRIAGE WIRE as shown in the

figure.
Remove the CARRIAGE MOTOR.
CARRIAGE MOTOR
59
Remove the INK JOINT PLATE to make it easier to do the

work.
INK JOINT PLATE
SCREW
10
Remove the SCREW at the top of the DRIVE PULLY.

SCREW
11
Loosen the screws fixing the both side of the SHAFT STAY
and remove the DRIVE PULLY.
Do not loosen the screw at the center.
SHAFT STAY
SCREW
12
Remove the screws fixing the GEAR and take off the
CARRIAGE WIRE and replace it to the new one.
CARRIAGE WIRE
60
SCREW
13
Set the DRIVE PULLY on the SHAFT STAY and fix the
screws at the both side.
SHAFT STAY
Tighten the 2 screws same amount.
SCREW
Do not make the gap between the PULLY SHAFT

and the SHAFT STAY.
3
14
Fix the top of the DRIVE PULLY with the screw.
15
Use the M4x20BC SCREW in substitution for the SCREW B.

Tighten up the SCREW A, and remove the SCREW B, then
fix the M4x20BC SCREW and keep it as loose as possible.
And loosen the SCREW A.
SCREW
M4X20 BC
SCREW A
16
Wind the CARRIAGE WIRE around the DRIVE PULLY from

the top to the bottom and fix it to the DRIVE PULLY as shown
in the figure.
IDLE PULLY
DRIVE PULLY
61
17 Tighten up the SCREW A and replace the M4x20BC SCREW

used in 15 to the SCREW B.
After loosen the SCREW A, Tighten the SCREW B and
remove the slack in the CARRIAGE WIRE.
Do not tighten it too tightly.
SCREW B
3
18
Adjust the position of the wire by turning the DRIVE PULLY

so that the wire comes out towards the left when it is wound 3
times on the DRIVE PULLY from the bottom.
3 winds
19 Fix the TOOL CARRIAGE at the left end of the machine with
the screw .
TOOL CARRIAGE
20 Fix the CARRIAGE MOTOR temporary with the screws.
CARRIAGE MOTOR
62
21 Tighten up the 4 screws in order as shown in the figure while
pushing the CARRIAGE MOTOR to the direction of the arrow.

Be sure that there is no looseness or too much load on the
gears.
1
3
4
2
3
22 Move the HEAD CARRIAGE in the whole distance it can move in
order to remove the slack in the CARRIAGE WIRE.
Carry out the following adjustments.
1. WIRE TENSION ADJUSTMENT

4. CALIBRATION (SCAN DIRECTION)
5. TOOL/CROP MARK SENSOR POSITION ADJUSTMENT
6. PRINT/CUT POSITION ADJUSTMENT
As for the machines with the firmware Ver.2.10 and

below, if the user has carried out the print/cut position
adjustment, the print/cut position adjustment in the
SERVICE MODE does not work properly.
Refer to the SERVICE INFORMATION 008 in
detail.
63
4 Adjustment
4 Adjustment
4-1 Special Tool

Table shows a list of special tools recommended by Roland DG Corporation.
Tool No.
ST-001
Tool Name
TENSION GAUGE 1500g (14.7N)
Purpose
Replacement of Carriage Motor
Tool No.
ST-002
Tool Name
TENSION GAUGE 300g (3N)
Purpose
Tool Pressure Adjustment
Tool No.
ST-006
Tool Name
WHITE DUMMY PEN

Tool Height Adjustment
Purpose
Tool No.
ST-011
Tool Name
TENSION METER
Purpose
Wire Tension Adjustment
Tool No.
ST-013
Tool Name
DIAL TENSION METER DT-100(100g /1N)
Purpose
Tool No.
22085115
Tool Name
KIT CLEANING
Purpose
Manual Head Cleaning
Tool No.
ST-037
Tool Name
CLEAN STICK TX712A
Purpose
Tool No.
21755102
Tool Name
CLEANING LIQUID, 500ML CJ-70
Purpose
64
4 Adjustment@
Tool No.
ST-038
Tool Name
CAPPING ADJUSTMENT TOOL
Purpose
Capping Position Adjustment
65
4 Adjustment
4-2 Service Mode

[ ], [ ], [ ] + POWER ON
[MENU] key
SERVICE MENU
SENSOR CHECK
[ ]
[ ]
[ ]
FRSHOCLP
***
[ ]
[ ]
KCMcmY [KCMcmY]
** *
Displays the status of the sensors. When the sensor is ON, * will be displayed. Character in the first menu stands for
Front Paper Sensor, Rear Paper Sensor, Crop Mark Sensor, Head Origin Sensor, Origin Sensor, Cover Sensor, Sheet Load
Lever Sensor and Pinch Roller Sensor from the left. Character in the second menu stands for Black, Cyan, Magenta,
Light Cyan, Light Magenta and Yellow from the left and checks Cartridge Sensor. [KCMcmY] is for Ink Empty Sensor.
[
SERVICE MENU
MEMORY CHECK
[
[ ]
EEPROM CHECK
DRAM CHECK [12M]
CP-SRAM CHECK
DP-SRAM CHECK
BP-SRAM CHECK
[ ]
SERVICE MENU
HEAD RANK
[ ]
Checks memories in one sequence. Memories being checked are EEPROM, DRAM, BIT POINTER SRAM, CHARGE
PATTERN SRAM and DUAL PORT SRAM. When there is no problem in the memory, DONE will be displayed and
proceeds to the next memory check automatically. In case of error, check stops and displays the address and written data.
And also, check can be continued by pressing the [ ] key and canceled with [ ] key.
[ ]
HEAD RANK
[ ] L20112 R19215
HEAD RANK can be set. Refer to section 4 [HEAD RANK SETTING] for details.
[
SERVICE MENU
AGING
[ ]
[ ]
[ ]
AGING
[ ] CUTTING
[
[
AGING
SCAN
[
AGING
FEED
[
AGING
BOTH
]
[ ]
FEED
[ ] F:+ 132
]
[ ]
[
[ ]
AGING
CONNECT
[ ] SCAN
[ ] S:+1710
]
[ ]
CUTTING
[ ] F:+ 505 S:+ 500
BOTH
[ ] NOW AGING
]
[ ]
CONNECT
[ ] NOW AGING
This menu is used for adjusting the MOTOR BALANCE. Refer to section 4 [MOTOR BALANCE ADJUSTMENT].
Go to
next Page.
66
4 Adjustment@
From
last Page.
[
SERVICE MENU
PRINT & CUT ADJ.
[
[ ]
PRINT&CUT ADJ.
[ ] TEST PRINT
[ ]
[ ]
PRINT&CUT ADJ.
AUTO
[ ]
[ ]
PRINT&CUT ADJ.
ADJUST
[ ]
[ ]
PRINT&CUT ADJ.
COMPLETED!!
[ ]
ADJUST
[ ] FEED
[
FEED
[ ] -0.15mm
-0.23mm
[ ]
ADJUST
SCAN
[ ]
SCAN
[ ] -0.40mm -0.40mm
This menu is used for adjusting the Print and Cut Positions. Refer to section 4 [PRINT/CUT OFFSET ADJUSTMENT].
[
SERVICE MENU
CROP-TOOL ADJ.
[ ]
[ ]
CROP-TOOL ADJ.
AUTO
[ ]
[ ]
[
[ ]
CROP-TOOL ADJ.
REMOVE CROPMARK
[ ]
[ ]
ADJUST
FEED
[ ]
[
SERVICE MENU
DIP SW CHECK
[ ]
SERVICE MENU
LCD/LED/BUZ CHK
[ ]
FEED
-0.15mm
-0.23mm
ADJUST
SCAN
[ ]
SERVICE MENU
KEY CHECK
[ ]
[ ]
CROP-TOOL ADJ.
COMPLETED!!
CROP-TOOL ADJ.
ADJUST
[ ]
SERVICE MENU
CROPMARK SENS
[ ]
[ ]
[ ]
SCAN
-0.40mm
-0.40mm
[ ]
This menu is used for adjusting relative positions of Crop Mark Sensor and Tool Carriage. Refer to section 4 [CROP
MARK SENOSR/TOOL CARRIAGE ADJUSTMENT].
[ ]
START
[ ] OUTLEVEL CHECK
[ ]
[ ]
MIN0.7V MAX2.3V
[2.0V]
This menu is used for adjusting the sensitivity of CROP MARK SENSOR. Refer to section 4 [CROP MARK SENSOR
ADJUSTMENT].
[ ]
KEY CHECK
NO KEY
[ ]
This menu is used for checking the keys. [NO KEY] will be displayed if no key is pressed. The name of the key being
pressed will be displayed. Press all keys except [ ] key and press [ ] key at last. Name of the key which has not been
pressed will be indicated.
[ ]
DIP SW CHECK
0000
[ ]
bit# [4321]
This menu is used for checking the DIP SW on the MAIN BOARD. Status of bit#1 ~ #4 of the DIP SW will be
displayed as 0 for OFF and 1 for ON.
[ ]
As per displayed
This menu is used for checking the LCD, LED and Buzzer. When selecting this mode, LCD, LED and the BUZZER
will be checked by using their functions in one sequence.
[
SERVICE MENU
THERMISTOR CHK
[ ]
[ ]
THERMISTOR CHK
[ ] 25 C 77.0 F
This menu is used for checking the Thermistor. The temperature read by the thermistor on the HEAD will be displayed
when selecting this menu. Check whether the temperature displayed on the LCD is equivalent to the environment.
And also, make sure that the fluctuation of the temperature displayed on LCD is less than 1 degree.
Go to
next Page.
67
4 Adjustment
From
last Page.
[
SERVICE MENU
PUMP CHECK
[ ]
[ ]
PUMP CHECK
[ ] PUMP SUCTION
[ ]
[ ]
PUMP CHECK
PUMP RELEASE
[ ]
[ ]
PUMP CHECK
PUMP GAIN
[ ]
[ ]
[ ]
NOW PROCESSING..
NOW PROCESSING..
PUMP GAIN
[ ] LOW
[
[ ]
PUMP GAIN
HIGH
This menu is for checking the PUMP MOTOR. Rotating direction of the PUMP MOTOR can be checked and also
LOW / HIGH selection of the PUMP MOTOR GAIN can be checked. Rotation check will stop after 5 seconds.
[
SERVICE MENU
FAN CHECK
[ ]
[ ]
FAN CHECK
[ ] OFF
[
[ ]
FAN CHECK
LOW
[
[ ]
FAN CHECK
HIGH
This menu is used for checking the FAN. OFF / HIGH / LOW can be selected.
[
SERVICE MENU
CLOCK CHECK
[ ]
SERVICE MENU
PARALLEL CHECK
[ ]
[
CLOCK CHECK
B
0y00d00h00m00s
[ ]
[ ]
CLOCK CHECK
[ ] CLEAR BAT FLAG
This menu is used for checking the REAL TIME CLOCK. Time being passed after the clock has started will be displayed.
When battery is run out, [B] will be displayed at the upper right corner of the LCD. In this case, battery has to be replaced.
However, the flag won't be cleared even battery is replaced. Make sure to clear the flag by entering the Battery Flag
Clear Menu and then pressing the [ENTER] key.
[ ]
PARALLEL CHECK
[ ]
Data received through Parallel Port will be displayed.
SERVICE MENU
HEAD VOLTAGE
[ ]
Go to
next Page.
68
[ ]
[ ]
HEAD VOLTAGE
[ ] VK CHECK
[ ] VH KC1 22.3V
[ ] VH CHG 25.0V
VH ND2 3.35V
VH ND1 3.75V
VH MD2 3.55V
VH MD1 3.60V
This menu is for checking the HEAD VOLTAGE. It is only for factory checking purposes.
4 Adjustment@
From
last Page.
[ ]
SERVICE MENU
HEAD ADJUST
[ ]
[ ]
HEAD ADJUST
[ ] BIAS TEST
[ ]
[ ]
HEAD ADJUST
HORIZ. TEST
[
[ ]
[ ]
]
BIAS TEST
[ ] TEST PRINT
HORIZ. TEST
[ ] TEST PRINT
[ ]
[ ]
HORIZ. TEST
ADJUST
[ ]
HEAD ADJUST
BI-DIR.DEFAULT
[
[ ]
[ ]
+1
BI-DIR.DEFAULT
[ ] TEST PRINT
[ ]
[ ]
BI-DIR.DEFAULT
ADJUST
ADJUST
+1
[ ]
[ ]
[ ]
ADJUST
+2
+2
HEAD ADJUST
TEST PRINT
This menu is for aligning the Head positions. Refer to section 4 [HEAD ALIGNMENT] for details.
[ ]
SERVICE MENU
CALIB.DEFAULT
[ ]
[ ]
CALIB.DEFAULT
[ ] FEED
[ ]
[ ]
FEED
[ ] TEST PRINT
[
[ ]
FEED
ADJUST
[ ]
CALIB.DEFAULT
SCAN
[ ]
[ ]
SERVICE MENU
FLUSHING ADJ.
[ ]
[ ]
SERVICE MENU
LINER ENC. CHECK
[ ]
[ ]
ADJUST
[ ] +0.05%
This menu is for Calibration in both Media Feeding and Carriage Moving Directions.
Refer to section 4 [CALIBRATION] for details.
[ ]
+0.10%
SCAN
[ ] AUTO
[ ]
SCAN
ADJUST
ADJUST
[ ] +0.05%
+0.10%
FLUSHING ADJ.
[ ] SET POSITION
This menu is for Flushing Position Adjustment. Refer to section 4 [FLUSHING POSITION ADJUSTMENT] for details.
[ ]
NOW PROCESSING..
OK
LINER ENC. CHECK

COMPLETED!!
NG
LINER ENC. CHECK

ERROR END!!
[ ]
[ ]
This menu is for Checking the Linear Encoder. Refer to section 4 [LINEAR ENCODER CHECK] for details.
Go to
next Page.
69
4 Adjustment
From
last Page.
SERVICE MENU
TEST PATTERN
[ ]
[ ]
TEST PATTERN
[ ] FILL PATTERN
[ ]
[ ]
TEST PATTERN
VERT. LINE
[ ]
[ ]
TEST PATTERN
FEED COMPENS
FILL PATTERN
100% Fill Pattern will be printed in each color.
Printing is done by 360dpi / 4 pass / Unidirection.
25mm
Y
Lm / Gr
Lc / Or
M
Feed
C
K
Scan
VERTICAL LINES
Following Test Pattern will be printed in a whole width of media.
BLACK and each color will be printed alternately.
K(Bi)
K
Feed
Lm
K
Lc
K
Y
K
M
K
C
Scan
FEED COMPENSATION
Test Pattern for checking the calibration for Grit Moving Direction will be
printed in 720dpi / 4 pass / Unidirection.
400 mm
Go to
next Page.
70
Feed
500 mm
Scan
4 Adjustment@
From
last Page.
SERVICE MENU
FORCE ADJUST
[ ]
[ ]
FORCE ADJUST
[ ] DOUBLE 30gf
[ ]
[ ]
FORCE ADJUST
DOUBLE 50gf
[ ]
[ ]
FORCE ADJUST
SINGLE 200gf
[ ]
[ ]
FORCE ADJUST
SINGLE 50gf
[ ]
[ ]
DOUBLE 30gf
56
58D
[ ]
DOUBLE 50gf
156
158D
[ ]
SINGLE 200gf
160
162D
[ ]
SINGLE 50gf
60
62D
[ ]
[ ]
[ ]
This menu is for adjusting the Tool Pressure. Refer to section 4 [TOOL PRESSURE ADJUSTMENT] for details.
[
SERVICE MENU
LOCK POS ADJUST
[ ]
[ ]
SERVICE MENU
SYSTEM SWITCH
[ ]
[ ]
[ ]
LOCK POS ADJUST

0.00mm
This menu is for adjusting the Capping Position. Refer to section 4 [CAPPING POSITION ADJUSTMENT] for details.
[ ]
SYSTEM SWITCH
[ ] PAGE1:00000000
[ ]
SYSTEM SWITCH
[ ] PAGE4:00000000
bit# [87654321]
This menu is for selecting the special functions. It is not necessary to change any switches normally. Each bit can be
selected with [ ] and [ ] keys and it can be changed with [ ] and [ ] keys. There are 4 pages of 8bit System
Switch.
Ink Type Selection setup by this System Switch is necessary only when sending RGB data directly. When sending RTL
data, as most cases are, it is not necessary to setup this System Switches.
Bit#
[ ]
SERVICE MENU
HISTORY MENU
[ ]
[ ]
Setting
Function
PAGE1 :
PAGE2 :
PAGE3 :
bit2
bit4
bit3
bit2
Color Burst (CSE)

Cursor Media Feed
Cycloidtrap
Acceleration of the table
PAGE4 :
PAGE4 :
bit8
bit7
bit6
bit5
Front Cover
Ink Type Selection
POWER ON COUNT
100times
[ ]
[ ]
0 : Standard (OFF)
1 : ON
0 : Same as FJ-50/40
1 : Same as CJ-70/60
00 : 1.0G
01 : 0.8G(Standard)
10 : 1.2G
0 : Standard
1 : Always closed
000 : CMYK mode
001 : Dye (CMYKLcLm) mode
010 : Pigment (CMYKLcLm) mode
011 : Pigment (CMYKLcLm) mode (for PET-G)
100 : Pigment (CMYKLcLm) mode (for YP-M)
101 : Pigment (CMYKOrGr) mode
POWER ON COUNT
[ ] CLEAR
Refer to the table.

All the records regarding the usage of the machine will be displayed. When [ ] and [
will be displayed on he top row and parameters will be dispalyed on the bottom row.
] keys are pressed, each title
Go to
next Page.
71
4 Adjustment
From
last Page.
SERVICE MENU
SERVICE REPORT
[ ]
SERVICE REPORT
[ ] BLACK
[ ]
[ ]
SERVICE REPORT
CYAN
[ ]
[ ]
SERVICE REPORT
MAGENTA
[ ]
[ ]
SERVICE REPORT
LIGHT CYAN
[ ]
or
SERVICE REPORT
ORANGE
[ ]
SERVICE REPORT
LIGHT MAGENTA
[ ]
or
SERVICE REPORT
GREEN
[ ]
SERVICE REPORT
YELLOW
Service Report will be printed. Information necessary for service activity will be prined togeher with the system report.
It will be printed on a A4 size landscape media.
72
4 Adjustment@
73
4 Adjustment
Contents of Service Report

TITLE
POWER ON COUNT
POWER ON TIME
SLEEP TIME
UNIT
times
hours
PRINTING TIME
hours
CUTTING TIME
Total hours the cutting has been

performed.
hours
SERVO ERROR
POWER ERROR
LOW TEMP.
HEAD DRY-UP
FILL INK
HEAD WASH
PUMP UP
CHANGE INK
CARTRIDGE CHG
WIPE
RUB
MOTOR CNT. F
MOTOR CNT. S
Number of times the Auto

Sheet Cut has been performd.
Number of times the servo error
has occurred.
Number of times the power
error has ocurred.
Number of times the low temp.
error has occurred.
Number of times the head dryup error has occurred.
Number of times the FILL INK
has been performed.
Number of times the HEAD
WASH has been performed.
Number of times the PUMP
UP has been performed.
Number of times the Ink Type
has been changed.
Number of times the Ink
Cartridge has been changed.1
Number of times the Wiping
has been performed.
Number of times the Rubbing
has been performed.
Number of times the Grit
Motor has rotated.
Number of times the Carriage
Motor has rotated.
DOT CNT K
Number of dots fired from K.
DOT CNT C
Number of dots fired from C.
DOT CNT M
Number of dots fired from M.
DOT CNT Lc/Or

DOT CNT Lm/Gr
DOT CNT Y
Number of dots fired from

Lc/Or.
Number of dots fired from
Lm/Gr.
Number of dots fired from Y.
REFERENCE
Number of times that secondary
switch has been powered on.
hours
Total hours the printing has

been performed.
SHEET CUT
74
CONTENTS
Number of times being powered
on.
Total hours that the machine
has been on..
Total hours the machine has
been in sleep mode.
times
It only counts time for printing

performed by receiving data through
Interface. It doesn't count time for test
print.
It only counts time for cutting
Interface. It doesn't count time for
test cuts.
It counts Auto Sheet Cut performd
both by command and panel.
times
times
times
times
Head Carriage will move to the

locking position automatically if it is
left without capping for 10min.
times
times
times
times
times
times
times
times
times
dots (increment of
1000 dots.)
dots (increment of
1000 dots.)
dots (increment of
1000 dots.)
dots (increment of
1000 dots.)
dots (increment of
1000 dots.)
dots (increment of
1000 dots.)
Wiping is done by the Rubber side of

the Cleaning Wiper.
Rubbing is done by the Felt side of
the Cleaning Wiper.
4 Adjustment@
TITLE
CLEAN AUTO
CLEAN NORMAL
CONTENTS
Number of times the Auto Head
Cleaning has been performed.
Number of times the Normal
UNIT
times
times
CLEAN MEDIUM
Number of times the Medium

times
CLEAN POWERFUL
Number of times the Powerful

times
PIGMENT LcLm
Number of pages printed with

Pigment LcLm.
pages
PIGMENT OrGr
DYE LcLm
OVER PRINT
Under 10% duty
Under 20% duty
Under 30% duty
Under 40% duty
Under 50% duty
Over 50% duty
PRINT <=A3
PRINT <=A2
PRINT <=A1
PRINT <=A0
PRINT <= 2A0
PRINT <=4A0
PRINT >4A0
CUT <=A3
CUT <=A2
CUT <=A1
CUT <=A0
CUT <= 2A0

Pigment OrGr.
Dye LcLm.
Number of pages printed wth
Overprint.
Ink duty of less than 10%.
ink duty of less than 20%.
ink duty of more than 50%.
an area smaller than A3 size.
an area smaller than 2xA0 size.
an area largeer than 4xA0 size.
Number of pages being cut with
an area smalller than 2xA0 size.
REFERENCE
It only counts the pages for printing

interface.
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
It only counts the pages for cutting

interface.
pages
ditto
pages
ditto
pages
ditto
pages
ditto
75
4 Adjustment
TITLE
CUT <=4A0
CUT >4A0
PRN.&CUT <=A3
PRN. &CUT <=A2
PRN.&CUT <=A1
4
PRN.&CUT <=A0
PRN. &CUT <= 2A0
PRN. &CUT <=4A0
PRN.&CUT >4A0
1440dpi 16pass
1440dpi 16pass B
720dpi 8pass
720dpi 8pass B
720dpi 4pass
720dpi 4pass B
540dpi 6pass
540dpi 6pass B
540dpi 3pass
540dpi 3pass B
360dpi 4pass
360dpi 4pass B
360dpi 2pass
360dpi 2pass B
180dpi 1pass
180dpi 1pass B
76
CONTENTS
an area larger than 4xA0 size.
Number of pages being printed
and cut with an area smaller
than A3 size.
than A3 size.
than A1 size.
than A0 size.
than 2xA0 size.
than 4xA0 size.
and cut with an area larger than
4xA0 size.
1440dpi, 16pass, unidirection.
1440dpi, 16pass, bidirection.
UNIT
REFERENCE
pages
ditto
pages
pages
It only counts the pages for cutting

interface.
It only counts the pages for prnt and
cut performed by receiving data
through interface.
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
It only counts the pages printed by

receiving data through interface.
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
pages
ditto
4 Adjustment@
Other Function Mode

SERVICE REPORT _ PRINTING
Service Report will be printed.
Refer to [Contents of Service Report]
for the details of each menu.
Turn on the sub power switch while
pressing [ ] key.
SETUP SHEET
ROLL EDGE PIECE
Press [SETUP] key
4
LIMIT POSITION INITIALIZE
CUT DOWN POSITION ADJUSTMENT MODE
Limit Position will be initialized.

Refer to section 4 [LIMIT POSITION
INITIALIZE] for details.
pressing [ ], [ ] and [ ] keys.
It is used for adjusting Cut Down Position.

Refer to section 4 [CUT DOWN POSITION
ADJUSTMENT] for details.
Turn on the sub power while pressing
[ ], [ ] and [SHEET CUT] keys.
INITIALIZING
THE LIMIT
Press the [ENTER] key.
INITIALIZING
CUT DOWN POS.
EEPROM INITIALIZE
FIRMWARE UPGRADE MODE
All paramters inside EEPROM will be initialized.

pressing [ ], [ ] and [ENTER] keys.
It is used for upgrading the Firmware.

Refer to section 4 [FIRMWARE UPGRADE] for details.
Turn on the sub power switch while pressing
[ ], [ ] and [ ] keys.
INITIALIZING ALL
OF THE EEPROM
CJ-500/400 BOOT
VERSION 1.00
INITIALIZING..
VERSION UP
ARE YOU SURE
INITIALIZE
COMPLETED!!
77
4 Adjustment
NO INK MODE
This mode can be used to stop consuming ink for Automatic Head Cleaning when only performing cutting.
Ink System could have damage while in this mode because CJ-500 will not perform any maintenance for the Ink System.
Therefore, it is recommended to use this mode while there is no ink filled inside the machine.
Turn on the sub power switch while pressing [CUT CONFIG] key.
Following conditions are required to perform this mode.
When there is no ink filled inside the machine
Remove all Ink Cartridges. This mode can not be performed if even 1 Cartridge is inserted.
When the machine is filled with ink

Insert all 6 Ink Cartridges. This mode can not be performed if even 1 Cartridge is missing.
FLOW CHART
Turn on the sub power switch while pressing [CUT CONFIG] key.
4
Machine is filled
with Ink
NO
YES
All 6 Ink Cartridges

are inserted.
NO
YES
Starts NO INK MODE

Status of the Ink Cartridge Sensor is always checked.
Error Message will be displayed when Ink Cartidge is
removed while in this mode.
78
All 6 Ink Cartridges

are removed.
NO
YES
Starts NO INK MODE
Starts NORMAL MODE
Status of the Ink Cartridge Sensor is always checked.

Error Message will be displayed when Ink Cartridge is
inserted while in this mode.
4 Adjustment@
4-3 FIRMWARE UPGRADE
Connect the computer and CJ-500 with PARALLEL

CABLE.
Turn on the sub power switch while pressing [

[ ] keys.
Then, press the [ENTER] key.
], [
It is necessary to prepare the followings to

upgrade the firmware.
1. FIRMWARE DISK
2. MS-DOS
3. PARALLEL CABLE
] and
CJ-500/400 BOOT
VERSION 1.00
VERSION UP
ARE YOU SURE
[ENTER]
WAITING...
Open the download.BAT from MS-DOS. (Type download

and press [RETURN] key.
Computer starts to send the upgrade data to CJ.
Some Computer can not use the BAT FILE.
Please refer to the readme.txt file in the
FIRMWARE DISK.
CJ-500/400 V1.00
>>>>>>>
ERASING...
>>>>>>>
WRITING...
>>>>>>>
Turn off the sub power switch when upgrade is completed.
VERIFYING...
>>>>>>>
VERSION UP
COMPLETE.
POWER OFF
79
4 Adjustment
4-4 HEAD CARRIAGE HEIGHT ADJUSTMENT
[About HEAD CARRIAGE HEIGHT ADJUSTMENT]

HEAD CARRIAGE HEIGHT must be set to have the ink fired as straight as
possible and also to protect the heads from getting rubbed against the media.
If this adjustment is not done correctly, printing problem, such as fine lines and
banding, could occur.
Turn off the main power switch.
It is recommended to unplug the machine for

preventing the HEAD from damage.
MAIN POWER SWITCH

GUIDE RAIL COVER
Remove the HEAD CARRIAGE COVER and FRONT

APRON.
HEAD CARRIAGE COVER
SCREW
80
4 Adjustment@
Lower the PINCH ROLLER and move the HEAD

CARRIAGE to the position where [H] mark is written on the
BED.
[H] Mark is written at the position where the BED

is at the heighest. In another words, where the
clearance between the HEAD and BED is the
smallest.
HEAD CARRIAGE
BED
Lower the HEAD to the lowest position with the LEVER on

the HEAD CARRIAGE.
HEAD CARRIAGE LEVER
Loosen the screws for fixing the LEFT and RIGHT ARM
PLATE. (There are 2 screws on both sides.)
SCREW
Put the 1.2mm THICKNESS GAUGE between the HEAD

and the BED.
FRAME
Make sure that the thickness gauge is making

contact only at the frame of the HEAD and not the
surface.
ARM PLATE
BED
BED
81
4 Adjustment
Tighten the screws for fixing the LEFT and RIGHT ARM
PLATEs while gently pushing down the HEAD CARRIAGE
against the THICKNESS GAUGE.
SCREW
Check and make sure that the 1.1mm THICKNESS GAUGE

can be put in between the both HEADs and the BED.
And 1.2mm THICKNESS GAUGE won't go in between.
10 Adjust the FLUSHING POSITION.
82
ARM PLATE
4 Adjustment@
4-5 HEAD RANK SETTING
[About HEAD RANK]

HEAD RANK is necessary to set the proper voltage for each head. If it is not set
correctly for each head, ink can not be fired with the proper amount, i.e. too much
ink or too less ink. The symptom in the printing will be dark printing, light
printing or fine lines.
Check the HEAD RANK written on top of the HEAD.
HEAD RANK
1 2 2 1 2
HEAD
Turn on the sub power switch while pressing the [

and [ ] keys to enter the SERVICE MODE.
], [
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Select [HEAD RANK] menu.
SERVICE MENU
HEAD RANK
HEAD RANK
L20112 R19215
83
4 Adjustment
Set the HEAD RANK by selecting the digit with [ ] and [ ]

keys, and changing the parameters with [ ] and [ ] keys.
HEAD RANK
L20112 R19215
LEFT HEAD RANK
RIGHT HEAD RANK
[ENTER] key
84
4 Adjustment@
4-6 HEAD ALIGNMENT
[About HEAD ALIGNMENT]

HEAD ALIGNMENT is necessary to obtain the good printing quality. If the
heads are not aligned, printing problems, such as banding appears in printing, fine
lines, gap between colors, could occur.

GUIDE RAIL COVER
Remove the HEAD CARRIAGE COVER.
HEAD CARRIAGE COVER
SCREW
Setup the PET film on the CJ-500.

Turn on the sub power switch while pressing [ ], [ ] and [ ]
keys to enter the SERVICE MODE.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
85
4 Adjustment
Select the [BIAS TEST TEST PRINT] under the [HEAD

ADJUST] menu and press the [ENTER] key.
SERVICE MENU
HEAD ADJUST
[
HEAD ADJUST
BIAS TEST
BIAS TEST
TEST PRINT
[ENTER]
TEST PATTERN shown in the right figure will be printed.
MG
BK
YE
Lc
MG
BK
YE
Lc
[BIAS ADJUSTMENT (MECHANICAL)]
Loosen the screw for fixing the HEAD.
SCREW
Adjust the LEVER in front of the HEAD to align the

BLACK lines with MAGENTA lines for the LEFT HEAD,
and LIGHT CYAN/ORANGE lines with YELLOW lines for
the RIGHT HEAD.
LEVER FOR LEFT HEAD LEVER FOR RIGHT HEAD

86
4 Adjustment@
MAGENTA/YELLOW lines will move to the FRONT side

when LEVER is moved to the LEFT, and they will move to
the REAR side when LEVER is moved to the RIGHT.
Move LEVER to RIGHT
BK/Lc/Or
MG/YE
Shifting within 1/2 dot of each color (BLACK

and MAGENTA, and LIGHT CYAN/ORANGE
and YELLOW) is in the tolerance.
Move LEVER to LEFT
Tighten the screw for fixing the HEAD and print the TEST
PATTERN again.
If the result is NG, repeat 6 ~ 8 .
SCREW

[ALIGNING 2 HEADS _ FRONT & REAR (MECHANICAL)]
Loosen the screw for fixing the RIGHT HEAD.
10
SCREW
11 Adjust the LEVER on the right side of the HEAD CARIAGE

to align the MAGENTA lines with LIGHT CYAN/
ORANGE.
LEVER
87
4 Adjustment
12 LIGHT CYAN/ORANGE lines will move to the FRONT

side when the LEVER is moved to the FRONT, and to the
REAR when LEVER is moved to the REAR.
Move LEVER to REAR
MG
Lc / Or
Shifting within 1/2 dot of MAGENTA lines and

LIGHT CYAN/ORANGE lines is the tolerance.
Move LEVER to FRONT
13 Tighten the screw for fixing the RIGHT HEAD and print the
TEST PATTERN again.
If the result is NG, repeat 11 ~ 13 .
LEFT HEAD position could shift slightly when
adjusting the RIGHT HEAD.
In this case, repeat 6 ~ 8 .
SCREW

[ALIGNING 2 HEADS _ HORIZONTAL (SOFTWARE)]
14 Setup the PET film on the CJ-500.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
15 Select the [HORIZ.TEST] under the [HEAD ADJUST]

menu.
TEST PATTERN will be printed when the [ENTER] key is
pressed.
SERVICE MENU
HEAD ADJUST
HEAD ADJUST
HORIZ. TEST
HORIZ. TEST
TEST PRINT
[ENTER]
88
4 Adjustment@
16 TEST PATTERN shown in the right figure will be printed.

Check the number which has the LIGHT CYAN/ORANGE
line aligned to the BLACK line.
LIGHT CYAN / ORANGE

+6
+5
+4
+3
+2
+1
-1
-2
-3
-4
-5
BLACK LINE
17 Go into [ADJUST] menu under the [HEAD ADJUST] menu

and change the number confirmed at 16 with [ ] and [ ]
keys.
HEAD ADJUST
HORIZ. TEST
HORIZ. TEST
ADJUST
ADJUST
+1
+1
[ENTER]
[BIDIRECTION ADJUSTMENT (SOFTWARE)]

18 Setup the PET film on the CJ-500.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
19 Select the [TEST PRINT] under the [BIDIRECTION] menu.

TEST PATTERN will be printed when the [ENTER] key is
pressed.
SERVICE MENU
HEAD ADJUST
HEAD ADJUST
BI-DIR.DEFAULT
BI-DIR.DEFAULT
TEST PRINT
[ENTER]
89
4 Adjustment
20 TEST PATTERN shown in the right figure will be printed.

Check the number which has the TOP PART and BOTTOM
PART matched perfectly.
+6
21 Go into [ADJUST] menu under the [BIDIRECTION] menu

and change the number confirmed at 20 with [ ] and [ ]
keys.
+5
+4
+3
+2
+1
-1
-2
HEAD ADJUST
BI-DIR.DEFAULT
BI-DIR.DEFAULT
ADJUST
ADJUST
0
+1
[ENTER]
90
-3
-4
-5
4 Adjustment@
4-7 CAPPING POSITION ADJUSTMENT
[About CAPPING POSITION ADJUSTMENT]

There are 2 main purposes for the CAPPING POSITION ADJUSTMENT. It is
necessary for protecting the head from drying up and also to maintain good ink suction.
If the capping position is not adjusted, head could cause misfiring of ink or cause ink
suction problem.
Remove the PUMP COVER.
PUMP COVER
Remove the PANEL COVER.
1. 2 screws for fixing the PANEL COVER from the

front are located at the CARTRIDGE HOLDER
part.
2. Be careful with the CABLE and WIRE when
removing the PANEL COVER.
PANEL COVER
SCREW
SCREW
Remove the PLATE shown in the right figure.
SCREW
PLATE
91
4 Adjustment
Push the HEAD CARRIAGE to the right side once to release

it from the locking position and then move it out from the
locking position.
HEAD CARRIAGE
SCREW
Loosen the 4 screws for fixing the PUMP UNIT.
SCREW
Adjust the position of the PUMP UNIT so that the centers of

the HEAD HOLDER PLATE and the CAPPING BAR are
aligned.
Tighten the 4 screws for fixing the PUMP UNIT.
HEAD
CARRIAGE
HEAD HOLDER
PLATE
CAPPING
BAR
HEAD CARRIAGE _ SIDE VIEW
92
Move the HEAD CARRIAGE left and right at the PUMP

UNIT and make sure that it moves free without making any
contact with the CAPPING UNIT.
If NG, repeat 4 ~ 6 .
4 Adjustment@
Clean the CAPPING UNIT and DRAIN TUBE with cleaning

liquid using a syringe several times.
Make sure that there is no ink and cleaning liquid inside the
CAPPING UNIT and DRAIN TUBE after cleaning.
Loosen the 2 screws for fixing the LOCKING ASSEMBLY

and move the HEAD CARRIAGE to the position where it
will be locked.
LOCKING ASSEMBLY
SCREW
10 Connect short tube of the CAPPING ADJUSTMENT TOOL

(ST-038) to one of the DRAIN TUBE which is connecting to
the left side of the CAPPING UNIT.
DRAIN TUBE
CAPPING ADJUSTMENT TOOL
11 Adjust the LOCKING ASSEMBLY with the ADJUSTING
VALVE
0.5mm
SCREW comes out for approximately 0.5mm as shown in

the right figure.
LOCKING ASSEMBLY
ADJUSTING
SCREW
93
4 Adjustment
12 Tighten the 2 screws for fixing the LOCKING ASSEMBLY.
SCREW
LOCKING ASSEMBLY
13 Put the LONG TUBE of the CAPPING ADJUSTMENT

TOOL (ST-038) in the water bottle.
Pull the syringe of the CAPPING ADJUSTMENT TOOL
(ST-038) and pull up the water.
Make sure that the water level of the CAPPING
ADJUSTMENT TOOL doesn't decrease when stop pulling
the syringe.
PULL
14 Move the HEAD CARRIAGE out from the locking position

and then move it back the locking position.
Carry out 13 and make sure that the water level of the
CAPPING ADJUSTMENT TOOL (ST-038) doesn't
decrease when stop pulling the syringe.
If not, carry out 8 ~ 12 or 4 ~ 6 .
15 Perform the following adjustments.

94
WATER
BOTTLE
4 Adjustment@
4-8 FLUSHING POSITION ADJUSTMENT
[About FLUSHING POSITION ADJUSTMENT]

FLUSHING POSITION must be kept at the correct position to have the ink fired
inside the CAP during the flushing. If not, ink will be fired outside the CAP and
stain the PUMP UNIT with ink.
And in the worst case, media could be stained with ink.
Lower the PINCH ROLLER and also lower the HEAD to the
lowest position with the LEVER on the HEAD CARRIAGE.
HEAD CARRIAGE LEVER
Turn on the sub power switch while pressing the [ ], [ ] and

[ ] keys to enter the SERVICE MODE.
Select [FLUSHING ADJ.] menu and press the [ENTER]
key.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
SERVICE MENU
FLUSHING ADJ.
[ENTER]
Adjust the position of the HEAD CARRIAGE to where the

left edge of the LEFT CAP makes slight contact with the
surface of the HEAD with [ ] and [ ] keys.
LEFT HEAD
LEFT CAP
95
4 Adjustment
4-9 LIMIT POSITION INITIALIZE
[About LIMIT POSITION INITIALIZE]

It is necessary to convert the Locking Position to be the origin of the Motor.
When LIMIT POSITION is not initialized, there will be problem in locking and
unlocking the HEAD CARRIAGE, Flushing Function, or Auto-Sheet Cut
Function.
Connect the TOOL CARRIAGE and HEAD CARRIAGE.

Then, move it to the postion where it is locked and close the
FRONT COVER.

keys.
When [INITIALIZING THE LIMT] is displayed, press the
[ENTER] key.
LIMIT POSITION will be initialized automatically.
INITIALIZING
THE LIMIT
[ENTER]
INITIALIZING..
INITIALIZE
COMPLETE!!
96
Perform the following adjustments.

4 Adjustment@
4-10 CUT DOWN POSITION ADJUSTMENT
[CUT DOWN POSITION ADJUSTMENT]

This adjustment is necessary to setup the position for the Auto-Sheet Cutter to
land. If it is not adjusted, problems related to the Auto-Sheet Cutter, such as Sheet
Cutter doesn't move down, will occur.
Make sure that the LIMIT POSITION has been initialized.

Move the TOOL CARRIAGE while the AUTO SHEET
CUTTER is down until it makes contact with the LEFT
FRAME.
Turn on the sub power switch while pressing the [ ], [ ] and

[SHEET CUT] keys.
[ ], [ ], [SHEET CUT] + SUB POWER ON
INITIALIZING
CUT DOWN POS.
When the [ENTER] key is pressed, TOOL CARRIAGE

moves to the ORIGIN SENSOR and resets the CUT DOWN
POSITION.
INITIALIZING...
INITIALIZE
COMPLETED!!
97
4 Adjustment
4-11 LINEAR ENCODER CHECK
[About LINEAR ENCODER CHECK]

This mode is to check whether the LINEAR ENCODER can be read correctly in a
whole width.
Lower the PINCH ROLLER.

[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Select the [LINEAR ENC. SETUP] menu and press the

[ENTER] key to start the auto-setup.
SERVICE MENU
LINER ENC. CHECK
[ENTER]
Either one of the message will appear at the completion of

the setup. In case of an error, check the followings.
1. Dirt / Scratch on the ENCODER SCALE.
2. Dirt / Scratch on the ENCODER MODULE.
3. ENCODER SCALE is not placed between the
ENCODER MODULE.
4. Position of the ENCODER MODULE is too high.
SERVICE MENU
LINER ENC. CHECK
[ENTER]
NOW PROCESSING..
LINER ENC. CHECK

COMPLETED !!
98
LINER ENC. CHECK

ERROR END!!
4 Adjustment@
4-12 MOTOR BALANCE ADJUSTMENT

[About MOTOR BALANCE ADJUSTMENT]
Servo Motor feeds back to the Servo Chip the actual rotation corresponds to te instruction.
Motor tires to follow the instruction from the Servo Chip.
Difference between the actual rotation and the instruction could be
adjusted with the Motor Balance (Gain) Adjustment.
If the difference is small (=GAIN is small), motor becomes very
sensitive. As a result, it vibrates.
If the difference is big (= GAIN is big), motor becomes very dull
to the instruction. And as a result, cutting quality will be
damaged.
CCW
Ex.2
Ex.1
Gain
Offset
CW
Offset
Error
Command
Servo Motor
CPU
Feedback
Motor Balance (Offset) Adjustment is used to adjust the

GAIN for CW and CCW directions to be equal.
EEx.1 in the figure shows that both the OFFSET and
GAIN is adjusted in both CW and CCW directions.
EEx.2 shows that the GAIN is adjusted but the
OFFSET is shifted. Therefore, the GAIN will be
big in CCW direction and small in CW direction.
As a result, motor becomes dull in CCW direction
and sensitive in CW direction causing problems.
PLATE

[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
99
4 Adjustment
[MEDIA FEEDING DIRECTION OFFSET

ADJUSTMENT FOR CUTTING]
Select [CUTTING] under the [AGING] menu and press the
3
[ENTER] key to start.
SERVICE MENU
AGING
AGING
CUTTING
[ENTER]
Adjust VR4 on the MAIN BOARD so that the difference of

the absolute values of "F" displayed in the left side of the
LCD will be less than 10.
VR4
MAIN BOARD
CUTTING
F:+ 505 S:+ 500
[MEDIA FEEDING DIRECTION GAIN

Adjust VR10 on the MAIN BOARD so that the absolute
5
values of "F" displayed in the left side of the LCD will be 500
~ 510.
VR10
MAIN BOARD
[CARRIAGE MOVING DIRECTION OFFSET

Adjust VR3 on the MAIN BOARD so that the difference of
6
the absolute values of "S" displayed in the right side of the
LCD will be less than 10.
VR3
MAIN BOARD
100
CUTTING
F:+ 505 S:+ 500
CUTTING
F:+ 505 S:+ 500
4 Adjustment@
[CARRIAGE MOVING DIRECTION GAIN

Adjust VR9 on the MAIN BOARD so that the absolute
7
values of "S" displayed in the right side of the LCD will be
500 ~ 510.
VR9
MAIN BOARD
Stop Aging by pressing the [ENTER] key.

Select [SCAN] under the [AGING] menu and press the
CUTTING
F:+ 505 S:+ 500
4
AGING
CUTTING
AGING
SCAN
[ENTER]
[CARRIAGE MOVING DIRECTION OFFSET
ADJUSTMENT FOR PRINT]
9 Adjust VR1 on the MAIN BOARD so that the difference of
the absolute values displayed in the LCD will be less than 20.
VR1
MAIN BOARD
SCAN
S:+1710
[CARRIAGE MOVING DIRECTION GAIN

10 Adjust VR7 on the MAIN BOARD so that the absolute
values displayed in the LCD will be 1700 ~ 1720.
VR7
MAIN BOARD
SCAN
S:+1710
101
4 Adjustment
11 Stop Aging by pressing the [ENTER] key.

Select [FEED] under the [AGING] menu and press the
AGING
SCAN
AGING
FEED
[ENTER]
[MEDIA FEEDING DIRECTION OFFSET

12 Adjust VR2 on the MAIN BOARD so that the difference of
the absolute values displayed in the LCD will be less than 5.
VR2
MAIN BOARD
FEED
F:+ 132
[MEDIA FEEDING DIRECTION GAIN

13 Adjust VR8 on the MAIN BOARD so that the absolute
values displayed in the LCD will be 130 ~ 135.
VR8
MAIN BOARD
102
FEED
F:+ 132
4 Adjustment@
4-13 CROP MARK SENSOR ADJUSTMENT
[About CROP MARK SENSOR ADJUSTMENT]

This adjustment is for adjusting the sensitivity of the CROP MARK SENSOR.
If not adjusted, crop marks can not be read correctly and result in a problem that
the cutting shifts from the printing.
GUIDE RAIL COVER
Setup the PET-G film on the CJ-500.

[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Select [OUTLEVEL CHECK] under the [CROP MARK

SENS] menu.
Crop Mark will be printed when the [ENTER] key is pressed.
SERVICE MENU
CROPMARK SENS
START
OUTLEVEL CHECK
[ENTER]
103
4 Adjustment
Adjust the VR on the CARRIAGE BOARD so that the

voltage displayed in the LCD will be 2.0 ~ 2.1V.
VR
104
Perform [OUTLEVEL CHECK] again and make sure that

the voltage displayed in the LCD will be 2.0 ~ 2.1V.
If it is out of range, try 3 ~ 4 again.
4 Adjustment@
4-14 TOOL / CROP MARK SENSOR POSITION ADJUSTMENT
[About TOOL/CROP MARK SENSOR POSITION ADJUSTMENT]

This adjustment is for calibrating the shifting in the relative positions of Tool and
Crop Mark. If it is not adjusted, the relative positions of Tool and Crop Mark will
not be calibrated and result in a problem that the cutting shifts from the printing.
Setup the Vinyl Sheet (note : Vinyl should be black and the
backing should be white.) on the CJ-500.
4
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Select [AUTO] under the [CROP-TOOL ADJ.] menu.

Crop Mark will be cut when the [ENTER] key is pressed.
SERVICE MENU
CROP-TOOL ADJ.
CROP-TOOL ADJ.
AUTO
[ENTER]
While the Vinyl is still set on the CJ-500, peel off the Crop
Mark being cut when the message shown in the right figure is
displayed on the LCD.
CROP-TOOL ADJ.
REMOVE CROPMARK
105
4 Adjustment

TOOL / CROP MARK SENSOR ADJUSTMENT will be
done automatically.
CROP-TOOL ADJ.
REMOVE CROPMARK
[ENTER]
CROP-TOOL ADJ.
COMPLETED!!
106
4 Adjustment@
4-15 PRINT / CUT POSITION ADJUSTMENT
[About PRINT / CUT POSITION ADJUSTMENT]

This adjustment is for calibrating the relative positions of printing and cutting. If
it is not adjusted, it could result in a problem that the cutting shifts from printing.
[AUTOMATIC ADJUSTMENT]
Setup the PET-G film on the CJ-500.
1
keys to eneter the SERVICE MODE.
4
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Select [AUTO] under the [PRINT & CUT ADJ.] menu.

PRINT / CUT OFFSET ADJUSTMENT will be done
automatically after printing Crop Marks when the [ENTER]
key is pressed.
SERVICE MENU
PRINT & CUT ADJ.
PRINT&CUT ADJ.
AUTO
[ENTER]
PRINT&CUT ADJ.
COMPLETED!!
[CHECKING]
Setup the PVC sheet and cutter on CJ-500.
3
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
107
4 Adjustment
Select [TEST PRINT] under the [PRINT & CUT ADJ.]

menu.
When the [ENTER] key is pressed, Crop Marks will be
printed on both edges of the media and will be cut.
Make sure there is no shifting between the positions of the
Crop Mark and the Cutting.
In case of correcting the error, perfrom Manual Adjustment.
SERVICE MENU
PRINT & CUT ADJ.
PRINT&CUT ADJ.
TEST PRINT
[ENTER]
[MANUAL ADJUSTMENT]
5
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Select [SCAN] from the [PRINT & CUT ADJ.] menu and
fine adjust the error in Carriage Moving Direction.
PRINT&CUT ADJ.
ADJUST
ADJUST
SCAN
SCAN
-0.15mm -0.23mm
[ENTER]
Select [FEED] from the [PRINT & CUT ADJ.] menu and
fine adjust the error in Grit Roller Moving Direction.
PRINT&CUT ADJ.
ADJUST
ADJUST
FEED
FEED
-0.15mm -0.23mm
[ENTER]
108
4 Adjustment@
4-16 CALIBRATION
[About Calibration]
Calibration for the Grit Roller Moving Direction is to calibrate the error in the feeding
distance of the GRIT ROLLER. If it is not calibrated, fine lines or banding appears in
the printing.
Calibration for the Carriage Moving Direction is to match the moving distance of the
MOTOR to the slit in the ENCODER SCALE. If it is not calibrated, cutting in
Carriage Moving Direction shifts from printing.
[CALIBRATION FOR MEDIA FEEDING DIRECTION]

1
4
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Setup the PET-G film with a size of more than 550mm (W) x
515mm (L) on the CJ-500.
Select [FEED COMPENSE] under the [TEST PATTERN]

menu and change the parameter to 0.00 with [ ] and [ ]
keys.
Press the [ENTER] key to save the setting.
CALIB.DEFAULT
FEED
FEED
ADJUST
ADJUST
+0.40%
0.00%
[ENTER]
109
4 Adjustment
Based on the result of the TEST PRINT, calculate the

calibration amount with the formula in 5 .
400mm
Feed
Scan
Calculate the amount to be calibrated by using the right

formula.
1. CA = Amount to be calibrated
2. CL = Commanded value (400mm)
3. ML = Measured Length (mm)
FORMULA
CA (%) =
CL - ML
x 100
ML
Select the [FEED, ADJUST] under the [CALIB. DEFAULT]

menu and change the paramter with [ ] and [ ] keys.
CALIB.DEFAULT
FEED
FEED
ADJUST
Increment of the Calibration is 0.05%.

ADJUST
+0.05% +0.10%
[AUTO-CALIBRATION FOR CARRIAGE MOVING

DIRECTION]
7
[ENTER]
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
110
4 Adjustment@
Select the [SCAN, AUTO] under the [CALIB. DEFAULT]

menu.
When the [ENTER] key is pressed, moving distance of
LINEAR ENCODER and MOTOR ENCODER will be
matched automatically.
CALIB.DEFAULT
SCAN
SCAN
AUTO
[ENTER]
[MANUAL CALIBRATION FOR CARRIAGE MOVING

DIRECTION]
Select the [SCAN, ADJUST] menu under the [CALIB.
9
DEFAULT] menu.
Fine Calibration can be made by changing the parameters
with [ ] and [ ] keys.
Increment of the Calibration is 0.01%.
4
SCAN
ADJUST
ADJUST
+0.05% +0.01%
[ENTER]
111
4 Adjustment
4-17 TOOL HEIGHT ADJUSTMENT

GUIDE RAIL COVER
Remove the CARRIAGE TOP COVER and CARRIAGE

COVER.
CARRIAGE TOP
COVER
SCREW
CARRIAGE COVER
SCREW
Put the WHITE DUMMY PEN (ST-006) on the TOOL

CARRIAGE.
WHITE DUMMY PEN
112
Lower the PINCH ROLLERs at both edges of the GRIT

ROLLER.
MIDDLE PINCH ROLLER should be UP.
4 Adjustment@
Cover both FRONT & REAR PAPER SENSORs with paper

and make the COVER SWITCH ON.
PAPER SENSOR
COVER SWITCH
Turn on the sub power switch and select "ROLL" with [ ]

and [ ] keys.
Then, press the [SETUP] key.
SELECT SHEET
ROLL EDGE PIECE
[SETUP]
Move the TOOL CARRIAGE to the position where the

clearance between the pen tip and the BED is the smallest
among the 5 positions shown in the right figure.
[H] Mark is written at the position where the

TOOL HEIGHT was adjusted in the factory.
It is written at the position where the BED is at the
heighest. In another words, where the clearance
between the HEAD and BED is the smallest.
Adjust the ADJUSTING SCREW so that the clearance

between the pen tip and the BED will be 2.4 ~ 2.6mm.
TOOL CARRIAGE
ADJUSTING
SCREW
BED
113
4 Adjustment
4-18 TOOL PRESSURE ADJUSTMENT
Make sure to adjust the TOOL HEIGHT before adjusting the

TOOL PRESSURE.
GUIDE RAIL COVER
Put the WHITE DUMMY PEN (ST-006) on the TOOL

CARRIAGE.
WHITE DUMMY PEN
Lower the PINCH ROLLERs at both edges of the GRIT

ROLLER.
MIDDLE PINCH ROLLER should be UP.
Move the TOOL CARRIAGE to the position where the

TOOL HEIGHT was adjusted.
[H] Mark is written at the position where the

TOOL HEIGHT was adjusted in the factory.
It is written at the position where the BED is at the
heighest. In another words, where the clearance
between the HEAD and BED is the smallest.
114
TOOL CARRIAGE
4 Adjustment@

[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
[DOUBLE 30gf ADJUSTMENT]

Select [DOUBLE 30gf] under [FORCE ADJUST] menu.
6
Press the [TOOL U/D] key and move the TOOL down.
SERVICE MENU
FORCE ADJUST
FORCE ADJUST
DOUBLE 30gf
DOUBLE 30gf
56
56U
[TOOL U/D]
Pull up the TOOL CARRIAGE with the DIAL GAUGE (ST013) and measure the pressure when the pen tip leaves the
BED.
Adjust the paramter in the [DOUBLE 30gf] menu with [ ]
and [ ] keys so that the pressure will be 25 ~ 35gf(0.2N ~
0.3N).
TOOL CARRIAGE
ST-013
BED
DOUBLE 30gf
56
58D
[ ][ ]
[ENTER]
[DUBLE 50gf ADJUSTMENT]
8 Select [DOUBLE 50gf] under [FORCE ADJUST] menu.
SERVICE MENU
FORCE ADJUST
FORCE ADJUST
DOUBLE 50gf
DOUBLE 50gf
156
156U
[TOOL U/D]
115
4 Adjustment
Pull up the TOOL CARRIAGE with the DIAL GAUGE (ST013) and measure the pressure when the pen tip leaves the
BED.
Adjust the paramter in the [DOUBLE 50gf] menu with [ ]
0.5N).
TOOL CARRIAGE
ST-013
BED
DOUBLE 50gf
156
158D
[ ][ ]
[ENTER]
[SINGLE 50gf ADJUSTMENT]

10 Select [SINGLE 50gf] under [FORCE ADJUST] menu.
SERVICE MENU
FORCE ADJUST
FORCE ADJUST
SINGLE 50gf
SINGLE 50gf
60
60U
[TOOL U/D]
TOOL CARRIAGE
11 Pull up the TOOL CARRIAGE with the DIAL GAUGE (ST013) and measure the pressure when the pen tip leaves the
BED.
Adjust the paramter in the [SINGLE 50gf] menu with [ ]
0.5N).
ST-013
BED
SINGLE 50gf
60
62D
[ ][ ]
[ENTER]
[SINGLE 200gf ADJUSTMENT]
12 Select [SINGLE 200gf] under [FORCE ADJUST] menu.
SERVICE MENU
FORCE ADJUST
FORCE ADJUST
SINGLE 200gf
SINGLE 200gf
160
160U
[TOOL U/D]
116
4 Adjustment@
13 Pull up the TOOL CARRIAGE with the TENSION GAUGE

(ST-002) and measure the pressure when the pen tip leaves
the BED.
Adjust the paramter in the [SINGLE 200gf] menu with [ ]
2.0N).
TOOL CARRIAGE
ST-002
BED
SINGLE 200gf
160
162D
[ ][ ]
[ENTER]
117
4 Adjustment
4-19 CARRIAGE WIRE TENSION ADJUSTMENT
Remove the KNOB for the SHEET LOADING LEVER and

then, remove the LEFT SIDE COVER.
SHEET LOADING
LEVER
LEFT SIDE COVER
Loosen SCREW A located at the left end of the machine.
SCREW A
Measure the TENSION at the center of the machine with

TENSION METER (ST-011).
ST-011
TENSION METER
Revised
118
Adjust the wire tension with the SCREW B so that it will be

13 lb ~ 15 lb when replacing the wire, or 9 lb ~ 11 lb in other
case.
9 lb ~ 11 lb is the optimal wire tension. The value for the
wire tension when replacing the wire is set on the assumption
that the tension will get settled in the optimal wire tension, 9
lb ~ 11 lb, due to the stretch of the wire.
SCREW B
4 Adjustment@
Revised
After adjusting the wire tension, move the TOOL

CARRIAGE back and forth 20 times in a whole distance of
the GUIDE RAIL.
Check the wire tension again and readjust it if it has changed.
Tighten the SCREW A located at the left end of the machine.
SCREW A
Check the tension again.

If it is out of range, perform the adjustment again.
119
5-1 OPERATIONAL SEQUENCE

Main Power SW
ON
Read data from EEPROM.
False settings in
the important data.
YES
EEPROM ALL DATA

INITIALIZE
NO
False settings in
the user data.
YES
Initialize EEPROM to Factory

Default.
NO
Sub Power SW ON
POWER LED blinks
Displays Opening Message
Limit Position
is initialized.
NO
Roland CJ-500
Ver.1.00
Roland CJ-500
PIGMENT CMYKLcLm
Displays Error Message
INITIALIZE
THE LIMIT
YES
Front Cover is checked whether it is open or closed whenever motor moves after this step
with a sequence below except when moving them by cursor keys.
Motor Initialized
Front Cover Check

Detects origin
INK SYSTEM maintenance

a. Initial Ink Fill
b. Head Cleaning
c. Ink Flushing
Front Cover Check
Close
Finish checking.
Open
Emergency Motor Stop.
POWER LED ON
Head is out of the

capping position.
NO Displays
Error Message
YES
NO
10 minutes passed.
CLOSE THE COVER
CLOSE THE COVER

Displays alternately
Audible alert each 10sec.
HEAD DRY-UP
WARNING
YES
Go to Next Page.
120
HEAD CARRIAGE moves to

the capping position.
HEAD DRY-UP
WARNING
From Last Page
Displays Sheet Selection Menu
SELECT SHEET
ROLL EDGE PIECE
When [EDGE SENSE] is enable.
SELECT SHEET
ROLL
When [EDGE SENSE] is disable.
Press [SETUP] key
SETUP LED blinks
Detects
whether pinch roller
is up/down.
UP
PINCHROLL ERROR
DOWN PINCHROLL
DOWN
Disable
EDGE SENSE
Enable
Media Detection
No Media
INVALID POSITION
SETSHEET AGAIN
INVALID POSITION
SETSHEET AGAIN
SHEET TOO SMALL

SET SHEET AGAIN
OK
Detects front edge of media
(when EDGE or PIECE is selected)
Detects Pinch Roller positions.
Pinch Roller Position
NG
OK
Disable
EDGE SENSE
Enable
Detects
rear edge of media
(when PIECE is
selected)
Menu changes.
Short
W 1234mm
FINE
L1543mm
BI-DIR
SETUP LED ON
Ready to receive data
121
5-2 SENSOR MAP
HEAD LOCK SENSOR

ORIGIN SENSOR
This sensor detects the origin of the
Carriage Moving Direction and the limit.
This sensor detects whether the HEAD

CARRIAGE is in locking position or not.
SHEET LOAD SENSOR

This sensor etects whether the SHEET
LOADING LEVER is up or down.
ENCODER MODULE
This sensor detects coordinates for Carriage
Moving Direction.
CROP MARK SENSOR
REAR PAPER SENSOR
This sensor detects the Crop Mark.
This sensor detects the rear edge of the

media.
PINCH ROLLER SENSOR
FRONT PAPER SENSOR
This sensor detects positions of the

PINCH ROLLER.
This sensor detects the front edge of

the media and also whether the media
is set or not.
COVER SWITCH
INK CARTRIDGE SENSOR

This sensor detects whether the INK
CARTRIDGE is inserted or not.
INK EMPTY SENSOR

This sensor detects whether the INK
CARTRIDGE is empty or not.
122
This switch detects whether the Front Cover is

opened or closed. HEAD CARRIAGE stops
when the Front Cover is opened and starts when
it is closed again.
5-3 MANUAL HEAD CLEANING

This instruction is same as the one in the User's Manual.
Manual Head Cleaning is necessary to remove the dusts accumulated on the HEAD, HEAD CARRIAGE and CAPPING
UNIT and can't be removed by the built-in Cleaning Function of CJ-500.
Table of Contents
To Ensure Safe Use ................................................. 117
About the Labels Affixed to the Unit ........... 118
Checking Supplied Items ...................................................... 118
Overview of the Cleaning Method ....................................... 119
Performing Cleaning ............................................................ 120
Copyright 1999 ROLAND DG CORPORATION
Cleaning using this kit should be carried out when automatic cleaning and forced cleaning from the
[CLEANING] key fail to correct image drop-out.
Before starting cleaning, read through this manual carefully to familiarize yourself with the procedures, then carry out the cleaning operations quickly.
Cleaning is performed while the caps on the printing heads are detached, so cleaning must be
completed before the heads dry out. It is suggested that cleaning be completed in ten minutes or
less.
If it appears that cleaning operations may take more than ten minutes, stop the cleaning operations
and follow the steps below.
1.
2.
3.
4.
Return the printing carriage to standby position and cap the heads.
Attach the cover and tighten the screws.
Switch on the power, and from the [CLEANING] key, carry out cleaning of the heads.
When the head cleaning ends, perform cleaning using this kit again.
123
About the Labels Affixed to the Unit

These labels are affixed to the body of this product.
The following figure describes the location.
View with cover detached
In addition to the
NOTICE
and
symbols, the symbols shown below are also used.
: Indicates information to prevent machine breakdown or malfunction and ensure correct use.
: Indicates a handy tip or advice regarding use.
Checking Supplied Items

The following items are packed with the cleaning kit. Before use, check to make sure they are present.
Hexagonal wrench..... 1
124
Cleaning sticks ..... 10
Cleaning kit
user's manual ..... 1
Overview of the Cleaning Method

1) Switch off the power and unplug the power cord.
2) Detach the cover.
3) Move the printing carriage away from standby position.
4) Clean the heads (on the left-hand and right-hand sides) and the hook inside the printing carriage.
Printing carriage
Wipe away soiling on all four sides (the metal areas).
5
Hook
Left-hand head
Right-hand head
Ink nozzles (at bottom area of each head)

* Do not touch these areas.
Bottom surface of the printing
carriage as seen from the front
5) Clean the rubber caps and the wiper.

Printing carriage
Rubber caps (black)
Top view
Wiper
6) Return the printing carriage to standby position.

7) Attach the cover.
8) Connect the power cord and switch on the power.
9) Check the results of cleaning.
125
Performing Cleaning
Before starting the procedure, be

sure to turn off the main power
switch and unplug the power cord.
Also, attach the cover before
turning on the power.
When you turn on the power and close the
front cover, the carriage may move and
cause injury.
After pressing the [POWER] key to switch off the sub power, turn off the main power switch.
The POWER LED goes out
Unplug the power cord.
Detach the cover shown in the figure.

Use the included hexagonal wrench to remove the screws.
Front cover
View with cover detached
Screws (at four places)

Cover
4
126
Open the front cover.
Printing carriage
Slowly push the printing carriage to the right (to unlock).
Printing carriage
Pull out the printing carriage in the direction shown in the figure.
Printing carriage
Insert a cleaning stick into the space shown in the figure.
Cleaning stick
127
Move the printing carriage to a location where the cleaning stick reaches the left-hand side surface of the left-hand head, and
wipe away any grime on the left-hand side surface (the metal area) of the left-hand head.
Left-hand side
Wipe away any grime on the metal area.
Left-hand head
* Do not touch the ink nozzles

(at the bottom area of the
head).
5
NOTICE
Do not touch the ink nozzles (at the bottom area of the head).
Wipe only the silver-colored metal area.
There is no need to apply force when wiping. You can remove dust by simply stroking the surface.
Do not use a soiled cleaning stick.
Use lint-free tissue or the like to remove grime adhering to a cleaning stick. Also, if a cleaning stick becomes
extremely dirty, discard it and perform cleaning with a new one.
Move the printing carriage to a location where the cleaning stick reaches the right-hand side surface of the left-hand head, and
wipe away any grime on the right-hand side surface (the metal area) of the left-hand head.
Right-hand side surface
Left-hand head
* Do not touch the ink

nozzles (at the bottom
area of the head).
128
10
Move the printing carriage to a location where the cleaning stick reaches the front surface of the left-hand head.
While holding the tip of the cleaning stick against the front of the head, move the printing carriage to the left and right to wipe
away grime.
Front surface
Left-hand head

head).
11
Bend a cleaning stick as shown in the figure.
Cleaning stick
12
Insert the cleaning stick into the space shown in the figure as far as it will go.
Cleaning stick
129
13
Move the printing carriage to a location where the cleaning stick reaches the back surface of the left-hand head.
While holding the tip of the cleaning stick against the back of the head, move the printing carriage to the left and right to wipe
away grime.
Back surface
Left-hand head

head).
14
Repeat steps 7 through 13 to clean the right-hand head in the same way.
Wipe away soiling on all four sides (the metal areas).
Right-hand head
15
Clean the hook (the metal portion) below the right-hand side of the printing carriage.
Hook
130
16
Pull the printing carriage by hand to move it to the left-hand side until the black rubber caps, sponges, and tubes can be seen.
Rubber caps (black)
Top view
Sponges
Wiper
Tubes
Printing carriage
17
Wipe away any grime adhering to the edges of the left-hand and right-hand rubber caps. Use the tip of the cleaning stick to scrape
off grime.
Cleaning stick
NOTICE
Be sure to use one of the included cleaning sticks.

If no grime is present, do not touch the sponges inside the rubber caps.
When removing grime adhering to the sponge inside a rubber cap, touch the sponge gently with the tip of the
cleaning stick to pick up the grime. Rubbing forcefully may damage the surface of the sponge.
18
Top edge
Clean the wiper area.

When viewed from the front, the wiper has a rubber surface on
its right-hand side and a felt surface on its left-hand side.
Clean mainly the rubber surface and the top edge.
Wiper
Felt surface
Rubber surface
131
NOTICE
19
Rubbing the felt surface with too much force may make the surface fuzzy. Remove grime by stroking gently
several times with the tip of the cleaning stick.
Slowly move the printing carriage until it clicks into place (standby position).
NOTICE
If allowed to stand with the printing carriage remaining away from standby position for a prolonged period,
problems such as drying-out of the printing heads or dot drop-out during printing may occur. When finished
cleaning, promptly return the printing carriage to standby position.
20
Close the front cover.
21
Use the screws to attach the cover you removed in step 3.
Top cover
1) Insert the top edge of the cover to the slit in the

top cover.
Front cover
Slit
Cover
Cover
132
2) Secure in place with the

screws (at four places).
22
Connect the power cord to the CJ and an electrical outlet.
23
Turn on the main power switch at the back side of the unit, then press the [POWER] key to switch on the sub power.
The POWER LED lights up
Attach the cover before turning on

the power.
When you turn on the power and close the
front cover, the carriage may move and
cause injury.
24
Load the material.
25
Hold down the [CLEANING] key for 2 to 3 seconds to perform head cleaning.
26
When head cleaning finishes, hold down the [TEST PRINT] key for 2 to 3 seconds to perform a printing test.
27
Examine the printing test results to make sure all dots are printed attractively.
* If dot drop-out persists, contact your authorized Roland DG Corp. dealer or service center.
133
6 Troubleshooting
6 Troubleshooting
6-1 PRINTING PROBLEMS

6-1-1. MISSING / WAVY DOT FLOWCHART
Head Rank Setting
Replace the Head
Flushing Position
Adjustment
Replace Ink Damper

9
Head Rank is not
correct
Capping Position
Adjustment
10
Thermistor is broken
11
Capping is out of
position
12
Flushing Position is
not correct
6
Life of Head
MISSING / WAVY
DOT
1
Foreign substance on followings
Surface of the Head
Cleaning Wiper
In and around the Capping
Head Carriage
Manual Head
Cleaning
Replace Drain Tube
Drain Tube is clogged
13
Replace the Head
8
Ink Damper is clogged
or broken
3
Cleaning Wiper is
wearing out
Replace Ink Tube
Cut in Ink Tube
5
Connection of Ink Tube
and Ink Damper is too
tight
4
Sponge inside the Cap
is transformed
2
Ink Empty can not
be detected
Replace the
Cleaning Wiper
Replace Ink Cartridge
Reconnect Ink Tube

and Ink Damper
Replace Capping
Assembly
: Symptom
: Check Points
: Action
Number : Checking order
6-1-1. MISSING / WAVY DOT OUTLINE

NO
CHECKING POINT
ACTION
Manual Head
Cleaning
Foreign substance
Ink Empty can not be Replace Ink

detected
Cartridge
134
REFERENCE
OUTLINE
Fine dusts on the media will stick to the Head, Cap, Head
Section 5
Carriage and Cleaning Wiper. This type of dust can not
[Manual Head be removed with the built-in Head Cleaning. In this case,
Cleaning]
the nozzle condition to fire the ink correctly will be
damaged and results in missing and wavy dots.
When Ink Empty can not be detected even Ink Cartridge is
Section 4
empty, enough ink for the Head to fire correctly won't be
[Service Mode]
supplied and results in missing and wavy dots.
Cleaning Wiper is
wearing out
Head Cleaning function is built inside the machine to

maintain the correct nozzle condition to fire the ink.
Section 3
When Cleaning Wiper wears out, correct nozzle condition
Replace the
[Cleaning
can not be maintained because the Cleaning Wiper is used
Cleaning Wiper Wiper _
for the cleaning and results in missing and wavy dots.
Replacement]
Referential time for replacing the Cleaning Wiper is 3000
times of WIPING and 500 times of RUBBING.
Sponge inside the

Cap is transformed
Replace
Capping
Assembly
Ink bubbles will gather inside the Cap when the Sponge
Section 3
inside the Cap transforms and cause gap between the Head
[Capping
and the Cap. When nozzles make contact with the ink
Assembly _
bubbles, correct nozzle condition will be damaged and
Replacement]
results in missing and wavy dots.
6 Troubleshooting
NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Connection of Ink
Tube and Ink
Damper is too tight
Reconnect Ink
Tube and Ink
Damper
Ink Tubes will be squeezed and enough ink for the Head
to fire correctly won't be supplied when the connection of
Ink Tube and Ink Damper is too tight and results in
missing and wavy dots. Squeezed part of the Ink Tube
should be fixed or cut before reconnecting it.
Cut in Ink Tube
Replace Ink
Tube
When there is a hole or cut in the Ink Tube, enough ink

for the Head to fire correctly won't be supplied and results
in missing and wavy dots. In most cases, ink drops on
media.
Drain Tube is
clogged
Replace Drain
Tube
Ink Suction is done by using the pump. Drain Tubes are

inside the PUMP and therefore, if the Drain Tube is
clogged, enough ink for the Head to fire correctly won't
be supplied and results in missing and wavy dots.
Ink Damper is
clogged or broken
Replace Ink
Damper
When Ink Damper is clogged, ink suction can not be

maintain. Therefore, enough ink for the Head to fire
correctly won't be supplied and results in missing and
wavy dots.
Head Rank is not

correct
10 Thermistor is broken
11
Capping is out of
position
Section 4
[Head Rank
Setting]
Driving voltage for the Piezo element is controlled to

calibrate the manufacturing tolerance in each Head with
the Head Rank Setting. If it is not set correctly, driving
voltage for the Piezo element could be too low to fire the
ink correctly and results in missing and wavy dots.
Replace the
Head
Section 4
[Service
Mode]
Power to fire the ink is controlled depending on the

temperature because the characteristic of the ink changes
with the temperature. Therefore, thermistor is mounted
on the Head to read the temperature. If it is broken, Piezo
element won't be controlled correctly and results in
missing and wavy dots.
Capping
Position
Adjustment
Section 4
[Capping
Position
Adjustment]
Enough ink for the Head to fire correctly won't be

supplied when Capping Position is not correct because
ink lines won't be vacuumed if there is gap between the
Head and the Bed. Therefore, it results in missing and
wavy dots.
Flushing is to fire the ink inside the Cap once in a while
during the printing or built-in Cleaning Function.
Flushing Position should be adjusted so that the Head
will be on top of the Cap. If it is not adjusted, ink will
be fired outside the Cap. When the flushed ink sticks to
the surface of the Head, nozzle condition will be damaged
and results in missing and wavy dots.
Head Rank
Setting
12
not correct
Flushing
Position
Adjustment
Section 4
[Flushing
Position
Adjustment]
13 Life of Head
Replace the
Head
Life time of the Head is 2 billion dots / 1 nozzles. (128

Section 3
billion dots in Service Report) When it is close the life,
[Head _
power to fire the ink becomes weak and results in
Replacement]
missing and wavy dots.
135
6 Troubleshooting
6-1-2. BANDING FLOWCHART
Head Carriage Height

Adjustment
Motor Balance
Adjustment
Head Alignment
8
9
Head Carriage
Height is not correct.
Head Position is
out of alignment
7
Motor Balance is not
correct
Bidirection
Adjustment
BANDING
Life of Head
1
Only occurs when
printing bidirection
6
Calibration for Media
Feeding Direction is
not correct
Explain to User
5
Within tolerance
10
Replace the Head
Calibration for Media

Feeding Direction
2
Elasticity in Media
4
Brake for Media Feeding
has not been used
Use Brake
3
Flanges are not set
correctly to the Media
Setup Media again
Explain to User
6-1-2. BANDING FLOWCHART

NO
CHECKING POINT
Only occurs when

printing bidirection
ACTION
Bidirection
Adjustment
REFERENCE
Section 4
[Head
Alignment]
OUTLINE
There will be slight difference in timing to fire ink

because the color order will be different when printing in
bidirection. (KCMLcLmY -> YLcLmMCK) Because of
this difference, banding occurs. The Bidirection
Adjustment is to correct the error in this timing. (It is
also in the User's Menu.)
Media will expand or shrink depending on the
temperature and humidity and results in banding. By
prefeeding the media for the amount used for printing
could keep the elasticity minimum.
Elasticity in Media
Explain to User
Flanges are not set

correctly to the
Media
Setup Media
again
Flanges should be inserted all the way inside the tubes for
User's Manual the Roll Sheet. If it is loose, media becomes wavy at the
Bed and results in banding.
Brake for Media

Feeding has not
been used
Use Brake
Media can not be fed smoothly if the Brake is not used.

User's Manual In some cases, media becomes wavy at the Bed and results
in banding.
Within tolerance
Explain to User
Calibration for Media Calibration for

Section 4
Feeding Direction is Media Feeding
[Calibration]
not correct
Direction
Media feeding amount is slightly different in each media

because of the difference in its thickness. When the
feeding amount changes, landing position of the dots will
be changed and results in banding.
Section 4
Motor Balance is not Motor Balance [Motor
correct
Adjustment
Balance
Adjustment]
Motor Balance Adjustment is to make the Servo Motor

follow the instruction of the Servo Chip correctly.
Therefore, if it is not adjusted, there will be slight error in
the feeding amount and results in banding.
Head Position is out Head

of alignment
Alignment
136
Due to the manufacturing tolerance in Head and also in

the machine itself, banding can not be removed
completely.
Section 4
[Head
Alignment]
Head Alignment is to calibrate the slight difference of

nozzle positions in each Head due to the manufacturing
tolerance. Therefore, if it is not adjusted, dots won't be
landing at the correct positions and results in banding.
6 Troubleshooting
NO
10
CHECKING POINT
ACTION
REFERENCE
Section 4
Head Carriage [Head
Head Carriage
Height
Carriage
Height is not correct
Adjustment
Height
Adjustment]
Life of Head
Replace the
Head
OUTLINE
When the gap between the Head and the Bed is big, ink
won't be fired straight down accurately enough and cause
the dots to land in incorrect positions and results in
banding.
Life time of the Head is 2 billion dots / 1 nozzles. (128

Section 3
billion dots in Service Report) When it is close the life,
[Head _
power to fire the ink becomes weak and results in
Replacement]
banding.
6-1-3. PRINT IS DONE AT INCORRECT POSITION FLOW CHART

Motor Balance
Adjustment
Replace IC13 on the

Main Board
5
4
correct
Fan is not rotating
Replace the Fan
PRINT IS DONE AT
INCORRECT POSITION
1
Encoder Scale is dirty
Clean the Encoder

Scale
NO
CHECKING POINT
2
Scratch on the
Encoder Scale
Replace the Encoder

Scale
ACTION
REFERENCE
6
3
Encoder Module is
dirty
Clean the Encoder

Module
OUTLINE
Encoder Scale is
dirty
Clean the
Encoder Scale
Encoder Scale is for reading the printing positions for the

Carriage Moving Direction. If the Encoder Scale is dirty,
printing position can not be read correctly and cause the
printing to be done in incorrect position.
Use KIMWIPE for cleaning. Never use chemicals, such
as alcohol, for cleaning.
Scratch on the
Encoder Scale
Section 3
Replace the
[Encoder
Encoder Scale Scale _
Replacement]
When there is scratch or dirt that can not be removed on

the Encoder Scale, it causes the printing to be done in
incorrect position because printing position can not be
read correctly.
Clean the
Encoder
Module
Encoder Module is sensing the Encoder Scale to read the

printing positions for Carriage Moving Direction. If the
Encoder Module is dirty, printing position can not be read
correctly and cause the printing to be done in incorrect
position.
Use cotton swab and alcohol for cleaning.
Encoder Module is
dirty
Section 4
correct
Adjustment
Balance
Adjustment]
Fan is not rotating
Replace IC13
on the Main
Board or Fan
Motor Balance Adjustment is to make the Servo Motor to

Therefore, it will cause the printing to be done in
incorrect position if it is not adjusted. However, it will
result in Motor Error if the Motor Balance is adjusted way
out of its correct value.
When Fan is not working, media lifts up at the Bed and
cause the printing to be done in incorrect position.
137
6 Troubleshooting
6-1-4. INK DROPS ON MEDIA FLOWCHART

Capping Position
Adjustment
6
Capping is out of
position
5
not correct
7
Replace the Head
Flushing Position
Adjustment
INK DROPS
ON MEDIA
Head is broken
Cut in Ink Tube
Replace Ink Tube
1
Surface of the Head
Cleaning Wiper
Head Carriage
2
Cleaning Wiper is
wearing out
3
is transformed
Replace Capping
Assembly
Replace the
Cleaning Wiper
Manual Head
Cleaning
6-1-4. INK DROPS ON MEDIA OUTLINE
NO
CHECKING POINT
ACTION 1
REFERENCE
OUTLINE
Section 5
[Manual Head
be removed with the built-in Head Cleaning. In this case,
Cleaning]
ink sucked by the dust will drop on the media.
Foreign substance
Manual Head
Cleaning
Cleaning Wiper is
wearing out
Head Cleaning function is built inside the machine to

maintain the correct nozzle condition to fire the ink.
Section 3
When Cleaning Wiper wears out, dust accumulated on the
Replace the
[Cleaning
surface of the Head and Head Carriage can not be removed
Cleaning Wiper Wiper _
and will suck the ink being fired algready and drops on the
Replacement] media.
Referential time for replacing the Cleaning Wiper is 3000
times of WIPING and 500 times of RUBBING.
Section 3
[Capping
Assembly _
Replacement]
Ink bubbles will gather inside the Cap when the Sponge
inside the Cap transforms and cause gap between the Head
and the Cap. When nozzles make contact with the ink
bubbles, correct nozzle condition will be damaged and
fired ink will accumulated on the surface of the Head with
surface tension and will be dropping on the media.
When there is a hole or cut in the Ink Tube, ink drops on
the media.
Flushing is to fire the ink inside the Cap once in a while
during the printing or built-in Cleaning Function.
Flushing Position should be adjusted so that the Head
will be on top of the Cap. If it is not adjusted, ink will
be fired outside the Cap. When the flushed ink
accumulates on the Head drops on the media.
Sponge inside the

Cap is transformed
Replace
Capping
Assembly
Cut in Ink Tube
Replace Ink
Tube
not correct
Flushing
Position
Adjustment
Section 4
[Flushing
Position
Adjustment]
Capping is out of
position
Capping
Position
Adjustment
Section 4
[Capping
Position
Adjustment]
Head is broken
Replace the
Head
Section 3
When Head is structurally damaged, ink leaks from the
[Head _
crack and ink drops on the media.
Replacement]
138
Head won't be capped at the correct position when

Capping Position is not adjusted. Therefore, ink or dust
accumulated around the Cap sticks to the Head and drops
on the media.
6 Troubleshooting
6-1-5. PRINT DOESN'T MATCH WITH CUT FLOWCHART

Crop Mark Sensor
Adjustment
Tool / Crop Mark Sensor
Position Adjustment
Clean the Crop Mark

Sensor
6
Sensitivity of Crop
Mark Sensor is low
7
Tool / Crop Mark Sensor
Position adjustment is not
correct
5
Crop Mark Sensor
is dirty
Print doesnt
match with cut
2
Within tolerance
Explain to User
Elasticity in Media
4
Calibration for Carriage
Moving Direction is not
correct
Calibration for Carriage

Moving Direction
3
Print / Cut Offset Adjustment
is not correct
Print / Cut Offset

Adjustment
Explain to User
6-1-5. PRINT DOESN'T MATCH WITH CUT OUTLINE

NO
CHECKING POINT
ACTION
Within tolerance
Explain to User
Elasticity in Media
Explain to User
Print / Cut Offset

Adjustment is not
correct
Print / Cut
Offset
Adjustment
Calibration for
Carriage Moving
Direction is not
correct
Calibration for
Carriage
Moving
Direction
Crop Mark Sensor is Clean the Crop

dirty
Mark Sensor
Sensitivity of Crop
Mark Sensor is low
Crop Mark
Sensor
Adjustment
REFERENCE
OUTLINE
Shifting of Printing and Cutting Position within 0.5mm

/ within 0.3% of distance traveled, or 2mm whichever is
greater (when reloading material) is in tolerance.
Media will expand or shrink depending on the
temperature and humidity. Therefore, if the elasticity
differs when printing and when cutting, Printing and
Cutting Positions will be shifted. By prefeeding the
media for the amount used for printing could keep the
expansion and shinking minimum.
Section 4
[Print / Cut
Offset
Adjustment]
Print / Cut Offset Adjustment is to calibrate the error in

the relative positions of Head and Tool Carriage due to
the manufacturing tolerance and correct an error in
printing and cutting positions. Therefore, if this
adjustment is not performed correctly, printing and
cutting positions will be shifted.
Section 4
[Calibration]
Cutting Position in Carriage Moving Direction will be

detected by the Motor Encoder while the Printing
Position will be detected by the Encoder Scale.
Therefore, if the relative positions read by the Motor
Encoder and Encoder Scale don't match, the printing and
cutting positions will be shifted.
Print / Cut Offset Adjustment can not be done correctly
when the Crop Mark Sensor is dirty. When Crop Mark
Sensor is dirty, relative positions of Printing and Cutting
can not be corrected and cause printing and cutting
positions to be shifted.
Section 4
[Crop Mark
Sensor
Adjustment]
When the sensitivity of Crop Mark Sensor is low,

relative positions of Printing and Cutting can not be
corrected and cause printing and cutting positions to be
shifted.
139
6 Troubleshooting
NO
140
CHECKING POINT
Tool / Crop Mark

Sensor Position
Adjustment is not
correct
ACTION
Tool / Crop
Mark Sensor
Position
Adjustment
REFERENCE
Section 4
[Tool / Crop
Mark Sensor
Position
Adjustment]
OUTLINE
Tool / Crop Mark Sensor Position Adjustment is to

calibrate the error in the relative positions of Tool and
Crop Mark Sensor. Therefore, printing and cutting
positions will be shifted when the relative position of
Tool and Crop Mark Sensor is shifted from the correct
position. And also, based on the fact that this adjustment
is correctly done, the Print / Cut Offset Adjustment is
performed. Therefore, the printing and cutting position
will shift even not using Crop Marks.
6 Troubleshooting
6-2 CUTTING PROBLEMS

6-2-1. STITCH CUT FLOWCHART
Replace the Tool
Carriage
Replace the Tool

Carriage
8
Holder part of Tool
Carriage is loose
Replace IC64 on
Main Board
9
Solenoid Driver IC on
Main Board is broken
1
Blade tip is wearing
out
Replace the Blade
2
Blade Holder tip is
caught by the media
7
Tool doesn't move
up/down smoothly
STITCH CUT
3
Scratch in Cutter
Protection
Tool Pressure
Adjustment
6
Tool Pressure is not
correct
5
Tool Height is not
correct
4
Bearing inside Blade
Holder doesn't
rotate smoothly
Replace the Blade

Holder
Replace the
Cutter Protection
Don't use Blade

Extension Function
Tool Height
Adjustment
6-2-1. STITCH CUT OUTLINE

NO
CHECKING POINT
ACTION

out
Don't use
Blade Holder tip is
Blade
caught by the media Extension
Function
Scratch in Cutter
Protection

Replace the
Holder doesn't
Blade Holder
rotate smoothly.
Tool Height is not

correct
6
REFERENCE
Replace the
Blade
Replace the
Cutter
Protection
Tool Height
Adjustment
When blade wears out, it will be caught by the vinyl and

results in stitch cut.
Blade holder tips gets caught by the vinyl depending on
the surface condition or type of media. In this case, try
cutting without using the blade extension function.
Section 3
[Cutter
Protection _
Replacement]
Replace the
Tool Carriage
Solenoid Driver IC
on Main Board is
broken
Replace IC64
on the Main
Board
Cutter Protection is where the blade lands for cutting. If

there is scratch in the Cutter Protection, blade is caught
by the vinyl because it sticks deeper into the vinyl and
results in stitch cut.
There are bearings inside the Blade Holder. When the
bearings don't rotate smoothly, direction of the blade
slightly shifts from the correct direction and therefore, it
will be caught by the vinyl which results in stitch cut.
Section 4
[Tool Height
Adjustment]
Section 4
Tool Pressure is not Tool Pressure [Tool
correct
Adjustment
Pressure
Adjustment]
Section 3
Tool doesn't move Replace the
[Tool Carriage
up/down smoothly Tool Carriage _
Replacement]
Holder part of Tool
Carriage is loose
OUTLINE
Section 3
[Tool Carriage
_
Replacement]
When Tool Height is not adjusted, blade hits the Bed

strongly and bounces which results in stitch cut. In most
cases, stitch cut at the beginning is caused by this reason.
When Tool Pressure is not adjusted, blade hits the Bed
strongly and bounces which results in stitch cut.
When Tool doesn't move up and down smoothly, blade
sometimes hits the Bed strongly and bounces which
results in stitch cut. In most cases, stitch cut at the
beginning is caused by this reason.
When holder part of Tool Carriage is loose, direction of
the blade slightly shifts from the correct direction and
therefore, it will be caught by the vinyl which results in
stitch cut.
When Solenoid Driver IC breaks, sometimes high
pressure will be generated. In this case, blade hits the Bed
strongly and bounces which results in stitch cut.
141
6 Troubleshooting
6-2-2. START & END POINTS DON'T MATCH FLOWCHART
Tool Height
Adjustment
Tool Pressure
Adjustment
9
Tool Pressure is not
correct
8
Tool Height is not
correct
10
Motor Gear is meshed
too tight or too loose
Adjust Backlash
1
Blade Offset doesn't
match with offset set in
CJ-500
2
Middle Pinch Roller has
not been used
Match Offset
START & END POINTS

DONT MATCH
3
Scratch in Cutter
Protection
Replace the
Cutter Protection
Replace the Tool

Carriage
7
Tool Carriage is
loose
Motor Balance
Adjustment
6
correct
5
Holder doesn't
rotate smoothly
Replace the Blade

Holder
4
out
Replace the Blade
Use Middle Pinch

Roller
6-2-2. START & END POINTS DON'T MATCH OUTLINE

NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE

match with offset set Match Offset
in CJ-500
Blade used on the CJ-500/400 has offset and therefore, tip

is shifted from its center. When the offset setting done
on CJ-500/400 doesn't match with the blade offset, offset
User's Manual
correction won't be done. Therefore, the starting and
ending points won't match especially when cutting
circles.
Middle Pinch Roller

has not been used
Use Middle
Pinch Roller
There are 3 Pinch Rollers, left, right and middle. When

using only left and right pinch rollers, middle part of the
media won't follow both edges when the media is fed.
User's Manual
Therefore, the starting and ending points won't match. It
is recommended to use the middle pinch roller especially
when using wide media.
Scratch in Cutter
Protection
Replace the
Cutter
Protection
Section 3
[Cutter
Protection _
Replacement]

out
Replace the
Blade

Replace the
Holder doesn't
Blade Holder
rotate smoothly
142
Cutter Protection is where the blade lands for cutting. If

there is scratch on the Cutter Protection, blade doesn't
rotate smoothly and therefore, starting and ending point
won't match.
When blade tip wears out, offset will be changed.
Therefore, as same as 1, the starting and ending point
won't match especially when cutting circles.
slightly shifts from the correct direction and therefore,
starting and ending points doesn't match.

Section 4 [
Motor Balance is not Motor Balance
Motor Balance
correct
Adjustment
Therefore, if it is not adjusted, cutting position shifts and
Adjustment]
cause starting and ending points to shift.
Section 3
When the Tool Carriage is loose, the blade tip becomes
Tool Carriage is
Replace the
[Tool Carriage
shaky and therefore, the starting and ending points won't
loose
Tool Carriage _
match.
Replacement]
6 Troubleshooting
NO
CHECKING POINT
ACTION 1
Section 4
[Tool Height
Adjustment]
OUTLINE
When Tool Height is not adjusted, blade hits the Bed

strongly and bounces. Therefore, the cutting at the very
beginning won't be done and cause the starting and ending
points to be shifted.
Tool Height is not

correct
When Tool Pressure is not adjusted, blade hits the Bed

strongly and bounces. Therefore, the cutting at the very
Section 4 [
beginning won't be done and cause the starting and ending
Tool Pressure is not Tool Pressure
Tool Pressure points to be shifted. And also, when the Tool Pressure is
correct
Adjustment
Adjustment] set too high by the user, the blade offset changes because
the blade tip goes deep into the vinyl. Therefore, the
starting and ending points will be shifted.
Motor Gear is
10 meshed too tight or
too loose
Tool Height
Adjustment
REFERENCE
Adjust
Backlash
When Motor Gear is meshed too tight or too loose, Tool

Carriage and Grit Roller will be driven unstable and
results in starting and ending points to shift.
143
6 Troubleshooting
6-2-3. DISTORTED FIGURE FLOWCHART

Replace the Tool
Carriage
Replace the Tool

Carriage
Motor Balance
Adjustment
8
correct
6
Holder part of Tool
Carriage is loose
7
Tool Carriage is
loose
5
Holder doesn't
rotate smoothly
9
Motor Gear is meshed
too tight or too loose
Adjust Backlash
1
Blade Holder is set
loose on Tool Carriage
Replace the Blade

Holder
DISTORTED
FIGURE
2
match with offset set in
CJ-500
4
out
Replace the Blade
3
Middle Pinch Roller has
not been used
Secure the Blade

Holder
Use Middle Pinch

Roller
Match Offset
6-2-3. DISTORTED FIGURE OUTLINE
NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Blade Holder is set

loose on Tool
Carriage
Secure the
Blade Holder
When Blade Holder is set loose on Tool Carriage, the

User's Manual blade tip becomes very shaky when cutting and results in
distorted figure.

match with offset set Match Offset
in CJ-500
Blade used on the CJ-500/400 has offset and therefore, tip

is shifted from its center. When the offset setting done
User's Manual
on CJ-500/400 doesn't match with the blade offset, offset
correction won't be done and results in distorted figure.
Middle Pinch Roller

has not been used
Use Middle
Pinch Roller
There are 3 Pinch Rollers, left, right and middle. When

media is pinched with only 2 Pinch Rollers at both sides,
User's Manual middle part of the media doesn't follow the both edges and
results in distorted figure. Make sure to set the Middle
Pinch Roller especially using wider media.

out
Replace the
Blade

Replace the
Holder doesn't
Blade Holder
rotate smoothly
Holder part of Tool

Carriage is loose
Replace the
Tool Carriage
Section 3
When holder part of Tool Carriage is loose, direction of
[Tool Carriage
the blade slightly shifts from the correct direction and
_
results in distorted figure.
Replacement]
Tool Carriage is
loose
Replace the
Tool Carriage
Section 3
[Tool Carriage When the Tool Carriage is loose, the blade tip becomes
_
shaky and results in distorted figure.
Replacement]
Section 4
correct
Adjustment
Balance
Adjustment]

Therefore, if it is not adjusted, it could results in distorted
figure.
Motor Gear is
meshed too tight or
too loose
When Motor Gear is meshed too tight or too loose, Tool

Carriage and Grit Roller will be driven unstable and
results in distorted figure.
144
Adjust
Backlash
When blade tip wears out, offset will be changed.

Therefore, as same as 2, it results in distorted figure.
slightly shifts from the correct direction and results in
distorted figure.
6 Troubleshooting
6-3 ERROR MESSAGE

6-3-1. MOTOR ERROR FLOWCHART
Replace the Switching
Power Supply
5
Power Supply Voltage
for the Motor is not supplied
6
Replace the Motor
Life of Motor
MOTOR ERROR
Media Jam
2
correct
Explain to User
Replace IC39, IC40

on Main Board
4
Motor Controller IC
on Main Board is broken
3
Motor Driver IC on
Replace IC37, IC38

on Main Board
Motor Balance
Adjustment
6-3-1. MOTOR ERROR OUTLINE

NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Motor Error occurs when the media is jammed by the

Head or Tool Carriage. In most cases, CJ-500/400 will
recover from the error by turning it off and on again.
Explain to User User's Manual However, in the worst case, it could result in Head
Damage or broken circuit board. Therefore, it is
important to explain the user how to set the media
correctly.
Media Jam
Section 4 [
Motor Error occurs when Motor Balance is not adjusted.
Motor Balance is not Motor Balance
Motor Balance It is for setting up the Gain to be in the correct range for
correct
Adjustment
Adjustment] the motor.
Replace IC37,
Motor Driver IC on
IC38 on Main
Board
Motor Driver IC is a chip to supply the current to drive

the motor. When it is broken, motor doesn't rotate as
instructed by the servo chip and results in Motor Error
because the IC can not supply the correct current.
Motor Controller IC
on Main Board is
broken
Motor Controller IC is a chip to control the current that

is supplied to the motor. When it is broken, motor
doesn't rotate as instructed by the servo chip and results in
Motor Error because the current won't be supplied to the
motor correctly.
Replace IC39,
IC40 on Main
Board
Power Supply
Replace the
Voltage for the
Switching
Motor is not supplied Power Supply
Life of Motor
Replace the
Motor
Check points of the Power Supply Voltage for the Motor

are as follows.
MAIN BOARD IC18
1pin -> +5V
2pin -> -5V
6pin -> 41V
3-5pin -> GND
MAIN BOARD Q16 2pin (when active) -> 40V
Servo Motor has a brush to supply the current to the
Section 3
Motor. Brush wears out due to the rotation of the motor
[Carriage
and therefore, when it reaches life, correct current won't be
Motor _
supplied to the motor and cause motor error.
Replacement] Life time of the motor used on CJ-500/400 is 1,500
hours.
145
6 Troubleshooting
6-3-2. PRINT ERROR FLOWCHART

Clean the Encoder
Module
5
Encoder Module is
dirty
6
Encoder Module is
broken
Replace the
Encoder Module
1
Tool and Head Carriages
are separated during the printing
Turn on the sub

power again
Fix the Encoder Scale
4
Encoder Scale is
loose
PRINT ERROR
Scratch on the
Encoder Scale
Replace the Encoder

Scale
2
Encoder Scale is dirty
Clean the Encoder

Scale
6-3-2. PRINT ERROR OUTLINE

NO
CHECKING POINT
ACTION
Tool and Head

Turn on the
Carriages are
sub power
separated during the
again
printing
REFERENCE
OUTLINE
When Tool and Head Carriages are separated during the

printing, Encoder Madule won't be able to read the Scale
correctly and results in print error. CJ-500/400 can be
recovered by turning on and off the power again. When
the error happens because of this reason, check the
connection of Tool and Head Carriages.
Encoder Scale is for reading the printing positions for the
Carriage Moving Direction. If the Encoder Scale is dirty,
Encoder Module won't be able to read the Scale correctly
and results in print error.
Use KIMWIPE for cleaning. Never use chemicals, such
as alcohol, for cleaning.
Encoder Scale is
dirty
Clean the
Encoder Scale
Scratch on the
Encoder Scale
Section 3
When there is scratch or dirt that can not be removed on
Replace the
[Encoder
the Encoder Scale, it causes print error because the
Encoder Scale Scale _
Encoder Module won't be able to read the Scale correctly.
replacement]
Encoder Scale is
loose
Fix the
Encoder Scale
Encoder Scale is in between the Enocder Module. If the

Scale is not placed correctly in its position, Encoder
Module won't be able to read it correctly and cause print
error.
Encoder Module is
dirty
Clean the
Encoder
Module
Encoder Module is sensing the Encoder Scale to read the

printing positions for Carriage Moving Direction. If the
Encoder Module is dirty, Scale can not be read correctly
and results in print error.
Use cotton swab and alcohol for cleaning.
Encoder Module is
broken
Replace the
Encoder
Module
When Encoder Module is broken, it won't be able to read

the Scale correctly and cause print error.
146
6 Troubleshooting
6-3-3. CAPPING ERROR FLOWCHART

Fix or Replace the
Locking Mechanism
3
Locking Mechanism for
Head Carriage is broken
Capping Position
Adjustment
4
Locking Assembly is
out of position
CAPPING ERROR
Limit Sensor is
broken
Replace the Limit

Sensor
1
Limit Position is not
correct
Limit Position Initialize
6-3-3. CAPPING ERROR OUTLINE

NO
CHECKING POINT
ACTION
Limit Position is not

correct
Limit Position
Initialize
Limit Sensor is
broken
Replace the
Limit Switch
Locking Mechanism Fix or Replace

for Head Carriage is the Locking
broken
Mechanism
Capping
Locking Assembly is
Position
out of position
Adjustment
6
REFERENCE
Section 4
[Service
Mode]
OUTLINE
Capping Error occurs when the Head Carriage is out of

the correct locking position. Therefore, CJ-500/400 can
be recovered by initialising the locking position to save
the correct locking position.
When limit sensor is broken, limit position can not be
detected and results in capping error.
When the locking mechanism is loose, Head Carriage
will be out of the correct locking position and results in
capping error.
Section 4
[Capping
Position
Adjustment]
When locking mechanism for the Head Carriage is

broken, Head Carriage will be out of the correct locking
position and results in capping error.
147
6 Troubleshooting
4 OTHERS
6-4-1. FILL INK PROBLEM FLOWCHART
Replace Drain Tube
Replace Ink Damper
7
Ink Damper is clogged
or broken
Drain Tube is clogged
8
Head is broken
Replace the Head
1
Surface of the Head
Cleaning Wiper
Head Carriage
Replace Ink Tube
FILL INK
PROBLEM
2
is transformed
Cut in Ink Tube
4
Connection of Ink Tube
and Ink Damper is too
tight
Reconnect Ink Tube

and Ink Damper
3
Capping is out of
position
Capping Position
Adjustment
Replace Capping
Assembly
Manual Head
Cleaning
6-4-1. FILL INK PROBLEM OUTLINE

NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Section 5
be removed with the built-in Head Cleaning. When the
[Manual Head
dust accumulates around the Cap and Head, there will be a
Cleaning]
gap between the Head and Capping to result in Fill Ink
Problem because the ink line won't be vacuumed.
Section 3
When the Sponge inside the Cap transforms and cause
[Capping
gap between the Head and the Cap, ink line won't be
Assembly _
vacuumed and results in Fill Ink Problem.
Replacement]
Section 4
When Capping is out of position, it causes gap between
[Capping
Position
the Head and the Capping and results in Fill Ink Problem.
Adjustment]
Foreign substance
Manual Head
Cleaning
Sponge inside the

cap is transformed
Replace
Capping
Assembly
Capping is out of
position
Capping
Position
Adjustment
Connection of Ink
Tube and Ink
Damper is too tight
Reconnect Ink
Tube and Ink
Damper
Ink Tubes will be squeezed and ink won't flow correctly

in the ink line when the connection of Ink Tube and Ink
Damper is too tight. Squeezed part of the Ink Tube
should be fixed or cut before reconnecting it.
Cut in Ink Tube
Replace Ink
Tube
When there is a hole or cut in the Ink Tube, ink won't

flow correctly in the ink line and results in Fill Ink
Problem. In most cases, ink drops on media.
Drain Tube is
clogged
Replace Drain
Tube
Ink Suction is done by using the pump. Drain Tubes are

inside the PUMP and therefore, if the Drain Tube is
clogged, ink won't flow correct in the ink line and results
in Fill Ink Problem.
Ink Damper is
clogged or broken
Replace Ink
Damper
When Ink Damper is clogged, ink suction can not be

maintain. Therefore, ink won't flow correctly in the ink
line and results in Fill Ink Problem.
Head is broken
Replace the
Head
148
Section 3
When Head is structually damaged, ink line won't be
[Head _
vacuumed and results in Fill Ink Problem.
Replacement]
6 Troubleshooting
6-4-2. MEDIA SHIFTING FLOWCHART

Replace the Pinch
Roller
5
Pinch Roller is
wearing out
6
Grit Roller is loose
Fix the Grit Roller
1
Flanges for the Media is loose
MEDIA SHIFTING
Clean the Grit Roller
4
Grit Roller is dirty
3
Media is not set
straight to the machine
Setup Media again
2
Flanges are not set
correctly to the Media
Fix the Flanges with

Stopper
Setup Media again
6-4-2. MEDIA SHIFTING OUTLINE

NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Flanges for the

Media is loose
Media Flanges are fixed by the stoppers. If the stoppers

Fix the Flanges
User's Manual are not fixed, roll shifts to left and right during media
with Stopper
feeding and results in media shifting.
Flanges are not set

correctly to the
Media
Setup Media
again
User's Manual
Media is not set

straight to the
machine
Setup Media
again
The most effective measure against media shifting is to

set the media straight to the machine. Small tilting of
the media when setting it up could result in big shifting
User's Manual
especially doing long print. It is recommended to setup
the media by adding tension towards front and check the
shifting by prefeed function before actually start printing.
Grit Roller is dirty
Clean the Grit

Roller
When dust such as pieces of vinyl is stick to the grit

roller, power to hold the media will be weakened and
results in media shifting. Use brush to clean the Grit
Roller.
Pinch Roller is
wearing out
Replace the
Pinch Roller
When pinch rollers wear out, power to hold the media

will be weakened and results in media shifting.
Referential time for replacement of pinch roller is 24
months.
Grit Roller is loose
Fix the Grit

Roller
When Grit Roller becomes loose, feeding amount

between left and right edges will be different and results in
media shifting.
When the flanges are not fully inserted to the media tube,
media will be fed eccentric and results in media shifting.
149
7-1 INSTALLATION CHECK LIST
CJ-500/400 Installation Check List

Data :
Serial Number
Date
User
Minimum Space Required

CJ-500 : 2.7m (W) X 0.9m (L) X 1.5m (H)
CJ-400 : 2.5m (W) X 0.9m (L) X 1.5m (H)
Classification
Purchase
Loan Unit
Demo Unit
Replacement
Accessories
PNS-501/401
Check inside Vinyl Bag
Pipe x1
Washer x4
Hexagonal wrench (M6) x1
Bolts (M6)
Stoppers
x6
x2
Stand leg
x1
7
Arms L&R x1each
Shaft x2
Caster flats x2
Media flanges
Assembly
PNS-501/401
x2
Invert the stand legs and attach the left and right hand caster flats.
Use 4 bolts on each left and right sides.
Use Hexagonal wrench together with pipe to secure the bolts.
Set the stand upright with the caster flats downward.
150
7 Service Activities@
Accessories
CJ-500/400
Check inside Accessory Box

Power cord x1
Drain bottle x1
Drain-bottle cap x1
Blade x1
XD-CH3 x1
Screws x2
Replacement blade for
separating knife x1
Check inside vinyl bag

User's Manual x1
Roland COLORCHOICE installation guide x1
Roland COLORCHOICE CD-ROM x1
Cleaning kit x1
151
Assembly
CJ-500/400
Place the main unit on the stand.

Use 2pcs. of bolts and washers for both left and right sides. (PNS-501/401)
Use Hexagonal wrench together with pipe to secure the bolts.
Remove 3pcs. of Paper Tape, 1pce. of TP Band and Card Board (for Front Apron).
Do not throw the Card Board away.
Remove the blue sheet covering the Rear Apron.
Open the Front Cover and remove the 5 pads.

5 pads do not come loose even when the thread is pulled. This may lead to
breakdown of the machine.
Encoder Scale could break when pads are pulled.
Do not throw the pads away. They will be needed when repackaging the
machine.
Remove the clasp and screw for securing the Tool Carriage.
Clasp should be fixed to the right bottom of the machine.
Loosen the nut to remove the card board on the Tool Carriage.
Move the Tool Carriage by hand and remove the clasp and screw for securing the
Head Carriage.
Clasp should be fixed to the right bottom of the machine.
Remove the tap for securing the pinch rollers.
Remove the tap for securing the drain tube.
Detach the tube plug from the drain tube.

Do not throw the tube plug away.
Attach the drain bottle to the machine.

1. Pass the tube through the hole in the drain bottle mounting cap and tighten the
2 screws.
2. Screw on the bottle to the dain bottle mounting cap.
Install the arms on the back of the unit.
Use 3pcs. of bolts each on left and right sides. (PNS-501/401)
Use Hexagonal Wrench to secure the botls.
152
Connection
Connect power cord to power connector on back side of unit.
Connect either parallel or USB cable to the main unit.

Use PSI Card or USB adapter when using Macintosh.
Connect CJ-500/400 to PC.

Preparation
for Printing
Insert ink cartridges into the ink-cartridge ports.

Explain to the customer not to remove the ink cartridges if it is once inserted
so oftenly. It may result in missing dot.
Make sure that ink matches with the ink cartridge ports before inserting the ink
cartrideges.
Pigment CMYKLcLm
Pigment CMYKOrGr
Dye CMYKLcLm
Turn on the power.
Explain to the customer that daily power-on/off should be done with the sub
power switch.
Ink fill
Select ink type from LCD.
Loading the media (Roll Sheets)

1. Pass the stoppers onto both ends of the shaft that is set on the very rear side.
2. Set the 2 shafts in place and apply the brake.
3. Insert media flanges to the paper tube of media.
Explain to the customer that media flange can be used on 2 different paper
tubes, 2in. and 3in.
4. Place the media on the shaft.
5. Pass the media between end of pinch rollers and girt rollers.
6. Lower the pinch rollers on the correct grit roller positions.
7. Tighten the screw for the stopper.
8. Without letting any part of the entire piece of material pulled out to become
slack, move the sheet loading lever all the way to "LOAD".
Explain to the customer to remove the slack in the media.
Test Print
Perform [TEST PRINT] by pressing [TEST PRINT] key.
If there are any missing dots or other evidence of a drop in printing qulaity,
clean the head by pressing [CLEANING] key.
153
Setting
Demo Print
Installation of Roland COLORCHOICE

Explain to the customer to read the README file.
Print Demo Print from Roland COLORCHOICE.

Print Service Report from the Service Mode.
Operation
CJ-500/400
Description of Menu Items

User's Manual P.76 ~ P.82
Loading Media
Explain to the customer that by stopping the Sheet Loading Lever halfway,
only the right pinch roller will be down to align the media to be straight to the
machine.
Explain to the customer to setup [EDGE SENSE] to [DISABLE] when using
media with width of 9cm ~ 43cm or transparent.
Installing a Blade
User's Manual P.33
Test Printing
User's Manual P.27
Setting the Printing Mode and Printing Direction

User's Manual P.28
Test Cutting
User's Manual P.34
Downloading Printing/Cutting Data

User's Manual P.37
154
Operation
CJ-500/400
Remove the Material

User's Manual P.39
When Operations are Finished

User's Manual P.41
Replacing the Ink Cartridges

Check how much ink remains

User's Manual P.44
Head Cleaning
Head Cleaning selected by pressing [CLEANING] key
Head Cleaning selected from the menu.
Changing the Type of Ink

User's Manual P.46
Explain to the customer that it requires three optionally available
cleaning cartridges.
Replacing the Cutter Blade
User's Manual P.47
How to Replace the Separating Knife

User's Manual P.48
When No in use for a Prolonged Period

User's Manual P.50
Performing Cutting or Printing at the Desired Location

User's Manual P.53
155
Operation
CJ-500/400
Adjuting the Printing and Cutting Positions

User's Manual P.54
Setting the Base Point and the Align Point

User's Manual P.56
It is a new function. Make sure to explain to the customer carefully.
Making Corrections for Printing
Aligning the Printing Length and Cutting Length
User's Manual P.63 ~ 64
Performing Overprinting
User's Manual P.64
Setting the Page Margins

User's Manual P.65
About the PREFEED Function

User's Manual P.66 & P.77
Explain to the customer to set to [ENABLE] before printing and cutting to
prevent a motor error.
To perform Long Printing/Cutting
User's Manual P.67
Adjusting the Height of the Printing Head
User's Manual P.68
Refer to RCC3.00/CJ-500 PROFILE for details.
About the Printing/Cutting Area
User's Manual P.73
Disposal of Discharged Ink
User's Manual P.15
Operation
RCC
How to set cutting contour

Explain to the customer how to set cutting contours with Illustrator, CorelDraw,
QuarkExpress and etc.
How to download data to Roland COLORCHOICE from Application
How to print from Roland COLORCHOICE
156
Operation
RCC
Long Print Capability with Roland COLORCHOICE.

Explain to the customer who has both FJ-50/40 and CJ-500/400.
Calibration in ICC Profile of Roland COLORCHOICE for FJ-50/40 and CJ-500/
400 is different. And also the Color being printed will be also different.
Output Profile and Printing Mode for each media
Refer to [RCC3.00/CJ-500/400 Profile] for details.
Consumables
(Referential
Time for
Replacemnet)
Head
2billion dots/nozzle (128billion dots in Service Report)
Carriage Motor
Printing Time + Cutting Time = 1500hours
Cleaning Wiper
Wiping : 3000 times, Rubbing : 500 times in Service Report
Pinch Roller
Others
24months
NO INK MODE
Exlain about this mode only when necessary.
This mode can be used to stop consuming ink for Automatic Head Cleaning
when only performing cutting. Ink System could have damage while in this mode
because CJ-500/400 will not perform any maintenance for the Ink System.
Therefore, it is recommended to use this mode while there is no ink filled inside
the machine.
157
158
PET-G-1050
(J-PET-G-1050)
PET Gloss
PVC-M-1200T/1050T
PVC Matte Adhesive
PCM-WMWV-50-50/42
PCM-WTBM-50-50/42
PHTP-1100
PQM-CRNW-33-50/42
Banner Material Tyvek-base
Photo Gloss Paper
Concorde Fine Art Rag
PCM-PVCB-50-50/42
Heavy Duty Banner
Water Resistant Matte Vinyl
PCM-PMP2-100-50/42
Premium Matte Paper2
PCM-WBPF-100-50/42
PCM-PHP2-100-50/42
High Gloss Photo Paper
PCM-WGF2-100-50/42
PCM-IDBM-50-50/42
Indoor Wet Strength Banner
White Hith Gloss Film
BPLF-1300/1100 (DT-JT)
PCM-AC10-35-42/36
Back Print Backlit Film

Artistic Canvas
White Back Print Film
YP-M-1300/1050
Matte Synthetic Paper
Matte Synthetic Paper Adhesive YP-M-1270T/1050T
PVC-G-1200T/1050T
PVC Gloss Adhesive
Photo Grade Semi Gloss Paper PHSP-1100
BEC-1270/1050
Non Flammable Cloth
Media No.
Profile (LcLm)
CJPigLcLm_BEC_FINE2.icm
CJPigLcLm_BEC_NORMAL.icm
CJPigLcLm_PET-G_SUPER-PHOTO.icm
CJPigLcLm_PET-G_FINE2.icm
CJPigLcLm_PET-G_NORMAL.icm
CJPigLcLm_PHSP_SUPER-PHOTO.icm
CJPigLcLm_PHSP_FINE2.icm
CJPigLcLm_PVC-G_SUPER-PHOTO.icm
CJPigLcLm_PVC-G_FINE2.icm
CJPigLcLm_PVC-G_NORMAL.icm
CJPigLcLm_PVC-M_FINE2.icm
CJPigLcLm_PVC-M_NORMAL.icm
CJPigLcLm_YP-MT_FINE.icm
CJPigLcLm_YP-MT_FINE2.icm
CJPigLcLm_YP-MT_NORMAL.icm
CJPigLcLm_YP-M_FINE.icm
CJPigLcLm_YP-M_FINE2.icm
CJPigLcLm_YP-M_NORMAL.icm
CJPigLcLm_BPLF_SUPER-PHOTO.icm
CJPigLcLm_AC10_FINE2.icm
CJPigLcLm_PCM-IDBM_FINE2.icm
CJPigLcLm_PCM-IDBM_NORMAL.icm
CJPigLcLm_PCM-PHP2_SUPER.icm
CJPigLcLm_PCM-PHP2_FINE2.icm
CJPigLcLm_PCM-PMP2_FINE.icm
CJPigLcLm_PCM-PMP2_FINE2.icm
CJPigLcLm_PCM-PMP2_NORMAL.icm
CJPigLcLm_PCM-PVCB_FINE2.icm
CJPigLcLm_PCM-PVCB_NORMAL.icm
CJPigLcLm_PCM-WBPF_SUPER.icm
CJPigLcLm_PCM-WGF2_SUPER.icm
CJPigLcLm_PCM-WGF2_FINE2.icm
CJPigLcLm_PCM-WMWV_FINE.icm
CJPigLcLm_PCM-WMWV_FINE2.icm
CJPigLcLm_PCM-WMWV_NORMAL.icm
CJPigLcLm_PCM-WTBM_FINE.icm
CJPigLcLm_PCM-WTBM_FINE2.icm
CJPigLcLm_PCM-WTBM_NORMAL.icm
CJPigLcLm_PHTP_SUPER-PHOTO.icm
CJPigLcLm_PHTP_FINE2.icm
CJPigLcLm_PQM-CRNW_SUPER.icm
CJPigLcLm_PQM-CRNW_FINE2.icm
Ink Coverage Resolution Printing Mode DRAFT FAST
240
540
FINE2
for test NG
240
360
NORMAL
for test OK*
212
720
SUPER/PHOTO for test NG
240
540
FINE2
for test NG
240
360
NORMAL
for test NG
220
720
240
540
FINE2
for test NG
240
720
240
540
FINE2
for test NG
240
360
NORMAL
for test NG
200
540
FINE2
for test NG
220
360
NORMAL
for test OK*
188
720
FINE
for test NG
240
540
FINE2
for test NG
240
360
NORMAL/FAST for test OK*
188
720
FINE
for test NG
240
540
FINE2
for test NG
240
360
180
720
192
540
FINE2
for test NG
240
540
FINE2
for test NG
240
360
NORMAL
for test OK*
184
720
208
540
FINE2
for test NG
196
720
FINE
for test NG
240
540
FINE2
for test NG
240
360
232
540
FINE2
for test NG
240
360
NORMAL
for test
OK
180
720
208
720
220
540
FINE2
for test NG
232
720
FINE
for test NG
240
540
FINE2
for test NG
240
360
224
720
FINE
for test NG
240
540
FINE2
for test NG
240
360
228
720
240
540
FINE2
for test NG
240
720
240
540
FINE2
for test NG
Media
RCC3.00B &3.00C / CJ-500/400 PROFILE for LcLm

NG
OK
NG
NG
OK
NG
NG
NG
NG
OK
NG
OK
NG
NG
OK
NG
NG
OK
NG
NG
NG
OK
NG
NG
NG
NG
OK
NG
OK
NG
NG
NG
NG
NG
OK
NG
NG
OK
NG
NG
NG
NG
NORMAL
FINE2
OK
NG
NG
OK
NG
NG
OK
NG
OK
NG
OK
NG
NG
OK
NG
NG
OK
NG
NG
OK
OK
NG
NG
OK
NG
OK
NG
OK
NG
NG
NG
OK
NG
OK
NG
NG
OK
NG
NG
OK
NG
OK
FINE SUPER PHOTO Calibration Head Height

NG
NG
NG
NG
NG
NG
NG
OK
OK
NG
NG
NG
NG
NG
NG
NG
OK
OK
NG
NG
NG
NG
OK
OK
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
OK
NG
NG
NG
NG
NG
NG
NG
NG
OK
NG
NG
NG
NG
NG
NG
NG
NG
NG
OK
OK
0.00
Low
NG
NG
NG
1.50
High
NG
NG
NG
NG
NG
NG
NG
OK
OK
NG
NG
NG
OK
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
OK
OK
0.10
Low
NG
OK
OK
NG
NG
NG
OK
NG
NG
NG
NG
NG
NG
NG
NG
OK
NG
NG
NG
NG
NG
NG
NG
NG
NG
OK
OK
NG
NG
NG
NG
OK
OK
NG
NG
NG
PVC-M-1200T/1050T
PVC Matte Adhesive
PCM-WTBM-50-50/42
PHTP-1100
PQM-CRNW-33-50/42
Banner Material Tyvek-base
Photo Gloss Paper
Concorde Fine Art Rag
Profile (LcLm)
CJPigOrGr_BEC_FINE2.icm
CJPigOrGr_BEC_NORMAL.icm
CJPigOrGr_PET-G_SUPER-PHOTO.icm
CJPigOrGr_PET-G_FINE2.icm
CJPigOrGr_PET-G_NORMAL.icm
CJPigOrGr_PHSP_SUPER-PHOTO.icm
CJPigOrGr_PHSP_FINE2.icm
CJPigOrGr_PVC-G_SUPER-PHOTO.icm
CJPigOrGr_PVC-G_FINE2.icm
CJPigOrGr_PVC-G_NORMAL.icm
CJPigOrGr_PVC-M_FINE2.icm
CJPigOrGr_PVC-M_NORMAL.icm
CJPigOrGr_YP-MT_FINE.icm
CJPigOrGr_YP-MT_FINE2.icm
CJPigOrGr_YP-MT_NORMAL.icm
CJPigOrGr_YP-M_FINE.icm
CJPigOrGr_YP-M_FINE2.icm
CJPigOrGr_YP-M_NORMAL.icm
CJPigOrGr_BPLF_SUPER-PHOTO.icm
CJPigOrGr_AC10_FINE2.icm
CJPigOrGr_PCM-IDBM_FINE2.icm
CJPigOrGr_PCM-IDBM_NORMAL.icm
CJPigOrGr_PCM-PHP2_SUPER.icm
CJPigOrGr_PCM-PHP2_FINE2.icm
CJPigOrGr_PCM-PMP2_FINE.icm
CJPigOrGr_PCM-PMP2_FINE2.icm
CJPigOrGr_PCM-PMP2_NORMAL.icm
CJPigOrGr_PCM-PVCB_FINE2.icm
CJPigOrGr_PCM-PVCB_NORMAL.icm
CJPigOrGr_PCM-WBPF_SUPER.icm
CJPigOrGr_PCM-WGF2_SUPER.icm
CJPigOrGr_PCM-WGF2_FINE2.icm
CJPigOrGr_PCM-WMWV_FINE.icm
CJPigOrGr_PCM-WMWV_FINE2.icm
CJPigOrGr_PCM-WMWV_NORMAL.icm
CJPigOrGr_PCM-WTBM_FINE.icm
CJPigOrGr_PCM-WTBM_FINE2.icm
CJPigOrGr_PCM-WTBM_NORMAL.icm
CJPigOrGr_PHTP_SUPER-PHOTO.icm
CJPigOrGr_PHTP_FINE2.icm
CJPigOrGr_PQM-CRNW_SUPER.icm
CJPigOrGr_PQM-CRNW_FINE2.icm
Ink Coverage Resolution Printing Mode DRAFT FAST
240
540
FINE2
for test NG
240
360
NORMAL
for test OK*
212
720
240
540
FINE2
for test NG
240
360
NORMAL
for test NG
220
720
240
540
FINE2
for test NG
220
720
240
540
FINE2
for test NG
240
360
NORMAL
for test NG
204
540
FINE2
for test NG
224
360
NORMAL
for test OK*
188
720
FINE
for test NG
240
540
FINE2
for test NG
240
360
188
720
FINE
for test NG
240
540
FINE2
for test NG
240
360
228
720
204
540
FINE2
for test NG
240
540
FINE2
for test NG
240
360
NORMAL
for test OK*
196
720
180
540
FINE2
for test NG
196
720
FINE
for test NG
240
540
FINE2
for test NG
240
360
208
540
FINE2
for test NG
224
360
NORMAL
for test OK*
228
720
200
720
204
540
FINE2
for test NG
240
720
FINE
for test NG
240
540
FINE2
for test NG
240
360
196
720
FINE
for test NG
240
540
FINE2
for test NG
240
360
228
720
240
540
FINE2
for test NG
240
720
240
540
FINE2
for test NG
* : Ink could stain or overflow on the media when using FAST MODE. (FAST MODE can not be used with NORMAL Profile for Clossy Media.)
PCM-WMWV-50-50/42
PCM-PVCB-50-50/42
Heavy Duty Banner
Water Resistant Matte Vinyl
PCM-PMP2-100-50/42
Premium Matte Paper2
PCM-WBPF-100-50/42
PCM-PHP2-100-50/42
High Gloss Photo Paper
PCM-WGF2-100-50/42
PCM-IDBM-50-50/42
Indoor Wet Strength Banner
White Hith Gloss Film
BPLF-1300/1100 (DT-JT)
PCM-AC10-35-42/36
Back Print Backlit Film

Artistic Canvas
White Back Print Film
YP-M-1300/1050
Matte Synthetic Paper
Matte Synthetic Paper Adhesive YP-M-1270T/1050T
PVC-G-1200T/1050T
PVC Gloss Adhesive
Photo Grade Semi Gloss Paper PHSP-1100
PET-G-1050
(J-PET-G-1050)
PET Gloss
Media No.
BEC-1270/1050
Non Flammable Cloth
Media
RCC3.00B &3.00C / CJ-500/400 PROFILE for OrGr

NG
OK
NG
NG
OK
NG
NG
NG
NG
OK
NG
OK
NG
NG
OK
NG
NG
OK
NG
NG
NG
OK
NG
NG
NG
NG
OK
NG
OK
NG
NG
NG
NG
NG
OK
NG
NG
OK
NG
NG
NG
NG
NORMAL
FINE2
OK
NG
NG
OK
NG
NG
OK
NG
OK
NG
OK
NG
NG
OK
NG
NG
OK
NG
NG
OK
OK
NG
NG
OK
NG
OK
NG
OK
NG
NG
NG
OK
NG
OK
NG
NG
OK
NG
NG
OK
NG
OK
FINE
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
OK
NG
NG
OK
NG
NG
NG
NG
NG
NG
NG
NG
OK
NG
NG
NG
NG
NG
NG
NG
OK
NG
NG
OK
NG
NG
NG
NG
NG
NG
NG
NG
OK
NG
NG
OK
NG
OK
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
OK
NG
NG
NG
OK
NG
NG
NG
NG
NG
NG
OK
OK
NG
NG
NG
NG
NG
NG
NG
OK
NG
OK
NG
NG
NG
OK
NG
NG
OK
NG
OK
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
OK
NG
NG
NG
OK
NG
NG
NG
NG
NG
NG
OK
OK
NG
NG
NG
NG
NG
NG
NG
OK
NG
OK
NG
Low
High
Low
0.00
1.50
0.10
SUPER PHOTO Calibration Head Height
159
7-2 MAINTENANCE CHECK LIST
3 MONTHS MAINTENANCE CHECK LIST

Serial Number
User
Date
FUNCTION CHECK
Check Points
Service Note
1. Firmware upgrade
Adjustment
4-3
Upgrade to the latest version.

2. Printing Test
3. Cutting Test
Missing / Wavy Dots
Troubleshooting 6-1-1
Banding
Print is done at incorrect position
Ink drops on Media
Print doesn't match with cut
Stitch cut
Start & End Points don't match
Noise
Tool Pressure
Cutting Quality of corner
Distorted Figure
4. Connect to the Customer's PC and try printing.
STRUCTURE CHECK
Check Points
Carriage Drive
Details
1. Drive Gear
OK
NG
Crack
2. Backlash
OK
NG
Loose
3. Wire Tension
OK
NG
Loose
1. Drive Gear
OK
NG
Crack
2. Backlash
OK
NG
Loose
3. Grit Roller
OK
NG
Dirty
1. Pinch Roller
OK
NG
Rotation
2. Cutter Protection
OK
NG
Scratch ** Replace it depending on the scratches.
3. Head
OK
NG
Dirty
Tool Carriage
1. Holder Part
OK
NG
Loose
Blade Holder
1. Bearing
OK
NG
Rotation of Bearing
OK
NG
Wearing out
Grit Roller Drive
Head / Guide Rail
Cleaning Wiper
160
Dirty
Dirty
Wear out
Wavy / Missing dots
CONSUMABLE PARTS
Consumable
Referential Time for Replacement
Service Note
Head
2 billion dots (128 billion dots in Service Report)
OK
Replacement
3-1
Carriage Motor
1500 hours (Total time of Printing and Cutting)
OK
Replacement
3-8
Cleaning Wiper
Wiping : 3000 times, Rubbing : 500 times
OK
Replacement
3-2
Pinch Roller
24 months
OK
Replacement
3-9
Ink Tube
4000 hours
OK
Replacement
Brake Pad
24 months
OK
Replacement
Capping Assembly
24 months
OK
Replacement
3-3
Lithium Battery
24 months
OK
Replacement
3-6
Cutter Protection
On demand
OK
Replacement
3-10
LUBRICATION
Check Points
Floil G-474C
Carriage Drive Gear
OK
NG
Cleaning
Lubrication
Grit Drive Gear
OK
NG
Cleaning
Lubrication
7
OPERATION
Explaining Points
The way of setting up media
Printing
How to setup Printing Mode
Maintenance
How to setup INK EMPTY

How to change Type of Ink
How to clean the Head
- Test Print
- Cleaning by [CLEANING] key.
- Clening by selecting from the menu. (Midium / Powerful)
User's Reference
Crop Mark
Calibration
Overprint
Printing / Cutting Area
Roland COLORCHOICE
Profile
Application Software
Illustrator, CorelDraw, QuarkExpress
Q&A
161
Service Report
Demo Print (for checking Printing Quality)
NOTE
162
9 MONTHS MAINTENANCE CHECK LIST

Serial Number
User
Date
FUNCTION CHECK
Check Points
Service Note
1. Firmware upgrade
Adjustment
4-3
Upgrade to the latest version.

2. Printing Test
3. Cutting Test
Missing / Wavy Dots
Banding
Print is done at incorrect position
Ink drops on Media
Print doesn't match with cut
Stitch cut
Start & End Points don't match
Noise
Tool Pressure
Cutting Quality of corner
Distorted Figure
4. Connect to the Customer's PC and try printing.
STRUCTURE CHECK
Check Points
Carriage Drive
Details
1. Drive Gear
OK
NG
Crack
2. Backlash
OK
NG
Loose
3. Wire Tension
OK
NG
Loose
1. Drive Gear
OK
NG
Crack
2. Backlash
OK
NG
Loose
3. Grit Roller
OK
NG
Dirty
1. Pinch Roller
OK
NG
Rotation
2. Cutter Protection
OK
NG
Scratch ** Replace it depending on the scratches.
3. Head
OK
NG
Dirty
Tool Carriage
1. Holder Part
OK
NG
Loose
Blade Holder
1. Bearing
OK
NG
Rotation of Bearing
OK
NG
Wearing out
Grit Roller Drive
Head / Guide Rail
Cleaning Wiper
Dirty
Dirty
Wear out
Wavy / Missing dots
163
CONSUMABLE PARTS
Consumable
Referential Time for Replacement
Service Note
Head
2 billion dots (128 billion dots in Service Report)
OK
Replacement
3-1
Carriage Motor
1500 hours (Total time of Printing and Cutting)
OK
Replacement
3-8
Cleaning Wiper
Wiping : 3000 times, Rubbing : 500 times
OK
Replacement
3-2
Pinch Roller
24 months
OK
Replacement
3-9
Ink Tube
4000 hours
OK
Replacement
Brake Pad
24 months
OK
Replacement
Capping Assembly
24 months
OK
Replacement
3-3
Lithium Battery
24 months
OK
Replacement
3-6
Cutter Protection
On demand
OK
Replacement
3-10
LUBRICATION
Check Points
Floil G-474C
Carriage Drive Gear
OK
NG
Cleaning
Lubrication
Grit Drive Gear
OK
NG
Cleaning
Lubrication
7
Head Cleaning
Service Report
Demo Print (for checking Printing Quality)
NOTE
164
7-3 SPECIFICATION
CJ-500
Printing/Cutting method
Printing/Cutting area
Acceptable
Piezo ink-jet method/media-moving method

1346.2 mm x 24998 mm (53 in. x 984-1/8 in.)
Sheet material
material widths
901371 mm (3.554 in.)

(Note that detection of the front and rear edges is not possible for material measuring from 90 mm to 430 mm (3.517 in.).)
Roll material
901371 mm (3.554 in.)

(Note that detection of the front and rear edges is not possible for material measuring from 90 mm to 430 mm (3.517 in.).)
Width of material that can be cut off

Conditions for usable materials
901371 mm (3.554 in.)

-Cuttable material thickness: 0.080.22 mm (0.003150.00866 in.) (depending on material composition)
-Maximum cuttable material thickness including base paper (backing paper): 0.4 mm (0.0157 in.)
-Maximum printable material thickness including base paper (backing paper): 1.0 mm (0.039 in.)
(when head is raised to maximum)
-Maximum diameter for roll material: 180 mm (7-1/16 in.)
-Core inner diameter for roll material: 50.8 mm (2 in.) or 76.2 mm (3 in.)
-Maximum weight for roll material: 20 kg (44.1 lb.)
Ink
Pigment ink
cartridges
Capacity
Color
Exclusive pigment-ink cartridge

220 cc 5 cc
Six colors: the four colors cyan, magenta, yellow, and black, plus either light cyan
and light magenta or orange and green
Dye ink
Exclusive dye-ink cartridge
Capacity
220 cc 5 cc
Color
Cyan, magenta, yellow, black, light cyan, and light magenta
Apparent colors
Printing resolution (Printing dot resolution)
Distance accuracy (When printing)
16.7 million colors

1440 dpi x 720 dpi / 720 dpi x 720 dpi / 540 dpi x 540 dpi / 360 dpi x 720 dpi / 180 dpi x 720 dpi
Error of less than 0.3% of distance traveled, or 0.3 mm, whichever is grater
(at Roland PET-film, print travel: 1 m (39-3/8 in.)
Acceptable tool
Cutting speed
Blade force
Blade offset compensation
Cutter (blade and blade holder): Special blade for CAMM-1 series
10600 mm/s
(10300 mm/s in the material-feed direction)

30200 gf
0.0001.500 mm (00.0591 in.)
Software resolution (When cutting)
0.025 mm/step (0.00984 in./step)
Distance accuracy (When cutting)
When distance correction has been performed (when the setting for [CALIBRATION] - [CUTTING ADJ.] has been made):
Repetition accuracy (When cutting)
0.1 mm or less (excluding stretching/contraction of the material)

Range for assured repetition accuracy (*)
For materials with a width exceeding 610 mm (24 in.): Length 4,000 mm (157-7/16 in.)
For materials with a width of 610 mm (24 in.) or less : Length 8,000 mm (315-15/16 in.)
Repetition between printing and cutting
0.5 mm (0.0197 in.) max. at 25C

(excluding possible shift caused by expansion/contraction of the material and/or by reloading the material.)
Continued on the next page

For items indicates by an asterisk "(*)", please see the next page.
165
Printing heads cleaning
Automatic cleaning and manual cleaning
Interface
Bidirectional parallel interface (compliant with IEEE 1284: nibble mode)
Instruction system
RD-GL III (Cutting), RD-RTL (Printing), RD-PJL
Power-saving function
Auto-sleep
Power
Printing/Cutting mode
Maximum: 1.0A/100V240V 10% 50/60 Hz
consumption
Standby mode
Maximum: 0.4A/100V240V 10% 50/60 Hz
Acoustic
Printing/Cutting mode
64dB (A) or less
noise level
Standby mode
40dB (A) or less
Dimensions
Main unit
2325 mm [W] x 381 mm [D] x 428 mm [H] (91-9/16 in. [W] x 15 in. [D] x 15-7/16 in. [H])
With stand
2325 mm [W] x 736 mm [D] x 1287 mm [H] (91-9/16 in. [W] x 29 in. [D] x 50-11/16 in. [H])
Weight
Environment
(According to ISO7779)
Main unit
85 kg (18.7 lb.)
With stand
105 kg (23.1 lb.)
Power on
Temperature: 15C to 35C (59F to 95F), Humidity: 35% to 80% (non-condensing)
Power off
Temperature: 5C to 40C (41F to 104F), Humidity: 20% to 80% (non-condensing)
Accessories
Power cord: 1, Drain bottle: 1, Drain-bottle cap: 1, Screws: 2, Blade: 1, Blade Holder: 1,
Replacement blade for separating knife: 1, Cleaning kit: 1, Roland COLORCHOICE CD-ROM: 1,
Roland COLORCHOICE installation guide: 1, Users manual: 1
(*) The following conditions must be satisfied:

- Material type: 3M Scotchcal Mastercut Film, ARLON Series 2100
- Special stand (Roll material must be loaded on the shaft)
- Side margins: 25 mm (1 in.) or more for both the left and right margins
- Front margin: 35 mm (1-1/8 in.) or more
(After loading the material, when the material type to [EDGE] with the display menu, the front margin is automatically set to 35
mm (1-1/8 in.))
- The [PREFEED] function on the display menu must be set to [ENABLE]
- Cutting of the following data one time
Side margins: 25 mm (1 in.) or more
(1) The letters are cut in order starting with "R"

(2) After the last letter ("P") has been cut, the machine returns to the origin
point and the outer border is cut
Front margin:
35 mm (1-1/8 in.) or more
Pinch roller (left)
Cut length
Fills the
hard clip
Cutter protector
Origin
Side margins:
25 mm (1 in.)
or more
Pinch roller (right)
166
Feed length
Sheets with a width exceeding 610 mm (24 in.): 4,000 mm (157-7/16 in.)
Sheets with a width of 610 mm (24 in.) or less : 8,000 mm (315-15/16 in.)
-- MEMO --
CJ-500/400

Roland CJ - 500 - 400

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Roland CJ - 500 - 400

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SERVICE NOTES

Replacement of Main Parts

WIRING MAP .............................................................................. 19

3 Replacement of Main Parts

Special Tool ................................................................................ 64

Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.

Copyright 2000 ROLAND DG CORPORATION

Cover Changed : Revision No. / Pages

P.6 Added : PLATE CHASSIS L CJ-500

P.16 Added : WELL-NUT

Description about CJ-400 has been added.

4-11 : CARRIAGE WIRE TENSION ADJUSTMENT has

1-3 : Size of WASHER, PLAIN has been changed.

1-3 : A WASHER, PLAIN has been added in the picture.

1-3 : Some errors have been revised.

To Ensure Safe Work

To Ensure Safe Work

About the Symbols

urn off the primary power SW before

Do not recharge, short-circuit,

Put tape around the lithium battery

1 Structure & Spare Parts

1 Structure & Spare Parts

PARTS LIST -Main Parts21

LABEL,CORPORATE LOGOTYPE #LA79

LABEL,SET INK CJ-500 #LA80

-Supplemental PartsParts Name

W SCREW,HEXAGON SOCKET HEAD CAP

1 Structure & Spare Parts

1 Structure & Spare Parts

STAY,LINEAR SPRING FJ-50

q SCREW,HEXAGON SOCKET HEAD CAP

-Supplemental PartsParts Name

e SCREW,HEXAGON SOCKET HEAD CAP

SCREW,HEXAGON SOCKET HEAD CAP

i SCREW,PAN HEAD WITH PLANE WASHER

1 Structure & Spare Parts

1-3 DRIVE UNIT

-Main PartsParts Name

O SCREW,HEXAGON SOCKET HEAD CAP

SCREW,HEXAGON SOCKET HEAD CAP

SCREW,HEXAGON SOCKET HEAD CAP

I SCREW,HEXAGON SOCKET HEAD CAP

1 Structure & Spare Parts

1-4 BASE FRAME

BRACKET,INK CATCH TANK FJ-50

1 Structure & Spare Parts

-Supplemental PartsParts Name

1 Structure & Spare Parts

1-6 PINCH ROLLER

-Main PartsParts Name

-Supplemental PartsParts Name

1 Structure & Spare Parts

1-7 TOOL CARRIAGE

1 Structure & Spare Parts

ASS'Y,PLATE CAM SLIDE CM-500

CABLE-CARD 11P 2450L BB HIGH-V

-Supplemental PartsParts Name

t SHEET FILTER CROP CJ-500

1 Structure & Spare Parts

1-8 INK SYSTEM

HOLDER,INK CARTRIDGE FJ-50

-Supplemental PartsParts Name