Roland CX - 24 - 12

SERVICE NOTES
CX-24 / 12
Structure & Spare Parts
Electrical Section
Replacement of Main Parts
Adjustment
Supplemental Information
Trouble Shooting
Supplement
Contents
1 Structure & Spare Parts
5 Supplemental Information
1-1
1-2
1-3
1-4
1-5
1-6
5-1 OPERATIONAL SEQUENCE ..................................................... 45

5-2 SENSOR MAP ............................................................................ 46
COVERS ....................................................................................... 1
FRAME .......................................................................................... 2
CARRIAGE ................................................................................... 4
CHASSIS ...................................................................................... 5
ACCESSORIES ............................................................................ 6
STAND PNS-24 ............................................................................ 6
2 Electrical Section
2-1 WIRING MAP ................................................................................ 7
2-2 MAIN BOARD ............................................................................... 8
2-3 OTHER CIRCUIT BOARDS ........................................................ 10
3 Replacement of Main Parts

3-1
3-2
3-3
3-4
3-5
3-6
TOOL CARRIAGE_REPLACEMENT .......................................... 12

MAIN BOARD_REPLACEMENT ................................................ 16
CARRIAGE MOTOR_REPLACEMENT ...................................... 21
GRIT MOTOR_REPLACEMENT ................................................ 24
PINCH ROLLER_REPLACEMENT ............................................. 28
CUTTER PROTECTION_REPLACEMENT ................................ 29
6 Trouble Shooting
6-1
6-2
6-3
6-4
6-5
START & END POINTS DONT MATCH .................................... 47

STITCH CUT ............................................................................... 49
MEDIA SHIFTING ....................................................................... 50
PEN UP/DOWN ERROR ............................................................ 51
FAN REVOLUTION ..................................................................... 52
7 Supplement
7-1 INSTALLATION CHECK LISTMAINTENANCE CHECK LIST .... 53
7-2 MAINTENANCE CHECK LIST .................................................... 57
7-3 SPECIFICATIONS ...................................................................... 58
4 Adjustment
4-1
4-2
4-3
4-4
4-5
4-6
4-7
Special Tool ................................................................................ 30

Service Mode .............................................................................. 31
Function Mode ............................................................................ 33
HOW TO UPGRADE FIRMWARE .............................................. 34
TOOL HEIGHT ADJUSTMENT ................................................... 35
TOOL PRESSURE ADJUSTMENT ............................................ 38
CALIBRATION ............................................................................ 41
Windows is registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Fourth Edition
CX-24/12 '01.Jan.
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.

Copyright 2001 ROLAND DG CORPORATION
Printed in Japan
5016-03
Revision Record
Revision
No.
Date
2000.08.01
Description of Changes
Approval
Issued by
First Edition
Inagaki
Kaneko
2000.09.13
3-6 (p.29) CUTTER PROTECTION REPLACEMENT
Inagaki
Kaneko
2000.10.17
4-2, 4-3 Additional : Tool Presure Control Command !FS
Inagaki
Kaneko
2001.01.15
1-2 Parts List : L-BEARING,RSR9ZMUUC1
Inagaki
Kaneko
1-3 Parts List : STAY,CARRIAGE
To Ensure Safe Work
To Ensure Safe Work

About
WARNING
and
WARNING
CAUTION
CAUTION
Notices
Used for instructions intended to alert the operator to the risk of death or
severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury or
material damage should the unit be used improperly.
* Material damage refers to damage or other adverse effects caused with
respect to the home and all its furnishings, as well to domestic animals or
pets.
About the Symbols
The
symbol alerts the user to important instructions or warnings. The specific meaning
of the symbol is determined by the design contained within the triangle. The symbol at left
means "danger of electrocution."
The
symbol alerts the user to items that must never be carried out (are forbidden). The
specific thing that must not be done is indicated by the design contained within the circle.
The symbol at left means not to touch.
The
symbol alerts the user to things that must be carried out. The specific thing that
must be done is indicated by the design contained within the circle. The symbol at left
means the power-cord plug must be unplugged from the outlet.
WARNING
Turn off the power SW before
servicing.
-- MEMO --

1-1 COVERS
S4
S4
S4
S4
S1
4
S1
6
S4
13
S4
S4
S5
S1
1
S5
S2
S3
S1
11
7
S3
10
12
CX-24
CX-12
PARTS LIST -Main Parts-
7
8
Parts No.
22805381
22025409
22025408
22025428
22025427
22025406
22025407
22025411
22025410
22495206
22475108
22535235
10
11
12
13
7501623020
12259222
22255221
21395112
1
2
3
4
5
6
Parts Name
ASS'Y,LCD CX-24
COVER,FRONT CX-12
COVER,FRONT CX-24
COVER,GUIDE R2 CX-12
COVER,GUIDE R2 CX-24
COVER,SIDE L CX-24
COVER,SIDE R CX-24
COVER,Y RAIL CX-12
COVER,Y RAIL CX-24
KEY TOP,CX-24
KNOB,CX-24
LABEL,CORPORATE
LOGOTYPE #LA97
PANEL BOARD ASS'Y
SHIELD,E01S03-1YAMA
SHIELD,PANEL R CX-24
TAPE,FELT CX-24
PARTS LIST
-Supplemental PartsParts Name
*
*
S2 SCREW,BINDING HEAD P-TIGHT
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
S1 SCREW,BINDING HEAD
S3 SCREW,BINDING HEAD P-TIGHT
S4 SCREW,BINDING HEAD WITH TEETH WASHER
S5 SCREW,W-SEMS
M4x5 Ni
M3x6BC
M3x8C
M3x8Ni
M3x8BC
S22
18
S12
S8
S8
S17
S7
S12
10
S8
S4
S15
S6
53
26
54
30
S5
27
S10
13
S9
S6
42
10 S15
12
S8
S19
41
S5
S14
25
38
S15
35
S13
16
S1
37
26
43
S1
15
20
23
49
S6
46
45
S5
30
S8
S7
S14
35
22
S8
27
S5
12
S2
17
14
47
52
33
S3
S15
21
S8
28
8
48
32
51
S11
34
S21
55
31 55 36
44
S16
39
S20
29
S17 40
S18 24
S8
S8
11
42
S7
S6
1-2 FRAME
Revised 3
23
22
21
20
19
18
17
16
15
14
13
12
11
10
22535234
22535232
21895135
21895103
21895134
21895102
Parts No.
22805383
22805382
22805380
22805145
22805144
11929116
11929117
12159508
7501623060
23505639
22025475
22025476
22265295
11719107
22115788
22115783
22115786
22115781
22115789
22115784
22115785
22115780
22175693
21655163
21655164
22485105
Parts Name
ASS'Y,FRAME L CX-24
ASS'Y,FRAME R CX-24
ASS'Y,PINCH ROLLER CX-24
ASSY,MOTOR X PNC-960
ASSY,MOTOR Y PNC-960
BELT,1526P2M6
BELT,940P2M6
BUSH,SHAFT OILES 80F-1206
CABLE CLAMP
CABLE-ASSY PPSENSOR CX-24
COVER,UNDER F.C CX-12
COVER,UNDER F.C CX-24
CUSHION
FAN,109BD24HA2-2
FRAME,CABLE CX-12
FRAME,CABLE CX-24
FRAME,CENTER CX-12
FRAME,CENTER CX-24
FRAME,GUIDE CX-12
FRAME,GUIDE CX-24
FRAME,SUPPORT CX-12
FRAME,SUPPORT CX-24
GEAR L
HOLDER,BELT CX-24
HOLDER,IDLE PULLEY CX-24
KNOB,LEVER CX-24
L-BEARING,RSR9NMUUC1+380LM
(CX-12 : ZO00382 and below)
L-BEARING,RSR9ZMUUC1+380LM
(CX-12 : ZO00383 and above )
L-BEARING,RSR9NMUUC1+680LM
(CX-24 : ZO02864 and below)
L-BEARING,RSR9ZMUUC1+680LM
(CX-24 : ZO002865 and above)
LABEL,G-ROLLER CX-12 #LA96
LABEL,G-ROLLER CX-24 #LA170
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
CX-24
CX-12
51
52
53
54
55
47
48
49
50
46
44
45
43
40
41
42
35
36
37
38
39
31
32
33
34
26
27
28
29
30
25
24
Parts No.
22145446
22265101
21545133
22635376
22145831
21535118
21535101
22175877
22055462
22055460
22055409
22055459
22055461
22055458
22175715
22145107SZ
21975105
11889102
22175871
15229505
22295194
22295101
22145393
22145388
22295196
22295197
22165164
22175157
22175188
22715215
22715219
22715217
22715220
22715256
21425115
Parts Name
LEVER,HANDLE CX-24
PAD CUTTER
PAD,CUTTER CM-12
PAD,DUCT CX-24
PIN NO.1 (214-831)
PIN,STOPPER G-LEVER PC-60
PIN,Y PULLEY PNC-5000
PINCH ROLLER (WHEEL ROLLER)
PLATE,AXIS CX-24
PLATE,LINK CX-24
PLATE,ORG CX-24
PLATE,OSCILLATE CX-24
PLATE,SENSOR CX-24
PLATE,SPACER CX-24
PULLEY HD10.8S3 (B9)
BACK UP STAY
PULLEY T20P2S8+GEAR S55
R-BEARING D8S4(B3)
ROLLER FD12 S4(B4 C4.0)
SENSOR INTERRUPTER GP2A25
SHAFT,G ROLLER CX-12
SHAFT,WITH G-ROLLER PNC-960
SHAFT,JOINT PNC-960
SHAFT,PULLEY PNC-960
SHAFT,SQUARE CX-12
SHAFT,SQUARE CX-24
SPACER,MOTOR CX-24
SPRING,C P-ROLLER CM-500
SPRING,TENSION CX-24
STAY,CARRIAGE CX-24
STAY,DRIVE SHAFT CX-24
STAY,FRAME GUIDE CX-24
STAY,SENSOR F CX-24
STAY,SENSOR R CX-24
WASHER,AXIS CX-24
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
CX-24
CX-12
S19
S20
S21
S22
S18
S17
S13
S14
S15
S16
S12
S11
S10
S9
S8
S7
S1
S2
S3
S4
S5
S6
3x6x0.5C
4.3x7x1C
CS-4
P2655B
M4x15 BC
M3x8 C
M3x6 Ni
M2x5 BC
M3x6 Ni
M4x10 BC
M3x3 BC
M3x8 BC
M4x35 BC
M3x10BC
M4x6 Ni
M3x8 Ni
3x5
EDS-3
P3550
ETW-10 SUS
ETW-3 SUS
M3x6 C
-Supplemental Parts-
Parts Name
BUSH,ROLL
EDGE SADDLE
LIVET,PUSH NYLON
RING,E
RING,E
SCREW,BINDING HEAD
SCREW,BINDING HEAD WITH
TEETH WASHER
SCREW,BINDING HEAD WITH
TEETH WASHER
SCREW,FLAT HEAD
SCREW,HEXAGON SOCKET
HEAD CAP
HEAD CAP PRECOATING
LOCK AGENT
SET
SCREW,PANHEAD
SCREW,TRUSS HEAD
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
PRECOATING LOCK AGENT
SCREW,W-SEMS
PRECOATING LOCK AGENT
WASHER,PLANE
WASHER,PLANE
RING,CS
LIVET,PUSH NYLON
PARTS LIST
1-3 CARRIAGE
2
S2
S3
S8
S3
S4
7
S8
13
S8
10
S11
11
S7
S12
S1 Revised 3
4
3
14 Revised 3
Re
vis
ed
S9
6
16 Revised 3
S7
S10
S8
CX-24
PARTS LIST -Main Parts1

2
3
4
5
6
7
9
10
11
13
14
16
Parts No.
21815101
23475166
23475165
22805393
7501623040
22025404
21655163
21655162
22285503
7501623030
22155567
22715216
22715265
11929116
11929117
CX-12
Parts Name
BOLT,PENHOLDER
CABLE-CARD 8P 1030L BB HIGH-V
CARRIAGE ASS'Y CX-24
CARRIAGE JUNCTION BOARD ASS'Y
COVER,CARRIAGE CX-24
HOLDER,BELT CX-24
HOLDER,SENSOR BOARD CX-24
NUT,PENHOLDER
PINCH SENSOR BOARD ASS'Y
SPACER M3X5
STAY,CABLE CX-24
STAY,CARRIAGE-2 CX-24
BELT,1526P2M6
BELT,940P2M6
*
*
*
*
*
*
*
*
*
*
*
*
*
PARTS LIST
*
*
*
*
*
*
*
*
*
*
*
*
*
S2
S3
S4
S7
S8
S9
S10
S11
Revised 3
Revised 3
-Supplemental Parts-
Parts Name
CABLE TYE,INSULOCK
T18S
CUSHON,FELT
10x14x4
EDGE SADDLE
LES-1010
SCREW,W-SEMS
M3x8 Ni
SCREW,W-SEMS
M3x6 Ni
SCREW,W-SEMS (SMALL)
M3x5.5 Ni
SCREW,BINDING HEAD
M3x6 C
SCREW,BINDING HEAD P-TIGHT M3x8 C
Revised 3
1-4 CHASSIS
S5
S5
S1
S4
S5
13
1
2
S3
S6
11
6
S5
18
16
15
4
S2
5
12
S2
17
10
S2
14
S2
S3
14
S3
7
17
14
S3
CX-24

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Parts No.
13429746
23505674
23505675
23505634
23505419
23505640
23475125
22815138
22815137
11769106
22465129
22535257
22505242
22505244
7501623010
22055418
13129170
22425109U0
22355168
23505899
CX-12
Parts Name
AC INLET SUP-J3G-E+FILTER
CABLE-ASSY JUNBI A CX-24
CABLE-ASSY JUNBI B CX-24
CABLE-ASSY JUNBI D PC-600
CABLE-ASSY JUNBIWIRE D FJ-50
CABLE-ASSY POWER 2 CX-24
CHASSIS,CX-12
CHASSIS,CX-24
CLAMP,CLAMP-B
HEAT-SINK,CX-24
LABEL,CAUTION VOLTAGE #LA167
LABEL,EARTH MARK-1 NO.E-580
LABEL,FLASH-LIGHTING NO.E-582
MAIN BOARD ASS'Y CX-24
PLATE,F-COVER CX-24
POWER SW AJ7201B
POWER UNIT,SWITCHING CX-24
RUBBER FOOT PL-10J65
WIRE,C GRX-410
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
PARTS LIST
*
*
*
*
*
*
S1
S2
S3
S4
S5
S6
-Supp ementa Parts-
Parts Name
CABLE TYE,PUSHMOUNT
CLAMP,WIRE
SCREW,BINDING HEAD
SCREW,FLAT HEAD
SCREW,W-SEMS
WASHER,TEETH
PT30SSF5
LWS-0711Z
M4x5Ni
M3x10BC
M3x6Ni
M4
*
*
*
*
*
*
*
*
*
*
*
*
CX-24
1-5 ACCESSORIES
CX-12
PARTS LIS -Main PartsParts No.

1 13499109
2 23495124
1
3 13499111
4 23495125
5 13439801
6 22355647
4
22605337
22605336
8 22635379
Parts Name
AC CORD SJT 117V 10A 3PVC
AC CORD 3ASL/100 240VA 10A S
AC CORD H05VV-F 240VE 10A S
AC-CORD H05VV 230V 10A S
CABLE-AC 3P CHINA 10A/250V S
BASE,SHEET CM-24
CARTON CX-12
CARTON CX-24
PAD,SET CX-24
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
1-6 STAND PNS-24

1
3
1
2
4
5
CX-24

2
3
4
5
6
Parts No.
21985116
22605279
22155121
22155122
22035126
22035127
Parts Name
BRACKET, PNS-24
CARTON,PNS-24
PIPE,1 PNS-24
PIPE,2 PNS-24
STAND,L PNS-24
STAND,R PNS-24
CX-12
PARTS LIST
-Supplemental PartsParts Name
1 SCREW HEXAGONAL CAP

2 WASHER FLAT
3 CUSHION SK1912
4 BOLT PICK
5 TOOL HEXAGONAL
6 SHAFT STOPPER
UC 10X45
UC 10X21X2
RUBBER
UC 5X20
NO.8
Ni 4.5X95
Japan Only
Mark Sensor
CN14
CN13
AC INLET
SUP-J3G-E
13429746
Pinch Sensor
CN15
CN16
Blue
JUNBI C GRX-410
23505899
13129170
Grit Motor
CX-12 : CABLE-ASSY JUNBI D PC-600

23505634
CX-24 : CABLE-ASSY JUNBI D FJ-50
23505419
Carriage Motor
Blue
CN10
CABLE-CARD 25P 150LBB HIGH-V

23475125
Brown
23505675
CN12
Fan
CN11
PANEL BOARD
Brown
CABLE-ASSY JUNBI A CX-24

23505674
Solenoid
LCD
CX-12
23475165
CX-24
23475166
POWER SW
Green/Yellow CABLE-ASSY JUNBI B CX-24 AJ7201B
CARRIAGE BOARD
CN3
CN4
CN8
CN6
CN1
CN2
POWER UNIT,SWITCHING CG676

22425109U0
MAIN BOARD
CABLE-ASSY POWER 2 CX-24

23505640
CN9
CN7
Yellow
CABLE-ASSY PPSENSOR CX-24

Blue
23505639
Rear Paper Sensor
Front Paper Sensor
2-1 WIRING MAP
TP4
monitor
74HC373
74LS245
Vcc
CN9
C15
Vmm
R4
RA3
C13
47u/50V
IC14
R45
Main
74HC74
74LS14
RA9
MTD2005
RA10
CX-24/12
R67
100u/16v
C41
RA11
HD6437042
7.175NHz x1
R76
C29
model
IC8
IC7
S1 ON
C42
IC6
IC9
12
B4P-VH
93LC46
TP3
112
RA8
Sub
JP1
R43
D1
IC10
IC3
IC17
RA1
R63
C19
IC1
TP6
TP2
TP1
CP8
R60
NJU7032
R59
C16
C44
R6
IC22
C30
USB unit
IC13
C12
MTD2005
47u/50V
C45
R73
R69
RA4
RA6
RA13
MADE IN JAPAN
MAIN BOARD
1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
751623000 1/5
TP5
74HC138
74HC138
IC24
74LV08A
74HC123
C5
C20
RA2
R55
IC16
R83
R25
IC21
C23
R52
R5
C21
MBM29F400BA
36
18
R54
19
1
R29
74HC175
RA14
AD7305
R58
Non
IC51
C46
08
R57
R74
RA15
C14
R75
14
1
R36
R3
R15
D13
Q2
IC12
C11
D5
D4
D3
D2
D11
D10
D9
D8
R72
BL02RN2
R23 C18
BL02RN2
BL02RN2
BL02RN2
BL02RN2
FL24
BL02RN2
BL02RN2
to FAN
CN8
D12
Q1
BL02RN2
CN6
R82
FL30
FL28
BL02RN2
D6
FL13
FL15
BL02RN2
FL29
C39
FL19
FL17
FL23
RA12
FL21
MAX238CWG
25
V-CUT LINE
D7
MTD2005
47u/50V
R61
X2
DBLC-J25SAF-20L9
C24
56364-060-BXE
R28
C22
IC28
R53
IC18
C17
IC11
IC23
C26
C47
RA5
RA7
R13
R37
Blue
5
15
25
CN4
R56
CN3
C25
FL33 FL32 FL31
FL27 FL26 FL25
C40
L1
Carriage
to Motors
Grit
Cable Clamp
R24
53014-0410
53014-0510
EVQ21305R
EVQ21305R
EVQ21305R
105
Green
EC16B24204
14FPZ-SM-TF
CP43
IL-S2P-S2L
74HC04
IL-FPC-8SL
EVQ21305R
74LS245
EXBA10E103J
RA16
SW4
SW3
IC19
IC2
IC.No. Parts No.

IC 12 15189105
IC 13 15189105
IC 14 15189105
IC20
C3
C48
R35
CP45
16M DRAM
EVQ21305R
Black
White
Blue
Red
EVQ21305R
MADE IN JAPAN
EVQ21305R
EVQ21305R
SW7
IC27
R2
R84
OFF
ON
CX-24
CX-12
ALWAYS OFF
R85
CN7
IC5
DIP SW
R87
CN1
Paper Sensor
IC4
R38
R86
CN5
R18
20
SW1
CN2
10
SW8
SW2
MADE IN JAPAN
Non
EN1
CN16
Function
Model Selection
Reserved
14
CN15
8
R81
No.
1
2
CN12
R80
SW5
CN13
IC25
2-2 MAIN BOARD
SW6
2
CN14
Carriage
MADEIN JAPAN
MAIN BOARD COMPONENT DIAGRAM_COMPONENT SIDE
GND
This Jumper SW should be set to the MAIN side.
Electric Maintenance Part
Description
Function
MTD2005
Grit Motor Driver
MTD2005
Carriage Motor Driver
MTD2005
Solenoid Driver
1u
8
7
6
5
1
2
3
4
CN9
C41
100u/16v
Vcc
/Reset
8
7
6
5
8
7
6
5
8
7
6
5
22K
R18
R2
OE
UCAS
LCAS
RAS
WE
A0
A1
IC15
A2
A3
A4
A5
A6
A7
A8
A9
D5
D4
CP27 Vcc
1u
2
3
4
5
7
8
9
10
33
34
35
36
38
39
40
41
IC20
Vcc
Y0
Y1
Y2
Y3
IC17
Y4
6
Y5
G1
4
Y6
G2A
5
Y7
G2B
1000p
C8
47u/50V
1000p
C6
47u/50V Vmm
1u
CP10
Vcc
15
14
13
12
11
10
9
7
CP25
1u
74HC138
1
A
2
B
3
C
R38
220K
IC3C 8
74LV08A
10
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
/RD
/WRDram
/RAS
/CASL
/CASH
D11 D10 D9 D8
BL02RN2
FL30
BL02RN2
FL31
BL02RN2
FL32
FL33
BL02RN2
R35
10K
C3
1u
D3 D2
CP11 Vcc
1u
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
16M DRAM
/CRD
TP6
74HC175
BL02RN2
FL24
BL02RN2
FL25
BL02RN2
FL26
FL27
BL02RN2
29
30
31
14
13
17
18
19
20
23
24
25
26
27
28
out
1K
Gnd
C48
PST572CMT
1u
74HC138
1
A
2
B
3
C
IC1
Vcc
8
7
6
5
33x4
33x4
RA5
Y0
Y1
Y2
Y3
IC16
Y4
6
Y5
G1
4
Y6
G2A
5
Y7
G2B
Vmm
15
14
13
12
11
10
9
7
CmA+
CmACmBCmB+
5267-04A
1
2
3
4
CN4
1u
CP8
33x4
RA6
Vcc
1
2
3
4
CP26 Vcc
GmA+
GmAGmBGmB+
5267-04A
1
2
3
4
CN3
TP1
TP2
TP5
/LCDEn
/KeyRD
22Kx4
RA9
B4P-VH
1
2
3
4
Vcc
R15
No Mount
0
RA4
33x4
RA7
CP7
CP17
/PhaseWR
Vmm
1K
R26
C11
1K
R30
C13
R58
0.68 1W
27
VsB
17
RsB
13
PG
7
LG A
21
LG B
10
OutA
12
OutA
14
OutB
18
OutB
25
Vcc
8
VmmA
20
VmmB
CR
5
PhA
23
PhB
1
VsA
11
RsA
1
VsA
11
RsA
CR
24
Decay
3
ALM
6
EA
22
EB
2
VrefA
26
VrefB
IC13
MTD2005
R56
0.68 1W
27
VsB
17
RsB
6
22
2
26
5
23
24
Decay
3
ALM
IC12
MTD2005
25
Vcc
PhA
8
VmmA
PhB
20
VmmB
VrefA
10
OutA
VrefB
12
OutA
14
OutB
EA
18
OutB
EB
13
PG
7
LG A
21
LG B
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
IC3B
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
/WR
/WR
1K
R59
0.68 1W
C9
1000p
R6
10k
C16
3900p
A1
A2
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
0.068u
C45
1u
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
1u
R73
1.2k
CP2
1u
0.068u
5.6K
R53
1k
R29 C44
5.6K R54
Vcc
R28
1k
R24
1k
Vcc
10k
C14
3900p
2200p
C22 C21
1k
R36
2.7K
Vcc
A2
A1
/CS2
/CS3
R74
1.2k
CP6
1u
R23
R3
2200p
C18 C17
1K
C7
R57
0.68 1W 1000p
R31
R75
1.2k
VrefGA
VrefGB
0.068u R37
C47
2.7K
C46
0.068u
R16
22K
IC19
AD7305
/CS2
A5
A4
R62
22K
2200p
8
7
6
5
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
R1
10K
MAIN
22Kx4
RA8
DSP03-003-432T
JP1
1
2
3
4
74LV08A Vcc
R27
15
17
19
21
24
26
28
30
16
18
20
22
25
27
29
31
12
CE
14
OE
43
WE
RY/BY
/RD
/RESET
SUB
33
BYTE
44
RESET
11
10
9
8
7
6
5
4
42
41
40
39
38
37
36
35
34
3
IC4
MBM29F400BA
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
Vcc
23
1u
1u
1
Vcc
21
Vcc
6
Vcc
/uStepWR
R61
16
VCC
GND
16
VCC
GND
1
2
3
4
1
2
3
4
1
2
3
4
Gnd
1
CLR
9
CLK
D1FL20U
1u
D1FL20U
22
Gnd
37
Gnd
42
Gnd
16
Vcc
D3
D2
D1
D0
D1FL20U
6
LDAC
15
WR
16
A1
17
A0
5
Gnd
3
Vss
13
D4
12
D3
5
D2
4
D1
D1FL20U
Vref
VCC
13
Vss
32
Vss
D7
D6
D5
D4
D3
D2
D1
D0
Vdd
18
1u
RESET
76
NMI
35
WDTOVF
83
PA15/CLK
84
41
CS0
40
CS1
45
CS2
44
CS3
C20
Vmm
1u
1
2
3
4
C10
1000p
1K
R32
R60
0.68 1W
27
VsB
17
RsB
10
OutA
12
OutA
14
OutB
18
OutB
4
1
VsA
11
RsA
CR
24
Decay
3
ALM
6
EA
22
EB
2
VrefA
26
VrefB
5
PhA
23
PhB
22Kx4
RA10
IC14
MTD2005
25
Vcc
8
VmmA
20
VmmB
Vcc
CP42
1u
Vcc
C1
27p
R14
1.2k
8
7
6
5
C4 470p
CP24
220
CP9
1u
Vcc
C2
27p
IC6G
TP3
3.3K
Vcc
R46
R39
ChkVmm
ChkVfan
Vcc
D6
D1FL20U 13
PG
7
LG A
21
LG B
C12
47u/50V
D7
D1FL20U
BL02RN2
FL28
BL02RN2
FL29
TP4
CRSens
PapSensF
PapSensR
Model
Monitor
JogA
JogB
E2CS
E2CLK
E2Din
E2Dout
X1
14
Vcc
FanPWM
DecayMOT
/EnableMTD
VrefSOL
DirSOL
DecaySOL
RXDA
TXDA
/RTSA
RXDB
TXDB
/DSRA
/DTRA
SelSensor
7.175MHz
CP12
1u
IC23
TC7S04F
/LCDEn 2
0.01u
R5
10K
R5539K
/LCDEn
IC21A
6
NJU7032
82
80
81
72
XTAL
74
EXTAL
PLLVSS
PLLVCC
PLLCAP
100
AVCC
97
AVSS
88
A0
PE3
87
A1
DREQ1
86
A2
PE1
85
A3
DREQ0
30
A4
IRQ5
31
A5
PB8
A6 IC5
51
A7 HD6437042
RXD0
50
A8
TXD0
49
A9
PA2(RTS)
48
A10
RXD1
47
A11
TXD1
46
A12
PA5(DSR)
89
A13
PE4(DTR)
A14
A15
102
A16
PE5(TIOC1B)
104
A17
PE6
105
A18
PE7
106
PE8(TIOC3A)
107
PE9(TIOC3B)
108
D15
PE10(TIOC3C)
110
D14
PE11(TIOC3D)
D13
D12
111
D11
PE12
112
D10
PE13
1
D9
PE14
2
D8
PE15
D7
D6
43
D5
TCLKC
42
D4
TCLKD
D3
D2
91
D1
PF0/AN0
92
D0
PF1/AN1
93
PF2/AN2
94
PB9
PF3/AN3
95
PF4/AN4
96
RD
PF5/AN5
98
WRH
PF6/AN6
99
WRL
PF7/AN7
28
RD/WR
24
RAS
25
CASL
26
CASH
34
36
38
32
52
53
54
56
57
58
59
60
62
63
64
66
67
68
69
70
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
22
29
1u
Gnd
7
Vcc CP1
1u
VrefCA
7
8
9
10
11
12
13
14
DB7
DB6
DB5
DB4
DB3
DB2
DB1
DB0
19
VoD
20
VoC
1
VoB
2
VoA
2200p
8
4
73
MD3
75
MD2
78
MD1
79
MD0
SOL+
Vcc
C23
0.01u
CP37
1u
14
100K
R83
IC3E
IC6C
ELCD
C39
2200p
15k
C15
3900p
R4
0.01u
C19
Vcc
R25
1K
R52
8.2K
A1
A2
/KeyRD
1
2
22K 22K
R79
11
CP33
1u
C42
0.01u
S1
SW DIP-2
4
3
Vcc
CN6
IL-FPC-25ST-N
10K
R78
IC3D
13
74LV08A
Vcc
12
13
IC6F
74LS14
93LC46
R76 R77
extC
9
A
10
B
11
CLR
74HC123
12
5
12
IC2
1
8
CS VCC
2
SK
3
4
DI
DO
5
GND
74LS14
CP38
1u
Vcc
R63 NJU7032
47K IC21B CP31
1u
Gnd
7
CP18
SOL-
21
Vcc
37
Vcc
65
Vcc
77
Vcc
103
Vcc
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
10Kx4
8
7
6
5
10K
extCR
FL15
74LV08A
EXC3BB601H
FL12
FL13
74LS14
1u
R71
R70 33K
3.3K
C5
1000p
D13
/CRDY
0.01u
C27
1K
R34
100
R51
C24
0.01u
19
2
16
5
15
6
12
9
13
Q
74LS14
11 IC6E
1
OC
11
G
IC7
74HC373
18
D1
3
D2
17
D3
4
D4
14
D5
7
D6
13
D7
8
D8
1u
C28
CP34
1u
Vcc
2200p
2200p
C29
Q1
2SK2796S
L1
RCH895-181K
10u/50V
+ C40
R72
1.2 1W
Vmm
9
8
CN7
53014-0610
10
19
G
1
DIR
/CS2
A4
A5
Vcc
Vcc
74LS14
Non
IC24
7
Y0
6
Y1
5
Y2
1u
CP39
10
9
8
7
6
10
9
8
7
6
Non
RA14
Non
RA15
10K R9
10K R11
Non R10
Vcc
CLK
PR
33
R47
1
2
3
4
5
1
2
3
4
5
33
DQ7
DQ6
DQ5
DQ4
DQ3
DQ2
DQ1
DQ0
CP41
1u
FL39
Non
Non R7
Non R8
25
26
27
28
29
30
31
32
11
12
20
21
22
23
24
RTS1
CTS1
URXD1
UTXD1
RTS2/STXD
CTS2/SRXD
URXD2/SCLK
UTXD2/SRDY
R33
Non
Non
C35
C31
Non
5
6
18
4
19
22
21
17
in
out
in
out
in
out
in
out
57
58
59
60
61
62
63
64
Xin
Xout
C34
Non
15
14
35
36
37
38
39
40
33
RDB
34
WRB
DB7
DB6
DB5
DB4
DB3
DB2
DB1
DB0
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
Non
R17
C33
Non
20
22
27
11
12
13
15
16
17
18
19
FL5
FL7
FL8
FL4
Non
C36
FL6
FL9
FL11
FL3
FL1
EXC3BB601H
FL10
FL2
FL36
Non Non R66
C32
C30
Non
C38
Non
Non
FL37
C37 Non
CE
OE
D0
D1
D2
D3
D4
D5
D6
D7
Non
X2
Non
Non
R65
Non
R64
Non
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
IC22
Non
Vcc CP3
10 CP15 1u
C1+
12
C113 CP16 1u
C2+
14
C2-
2
7
1
3
24
23
20
16
10
9
8
7
6
out
in
out
in
out
in
out
in
1
26
2
23
21
24
25
3
4
5
6
7
8
9
10
T1
R1
T2
R2
T3
R3
T4
R4
1K
1K
3.3K
3.3K
3.3K
3.3K
DATA0
DATA1
DATA2
DATA3
DATA4
DATA5
DATA6
DATA7
10Kx8
MAX238
CP4
Non
AB15
AB14
AB13
AB12
AB11
AB10
AB9
AB8
AB7
AB6
AB5
AB4
AB3
AB2
AB1
AB0
Vcc
/STB
RA1
IC11
R20
R21
R40
R50
R41
R42
SYNCout
SYSCLKout
DMAout
P32
P31
RDY
IC18
USBC
Non
Tout/XCout
XCin
CNTR1
CNTR0
INT1
INT0
EDMA
68
HOLD
69
SOF
67
S1
66
IBF1
65
OBF1
6
S0
7
IBF0
8
OBF0
1
2
3
4
5
/ACK
BUSY
R22
1K
CP13 1u
9
VCC
11
V+
CP14 1u 15
V8
GND
/RTSA
/DSRA
TXDB
RXDB
TXDA
RXDA
/DTRA
8
7
6
5
8
7
6
5
CP5
Non
33x4
33x4
RA3
RA2
Vcc
1
2
3
4
1
2
3
4
D1FL20U
D1
R49
Vcc
3
WR
4
RD
5
A0
10
RESET
1u
CP35
/WR
/RD
A1
/Reset
Vcc
IC6A
75
76
77
78
79
80
1
2
74LS14
D7
D6
D5
D4
D3
D2
D1
D0
CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7
Vcc
CP30
Non
GND CL
Non
R12
1
A
2
B
Vcc
Q
9 IC6D
14
IC9A
74HC74
IC6B
74LS14
74LS245
IC8
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
B8
Vcc
A1
A2
A3
A4
A5
A6
A7
A8
2
3
4
5
6
7
8
9
33
R48
13
11
12
10
Vcc
CN8
5267-02A
CL
CLK
PR
IC9B
74HC74
CP32
Vcc
100K
R82
D12
D1FL20U
33K
Vcc
Vcc
R67
Q1
Q2
Q3
Q4
Q5
Q5
Q6
Q7
/CRD
R45
3.3K
0.01u
C25
Q2
DTA114E
1u
CP40
D0
D1
D2
D3
D4
D5
D6
D7
Q
Q
GND
IC3A 3
74LV08A
extC
1
A
2
B
3
CLR
14
3.3K IC10A
74HC123
15
16
extCR Vcc
R43
D1FL20U
10K Vcc
R13
/CRD
Vcc
C26
0.01u
CP36
FL17
1u
FL14
Vcc
FL16
FL18
IC10B
FL19
Vcc
FL20
Vcc
Vcc
FL21
20
Vcc
GND
CP22 CP20
CP23 CP21 CP19
FanVmm
Vcc
FL23
3
23
27
33
39
55
61
71
90
101
109
5
3
Q4
Q4
Q3
Q3
Q2
Q2
Q1
Q1
D1FL20U
VrefCB
1.2K
R69
Non
Vcc
3
D7
D6
D5
D4
D3
D2
D1
D0
FL22
RA11
2
EXC3BB601H
FL40
1
8
RA12
2
7
3
6
4 10Kx4 5
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
Vfan
20
Vcc
10
GND
2
1
8
Vcc
Gnd
4
1
2
3
4
1
17
AVcc
19
AVss
18
LPF
14
15
11
10
6
7
3
2
D1FL20U
D1FL20U
D1FL20U
Non
FL34
D[0..15]
FL38
Non
13
Vss
73
Vss
XcvrPower/Ext.Cap
10
6
5
4
3
2
1
16
Vcc
74
Vcc
CNVss
9
USB D+
PhGB
72
PhCB
USB D-
PhCA
70
PhGA
71
28
Vcc
Vss
14
A6
A5
A4
FL35
RA13
Non
1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
21
9
22
10
23
11
24
12
25
13
Vcc
10
9
8
7
6
Non
CP29
6B
Case2B
6A
Case2A
1
VCC
2
-Data
3
+Data
4
Ground
Non
CP28 CN5
Non
5A
Case1A
5B
Case1B
1
2
3
4
5
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
CN2
DBLC-J25SAF-20L9
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
CN1
56364-060-BXE
E2
E1
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
E1
A18
E2
A[1..18]
MAIN BOARD_Circuit Diagram
IC27G
74HC04
PN-VCC
PN-GND
PN-JogB
PN-JogA
A
B
JOG ENCODER
EN1
PN-D7
PN-D6
PN-D5
PN-D4
PN-D3
PN-D2
PN-D1
PN-D0
PN-ELCD
PN-A1
PN-A2
PN-/KeyRD
PN-SOL+
PN-SOLPN-CRSens
R19
47K
PN-GND
CP44
1u
PN-VCC
IL-FPC-25ST-N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
CN10
Gnd
14
Vcc
CN11
IL-FPC-8ST
1
2
3
4
5
6
7
8
PN-Opt-B
PN-Opt-A
PN-GND
C49
2200p
R84
33
33
33
R87
R86
33
R85
8
11
IC27C
74LS245
IC25
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
B8
PN-GND
13
CP43
1u
Enter
Origin
PN-GND
IC27A
74HC04
PN-VCC
19
G
1
DIR
IC27F
74HC04
12
A1
A2
A3
A4
A5
A6
A7
A8
2
3
4
5
6
7
8
9
IC27B
74HC04
74HC04
IC27D
74HC04
IC27E
74HC04
10
20
Vcc
10
GND
1
2
3
4
5
10
9
8
7
6
ORIGIN
ENTER
PN-GND
PN-GND
MENU
SW1
SW KEY
TEST
PN-GND
SW2
SW KEY
14FPZ-SM-TF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
CN12
PN-GND
SW3
SW KEY
VCont
SW4
SW KEY
PN-GND
SW8
SW KEY
PN-GND
SW7
SW KEY
PN-GND
SW6
SW KEY
PN-GND
SW KEY
SW5
PN-GND
Test
Menu
Left
Down
Up
Right
10Kx8
RA16
R68
0
Non
1u
CP45
R44
PN-VCC
10
C43
2200p
2-3 OTHER CIRCUIT BOARDS

OTHER CIRCUIT BOARDS_1/2 Circuit Diagram
PANEL BOARD
OTHER CIRCUIT BOARDS_2/2 Circuit Diagram
CARRIAGE BOARD
R91
Non
R90
Non
R89
0
CN16
R88
0
1
2
3
4
c-Opt-B
R81
53014-0410
220
CN15
1
2
3
4
5
R80
CN13
c-Opt-A
1
2
3
4
5
6
7
8
220
c-Sens
53014-0510
CN14
c-Sol+
c-Sol-
1
2
IL-S2P-S2L
IL-FPC-8SL
C-GND
SENSOR BOARD
SP1
sm-TrC
sp-LedAN
sp-TrC
SP3
SM3
sm-LedAN
SM1
Pinch Sensor
Mark Sensor
SM4
SM2
sm-TrE
SP4
sm-LedKA
SP2
M-Gnd
IC26
GP1L57
IC28
NJL5265KL
sp-TrE
sp-LedKA
S-Gnd
11
Following table describes the necessary adjustment after the replacement of each parts.
Replacement Parts
Main Board
Necessary Adjustment
1. Upgrade Firmware
2. Initialize
3. Tool Pressure Adjustment
4. Calibration
Replacement Parts
Tool Carriage
1. Tool Height Adjustment
Replacement Parts
Drive Gear
1. Motor Backlash Adjustment
Replacement Parts
Motor
1. Motor Backlash Adjustment
3-1 TOOL CARRIAGE_REPLACEMENT
Remove the FRONT COVER.

(CX-24 : W SEMS M3X8 BC / 6pcs.)
(CX-24 Only)
(FRONT VIEW)
Remove the FRONT COVER by disconnecting the flat
cables from the Panel Board.
(RIGHT SIDE)
12
Remove the Y RAIL COVER.

(BINDING HEAD WITH TEETH WASHER M3X8 Ni /
4pcs.)
(REAR VIEW)
Disconnect the 2 cables.
(CARRIAGE JUNCTION BOARD)
Unhook and remove the screws for fixing the TOOL

CARRIAGE.
(W SEMS M3X6 Ni / 2pcs.)
SCREWS
HOOK
(WHITE)
Remove the CARRIAGE COVER and the TOOL

CARRIAGE.
(CARRIAGE COVER : W SEMS M3X6 Ni / 1pce.)
(TOOL CARRIAGE : W SEMS M3X8 Ni / 2pcs.)
SCREWS
(TOOL CARRIAGE)
13
Pass the Sensor Cable through the hole of the TOOL

CARRIAGE and fix the TOOL CARRIAGE by pushing it
upwards.
Then, fix the CARRIAGE COVER.
SENSOR
CABLE
SCREWS
(TOOL CARRIAGE : W SEMS M3X8 Ni / 2pcs.)

(CARRIAGE COVER : W SEMS M3X6 Ni / 1pce.)
(TOOL CARRIAGE)
Fix the screws for fixing the TOOL CARRIAGE.

And then, fix the cables with the hook.
SCREWS
HOOK
(White)
Connect the 2 cables.
(CARRIAGE JUNCTION BOARD)
Fix the Y RAIL COVER.

(BINDING HEAD with TEETH WASHER M3X8 Ni /
4pcs.)
(REAR VIEW)
14
10 Connect the flat cables to the Panel Board.
Make sure that the blue line on the big cable faces upwards
and the blue line on the small cable faces left when
connecting them.
(RIGHT SIDE)
Fix the FRONT COVER.
CX-24 : Fix the screws at the center first and them both
sides.
CX-12 : Fix the screws from the left side.
(CX-24 Only)

(FRONT VIEW)
11 Carry out the following adjustments.

1. Tool Height Adjustment
15
3-2 MAIN BOARD_REPLACEMENT

(CX-24 Only)
(FRONT VIEW)
Remove the FRONT COVER by disconnecting the 2 flat
(RIGHT SIDE)

4pcs.)
(REAR VIEW)
Remove the GUIDE COVER R.

4pcs.)
(REAR VIEW)
16
Remove the RIGHT SIDE COVER.

(BINDING HEAD M4X5 Ni / 4pcs.)
(RIGHT SIDE)
Disconnect all the cables (5 pcs.) from the MAIN BOARD.

HOOK (White)
Remove the screws from the MAIN BOARD and the Heat
Sink. And disconnect the Cable on the MAIN BOARD.
CABLE
MAIN BOARD
Remove the screws of the Parallel Cable and nuts of the

Serial Cable.
SERIAL
PARALLEL
17
Remove the MAIN BOARD.
Fix the new MAIN BOARD and connect the CABLE on the
MAIN BOARD.
CABLE
MAIN BOARD
10 Fix the screws of the Parallel Cable and nuts of the Serial
Cable.
SERIAL
11 Connect the cables (5pcs.) to the MAIN BOARD.
Make sure connect the wirings to the right place.

Carriage Motor Cable
CN4
Grit Motor Cable
CN3
Fan Cable (Red and Black)
CN8
Paper Sensor Cable (Yellow and Blue)
CN7
Switching Power Cable
CN9
18
PARALLEL
12 Fix the cables with the hook and put the hook to the Right
Side Frame.
HOOK (White)
3
13 Fix the RIGHT SIDE COVER.
(RIGHT SIDE)
14 Fix the GUIDE COVER R.

4pcs.)
(REAR VIEW)
15 Fix the Y RAIL COVER.

4pcs.)
(REAR VIEW)
19
connecting them.
(RIGHT SIDE COVER)

sides.
(CX-24 Only)

(FRONT VIEW)
17 Carry out the following adjustments.

1. Upgrade Firmware
2. Initialize
4. Calibration
20
3-3 CARRIAGE MOTOR_REPLACEMENT

(CX-24 Only)
(FRONT VIEW)
(RIGHT SIDE COVER)
Remove the RIGHT SIDE COVER.

(RIGHT SIDE )
Disconnect the CARRIAGE MOTOR WIRE from CN4 of

the MAIN BOARD.
CN4
(RIGHT FRONT)
21
Remove the CARRIAGE MOTOR.

(W SEMS PRECOATING LOCK AGENT M3X8 C /
2pcs.)
SCREWS(CX-12)
The position of the screws fixing the CX-24
CARRIAGE MOTOR is different from CX-12.
(RIGHT REAR)
SCREWS(CX-24)
Fix the new CARRIAGE MOTOR together with the

SPACER to the FRAME so that there won't be any
looseness or to much load.
2pcs.)
The position of the screws fixing the CX-24

SPACER is different from CX-12.
SPACER
SCREWS
(RIGHT REAR)
Connect the CARRIAGE MOTOR WIRE to the CN4 on

the MAIN BOARD.
CN4
(RIGHT FRONT)
Fix the RIGHT SIDE COVER.

(RIGHT SIDE )
22
Connect the flat cables to the Panel Board.
connecting them.
(RIGHT SIDE)
sides.
(CX-24 Only)

(FRONT VIEW)
23
3-4 GRIT MOTOR_REPLACEMENT

(CX-24 Only)
(FRONT VIEW)
(RIGHT SIDE COVER)
Remove the LEFT SIDE COVER.

(LEFT SIDE )

4pcs.)
(REAR VIEW)
24
Remove the COVER GUIDE R.

4pcs.)
(REAR VIEW)
Remove the GRIT MOTOR WIRE from the CN3 on the

MAIN BOARD.
CN3
(RIGHT FRONT)
Remove the GRIT MOTOR.

2pcs.)
GRIT MOTOR
SCREWS
(LEFT SIDE)
Fix the GRIT MOTOR so that there won't be any looseness

or too much load.
2pcs.)
GRIT MOTOR
The GRIT MOTOR CABLE should be the front
side when fixing the ASS'Y MOTOR Y.
GRIT MOTOR
SCREWS
CABLE
(LEFT SIDE)
25
Connect the GRIT MOTOR WIRE to the CN3 on the

MAIN BOARD.
CN3
(RIGHT FRONT)
Fix the COVER GUIDE R.

4pcs.)
(REAR VIEW)
10 Fix the Y RAIL COVER.

4pcs.)
(REAR VIEW)
11 Fix the LEFT SIDE COVER.

(LEFT SIDE )
26
connecting them.
(RIGHT SIDE)
sides.
(CX-24 Only)

(FRONT VIEW)
27
3-5 PINCH ROLLER_REPLACEMENT
Lower the SHEET LOADING LEVER to raise the PINCH

ROLLER.
Remove one of the E-RING with the Flat Head driver.
Set the Sheet to prevent the washer from dropping during

the replacement.
E-RING
Remove the SHAFT.
SHAFT
Fix the new PINCH ROLLER with washers by passing the

SHAFT through the PINCH ROLLER.
Be careful with the direction of the PINCH ROLLER.

The marked side should be outside.
28
Fix the E-RING with pincers.
E-RING
Revision1
3-6 CUTTER PROTECTION_REPLACEMENT
Put the CUTTER PROTECTION fully from the left edge of

the APRON and along the MARK on the FRAME,CENTER.
There would be space at the right edge.
CUTTER PROTECTION
0 ~ 1mm
(FRONT VIEW)
MARK
The machines with the following serial number
have been carved the MARK.
CX-24 : ZN92130 and above
CX-12 : ZO 00370 and above
29
4 Adjustment
4 Adjustment
4-1 Special Tool

Table shows a list of special tools recommended by Roland DG Corp.
Tool No.
ST-002
Tool Name
TENSION GAUGE 3N (300gf)
Purpose
Tool Pressure Adjustment
Tool No.
ST-006
Tool Name
WHITE DUMMY PEN
Purpose
Tool Height Adjustment

30
Tool No.
ST-012
Tool Name
DIAL TENSION METER DT-50 0.5N (50gf)
Purpose
4 Adjustment
4-2 Service Mode

Service Mode
[ ], [ ], [ ] + POWER ON
VERSION
A100
Display the version of Firmware.
[Counterclockwise]
Turn the dial to select
the menu.
[Clockwise]
F-35g
U < 33>
[MENU/PARAM]
F-35g
This menu is for adjusting the MIN Tool Pressure.

Refer to section 4 [TOOL PRESSURE ADJUSTMENT] for details.
U < 33>
[Counterclockwise]
[Clockwise]
F-200g U <155>
[MENU/PARAM]
This menu is for adjusting the MAX Tool Pressure.

Refer to section 4 [TOOL PRESSURE ADJUSTMENT] for details.
F-200g U <155>
[Counterclockwise]
[Clockwise]
KEY
START
[MENU/PARAM]
KEY
This menu is for checking the Panel Keys. It will be checked [MENU/PARAM],
[ENTER], [TEST], [ORIGIN] ,[
], [
], [
], [
] in order.
********
[Counterclockwise]
[Clockwise]
SENSOR F1 R1 C1
[MENU/PARAM]
SENSOR F1 R1 C1
This menu is for checking the ON / OFF status of Sensor.

F : Front Pepare Sensor
R : Rear Paper Sensor
C : Carriage Sensor
1 : ON
0 : OFF
FAN
This menu is for checking the FAN.

ON/OFF will be changed by pressing the [ENTER] key.
[Counterclockwise]
[Clockwise]
FAN
OFF
[MENU/PARAM]
OFF
[Counterclockwise]
[Clockwise]
CALIB-G < 0.11>
[MENU/PARAM]
CALIB-G < 0.11>
This menu is for Calibration of the Grit Roller side. The value is %.
[Counterclockwise]
[TEST]
DATA1
[MENU/PARAM]
DATA2
Select the Calibration Checking DATA by turning the dial and

press the [ENTER] key to draw a figure.
[Clockwise]
CALIB-C < 0.11>
[MENU/PARAM]
CALIB-C < 0.11>
This menu is for Calibration of the Carriage Moving. The value is %.
[Counterclockwise]
[TEST]
DATA1
[MENU/PARAM]
DATA2
Select the Calibration Checking DATA by turning the dial and

press the [ENTER] key to draw a figure.
[Clockwise]
Go to
Next Page.
31
4 Adjustment
From
last Page.
[Counterclockwise]
[Clockwise]
EEROM
START
[MENU/PARAM]
EEROM check OK!
This menu is for checking the EEROM.

Either [OK] or [NG] will be indicated after the check
DRAM check OK!
This menu is for checking the DRAM.

Either [OK] or [NG] will be indicated after the check
AGING
This menu is for AGING.

AGING starts after pressing the [MENU/PARAM] key
and it will be stop after turning the power off.
[Counterclockwise]
[Clockwise]
DRAM
START
[MENU/PARAM]
[Counterclockwise]
[Clockwise]
AGING
START
[MENU/PARAM]
START
[Counterclockwise]
[Clockwise]
PENWAIT
< 0>
Movement Mode
[MENU/PARAM]
PENWAIT
< 0>
This menu is for setting the time from going the Pen or the Cutter down until moving.
The range of the time is 0 ~ 99 (msec).
Ending menu of the Service Mode.
Revised 2
[ ], [ ], [MENU/PARAM] + POWER ON
KEY Dir
<Forw.>
[MENU/PARAM]
KEY Dir
<Forw.>
This menu is for setting the media feeding direction when pressing the [
Forw : The media feeds forward with [
] key. (Default)
Rev : The media feeds backward with [
] key.
COMMAND
<AUTO>
This menu is for setting the COMMAND.

AUTO : AUTO (Default)
MODE2 : COMMAND CAMM-GL3 MODE 2 Fixed
MODE1 : COMMAND CAMM-GL3 MODE 1 Fixed
[Counterclockwise]
the menu.
[Clockwise]
COMMAND
<AUTO>
[MENU/PARAM]
[Counterclockwise]

the menu.
[Clockwise]
MARK
<OFF> [MENU/PARAM] MARK

[Counterclockwise]
<OFF>
Always OFF.

the menu.
[Clockwise]
!FScmd
<ON>
[MENU/PARAM]
[Counterclockwise]
!FScmd
<OFF>
This menu is for setting the Tool Pressure Control Command (!FS).
ON : Enable
OFF : Disable (Default)

the menu.
[Clockwise]
EXIT
32
Press the [ENTER] key to reset and go back to the general menu.
], [
].
4 Adjustment
4-3 Function Mode

Displayed Language and Unit
Revised 2 SYSTEM REPORT

Turn on the power while pressing the [
] key.
SYSTEM REPORT
MODEL
: CX-24
MAIN
: A100
BOOT
: B100
UNIT
LINGUA
[MENU/PARAM]
LINGUA
--- SAVE MENU --No \ ITEM FORCE[g] SPEED[cm/s] OFFSET WEIGHT

CURRENT :
100
40
0.250
LIGHT
SAVE1
:
50
40
0.250
LIGHT
SAVE2
:
50
40
0.250
LIGHT
SAVE3
:
50
40
0.250
LIGHT
SAVE4
:
50
40
0.250
LIGHT
SAVE5
:
50
40
0.250
LIGHT
SAVE5
:
50
40
0.250
LIGHT
SAVE6
:
50
40
0.250
LIGHT
SAVE7
:
50
40
0.250
LIGHT
SAVE8
:
50
40
0.250
LIGHT
--- OTHER PARAMETER --AREA

:
1.0 [m] ,
SAVE
:
USER1
,
SMOOT :
ON
,
BAUD
:
9600
,
STOP
:
1 ,
HAND
:
H-WIRE
,
Metric
AUTO
OFF
,
,
Inch
[ENTER]
UNIT
LANG.
<Inch>
<ENGLIS>
EXIT
[ENTER]
Languages : English, Japanese, German, French, Spanish,

Italian and Portuguese
Forw.
0[msec]
: Metric (mm), Inch
ALL INITIALIZE
The data which the customer sets

inside the EEPROM
will be initialized.
All data inside the EEPROM

will be initialized.
Turn on the power while pressing

the [ENTER] key.

the [ ], [ ], [ORIGIN] keys.
ENTER ->START INT
UNIT
[ENTER]
LIMITED INITIALIZE
INITIALIZE EEROM
<Metric>
ENGLIS
ROTATE:
OFF
PRESET: USER1
I/O
:
AUTO
DATA :
8
PARITY :
NONE
U-CROP :
OFF
CURSOR:
PENWAIT:
UNIT
<ITAL.>
LINGUA
Unit
SERIAL INTERFACE CHECK

Turn on the power while
pressing the [ ] key.
RS232C check
Error
Init ALL EEROM
bit
= 1111
STxD-SRxD error
TxD-RxD error
DTR-CTS error
RTS-DSR error
ENTER ->ALL INIT
[ENTER]
COMPLETED
<Metric>
<ITAL.>
[MENU/PARAM]
--- PARAM --CALIB.

: C=0.00% G = 0.00%
FORCE DA
: MAX= 170 MIN= 45
CROP ENABLE: OFF
CROP OFFSET: X= 430 Y= -29
LANGUAGE : ENGLISH
UNIT
:
COMMAND:
!FScmd :
-- END ---

the [MENU/PARAM] key.
[ENTER]
FINISH
2 (TxD)
4 (RTS)
5 (CTS)
14 (STxD)
Connection
3 (RxD)
6 (DSR)
20 (DTR)
16 (SRxD)
33
4 Adjustment
4-4 HOW TO UPGRADE FIRMWARE
Connect PC and CX-24/12 with the PARALLEL

CABLE.
It is necessary to prepare the followings to

upgrade the FIRMWARE.
1. FIRMWARE DISK
2. PC with MS-DOS
3. PARALLEL CABLE
Turn on the power while pressing [ ], [

], [
] keys.
It is ready to receive data when [Send new program] is
displayed.
][
][
] + POWER ON
VERSION UP SURE?
[ENTER]
Send new program
Open the download.BAT from MS-DOS.
Some PCs can not use the BAT FILE. Please

refer to the ReadMe File in the FIRMWARE
DISK.
CX-XX V.A 100
** %
ERASE
** %
WRITE
**%
Turn off the power when the upgrade is completed.
COMPLETE
POWER OFF
34
4 Adjustment
4-5 TOOL HEIGHT ADJUSTMENT
TOOL HEIGHT ADJUSTMENT is designed to cut the whole media equally and ensure cutting quality by
eliminating tool-bouncing as the tool traverses the media.
This adjustment must be performed after replacement of the TOOL CARRIAGE.
Roland Special Tool ST-006, Thickness Gauge and 1mm Hexagonal wrench are used for this adjustment.
Remove the Carriage Cover.

(W SEMS M3X6 Ni / 1pce.)
Screw
Remove the screws fixing the FRONT COVER.
(CX-24 Only)

(FRONT VIEW)
Make sure not to disconnect the flat cables from the Panel
Board.
(RIGHT SIDE COVER)
35
4 Adjustment

4pcs.)
(REAR VIEW)
Put the PINCH ROLLER down at the both ends of GRIT

ROLLER
Turn on the power and press the [ENTER] key.
CX-24 : Make sure to cover the FRONT / REAR

PAPER SENSOR with paper and turn on the power.
36
Put the WHITE DUMMY PEN (ST-006) to the TOOL

CARRIAGE. Make sure to insert until the collar of the
blade holder touches the rim of the hole.
4 Adjustment
Move the TOOL CARRIAGE to the positions shown in the

right figure with the [
], [
] keys.
Carry out Adjustment 8 at the position where the clearance
between the pen tip and the BED is the lowest.
Adjust the Adjusting Screw so that the clearance between

the pen tip and the BED will be more than 2.4 / less than
2.6 with 1mm Hexagonal wrench.
Make sure to adjust the Adjusting Screw so that the

2.4mm thickness gauge can insert between the pen
tip and the BED and 2.6mm thickness gauge can not
insert.
Adjusting Screw
Thickness Gauge
37
4 Adjustment
4-6 TOOL PRESSURE ADJUSTMENT

TOOL PRESSURE ADJUSTMENT is for adjusting the voltage supplied to the solenoid of the TOOL
CARRIAGE to ensure that correct pressure would be added to the blade when cutting.
This adjustment must be performed after replacement of the TOOL CARRIAGE.
It is necessary to enter PEN PRESSURE MODE to perform this adjustment.
Roland Special Tool ST-002, ST-006 and ST-012 are used for this adjustment.
[Actual Pen Pressure]
Driver IC [MTD2005] supplies voltage,

corresponds to the pen pressure, to the solenoid of
the Carriage. Tool Pressure could be set by
adjusting the OFFSET with "MIN" adjustment and
GAIN with "MAX" adjustment of the TOOL
PRESSURE ADJUSTMENT.
Offset is not adjusted.
Correct
200 g
Gain
Gain is not adjusted.
Offset
20 g
20 g
Make sure to carry out TOOL HEIGHT ADJUSTMENT

before this adjustment.
Move the TOOL CARRIAGE to the position where the

TOOL HEIGHT ADJUSTMENT has been carried out.
38
200 g
[Pressure set from Panel]
4 Adjustment
Turn on the power while pressing [
], [
], [
] keys
to enter the Service Mode.

Select [F-35g] menu and press [MENU/PARAM] key to
enter the Adjusting Mode.
][
][
] + POWER ON
VERSION
A100
F-35g
U < 33>
[MENU/PARAM]
F-35g
Move the PEN down by pressing the [

] key.
Make sure to touch the pen tip to the BED.
Pull up the TOOL CARRIAGE with the DIAL GAUGE

(ST-012) and measure the tool pressure when pen tip leaves
the BED.
U < 33>
0.3N ~ 0.4N
(30gf ~ 40gf)
Adjust the parameter in the menu with the dial so that the
pressure will be 0.3N ~ 0.4N (30gf ~ 40gf).
Press the [ENTER] key to save the settings.
Make sure to check the pressure with the DIAL GAUGE
(ST-012) again.
F-35g
D < 33>
F-35g
D <36>
[ENTER]
F-36g
U <36>
39
4 Adjustment
Select the [F-200g] menu and press the [MENU/PARAM]

key to enter the adjusting mode.
F-35g
U < 36>
F-200g
U <155>
[MENU/PARAM]
F-200g
Move the PEN down by pressing the [

] key.
Make sure to touch the pen tip to the BED.
Pull up the TOOL CARRIAGE with the TENSION

GAUGE (ST-002) and measure the tool pressure when pen
tip leaves the BED.
U <155>
1.9N ~ 2.0N
(195gf ~ 205gf)
10 Adjust the parameter in the menu with the dial so that the
pressure will be 1.9N ~ 2.0N (195gf ~ 205gf).
Make sure to check the pressure with the TENSION

GAUGE (ST-002) again.
F-200g
D <155>
F-200g
D 157
[
F-200g
40
U 157
4 Adjustment
4-7 CALIBRATION
CALIBRATION is designed to ensure the distance accuracy by adjusting the media-feeding rate.
This adjustment must be performed after the MAIN BOARD or in case you like to improve the distance
accuracy.
It is necessary to enter the CALIBRATION MODE to perform this adjustment.
Put the 0.25mm Standard Ceramic Pen to the TOOL

CARRIAGE.
Set A1 size paper on CX-24 and A3 size paper on CX-12.

Make sure to set the edge of the paper to the Guide line.
Turn on the power while pressing [

], [
], [
] keys
to enter the Service Mode.
Select [CALIB -*] menu and press the [TEST] key.
Then, select the [DATA2] with the dial.
][
][
VERSION
CALIB-G
[CALIB - *] menu is used either [CALIB-G] or

[CALIB -C].
] + POWER ON
A100
< 0.11>
[TEST]
DATA1
DATA2
41
4 Adjustment
CX-24/12 will start drawing a figure when pressing the

[ENTER] key.
CX-24
AI SIZE
50mm
100mm
GRIT
750mm
CX-12
A3 SIZE
50mm
100mm
GRIT
350mm
50mm
100mm
50mm
100mm
250mm
CARRIAGE
550mm
CARRIAGE
Lower the sheet loading lever and remove the sheet.
Measure the length of CARRIAGE DIRECTION / GRIT

ROLLER DIRECTION by using the figure.
If the measured length is within the following range, it does
not need to calibrate.
[CX-24]
Grit Direction : 748.5mm ~ 751.5mm
Carriage Direction : 548.9mm ~ 551.1mm
[CX-12]
If the measured length is beyond the range, carry out the
7 ~ 12 .
Calculate the amount to be calibrate by using the right

formula.
( FORMULA for the Grit Direction )

750 (350) mm - Measured Length (mm)
X 100 = Calibrating
Measured Length (mm)
Amount (%)
[FOR EXAMPLE]
750mm - 752mm
X 100 = - 0.3 (%)
752mm
42
4 Adjustment
( FORMULA for the Carriage Direction )

550 (250) mm - Measured Length (mm)
X 100 = Calibrating
Measured Length (mm)
Amount (%)
[FOR EXAMPLE]
550mm - 547mm
X 100 = 0.5 (%)
547mm
Select the directions, GRIT ROLLER DIRECTION or

CARRIAGE DIRECTION.
(Grit Direction)
CALIB-G
< 0.11>
(Carriage Direction) CALIB-C
< 0.13>
Press the [MENU/PARAM] key to enter the menu and

change the Calibrating Amount with the dial.
CALIB-G
Enter the Calibrating Amount which is the amount

calculated at 7 .
Calibrating range is -0.60% ~ +0.60%.
10
< 0.13>
[MENU/PARAM]
CALIB-G
-0.3

If the both directions are needed to calibrate, press the
[MENU/PARAM].
Select another direction and carry out the 9 .
CALIB-G
-0.3
[ENTER]
[MENU/PARAM]
CALIB-G
< -0.3>
CALIB-C
< 0.13>
43
4 Adjustment
11 Set the paper again and press the [TEST] key.

Then, select the [DATA2] with the dial and CX-24/12 will
start drawing a figure when pressing the [ENTER] key.
CALIB-G
< -0.3>
[TEST]
DATA1
DATA2
DATA1
DATA2
[ENTER]
Measure the length of CARRIAGE DIRECTION or GRIT
12 ROLLER DIRECTION by using the figure.
Make sure that the measured length is within the following

range.
[CX-24]
[CX-12]
If the measured length is beyond the range, carry out the
7 ~ 12 again.
44
5-1 OPERATIONAL SEQUENCE
Power SW ON
DRAM CHECK
NG
Stop the movement.
OK
Copy Firmware to DRAM.
NG
Stop the movement.
OK
Motor Voltage
Initialize Hardware.
NG
Display Error Message
or
Fan Error
OK
EEROM CHECK
NG
EEPROM Error
OK
Roland DG Corp.
Displays Opening Message.
Sensor Error
Detects origin
NG
or
Origin Error
OK
SELECT
Displays Sheet Selection Menu.
Roll
ENTER
Detects Media
NG
SHEET UNLOADED
Err:Bad Pos i t i o n
Err:Sheet Set
OK
Detects
PINCH ROLLER
position.
NG
OK
When selecting PIECE
Detects Media length.
NG
OK
Carriage moves to origin.
Ready to cut.
45
5-2 SENSOR MAP
REAR PAPER SENSOR (CX-24 ONLY)

This sensor detects whether the Media is set or not.
And also, it detects the rear edge of the Media.
Media has to be on this sensor when SETUP.
CARRIAGE LIMIT & PINCH ROLL SENSOR
This sensor detects the Carriage Limit and the
Pinch Roller Position.
FRONT PAPER SENSOR (CX-24 ONLY)

This sensor detects whether the Media is set or not.
And also, it detects the front edge of the Media.
Media has to be on this sensor when SETUP.
46
6 Troubleshooting
6 Troubleshooting
6-1 START & END POINTS DON'T MATCH
Secure the Tool Carriage
Tool Height is not correct
Tool Carriage is loose
8
Tool Pressure is not
correct
Replace the Tool Carriage
Holder part of Tool

Carriage is loose
Motor Gear is meshed too

tight or too loose
Backlash Adjustment
START & END POINTS

DON'T MATCH
Bearing inside Blade Holder

doesn't rotate smoothly
Blade Offset doesn't

match with offset set in CX.
Blade Holder is set loose

on Tool Carriage
Blade tip is wearing out
Replace the Blade Holder
Match Offset
Secure the Blade Holder

Replace the blade
: Symptom
: Check Points
: Action
Number : Checking order
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Blade Offset doesn't

match with offset Match Offset
set in CX
User's Manual
Blade used on the CX has offset and therefore, tip is shifted from its
center. When the offset setting done on CX doesn't match with the
blade offset, offset correction won't be done. Therefore, the starting
and ending points won't match because the direction of the blade
slightly shifts from the correct direction.
Blade Holder is set

loose on Tool
Carriage
User's Manual
When Blade Holder is set loose on Tool Carriage, the blade tip
becomes very shaky when cutting and results in distorted figure.
Secure the Blade

Holder
Blade tip is wearing

Replace the Blade User's Manual
out
When blade tip wears out, offset will be changed. Therefore, as same
sa1, the starting and ending point won't match especially when
cutting circles.
Bearing inside Blade

Replace the Blade
holder doesn't rotate
holder
smoothly
There are bearings inside the Blade Holder. When the bearings don't
rotate smoothly, direction of the blade slightly shifts form the correct
direction and therefore, starting and ending points doesn't match.
Holder part of Tool Replace the Tool

Carriage is loose
Carriage
When holder part of Tool Carriage is loose, direction of the blade

slightly shifts from the correct direction and therefore, the starting and
ending points won't match.
Tool Carriage is
loose
Secure the Tool

Carriage
Tool Height is not Tool Height

correct
Adjustment
Section3 [Tool
Carriage
_Replacement]
When the Tool Carriage is loose, direction of the Tool Carriage slightly
shifts form the correct direction and therefore, the starting and ending
points won't match.
Section4 [Tool
Height
Adjustment]
When Tool Height is not adjusted, blade hits the Bed strongly and
bounces. Therefore, the cutting at the very beginning won't be done
and cause the starting and ending points to be shifted.
47
6 Troubleshooting
CHECKING POINT
Tool Pressure is
not correct
ACTION
Tool pressure is
not
Motor Gear is
Backlash
meshed too tight or
Adjustment
too loose
48
REFERENCE
Section4 [Tool
Pressure
Adjustment]
OUTLINE
When Tool height is not adjusted, blade hits he Bed strongly and
bounces. Therefore, he cutting at the very beginning won't be done
and cause the starting and ending points to be shifted. And also,
when the Tool Pressure is set too high by the user, the blade offset
changes because the blade tip goes deep into the sheet. Therefore, the
starting and ending points will be shifted.
When Motor Gear is meshed too tight or too loose, Tool Carriage and
Grit Roller will be driven unstable and results in starting and ending
points to shift.
6 Troubleshooting
6-2 STITCH CUT

Secure the Tool Carriage
Tool Height is not correct
Tool Carriage is set loose
8
correct
Holder part of Tool

Carriage is loose
Solenoid Driver IC on
Main Board is broken
Replace IC14 on
Main Board
STITCH CUT
4
1
Blade tip is wearing out
/ cracks
Scratch in Cutter Protection
Bearing inside Blade Holder

doesn't rotate smoothly
Replace the Cutter

Protection
Tool doesn't move

up/down smoothly
Replace the Blade
Replace the Blade Holder

NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Blade tip is wearing

Replace the Blade
out / cracks
When blade wears out and cracks, it will be caught by the sheet and
results in stitch cut.
Bearing inside Blade

Replace the Blade
holder doesn't rotate
Holder
smoothly
There are bearing s inside the Blade Holder. When the bearings don't
rotate smoothly, direction of the blade slightly shifts from the correct
direction and therefore, it will be caught by the sheet which results in
stitch cut.
Tool doesn't move

up/down smoothly
Section3 [Tool
Replace the Tool
Carriage
Carriage
_Replacement
When Tool doesn't move up and down smoothly, blade sometimes

hits the Bed strongly and bounces which results in stitch cut. In
most cases, stitch cut at the beginning is caused by this reason.
Scratch in Cutter
Protection
Section3 [Cutter
Replace the
Protection
Cutter Protection
_Replacement
Cutter Protection is where the blade lands for cutting. If there is

scratch in the Cutter Protection, blade is caught by the sheet because
it sticks deeper into the sheet and results in stitch cut.
Section3 [Tool
Holder part of Tool Replace the Tool
Carriage
Carriage is loose
Carriage
_Replacement
Tool Carriage is
loose
Secure the Tool

Carriage
Tool Height is not

correct
Tool Pressure is not Tool Pressure

correct
Adjustment
Solenoid Driver IC
Replace IC14 on
on Main Board is
Main Board
broken
Tool Height
Adjustment
When holder part of Tool Carriage is loose, direction the blade

slightly shifts from the correct direction and therefore, it will be
caught by the sheet which results in stitch cut.
When the Tool Carriage is loose, the blade tip becomes shaky and it
will be caught by the sheet which results in stitch cut.
Section4 [Tool
Height
Adjustment]
When Tool Height is not adjusted, blade hits the Bed strongly and
bounces which results in stitch cut. In most cases, stitch cut at the
beginning is caused by this reason.
Section4 [Tool
Pressure
Adjustment]
When Tool Pressure is not adjusted, blade hits the Bed strongly and
bounces which results in stitch cut.
When Solenoid Driver IC breaks, sometimes high pressure will be
generated. In this case, blade hits the Bed strongly and bounces which
results in stitch cut.
49
6 Troubleshooting
6-3 MEDIA SHIFTING
Secure the screw fixing

the Plate Shaft
Refer to Troubleshooting
FAN REVOLUTION 6-5
Clean the Grit Roller
Screw fixing the Plate

Shaft is loose
Fan revolution
4
Grit Roller is dirty
7
Replace IC12/13 on
Main Board
Driver IC on
MEDIA SHIFTING
3
Pieces of Media
Sheet is not set correctly
Set the sheet again

and explain to user
Pinch Roller is wearing out /

broken
Cleaning
Replace the Pinch Roller
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Sheet is not set

correctly
Set the sheet

again and explain
to user
Pinch Roller is
wearing out /
broken
Section 3 [Pinch
Replace the Pinch
When pinch rollers wear out, power to hold the media will be
Roller_Replacem
Roller
weakened and results in media shifting.
ent]
The most effective measure against media shifting is to set the media
straight to the machine. Small tilting of the media when setting it
up could result in big shifting especially doing long print. It is
recommended to setup the media by adding tension towards front and
check the shifting by prefeed function before actually start cutting.
When dust such as pieces of media is stick to the feeding place,

making contact with the dust during the cutting and results in media
shifting.
Pieces of Media
Cleaning
Grit Roller is dirty
Clean the Grit

Roller
Screw fixing the

Plate Shaft is loose
Secure the screw

fixing the Plate
Shaft
When the screw fixing the Plate Shaft is loose, the pinch roller
doesn't push the grit roller with the correct pressure and results in
media shifting.
Fan revolution
Refer to
Troubleshooting
FAN
REVOLUTION 6-5
When Fan is not rotate correctly, it doesn't suck the media to the
Apron and the media lifts up at the Bed and results in media shifting.
Replace IC12/ 13
on Main Board
Motor Driver IC is a chip to supply the current to drive the motor.

When it is broken, motor doesn't supply the correct current and the
motor doesn't move correctly and results in media shifting.
Driver IC on Main
Board is broken
50
When dust such as pieces of Media is stick to the grit roller, power to
hold the sheet will be weakened and results in media shifting. Use
brush to clean the Grit Roller.
6 Troubleshooting
6-4 PEN UP/DOWN ERROR
Connect the cable again
Cut-line in
solenoid coil
Cable is not connected

correctly
6
3
correct
Cut-line in Carriage Cable
Replace the Carriage Cable
ACTION
Cut-line in
Carriage Cable
Replace the
Carriage Cable
Load on the
carriage up/down
movement
REFERENCE
Section3 [Tool
Replace the Tool
Carriage
Carriage
_Replacement
Section3 [Tool
Replace the Tool
Carriage
Carriage
_Replacement
Tool Pressure
Adjustment
Load on the carriage

up/down movement
OUTLINE
When the media is jammed, the carriage hits the jammed media and
results in the position of the solenoid shifting. The mechanical load
by rubbing the coil and bobbin cause the tool up/down error.
When the Solenoid Driver IC is broken the current is not supplied to
solenoid and result in tool up/down error.
Cable is not
Connect the cable
connected correctly
again
Tool Pressure is
not correct
Replace IC14 on
Main Board
When there is cut-line in the carriage cable, the current is not supplied
from Main Board to Solenoid and the carriage doesn't move.
Solenoid Driver IC
Replace IC14 on
on Main Board is
Main Board
broken
Cut-line in
solenoid coil
Solenoid Driver IC on
CHECKING POINT
PEN UP/DOWN
ERROR
When there is cut-line in solenoid coil, there is no function as

electrical magnet because of no current and results in tool up/down
error.
When there is a bad contact on the connector or cable, the signal is
not sent and cause tool up and down error.
Section4
[Tool Pressure
Adjustment]
When Tool Pressure Adjustment is not done correctly (the value of

the MIN pressure is lower that the correct one), there is a case the
tool doesn't down.
51
6 Troubleshooting
6-5 FAN REVOLUTION
Replace the Fan Motor
3
Fan Motor is broken
FAN REVOLUTION
1
Bad contact in connector
CPU and Q1/Q2 on Main

Board is broken
Connect the connector

again
Replace the Main Board
CHECKING POINT
ACTION
Bad contact in
connector
Connect the
connector again
CPU and Q1/Q2 on

Replace the Main
Main Board is
Board
broken
Fan Motor is
broken
52
Replace the Fan

Motor
REFERENCE
OUTLINE
When there is bad contact in connector, the signal doesn't pass and
results Fan Motor doesn't rotate.
Fan Motor is controlled by CPU on the Main Board and send the
signal to Q1/Q2. If the CPU or Q1/Q2 is broken, it doesn't control
correctly and cause the Fan Motor rotation error.
Fan Motor used CX doesn't need to replace normally, however there
is a possibility the motor doesn't rotate because wearing out.
Therefore, if there is no problem in the above 1 or 2, replace the Fan
Motor to check.
7 Service Activities
7-1 INSTALLATION CHECK LIST
CX-24/12 INSTALLATION CHECK LIST
Model
Serial Number
User
Date
CX-24 / CX-12
Minimum Space Required
CX-24 : 950mm (W) x 500mm (L) x 300mm (H)
CX-12 : 650mm (W) x 500mm (L) x 300mm (H)
Classification
Purchase
Loan Unit
Demo Unit
Replacement
Accessories
Power cord: 1
Roland Software Package CDROM: 1
Blade : 1
Roller base: 1
* CX-24 only
Blade holder
(XD-CH3) : 1
Startup manual: 1
To Ensure Safe Use: 1
Pin
Connection
For IBM PC or PC compatibles

RS-232C connector on the computer
Printer connector on the computer
Parallel (Centronics)
Input Connector
Parallel (Centronics) cable
Serial (RS-232C) cable

Serial (RS-232C) Input
Connector
Cables are available separately.

One which you are sure
matches the model of computer
being used should be selected.
53
For Macintosh
Printer Port
Modem Port
Connect to either port.
Crossover serial cable

Cables are available separately.
Serial Input Connector
Connecting the Power Cord
Power outlet
7
Power connector
Power cord
Preparation
Installing the Driver / Software (User's Manual 3-3 / Startup Manual)
Installing Blade (User's Manual 4-1)
Loading the Matelial (User's Manual 4-2)
Acceptable material widths
CX-24
Width
(horizontal dimension)
Length
(vertical direction)
50 to 395 mm (1-15/16 to 15-1/2 in.)
For flat material, 100 mm or more; for roll material,

no restriction
No other restrictions (* Accuracy assured within a
range of up to 1,600 mm (63 in.))
No restrictions (* Accuracy assured within a

range of up to 1,600 mm (63 in.))
Putting the Machine in the Setup State (User's Manual 4-3)
54
CX-12
50 to 700 mm (1-15/16 to 27-3/4 in.)
Setting
Making Menu Setting with the Control Panel (User's Manual 4-3)
Port Setting (User's Manual 3-4)
Setting the Origin Point (User's Manual 4-6)
Location of the origin point
Model
Material shape selected from the menu
CX-24
[ROLL]
[EDGE]
[PIECE]
There is no material-selection menu.
CX-12
Near the left pinch roller

Near the right pinch roller when the [ROTATE] menu
item is set to ON
At the front lower left of the material
Near the front lower right of the material when the
[ROTATE] menu item is set to ON
Near the left pinch roller
Near the right pinch roller when the [ROTATE] menu
item is set to ON
Test
Checking Material Feed (User's Manual 4-4)
Cutting Test (User's Manual 4-7)

Adjusting the Blade Force
Adjusting the Blade extension
Performing a Self-test (User's Manual 5)
Operation
Downloading Cutting Data (User's Manual 4-8)
Removing the Material (User's Manual 4-9)
Apply the Completed Cut out (User's Manual 4-9)
When Cutting is Completed (User's Manual 4-10)
Plotting on Paper Media (User's Manual 6)
Explain to the customer that since the design of the CX-24/12 differs inherently from that of dedicated plotters, it does not
accommodate functions such as high-speed plotting, automatic pen changes, pen dry protection, or the like.
Repeating the Same Cutting (User's Manual 7)

Preparing the Cutting Data
Getting Ready for Recutting
Repeating cutting without replacing the material.
Repeating cutting on different material
Performing Recutting
55
Others
Blade and Material Combinations (User's Manual 8-1)
Blade
Material
Tool-force
Speed
Amount of cutter
blade extension
Life of a blade
(General guide)
ZEC-U1005
General Signage Vinyl
50 to 150 gf
40 cm/sec.
0.25 mm (0.01 in.)
8000 m (314960 in.)
ZEC-U5025
General Signage Vinyl

Reflective Vinyl
Fluorescent Vinyl
30 to 100 gf
120 to 200 gf
100 to 200 gf
40 cm/sec.
40 cm/sec.
40 cm/sec.
0.25 mm (0.01 in.)

0.25 mm (0.01 in.)
0.25 mm (0.01 in.)
4000 m (157480 in.)

4000 m (157480 in.)
4000 m (157480 in.)
Rubber material for

sandblasting stencil
100 to 200 gf
10 cm/sec.
0.25 mm (0.01 in.)
Varies according to
material type
ZEC-U1715
The values for lifespan are intended to serve as a general guide when cutting materials of identical type.
Cutting Area (User's Manual 8-2)
<CX-24>
<CX-12>
Max.
584 mm (23 in.)
Max.
280 mm (11in.)
About 15 mm (about 9/16 in.)
Pinch roller (Left)
Max. 24,998 mm (984-1/8 in.)

(Accuracy assured within a range of
up to 1,600 mm (63 in.))
Material
About 1 mm
(about 0.04in.)
Initial cutting coordinate origin point (0,0)
Pinch roller (Right)
Description of Display Menu (User's Manual 9-2)
56
Max.24,998 mm (984-1/8 in.)

(Accuracy assured within a range of
up to 1,600 mm (63 in.))
Cutting Area
Pinch roller (Right)
7-2 MEINTENANCE CHECK LIST

CX-24/12 MAINTENANCE CHECK LIST
Model
CX-24
CX-12
Serial No.
Date :
MECHANICAL PARTS
Carriage Driving Part
Grit Driving Part
Bed/Guide Rail
Carriage
Cutter Pen
Check Points
Confirmation
1. Drive Gear
Dirt / Crack
2. Backlash
Looseness
1. Drive Gear
Dirt
2. Backlash
Looseness
3. Grit Roller
Foreign substance
1. Pinch Roller
Rotation
2. Cutter Protection
Dirt / Scratch
(Replacement depend on the scratch.)
1. Carriage
Looseness
2. Cutter Holder
Looseness
1. Bearing
Rotation of the Bearing
LUBRICATION
Floil G-474C
Check Points
Carriage Drive Gear
Grit Drive Gear
Confirmation
FUNCTION CHECK
Check Points
Confirmation
1. Firmware Version
Replace the Firmware to the latest version
2. Carriage & Grit Compensation
3. Cutting Test
Wavy line
Distorted figure
Pen Bouncing
Noise
Tool Presure
Media Shifting
Quality of corners
4. Connection check with Customer's PC.
57
7-3 SPECIFICATION
CX-24
Media-movement method Stepping motor (Micro-step)
Maximum cutting area
Width: 584 mm (22-15/16 in.)

Length: 24,998 mm (984-1/8 in.)
50 to 700 mm (1-15/16 to 27-1/2 in.)
Width: 280 mm (11 in.)

Length: 24,998 mm (984-1/8 in.)
50 to 395 mm (1-15/16 to 15-1/2 in.)
50 mm to 395 mm (1-15/16 to 15-1/2 in.)
Tools
50 to 700 mm (1-15/16 to 27-1/2 in.)

High-quality paper
Cutters: Special cutter for CAMM-1 series
Max. cutting speed
Pens: Water-based fiber-tipped pens, and Thick water-based fiber-tipped pens (options)
During cutting: 400 mm/sec. (15-11/16 in./sec.) (45-degree direction)
Acceptable media widths

Acceptable paper widths
Acceptable paper types
Blade force
Mechanical resolution
Software resolution
Distance accuracy
Repetition accuracy
CX-12
Driving method
Interface
Buffer size
Instruction system
Switches
(when [HEAVY] is selected on the display menu: 100 mm/sec.(3-7/8 in./sec.))

30 to 200 gf
0.05 mm/step (0.00197 in./step)
0.025 mm/step (0.000984 in./step)
Error of less than +/- 0.2% of distance traveled, or 0.1 mm (0.00394 in.), whichever is grater
0.1 mm (0.00394 in.) or less (Excluding stretching/contraction of the material,
and provided that material length is under 1600 mm (62-15/16 in.))
Parallel (Centronics compatible), Serial (RS-232C)
1 Mbyte (800 Kbyte for replot buffer)
CAMM-GLIII (mode1 and mode2)
Control switches
Display
Power switch
Dial, TEST, ORIGIN, , , , , ENTER, MENU/PARAM
Liquid crystal display unit: 16-character by 1 line
Power consumption
Acoustic noise level
Maximum: 0.9 A /100 to 240 V 10 % 50/60 Hz

[Cutting mode] : less than 70 dB (A) [Standby mode] : less than 40 dB (A)
(According to ISO 7779)
Dimensions
545 mm (W) x 300 mm (D) x 240 mm (H)

(21-1/2 in. (W) x 11-13/16 in. (D) x 9-1/2 in. (H))
10 kg (22 lb.)
Weight
850 mm (W) x 300 mm (D) x 240 mm (H)

(33-1/2 in. (W) x 11-13/16 in. (D) x 9-1/2 in. (H))
14 kg (30.9 lb.)
Operating temperature
Operating humidity
5 to 40C (41 to 104F)

35 to 80% (non-condensing)
Accessories
Power Cord x 1, Blade (ZEC-1005) x 1, Blade Holder XD-CH3 (Cutter holder and pin) x 1,
Startup Manual x 1, To Ensure Safe Use x1, Roland Software Package CD-ROM x 1, Roller base x
1*
*..... CX-24 only
58
Parallel
Standard
Input signals
In compliance with the specifications of Centronics

STROBE (1 BIT), DATA (8 BITS)
Output signals
Level of input/output signals
BUSY (1 BIT), ACK (1 BIT)

TTL level
Transmission method
Asynchronous
Serial
Standard
Transmission method
RS-232C specifications
Asynchronous, duplex data transmission
Transmission speed
Parity check
4800, 9600 (Selected using panel keys.)

Odd, Even, or None (Selected using panel keys.)
Data bits
Stop bits
7 or 8 bits (Selected using panel keys.)

1 or 2 bits (Selected using panel keys.)
Handshake
Hardwire (power on) or XON/XOFF (Selected using panel keys.)
Parallel connector (in compliance with specifications of Centronics)

Signal
number
NC
HIGH*
NC
GND
HIGH*
NC
GND
Terminal
number
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
Signal
number
HIGH*
GND
GND
NC
NC
HIGH*
GND
BUSY
ACK
D7
D6
D5
D4
D3
D2
D1
D0
STROBE
Pin Connection
18
36
19
+5 V
3.3K
*=
Serial connector (RS-232C)

Signal
number
NC
NC
NC
NC
NC
DTR
NC
NC
NC
NC
NC
NC
Terminal
number
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
Signal
number
NC
NC
NC
NC
NC
NC
SG
DSR
CTS
RTS
RXD
TXD
FG
Pin Connection
13
25
14
59
CX-24 / 12

Roland CX - 24 - 12

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Roland CX - 24 - 12

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SERVICE NOTES

Replacement of Main Parts

5-1 OPERATIONAL SEQUENCE ..................................................... 45

3 Replacement of Main Parts

TOOL CARRIAGE_REPLACEMENT .......................................... 12

START & END POINTS DONT MATCH .................................... 47

Special Tool ................................................................................ 30

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3-6 (p.29) CUTTER PROTECTION REPLACEMENT

4-2, 4-3 Additional : Tool Presure Control Command !FS

1-2 Parts List : L-BEARING,RSR9ZMUUC1

1-3 Parts List : STAY,CARRIAGE

To Ensure Safe Work

To Ensure Safe Work

About the Symbols

1 Structure & Spare Parts

1 Structure & Spare Parts

PARTS LIST -Main Parts-

-Supplemental PartsParts Name

S2 SCREW,BINDING HEAD P-TIGHT

1 Structure & Spare Parts

PARTS LIST -Main Parts-

PARTS LIST -Main Parts-

1 Structure & Spare Parts

1 Structure & Spare Parts

PARTS LIST -Main Parts1

1 Structure & Spare Parts

PARTS LIST -Main Parts1

-Supp ementa Parts-

1 Structure & Spare Parts

PARTS LIS -Main PartsParts No.

1-6 STAND PNS-24

PARTS LIST -Main Parts1

-Supplemental PartsParts Name

1 SCREW HEXAGONAL CAP

CX-12 : CABLE-ASSY JUNBI D PC-600

CABLE-CARD 25P 150LBB HIGH-V

CABLE-ASSY JUNBI A CX-24

POWER UNIT,SWITCHING CG676

CABLE-ASSY POWER 2 CX-24

CABLE-ASSY PPSENSOR CX-24

Rear Paper Sensor

Front Paper Sensor

2-1 WIRING MAP

IC.No. Parts No.

2-2 MAIN BOARD

MAIN BOARD COMPONENT DIAGRAM_COMPONENT SIDE

This Jumper SW should be set to the MAIN side.

Electric Maintenance Part

MAIN BOARD_Circuit Diagram

2-3 OTHER CIRCUIT BOARDS

OTHER CIRCUIT BOARDS_2/2 Circuit Diagram

3 Replacement of Main Parts

3 Replacement of Main Parts

3-1 TOOL CARRIAGE_REPLACEMENT

Remove the FRONT COVER.

3 Replacement of Main Parts

Remove the Y RAIL COVER.

Disconnect the 2 cables.

(CARRIAGE JUNCTION BOARD)

Unhook and remove the screws for fixing the TOOL

Remove the CARRIAGE COVER and the TOOL

3 Replacement of Main Parts