Roland FJ - 50 - 40

SERVICE NOTES
FJ-50 / 40
Structure & Spare Parts
Electrical Section
Replacement of Main Parts
Adjustment
Supplemental Information
Troubleshooting
Service Activities
Contents
1 Structure & Spare Parts
4 Adjustment
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
1-12
1-13
1-14
1-15
1-16
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
4-10
4-11
4-12
4-13
4-14
4-15
COVERS ...................................................................................... 1
FRAME ......................................................................................... 2
DRIVE UNIT ................................................................................. 4
BASE FRAME .............................................................................. 5
CHASSIS ..................................................................................... 6
PINCH ROLLER ........................................................................... 7
AUTO CUTTER ............................................................................ 7
INK SYSTEM ................................................................................ 8
PUMP SYSTEM ........................................................................... 9
INK JET CARRIAGE ................................................................... 10
ACCESSORIES .......................................................................... 12
STAND (PNS-50/40) ................................................................... 13
TUC-60/70_CONTROL BOX ....................................................... 14
TUC-60/70_OTHERS .................................................................. 15
TUC-60/70_ACCESSORIES ....................................................... 16
TU-60/70 ..................................................................................... 16
2 Electrical Section
2-1
2-2
2-3
2-4
WIRING MAP .............................................................................. 17

MAIN BOARD ASS'Y .................................................................. 18
SUB BOARD ASS'Y .................................................................... 28
ELECTRIC MAINTENANCE PART ............................................. 30
3 Replacement of Main Parts

3-1
3-2
3-3
3-4
3-5
3-6
3-7
HEAD_REPLACEMENT ............................................................. 31
CLEANING WIRE_REPLACEMENT ........................................... 36
CAPPING ASSEMBLY_REPLACEMENT ................................... 37
MAIN BOARD_REPLACEMENT ................................................. 39
BATTERY FIXING ....................................................................... 40
ENCODER SCAL_REPLACEMENT ........................................... 43
CARRIAGE WIRE_REPLACEMENT .......................................... 45
Special Tool ................................................................................. 50

Service Mode .............................................................................. 51
HOW TO UPDATE FIRMWARE ................................................. 63
HEAD RANK SETTING ............................................................... 64
HEAD ALIGNMENT .................................................................... 66
CAPPING POSITION ADJUSTMENT ......................................... 72
FLUSHING ADJUSTMENT ......................................................... 75
PAPER SIDE SENSOR ADJUSTMENT ..................................... 76
LIMIT POSITION INITIALIZE ...................................................... 79
LINEAR ENCODER SETUP ....................................................... 80
CUT DOWN POSITION ADJUSTMENT ..................................... 81
MOTOR BALANCE ADJUSTMENT ............................................ 82
HEAD CARRIAGE HEIGHT ADJUSTMENT ............................... 85
CALIBRATION (FEEDING DIRECTION) .................................... 88
CARRIAGE WIRE TENSION ADJUSTMENT ............................. 90
5 Supplemental Information
5-1 OPERATIONAL SEQUENCE ...................................................... 92
5-2 SENSOR MAP ............................................................................ 94
6 Troubleshooting
6-1 PRINTING PROBLEM ................................................................. 95
6-2 FILL INK PROBLEM .................................................................... 96
6-3 ERROR MESSAGE ..................................................................... 97
7 Service Activities
7-1
7-2
7-3
7-4
INSTALLATION CHECK LIST ..................................................... 98

MAINTENANCE CHECK LIST .................................................... 99
SERVICE REPORT ................................................................... 100
SPECIFICATIONS .................................................................... 103
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Macintosh is registered trademark or trademark of Apple Computer, Inc. in the USA and/or other countries.
Revision 1
Second Edition
FJ-50/40 '00.Jan.ZZ
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
Copyright 1998 ROLAND DG CORPORATION
Printed in Japan
4682-01
Revision Record
Revision
No.
Date
Description of Changes
Approval
Issued by
1998.11.1
First Edition
Mineno
Shigenoya
Inagaki
Kaneko
Cover Changed : Revision No.

Cover Addition : Revision Record
1
2000.1.13
P.35 Addition : Reset the dot counts

P.36 Changed : the direction of the Cleaning Wiper
P.86. 87 Changed : The width between the Head and the Bed
Revision
No.
Date
Description of Changes
Approval
Issued by
To Ensure Safe Work
To Ensure Safe Work

About
and
Notices
Used for instructions intended to alert the operator to the risk of death or
severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury or
material damage should the unit be used improperly.
* Material damage refers to damage or other adverse effects caused with
respect to the home and all its furnishings, as well to domestic animals or
pets.
About the Symbols
symbol alerts the user to important instructions or warnings. The specific meaning
The
of the symbol is determined by the design contained within the triangle. The symbol at left
means "danger of electrocution."
The
symbol alerts the user to items that must never be carried out (are forbidden). The
specific thing that must not be done is indicated by the design contained within the circle.
The symbol at left means not to touch.
The
symbol alerts the user to things that must be carried out. The specific thing that
must be done is indicated by the design contained within the circle. The symbol at left
means the power-cord plug must be unplugged from the outlet.
About the Labels Affixed to the Unit
Turn off the primary power SW

before servicing.
Power SW still supplied even secondary
SW is turned off.
Do not recharge, short-circuit,

disassemble the lithium battery, nor
put it into fire.
It may cause heat, explosion and fire.
Do not use the lithium battery by

mixing the new one with the old one
nor mixing the different types
together.
Put tape around the lithium battery

for insulation for disposal or
preservation.
About the Labels Affixed to the Unit

These labels are affixed to the body of this product.
The following figure describes the location.
Electric charge.
Do not touch when power is on.
In addition to the
and
: Tips and advice before the adjustment.
symbols, the symbols shown below are also used.
80
100
: Indicates amount for Pen Pressure and Tension.
gf
: Indicates tightening torque.
kgfcm
Torque
mm
2.4
2.6
: Indicates clearance.

1-1 COVERS
PARTS LIST-Main PartsParts No.

1 22095105
2 22095106
3 22095104
4 22095103
5 22095107
6 22095108
7 22805308
8 22805307
9 22805319
10 22805320
11 22025293
12 22025292
13 22025289
14 22025290
15 22025294
16 22115763
17 22115762
18 22325106
19 22325113
20 21645101
21 22485104
22 12479103
23 22535127
24 22535128
Parts Name
APRON,B FJ-40
APRON,B FJ-50
APRON,F FJ-40
APRON,F FJ-50
APRON,F UNDER FJ-40
APRON,F UNDER FJ-50
ASS'Y,COVER SIDE L FJ-50
ASS'Y,COVER SIDE R FJ-50
ASS'Y,COVER FRONT FJ-40
ASS'Y,COVER FRONT FJ-50
COVER,I/C FJ-50
COVER,PUMP FJ-50
COVER,RAIL FJ-40
COVER,RAIL FJ-50
COVER,TOP FJ-50
FRAME,COVER F FJ-40
FRAME,COVER F FJ-50
HINGE,001
HINGE,006
HOOK,INT SW CM-500
KNOB FJ-50
KNOB,UGF-50
LABEL,HI-FI JET FJ-50 #928
LABEL,SET INK FJ-50 #929
FJ-40
FJ-50
25 22535134
LABEL,CAUTION COVER FJ50 #LA14
26 22535129
LABEL,CORPORATE LOGOTYPE #936
27 15029402
LCD RCM2065R-A 16*2

PANEL BOARD ASS'Y FJ-50
PLATE,COVER F FJ-40
PLATE,COVER F FJ-50
PLATE,F COVER CM-500
SHEET,PANEL SW FJ-50
SPACER,HINGE FJ-50
LABEL,BLIND CM-500 NO.889
28 7468211010
29 22055383
30 22055382
31 22055356
32 22665242
33 22165184
34 22535113
PARTS LIST
-Supplemental PartsParts Name
1 SCREW BINDING HEAD

3 SCREW W-SEMS
4 SCREW W-SEMS
5 SCREW W-SEMS
6 SCREW W-SEMS
BC
BC
BC
BC
BC
BC
3X4
3X6
3X6
4X6
3X10
4X10
1-2 FRAME
PARTS LIST -Main Parts1

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
Parts No.
21905134
22165129
22805312
22805311
22355660
22355662
22175870
22115106
22005116
22005115
12159563
22165165
22025298
21715104
22115758
22115757
21685119
22135552
22135553
22135550
22135551
22135544
21655131
21895123
21895122
22145436
22145434
15229705
22055316
22055369
22055368
22055370
22055377
22055378
22135554
22115760
22185356
22185357
22185358
22185359
15229505
22075115
22075114
22295172
22295170
22295176
22295175
22665235
22665227
22125425
22165173
22165172
22175122
22175164
22035133
Parts Name
ADAPTER,RAIL FJ-50
AL SPACER
ASS'Y,GRIT ROLLER FJ-40
ASS'Y,GRIT ROLLER FJ-50
BASE,RAIL FJ-50
BASE,SHAFT OILES FJ-50
BEARING 10-19ZZ
BEARING HOUSING A
BED,FJ-40
BED,FJ-50
BUSH,80F-1006
COLLAR
COVER,GEAR FJ-50
FAN,SCIROCCO 109BF24HA2-10
FRAME,SIDE L FJ-50
FRAME,SIDE R FJ-50
GEAR,S300S10
GUIDE ,TUBE FJ-40
GUIDE ,TUBE FJ-50
GUIDE,CABLE FJ-40
GUIDE,CABLE FJ-50
GUIDE,TUBE POM FJ-50
HOLDER,LINEAR SCALE CJ-70
FJ-40
FJ-50
56 22715165
57 22715164
58 22715163
59 22715158
60 22715157
61 22715156
62 22715159
63 22715162
64 22325421
STAY,LINEAR SCALE FJ-40

STAY,LINEAR SCALE FJ-50
STAY,LINEAR SPRING FJ-50
STAY,RAIL L FJ-50
STAY,RAIL R FJ-50
STAY,SENSOR FJ-50
STAY,SENSOR PINCH FJ-50
STAY,TUBE FJ-50
SUPPORT,LINEAR SCALE FJ-50
PARTS LIST
1 BUSH NB-19
2 CLAMP WIRE PLWS-1U
3 CLIP CA-19
L-BEARING,3RSR9KZUUCS+1540LM
4 NUT HEXAGONAL
L-BEARING,3RSR9KZUUCS+1760LM
5 PIN SPRING
p SCREW HEXAGONAL CAP+FW
Cr M4
SUS 2.5X8
ETW-3
ETW-7
BC 3X6
BC 3X6
BC 3X8
Cr 3X8
BC 4X20
BC 4X15
BC 4X4
BC 4X6
BC 3X4
BC 2.6X6
BC 3X8
BC 3X6
BC 4X10
Cr 3X4
Cr 4X12
LEVER,CAM PINCH FJ-50

LEVER,SHAFT P FJ-50
6 RING E-RING
PHOTO INTERRUPTER GP1A71A1
PLATE,LINEAR SCALE CJ-70

PLATE,SHUTTER L FJ-40
PLATE,SHUTTER L FJ-50
PLATE,SHUTTER R FJ-50
PLATE,STOPPER FJ-50
PLATE,TUBE GUIDE FJ-50
GUIDE,INK TUBE FJ-50
FRAME,PUMP FJ-50
RAIL,ENCODER FJ-40
RAIL,ENCODER FJ-50
RAIL,GUIDE FJ-40
RAIL,GUIDE FJ-50
SENSOR,INTERRUPTER GP2A25
SET,G-ROLLER FJ-40
SET,G-ROLLER FJ-50
SHAFT,PINCH 10 FJ-40
SHAFT,X DRIVE FJ-40
SHAFT,X-DRIVE FJ-50
SHEET,LINEAR SCALE CJ-60
SHEET,LINEAR SCALE CJ-70
SHUTTER,FJ-50
SPACER,BED LOWER FJ-50
SPACER,BED UPPER FJ-50
SPRING,BACKUP PNC-960
SPRING,LEVER FJ-50
STAND,LEVER FJ-50
9 SCREW BINDING HEAD P-TIGHT
[ SCREW PAN HEAD
Cr 3X5
] SCREW PAN HEAD+FW
Cr 3X4
A SCREW SOCKET SET WP
Cr 3X3
BC 3X6
BC 3X40
BC 3X12
BC 4X8
BC 4X6
L=1576MM
L=1351MM
Cr 4X10X0.8
Cr 3X8
BC 3X5
7 RING E-RING

{ SCREW FLANGE SOCKET
} SCREW HEXAGONAL CAP
q SCREW HEXAGONAL CAP
w SCREW HEXAGONAL CAP
e SCREW HEXAGONAL CAP
r SCREW HEXAGONAL CAP
t SCREW HEXAGONAL CAP
y SCREW HEXAGONAL CAP
u SCREW HEXAGONAL CAP
i SCREW HEXAGONAL CAP
o SCREW HEXAGONAL CAP
S SCREW W-SEMS
D SCREW W-SEMS
F SCREW W-SEMS
G SCREW W-SEMS
H SCREW W-SEMS
J TAPE REFLECTION FNS50 8X10
K TAPE REFLECTION FNS50 8X10
L WASHER FLAT
: SCREW HEX.CAP+SPW+NYLOCK
a SCREW SOCKET SET WP
1-3 DRIVE UNIT

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Parts No.
22805310
22805309
22805209
11869103
22355661
22175815
23505426
23505425
23505433
23505436
23505431
23505435
23505432
23505421
21365103
13169102
22025295
21995109
21685116
21345101
12399102
22055374
12179723
21975117
15229506
22145122
22295117
22295118
22185101
FJ-40
FJ-50
Parts Name
ASS'Y,MOTOR X FJ-50
ASS'Y,MOTOR Y FJ-50
ASS'Y,PULLEY HD48.46S16 CJ-70
BALL,4MM
BASE,MOTOR Y FJ-50
BEARING F8-16ZZ
CABLE-ASSY C ENCORDER FJ-50
CABLE-ASSY C POWER FJ-50
CABLE-ASSY COVER SW FJ-50
CABLE-ASSY G ENCODER FJ-40
CABLE-ASSY G POWER FJ-40
CABLE-ASSY SENSOR FJ-50
CASE,LOCK CJ-70
COVER SW R (AVT32344)
COVER,INT SW FJ-50
FLANGE,MOTOR FJ-50
GEAR,H235S20(B8)
LOCK,STAY CJ-70
MAGNET CATCH TL-105
PLATE,SENSOR CARRIAGE FJ-50
PULLEY WITH BEARING
PULLEY,HD48.46S16(B31C36.5)
30 22175134
31 22175160
32 22035136
33 22715161
34 21945123
35 21945122
SPRING,A CJ-70
SPRING,LOCK FJ-50
STAND,PULLEY FJ-50
STAY,MOTOR FJ-50
WIRE,Y FJ-40
WIRE,Y FJ-50
PARTS LIST
1 BINDER T-18L
204MM
2 BINDER T-18S
80MM
3 CUSHION RUBBER K17

4 RING E-RING
8 SCREW FLANGE SOCKET
0 SCREW HEXAGONAL CAP
{ SCREW HEXAGONAL CAP
} SCREW HEXAGONAL CAP
q SCREW HEXAGONAL CAP
w SCREW HEXAGONAL CAP
e SCREW W-SEMS
r SCREW W-SEMS
SENSOR,INTERRUPTER,GP1A05A5
t SCREW W-SEMS
SHAFT STAY NO.1

SHAFT,LOCK CJ-70
SHAFT,PULLEY CJ-70
SLIDER,LOCK CJ-70
y SCREW W-SEMS
u SCREW W-SEMS
i SCREW W-SEMS
o WASHER FLAT
ETW-6
BC 3X10
BC 3X4
BC 2.3X8
Cr 3X8
Cr 3X6
BC 3X6
Cr 4X8
BC 4X10
BC 3X12
BC 4X8
BC 3X6
BC 3X12
BC 4X8
BC 4X15
BC 4X10
BC 4X6
Cr 4X10X0.8
1-4 BASE FRAME

2
7
2
2
CHASSIS
17
15
3
6
4
13
13
5
8
12
11
8
10
8,9
14
1
4
1
16
5
3

2
3
4
5
Parts No.
21985120
23505420
23505423
22335127
11369108
6 7468211030
7
8
9
10
11
12
13
14
15
16
12399334
22115756
22115754
22115755
22505244
22505122
21575109
22155763
22055376
22055317
17 22425107U0
FJ-40
FJ-50
PARTS LIST
Parts Name
BRACKET,INK CATCH TANK FJ-50
CABLE-ASS'Y POWER FJ-50
CABLE-ASSY FAN JUNCTION FJ-50
CAP,BOTTLE PMP CJ-70

CASE,PMP BOTTLE
FAN JUNCTION BOARD ASS'Y
FILTER(E),TFC-16-8-13
FRAME,AL FJ-40
FRAME,AL FJ-50
FRAME,SUB R FJ-50
5
6
7
8
-Supplemental Parts-
Parts Name
SCREW "HIPICK"(WHITE)
SCREW W-SEMS
SCREW W-SEMS
SCREW W-SEMS
SCREW W-SEMS
SPACER PCB-8L
SPACER PCB-8S
TIE RT30SSF5
3X10
BC 3X6
SUS 3X8
BC 4X6
BC 4X8
LABEL,FLASH-LIGHTING NO.E-582
LABEL,WARNING FUSE REPLACE#347
NUT,BOSS H14MM S3MM N3MM

OILES BUSH 80F-0806
PLATE,CHASSIS FJ-50
PLATE,INK CATCH TANK CJ-70
POWER UNIT SWITCHING FJ-50
1-5 CHASSIS

2
3
4
5
6
7
8
9
10
11
Parts No.
13429746
15009101
23505462
23505463
23505419
23475150
23475151
23475153
22815131
11769103
12399334
12 7468211040
13 22505242
14 22535117
15 7468214000
16 13129170
17 23505899
18 23505420
Parts Name
AC INLET SUP-J3G-E+FILTER
BATTERY CR2032
CABLE-ASSY JUNBI A FJ-50
CABLE-ASSY JUNBI B FJ-50
CABLE-ASSY JUNBI D FJ-50
CABLE-CARD 20P 420L BB
FJ-40
FJ-50
PARTS LIST
1 BUSH SQUARE SB-4025

3 CLIP FLAT CABLE
5 SCREW OVAL HEAD
6 SCREW W-SEMS
7 SPACER PUSH
CABLE-CARD 28P 2280L BB HIGH-V
8 TIE RT30SSF5
CHASSIS,FJ-50
CLAMP MFC-3000
FILTER(E),TFC-16-8-13
I/F BOARD ASS'Y FJ-50
LABEL,EARTH MARK-1 NO.E-580
LABEL,POWER CM-500 NO.893
MAIN BOARD ASS'Y FJ-50
POWER SW AJ7201B
WIRE,C GRX-410
CABLE-ASSY POWER FJ-50
9 WASHER IN SIDE TEETH
MFC-1000
SUS 4X5
BC 3X8
BC 3X6
PS-4-01
Cr M4
1-6 PINCH ROLLER
FJ-40
FJ-50

2
3
4
5
6
7
Parts No.
22805313
22145433
22055361
21505108
22295173
22295174
22175162
PARTS LIST
Parts Name
ASS'Y,P-ROLLER FJ-50
LEVER,PINCH FJ-50
PLATE,PINCH FJ-50
ROLLER,PINCH FJ-50
SHAFT,PINCH 22.5 FJ-50
SPRING,PINCH 700 FJ-50
1 PIN PARALLEL
SUS 2X15H7
ETW-2
2 RING E-RING
1-7 AUTO CUTTER
5
4
6
4
7
2
2
5
1
8
6
1

2
3
4
5
6
7
8
Parts No.
22805292
22805291
22805306
22355656
22055372
21495115
22175154
22175155
Parts Name
ASS'Y,CLAMP BLADE CM-500
ASS'Y,HOLDER BLADE CM-500
ASS'Y,PLATE CAM SLIDE FJ-50
BASE,CUTTER CM-500
PLATE,WIRE FJ-50
SCREW,BLADE SET CM-500
SPRING,BLADE UP CM-500
SPRING,SCREW CM-500
FJ-40
FJ-50
PARTS LIST
1 BUSH ROLL
2 BUSH ROLL
5 SCREW FLAT HEAD
6 SCREW TRUSS HEAD
3X5
2X4
BC 3X10
BC 3X6
BC 3X6
BC 2X6
1-8 INK SYSTEM
2
4
2
2
7
1
1
10
3
6
3
9
12
3
8
11
4
4
13

2
3
4
5
6
Parts No.
11909133
23505422
12029300
22025297
11659152
11659149
7 7468211070
8
9
10
11
12
13
22055364
22055362
22055365
22165179
22175167
22035131
FJ-40
FJ-50
PARTS LIST
Parts Name
ADAPTER,SCREW 2FAI FJ-50
1 SCREW BINDING HEAD S-TIGHT
CABLE-ASSY INKTANK-SENS FJ-50
2 SCREW W-SEMS
COVER,HOLDER I/C FJ-50

COVER,INK FJ-50
HOLDER,INK CARTRIDGE FJ-50
HOLDER,RING O 2FAI FJ-50
3 SCREW W-SEMS
INKTANK SENS BOARD ASS'Y FJ-50
PLATE,HOLDER I/C FJ-50

PLATE,INK FJ-50
PLATE,INK JOINT FJ-50
SPACER,INK FJ-50
SPRING,CARTRIDGE FJ-50
STAND,INK CARTRIDGE FJ-50
4 SCREW W-SEMS
Cr 3X6
BC 3X6
BC 3X12
BC 4X6
1-9 PUMP SYSTEM

1
10
1
4
6
2
7
3
4
3
4
4
7
6
5
4
11
9

2
3
4
5
6
7
8
9
10
11
Parts No.
12809269
12809268
22355663
21685122
21685120
22055367
22055366
22165178
22035132
11379105
22505302
Parts Name
ASS'Y PUMP FJ-50
ASS'Y,CAP FJ-50
BASE,CAP FJ-50
GEAR,S10(S20)
GEAR,S34S4.3
PLATE,MOTOR FJ-50
PLATE,SLIDER FJ-50
SPACER,6FAI FJ-50
STAND,CAP FJ-50
WIPER,HEAD ASP FJ-50
X-MOTOR
FJ-40
FJ-50
PARTS LIST
1 BINDER T-18S
2 SCREW SOCKET SET WP
3 SCREW W-SEMS
4 SCREW W-SEMS
5 SCREW HEXAGONAL CAP+FW
6 TUBE 1.4FAI
80MM
Cr 3X3
BC 3X10
BC 3X6
Cr 4X12
L=400MM
13
10
36
16
16
28
23
23
40
11
t
14
28
41
34
34
39
18
35
}
2
{
18
20
4
29
24
} 32
25
7
7
} 32
17
26
12
27
21
25
19
30
31
9
22
6
31
9,10
37,38
15
33
}
1-10 INK JET CARRIAGE
PARTS LIST -Main Parts-
PARTS LIST
Parts Name
ADAPTER,TUBE FJ-50
1 BINDER T-18L
ASS'Y,CABLE-CARD 24P1 220L BB
BASE,AUTO CUT FJ-50

BASE,CARRIAGE FJ-50
3 CUSHION FELT
CABLE-CARD 28P2280L BB HIGH-V

23 11579106
CARRIAGE BOARD ASS'Y FJ-50

COVER,CARRIAGE FJ-50
COVER,P SENS FJ-50
COVER,TKP0180-2B R50-50
COVER,TKP0180-2B R50-57
DAMPER,INK FJ-50
FRAME,CARRIAGE FJ-50
GUIDE,TUBE POM FJ-50
ASS'Y,HEAD INKJET L FJ-50
PLATE,DUMPER FJ-50
HOLDER,CABLE FJ-50
HOLDER,CARRIAGE FJ-50
LEVER,HEAD LEFT FJ-50
LEVER,HEAD RIGHT FJ-50
LEVER,LOCK FJ-50
LINEAR ENCODER BOARD ASS'Y
LOCK,FJ-50
NUT TUBE STOP CJ-70
24 7468211050
PAPER SIDE SENSOR BOARD ASS'Y
25 22055373
PLATE,ARM LOCK FJ-50

PLATE,ENCO SENS FJ-50
PLATE,HEAD GND FJ-50
RING O CJ-70
RING,O P4
SHAFT,CARRIAGE FJ-50
SPACER M3X5
SPRING,CARRIAGE FJ-50
SPRING,CARRIAGE SIDE FJ-50
SPRING,HEAD FJ-50
SPRING,LEVER FJ-50
STAY,HEAD FJ-50
ASS'Y,TUBE INK FJ-50
ASS'Y,TUBE INK FJ-40
ASS'Y,HEAD INKJET R FJ-50
ADAPTER,SCREW 2FAI FJ-50
HOLDER,RING O 2FAI FJ-50
1
2
3
4
5
Parts No.
11909130
22805301
22355664
22355659
23475153
FJ-40
FJ-50
6 7468211060
7
8
9
10
11
12
13
14
15
16
17
18
19
20
22025283
22025301
12039527
12039526
11959108
12119752
22135544
22805318
22055379
21655150
21655151
12149432
12149431
22145435
21 7468211020
22 21345104
26 22055371
27 22055363
28 11519105
29 11519107
30 22295171
31 22155567
32 22175158
33 22175159
34 12179156
35 22175161
36 22715160
37 22805314
38 22805315
39 22805317
40 11909133
41 11659149
Parts Name
4 RING E-RING

9 SCREW OVAL HEAD
0 SCREW PAN HEAD
{ SCREW PAN HEAD B-TIGHT
} SCREW PAN HEAD+FW
q SCREW W-SEMS
w SCREW W-SEMS
e TUBE 1.4FAI
r TUBE SPIRAL SPP-08L 8X6
t WASHER FLAT
y WASHER OUT SIDE TEETH
u BINDER T-18S
204MM
W=35MM
ETW-3
BC 2.6X12
BC 2.6X4
BC 3X6
BC 4X4
BC 3X8
Cr 3X5
BC 2.5X6
Cr 3X4
BC 3X6
BC 4X8
L=20MM
L=80MM
Cr 3X8X1.0
Cr M4
80MM
11
1-11 ACCESSORIES
1
ENGLISH
JAPANESE
16
CHINESE
17
SOFT USE
15
SOFT_Mac
SOFT_Win
12
14
13
11
18
9, 10
PARTS LIST-Main Parts1

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
12
Parts No.
13499109
23495124
23495214
13499111
23495125
13499209
11849102
13439801
22605293
22605292
22805316
26015189
26015190
26015188
26015181
26015180
26015179
21545118
Parts Name
AC CORD SJT 117V 10A 3PVC
AC CORD 3ASL/100 240VA 10A SAA
AC CORD VCTF 100V 7A 3P-S

AC CORD H05VV-F 240VE 10A S
AC-CORD H05VV 230V 10A S
ADAPTER PLUG (100V)
BLADE,OLFA AUTO CUTTER XB10
CABLE-AC 3P CHINA 10A/250V S

CARTON,SET FJ-40
CARTON,SET FJ-50
ASS'Y,STOPPER CARRIAGE FJ-50
MANUAL,SHE1 EN FJ-50/40
MANUAL,SOFT-MAC JP FJ-50/40
MANUAL,SOFT-WIN JP FJ-50/40
MANUAL,USE CH FJ-50/40
MANUAL,USE EN FJ-50/40
MANUAL,USE JP FJ-50/40
PAD,INK CATCH CJ-70
FJ-40
FJ-50
PARTS LIST
1 TUBE CAPPING G16-586-06
L=100MM
1-12 STAND(PNS-50/40)
13, 14
10
16, 17
1, 2
15
18
2
7
3
L
R
4
5
5
11
12
8, 9

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Parts No.
22805305
22805304
22805302
22805303
22805230
12339121
12339128
22605291
22605290
21995106
21995111
21995110
22135579
22135578
22565682
22185361
22185360
22035138
Parts Name
ASS'Y,STAND PNS-50
ASS'Y,STAND PNS-40
ASS'Y,ARM L PNS-50
ASS'Y,ARM R PNS-50
ASS'Y,SCREW TUC-60/70
CAP,50X30
CAP,R 7545B
CARTON PNS-40
CARTON PNS-50
FLANGE,GUIDE 2 PNS-70
FLANGE,ROLL L PNS-50
FLANGE,ROLL R PNS-50
GUIDE,PAPER PNS-40
GUIDE,PAPER PNS-50
HEXAGONAL WRENCH 5
RAIL,ROLL PNS-40
RAIL,ROLL PNS-50
STAND,BASE PNS-50
FJ-40
FJ-50
PARTS LIST
1 CASTER DESIGN CASTER

2 PIN SNAP
3 PIN SNAP
4 PIPE 8FAIX1TX150L
6 WASHER FLAT
DN-50-B
M14
M16
SUS304
BC 6x20
UC 6.5X16X1
13
1-13 TUC-60/70 CONTROL BOX
PARTS LIST -Main PartsParts No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
22445659
22445660
22445661
22445662
22445663
22805225
22805229
22805226
22805224
21985112
23505370
23505371
23505372
23505373
13369134
22025232
12369446
21995107
21685115
20 7440709020
21 7440709010
22 13129170
23 22295148
24 22295149
14
Parts Name
AC ADAPTER DCP-301A (100V)
AC ADAPTER DCP-304A (240VA)
AC ADAPTER DCP-305A (240VE)
ASS'Y,COVER GEAR TUC-60/70
ASS'Y,GEAR S80S60 TUC-60/70
ASS'Y,MOTOR TUC-60/70
ASS'Y.FRAME R TUC-60/70
BRACKET,TUC-60/70
CABLE-ASSY 3P FBSW TUC-60/70
CABLE-ASSY 3P MODESW TUC-60/70
CABLE-ASSY 4P POWER TUC-60/70
CABLE-ASSY DIN TUC-60/70
CONNECTOR TCS-2230-01-1101
COVER,TUC-60/70
CS-2 CLIP
FLANGE,MOTOR TUC-60/70
GEAR,S24S6(B6.5C12) TUC-60/70
INLET BOARD ASS'Y
MAIN BOARD ASS'Y
POWER SW AJ7201B
SHAFT,M4TAP TUC-60/70
SHAFT,SUPPORT TUC-60/70
25 22715133
26 22135336
27 13119304
28 13119305
29 2215359200
STAY,INLET TUC-60/70
STOPPER,ADAPTOR TUC-60/70
SW MJ3J-13AS
SW MJ3J-18AS
BOSS NUT #592
PARTS LIST
1 BINDER T-18S
2 CAP DIP VCP-3
3 PIN SNAP
4 RING TYPE C
{ SCREW SOCKET SET WP
} SCREW W-SEMS
q SCREW W-SEMS
w SPACER POLY PIPE
e WASHER FLAT
80MM
BK
M14
M14
Ni 3X6
BC 5X12
BC 4X15
BC 4X10
BC 4X6
BC 4X20
Cr 3X3
BC 4X10
BC 3X6
4.3X8X4
BC 5X10X1.0
1-14 TUC-60/70 OTHERS

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
22805231
22805227
22805230
22805228
21985113
22115714
21655139
21545125
22295147
22185103
22185102
22715134
22715131
22715132
22135337
PARTS LIST
Parts Name
ASS'Y,ARM TUC-60/70
ASS'Y,MIRROR TUC-60/70
ASS'Y,SCREW TUC-60/70
ASS'Y,SENSOR TUC-60/70
BRACKET,SENSOR TUC-60/70
FRAME,L TUC-60/70
HOLDER,SLIDER TUC-60/70
PAD,STAY TUC-60/70
SHAFT,TUC-60/70
SLIDER,1 TUC-60/70
SLIDER,GUIDE TUC-60/70
STAY,MIRROR TUC-60/70
STAY,SENSOR LOW TUC-60/70
STAY,SENSOR UP TUC-60/70
STOPPER,MIRROR TUC-60/70
Parts Name
1 LABEL DO NOT KICK
2 PIN SNAP
3 RING TYPE C
6 SCREW PLASTICK HEAD
7 SCREW W-SEMS
8 SCREW W-SEMS
9 SCREW W-SEMS
IDNo.753
M14
M14
BC 3X6
BC 4X10
BK 3X6
BC 4X10
BC 3X6
BC 3X15
15
1-15 TUC-60/70 ACCESSORIES

2
1
1
4
7
*3
Only for CJ-70/60. Not used
for FJ-50/40

1
2
3
4
5
6
7
22605275
21995106
22135527
26015157
21935129
21935130
21935131
PARTS LIST
Parts Name
CARTON,TUC-60/70
FLANGE,GUIDE 2 PNS-70
GUIDE,MEDIA TUC-60/70
MANUAL,USE JP/EN TU-70/60
TOOL,HEXAGON 2.5 ZN
TOOL,HEXAGON 3 ZN
TOOL,HEXAGON 6 ZN
1 CLAMP CABLE CLAMP FCN-3010

2 CLAMP CORD KEEP K-106G
3 SCREW HEX. CAP + FLANGE
BC 3X5
BC 4X6
Ni 8X10
BC 4X40

1-16 TU-60/70
2
8,9
10,11

12339121
22605274
3 22605257
8 22155119
9 22155118
1
2
10 22185331SZ
11 22185329
16
Parts Name
CAP,50*30
CARTON ,TU-60
CARTON ,TU-70
PIPE,TAKE UP TU-60
PIPE,TAKE UP TU-70
RAIL,SLIDER TU-60
RAIL,SLIDER TU-70
POWER SW
AJ7201B
Parts No.
23505462
23505463
23505899
23505419
23505420
23505422
23505421
23505423
23505425
23505426
23505432
23505431
23505428
23505430
23505433
23475153
FAN SCIROCCO
FAN SCIROCCO
CABLE-ASSY COVER SW FJ-50
CABLE-CARD 28P 2280L BB HIGH-V
V
W
Z
CABLE-ASSY LINER ENCODER FJ-50
PUMP
MOTOR
22805301
23475150
23475151
23505434
23505435
23505436
23505437
FAN JUNCTION BOARD
CABLE-ASSY C POWER FJ-50

CABLE-ASSY C ENCODER FJ-50
CABLE-ASSY P-SIDE-SENS FJ-50
CABLE-ASSY FAN JUNCTION FJ-50
CABLE-ASSY SENSOR FJ-50
CABLE-ASSY INKTANK-SENS FJ-50
FJ-40
FJ-50
-5V
+5V
+41V
SW POWER SUPPLY
Parts Name
CABLE-ASSY JUNBI A FJ-50
CABLE-ASSY JUNBI B FJ-50
WIRE,C GRX-410
CABLE-ASSY JUNBI D FJ-50
CABLE-ASSY POWER FJ-50
PARTS LIST -Main Parts-
AC INLET
SUP-J3G-E
CARRIAGE
MOTOR
GRID MOTOR
D/A PCM55 X 2
M(FJ-50)
Y(FJ-40)
L(FJ-50)
W(FJ-40)
CN11 CN1 CN21 CN13
GATE ARRAY
SERVO CONTROL
L6203 X 2
MTD2005
8Mbit
FIFO 2Kbyte
LINER ENCODER
BOARD
CN6

CABLE-ASSY PINCH-SENS FJ-50
CABLE-ASSY PINCH-SENS FJ-40
CN5
PAPER SIDE
SENSOR BOARD
CARRIAGE
BOARD
VR
ADJUST
CN2
R
CN1
CN17
INKJET HEAD DRIVER
HEAD CONTROL
FPGA
DPRAM 4K X 16bit
SRAM 256Kbit X 3
RTC
4553
A/D
TC35096
EEPROM
4Kbit
HEAD2
(RIGHT)
AVT3234
COVER SW
BUZZER
LED - 5
SW - 13
LCD
16 X 2
PANEL BOARD
PARALLEL
+PAPER SIDE SENS BOARD+CARRIAGE BOARD+INKTANK SENS BOARD)
(PANEL BOARD+LINEAR ENCODER BOARD+FAN JUNCTION BOARD+I/F BOARD
SUB BOARD ASSY
HEAD1
(LEFT)
IEEE1284 LEVEL1
I/F BOARD
ORIGIN
SENNSOR
PAPER
SENS R
FOR ISP DOWN LOAD
GP1A05A5
GP2A25
CENTRO CONTROL
OUTPUT LATCH
INPUT BUFFER
I/O CONTROL
CN20
CN8
PAPER
SENS F
V(FJ-50)
Z(FJ-40)
GP2A25
CN15
60MHz
FLASH ROM
4Mword X 16bit
DRAM
HD6417708
CN6
INKTANK SENS BOARD
ASS'Y,CABLE-CARD 24P1 220L BB
+3.3V
MOTOR DRIVER
STEPPING
CONTROL
FAN
LT1086CT
REGULATOR
60MHz
15MHz
SERVO AMP
+5V
-5V
+5V
+41V
CPU
INKTANK UNIT
MAIN BOARD ASSY

CN9
CN12
GP1A71A1
CN3
CN4
CN3
CN14
CN4
CN5
PINCHROLL
SENS
2-1 WIRING MAP
17
330
330
330
330
330
330
330 330
330
330
330
330
74LVC245
E103
E103
74LVC374
74HCT374
74LVC138
74LS257
ISPLSI1016QFP44
IL-FPC-22ST-N
74ALS574
IDT7203
74HCT374
74LVC245
74LVC245
74LVC245
E103
74LVC245
ISPLSI1016QFP44
74LVC74
GM71VS65163ALT-5
74LVC245
74LVC245
74LVC245
ISPLSI1016QFP44
E102
74LS245
74LVC14
EPF6016QC208-3
53014-08
V330
TL7700
E102
GM71VS65163ALT-5
V330
104
V330
E103
V330
74LVC08
104
471
104
471
100u
63V
2SK974L
M5220
5233-04A
GAL16V8D
103
683 222
222 683
222 222
DA227
222
683
222
104
74LVXC245
104
104
IL-FPC-28ST-N
E103
IL-FPC-28ST-N
33u/16V 33u/63V
HIC_H8D2813E
HIC_H8D2813E
SEL-6414E
100u
63V
10u/63V
100u
63V
10u/63V
2 2W
4.7 2W
123
10 1/4W
IL-G-7P-S3T2-E
IL-G-6P-S3T2-E
5566-02A
5566-04A
103
B6P-VH
223 CLAMP-B
223
223
223
2SB1551
2 2W
123
10 1/4W
74ABT245
D2FL20U
D2FL20U
D2FL20U
D2FL20U
0.33 2W
74LS14
DTC114EK
DTC114EK
DTC114EK
100u/63V
100u/25V
100u/25V
RXE185
102
220u
63V
DTC114EK
SG-8002DC
MBCG 10692-147
220u
63V
0.33 2W
RD4.3ESB3
DA227
103
DTC114EK
DA227
102
10KVR
33u/16V 33u/63V E103
104
74ABT245
M5220
222
683
222
2KVR
NJU201A
74HC175
DA227
DTA114EK
100u/63V
LM2576HVT
HEAT-SINK,PUE16-30
D5S6M-4000
CL02BE181
DTC114EK
uPC494GS
PCM55
10KVR
471 473
2KVR
103
472
1002
DA227
M5220 DA227
104
PCM55
GAL16V8D
M5220
101
DA227
101
DA227
uPC494GS
104
100u/25V
D2FL20U
LT1085CT
HEAT-SINK,PUE16-30
1 1W
CL02BE181
10u/63V
5267-02A
D1FL20U
HC-49/U 15MHz
0.68 1W
N341256LSJ-15
N341256LSJ-15
N341256LSJ-15
MTD2005 CLAMP-B
UPD5556G
102
683
471
103
103
DSP03-003-432T
DA227
74ALS08
E103
330
ERJ8GEY0R00V*4
E103
HD6417708
0.68 1W
103
74LVCH16245
74LVCH16245
74LVCH16245
IDT70V24
V330
HEAT-SINK,FJ-50
104
223
74LVC138
103
1002
E103
74HCT374
103
74HCT374
E103
74HCT374
MBM29LV800B-12PF
93LC66
103
DA227
103
E103
103
103
74LVC245
104
E103
V103 V103
TC35096AF
104
103
103
103
183
471
103
151
220
103
103
102
330
V103
103
103
102
103
RTC-4553
103
102
102
103
331
102
53014-03
53014-10
53014-09
IL-FPC-28ST-N
220
E103
E103
104
102
101
101
102
E103
220
220
333
74HCT245
10u/16V
472
103
103
103
103
472
472
102 103
472
104
223
223
DTA114EK
103
102
330
223
DTC114EK
682
333
330
223
103
2SB1551
L6203
L6203
BCR20V4
DTC114EK
Always OFF
392
103
Reserved
221
821
Always OFF
4
220
103
Always OFF
Reserved
104
Reserved
3
104
2
104
FJ-40
104
OFF
FJ-50
RXE110
ON
Model Type
RXE110
FUNCTION
1
2SC3746
NO.
2SA1469
DIP SW
4.7 2W
Indicates revision of the circuit board.
2SC3746
4321
2SA1469
18
HEAT-SINK,PUE56-25 Q40400061S
HEAT-SINK,PUE56-25 Q40400060S
IL-FPC-20ST-N
2-2 MAIN BOARD ASS'Y

DESCRIPTION
MAIN BOARD_1/9 Circuit Diagram
86
85
84
104
103
130
5
6
7
8
4
3
2
1
4
3
2
1
R16
VCC3
10K
TP33
TP34
EXBS8V103J
TP3
TP4
CLK60
4
D
CLK
SD
CD
C10
NON
IC11A
5
Q
VCC3
1
134
135
136
137
138
98
97
6
17
19
30
41
49
54
59
68
82
100
115
121
127
133
144
VCC3
R10
100
VCC3
74LVC74
RAS,CE
CASLL,CAS,OE
CASLH
CASHL,CAS2L
CASHH,CAS2H
WE0,DQMLL
BREQ
WE1,DQMLU
IRQOUT WE2,DQMUL,ICIORD
BACK WE3,DQMUU,ICIOWR
WAIT
CKE
TCLK
IOIS16
VCC-RTC
NC
XTAL2
EXTAL2
NMI
VSS-RTC
IRL0
IRL1
IRL2
STATUS0
IRL3
STATUS1
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
114
113
112
111
110
109
108
105
106
107
VCC3
26
39
45
50
GND
VCC3
GND
VCC3
GND
VCC3
GND
VCC3
GM71VS65163ALT-6
VCC3
1
6
12
25
GND
VCC3
GND
VCC3
GND
VCC3
GND
VCC3
GM71VS65163ALT-6
12
14
43
44
CE
OE
WE
RP
13
32
NC
BYTE
R57
VCC3
5
4
3
2
1
1
33
RA8
EXBA10E103J
RA20
NON
A1
A3
A5
A7
D1
D3
D5
D7
D14
D12
D10
D8
VCC
/CS1
/CS2
33
A1
A14
A12
A10
A8
VCC3
VCC3
RA21
NON
R98
A9
A11
A13
A15
D9
D11
D13
D15
NON
A22
A20
A18
A16
1
D22
D20
D18
D16
DSP03-003-432T
2
RA9
EXBA10E103J
MBM29LV800B-12PF-AFJ
JP1
A0
6
7
8
9
10
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
23
VCC3
GND
GND
11
10
9
8
7
6
5
4
42
41
40
39
38
37
36
35
34
3
2
5
4
3
2
1
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
5
4
3
2
1
15
17
19
21
24
26
28
30
16
18
20
22
25
27
29
31
6
7
8
9
10
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
129
126
125
120
119
124
123
118
117
132
131
94
99
VCC3
VCC3
RA10
EXBA10E103J
A17
A19
A21
A23
RA30
NON
/WE0
TP32
TP40
TP42
CN14
VCC3
89
93
92
91
90
1
2
3
A25
4
5
6
RA11
VCC3
7
18
20
31
42
50
55
60
69
81
83
102
116
122
128
139
1
2
3
4
5
10
9
8
7
6
E1
E2
E3
Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y7
15
14
13
12
11
10
9
7
/HEADCS
/DPCS
/SRVCS
/SRVRD
15
14
13
12
11
10
9
7
/POUT0
/POUT1
/POUT2
TP37
/PIN0
/PIN1
TP30
TP38
D8
D9
D10
D11
D12
D13
D14
D15
/CS
/WR
IC19
1
2
3
A23
A24
VCC3
4
5
6
A25
RRXD
VCC
A
B
C
74LVC138
EXBA10E103J
/RD
D0
D1
D2
D3
D4
D5
D6
D7
IC20
A24
/IOIS16
A
B
C
Y0
Y1
Y2
Y3
Y4
E1
Y5
E2
Y6
Y7
E3
74LVC138
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
D17
D19
D21
D23
A1
A2
A3
A4
A5
A6
A7
A8
A9
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
A24
R6
A25
10K
R7
10K
D30
D28
D26
D24
VCC3
VCC3
A10
A11
A12
A13
A14
A15
A16
A17
A18
RA31
NON
D25
D27
D29
D31
VCC3
NON
VCC3
IC12
IC13
74LVC245
A23 41
A24 42
A25 43
TP46
40
44
1
2
3
19
R183
10K
31
32
33
RXD
5
26
29
/HRESET
A23
A24
A25
CS5
CS4
CS6
WE
RD
CRD0
CWR
PANEL
LED
SW0
SW1
CRD1
IOOE
GATE
LCD_CS
LCD_E
20
21
22
23
24
25
34
38
13
15
14
IC70
/CRD0
/CWR
/PANEL
/LED
/SW0
/SW1
/CRD1
/IOOE
/LCD_CS
LCD_E
DIR
E
VCC
D0
D1
D2
D3
D4
D5
D6
D7
R185
NON
R186
NON
VCC VCC
11
12
13
14
15
16
17
18
WAIT
IRL1
IRL2
IRL3
CLK
RESET
SYSRST
/WR
/RD
WREQ
INTSV
RNO
INTEXT
INTCNT
INT1284
INTUSB
9
10
11
12
/WREQ
/INTSV
/RNO
37
36
35
/INTCNT
/INT1284
A7
B7
A6
B6
A5
B5
A4
B4
A3
B3
A2
B2
A1
B1
A0
B0
74LVC245
DG[0..7]
1
19
9
8
7
6
5
4
3
2
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
VCC3
R129 R182
10K 10K
PC62
CE0.1u
/INTUSB_ST
ISPSDO
/INTUSB_HF
ISPSDO_SH3IF
/CS1
/CS2
4
16
/ISPEN
CS1
CS2
SDO
SDI
ISPEN
TQFP44P
PLSI1016-60LT44
MODE
SCLK
VCC3
D16
D17
D18
D19
D20
D21
D22
D23
D24
D25
D26
D27
D28
D29
D30
D31
6
7
8
9
10
RAS
LCAS
UCAS
WE
OE
2
3
4
5
7
8
9
10
41
42
43
44
46
47
48
49
5
4
3
2
1
14
38
37
13
36
1
6
12
25
IC6
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
IC8A
74LVC08
RAS
LCAS
UCAS
WE
OE
19
20
21
22
23
24
27
28
29
30
31
32
33
RA2
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
5
4
3
2
1
TP1
HD6417708SF60
CLK30
26
39
45
50
B7
B6
B5
B4
B3
B2
B1
B0
RA1
EXBS8V103J
MD0,SCK
MD1,TXD
MD2,RXD
MD3,CE2A
MD4,CE2B
MD5,RAS2
14
38
37
13
36
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
2
3
4
5
7
8
9
10
41
42
43
44
46
47
48
49
TP22
TP2
DIR
E
4
3
2
1
RA2
87
95
96
TP45
4
3
2
1
5
6
7
8
5
6
7
8
5
6
7
8
TXD
RRXD
/IOIS16
XTAL
EXTAL
CKIO
RA5EXBS8V330J
8 RA10
1 8
7 RA11
2 7
6 RA12
3 6
5 RA13
4 5
RA6EXBS8V330J
A14 1
8 RA14
1 8
2
7
2 7
3
6
3
6
4
5
4 5
RA7EXBS8V330J
1
8
1 8
2
7
2 7
3
6
3 6
4
5
4 5
A10 1
A11 2
A12 3
A13 4
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
6
7
8
9
10
CE470p 80
79
101
RA4EXBS8V330J
8 RA6
1 8
7 RA7
2 7
6 RA8
3 6
5 RA9
4 5
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
VCC3
5
4
3
2
1
CE0.1u
1
2
3
4
19
20
21
22
23
24
27
28
29
30
31
32
33
A6
A4
A2
A0
VCC3
6
7
8
9
10
R5 0
C9
CE22p
VCC-PLL2
CAP2
VSS-PLL2
A6
A7
A8
A9
IC5
IC4
RA2
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
D6
D4
D2
D0
5
4
3
2
1
Y2
CS0
CS1
CS2
CS3
CS4
CS5,CE1A
CS6,CE1B
BS
RD/WR
RD
RA3EXBS8V330J
8 RA2
1 8
7 RA3
2 7
6 RA4
3 6
5 RA5
4 5
6
7
8
9
10
CE0.1u CE470p 78
77
76
C4
C2
VCC-PLL1
CAP1
VSS-PLL1
1
2
3
4
9
8
7
6
5
4
3
2
C8
CE22p
C1
RESET
A2
A3
A4
A5
A7
A6
A5
A4
A3
A2
A1
A0
C3
HC-49/U 15MHz
75
74
73
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
D16
D17
D18
D19
D20
D21
D22
D23
D24
D25
D26
D27
D28
D29
D30
D31
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
D16
D17
D18
D19
D20
D21
D22
D23
D24
D25
D26
D27
D28
D29
D30
D31
1
19
88
VCC3
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22
A23
A24
A25
36
35
34
33
32
29
28
27
26
25
24
23
22
21
16
15
14
13
12
11
10
9
8
5
4
3
2
1
143
142
141
140
11
12
13
14
15
16
17
18
/RESET
37
38
39
40
43
44
45
46
47
48
51
52
53
56
57
58
61
62
63
64
65
66
67
70
71
72
6
7
8
9
10
IC1
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22
A23
A24
A25
ISPMODE
ISPSCLK
30
C6
CE0.01u
VCC
27
R32
10K
10
1
2
3
4
5
6
7
8
/RESET
18
8
7
11
CLK
SD
12
IC8C
IC11B
9
Q
ISP_DOWNLOAD CONNECTOR
10
CN10
53014-08
13
CD
74LVC08
Q
IC8D
13
11
12
74LVC74
74LVC08
VCC
PC11
CE0.1u
VCC3
PC7
PC10
PC8
PC9
PC6
PC4
PC5
PC3
PC1
PC2
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
19

A[0..25]
A[0..25]
IC31
21
20
19
18
17
16
15
14
CE0.1u
HD0
HD1
HD2
HD3
HD4
HD5
HD6
HD7
IC22
/INTSV
/RNO
VCC
4
2
PC12
CE0.1u
Y3
+5
GND
OUT
NC
3
1
SG-8002DC 49.152MPCT
R19
33
80
C17
NON
1
2
3
4
5
6
XPHA
XPHB
R20
33
R21
33
R45
1K
2
TP5
74LS14
TP6
88
89
94
95
63
96
97
98
TP15
IC28B
4
3
C13
CE1000p
C14
CE1000p
74LS14
IC28C
IL-G-6P-S3T2-E
5
VCC
R11
10K
93
CKI
CWY
CCWY
ECWY
ECCWY
RNGY
OVRY
XPHA
XPHB
YPHA
YPHB
CNST
ACC
UCK
DDACK
TEST
MUX
MUY
MUTE
YCA
YCB
YCC
YCD
YP0
YP1
YP2
YP3
YP4
YP5
YP6
YP7
YP8
YP9
YPA
YPB
YPC
YPD
YPE
YPF
HEXMD
CN13
1
2
3
4
5
6
7
IL-G-7P-S3T2-E
R140 33
YPHA
YPHB
74LS14
VCC
R141 33
R149 NON
C109
C110
CE1000p
CE1000p
R12
10K
23
DX11
DX10
DX9
DX8
DX7
DX6
DX5
DX4
DX3
DX2
DX1
DX0
DX0
DX1
DX2
DX3
DX4
DX5
DX6
DX7
DX8
DX9
DX10
DX11
TP9
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
TP10
57
58
59
60
32
33
34
35
36
37
38
39
41
42
43
44
45
46
47
48
49
50
51
52
55
56
TP11
D2A
DA227
VCC
Q1
3
1
DTC114EK
VCC
R184
1K
Q20
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
2
D29
DY11
DTC114EK
MBCG10692-147
RD4.3ESB3
21
TP18
19
18
PFC
VCC
PC13
CE0.1u
IC24A
2.2K
20
PC15
CE0.1u
V+
R142
2.2K
PC61
CE0.1u
B1
B2
B3
B4
IBPO
B5
B6
IOUT
B7
B8
SJ
B9
B10
RFB
B11
B12
VOUT
B13
B14
B15
B16(LSB)
/HRESET
CARIAGE_GAIN
GRID_GAIN
R143
VFG
V-
C112
CE2200p
C113 CE2200p
R145
68K
22
21
-5V
R146
PC1668K
CE0.1u
TP39
19
18
PFG
VCC
R46
1K
PC60
CE0.1u
LED1
SEL-6414E
SERVO_MUTE/LIVE
Q2
SIO_IN
SIO_OUT
SIO_CLK
RTC_ENB
8
7
6
5
/RTC_CS
/RTC_WR
Q4
1 DTA114EK 3
IC32
CE1000p
2
1
12
13
/AD_CS
VREF
AGND
9
8
VSS
TC35096AF
R50
22K
2
7
PC17
CE0.1u
20
CE0.1u
C19
D1A
DA227
R14
10K
TP
13
IC21A
14
1
3
VCC
GND
RTC-4553
Q3
DTC114EK
BT1
BCR20V4
CR2032:RTC BACKUP
HOLDER BATTERY BCR20V4
GAIN_CTRLC
L1
L2
L3
L4
L5
5
6
7
9
10
GAIN_CTRLC
AutoGainCtrl Carriage
IC21B
4
6
5
74ALS08
AutoGainCtrl Grid
VCC
C12
CE0.01u
CS
SE
CK
DI
DO
SARS
10
11
R52
NON
C111
VDD
33
AIN0
AIN1
AIN2
AIN3
14
HEAD_THRM
DOUT
74ALS08
PAPER_SIDE
3
4
5
6
CS1
DIN
CLK
CS0
WE
VCC
R49
10K1%
CS
VCC
SK
NU
DI
ORG
DO
GND
93LC66
1
2
3
4
E2PROM_CS
R51
SERVO_MUTE/LIVE
DTC114EK
IC33
12
3
4
11
2
PC18
PC19
PC20
PFG
17
VCC
VFG
M5220FP
-5V
IC34
PFC
17
PCM55HP
-5V
VFC
R41
68K
22
IC64
DY11
DY10
DY9
DY8
DY7
DY6
DY5
DY4
DY3
DY2
DY1
DY0
VFC
C24 CE2200p
PCM55HP
DY[0..11]
DY0
DY1
DY2
DY3
DY4
DY5
DY6
DY7
DY8
DY9
DY10
R40
68K
C23
CE2200p
B1
B2
B3
IBPO
B4
B5
IOUT
B6
B7
SJ
B8
B9
RFB
B10
B11
VOUT
B12
B13
B14
B15
B16(LSB)
-5V
TP12
7
M5220FP
CE0.1u
IC23
D2B
DA227
R38
+VS
13
14
16
17
18
19
20
21
22
23
24
25
26
27
30
31
TP17
TP13 TP14
IC28D
9
XP0
XP1
XP2
XP3
XP4
XP5
XP6
XP7
XP8
XP9
XPA
XPB
XPC
XPD
XPE
XPF
RNO
RNI
74LS14
R147 R148
1K
1K
VCC
99
100
61
62
IC28A
R44
1K
VCC
R13 10K
91
92
VCC
FROM CARRI. ENCORDOR

CN1
VCC
TP16
C18
NON
CS
RD
WR
INT
ITA
RSTI
9
10
11
12
76
66
67
87
77
64
XCA
XCB
XCC
XCD
2.2K
PC14
E
DIR
74ABT245
D0
D1
D2
D3
D4
D5
D6
D7
DX[0..11]
2.2K R37
-VS
/H_RD
/H_WR
/H_CS2
H_A0
H_A1
68
69
70
71
72
73
74
75
VCC
COM
19
1
HD0
HD1
HD2
HD3
HD4
HD5
HD6
HD7
IC24B
24
VCC
18
17
16
15
14
13
12
11
B0
B1
B2
B3
B4
B5
B6
B7
CWX
CCWX
ECWX
ECCWX
RNGX
OVRX
TP8
1
2
5
6
7
8
20
A0
A1
A2
A3
A4
A5
A6
A7
TP7
A0
A1
A2
A3
A4
A5
23
IC30
2
3
4
5
6
7
8
9
/SRVCS
/RD
/WR
/SRVRD
/RESET
/CS2
A0
A1
81
82
83
84
85
86
HA1
HA2
HA3
HA4
HA5
HA6
+VS
OE
DIR
-VS
22
2
6
5
B0
B1
B2
B3
B4
B5
B6
B7
A0
A1
A2
A3
A4
A5
A6
A7
PC24
CE0.1u
COM
IC8B
74LVC08
4
24
24
3
4
5
6
7
8
9
10
VCCB
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
VCCA
VCC
PC23
VCC3
VCC
DG[0..7]
E
DIR
74ABT245
IC26 74LVXC3245
VCC3
DG[0..7]
HA6
HA5
HA4
HA3
HA2
HA1
19
1
18
17
16
15
14
13
12
11
B0
B1
B2
B3
B4
B5
B6
B7
VCC
A0
A1
A2
A3
A4
A5
A6
A7
2
3
4
5
6
7
8
9
A6
A5
A4
A3
A2
A1
PC21
PC22
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u

4
D1B
DA227
GAIN_CTRLG
GAIN_CTRLG

RA12
VCC
1
2
3
4
5
DG[0..7]
DG[0..7]
D[0..31]
D[0..31]
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
2
3
4
5
6
7
8
9
19
1
/PIN0
IC14
A0
A1
A2
A3
A4
A5
A6
A7
B0
B1
B2
B3
B4
B5
B6
B7
2
3
4
5
6
7
8
9
19
1
A0
A1
A2
A3
A4
A5
A6
A7
B0
B1
B2
B3
B4
B5
B6
B7
1
2
3
4
5
/PIN1
2
3
4
5
6
7
8
9
A0
A1
A2
A3
A4
A5
A6
A7
19
1
E
DIR
B0
B1
B2
B3
B4
B5
B6
B7
1
2
3
4
5
3
4
7
8
13
14
17
18
1
11
/IOOE
/POUT0
D8
D10
D12
D14
D15
D13
D11
D9
3
4
7
8
13
14
17
18
1
11
IC37
D0
D1
D2
D3
D4
D5
D6
D7
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
1
11
OE
CLK
74HCT374
IC40
D0
Q0
D1
Q1
D2
Q2
D3
Q3
D4
Q4
D5
Q5
D6
Q6
D7
Q7
TO TAKEUP OPTION
VCC +41V
TO I/F BOARD
CD[0..7]
CN16
VCC
CD3
CD2
CD1
CD0
RA16
10
9
8
7
6
1
2
3
4
5
10
9
8
7
6
EXBA10E103J
/ACK
BUSY
PERROR
SELECT
/FAULT
1
2
3
4
5
EXBA10E103J
NON
NON
NON
NON
NON
VCC
CN7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
RXD
TXD
/USBON
DG[0..7]
1
19
IC42
DIR
E
A1
9
8
7
6
5
4
3
2
A7
A6
A5
A4
A3
A2
A1
A0
/WR
LCD_E
/LCD_CS
D[0..31]
B7
B6
B5
B4
B3
B2
B1
B0
11
12
13
14
15
16
17
18
IC27
PMP_CLK
TANK
FAN_ON/OFF
GRID_CLK
GRID_DIR
FAN_LOW/HIGH
INK
PMP_DIR
D7
D6
D5
D4
D3
D2
D1
D0
2
3
4
5
6
7
8
9
A0
A1
A2
A3
A4
A5
A6
A7
19
1
/PANEL
/RD
/INTUSB_ST
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
VCC
CN5
74HCT245
/LED
/SW0
/SW1
10
9
8
7
6
EXBA10E103J
R90
R96
R95
R101
R120
TO MONITOR SERIAL & USB I/F BOARD
GRID_POWER
MLPOW
TP29
TP43
TP44
CENT_STD
MHPOW
PMP_POWER
RA18
10
9
8
7
6
T_CLK
T_DIR
T_ENABLE
T_SENS
T_SELECT
IL-FPC-22ST-N
SIO_OUT
/RTC_CS
/RTC_WR
E2PROM_CS
PH_INIT
/AD_CS
RTC_ENB
SIO_CLK
RA17
1
2
3
4
5
6
7
8
NON
CN4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
CD7
CD6
CD5
CD4
8
7
6
5
VCC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
/H_CS2
H_A0
H_A1
/H_RD
/H_WR
USB_REQ
INTMASK_USB
/INTUSB_HF
/HRESET
VCC3
IL-FPC-28ST-N
IL-FPC-20ST-N
B0
B1
B2
B3
B4
B5
B6
B7
18
17
16
15
14
13
12
11
E
DIR
74LVC245
2
5
6
9
12
15
16
19
OE
CLK
74LVC374
SENS_K
SENS_C
SENS_M
SENS_LC
SENS_LM
SENS_Y
TANK
INK
TO PINCHROLL
/INIT
/SELECTIN
/AUTOFD
ACLK
ACONFIG
TP25
TP27
TP28 OUTPUT LEVEL +3.3V
TP26
TP24
ADATA
5
6
7
8
3
4
7
8
13
14
17
18
1
2
3
53014-03
2
5
6
9
12
15
16
19
2
5
6
9
12
15
16
19
33
33
33
33
33
33
33
33
/HRESET
PC26
PC27
PC28
PC29
PC36
8
VCC3
PC31
4
3
2
1
PC30
9
10
PC32
PC33
PC34
PC35
RA29
VCC
VCC3
PC25
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
IC21C
74ALS08
EXBS8V103J
RA19
VCC
5
6
7
8
D8
D10
D12
D14
D15
D13
D11
D9
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
R23
R24
R25
R34
R35
R36
R33
R26
CN20
TO PANEL BOARD
OE
CLK
74HCT374
1
2
3
4
5
6
7
8
9
10
4
3
2
1
1
11
/POUT1
ASTATUS
ADONE
TP19
SW1
TP20
1
2
3
4
EXBA10E103J
2
5
6
9
12
15
16
19
33
/STB
RA15
VCC
1
2
3
4
5
3
4
7
8
13
14
17
18
33
CD[0..7]
EXBA10E103J
18
17
16
15
14
13
12
11
VCC
DG0
DG2
DG4
DG6
DG7
DG5
DG3
DG1
R179
KSD-04
OE
CLK
74HCT374
IC39
D0
Q0
D1
Q1
D2
Q2
D3
Q3
D4
Q4
D5
Q5
D6
Q6
D7
Q7
IC38
D0
D1
D2
D3
D4
D5
D6
D7
PAPER_F
PAPER_R
ORG
10
9
8
7
6
1
2
3
4
5
DG0
DG2
DG4
DG6
DG7
DG5
DG3
DG1
33
CN6
1
2
3
4
5
6
7
8
9
53014-10
VCC
RA14
VCC3
74LVC245
R27
R28
/USBON
SIO_IN
TP36
TP21
IC16
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
PAPER_F
PAPER_R
ORG
33
10
9
8
7
6
EXBA10E103J
18
17
16
15
14
13
12
11
TO INKTANK SENS BOARD KCLCMLMY
CN8
53014-09
R31
RA13
VCC
E
DIR
74LVC245
VCC
SENS_C
SENS_LC
SENS_Y
SENS_K
SENS_LM
SENS_M
T_SENS
T_SELECT
IC15
D8
D9
D10
D11
D12
D13
D14
D15
TO PAPER SENS_ORG_SENS
EXBA10E103J
18
17
16
15
14
13
12
11
E
DIR
74LVC245
10
9
8
7
6
1
2
3
4
5
10
9
8
7
6
EXBA10E103J
DG0
DG2
DG4
DG6
DG7
DG5
DG3
DG1
/POUT2
3
4
7
8
13
14
17
18
1
11
IC7
D0
D1
D2
D3
D4
D5
D6
D7
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
OE
CLK
74HCT374
2
5
6
9
12
15
16
19
T_CLK
T_ENABLE
/P_SIDE_SENS
CARIAGE_GAIN
GRID_GAIN
USB_REQ
/ACK_WIDTH
T_DIR
R173
10K
R172
10K
21

8
C25
VCC CE0.1u
C49
CE0.01u
4
13
DEAD
OC
R78
4.7K
C1
E1
C2
E2
C28
M5220FP
+
-
D5A
DA227
R80
4.7K
OPEN:MUTEON
IC45
D1
D2
12
D3
13
D4
2
-
C44
CE0.022u
R65
0.33/2W
C47
D8
D7
D2FL20U
D2FL20U
CLK
CLR
+27V
C96
CE0.1u
M5220FP
C125 CE100p
R170 33K
VCC C102
CE0.1u
1K1%
1K
R144
2.2K
C106
CE0.01u
1K1%
INV2
NONI2
4
13
R164
4.7K
DEAD
OC
12
C1
E1
C2
E2
15
16
+5
3
R162
R159
VCC
8
9
11
10
IC67
11
5
7
9
C98
8
2
VCC
M5220FP
V-
VR3
10KVR
R168
-5V
47K
R169
470
OUT1
IN2
OUT2
VREF
CE0.1u
C103
CE0.1u
R155
1K
+
C95
BOOT1
IN1
UPC494GS
V+ IC65A
EN
VS
R161
1K1%
FB
INV1
NONI1
C117
C121
CE0.1u CE0.22u
220u/63V
SENSE
C97
CE0.22u 10%
10K1%
VX
IC68
3
2
1
10
NON
R163
R150
C116
C107
CE0.022uCE0.01u
GND
R154
D26B
DA227
C
R
C127
CE0.1u 10%
10K1%
14
REF
D9A
GND
C105NON
R151
D24A
DA227
C119
CE4700p
NJU201AM
DA227
D26A
DA227
1.8K
R70
10K
-5V
IC66B
R167
Q9
DTC114EK
5
6
15
10K
D24B
DA227
14
VCC C27
CE0.1u
R158
V- C100
CE0.1u
IC46D
GainG
R171
R157 4.7K
10K
IC66A
R160
1
M5220FP 10K
3 1
2
2
6
16
C120
CE0.068u
-5V
CE0.1u
DA227
R166 3.3K
74HC175
8
1
3
4
GMotorGainH/L
VFG
L6203
CN11
1
2
5566-02A
2
3
7
6
10
11
15
14
Q1
Q1
Q2
Q2
Q3
Q3
Q4
Q4
9
1
VCC
V+
D25A
C101
VR4 2KVR
C20
BOOT2
NON
VCC
R83
470
D25B
DA227
22
R42
C99
VCC CE0.1u
OfsetG
OUT2
VREF
R66
NON
C56
CE0.1u CE0.22u
220u/63V
1K
C118
CE1.0u
OUT1
IN2
R79 R68
4.7K 1K
+
BOOT1
IN1
CE0.1u
C51
CE0.01u
D5B
DA227
Q7
DTA114EK
VFG
C22
UPC494GS
VCC
VFG
EN
C43
CE0.022u
C45
4
1
VR1
10KVR
IC25B
R72
7
M5220FP 10K
CE0.1u
DA227
CMotorGainH/L
SERVO Mute/Live
R156
D6A
DA227
D6B
IC65B
7
-5V
PFG
IC43
11
VCC
VCC
47K
PFG
VCC
8
9
11
10
OfsetC
GAIN_CTRLG
+5
INV2
NONI2
REF
15
16
VX
C
R
R76
1K1%
C48
CE0.022u
12
14
1
2
R75
1K1%
2 4
VFC
C52
CE1.0u
GAIN_CTRLC
SERVO_MUTE/LIVE
1K
R39
2.2K
R8533K
R81 680
1K
R88
GND
NON
R71
10K
VFC
VFC
R77
1K1%
IC44
FB
INV1
NONI1
5
6
C46 NON
R67
C53
CE0.22u 10%
R69
R63
10K1%
10K1%
3
2
1
C50
CE0.01u
CE4700p
D3A
DA227
R64
C54 NJU201AM
C126
CE0.1u 10%
DA227
D3B
DA227
13
1.8K
C21
CE0.1u
VCC
R82
D9B
VS
VR2 2KVR
PFC
PFC
+27V
C124 CE100p
10K
V- C26
CE0.1u
-5V
IC46A
GainC
M5220FP
-5V
C55
CE0.068u
R73
SENSE
4.7K
V+ IC25A
+
GND
10
R86
BOOT2
L6203
R152
0.33/2W
C114
CE0.022u
C104
4
R153 NON
CN21
1
3
2
4
5566-04A
NON
3
1
8
C115
CE0.022u
D27
D2FL20U
D28
D2FL20U
VCC3
PC63
CE0.1u
DG[0..7]
IC69
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
IC17
A0
A1
A2
A3
A4
A5
A6
A7
19
1
/CRD0
B0
B1
B2
B3
B4
B5
B6
B7
18
17
16
15
14
13
12
11
DS0
DS1
DS2
DS3
DS4
DS5
DS6
DS7
VCC
/CS1
27
17
32
12
1
2
3
4
5
6
7
8
9
/CRD0
DS0
DS1
DS2
DS3
DS4
DS5
DS6
DS7
E
DIR
74LVC245
BUSYP
/ACKP
18
/R
10
11
13
14
19
20
21
22
15
IC41
D0
D1
D2
D3
D4
D5
D6
D7
1
11
/CWR
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
2
5
6
9
12
15
16
19
IC50
OE
CLK
74HCT374
INTMASK_CENTRO
INTMASK_USB
INTMASK_1284
CENT_STD
2
3
5
6
11
10
14
13
1A
1B
2A
2B
3A
3B
4A
4B
1Y
2Y
3Y
4Y
12
15
1
G
A/B
74LS257
24
26
23
SELECT
/FAULT
PERROR
BUSY
/ACK
/EF
/FF
/FL/RT /RESET
/XO/HF
/XI
GND
3
4
7
8
13
14
17
18
D0
D1
D2
D3
D4
D5
D6
D7
D8
16
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
/W
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
19
1
IC52
NC
NC
VCC
NC
NC
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
2
3
4
5
6
7
8
9
A0
A1
A2
A3
A4
A5
A6
A7
B0
B1
B2
B3
B4
B5
B6
B7
18
17
16
15
14
13
12
11
CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7
E
DIR
74LVC245
CD[0..7]
IC51
19
18
17
16
15
14
13
12
7
6
5
4
31
30
29
28
3
9
25
8
/HRESET
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
D1
D2
D3
D4
D5
D6
D7
D8
CLK
OC
74ALS574
2
3
4
5
6
7
8
9
11
1
CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7
R130
0
/STB
IDT7203L50J-PR
R131
NON
TP41
IC18
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
/CRD1
2
3
4
5
6
7
8
9
19
1
A0
A1
A2
A3
A4
A5
A6
A7
B0
B1
B2
B3
B4
B5
B6
B7
18
17
16
15
14
13
12
11
IC53
/STB
/AUTOFD
/INIT
/SELECTIN
42
22
GRID_CLK
GRID_DIR
PMP_CLK
PMP_DIR
PH_INIT
E
DIR
74LVC245
/CRD0
VCC3
PC37
PC38
CE0.1u CE0.1u
PC39
PC40
PC41
PC42
PC43
HF
FF
CENT_STD
1
2
3
4
23
GR_CLK
GR_DIR
PMP_CLK
PMP_DIR
PH_INIT
44
CRD
INTMASK_CENTRO
24
INTMASK_1284
35
/AUTOFD
/INIT
/SELECTIN
41
26
25
/ACK_WIDTH
40
CLK30
/HRESET
31
29
VCC
DATA_STB
STB
BUSY
ACK
INTCNT_MASK
INTMASK_1284
AUTOFD
INIT
SELECTIN
ACK_WIDTH
FIFOW
INTFIFO
GR_PHA
GR_PHB
PM_PHA
PM_PHB
PAM0
PAM1
PAM2
INT1284
PBM0
PBM1
PBM1
SDO
SDI
ISPEN
CLK
MODE
RESET
SYSRST
SCLK
43
38
37
36
34
BUSYP
/ACKP
CENT_STD
33
32
9
10
11
12
13
14
15
16
19
20
21
/INTCNT
GR_PHA
GR_PHB
PM_PHA
PM_PHB
PAM0
PAM1
PAM2
/INT1284
PBM0
PBM1
PBM2
18
8
7
ISPSDO_CENT
ISPSDO_SH3IF
/ISPEN
30
ISPMODE
27
ISPSCLK
PLSI1016-60LT44
TQFP44P
R106
10K
23
D[0..31]
VCC3
DG6
DG7
DG4
DG5
DG2
DG3
DG6
DG7
DG0
DG1
DG4
DG5
DG2
DG3
EnBitSel
DG0
DG1
DG[0..7]
R115
NON
R114
10K
VCC3
A[0..25]
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
1
2
3
4
5
6
7
8
9
11
MD1
MD2
ND1
ND2
CHG
NCHG
ChgStop
KC1
NCHG
ChgStop
ND2
CHG
R107
1K
ChgBS6
VL0
ChargeStop
I0
I1
I2
I3
I4
I5
I6
I7
I8
I9
F0
F1
F2
F3
F4
F5
F6
F7
12
13
14
15
16
17
18
19
KC1A
MD1A
MD2A
ND1A
ND2A
CHGA
NCHGA
R118
5
4
3
2
1
LAB/BA /LOE
LB0
LA0
LB1
LA1
GND
GND
LB2
LA2
LB3
LA3
VCC3 VCC3
LB4
LA4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HA0
HB0
HA1
HB1
GND
GND
HA2
HB2
HA3
HB3
VCC3 VCC3
HA4
HB4
HA5
HB5
GND
GND
HA6
HB6
HA7
HB7
HAB/BA /HOE
ChargeStop
RA24
EXBA10E103J
GAL16V8-10LJ
VCC
10K
6
7
8
9
10
A9
VCC3
ChgBS5
Nozl5
/ChgPOE
IC29
/Gate1
/Gate0
MD2
ND1
A8
IC57
SN74LVCH16245 DGG
ChgBS3
Nozl3
ChgBS4
Nozl4
Page1
MaskBit
KC1
MD1
A7
ChgBS2
Nozl2
BitSel4
Page0
A6
ChgBS1
Nozl1
BitSel2
BitSel3
A5
ChgBS0
Nozl0
/ChgPLatch0
/ChgPOE
C93
CE22p
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
A4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
BitSel0
BitSel1
IC56
/LOE LAB/BA
LA0
LB0
LA1
LB1
GND
GND
LA2
LB2
LA3
LB3
VCC3 VCC3
LA4
LB4
LA5
LB5
GND
GND
LA6
LB6
LA7
LB7
HA0
HB0
HA1
HB1
GND
GND
HA2
HB2
HA3
HB3
VCC3 VCC3
HA4
HB4
HA5
HB5
GND
GND
HA6
HB6
HA7
HB7
/HOE HAB/BA
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
A3
R116
10K
/ChgPLatch0
VCC3
A2
R113
10K
ChgBS7
VL1
VCC3
R117
10K
19
18
17
16
15
13
12
11
MD1
MD2
ND1
ND2
CHG
NCHG
KC1
26
2
23
21
24
25
3
4
5
6
7
8
9
10
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
/ChgPLatch1
C94
CE22p
1
2
3
4
5
6
7
8
9
11
Nozl4
Nozl5
ColD0
ColD1
ColD2
PageD0
PageD1
62
61
60
59
58
57
56
55
18
19
20
21
RD3
RD4
RD5
RD6
ImgWordL
ImgWd3
ImgWd4
ImgWd5
ImgWd6
IDT70V24S/L PF100
D14 10 LD14
D15 11 LD15
VCC
PC44
PC45
CE0.1u CE0.1u
VCC3
PC46
PC47
PC48
PC49
PC50
PC51
PC52
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
24
KC1B
MD1B
MD2B
ND1B
ND2B
CHGB
NCHGB
ImgWd15
ImgWd14
ImgWd13
ImgWd12
ImgWd11
ImgWd10
ImgWd9
ImgWd8
ImgWd7
PageD0
PageD1
ColD0
ColD1
ColD2
R109
PageD0
PageD1
ColD0
ColD1
ColD2
VCC3
10K
ImgWordL
ImgWd[0..15]
MaskBit
BitSel4
BitSel3
BitSel2
BitSel1
BitSel0
Page1
Page0
ChgBS13
ChgBS12
ChgBS11
ChgBS10
ChgBS9
ChgBS8
ChgBS7
ChgBS6
ChgBS5
ChgBS4
ChgBS3
ChgBS2
ChgBS1
ChgBS0
/SRAMCS2
ChgBS13
ChgBS12
ChgBS11
ChgBS10
ChgBS9
ChgBS8
ChgBS7
ChgBS6
ChgBS5
ChgBS4
ChgBS3
ChgBS2
ChgBS1
ChgBS0
/SRAMCS2
/SRAMCS0
/SRAMCS1
/SRAMCS0
/SRAMCS1
Col1
Col0
VL6
VL5
VL4
VL3
VL2
VL1
VL0
Nozl5
Nozl4
Nozl3
Nozl2
Nozl1
Nozl0
Col1
Col0
VL6
VL5
VL4
VL3
VL2
VL1
VL0
Nozl5
Nozl4
Nozl3
Nozl2
Nozl1
Nozl0
MaskBit
BitSel4
BitSel3
BitSel2
BitSel1
BitSel0
Page1
Page0
R119
VCC
10K
RA25
EXBA10E103J
6
7
8
9
10
VCC3
IC55
50
RA5
49
RA6
48
RA7
47
RA8
46
RA9
45
RA10
44
RA11
42
/RLB
41
/RUB
40
/RCE
39
/RSEM
37
RR/W
36
/ROE
35
RD15
33
RD14
32
RD13
31
RD12
30
RD11
29
RD10
28
RD9
27
RD8
26
RD7
Pin1-4,22-25,43.51-54,72-75,82 : NC M/S
Power:VCC3(12,17,88)
/RBUSY
GND:GND(9,13,34,38,63,92)
/RINT
RA0
RA1
RA2
RA3
RA4
71
70
69
68
67
66
65
64
LA5
LA4
LA3
LA2
LA1
LA0
/LINT
/LBUSY
D10
D11
D12
D13
IDT70V24S55PF
ImgWd0 14 RD0
ImgWd1 15 RD1
ImgWd2 16 RD2
A6
A5
A4
A3
A2
A1
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
LD10
LD11
LD12
LD13
/WE0
/RD
LA6
LA7
LA8
LA9
LA10
LA11
/LLB
/LUB
/LCE
/LSEM
LR/W
/LOE
LD0
LD1
LD2
LD3
LD4
LD5
LD6
LD7
LD8
LD9
5
6
7
8
/DPCS
76
77
78
79
80
81
83
84
85
86
87
89
90
91
93
94
95
96
97
98
99
100
TP35
VCC3
Nozl0
Nozl1
Nozl2
Nozl3
10K R112
TP23
A7
A8
A9
A10
A11
A12
F0
F1
F2
F3
F4
F5
F6
F7
GAL16V8-10LJ
10K R111
ImageWordLH
VCC3
I0
I1
I2
I3
I4
I5
I6
I7
I8
I9
12
13
14
15
16
17
18
19
10K R110 VCC3
SN74LVCH16245 DGG
/ChgPLatch1
IC54
5
4
3
2
1
D7
D6
D5
D4
D3
D2
D1
D0
27
WE
CS
OE
20
22
MaskBit
Page1
Page0
BitSel4
BitSel3
BitSel2
BitSel1
BitSel0
19
18
17
16
15
13
12
11
D7
D6
D5
D4
D3
D2
D1
D0
20
27
WE
22
N341256LSJ-15
Col1
IC61
N341256LSJ-15
ChgBS13
ChgBS12
ChgBS11
ChgBS10
ChgBS9
ChgBS8
ChgBS7
ChgBS6
ChgBS5
ChgBS4
ChgBS3
ChgBS2
ChgBS1
ChgBS0
ChgBS13
Col0
CS
OE
19
18
17
16
15
13
12
11
27
20
CS
WE
22
OE
D7
D6
D5
D4
D3
D2
D1
D0
IC60
IC59
N341256LSJ-15
1K
R108
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
A16
ChgBS11
VL5
ChgBS12
VL6
1
26
2
23
21
24
25
3
4
5
6
7
8
9
10
A15
ChgBS10
VL4
Col1
Col0
VL6
VL5
VL4
VL3
VL2
VL1
VL0
Nozl5
Nozl4
Nozl3
Nozl2
Nozl1
Nozl0
A14
ChgBS9
VL3
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
A13
ChgBS8
VL2
1
26
2
23
21
24
25
3
4
5
6
7
8
9
10
A12
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Col1
Col0
VL6
VL5
VL4
VL3
VL2
VL1
VL0
Nozl5
Nozl4
Nozl3
Nozl2
Nozl1
Nozl0
A11
/LOE LAB/BA
LA0
LB0
LA1
LB1
GND
GND
LA2
LB2
LA3
LB3
VCC3 VCC3
LA4
LB4
LB5
LA5
GND
GND
LB6
LA6
LB7
LA7
HB0
HA0
HB1
HA1
GND
GND
HB2
HA2
HB3
HA3
VCC3 VCC3
HB4
HA4
HB5
HA5
GND
GND
HB6
HA6
HB7
HA7
/HOE HAB/BA
MaskBit
Page1
Page0
BitSel4
BitSel3
BitSel2
BitSel1
BitSel0
IC58
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
A10
ChgStop
NCHG
CHG
ND2
ND1
MD2
MD1
KC1
SN74LVCH16245 DGG

VCC
PC55
PC56
CE0.1u CE0.1u
CE22p
A[0..25]
D[0..31]
/ChgPOE
MaskBit
BitSel0
BitSel1
BitSel2
BitSel3
BitSel4
ChargeStop
ChgBS0
ChgBS1
ChgBS2
ChgBS3
EXBA10E102J
PC57
CE0.1u
A15
ENC_PHB
ENC_PHA
VCC3
R175 R177
10K 10K
R174 R176 R178 VCC
10K 10K 10K
VCC
208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181
180
179
178
177
176
175
174
173
172
171
170
169
168
167
166
165
164
163
162
161
160
159
158
157
VCC
VCC3
ENC_PHB
ENC_PHA
C76
A15
5
4
3
2
1
C75
CE22p
D9
D8
A1
A0
VCC3
6
7
8
9
10
ChargeStop
BitSel4
BitSel3
BitSel2
BitSel1
BitSel0
MaskBit
/ChgPOE
D15
D14
D13
D12
D11
D10
RA27
ChgBS3
ChgBS2
ChgBS1
ChgBS0
ADONE
ADATA
ACLK
ACONFIG
ASTATUS
EXBA10E102J
C81
CE15p
C82
CE15p
VCC3
R125
1K
R132
330
RA26
VCC
VCC
38 A21
37 A20
36 ImageWordReq
35
EnBitSel
34
/WrAlt
ImageWordReq
ImageWordLH ImageWordLH
CPLReq
CS2
CS1
CS0
6
7
8
9
10
5
4
3
2
1
C122
CE22p
C123
CE22p
EXBA10E103J
R181
1K
A15
1
2
3
4
5
7
8
9
10
11
VCC3
I/O
I/O
I/O
I/O
Y0
PC54
I/O
I/O
I/O
I/O
I/O
IC63
R180
1K
PC53
I/O
I/O
I/O
IN2.MODE
Y1//RESET
ISPLSI1016 QFP44
/ispEN
SDI.IN0
I/O
I/O
I/O
Y2/SCLK
I/O
I/O
I/O
I/O
PLSI1016-60LT44
M_EncMode
M_EncTrigPulse
M_FlushMode
M_FlushTrigPulse
M_BitSelReq
M_ChargeStart
M_ChargeRunning
M_TrigPls
M_EncDir
M_FireEnable
M_EnBitSel
A16
A17
A18
A19
/WREQ
DG0
DG1
DG2
DG3
DG4
DG5
DG6
DG7
ImgWd14
ImgWd15
R123
1K
10
9
8
7
6
OEAlt
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
R124
1K
VCC3
CLK60
A[0..25]
/HEADCS
/WE0
/RD
CE0.1u CE0.1u
VCC3
74LS245
CLK60
HIC_/STB
HIC_DATA1
HIC_DATA0
HIC_/CLR
HIC_CLK
Color5
Color4
Color3
Color2
Color1
Color0
HeadStb
HdSerClk
RA28
VCC
1
2
3
4
5
19
1
SDO.IN1
I/O
I/O
I/O
I/O
ImgWd0
ImgWd1
ImgWd2
ImgWd3
ImgWd4
for PassiveSerialMode
HIC_/Stb
HIC_Data1
HIC_Data0
HIC_/Clr
HIC_Clk
Color5
Color4
Color3
Color2
Color1
Color0
HeadStb
HdSerClk
18
19
20
21
22
Page1
PageD1
ColD0
ColD1
ColD2
EnBitSel
E
DIR
2
3
4
5
6
7
8
9
OEAlt
/WrAlt
Page1
PageD1
ColD0
ColD1
ColD2
EnBitSel
ALTERA6016QC208
A0
A1
A2
A3
A4
A5
A6
A7
/RD
/WE0
/HEADCS
CPLReq
/ALTRES
VL2
VL3
VL4
VL5
VL6
Page0
PageD0
B0
B1
B2
B3
B4
B5
B6
B7
44
43
42
41
40
VL2
VL3
VL4
VL5
VL6
Page0
PageD0
156
155
154
153
152
151
150
149
148
147
146
145
144
143
142
141
140
139
138
137
136
135
134
133
132
131
130
129
128
127
126
125
124
123
122
121
120
119
118
117
116
115
114
113
112
111
110
109
108
107
106
105
I/O
I/O
I/O
I/O
IN3
1K
I/O
I/O
I/O
I/O
I/O
I/O
CONF_DONE
VCCIO
VCCINT
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
Input GCLK
VCCIO
VCCINT
GND
Input GCLK
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO
VCCINT
GND
I/O
I/O
EPF6016QC208-3
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
100
I/O
I/O
I/O
I/O
I/O
nCE
GND
VCCINT
VCCIO
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
Input GCLK
GND
VCCINT
VCCIO
Input GCLK
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
VCCINT
VCCIO
MSEL( PS:GND )
I/O
I/O
I/O
I/O
I/O
I/O
IC10
18
17
16
15
14
13
12
11
12
CLK10
/ChgPLatch0 13
/ChgPLatch1 14
15
16
R139
ChgBS9
ChgBS10
ChgBS11
ChgBS12
Col0
Col1
Nozl0
Nozl1
Nozl2
Nozl3
Nozl4
Nozl5
VL0
VL1
CLK10
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
ImgWd5
ImgWd6
ImgWd7
ImgWd8
ImgWd9
ImgWd10
ImgWd11
ImgWd12
ImgWd13
33 CS2
32 CS1
31 CS0
30
29
27
26
25
24
23
18
17
16
15
14
13
12
11
B0
B1
B2
B3
B4
B5
B6
B7
A0
A1
A2
A3
A4
A5
A6
A7
E
DIR
74LVC245
IC9
2
3
4
5
6
7
8
9
/SRAMCS2
/SRAMCS1
/SRAMCS0
/Gate1
/Gate0
ImgWordL
ChgBS13
19
1
/RESET
ImgWd[0..15]
/ChgPLatch1
/ChgPLatch0
DG[0..7]
CN19
A[0..25]
1
2
3
4
5
6
7
8
9
10
11
R29
ChgBS9
ChgBS10
ChgBS11
ChgBS12
Col0
Col1
Nozl0
Nozl1
Nozl2
Nozl3
Nozl4
Nozl5
VL0
VL1
ChgBS4
ChgBS5
ChgBS6
ChgBS7
ChgBS8
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
VCCIO
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
nCONFIG
GND
VCCIO
nSTATUS
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
VCCIO
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
ChgBS4
ChgBS5
ChgBS6
ChgBS7
ChgBS8
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
DCLK
VCCIO
GND
DATA0
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
IC62
NON
ISPSDO
ISPSDO_CENT
/ISPEN
ISPMODE
/WREQ
ISPSCLK
25

+41V
PORSW2
RXE110
+ C79
100u/63V
R133
2.0 2W
3
7
8
13
16
18
C69
CE0.1u
VK
19
VREF
24
23
22
21
12
11
10
9
15
14
HIC_H8D2813E
R137
10/0.25W
GND
DATA
CLK
/STB
/CLR
GND
VCC
Q18
2SA1469
COM
VCC
CN15
Q16
2SC3746
COM
COM
C67
20
CE0.1u C62
25
CE0.1u
ND1
ND2
MD1
MD2
CE0.1u
33u/63V
+
C89
C87
33u/16V
17
CHG
KCI
C68
VH
+41V
C83
10u/63V
HIC1
2
NC
NC
NC
NC
NC
NC
VCC
C60
CE0.1u
NCHGA
R135
4.7 2W
C85
CE12000p
HdSerClk
Color0
Color1
VCC3
CHGA
KC1A
ND1A
ND2A
MD1A
MD2A
HIC_DATA0
HIC_CLK
HIC_/STB
HIC_/CLR
Color2
R127
1K
74LVC14
IC3C
6
ENC_PHA
R121 33
5
8
ENC_PHB
HEAD_THRM
9
74LVC14
IC3D
R122 33
C78
CE0.01u
+41V
HeadStb
R126
1K
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
IL-FPC-28ST-N
C77
CE0.01u
PORSW3
RXE110
COM
VREF
VCC
GND
COM
Q17
2SC3746
4
5
Q19
2SA1469
/P_SIDE_SENS
24
23
22
21
12
11
10
9
HIC_H8D2813E
15
14
VCC
R138
10/0.25W
GND
33u/63V
C90
19
C72
20
+
CE0.1u
C71
33u/16V
25
CE0.1u
C88
COM
DATA
CLK
/STB
/CLR
CE0.1u
VK
ND1
ND2
MD1
MD2
17
CHG
KCI
C73
VH
+41V
C84
10u/63V
HIC2
2
NC
NC
NC
NC
NC
NC
VCC
C70
CE0.1u
R134
2.0 2W
3
7
8
13
16
18
C74
CE0.1u
+ C80
100u/63V
R136
4.7 2W
C86
CE12000p
NCHGB
HdSerClk
Color3
Color4
CHGB
KC1B
ND1B
ND2B
MD1B
MD2B
HIC_DATA1
Color5
HeadStb
PAPER_SIDE
CN17
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
IL-FPC-28ST-N
VCC3
VCC3
IC3E
11
10
R3
33K
CE0.1u
VCC
Vs
R4
6.8K
RESET
GND
C5
IC2
CT
TL7700C
74LVC14
R1
1K
IC3A
1
IC3B
2
74LVC14
12
4
74LVC14
+ C11
10u/16V
VCC3
PC58
PC59
CE0.1u CE0.1u
26
IC3F
/RESET
74LVC14
13
+41V
+41V
-5V
VCC
VCC
5
23
24
R15
NON
1
2
3
4
5
B6P-VH
PAM0
PAM1
PAM2
RA22
R22
G
1
2
3
4
NON
R30
NON
O
C7
NON
6
22
ENA A
ENA B
2
26
4
VREFA
VREFB
CR
C31
NON
VSA
NON
D2FL20U
C63
100u/63V
R91
22K
Q10
IC46C
NJU201AM
Hi/Off 3
MHPOW
NON
11
G
1
2
3
4
R59
10
12
14
18
LG A
LG B
NC
NC
NC
NC
7
21
9
15
16
19
VSB
27
NON
R48
C15
NON
NON
NON
Q6
NON
D17
NON
FL2
NON
NON
D14
NON
FL3
NON
FL4
R58
NON
NON
D19
NON
C34
NON
R53
NON
CN2
1
2
3
4
NON
D18
NON
C33
NON
R104
PBM0
PBM1
PBM2
R47
NON
R2
2.7K
R89
47K
VX
D15 RXE185
D2FL20U
Q12
2SB1551
R92
22K
C58
CE0.1u
PORSW1
RA23
OUT1
OUT2
OUT3
OUT4
FL1
R54
NON
CE0.1u
+41V
D13 CL02BE181
R9
56K
D5S6M-4000
1
2
3
4
5
R105
C59
D2FL20U
D11
+27V
L1
FB
CE0.1u
ON/OFF
C57
OUT
GND
VIN
10
IC47
LM2576HVT-ADJLB03
+41V
D10
VMMA
VMMB
PHA
PHB
DECAY
TO GRID MTR
8
20
RSB
GR_PHA
GR_PHB
CN9
1
2
3
4
5
6
+ C37
NON
IC35
NON
VCC
ALM
25
3
PG
FROM POWER SUPPLY
17
C40
100u/25V
13
RSA
C39
100u/25V
C41
100u/63V
GRID_POWER
NON
Q15
NON
NO MOUNT
3.3V REGULATOR
TAB IS OUTPUT!!
D2FL20U
VCC
+41V
C29
CE0.1u
VCC
Low/Off 3
IC28E
10
74LS14
11
/HRESET
Q5
DTC114EK
R17
10K
DTC114EK
25
3
-5V
IC21D
12
11
13
PM_PHA
PM_PHB
74ALS08
VCC
ALM
PHA
PHB
DECAY
OUT1
OUT2
OUT3
OUT4
6
22
ENA A
ENA B
2
26
4
VREFA
VREFB
CR
LG A
LG B
NC
NC
NC
NC
7
21
9
15
16
19
VSB
27
VSA
RSA
C32
PMP_POWER
10
R87
1K
C66
CE470p
IC49B
9
Q
TRIG
TRIG
DIS
13
11
CVolt
THR
12
C92
CE0.01u
C16
uPD5556G-E1
R84
10K
3
CVolt
C91
CE0.01u
THR
R62
820
1ohm 1W
R128
IC49A
5
Q
DIS
D16
D1FL20U
ERJ8GEY0R00V
D20
D1FL20U
FL6
CN3
1
2
3
4
5233-04A
ERJ8GEY0R00V
D21
D1FL20U
FL7
ERJ8GEY0R00V
D22
D1FL20U
R60
ERJ8GEY0R00V
220
C36
CE820p
C35
CE820p
D23
D1FL20U
10u/63V
2SK974L
Q8
C65
CE470p
CE1000P
R55
0.68 /1W
R56
0.68 /1W
CN12
+ C42
uPD5556G-E1
10
12
14
18
+27V
R99
18K
14
68K
VCC
10K
R61
220
VCC
R43
11
CE3900p
VCC
VCC
FL5
FL8
for FanControl
FAN_ON/OFF
TO POMPMTR
8
20
5
23
24
R18 10K
R100
VMMA
VMMB
RSB
MLPOW
IC28F
12
74LS14
13
Q11
+ C38
100u/63V
IC36
MTD2005
13
+ C64
100u/25V
VCC
C61
CE0.1u
R8
10K
PG
C30
CE0.1u
R93
22K
17
VO
IC46B
NJU201AM
GND
VI
R94
22K
VCC3
IC48
LT1086CT-3.3
Q13
2SB1551
+27V
GND
D12
VCC
11
DTC114EK
1
2
5267-02A
L3
CL02BE181
2
FAN_LOW/HIGH
D4A
DA227
4
D4B
R97
150
DA227
27
2-3 SUB BOARD ASS'Y

SUB BOARD_1/2 Circuit Diagram
+42V
+42V
+42V
THM
CN5
1
2
3
4
53014-04
52207-2490
TO ENCORDER
HeadStb
R6
PAPER_SIDE
NON
DTB123EK
BA-10358F
C5
CE0.1u
2
VCC
3
IEEE1284 LEVEL1
D1B
DA227
/INIT
/SELECTIN
/AUTOFD
CD7
CD6
CD5
CD4
/ACK
BUSY
PERROR
CD3
CD2
CD1
CD0
SELECT
/FAULT
D1A
RA5
1
DA227
DA227
1
2
3
4
5
10
9
8
7
6
EXBA10E332J
RA1
4
5
4 5
3
6
3 6
2
7
2 7
1
8
1 8
EXBS8V330J
R2
33
R1
33
20
19
18
17
16
15
14
13
12
11
SN74ACT1284
VCC
IC2
1
2
3
4
5
6
7
8
9
10
A1
B1
A2
B2
A3
B3
A4
B4
GND VCC
GND VCC
A5
B5
A6
B6
A7
B7
DIR
HD
RA2
4
3
2
1
20
19
18
17
16
15
14
13
12
11
1
2
3
4
SN74ACT1284
IL-FPC-22ST-N
EXBS8V330J
5
4 5
6
3 6
7
2 7
8
1 8
R3
PC2
CE0.1u
PC3
CE0.1u
19
1
E
DIR
74LS245
4
3
2
1
C2
NON
C5
CE1000p
RA7
1
2
3
4
5
10
9
8
7
6
EXBA10E332J
I/F BOARD
28
C2
+ C3
47u/16V CE0.1u
+ C4
47u/63V
JP1
NON
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
56364-060-BXE
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
LINER ENCORDER
BOARD
PC1
CE0.1u
6
5
4
3
2
1
7
CN1
4
3
2
1
IC1
VCC
CH.B
VCC
CH.A
N.C.
GND
GND
HEDS-9200Q
CABLE-ASSY LINER ENCODER FJ-50
CN1
1
2
3
5
6
7
8
C4
NON
C3
NON
5
6
7
8
PC1
CE0.1u
18
17
16
15
14
13
12
11
C1
CE0.1u
PAPER SIDE
SENSOR BOARD
RA4
5
4 5
6
3 6
7
2 7
8
1 8
EXBS8V330J
4
3
2
1
VCC
B0
B1
B2
B3
B4
B5
B6
B7
C6
CE1000P
3.9K
4
3
2
1
IC3
A0
A1
A2
A3
A4
A5
A6
A7
+42V
RA3
8
1 8
7
2 7
6
3 6
5
4 5
EXBS8V330J
R5
NON
2
3
4
5
6
7
8
9
TO PAPER SIDE SENSOR BOARD
RA6
EXBS8V102J
/STB
D1B
CN1
IC1
CN2
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
100
R4
0
A1
B1
A2
B2
A3
B3
A4
B4
GND VCC
GND VCC
A5
B5
A6
B6
A7
B7
DIR
HD
82
CN6
1
2
3
53014-03
VCC
D1A
DA227
- 2
VBA-10358F
VCC
1
2
3
4
5
6
7
8
9
10
R1
VR1
10KVR
VCC
+ C1
10u/25V
R2
R5
3.3K
C7
CE1000P
U1A
V+
+ 3
1K
CARRIAGE BOARD
3 1
VCC
R3
Q1
U1B
R4
2.2K
VCC
U1
GP2S40
CABLE-ASSY P-SIDE-SENS FJ-50

2
VCC
ENC_PHB
Color5
ENC_PHA
Color4
HeadStb
Color3
Color2
HeadSelialClk
Color1
NCHGoutB
Color0
VCC
HeadSelialClk
COM_HEAD2
NCHGoutA
CN4
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
52207-2490
VCC
TO MAIN BOARD
VCC
VCC
CN2
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
IL-404-28L-LW
TO LEFT HEAD
COM_HEAD1
TO MAIN BOARD CN15
CN3
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
TO RIGHT HEAD
+42V
CN1
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
IL-404-28L-LW
SUB BOARD_2/2 Circuit Diagram
INKTANK SENS BOARD
VCC
VCC
19
1
R4
R3
10K
PAUSE
SEL-6414E
DTD113EK
LED4
Q5
DTD113EK
TO LCD
POWER
11
1
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
2
5
6
9
12
15
16
19
SETUP_LED
POWER_LED
1
2
3
4
5
6
7
8
9
10
D1B
4
BASE
DA227
CLK
CLR
74LS273
D3B
4
3
DA227
VCC
BZ1
DTD113EK
IC3
A0
A1
A2
A3
A4
A5
A6
A7
B0
B1
B2
B3
B4
B5
B6
B7
18
17
16
15
14
13
12
11
19
1
10
9
8
7
6
3
DA227
SETUP
PAUSE
CLEANING
POWER
QUALITY
MEDIA_CUT
MENU
ENTER
10
9
8
7
6
EXBA10E103J
A0
A1
A2
A3
A4
A5
A6
A7
B0
B1
B2
B3
B4
B5
B6
B7
18
17
16
15
14
13
12
11
D5B
4
3
1
D5A
DA227
SW1
EVQ21307K
SW2
EVQ21307K
SW3
EVQ21307K
SW4
EVQ21307K
SW5
EVQ21307K
SW6
EVQ21307K
SW7
EVQ21307K
SW8
EVQ21307K
SW9
EVQ21307K
SW10
EVQ21307K
SW11
EVQ21307K
SW12
EVQ21307K
SW13
EVQ21307K
RA2
1
2
3
4
5
BUZZER
DA227
VCC
E
DIR
74LS245
D4A
DA227
MEB-12C-5
EXBA10E103J
IC4
2
3
4
5
6
7
8
9
D3A
D4B
Q7
1
2
3
4
5
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
DA227
VCC
19
1
D2A
DA227
R9
LEFT CURSOR
TOP CURSOR
DOWN CURSOR
RIGHT CURSOR
BASE
COVER SENSOR
E
DIR
74LS245
SETUP
PAUSE
CLEANING
POWER
QUALITY
PAPER_CUT
MENU
ENTER
LEFT CURSOR
TOP CURSOR
DOWN CURSOR
RIGHT CURSOR
BASE
CN1
4
3
2
1
175487-4
BLACK
CN2
4
3
2
1
175487-4
CYAN
CN3
4
3
2
1
175487-4
MAGENTA
CN4
4
3
2
1
175487-4
LIGHT CYAN
CN5
4
3
2
1
175487-4
LIGHT MAGENTA
330
Q6
DTD113EK
RA1
2
3
4
5
6
7
8
9
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
D1A
D2B
4
53014-10
SEL-6414E
LCD_ON
BUZZER
BASE LED
PAUSE_LED
BUSY_LED
DA227
SEL-6414E
LED5
3
DA227
D1
D2
D3
D4
D5
D6
D7
D8
CN13
FROM MAIN BOARD
3
4
7
8
13
14
17
18
R8
330
IC2
PD1
PD3
PD5
PD7
PD6
PD4
PD2
PD0
R7
330
Q4
IL-FPC-20ST-N
LED3
470
Q1
DTD113EK
/RESET
SEL-6414E
DTD113EK
E
DIR
74LS245
2
3
4
5
6
7
8
9
R6
330
A0
A1
A2
A3
A4
A5
A6
A7
SETUP
Q3
B0
B1
B2
B3
B4
B5
B6
B7
LED2
18
17
16
15
14
13
12
11
R5
330
IC1
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
3022-14A
VCC
BUSY
SEL-6414E
DTD113EK
PD[0..7]
CN3
1
LCD_RS
LCD_R/W
LCD_E
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
/LCD_CS
/LED
/SW0
/SW1
LED1
Q2
2
R2
10K
CN1
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
VCC
+ C10
47u/16V
D6B
4
3
DA227
D6A
DA227
CN6
4
3
2
1
YELLOW
175487-4
FAN JUNCTION BOARD
R1
33
VCC
PC1
CE0.1u
PC2
CE0.1u
PC3
CE0.1u
CN2
1
2
53014-02
PC4
CE0.1u
TO COVER SENSER
CN1
1
2
5267-02A
CN2
1
2
5267-02A
CN3
1
2
5267-02A
FAN SCIROCCO
FAN SCIROCCO
PANEL BOARD
29
2-4 ELECTRIC MAINTENANCE PART
MAIN BOARD
IC.No.
Parts No.
Description
Function
IC10
15269234
SN74LS245NS
Head I/F Buffer
IC36
15189105
MTD2005
Pump Motor Driver
IC43
15199952
L6203
Carriage Motor Driver
IC67
15199952
L6203
Grit Motor Driver
IC47
15199112
LM2576HVT-ADJLB03
Regulator (+27V)
IC48
15199117
LT1086CT-3.3
Regulator (+3.3V)
HIC1
15159103
HIC_H8D2813E
Left Head Control Driver
HIC2
15159103
HIC_H8D2813E
Right Head Control Driver
Q8
15119110
2SK974L
Fan Driver
Q12
15129444
2SB1551
Voltage Select
Q13
15129444
2SB1551
Voltage Select
Q16
15129111
2SC3746R
Left Head Power Driver
Q17
15129110
2SA1469R
Left Head Power Driver
Q18
15129111
2SC3746R
Right Head Power Driver
Q19
15129110
2SA1469R
Right Head Power Driver
IC.No.
Parts No.
Description
Function
IC1
15169146
SN74ACT1284NS
Centronics I/F Buffer
IC2
15169146
SN74ACT1284NS
IC3
15269234
SN74LS245NS
SUB BOARD
30

Following table describes the necessary adjustment after the replacement of each parts.
Replacement Parts
HEAD
Necessary Adjustment
1. HEAD RANK SETTING
Replacement Parts
CAPPING ASSEMBLY
1. CAPPING POSITION ADJUSTMENT
2. LIMIT POSITION INITIALIZE
2. HEAD ALIGNMENT
3. FLUSHING POSITION ADJUSTMENT
Replacement Parts
MAIN BOARD
4. CUT DOWN POSITION ADJUSTMENT
1. DIP SW SETTING
Replacement Parts
2. INSTALLATION OF BATTERY
3. FIRMWARE UPDATE
ENCODER SCALE
1. LINEAR ENCODER SETUP
4. EEPROM INITIALIZE
6. MOTOR BALANCE ADJUSTMENT

Replacement Parts

10. PAPER SIDE SENSOR ADJUSTMENT
CARRIAGE WIRE
1. WIRE TENSION ADJUSTMENT

12. HEAD ALIGNMENT

(HORIZONTAL & BIDIRECTION)
13. CALIBRATION
3-1 HEAD_REPLACEMENT
Turn off the main power switch.
Make sure to turn off the main power switch when

replacing the HEAD. HEAD will break.
It is recommended to unplug the machine for
safety.
MAIN POWER
SWITTCH
Remove the PUMP COVER and then the GUIDE RAIL

COVER.
GUIDE RAIL COVER
PUMP COVER
31
Remove the HEAD CARRIAGE COVER.
HEAD CARRIAGE COVER
SCREWS
Remove the INK DAMPER COVER.
INK DAMPER COVER
HEAD CARRIAGE_TOP VIEW
Disconnect the INK DAMPER from the HEAD.
INK DAMPER
Do not hold the sides of the INK DAMPER. It

could break.
Disconnect the CABLE from the CARRIAGE BOARD.
CARRIAGE BOARD
CABLE
32
Remove the SCREW and WASHER fixing the HEAD.
1. Be careful not to lose the WASHER.

2. Don't touch the HEAD where the INK
DAMPER is connected.
WASHER
SCREW
Remove the SPRING.
Be careful not to lose the SPRING.
WASHER
Pull the HEAD towards the front and then pull it up to

remove it together with the CABLE.
2
1
Write down the HEAD RANK written on the top part of the
10 new HEAD.
HEAD RANK
12212
It is necessary when setting the HEAD RANK.
HEAD
33
11
Connect the CABLE to the new HEAD.
3
Fix the new HEAD and the SPRING on the HEAD
12 CARRIAGE.
CABLE
Make sure that the CABLE will go behind the SHAFT of

the HEAD CARRIAGE.
It is easier to fix the SPRING on the HEAD first.

SPRING
WASHER
13
SCREW
Connect the INK DAMPER to the HEAD.
Do not hold the sides of the INK DAMPER. It

could break.
14
Connect the CABLE to the CARRIAGE BOARD
CARRIAGE BOARD
CABLE
34
3 Replacement of Main Parts@
Turn on the sub power switch while pressing [

] keys to enter the SERVICE MODE.
15 [
], [
] and
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
3
16
Select [HEAD RANK] menu.
SERVICE MENU
HEAD RANK
HEAD RANK
L20112 R19215
Set the HEAD RANK by selecting the digit with [ ] and

] keys, and changing the parameters with [ ] and [ ]
keys.
Press the [ENTER] key to save the settings.
17 [
HEAD RANK
L20112 R19215
[ENTER]
LEFT HEAD
RIGHT HEAD
Revision 1
Carry out the following adjustments after resetting the dot
18 count in the [HISTORY MENU].

1. HEAD ALIGNMENT
2. THERMISTOR CHECK
35
3-2 CLEANING WIPER_REPLACEMENT
Remove the PUMP COVER.

GUIDE RAIL COVER
PUMP COVER
3
2
Set the CLEANING LEVER to the rear side.
CLEANING
LEVER
PUMP UNIT_TOP VIEW
Unhook the CLEANING WIPER and replace it with new

one.
CLEANING WIPER
HOOK
Fix the new CLEANING WIPER to the CLEANING

LEVER.
Revision 1
CLEANING WIPER
Felt Side
Be careful with the direction of the CLEANING

WIPER.
Make sure that dust won't stick on the
CLEANING WIPER when fixing it.
Rubber Side
HOOK
36
3-3 CAPPING ASSEMBLY_REPLACEMENT

COVER.
GUIDE RAIL COVER
PUMP COVER
3
2
Disconnect the 2 TUBEs connected to the CAPPING

ASSEMBLY from the PUMP UNIT.
CAPPING ASSEMBLY
TUBE
PUMP UNIT_TOP VIEW
Remove the 2 screws fixing the CAPPING PLATE and

remove the CAPPING ASSEMBLY by sliding it to the right
side.
CAPPING ASSEMBLY
SCREW
PUMP UNIT_TOP VIEW
Remove the CAPPING PLATE and fix it on the new

CAPPING ASSEMBLY.
SCREW
Don't touch the sponge inside the CAP.

Make sure that the dust won't stick on the
CAPPING part.
CAPPING PLATE
CAPPING ASSEMBLY_SIDE VIEW

37
Fix the new CAPPING ASSEMBLY to the PUMP UNIT.
CAPPING ASSEMBLY
SCREW
PUMP UNIT_TOP VIEW
Make sure that the TUBEs won't go underneath

the CAPPING ASSEMBLY.
TUBES
CAPPING ASSEMBLY_SIDE VIEW
Connect the 2 TUBEs from the PUMP UNIT to the

CAPPING ASSEMBLY.
CAPPING ASSEMBLY
TUBE
PUMP UNIT_TOP VIEW
38
Carry out the following adjustments.

1. CAPPING POSITION ADJUSTMENT
3-4 MAIN BOARD_REPLACEMENT

Remove the PLATE behind the RIGHT SIDE COVER.
PLATE
MAIN POWER SWITCH
Remove the BATTERY from the current MAIN BOARD

and install it on the new MAIN BOARD.
SOCKET
BATTERY
MAIN BOARD
Follow the steps listed in the following table after replacing

the MAIN BOARD.
Replacement Parts
MAIN BOARD
1. DIP SW SETTING
2. INSTALLATION OF BATTERY
3. FIRMWARE UPDATE
4. EEPROM INITIALIZE
6. MOTOR BALANCE ADJUSTMENT
10. PAPER SIDE SENSOR ADJUSTMENT
12. HEAD ALIGNMENT
(HORIZONTAL & BIDIRECTION)
13. CALIBRATION
39
3-5 BATTERY_REPLACEMENT
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by the manufacturer.
Dispose of used batteries according to the manufacturers instructions.
ATTENTION
II y a danger dexplosion sil y a remplacement incorrect de la batterie.
Remplacer uniquement avec une batterie du mme type ou dun type quivalent recommand par le
constructeur. Mettre au rebut les batteries usages conformment aux instructions du fabricant.
ADVARSEL!
Lithiumbatteri - Eksplosionsfare ved fejlagtig handtering.
Udskiftning ma kun ske med batteri af samme fabrikat og type.
Levr det brugte batteri tilbage til leveranren.
Do not recharge, short-circuit,

disassemble the lithium battery, nor
put it into fire.
Do not use the lithium battery by

mixing the new one with the old one
nor mixing the different types
together.
Put tape around the lithium battery

for insulation for disposal or
preservation.
40

PLATE
3
2
Remove the BATTERY on the MAIN BOARD by pushing it

down and tilting towards the right.
SOCKET
MAIN BOARD
Replace the BATTERY to the new one.

SOCKET
Be careful with the direction of the BATTERY.

BATTERY
MAIN BOARD
Clear the BATTERY EMPTY FLAG from the [CLOCK

CHECK] in the SERVICE MODE.
SERVICE MENU
CLOCK CHECK
CLOCK CHECK
B
0y00d00h00m00s
CLOCK CHECK
CLEAR BAT FLAG
[ENTER]
41
Dispose the BATTERY.

FOLLOWING MAY CAUSE EXPLOSION OF BATTERY.
RECHARGE, SHORT-CIRCUIT, DISASSEMBLY, HEATING,
PUTTING INTO FIRE.
DON'T PUT BATTERY WITH OTHER METAL OR BATTERY.
DISPOSE BATTERY WITHOUT INSULATION.
42
3-6 ENCODER SCALE_REPLACEMENT

COVER.
GUIDE RAIL COVER
PUMP COVER
3
2
Remove the ENCODER SCALE.

ENCODER SCALE
SCREW
FRONT VIEW
Fix the SPRING PLATE to the end of the new ENCODER

SCALE where there is no black dot written on it.
SPRING PLATE
BLACK DOT
Make sure not to make scratches or put grease on

the ENCODER SCALE when fixing it.
FRONT VIEW
Fix the ENCODER SCALE to the ENCODER PLATE.

Make sure that the ENCODER SCALE moves up and down
by hand at the SPRING PLATE side by hand.
ENCODER SCALE
SPRING PLATE
ENCODER PLATE
REAR VIEW
43
Make sure that the ENCODER SCALE is placed above the

center of two holes of the ENCODER MODULE.
If not, adjust the position of the ENCODER MODULE.
ENCODER SCALE
ENCODER MODULE
HOLE
OK
ENCODER MODULE
ENCODER SCALE
HOLE
NG
Move the HEAD CARRIAGE in a whole distance and make

sure that the ENCODER SCALE doesn't rub against the
ENCODER MODULE.
ENCODER MODULE
ENCODER SCALE
44
Carry out the LINEAR ENCODER SETUP.
3-7 CARRIAGE WIRE_REPLACEMENT

COVER.
GUIDE RAIL COVER
PUMP COVER
3
2
Remove the PANEL COVER.
PANEL COVER
1. 2 screws fixing the PANEL COVER from the

front are located at the CARTRIDGE HOLDER
part.
2. Be careful with the CABLE and WIRE when
removing the PANEL COVER.
SCREWS
Remove the LEVER KNOB and then the LEFT SIDE

COVER.
LEVER KNOB
LEFT SIDE COVER
Remove the GUIDE RAIL PLATE.
GUIDE RAIL PLATE
TOP VIEW
45
Loosen the 2 screws fixing the HEAD CARRIAGE to the

CARRIAGE WIRE.
WIRE
SCREW
Loosen SCREW A and SCREW B located at the left side of

the unit in order.
SCREW B
SCREW A
Remove the CARRIAGE WIRE as shown in the figure.

CARRIAGE WIRE
Loose the 3 screws fixing the CARRIAGE MOTOR.

CARRIAGE MOTOR
SCREWS
46
Remove the SHAFT STAY.
SHAFT STAY
10
SCREWS
Remove the DRIVE PULLEY.

DRIVE PULLEY
SCREW
Loosen the SCREW A and pull out the CARRIAGE WIRE
11 and replace it with new one.
CARRIAGE WIRE
12
SCREW A
Fix the DRIVE PULLEY to the MOTOR BASE.

MOTOR BASE
DRIVE PULLEY
47
Tighten the SCREW A until the PULLEY SHAFT makes
13 contact with the SHAFT STAY.

Then, tighten SCREW B.
SCREW A
PULLEY
SHAFT
3
Wind the CARRIAGE WIRE around the DRIVE PULLEY
14 from the bottom to the top.
DRIVE PULLEY
Make sure that the CARRIAGE WIRE doesn't

cross over.
CARRIAGE WIRE
Rotate the DRIVE PULLEY until the CARRIAGE WIRE
15 comes to its center.
CARRIAGE WIRE
DRIVE PULLEY
Fix the HEAD CARRIAGE at the center part of the GUIDE
16 RAIL.
WIRE_RIGHT SIDE
Fix the CARRIAGE WIRE at the bottom part of the LEFT

SCREW and top part of the RIGHT SCREW.
WIRE_LEFT SIDE
48
Fix the CARRIAGE MOTOR so that there is no looseness
17 or too much load.
CARRIAGE MOTOR
SCREWS
Move the HEAD CARRIAGE in a whole distance of the
18 GUIDE RAIL to remove the slack in the CARRIAGE

WIRE.
Carry out the following adjustments after fixing the
CARRIAGE MOTOR.
1. WIRE TENSION ADJUSTMENT
49
4 Adjustment
4 Adjustment
4-1 Special Tool

Table shows a list of special tools recommended by Roland DG Corp.
Tool No.
ST-011
Tool name
TENSION METER
WIRE TENSION ADJUSTMENT
Purpose
Tool No.
21755102
Tool name
CLEANING LIQUID, 500ML CJ-70
HEAD WASH
Purpose
50
4 Adjustment
4-2 Service Mode

[ ], [ ], [ ] + POWER ON
[MENU] key
SERVICE MENU
SENSOR CHECK
[ ]
[ ]
[ ]
FRSOCP
***
[ ]
[ ]
KCMcmY [KCMcmY]
** *
Displays the status of the sensors. When the sensor is ON, * will be displayed. Alphabet in the first menu stands for
Front Paper Sensor, Rear Paper Sensor, Paper Side Sensor, Origin Sensor, Cover Sensor and Pinch Roller Sensor from
the left. Alphabet in the second menu stands for Black, Cyan, Light Cyan, Magenta, Light Magenta and Yellow from
the left and checks Cartridge Sensor. [KCMcmY] is for Ink Empty Sensor.
[
SERVICE MENU
MEMORY CHECK
[
[ ]
EEPROM CHECK
DRAM CHECK [14M]
CP-SRAM CHECK
DP-SRAM CHECK
BP-SRAM CHECK
Checks memories in one sequence. Memories being checked are EEPROM, DRAM, BIT POINTER SRAM, CHARGE
PATTERN SRAM and DUAL PORT SRAM. When there is no problem in the memory, DONE will be displayed and
proceeds to the next memory check automatically. In case of error, check stops and displays the address and written data.
And also, check can be continued by pressing the [ ] key and canceled with [ ] key.
[ ]
SERVICE MENU
HEAD RANK
[ ]
[ ]
HEAD RANK
[ ] L20112 R19215
HEAD RANK can be set. Refer to the section 4 [HEAD RANK_SETTING] for details.
[ ]
SERVICE MENU
AGING
[ ]
[ ]
[ ]
AGING
[ ] SCAN
[
[
AGING
FEED
[
AGING
BOTH
]
[ ]
FEED
[ ] +288 +290 +292
]
[ ]
SCAN
[ ] +288 +290 +292
BOTH
[ ] NOW AGING...
[ ]
AGING
SCAN WITH INK
[ ]
[ ]
AGING
BOTH WITH INK
[ ]
[ ]
SCAN WITH INK

[ ] +288 +290 +292
BOTH WITH INK

[ ] NOW AGING...
This menu is used for adjusting the MOTOR BALANCE. Refer to section 4 [MOTOR BALANCE ADJUSTMENT]
for details.
Go to
next Page.
51
4 Adjustment
From
last Page.
[
SERVICE MENU
PAPER SIDE SENS
[
[ ]
PAPERSIDE SENS
[ ] OUTPUT LEVEL
[ ]
[ ]
PAPERSIDE SENS
SENSOR AUTOTEST
[ ]
[ ]
Min0.1V Max1.2V
[0.7V]
[ ]
SENSOR AUTOTEST
0.5V NOISE=1
[ ]
This menu is used for adjusting the Paper Side Sensor. Refer to section 4 [PAPER SIDE SENSOR ADJUSTMENT]
for details.
[ ]
SERVICE MENU
KEY CHECK
[ ]
[ ]
[ ]
KEY CHECK
NO KEY
This menu is used for checking the keys. [NO KEY] will be displayed if no key is pressed. The name of the key being
pressed will be displayed. This menu can be finished by pressing the [ ] key.
[ ]
SERVICE MENU
DIP SW CHECK
[ ]
[ ]
[ ]
DIP SW CHECK
0000
bit# [4321]
This menu is used for checking the DIP SW on the MAIN BOARD. Status of bit#1 ~ #4 of the DIP SW will be
displayed as 0 for OFF and 1 for ON.
[ ]
SERVICE MENU
LCD/LED/BUZ CHK
[ ]
[ ]
As per displayed
This menu is used for checking LCD, LED and the Buzzer. When selecting this mode, checking for LCD, LED and the
Buzzer will be done by using their functions in one sequence.
[ ]
SERVICE MENU
THERMISTOR CHK
[ ]
[ ]
THERMISTOR CHK
[ ] 25C 77.0F
This menu is used for checking the Thermistor. The temperature read by the thermistor on the HEAD will be displayed
when selecting this menu. Check whether the temperature displayed on the LCD is equivalent to the environment.
And also, make sure that the fluctuation of the displayed temperature is less than 1 degree.
[ ]
SERVICE MENU
PUMP CHECK
[ ]
[ ]
PUMP CHECK
[ ] PUMP SUCTION
[ ]
[ ]
PUMP CHECK
PUMP RELEASE
[ ]
[ ]
PUMP CHECK
PUMP GAIN
[ ]
[ ]
[ ]
NOW PROCESSING..
NOW PROCESSING..
PUMP GAIN
[ ] LOW
[
[ ]
PUMP GAIN
HIGH
This menu is for checking the PUMP MOTOR. Rotation for Ink Suction Direction and Ink Drain Direction can be
checked and also LOW / HIGH selection of the PUMP MOTOR GAIN can be checked. Rotation check will stop after
5 seconds.
Go to
next Page.
52
4 Adjustment
From
last Page.
[ ]
SERVICE MENU
FAN CHECK
[ ]
[ ]
FAN CHECK
[ ] OFF
[
[ ]
FAN CHECK
HIGH
[
[ ]
FAN CHECK
LOW
This menu is used for checking the FAN. OFF / HIGH / LOW can be selected.
[
SERVICE MENU
CLOCK CHECK
[ ]
[ ]
CLOCK CHECK
B
0y00d00h00m00s
[ ]
[ ]
CLOCK CHECK
[ ] CLEAR BAT FLAG
This menu is used for checking the REAL TIME CLOCK. Time being passed after the clock has started will be
displayed. When battery is run out, [B] will be displayed at the upper right corner of the LCD. In this case, battery has to
be replaced. However, the flag won't be cleared even battery is replaced. Make sure to clear the flag by entering the
Battery Flag Clear Menu and then pressing the [ENTER] key.
[ ]
SERVICE MENU
PARALLEL CHECK
[ ]
[ ]
PARALLEL CHECK
[ ]
Data received through Parallel port will be displayed.

[ ]
SERVICE MENU
HEAD VOLTAGE
[ ]
[ ]
HEAD VOLTAGE
[ ] VK CHECK
[ ] VH KC1 22.3V
[ ] VH CHG 25.0V
VH ND2 3.35V
VH ND1 3.75V
VH MD2 3.55V
VH MD1 3.60V
This menu is for checking the HEAD VOLTAGE. It is for factory checking purposes.
Go to
next Page.
53
4 Adjustment
From
last Page.
[ ]
SERVICE MENU
HEAD ADJUST
[ ]
[ ]
HEAD ADJUST
[ ] BIAS TEST
[ ]
[ ]
HEAD ADJUST
HORIZ. TEST
[
[ ]
[ ]
]
BIAS TEST
[ ] TEST PRINT
HORIZ. TEST
[ ] TEST PRINT
[ ]
[ ]
HORIZ. TEST
ADJUST
[ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
[ ]
ADJUST
+1
+1
[ ]
ADJUST
+2
+2
BI-DIR.DEFAULT
[ ] TEST PRINT
[ ]
[ ]
BI-DIR.DEFAULT
ADJUST
[ ]
[ ]
HEAD ADJUST
TEST PRINT
This menu is for aligning the head position. Refer to section 4 [HEAD ALIGNMENT] for details.
[ ]
SERVICE MENU
CALIB.DEFAULT
[ ]
[ ]
CALIB.DEFAULT
[ ] TEST PRINT
[ ]
[ ]
CALIB.DEFAULT
ADJUST
[ ]
ADJUST
[ ] 0.00%
0.00%
This menu is for calibrating the media feeding direction. Refer to section 4 [CALIBRATION] for details.
[ ]
SERVICE MENU
FLUSHING ADJ.
[ ]
[ ]
FLUSHING ADJ.
[ ] SET POSITION
This menu is for Flushing Position Adjustment. Refer to section 4 [FLUSHING POSITION ADJUSTMENT] for details.
[ ]
SERVICE MENU
LINER ENC. SETUP
[ ]
[ ]
NOW PROCESSING..
OK
LINER ENC. SETUP

COMPLETED!!
NG
LINER ENC. SETUP

ERROR END!!
[ ]
[ ]
This menu is for Linear Encoder Setup. Refer to section 4 [LINEAR ENCODER SETUP] for details.
Go to
next Page.
54
4 Adjustment
From
last Page.
SERVICE MENU
TEST PATTERN
[ ]
[ ]
TEST PATTERN
[ ] FILL PATTERN
[ ]
[ ]
TEST PATTERN
VERT. LINE
[ ]
[ ]
TEST PATTERN
FEED COMPENS
FILL PATTERN (100% SOLID COLORS)

Following test pattern will be printed in a whole width of media.
Printing mode is 360dpi / 4pass / Unidirection.
25mm
Y
Lm / Gr
Lc / Or
M
Feed
C
K
Scan
VERTICAL LINES
Following test pattern will be printed in a whole width of media.
BLACK and each color will be printed alternately.
K(Bi)
K
Feed
Lm
K
Lc
K
Y
K
M
K
C
Scan
FEED COMPENSATION
Following test pattern will be printed.
Printing mode is 720dpi / 4 pass / Unidirection with BLACK.
400 mm
Go to
next Page.
Feed
500 mm
Scan
55
4 Adjustment
From
last Page.
[ ]
SERVICE MENU
SYSTEM SWITCH
[ ]
[ ]
SYSTEM SWITCH
[ ] PAGE1:00000000
[ ]
SYSTEM SWITCH
[ ] PAGE4:00000000
bit# [87654321]
This menu is for selecting the function modes. It is not necessary to change any switches normally. Each bit can be
selected with [ ] and [ ] keys and it can be changed with [ ] and [ ] keys. There are 4 pages of 8bit System Switch.
Bit#
PAGE4 : bit#8
PAGE4 : bit#7
bit#6
bit#5
[ ]
SERVICE MENU
HISTORY MENU
[ ]
[ ]
Contents
Front Cover
Ink Type Selection
Settings
0 : normal
1 : Always closed status
000 : 4 color (CMYK) mode
001 : Dye 6 color (CMYKLcLm) mode
010 : Pigment 6 color (CMYKLcLm) mode
011 : Pigment 6 color (CMYKLcLm) mode for PET-G
100 : Pigment 6 color (CMYKLcLm) mode for YP-M
101 : Pigment 6 color (CMYKOrGr) mode
POWER ON COUNT
100times
[ ]
Refer to the table.

All the records regarding the usage of the machine will be displayed. When [ ] and [
be displayed on the top row and parameters will be displayed on the bottom row.
[
] keys are pressed, each title will
SERVICE MENU
SERVICE REPORT
[ ]
SERVICE REPORT
[ ] BLACK
[ ]
[ ]
SERVICE REPORT
CYAN
[ ]
[ ]
SERVICE REPORT
MAGENTA
[ ]
[ ]
SERVICE REPORT
LIGHT CYAN
[ ]
or
SERVICE REPORT
ORANGE
[ ]
SERVICE REPORT
LIGHT MAGENTA
[ ]
or
SERVICE REPORT
LIGHT CYAN
[ ]
SERVICE REPORT
YELLOW
Service Report will be printed. Information necessary for service activity will be printed together with the system report.
It will be printed on a A4 size landscape media.
56
4 Adjustment
Contents of Service Report

TITLE
CONTENTS
UNIT
POWER ON COUNT
Number of times being powered

on.
times
Total time being powered on.
hours
Total time the machine has

been in sleep mode.
hours
Total time of printing

performed.
hours
POWER ON TIME
SLEEP TIME
PRINTING TIME
SHEET CUT
SERVO ERROR
LOW TEMP.
Number of times the sheet has

been cut.
Number of times the servo error
has occurred.
Number of times the low temp.
error has occurred.
times
REFERENCE
It only counts time for the printing

being performed through I/F. It
doesn't count time for test prints.
Both command and panel.
times
times
HEAD DRY-UP
Number of times the head dryup error has occurred.
times
DOT CNT K
Number of dots fired from K.
dots (increment of
1000 dots)
DOT CNT C
Number of dots fired from C.
dots (increment of
1000 dots)
DOT CNT M
Number of dots fired from M.
dots (increment of
1000 dots)
DOT CNT Lc/Or
Number of dots fired from

Lc/Or.
dots (increment of
1000 dots)
DOT CNT Lm/Gr
Number of dots fired from

Lm/Gr.
dots (increment of
1000 dots)
Head Carriage will move to the

locking position automatically if it is
left without capping for 10 min.
57
4 Adjustment
TITLE
UNIT
REFERENCE
DOT CNT Y
Number of dots fired from Y.
dots (increment of
1000 dots)
CLEAN AUTO
Number of times the auto

cleaning has been performed.
times
CLEAN NORMAL
Number of times the normal

times
Number of times the powerful

times
Number of times the fill ink

has been performed.
times
HEAD WASH
Number of times the head wash

has been performed.
times
PUMP UP
Number of times the pump up

has been performed.
times
WIPE
Number of times the headwiping has been performed.
times
RUB
Number of times the headrubbing has been performed.
times
CHANGE INK
Number of times the ink type

has been changed.
times
CARTRIDGE CHG
Number of times the cartridge

has been changed.
times
PIGMENT LcLm
Total page printed with pigment

LcLm.
pages
PIGMENT OrGr
Total page printed with pigment

OrGr.
pages
ditto
Total page printed with dye

LcLm.
pages
ditto
CLEAN POWERFUL
FILL INK
DYE OrGr
58
CONTENTS
It only counts time for the printing

being performed through I/F. It
doesn't count time for test prints.
4 Adjustment
TITLE
UNIT
REFERENCE
Total page printed with

overprint function.
pages
ditto
Under 10% duty
Total page printed with less

than 10% ink duty.
pages
ditto
Under 20% duty

than 20% ink duty.
pages
ditto
Under 30% duty

than 30% ink duty.
pages
ditto
Under 40% duty

than 40% ink duty.
pages
ditto
Under 50% duty

than 50% ink duty.
pages
ditto
Over 50% duty
Total page printed with more

than 50% ink duty.
pages
ditto
Under A3 size
Total page printed with an area

smaller than A3 size.
pages
ditto
Under A2 size

pages
ditto
Under A1 size

pages
ditto
Under A0 size

pages
ditto
Under 2A0 size

smaller than 2xA0 size.
pages
ditto
Under 4A0 size

smaller than 4xA0 size.
pages
ditto
Over 4A0 size

bigger than 4xA0 size.
pages
ditto
OVER PRINT
CONTENTS
59
4 Adjustment
60
TITLE
CONTENTS
UNIT
REFERENCE
1440dpi 16pass

1440dpi, 16pass, uni-direction.
pages
ditto
1440dpi 16pass B

1440dpi, 16pass, bi-direction.
pages
ditto
900dpi 10pass
Total page printed with 900dpi,

10pass, uni-direction.
pages
ditto
900dpi 10pass B

10pass, bi-direction.
pages
ditto
900dpi 5pass

pages
ditto
900dpi 5pass B

pages
ditto
720dpi 8pass

pages
ditto
720dpi 8pass B

pages
ditto
720dpi 4pass

pages
ditto
720dpi 4pass B

pages
ditto
540dpi 6pass

pages
ditto
4 Adjustment
TITLE
CONTENTS
UNIT
REFERENCE
540dpi 6pass B

pages
ditto
540dpi 3pass

pages
ditto
540dpi 3pass B

pages
ditto
360dpi 4pass

pages
ditto
360dpi 4pass B

pages
ditto
360dpi 2pass

pages
ditto
360dpi 2pass B

pages
ditto
180dpi 1pass

pages
ditto
180dpi 1pass B

pages
ditto
61
4 Adjustment
Other Function Mode

EEPROM INITIALIZE
PRINTING SERVICE REPORT
All data inside the EEPROM will be

initialized. Turn on the sub power
switchwhile pressing [ENTER],
[ ] and[ ] keys.
Service Report will be printed.

Turn on the sub power
switch while pressing [ ] key.
SETUP SHEET
INITIALIZING ALL
OF THE EEPROM
Press [ENTER] key.
INITIALIZING..
INITIALIZE
COMPLETED!!
62
Press [SETUP] key.
4 Adjustment
4-3 HOW TO UPDATE FIRMWARE
Connect the PC and FJ with PARALLEL CABLE.

It is necessary to prepare the followings to
update the firmware.
1. FIRMWARE DISK
2. PC with MS-DOS
3. PARALLEL CABLE
Turn on the sub power switch while pressing [

and [ ] keys.
Then, press the [ENTER] key.
], [
]
FJ-50/40 BOOTUP
VERSION 1.00
VERSION UP
ARE YOU SURE
[ENTER]
WAITING...
Open the download.BAT from MS-DOS. (Type download

and press [RETURN] key.)
PC starts to send the updated data to FJ.
ERASING...
>>>>>>>
WRITING...
>>>>>>>
Some PCs can not use the BAT FILE. Please refer to
the ReadMe file in the FIRMWARE DISK.
VERIFYING
>>>>>>>
Turn off the sub power switch when update is completed.
VERSION UP
COMPLETE.
POWER OFF
63
4 Adjustment
4-4 HEAD RANK SETTING
Necessary when ....

HEAD RANK is necessary to set the proper voltage for each heads. If it is not set correctly for
each head, ink can not be fired with the proper amount, i.e. too much ink or too less ink.
The symptom on the printing would be dark printing, light printing and misaligned dot.
Check the HEAD RANK written on top of the HEAD.

HEAD RANK
12212
HEAD
Turn on the sub power switch while pressing the [

and [ ] keys to enter the SERVICE MODE.
], [
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
Select [HEAD RANK] menu.
SERVICE MENU
HEAD RANK
HEAD RANK
L20112 R19215
64
4 Adjustment
Set the HEAD RANK by selecting the digit with [ ] and

[ ] keys, and changing the parameters with [ ] and [ ]
keys.
HEAD RANK
L20112 R19215
LEFT HEAD
RIGHT HEAD
[ENTER] key
65
4 Adjustment
4-5 HEAD ALIGNMENT
Necessary when ....

HEAD ALIGNMENT is necessary to obtain the good printing quality. If the heads are not aligned,
printing problem could occur, such as banding appears in printing, white gap between the bands, gap
between the colors.

COVER.
GUIDE RAIL COVER
PUMP COVER
Remove the HEAD CARRIAGE COVER.
HEAD CARRIAGE COVER
SCREWS
Set the PET film, approximately A4 size, on the FJ.

Turn on the sub power switch while pressing [ ], [
[ ] keys to enter the SERVICE MODE.
] and
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
66
4 Adjustment
Select the [BIAS TEST] menu under the [HEAD ADJUST]

menu and press the [ENTER] key.
SERVICE MENU
HEAD ADJUST
[
HEAD ADJUST
BIAS TEST
BIAS TEST
TEST PRINT
[ENTER]
TEST PATTERN shown in the right figure will be printed.
MG
BK
YE
Lc
MG
BK
YE
Lc
[BIAS ADJUSTMENT]
Loosen the screw for fixing the HEAD.
SCREW
Adjust the LEVER in front of the HEAD to align the

BLACK lines with MAGENTA lines for the LEFT HEAD,
and Lc/Or lines with YELLOW lines for the RIGHT HEAD.
LEVER FOR LEFT HEAD
LEVER FOR RIGHT HEAD

67
4 Adjustment
MAGENTA/YELLOW lines will move to the FRONT side

when LEVER is turned to the LEFT side, and they will
move to the REAR side when the LEVER is turned to the
RIGHT side.
Turn to the RIGHT
BK/Lc/Or
MG/YE
Shifting of each color (BLACK and MAGENTA,

and Lc/Or and YELLOW) within 1/2 dot is in the
tolerance.
Turn to the LEFT
Tighten the screw for fixing the HEAD and print the TEST
PATTERN again.
If the result is NG, repeat 6 8 .
SCREW
[ALIGNING 2 HEADS_FRONT & REAR]
10
Loosen the screw for fixing the RIGHT HEAD.
SCREW

Adjust the LEVER on the right side of the HEAD
11 CARRIAGE to align the MAGENTA lines with Lc/Or lines.
LEVER
68
4 Adjustment
Lc/Or lines will move to the FRONT side when the LEVER
12 is turned to the FRONT side, and to the REAR side when
Turn to the REAR side
LEVER is turned to the REAR.
MG
Lc / Or
Shifting of MAGENTA lines and Lc/Or lines

within 1/2 dot is in tolerance.
Turn to the FRONT side
Tighten the screw for fixing the RIGHT HEAD and print the
13 TEST PATTERN again.
If the result is NG, repeat 1113 .
SCREW
[ALIGNING 2 HEADS_HORIZONTAL]
], [
14 Turn on the sub power switch while pressing [
] and
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
Select the [HORIZ.TEST] menu under the [HEAD
15 ADJUST] menu.
Print the TEST PATTERN by pressing the [ENTER] key.
SERVICE MENU
HEAD ADJUST
HEAD ADJUST
HORIZ. TEST
HORIZ. TEST
TEST PRINT
[ENTER]
69
4 Adjustment
TEST PATTERN shown at the right will be printed.
16 Check the number which has the Lc/Or line alinged to the
BLACK line.
Lc/Or LINE
+6
+5
+4
+3
+2
+1
-1
-2
-3
BLACK LINE
Go into [ADJUST] menu under the [HEAD ADJUST] menu

16 with [ ] and
[ ] keys.
17 and change the number confirmed at
HEAD ADJUST
HORIZ. TEST
HORIZ. TEST
ADJUST
ADJUST
+1
+1
[ENTER]
[BIDIRECTION ADJUSTMENT]
], [
18 Turn on the sub power switch while pressing [
] and
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
Select the [ADJUST] menu under the [BIDIRECTION]
19 menu.
Print the TEST PATTERN by pressing the [ENTER] key.
SERVICE MENU
HEAD ADJUST
HEAD ADJUST
BI-DIR.DEFAULT
BI-DIR.DEFAULT
TEST PRINT
[ENTER]
70
-4
-5
4 Adjustment
TEST PATTERN shown at the right will be printed.
20 Check the number which has the TOP PART and BOTTOM
PART matched perfectly.
+6
Go into [ADJUST] menu under the [BIDIRECTION] menu

20 with [ ] and
[ ] keys.
21 and change the number confirmed at
+5
+4
+3
+2
+1
-1
-2
-3
-4
-5
HEAD ADJUST
BI-DIR.DEFAULT
BI-DIR.DEFAULT
ADJUST
ADJUST
0
+1
[ENTER]
71
4 Adjustment
4-6 CAPPING POSITION ADJUSTMENT
Necessary when ....

There are 2 main purposes for the CAPPING POSITION ADJUSTMENT. It is necessary for
protecting the head from drying up and also to maintain good ink suction.
If the capping position is not adjusted, head could cause misfiring of ink or cause ink suction problem.

COVER.
GUIDE RAIL COVER
PUMP COVER
Remove the PANEL COVER.
PANEL COVER
1. 2 screws for fixing the PANEL COVER from the

front are located at the CARTRIDGE HOLDER
part.
2. Be careful with the CABLE and WIRE when
removing the PANEL COVER.
SCREWS
Move the HEAD CARRIAGE to the left by hand to unlock

it from the locking position.
HEAD CARRIAGE
72
4 Adjustment
Loosen the 4 screws for fixing the PUMP UNIT.
SCREWS
SCREWS
PUMP UNIT_TOP VIEW
Adjust the position of the PUMP UNIT so that the centers of

the HEAD HOLDER PLATE and the CAPPING BAR are
aligned.
Tighten the 4 screws for fixing the PUMP UNIT.
HEAD
CARRIAGE
HEAD HOLDER
PLATE
CAPPING BAR
Move the HEAD CARRIAGE left and right at the PUMP

UNIT and make sure that it moves free without making any
contact with the CAPPING UNIT.
If NG, repeat 4 5 .
Loosen the screws fixing the LOCKING ASSEMBLY and

move the HEAD CARRIAGE to the porision where it will
be locked.
LOCKING ASSEMBLY
73
4 Adjustment
Adjust the position of the LOCKING ASSEMBLY so that

the clearance "X" at the VALVE part will be 2.02.5 mm.
2.0 mm2.5 mm
TUBE
VALVE
Tighten the screws fixing the LOCKING ASSEMBLY.
LOCKING ASSEMBLY
10
74
Carry out the following adjustments.

4 Adjustment
4-7 FLUSHING POSITION ADJUSTMENT
Necessary when ....

FLUSHING POSITION must be kept at the correct position to have the ink fired inside the capping
during the flushing. If not, ink will be fired outside the cap and stain the pump unit with ink.
And in the worst case, media could be stained with ink.
Lower the HEAD to the lowest position with the LEVER on

the HEAD CARRIAGE.
LEVER
Turn on the sub power switch while pressing the [ ], [

Select [FLUSHING ADJ.] menu and press the [ENTER]
key.
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
SERVICE MENU
FLUSHING ADJ.
[ENTER]
Adjust the position of the HEAD CARRIAGE to where the

left edge of the LEFT CAP makes slight contact with the
surface of the HEAD with [ ] and [ ] keys.
LEFT HEAD
LEFT CAP
75
4 Adjustment
4-8 PAPER SIDE SENSOR ADJUSTMENT
Necessary when ....

This is for adjusting the sensitivity of the PAPER SIDE SENSOR, which is for detecting the width of
the media. If it is not adjusted, media width could not be detect correctly.

COVER.
GUIDE RAIL COVER
PUMP COVER

], [
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
Select the [OUTPUT LEVEL] menu under the [PAPER

SIDE SENS] menu.
SERVICE MENU
PAPER SIDE SENS
PAPERSIDE SENS
OUTPUT LEVEL
76
4 Adjustment
Adjust the VR on the CARRIAGE BOARD so that the

[OUTPUT LEVEL] will be 0.50.7V.
CARRIAGE BOARD
VR
Select the [SENSOR AUTOTEST] menu under the

[PAPERSIDE SENS] menu.
Press the [ENTER] key to carry out the test and make sure
that the voltage is 0.51.0V and the noise is 0.
4
SERVICE MENU
PAPER SIDE SENS
PAPERSIDE SENS
SENSOR AUTOTEST
SENSOR AUTOTEST
0.5V NOISE=0
If the noise is more than 0, try the followings.

1. Clean the REFLECTION TAPE.
2. Replace the REFLECTION TAPE in case of scratches.
REFLECTION TAPE
If the voltage is less than 0.5V, increase the voltage for 0.1V
in the [OUTPUT LEVEL] menu and carry out the
[SENSOR AUTOTEST] for checking.
77
4 Adjustment
If the voltage is more than 1.0V, decrease the voltage for

0.1V in the [OUTPUT LEVEL] menu and carry out the
[SENSOR AUTOTEST] for checking.
Repeat 3 8 until the voltage and the noise are in the

range.
78
4 Adjustment
4-9 LIMIT POSITION INITIALIZE
Necessary when ....

This is necessary to correct the offset of the origin sensor and the capping positions. When the LIMIT
POSITION has not been initialized, error message [INITIALIZE THE LIMIT] will appear.
Move the HEAD CARRIAGE to the locking position.
HEAD CARRIAGE

and [ ] keys.
], [
[ ], [ ], [ ] + POWER ON
INITIALIZING
THE LIMIT
Carry out the LIMIT POSITION INITIALIZE by pressing

the [ENTER] key.
Sub Power Switch will be off after completing the
INITIALIZE.
INITIALIZING...
INITIALIZE
COMPLETED!!
79
4 Adjustment
4-10 LINEAR ENCODER SETUP
Necessary when ....

LINEAR ENCODER SETUP is necessary for the machine to recongnize the width by the software
coordinates.
It is also necessary for checking whether the enoder module can read the scale correctly in the whole
width.
Lower the PINCH ROLLER.

], [
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
Select the [LINEAR ENC. SETUP] menu and press the

[ENTER] key to start the auto-set up.
SERVICE MENU
LINER ENC. SETUP
[ENTER]
Either one of the message will appear at the completion of

the set up. In case of an error, check the followings.
1. Dirt / Scratch on the ENCODER SCALE.
2. Dirt / Scratch on the ENCODER MODULE.
3. ENCODER SCALE is not between the ENCODER
MODULE.
4. Position of the ENCODER MODULE is too high.
SERVICE MENU
LINER ENC. SETUP
[ENTER]
NOW PROCESSING..
LINER ENC. SETUP

COMPLETED !!
80
LINER ENC. SETUP

ERROR END!!
4 Adjustment
4-11 CUT DOWN POSITION ADJUSTMENT
Necessary when ....

This adjustment is to set the Cut Down Position. If the adjustment hasn't been carried out, the problem
related to the sheet cutter, such as the sheet cutter doesn't move down, will occur.
Make sure that the LIMIT POSITION has been initialized.

Move the HEAD CARRIAGE with CUTTER DOWN
STATUS until it makes contact with the LEFT FRAME.
SEPARATING
KNIFE
LEFT FRAME

and [SHEET CUT].
], [
[ ], [ ], [SHEET CUT] + POWER ON
INITIALIZING
CUT DOWN POS.
Press the [ENTER] key to carry out the auto-set up.
INITIALIZING...
INITIALIZE
COMPLETED!!
81
4 Adjustment
4-12 MOTOR BALANCE ADJUSTMENT

Servo Motor feeds back to the CPU the actual rotation corresponds to the instruction.
Motor tries to follow the instruction from the CPU.

Difference between the actual rotation and the
instruction could be adjusted with the Motor balance
(GAIN) Adjustment.
- If the difference is small (=GAIN is small), motor
becomes very sensitive. As a result, it vibrates.
- If the difference is big (=GAIN is big), motor becomes
dull to the instruction. And as a result, cutting quality
will be damaged.
Command
Servo Motor
CPU
Feedback
Motor Balance (OFFSET) Adjustment is used to adjust

the GAIN for CW and CCW directions to be equal.
- Ex.1 in the figure shows that both the OFFSET and
GAIN is adjusted in both CW and CCW directions.
- Ex.2 shows that the GAIN is adjusted but the OFFSET
is shifted. Therefore, the GAIN will be big in CCW
direction and small in CW direction.
As a result, motor becomes dull in CCW direction and
sensitive in CW direction causing problems.
CCW
Gain
Offset
CW
PLATE
82
Ex.2
Ex.1
4 Adjustment
[SCANNING DIRECTION]

], [
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
Select [SCAN WITH INK] menu under the [AGING] menu

and press the [ENTER] key to start.
SERVICE MENU
AGING
AGING
SCAN WITH INK
[ENTER]
Adjust VR1 on the MAIN BOARD so that the difference of

the absolute values displayed in the middle will be less than
10.
VR1
MAIN BOARD
SCAN WITH INK

+288 +290 +292
Adjust VR2 on the MAIN BOARD so that the absolute

values displayed in the middle will be 800810.
VR2
MAIN BOARD
SCAN WITH INK

+798 +801 +804
83
4 Adjustment
[FEEDING DIRECTION]
Select [FEED] menu under the [AGING] menu and press

the [ENTER] key to start.
SERVICE MENU
AGING
AGING
FEED
[ENTER]
Adjust VR3 on the MAIN BOARD so that the difference of

the absolute values displayed in the middle will be less than
10.
VR3
MAIN BOARD
FEED
+288 +290 +292
Adjust VR4 on the MAIN BOARD so that the absolute

values displayed in the middle will be 250260.
VR4
MAIN BOARD
FEED
+263 +265 +268
84
4 Adjustment
4-13 HEAD CARRIAGE HEIGHT ADJUSTMENT
Necessary when ....

HEAD CARRIAGE HEIGHT must be set to have the ink fired as straight as possible and also to protect the
heads from getting rubbed against the media.
If this adjustment is not done correctly, printing problem, such as blurry printing and banding, could occur.
It is recommended to unplug the machine for

preventing the HEAD from damage.
MAIN POWER
SWITCH

COVER.
GUIDE RAIL COVER
PUMP COVER
Remove the HEAD CARRIAGE COVER and FRONT

APRON.
HEAD CARRIAGE COVER
SCREWS
85
4 Adjustment
Lower the PINCH ROLLER and move the HEAD

CARRIAGE to the position where [H] mark is written on
the BED.
HEAD CARRIAGE
BED
Lower the HEAD to the lowest position with the LEVER on

the HEAD CARRIAGE.
LEVER
Loosen the screws for fixing the LEFT and RIGHT ARM
PLATE. (There are 2 screws on both sides.)
o=N
SCREWS
1.2
Put the 1.1 mm THICKNESS GAUGE between the HEAD
and the BED.
HEAD
FRAME
Make sure that the thickness gauge is making

contact only at the frame of the HEAD and not the
surface.
86
BED
4 Adjustment@
Tighten the screws for fixing the LEFT and RIGHT ARM
LOCK PLATEs while pushing down the HEAD
CARRIAGE against the THICKNESS GAUGE.
SCREWS
Check and make sure that the 1.1 mm THICKNESS

GAUGE can be put in between the both HEADs and the
BED. 1.4
And 1.2 mm THICKNESS GAUGE won't go in between.
+0.2mm
Adjustment Range : 1.2 mm- 0.1mm
o=N
87
4 Adjustment
4-14 CALIBRATION (FEEDING DIRECTION)

Necessary when ....
CALIBRATION is for adjusting the feeding amount of the GRIT ROLLER.
Carry out this adjustment, in case of having problem to print in the correct length in the media feeding
direction.
Calibration is done by using the PET-G-1050 in the Factory. Calibrate the feeding direction with customer's
media if necessary.

], [
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
Set the PET film with a size of minimum 540 mm (w) x 440
mm (l) on the FJ.
Select the [ADJUST] menu under the [CALIB.DEFAULT]

menu and change the amount to be 0.00% with [ ] and
[ ] keys.
CALIB.DEFAULT
ADJUST
ADJUST
+0.50%
0.00%
[ENTER] Key
88
4 Adjustment
Select the [FEED COMPENS] menu under the [FEED

COMPENS] menu and press the [ENTER] key.
SERVICE MENU
TEST PATTERN
[
] Key
TEST PATTERN
FEED COMPENS
[ENTER] Key
TEST PATTERN will be printed.

Calibrating amount can be calculated with the formula
shown at 6 based on the printing result.
400mm
Feed
500mm
Scan
Calculate the amount to be calibrated with the formula

shown at the right figure.
1. CA = Calibrating amount
2. CL = Commanded length (400 mm)
3. ML = Measured length
Select the [ADJUST] menu under the [CALIB. DEFAULT]

menu and change the amount to be calibrated with [ ] and
[ ] keys.
FORMULA
CA = CL - ML x 100
ML
CALIB.DEFAULT
ADJUST
ADJUST
0.00%
+0.50%
[ENTER] Key
89
4 Adjustment
4-15 CARRIAGE WIRE TENSION ADJUSTMENT
Remove PUMP COVER and then the GUIDE RAIL

COVER.
GUIDE RAIL COVER
PUMP COVER
Loosen the SCREWS A on the left side of the machine.
SCREW A
Measure the wire tension with the TENSION METER (ST011) at the connecting part of 2 LM GUIDES.
ST-011
TENSION METER
Adjust the tension with SCREW B so that it will be as 15

17 pounds.
SCREW B
90
4 Adjustment
Make sure to check the tension again after moving the

HEAD CARRIAGE back and forward in a whole distance
of the GUIDE RAIL.
If the tension changes, re-adjust it.
Tighten SCREW A after completing the adjustment.
SCREW A
Check and make sure that the tension is within the range.
If not, adjust it again.
91
5-1 OPERATIONAL SEQUENCE

Main Power SW
ON
Read data from EEPROM.
False settings in
the important data.
YES
EEPROM ALL DATA INITIALIZE
NO
False settings in
the User data.
Initialize EEPROM to
Factory Default
YES
NO
Sub Power SW ON
POWER LED blinks
Limit Position is
initialized.
Roland FJ-50
PIGMENT CMYKLcLm
Roland FJ-50
Ver.1.00
Displays Opening Message
NO
INITIALIZE
THE LIMIT
Displays Error Message.
YES
Front Cover is check whether it is opened or not whenever motor moves after this step
with a sequence below except when moving them by cursor keys..
Motor Initialized.
Front Cover Check.
Detects origin.
INK SYSTEM maintenance

a. Initial Ink Fill
b. Head Cleaning
c. Ink Flushing
Front Cover Check.
CLOSE
Finish checking.
OPEN
Emergency Motor Stop.
POWER LED ON
OPEN
Displays Error Message
CLOSE THE COVER

Displays alternately.
NO
10 minutes passed.
DRY-UP OF HEAD
MAY GIVE DAMAGE
Audible alert each 10 sec.
YES
Go to Next Page.
92
HEAD CARRIAGE moves to

the capping position.
HEAD DRY-UP
WARNING
From Last Page.
Press SETUP key.
SETUP LED blinks.
Detects
whether PINCH
ROLLER is UP/DOWN.
UP
PINCHROLL ERROR
DOWN PINCHROLL
DOWN
REAR
PAPER SENSOR is OFF.
OFF
INVALID SHEET
SET SHEET AGAIN
ON
Feeds media until FRONT
PAPER SENSOR becomes ON.
REAR PAPER
SENSOR becomes OFF
during media feed.
OFF
INVALID SHEET
SET SHEET AGAIN
INVALID SHEET
SET SHEET AGAIN
SHEET TOO SMALL

SET SHEET AGAIN
ON
FRONT
PAPER SENSOR does
not become ON even feeding
media for cerain length.
OFF
ON
Detects media width.
It can
not detect width of
more than 190mm.
Less than 190mm
More than 190mm

SETUP LED ON.
Menu changes.
W 1234
OP2
FINE BI-DIR
Ready to receive data.
93
5-2 SENSOR MAP

ENCODER MODULE
This sensor detects scanning coordinates and also
generates printing signal.
REAR PAPER SENSOR

PINCH ROLLER SENSOR
This sensor detects whether the PINCH
ROLLER is up or down.
This sensor detects the rear edge

of the media.
ORIGIN SENSOR
This sensor detects the origin.
PAPER SIDE SENSOR

COVER SWITCH
This sensor detects the left and right
edge of the media.
FRONT PAPER SENSOR

This sensor detects the front edge of
the media and also whether the media
is set or not.
INK CARTRIDGE SENSOR

This sensor detects whether the INK
CARTRIDGE is installed or not.
INK EMPTY SENSOR

This sensor detects whether the INK
CARTRIDGE is empty or not.
94
This switch detects whether the Front

Cover is opened or closed. HEAD
CARRIAGE stops when the Front
Cover is opened. And starts when it
is closed again.
6 Trouble Shooting
6 Troubleshooting
6-1 PRINTING PROBLEM
1
YES
Dust on the HEAD.
YES
Remove the dust.
CAPPING POSITION is wrong.
NO
CLEANING WIPER is dirty or

worn out.
YES
Clean or replace the CLEANING

WIPER.
LIMIT POSITION is wrong.
YES
Remove the dust.
FLUSHING POSITION is wrong.
YES
Replace CAPPING ASSEMBLY.
MOTOR BALANCE is wrong.
YES
Connect INK TUBE and INK

DAMPER correctly.
HEAD RANK is wrong.
YES
Replace the INK TUBE.
THERMISTOR is broken.
YES
Replace the DRAIN TUBE.
HEAD HEIGHT is wrong.
YES
Replace INK DAMPER.
HEAD POSITION is wrong.
6
YES
Set HEAD RANK.
YES
Replace the HEAD.
YES
Adjust HEAD HEIGHT.
YES
Align the HEADs.
NO
YES
Clean or replace the ENCODER

SCALE.
Media Feeding rate is wrong.
NO
ABSORPTION FAN is not

working.
Adjust MOTOR BALANCE.
NO
NO
LINEAR ENCODER SCALE

has scratch or dirt.
YES
NO
NO
INK DAMPER is clogged or

broken.
Carry out FLUSHING

ADJUSTMENT.
NO
NO
DRAIN TUBE is broken.
YES
YES
NO
INK TUBE is broken.
Carry out LIMIT POSITION

INITIALIZE.
NO
YES
Connection of INK TUBE and

INK DAMPER is too tight.
YES
NO
NO
Transformation of CAPPING
SPONGE.
Carry out CAPPING POSITION

ADJUSTMENT.
NO
NO
CAPPING part is dirty.
YES
YES
Carry out CALIBRATION.
NO
NO
Replace the FAN.
HEAD is broken.
YES
Replace the HEAD.
YES
GO TO 1.
95
6 Trouble Shooting
6-2 FILL INK PROBLEM
Dust on the HEAD.
YES
Remove the dust.
NO
CAPPING part is dirty.
YES
Remove the dust.
NO
YES
Transformation of CAPPING
SPONGE.
Replace CAPPING ASSEMBLY.
NO
CAPPING POSITION is wrong.
YES
Carry out CAPPING POSITION

ADJUSTMENT.
NO
Connection of INK TUBE and

INK DAMPER is too tight.
YES
Connect INK TUBE and INK

DAMPER correctly.
NO
HEAD HEIGHT is wrong.
YES
Adjust HEAD HEIGHT.
NO
INK DAMPER is clogged or

broken.
YES
Replace INK DAMPER.
NO
DRAIN TUBE is broken.
YES
Replace the DRAIN TUBE.
NO
INK TUBE is broken.
YES
Replace the INK TUBE.
NO
HEAD is broken.
96
YES
Replace the HEAD.
6 Trouble Shooting
6-3 ERROR MESSAGE
PRINT ERROR
MOTOR ERROR
Is MOTOR BALANCE adjusted

correctly?
NO
Adjust MOTOR BALANCE.
YES
Clean or replace ENCODER

SCALE.
NO
YES
Is Motor Driver IC OK?
Is there dirt or scratch on

ENCODER SCALE?
NO
Replace IC36/IC43 on the

MAIN BOARD.
Is ENCODER SCALE loose?
YES
Fix the ENCODER SCALE.
NO
YES
NO
Is Motor Regulator IC OK?
Replace IC47/IC48 on the

MAIN BOARD.
YES
Clean the ENCODER MODULE.
Is ENCODER MODULE dirty?

NO
YES
YES
NO
Replace the MAIN BOARD.
Is MAIN BOARD OK?
Is ENCODER MODULE broken?
Replace the ENCODER

MODULE.
YES
NO
Is the MOTOR OK?
Replace the MOTOR.
INVALID SHEET SET SHEET AGAIN
Width of media is less than

190mm.
YES
Use the media with a width of

more than 190mm.
NO
Is sensitivity of PAPER SIDE

SENSOR is correct?
NO
Adjust PAPER SIDE SENSOR.
YES
PAPER SIDE SENSOR is

broken.
YES
Replace PAPER SIDE

SENSOR.
97
7-1 INSTALLATION CHECK LIST

FJ-50/40
Model
INSTALLATION CHECK LIST

Serial No.
FJ-50
Date :
Model
Serial No.
FJ-40
INSTALLATION
Check Points
Unpacking & Installation
Checking Accessories
Reference
Minimum Space : 2247 mm [W] x 736 mm [D] x 1251 mm [H]
FJ-50/40
1. Power Cord 1pce., 2. Drain Bottle 1pce., 3. Drain-Bottle Cap 1pce., 4. Screws 2pcs.,
5. Replacement Blade for Separating Knife 1pce., 6. Roland ColorChoice CD-ROM 1pce.,
7. MANUAL,USE EN FJ-50/40 1pce., 8. Roland ColorChoice installation guide 1pce.
PNS-50/40
1. Stand Leg 1pce., 2. Shafts 2pcs., 3. Retainer Mounting Bar 1pce., 4. Pipe 1pcs.,
5. Hexagonal Wrench (M6) 1pce., 6. Retainer L&R 1pcs. each, 7. Hanger L&R 1pcs.each,
8. Shaft Retaining Pins 4pcs., 9. Media Flanges 2pcs., 10. Washers 4pcs.,
11. Bolts (M6) 26pcs., 12. Flange Retaining Pins 2pcs.
Selection of Ink Type

Head Cleaning
Connection
1. Mount the Drain Bottle. 2. Install the Ink Cartridges. 3. Turn on the sub power sw.
4. Select the Ink Type from the menu. 5. Fill Ink starts.
Clean the head with Normal Cleaning until Test Print in the Cleaning Menu becomes OK.
Installation of Roland ColorChoice
Connection to PC
Setup Application
EXPLANATION TO CUSTOMER (OPERATION)

Check Points
Menu
How to clean the HEAD.

How to keep the media.
Reference
1. How to set Printing Mode. 2. How to set Printing Area. 3. How to change Ink Type.
4. How to set Ink Empty Mode. 5. Purpose and how to set BIDIRECTION ADJUST.
6. How to use Over Print. 7. How to check remaining ink.
1. Normal Cleaning. 2. Test Print in Cleaning Menu
It is important to protect the media from dust. If dust is on the media, head will pick it up
during the printing and could be damaged in a short period.
EXPLANATION TO CUSTOMER (CONSUMABLE PARTS)

Check Points
Consumable Parts
98
Reference
Explain the consumable parts.
1. HEAD : 2 billion dots for 1 nozzles
2. WIPER BLADE : It has to be replaced once in a while if rubber part worn out and felt
part become piled.
7-2 MAINTENANCE CHECK LIST

FJ-50/40
Model
MAINTENANCE CHECK LIST

Serial No.
Date :
Model
FJ-50
Serial No.
FJ-40
MECHANICAL PARTS
Check Points
Carriage Drive Part
Grit-Drive Part
Bed/Guide Rail
Confirmation
1. Drive Gear
Dirty/Crack
2. Backlash
Looseness
3. Wire Tension
Looseness
1. Grit Roller
Dirty
2. Drive Gear
Dirty/Crack
3. Backlash
Looseness
1. Pinch Roller
Rotation/wear down
Wiper
Rubber part being worn out/Felt being piled
7
COMSUMABLE PARTS
Description
Life
HEAD
Confirmation
128 billion dots (Displayed in HISTORY MENU)
CAPPING ASSEMBLY
on demand
WIPER BLADE
on demand
LUBRICATION
Check Points
Floil G-474C
Confirmation
Carriage Drive Gear
OK Cleaning & Lubrication
Grit Drive Gear
OK Cleaning & Lubrication
FUNCTION CHECK
Check Points
Confirmation
1. Firmware Version
Upgrade firmware to the latest version.
2. Print Test
White lines
Blurry print
Shifting in printing position
3. Connection check with Customer's PC.
99
7-3 SERVICE REPORT
SERVICE REPORT
Customer Information
Customer
Ph.#
Fax#
Address
Customer Contact
Model
Serial No.
Warranty
YES NO
Date of Purchase
Date of Repair
D.O.A.
YES
Input Time
Output Time
Repairing Time
Repair Type
Windows Driver Version
Firmware Version
Head Trip
Service Engineer
OnSite
Print Length
NO
SendBack
Details
Symptom / Service Performed / Parts Replaced

Symptom ID
Service Performance ID
Part Number
Part Description
Qty
ver. 1.0
100
SYMPTOM CHART
Models :
CAMM-1 Series
CAMMJet Series
ColorCAMM Series
CAMM-1Pro Series
Hi-Fi JET Series
- - - - - Reference Chart for Symptoms of the faults in above products - - - - All models
Functional
Fault
CAMMJet & Hi-Fi JET Series

ID No.
CBFF01
CBFF02
CBFF03
CBFF04
CBFF05
CBFF06
CBFF07
CBFF08
CBFF09
CBFF10
CBFF11
CBFF12
CBFF13
CBFF14
CBFF15
CBFF16
CBFF17
CBFF18
CBFF19
CBFF20
Symptom
Power can't be turned on
No movement at all
Stops suddenly during Print or Cut
Noise
Key operation problem
Display problem
Locks up
No movement in Carriage direction
No movement in Grit direction
Carriage malfunction
Grit malfunction
Carriage motor lose steps
Grit motor lose steps
Pen up/down problem
Cutting can't be started
Media skewing
Paper jamming
Media loading problem
Media sensing problem
Separating knife function problem
ID No.
CBCF01
CBCF02
CBCF03
CBCF04
CBCF05
CBCF06
CBCF07
CBCF08
CBCF09
CBCF10
CBCF11
Symptom
Starting and ending point doesn't match
Distorted figure
Stitch lines
Wavy lines
Peels the media while cutting
Cuts unnecessary lines
Cutting through the media
Distance accuracy problem in Carriage side
Distance accuracy problem in Grit side
Repeatability accuracy problem in Carriage side
Repeatability accuracy problem in Grit side
ID No.
CBER01
CBER02
CBER03
CBER04
CBER05
CBER06
CBER07
Message
Motor Error (Servo Error)
Communication Error
Illegal Pinch Roller Position Error
Cover Open Error
Sheet Set Error
Print Error
Capping Error
Functional
Fault
Printing
Fault
Error Message
Communication
Error
Others
Symptom
No printing
Doesn't detect Ink Empty
Media becomes wavy at bed
Drain bottle drops
ID No.
CJPF01
CJPF02
CJPF03
CJPF04
CJPF05
CJPF06
CJPF07
Symptom
Missing dot
Partially missing
Uneven printing
Stain on media
Color matching problem
Printing position shifts from correct position
Prints unnecessary lines or figure
ColorCAMM Series
Functional
Fault
Cutting Fault
ID No.
CJFF01
CJFF02
CJFF03
CJFF04
Printing
Fault
ID No.
PCFF01
PCFF02
PCFF03
PCFF04
PCFF05
Symptom
Broken ribbon
Cartridge exchange error
Ribbon detecting error
Creasing ribbon
No printing
ID No.
PCPF01
PCPF02
PCPF03
PCPF04
PCPF05
PCPF06
PCPF07
PCPF08
Symptom
Partially missing
Prints unnecessary lines or figure
Gap between bands
Straight line across 1 band
Color matching problem
Printing position shifts from correct position
Uneven printing
Scratchy printing
ID No.
Symptom
CBCE01 Cut or Print different from data being sent
CBCE02 Parallel port doesn't receive data
CBCE03 Serial port doesn't receive data
ID No.
Symptom
999
Others
991
User misunderstanding
ver. 1.0
101
SERVICE PERFORMACE CHART

Models :
CAMM-1 Series
CAMMJet Series
ColorCAMM Series
CAMM-1Pro Series
Hi-Fi Jet Series
- - - - Reference Chart for Service Performed against the faults in above products - - - -
All models
Parts
Replacement
Adjustment
Others
CAMMJet & Hi-Fi JET Series

ID No.
CBRP01
CBRP02
CBRP03
CBRP04
Reason
Broken
Consumed
Modified (Informed by Service Info.)
Broken by Customer
ID No.
CBAD01
CBAD02
CBAD03
CBAD04
CBAD05
CBAD06
CBAD07
CBAD08
Action
Tool Height Adjustment
Tool Pressure Adjustment
Motor Balance Adjustment
Calibration
Motor Gear Backlash
Wire/Belt Tension Adjustment
Spacer Bed Adjustment
Separating Knife Adjustment
ID No.
CBBT01
CBBT02
CBBT03
CBBT04
CBBT05
999
Action
Initialize
Firmware Upgrade
Reconnect cable
Grit Roller Cleaning
Additional damage by Transport
others
ColorCAMM Series
Adjustment
ID No.
PCAD01
PCAD02
PCAD03
PCAD04
PCAD05
PCAD06
PCAD07
PCAD08
PCAD09
PCAD10
Action
Cartridge Position Adjustment
Print/Cut Offset Adjustment
Head Voltage Adjustment
Auto Thermal Head Density Adjustment
Manual Thermal Head Density Adjustment
Head Position Adjustment 1
Head Position Adjustment 2
Stitching Adjustment
Line Spacing Adjustment (User Mode)
Grit Compensation
Others
ID No.
Action
PCBT01 Head Cleaning
PCBT02 Re-install Platen Damper
Adjustment
(CJ-70/60)
Adjustment
(FJ-50/40)
Others
ID No.
CJAD01
CJAD02
CJAD03
CJAD04
CJAD05
CJAD06
CJAD07
CJAD08
CJAD09
Action
Head Carriage Height Adjustment
Head Alignment
Capping Position Adjustment
Bidirection Adjustment
Print/Cut Offset Adjustment
Ink Empty Sensor Position Adjustment
Limit Sensor Position Initialize
Motor Balance Adjustment
Limit Position Adjustment
ID No.
FJAD01
FJAD02
FJAD03
FJAD04
FJAD05
FJAD06
FJAD07
FJAD08
Action
Head Carriage Height Adjustment
Head Alignment
Capping Position Adjustment
Flushing Position Adjustment
Paper Side Sensor Adjustment
Limit Position Initialize
Linear Encoder Setup
Cut Down Position Adjustment
ID No.
CJBT01
CJBT02
CJBT03
CJBT04
CJBT05
CJBT06
CJBT07
CJBT08
Action
Head Wash
Pump Up
Head Manual Cleaning
Head Cap Manual Cleaning
Encoder Cleaning
Remove Foreign Substance (Around Head)
Remove Foreign Substance (Driving Part)
Re-tighten Ink Tube Nut
ver. 1.0
102
7-4 SPECIFICATIONS
Specifications
Printing method ............................... Piezo ink-jet method
Printing width .................................. [FJ-50] 210 mm 1320 mm (8-5/16" 52")
[FJ-40] 210 mm 1066 mm (8-5/16" 42")
Acceptable material widths ............. [FJ-50] 210 mm 1350 mm (8-5/16" 53-1/8")
[FJ-40] 210 mm 1125 mm (8-5/16" 44-1/8")
Width of material that can be cut off .............. [FJ-50] 210 mm 1350 mm (8-5/16" 53-1/8")
[FJ-40] 210 mm 1125 mm (8-5/16" 44-1/8")
Conditions for usable materials .............. Maximum material thickness: 1.0 mm (0.039") (When head is raised)
Maximum diameter for roll material: 180 mm (7-1/16")
Core inner diameter for roll material: 50.8 mm (2") or 76.2 mm (3")
Maximum weight for roll material: 20 kg (44.1 lb.)
Ink cartridges
Pigment ink .................................... Use only pigment ink cartridge exclusively for use with the Hi-Fi JET
Capacity ........................................ 220 cc +/-5 cc
Color ............................................. Six colors: the four colors cyan, magenta, yellow, and black, plus either light cyan and light magenta or orange and green
Dye ink ........................................... Use only dye ink cartridge exclusively for use with the Hi-Fi JET
Capacity ........................................ 220 cc +/-5 cc
Color ............................................. Cyan, magenta, yellow, black, light cyan, and light magenta
Apparent colors ............................... 16.7 million colors
Printing resolution ........................... 1440 dpi x 720 dpi / 720 dpi x 720 dpi / 360 dpi x 720 dpi / 180 dpi x 720 dpi
(Printing dot resolution)
Distance accuracy ........................... Error of less than +/-0.3% of distance traveled, or 0.3 mm, whichever is grater (at Roland PET-film, print travel: 1 m (39-3/8"))
Printing heads cleaning ................... Automatic cleaning and manual cleaning
Interface .......................................... Bidirectional parallel interface (compliant with IEEE 1284: nibble mode)
Instruction system ........................... RD-RTL, RD-PJL
Power-saving function ..................... Auto-sleep
Power consumption
Printing mode ................................. Maximum: 0.7A/100V240V +/-10% 50/60 Hz
Standby mode ................................. Maximum: 0.3A/100V240V +/-10% 50/60 Hz
Acoustic noise level
Printing mode ................................. 60 dB (A) or less (According to ISO 7779)
Standby mode ................................. 40 dB (A) or less (According to ISO 7779)
Dimensions
Main unit ........................................ [FJ-50] 2247 mm [W] x 381 mm [D] x 392 mm [H] (88-1/2" [W] x 15" [D] x 15-7/16" [H])
[FJ-40] 2022 mm [W] x 381 mm [D] x 392 mm [H] (79-5/8" [W] x 15" [D] x 15-7/16" [H])
With stand ...................................... [FJ-50] 2247 mm [W] x 736 mm [D] x 1251 mm [H] (88-1/2" [W] x 29" [D] x 49-5/16" [H])
[FJ-40] 2022 mm [W] x736 mm [D] x 1251 mm [H] (79-5/8" [W] x 29" [D] x 49-5/16" [H])
Weight
Main unit ........................................ [FJ-50] 75 kg (165.3 lb.)
[FJ-40] 69 kg (152.1 lb.)
With stand ...................................... [FJ-50] 90.5 kg (199.5 lb.)
[FJ-40] 84 kg (185.2 lb.)
Environment
Power on .......................................... Temperature: 15C to 35C (59F to 95F), Humidity: 35% to 80% (non-condensing)
Power off ......................................... Temperature: 5C to 40C (41F to 104F), Humidity: 20% to 80% (non-condensing)
Accessories ..................................... Power cord: 1 Drain-bottle cap: 1 Screws: 2 Drain bottle: 1 Replacement blade for separating knife: 1
TM
Roland ColorChoice CD-ROM: 1 MANUAL,USE EN FJ-50/40: 1
TM
Roland ColorChoice installation guide: 1
Interface Specifications
Standard
Input signals
Output signals
Level ofinput/output signals
Transmission method
Bidirectional parallel interface (compliant with IEEE 1284: nibble mode)

STROBE (1BIT), DATA (8BITS), SLCT IN, AUTO FEED, INIT
BUSY (1BIT), ACK (1BIT), FAULT, SLCT, PERROR
TTL level
Asynchronous
103
FJ-50 / 40

Roland FJ - 50 - 40

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Roland FJ - 50 - 40

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SERVICE NOTES

Replacement of Main Parts

WIRING MAP .............................................................................. 17

3 Replacement of Main Parts

Special Tool ................................................................................. 50

INSTALLATION CHECK LIST ..................................................... 98

Cover Changed : Revision No.

P.35 Addition : Reset the dot counts

To Ensure Safe Work

To Ensure Safe Work

About the Symbols

About the Labels Affixed to the Unit

Turn off the primary power SW

Do not recharge, short-circuit,

Do not use the lithium battery by

Put tape around the lithium battery

About the Labels Affixed to the Unit

: Tips and advice before the adjustment.

symbols, the symbols shown below are also used.

: Indicates amount for Pen Pressure and Tension.

: Indicates tightening torque.

1 Structure & Spare Parts

1 Structure & Spare Parts

PARTS LIST-Main PartsParts No.

LABEL,CAUTION COVER FJ50 #LA14

LABEL,CORPORATE LOGOTYPE #936

LCD RCM2065R-A 16*2

-Supplemental PartsParts Name

1 SCREW BINDING HEAD

1 Structure & Spare Parts

1 Structure & Spare Parts

PARTS LIST -Main Parts1

STAY,LINEAR SCALE FJ-40

-Supplemental PartsParts Name

p SCREW HEXAGONAL CAP+FW

LEVER,CAM PINCH FJ-50

PHOTO INTERRUPTER GP1A71A1

8 SCREW BINDING HEAD

PLATE,LINEAR SCALE CJ-70

9 SCREW BINDING HEAD P-TIGHT

[ SCREW PAN HEAD

] SCREW PAN HEAD+FW

A SCREW SOCKET SET WP

0 SCREW BINDING HEAD P-TIGHT

1 Structure & Spare Parts

1-3 DRIVE UNIT

PARTS LIST -Main Parts1

-Supplemental PartsParts Name

3 CUSHION RUBBER K17

SHAFT STAY NO.1

1 Structure & Spare Parts

1-4 BASE FRAME

PARTS LIST -Main Parts1

CABLE-ASSY FAN JUNCTION FJ-50

CAP,BOTTLE PMP CJ-70

NUT,BOSS H14MM S3MM N3MM

1 Structure & Spare Parts

PARTS LIST -Main Parts1

-Supplemental PartsParts Name

1 BUSH SQUARE SB-4025

CABLE-CARD 28P 2280L BB HIGH-V

9 WASHER IN SIDE TEETH

1 Structure & Spare Parts