Roland FJ - 600 - 500 - 400

SERVICE NOTES
FJ-600/500/400
Structure & Spare Parts
Electrical Section
Replacement of Main Parts
Adjustment
Supplemental Information
Troubleshooting
Service Activities
Contents
1 Structure & Spare Parts
1-1
Revised 1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
1-12
COVERS ...................................................................................... 4
FRAME ......................................................................................... 6
CARRIAGE .................................................................................. 8
DRIVE UNIT ............................................................................... 10
CHASSIS ................................................................................... 12
PINCH ROLLER ......................................................................... 13
STAY ROLL ............................................................................... 14
PUMP SYSTEM ......................................................................... 15
INK SYSTEM ............................................................................. 16
BASE FRAME ............................................................................ 17
ACCESSORIES & STAND ......................................................... 18
TU-550/650 ................................................................................ 19
2 Electrical Section
4-2 SERVICE MODE ........................................................................

4-3 HOW TO UPGRADE FIRMWARE .............................................
4-4 HEAD RANK SETTING ..............................................................
4-5 HEAD ALIGNMENT ...................................................................
4-6 CAPPING POSITION ADJUSTMENT ........................................
4-7 FLUSHING POSITION ADJUSTMENT ......................................
4-8 PAPER SIDE SENSOR ADJUSTMENT ....................................
4-9 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ...........
4-10 LINEAR ENCODER SETUP ......................................................
4-11 MOTOR BALANCE ADJUSTMENT ...........................................
4-12 HEAD CARRIAGE HEIGHT ADJUSTMENT ..............................
4-13 CALIBRATION (FEEDING DIRECTION) ...................................
4-14 CARRIAGE WIRE TENSION ADJUSTMENT ............................
4-15 NETWORK BOARD INITIALIZE .................................................
2-1 WIRING MAP ............................................................................. 20

2-2 MAIN BOARD ............................................................................ 21
2-3 OTHER CIRCUIT BOARD ......................................................... 33
5 Supplemental Information
3 Replacement of Main Parts
6 Troubleshooting
3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
HEAD REPLACEMENT .............................................................

CLEANING WIPER REPLACEMENT ........................................
CAPPING UNIT REPLACEMENT ..............................................
MAIN BOARD REPLACEMENT ................................................
BATTERY REPLACEMENT .......................................................
ENCODER SCALE REPLACEMENT ........................................
CARRIAGE WIRE REPLACEMENT ..........................................
CARRIAGE MOTOR REPLACEMENT ......................................
36
40
41
44
45
47
49
53
4 Adjustment
4-1 Special Tools .............................................................................. 57
58
69
70
72
79
82
84
86
88
89
92
94
96
98
5-1 OPERATIONAL SEQUENCE .................................................. 100

5-2 SENSOR MAP ......................................................................... 103
6-1
6-2
6-3
6-4
6-5
6-6
WHITE FINE LINES/SCRATCHY PRINTING/MISSING DOT .

PRINTS UNEXPECTED LINE .................................................
IT DOESNfT PRINT AT ALL ..................................................
INK STAIN ON MEDIA .............................................................
SHIFTING IN PRINTING ..........................................................
MOTOR ERROR ......................................................................
104
105
106
107
108
108
7 Service Activities
7-1 INSTALLATION CHECK LIST ................................................. 109
7-2 MAINTENANCE CHECK LIST ................................................. 113
7-3 Specification ............................................................................. 115
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Forth Edition
FJ-600/500/400 '02.Jan
Unauthorized coplying or transferral, in whole or in part, of this manual is prohibited.
Printed in Japan
Copyright 2001 ROLAND DG CORPORATION
5218-03
Revision Record
Revision
No.
Date
Description of Changes
Approval
Issued
2000.8.7
First Edition
Inagaki
Shigenoya
Inagaki
Kaneko
Inagaki
Kaneko
Inagaki
Tamaki
Sect.1 Structure &Spare Parts

Several parts have been revised.
Sect.2 Electrical Section
Several parts have been revised.
Sect.3 Replacement of Main Parts
Necessary Adjustment has been added.
Tips and advice have been added.
Sect.4 Adjustment
2001.1.9
Explanation and tips and advice have

been added in several places.
Capping Position Adjustment has been
revised.
Flushing Position Adjustment has been
revised.
Carriage Wire Tension Adjustment has
been revised.
Sect.7 Service Activities
Specification has been revised.
List of Profiles has been added.
FJ-600 has been added.
2001.5.10 Sect4 P.64 SSW1-3 has been added.

P.80 Move to left
Move to right
Sect.1 Structure &Spare Parts
2002.1.28
P8, 9 GUIDE, CABLE FJ-500 has been added.
To Ensure Safe Work
To Ensure Safe Work

About
WARNING and
CAUTION Notices.
WARNING
Used for instructions intended to alert the operator to the risk of death
or severe injury should the unit be used improperly.
CAUTION
Used for instructions intended to alert the operator to the risk of injury
or material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused
with respect to the home and all its furnishings, as well to domestic
animals or pets.
About the Symbols

The
symbol alerts the user to important instructions or warnings. The specific
meaning of the symbol is determined by the design contained within the triangle.
The symbol at left means danger of electrocution.
The
symbol alerts the user to items that must never be carried out (are
forbidden). The specific thing that must not be done is indicated by the design
contained within the circle.
The symbol at left means not to touch.
The
symbol alerts the user to things that must be carried out. The specific
thing that must be done is indicated by the design contained within the circle. The
symbol at left means the power-cord plug must be unplugged from the outlet.
In addition to the
WARNING and
CAUTION symbols, the symbols shown below are aloso used.
: Tips and advise before the adjustment.
About the Labels Affixed to the Unit
WARNING
Turn off the primary power SW
before servicing.
Do not recharge, short-circuit,

disassemble the lithium battery, nor
put it into fire.
It may cause heat, explosion and fire.
Put tape around the lithium battery
for insulation for disposal or
preservation.
About the Labels Affixed to the Unit

These labels are affixed to the body of this product.
The following figure describes the location.
Electric charge.
Do not touch when power is on.
HIGH VOLTAGE,
HANDLING ATTENTION
Do not touch during power on
Electric shock, Compornents damage
Do not repair. Replace power unit.
Do not replace fuse. Can not be recovered.
31
(FJ-600 only)
S3
S3
S3
S6
27
S6
S4
S12
S10
11
S6
S6
32
(FJ-600 only)
S15
S6
S6
S3
S1
21
S11
S3
S3
S6
S14
S12
18
S4
31
S8
S6
27
22
S6
29
S10
10
14
20
S6
25
S6
19
23
24
S7
S2
S13
30
12
S2
S9
S6
S8
S14
15
S6
S13
28
S13
S6
S6
26 17
S6
33
13
S7
S5
S2
16
S6
FJ-600 only
1-1 COVERS
FJ-500
FJ-400 FJ-600
PARTS LIST
1
2
3
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
32
32
33
Parts No.
11879107
22095121
22095119
22095118
22095117
22095122
22095120
22095126
22025457
22025456
22025506
22025465
22025458
22025510
22025462
22025454
22025455
22025507
22025466
22025461
22025511
22025467
22025460
22025509
22025305
22025306
12239406
22225101
21655197
21655196
21655201
21645103
22495204
22495205
22535134
22535220
22535265
7521840080
7521840050
22055437
22055436
22055478
22295218
21475126
21475123
21425110
22095125
22325429
22025508
PARTS LIST
-Main PartsParts Name

ABSORBER TK-12
APRON,B FJ-400
APRON,B FJ-500
APRON,F FJ-400
APRON,F FJ-500
APRON,F UNDER FJ-400
COVER,FRONT FJ-400
COVER,FRONT FJ-500
COVER,FRONT FJ-600
COVER,HINGE FJ-500
COVER,I/C FJ-500
COVER,I/C2 FJ-500
COVER,INK SYSTEM FJ-500
COVER,MEDIA FJ-400
COVER,MEDIA FJ-500
COVER,MEDIA FJ-600
COVER,PANEL FJ-500
COVER,PLATE SIDE L FJ-500
COVER,PLATE SIDE L 2 FJ-500
COVER,RAIL FJ-400
COVER,RAIL FJ-500
COVER,RAIL FJ-600
COVER,SIDE L FJ-500
COVER,SIDE R FJ-500
CUSHION,TM-96-6
ESCUTCHEON FJ-500
HOLDER,PLATE COVER FJ-400
HOOK,INT SW FJ-500
KEYTOP,DS-LD1H MWG
KEYTOP,DS-LX1H MWG
LABEL,CAUTION COVER FJ50 #LA14
LABEL,CORPORATE LOGOTYPE #LA79
LABEL,HI-FI JET PRO FJ-500 #LA219

LCD BOARD ASS'Y
PANEL BOARD ASS'Y
PLATE,COVER FJ-400
PLATE,COVER FJ-500
PLATE,COVER FJ-600
SHAFT,COVER FJ-500
SHEET,INK SYSTEM FJ-500
SHEET,PANEL FJ-500
WASHER,COVER FJ-50
APRON,F SHORT FJ-600
SUPPORT,APRON B FJ-600
COVER,TOP FJ-600
* * *
*
* *
*
* *
*
*
*
*
*
*
* * *
* *
* * *
* * *
*
*
*
* * *
* *
* * *
*
*
*
* * *
* * *
* * *
* * *
*
*
*
* * *
* * *
* * *
* * *
* * *
* * *
* * *
* * *
*
*
*
* * *
* * *
* * *
* * *
*
*
*
S1
S2
S3
S4
S5
S6
S7
S8
S9
S10
*(1)
*(2)
S11
S12
S13
S14
S15
-Supplemental Parts-
Parts Name
SCREW,BINDING HEAD
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,HEXAGON SOCKET HEAD CAP
SCREW,PLAPOINT(BLACK)
E-RING
LABEL,CAMM-1 WARNING
LABEL,CAUTION COVER CJ-70
CUSHION,MDX-500(cut when using)
BUSH,ROLL
3 x 4 Ni
3 x 6 BC
3 x 8 BC
3 x 8 SUS
3 x 10 BC
4 x 8 BC
4 x 10 BC
3 x 12 BC
4x6
ETW-4
No.453
No.684
10 x 1000 x 2MM
3x4
SCREW,HEXAGON SOCKET HEAD CAP 4 x 12 Cr
WITH FLANGE
*(1)
*(2)
*(1) FJ-400 : Z**0195 and below, FJ-500 : Z**1358 and below

*(2) FJ-400 : Z**0199 and above, FJ-500 : Z**1359 and above
S14
S26
S19
S4
11
S26
S19
39
S12
S17
S11
S3
38
S11
S2
S26
S27
25
S16 S8
S12
31
40 18
S1
30
S10
S22
S12
53
48
52
S15
51
26
S28
49 S14
51
50
S21
S25
S11
14
34
32
S6
S19
S12
S11
46
S11
S2
29
11
S4
S26
27
S24
S1
S6
S19
32
S1
S11
S9
36
S5
55
S5
33
S11
41
S22
S12
12
47
S1
28
16
16
S1
45
S12
S1
Revised
56
54
S30
35
S11
S25
S12
FJ-600
only
56
13
S11
S21
17
S13
S29
S18
S5
10
Revised
S23
22
S8
43
S11
24
20
19
17
S18
S10
S20
21 S7
S5
S5
S16 S20
23 7
46
44
S5
S5
37
S11
S11
15
S15
S15
S11
43
42
1-2 FRAME
FJ-500
FJ-600
FJ-400
PARTS LIST -Main Parts1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
Parts No.
22805400
22805399
22805405
11899132AS
11899133AS
11899136AS
22355725
22355726
22355722
22005130
22005129
22005128
12159573
12159563
21775101
12039532
12029478
12029512
21715104
22115802
22115850
22115808
22115809
22115851
21685119
22135559
7521840090
21655131
22485104
22145444
15229705
22055445
22055455
22055454
22055316
22055452
22055476
22055446
22055477
22055453
22185420
22185417
22185421
22185419
22185416
22185422
22185418
22185415
22185425
15229505
22295228
22295227
22295225
22665261
22665260
22665263
21475122
21475131
21475124
21475130
22125428
22165196
22165197
22175122
22035161
22715258
Parts Name
ASS'Y,G-ROLLER FJ-400
ASS'Y,L-BEARING SSR15XW2U+1720LYF
ASS'Y,L-BEARING SSR15XW2U+1960LYF-(A)
ASS'Y,L-BEARING SSR15XW2U+2260LYF
BASE,CAM PINCH FJ-500
BASE,RAIL FJ-500
BASE,SHAFT SQUARE FJ-500
BED 2 FJ-400
BED 2 FJ-500
BED FJ-600
BUSH,80F-0603
BUSH,80F-1006
CAM,SHAFT P-ROLLER CJ-500
COVER,TKP0180-2B R50-58
FAN,SCIROCCO 109BF24HA2-10
FRAME,MIDDLE L FJ-500
FRAME,MIDDLE L 2 FJ-500
FRAME,MIDDLE R FJ-500
FRAME,SIDE L FJ-500
FRAME,SIDE L 2 FJ-500
GEAR,S300S10
GUIDE,TUBE 8 FJ-500
HOLDER FOR CARRIAGE FPC
HOLDER,LINEAR SCALE CJ-70
KNOB FJ-50
LEVER,CAM PINCH FJ-500
PHOTO INTERRUPTER GP1A71A1
PLATE,CABLE FJ-500
PLATE,CAM PINCH FJ-500
PLATE,LEVER FJ-500
PLATE,LINEAR SCALE CJ-70
PLATE,SHUTTER L FJ-500
PLATE,SHUTTER L FJ-600
PLATE,SHUTTER R FJ-500
PLATE,SHUTTER R FJ-600
PLATE,TUBE GUIDE FJ-500
RAIL,CABLE FJ-400
RAIL,CABLE FJ-500
RAIL,CABLE FJ-600
RAIL,GUIDE FJ-400
RAIL,GUIDE FJ-500
RAIL,GUIDE FJ-600
RAIL,LINEAR SCALE FJ-400
SENSOR INTERRUPTER GP2A25
SHAFT,SQUARE 2 FJ-400
SHAFT,SQUARE 2 FJ-500
SHAFT,SQUARE FJ-600
SHEET,LINEAR SCALE FJ-400
SHEET,PAPER FEED FJ-500
SHEET,PAPER FEED FJ-600
SHEET,RAIL CABLE FJ-500
SHEET,RAIL CABLE FJ-600
SHUTTER,FJ-500
SPACER,BED LOWER FJ-500
SPACER,BED UPPER FJ-500
SPRING,BACK UP PNC-960
STAND,LEVER FJ-500
STAY,RAIL CABLE FJ-500
Parts No.
43 22715242
44 22715251
*
*
45 22715250
46 22135365
*
*
*
*
* * *
* * *
* * *
*
*
*
* * *
* * *
* * *
*
*
*
* * *
* *
* * *
* * *
* *
* * *
* * *
* * *
* * *
* * *
* * *
* * *
* * *
* * *
* * *
* * *
* * *
* *
*
* *
*
* * *
*
*
*
*
*
*
*
*
*
* * *
*
*
*
*
*
*
* *
*
* *
*
* * *
* * *
* * *
* * *
* * *
* * *
47
48
49
50
51
52
53
54
55
56
22325425
22325430
22165129
22175870
22115106
22165165
22075119
22075118
22075121
22295230
22295229
22295223
11879122
11509111
22135602
Parts Name
STAY,RAIL FJ-500
STAY,SENSOR PINCH FJ-500
STAY,TUBE FJ-500
STOPPER,SHAFT SQUARE CX-24
SUPPORT,FRAME FJ-500
SUPPORT,FRAME FJ-600
GRX-400 AL SPACER 216-129
R-BEARING JIS 6800ZZ(B7)
GRX-400A BEARING HOUSING A
GRX-450 COLLAR
SET,G-ROLLER FJ-400
SET,G-ROLLER FJ-500
SET,G-ROLLER FJ-600
SHAFT,FEED 2 FJ-400
SHAFT,FEED 2 FJ-500
SHAFT,FEED FJ-600
ABSOBER,K-16
ROLLER,STAY CABLE FJ-600
GUIDE, CABLE FJ-500
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
* *
* *
* *
*
*
*
*
*
*
*
*
* * *
*(1) Revised
*(2)
*(1)
*(2)
PARTS LIST
S1
S2
S3
S4
S5
S6
S7
S8
S9
S10
S11
S12
S13
S14
S15
S16
S17
S18
S19
S20
S21
S22
S23
S24
S25
S26
S27
S28
S29
Parts Name
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
W/SPRING WASHER PRECOATING LOCK AGENT
WITH PLAIN WASHER
WITH FLANGE
WITH PLAIN WASHER
SCREW,PAN HEAD WITH PLAIN WASHER
SCREW,SOCKET SET WP
NUT,SQUARE
NUT,HEXAGON
LIVET,NYLON
WIRE SADDLE
E-RING
E-RING
PIPE,POLY
RENY PH BIND
TAPE REFLECTION FNS50(cut when using)
SPRING PIN
SCREW,BINDING HEAD P-TIGHT
SCREW,SOCKET SET WP
WIRE SADDLE
3x6 BC
3x8 BC
3x12 BC
3x40 BC
4x8 BC
3x6 BC
3x8 BC
3x12 BC
3x12 BC
4x6 Cr
4x12 Cr
4x15 BC
4x20 BC
3x4 Cr
3x8 BC
M3BC
M4BC
P2655B
LWS-0711Z
ETW-4
ETW-7
4x8x10
4x8
2.5x8 SUS
3x6 BC
3x8 BC
3x3 BC
LWS-1211Z
*(1) FJ-400 : Z**0195 and below, FJ-500 : Z**1358 and below

*(2) FJ-400 : Z**0199 and above, FJ-500 : Z**1359 and above
S20
S2
37
47
39
33
38
51
S11
52
S2
S1
S20
40
46
S20
51
35
S1
39
20
37
S1
47
46
42
S20
52
19
29
30
S13
49
S1
19
28
20
23
S9
S8
S14
10
21
S1
19
53
S6
27
S1
S16
11
S1
43
13
24
S4
32
S2
34
13
24
S12
14 14
S15 45
48
41
S5
22
17
S18
44
13
12
16
11
46
S4
S7
13
S17
50
S12
S1
S4
S1
S1
S17
26
15
25
S12
S10
18
S12
S18
S19
S1
16
36
31
S3
1-3 CARRIAGE
FJ-500
FJ-600
FJ-400
PARTS LIST

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
Parts No.
21905157
21905156
11909133
22805292
22805394
22805291
22805396
22805404
22805403
21435108
22355397
22355656
23505695
23505700
23475164
23475167
23475168
7521840010
11769106
12399312
22025505
11959109
11959115
22115799
22115798
22135559
21655192
21655193
21655200
7521840090
21655195
21655198
11659149
12149442
22145445
7521840020
21345104
7521840030
15229705
22055449
22055451
22055438
22055439
12059434
22055440
11519107
21495115
22295215
22155567
22175154
22175158
12179174
22175161
22175155
22715246
22325423
22325424
12039532
12029478
12029512
Parts Name
ADAPTER,CARRIAGE L FJ-500
ADAPTER,CARRIAGE R FJ-500
ADAPTER,SCREW 2FAI FJ-50
ASS'Y,CLAMP BLADE CM-500
ASS'Y,HEAD INKJET FJ-500
ASS'Y,HOLDER BLADE CM-500
ASS'Y,PLATE CAM SLIDE
ASS'Y,TUBING 2 2500MM FJ-400
ASS'Y,TUBING 2 2700MM FJ-500
ASS'Y,TUBING 3000MM FJ-600
BASE,CARRIAGE FJ-500
BASE,CUTTER CM-500
CABLE-ASSY HEAD-GND FJ-500
CABLE-ASSY HEAD-U/D-SENS FJ-500
CABLE-CARD 21P1 280L BBRHIGHVHBP
CABLE-CARD 28P 2410L BB HIGH-V
CARRIAGE BOARD ASS'Y
CLAMP,CLAMP-B
CORE SSC-45-12-F
COVER,CARRIAGE 2 FJ-500
DAMPER,INK 2FAI
DAMPER,INK BK 2FAI
FRAME,CARRIAGE FJ-500
FRAME,CUTTER FJ-500
GUIDE,TUBE 8 FJ-500
HOLDER,CABLE FJ-400
HOLDER,CABLE FJ-500
HOLDER,CABLE FJ-600
HOLDER FOR CARIAGE FPC
HOLDER,CARRIAGE FJ-500
HOLDER,CUTTER FJ-500
HOLDER,RING O 2FAI FJ-50
LEVER,HEAD R FJ-500
LEVER,LOCK FJ-500
LINEAR ENCODER BOARD ASS'Y
LOCK FJ-50
PAPER SIDE SENSOR BOARD ASS'Y
PHOTO INTERRUPTER GP1A71A1
PLATE,DAMPER FJ-500
PLATE,ENC SENS FJ-500
PLATE,HEAD GND FJ-500
PLATE,HEAD L FJ-500
PLATE,HEAD LOCK FJ-500
PLATE,HEAD R FJ-500
RING,O P4
SCREW,BLADE SET CM-500
SHAFT,CARRIAGE FJ-500
SPACER M3X5
SPRING,BLADE UP CM-500
SPRING,CARRIAGE FJ-50
SPRING,HEAD LOCK FJ-500
SPRING,LEVER FJ-50
SPRING,SCREW CM-500
STAY,HEAD FJ-500
SUPPORT,DAMPER L FJ-500
SUPPORT,DAMPER R FJ-500
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
S2
S3
S4
S5
S6
S7
*
*
*
*
*
*
*
S1
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
S8
*
*
*
*
*
*
S9
S10
S11
S12
S13
S14
S15
*
*
*
*
*
*
*
*
*
*
S16
S17
S18
S19
S20
Parts Name
SCREW,W-SEMS
SCREW,W-SEMS
WITH FLANGE
SCREW,FLAT HEAD
SCREW,TRUSS HEAD
SCREW,OVAL HEAD
SCREW,BINDING HEAD
SCREW,BINDING HEAD
SCREW,PLASTIC HEAD N-1
LIVET,NYLON
E-RING
BUSH,ROLL
BUSH,ROLL
SCREW,W-SEMS(small)
WIRE SADDLE
SCREW,W-SEMS
WASHER,EXTERNAL TOOTHED LOCK
3x6 BC
3x8 BC
2.6x4 BC
4x6 Cr
3x6 BC
2x6 BC
3x8 BC
3x6 BC
3x10
3x8 BC
3x10 WH
P2655B
ETW-3
3x5
2x4
3x6 BC
LWS-0711Z
4x8 BC
M4 Cr
3x10 BC
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
10
S3
S10
16
S17
S1
S21
12
13
S15
1
S7
S14
19
S2
S12
22
S15
S15
S2
S7
1
23
36
22
S15
15
3
S20
S20
29
S2
S2
34
11
S17
24
S10
16
36
10
S1
17
35
34
S16
S6
S21
S10
S6
4
14
S13
S9
S6
S4
S11
33
30
18
25
26
28
27
S5
21
S19
20
31
32
S18
S10
S2
29
S8
S5
S2
1-4 DRIVE UNIT
FJ-500
FJ-600
FJ-400

2
3
4
5
6
7
8
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Parts No.
12359113
22805398
22805397
22805395
22805344
22805209
11869103
22355723
22355733
23505691
23505690
23505699
23505693
23505468
23505698
23505692
23505467
21365103
22025459
21995109
21685116
21345107
12399102
12179723
15229506
22295221
22295117
22295118
22295224
22185101
22175134
22175160
22035162
22715252
22715243
22715244
22715266
22715249
21945131
21945130
21945134
22175815
21975117
21975139
12399334
Parts Name
ABSORBER TK-2320
ASS'Y,FEED MOTOR FJ-500
ASS'Y,FRONT COVER SW
ASS'Y,HEAD COVER SW
ASS'Y,MOTOR SCAN CJ-500
ASS'Y,PULLEY HD48.46S16 CJ-70
BALL,4MM
BASE,MOTOR FJ-500
BASE,MOTOR FJ-600
CABLE-ASSY C-ENCODER FJ-500
CABLE-ASSY C-POWER FJ-500
CABLE-ASSY G-ENCODER FJ-400
CABLE-ASSY G-POWER FJ-400
CASE,LOCK CJ-70
COVER,INT SW FJ-500
FLANGE,MOTOR FJ-50
GEAR,H235S20(B8)
LOCK,STAY FJ-500
MAGNET CATCH TL-105
PULLEY UD3354(B3.5C5.6)
SENSOR INTERRUPTER,GP1A05A5
SHAFT,COVER MEDIA FJ-500
SHAFT,LOCK CJ-70
SHAFT,PULLEY CJ-70
SHAFT,PULLEY FJ-600
SLIDER,LOCK CJ-70
SPRING,A CJ-70
SPRING,LOCK FJ-50
STAND,PULLEY FJ-500
STAY,COVER FJ-500
STAY,COVER MEDIA FJ-500
STAY,SENSOR CARRIAGE FJ-500
STAY,SENSOR CARRIAGE FJ-600
STAY,SHAFT PULLEY FJ-500
WIRE,FJ-400
WIRE,FJ-500
WIRE,FJ-600
R-BEARING JIS 688ZZ(B5 FL)
PULLEY,HD48.46S16(B31C36.5)
PULLEY,HD48.46S16(B31C39.5)
FILTER(E),TFC-16-8-13
PARTS LIST
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
* * *
* * *
*
*
*
*
*
*
* * *
* * *
* * *
* * *
* * *
* * *
* * *
* * *
* * *
* * *
* *
*
* * *
* * *
* * *
* * *
* * *
* * *
* *
*
* * *
*
*
*
* * *
* *
*
* * *
S1
S2
S3
S4
S5
S6
S7
S8
S9
S10
S11
S12
S13
S14
S15
S16
S17
S18
S19
S20
S21
Parts Name
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,W-SEMS
WITH PLAIN WASHER
WITH FLANGE
WITH FLANGE
WITH FLANGE
SCREW,BINDING HEAD
SCREW,BINDING HEAD
SCREW,BINDING HEAD
E-RING
E-RING
CABLE TYE,INSULOCK
ABSOBER
WASHER,PLAIN
BUSH
CABLE TYE,INSULOCK
3x12 BC
4x8 BC
4x10 BC
3x6 BC
4x10 BC
4x12 Cr
4x15 BC
4x20 BC
3x6 Cr
3x8 Cr
4x6 Cr
2.3x8 BC
2.3x10 BC
3x4 BC
ETW-4
ETW-6
T-18L
K17
4x8x0.8 Cr
NB-19
T-18S
11
1-5 CHASSIS
S1
S1
S1
S1
11
S1
S1
15
S1
13
S1
12
14
5 3
4
1
S1
S1
7
8
S3
10
S4
S3
S5
S4
S5
S3
S6
S4
FJ-500
FJ-600
FJ-400
PARTS LIST
PARTS LIST -Main PartsParts No.

1
Parts Name
Parts Name
* * *
S1
SCREW,W-SEMS
3 x 6 BC
BATTERY CR2032
* * *
S3
SPACER,PUSH
PS-4-01
23505702
CABLE-ASSY INKTANK-SENS FJ-500
* * *
S4
WIRE SADDLE
LWS-1211Z
23505703
CABLE-ASSY NETWORK FJ-500
* * *
S5
BUSH,SQUARE
SB-4025
S6
CABLE TYE,PUSH MOUNT
RT30SS FS
22805353
15009101
3
4
5
ASS'Y,NETWORK BOARD FJ-500
* *
23505685
CABLE-ASSY SENSOR FJ-500
23505466
23475162
CABLE-CARD 20P1 700L BB
* * *
23475167
* * *
22815139
CHASSIS,FJ-500
* * *
12399334
* * *
7521830000
MAIN BOARD ASS'Y FJ-500
* *
7550530000
MAIN BOARD ASS'Y FJ-600
10
11 22055442
PLATE,CHASSIS FJ-500
* * *
12 23505704
CABLE-ASSY POWER FJ-500
* * *
13 22805397
ASS'Y,FRONT COVER SW FJ-500
* * *
14 22805395
ASS'Y,HEAD COVER SW FJ-500
* * *
15 23505689
CABLE-ASSY PUMP JUNCTION FJ-500
* * *
12
1-6 PINCH ROLLER

6
S1
2
S3
S2
3
S3
8
3
FJ-600 only
PARTS LIST
1
2
3
4
5
6
7
6
Parts No.
22115801
22145443
21505108
22295173
22175209
22175197
22715260
22145447
22295226
-Main Parts-
FJ-500
FJ-600
FJ-400
Parts Name
FRAME,PINCH FJ-500
LEVER,PINCH FJ-500
ROLLER,PINCH FJ-50
SHAFT,PINCH 18 FJ-50
SPRING,PINCH 750 FJ-500
SPRING,PINCH 600 FJ-600
STAY,PINCH SPRING 2 FJ-500
LEVER,PINCH FJ-600
SHAFT,PINCH 25 FJ-600
*
*
*
*
*
* *
*
* *
*
*
*
* * *
*
*
PARTS LIST
S1
S2
S3
Parts Name
SCREW,W-SEMS
3 x 8 BC
PIN,PARALLEL
3 x 30
E-RING
ETW-2
13
1-7 STAY ROLL
14
S7 4
2
S2
13
S2
S2
S1
S7
8
10
5
S2
S4
15
S8
S4
11
11
S5
S6
S3
16
12
S3
S3
11
S2
9
S3
S7
11
14
4
3
1
4
S4
S2
S7
S2
S4
12
FJ-500
FJ-600
FJ-400

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
14
Parts No.
22145214
22145215
22145213
22805230
12159550
11959116
21655194
22185413
22185414
22185423
22185412
22185411
22185424
22295220
22295219
22185103
22715247
22715267
22715248
22715241
22135346
22135388
Parts Name
ARM,BUSH L FJ-500
ARM,BUSH L 2 FJ-500
ARM,BUSH R FJ-500
ASS'Y,SCREW TUC-60/70
BUSH,LFF-1410
DAMPER,ROTARY TM-252-1.5-RR
HOLDER,SLIDER FJ-500
RAIL,GUIDE MEDIA FJ-400
RAIL,ROLL FJ-400
RAIL,ROLL FJ-500
RAIL,ROLL FJ-600
SHAFT,ROLL L FJ-500
SHAFT,ROLL R FJ-500
SLIDER,1 TUC-60/70
STAY,GUIDE MEDIA FJ-500
STAY,GUIDE MEDIA 2 FJ-500
STAY,OIL DAMPER FJ-500
STAY,RAIL ROLL FJ-500
STOPPER,CAM CM-500
STOPPER,HEAD FJ-500
PARTS LIST
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
S1
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
S3
S4
S5
S6
S7
S8
*
*
*
*
*
*
*
*
*
S2
*
*
*
*
*
*
*
*
*
Parts Name
SCREW,W-SEMS
SCREW,W-SEMS
WITH FLANGE
SCREW,FLAT HEAD P-TIGHT
SCREW,PLAPOINT(WHITE)
E-RING
LABEL,REPACKEGE #LA16
3 x 6 BC
4 x 8 BC
3 x 6 BC
6 x 8 BC
3 x 10 BC
4x8
ETW-12
1-8 PUMP SYSTEM
S1
15
S1
15
1
1
S1
5
S1
S1
S1
S1
S5
S1
S1
S1
S1
7
11
3
9
S1
S3
6
S3
8
12
14
S7
10
S2
S2
S8
S6
S8
S7
S3
6
10
S3
S4
8
S7
S5
S7
S1
13
S1
S1
S5
S2
S4
FJ-500
FJ-600
FJ-400
PARTS LIST

2
3
4
5
6
7
8
9
10
11
12
13
14
15
Parts No.
12809371AS
22355724
12159577
21755106
22025452
22115800
11689132
11689133
11689131
12439188
21545144
22055467
7521840040
22035159
11379105
Parts Name
ASS'Y,INK SYSTEM FJ-500
BASE,CAP FJ-500
BUSH,80F-1012
CLEANER,CARRIAGE FJ-500
COVER,CABLE FJ-500
FRAME,PUMP MOTOR FJ-500
GEAR,26.25 FJ-500
GEAR,COMBI 14.4-24 FJ-500
GEAR,COMBI 20-38.4 FJ-500
MOTOR,ASF FJ-500 NO.2029016
PAD,TUBE FJ-500
PLATE,CONNECT TUBE FJ-500
PUMP JUNCTION BOARD ASS'Y
STAND,CAP FJ-500
WIPER,HEAD ASP FJ-50
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
S1
S2
S3
S4
S5
S6
S7
S8
Parts Name
SCREW,W-SEMS
WITH PLAIN WASHER
E-RING
WIRE SADDLE
TUBE ID12 OD16
SCREW,W-SEMS(small)
CABLE TYE,INSULOCK
3x6 BC
4x12 Cr
ETW-3
RT30SS FS
LWS-0711Z
L=330MM
3x6 BC
T-18R
15
1-9 INK SYSTEM
S1
S5
7
S5
S2
13
S1
S1
S2
S2
S2
S4
12
15
16
12
10
17
8
S1
8
14
11
S3
FJ-500
FJ-600
FJ-400

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
16
Parts No.
11909133
7521850000
7521851000
23505702
12029300
11659152
11659149
7521840060
22535252
22535253
22055364
22055468
22055435
22055448
22055447
22055450
22175167
22035142
Parts Name
ADAPTER,SCREW 2FAI FJ-50
ASS'Y,CAP BOTTLE FJ-500
ASS'Y,CAP BOTTLE 2 FJ-500
COVER,HOLDER I/C FJ-50
HOLDER,INK CARTRIDGE FJ-50
HOLDER,RING O 2FAI FJ-50
INK TANK SENS BOARD ASS'Y
LABEL,SET INK BK FJ-500 #LA142
LABEL,SET INK OR FJ-500 #LA143
PLATE,HOLDER I/C FJ-50
PLATE,INK CATCH TANK FJ-500
PLATE,INK FJ-500
PLATE,INK JOINT FJ-500
PLATE,INK STAND FJ-500
PLATE,INK STOPPER FJ-500
SPRING,CARTRIDGE FJ-50
STAND,INK CARTRIDGE4 FJ-500
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
PARTS LIST
S1
S2
S3
S4
S5
Parts Name
SCREW,W-SEMS
SCREW,W-SEMS
SCREW,SEMS
SCREW,PLAPOIONT(BLACK)
SCREW,BINDING HEAD S-TIGHT
3 x 6 BC
3 x 15 BC
3 x 8 SUS
3x6
3 x 6 Cr
1-10 BASE FRAME
S2
13
12
10
20
S1
S2
S6
14
S8
4
S2
11
18
15
S9
17
S9
S5
S6
S3
S7
16
7
21
19
1
S4
FJ-500
FJ-600
FJ-400

2
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Parts No.
13429746
22355721
22355720
22355731
22355727
23505688
23505462
23505463
23505701
23505704
7521840070
22275113
12399334
12399343
22115810
22115852
22535257
22505244
22505122
21575109
13129170
22425107U0
23505899
Parts Name
AC INLET SUP-J3G-E+FILTER
BASE,AL FJ-400
BASE,AL FJ-500
BASE,AL FJ-600
BASE,FILTER CJ-500
CABLE-ASSY FAN JUNCTION FJ-500
CABLE-ASSY JUNBI A FJ-50
CABLE-ASSY JUNBI B FJ-50
CABLE-ASSY JUNBIWIRE D FJ-500
FAN JUNCTION BOARD ASS'Y
FILTER,CJ-500
FILTER(E),TR-25-15-12
FRAME,SIDE R FJ-500
FRAME,SIDE R 2 FJ-500
LABEL,CAUTION VOLTAGE #LA167
LABEL,FLASH-LIGHTING NO.E-582
LABEL,WARNING FUSE REPLACE#347
NUT,BOSS H14MM S3MM N3MM
POWER SW AJ7201B
POWER UNIT SWITCHING FJ-50
WIRE,C GRX-410
PARTS LIST
* * *
*
*
*
* * *
* * *
* * *
* * *
* * *
* * *
* * *
* * *
* * *
* * *
* *
*
* * *
* * *
* * *
* * *
* * *
* * *
* * *
S1
S2
S3
S4
S5
S6
S7
S8
S9
Parts Name
SCREW,HEXAGON SOCKET HEAD
CAP WITH PLAIN WASHER
CAP WITH FLANGE
SCREW,W-SEMS
SCREW,OVAL HEAD
CABLE TYE,INSULOCK
SPACER,PUSH
PCB SPACER
PCB SPACER
4 x 12 Cr
3 x 6 Cr
4 x 10 BC
3 x 8 BC
RT30SS FS
T-18S
PS-4-01
PCB-8L
PCB-8S
17
1-11 ACCESSORIES & STAND

10
27
26
15
S6
S2
100V
S1
S4
S5
3
240VE
117V
230V
S3
2
14
240V
USER'S
22,23,24

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
18
Parts No.
13499111
13499109
23495214
23495125
23495124
13439801
13499209
11849102
22335120
22605333
22605334
22605343
11369108
11369115
ST-037
21755106
21995106
22565682
22535144
26015307
26015310
26015311
26015308
26015309
26015306
26015305
26015304
230VC
13
11
16
25
12
Installation
RCC 4.1
USER'S
RCC4.1
ICC Profiles
17
18,19
20,21
28
FJ-500
FJ-600
FJ-400
Parts Name
AC CORD H05VV-F 240VE 10A S
AC CORD SJT 117V 10A 3PVC
AC CORD VCTF 100V 7A 3P-S
AC-CORD H05VV 230V 10A S
AC-CORD 3ASL/100 240VA 10A SAA
CABLE-AC 3P CHINA 10A/250V S
ADAPTER PLUG (100V)
BLADE,OLFA AUTO CUTTER XB10
CAP CJ-70
CARTON,SET FJ-400
CARTON,SET FJ-500
CARTON,SET FJ-600
CASE,PMP BOTTLE
CASE,PP BOTTLE
CLEAN STICK TX712A
CLEANER,CARRIAGE FJ-500
FLANGE,GUIDE 2 PNS-70
HEXAGONAL WRENCH 5
LABEL,DRAIN BOTTLE #LA29
MANUAL,INS JP/EN FJ-500/400
MANUAL,USE JP RCC4.1 (JAPANESE)
MANUAL,USE EN RCC4.1 (ENGLISH)
MANUAL,REF JP RCC4-LIST(JAPANESE)
MANUAL,REF EN RCC4-LIST(ENGLISH)
MANUAL,USE CH FJ-600/500/400(CHINESE)
MANUAL,USE EN FJ-600/500/400(ENGLISH)
MANUAL,USE JP FJ-600/500/400(JAPANESE)
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Parts No.
Parts Name
TWEEZERS PTS-01
STAND,BASE FJ-500
7521824000 ASS'Y,STAND FJ-500
27
7550510000 ASS'Y,STAND FJ-600
28 7521860000 ASS'Y,CLAMP MEDIA FJ-600
25 12569656
26 22035158
* * *
* * *
* *
*
* * *
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
PARTS LIST
S1
S2
S3
S4
S5
S6
Parts Name
CAP WITH FLANGE
CAP WITH FLANGE
WASHER,PLAIN
PIN SNAP
PIPE 6FAI x 1TX x 150L
CASTER,DESIGN CASTER
6x8 BC
6x20 BC
6.5x16x1 BC
M14
Fe
DNB50-B
1-12 TU-550/650
5
1
2
S1
S3
S2
8

2
3
4
5
6
7
8
Parts No.
22185427
22185426
12339121
22155124
22155128
22135578
22135596
22325428
22805230
22805406
22605345
22605344
Parts Name
RAIL,SLIDER TU-550
RAIL,SLIDER TU-650
CAP,50*30
PIPE,TAKE UP TU-500
PIPE,TAKE UP TU-650
GUIDE,PAPER PNS-50
GUIDE,MEDIA TU-650
SUPPORT,MEDIA TU-550
ASS'Y,SCREW TUC-60/70
ASS'Y,SLIDER ADJUST TU-550
CARTON,SET TU-550
CARTON,SET TU-650
TU-650
TU-550
PARTS LIST
*
S1
*
* *
*
*
*
*
* *
* *
* *
*
*
S2
S3
Parts Name
PIN SNAP
M16
SCREW,HEXAGON SOCKET HEAD CAP M4x6BC
WASHER,PLAIN
4x8x0.5 BC
19
Q
R
S
T
U
V
W
X
H
I
J
K
L
M
N
A
B
C
D
E
F
G
Parts No.
23505462
26505463
23505899
23505701
23505704
23505702
23505466
23505685
23505686
23505687
23505688
23505689
23505690
23505691
23505467
23505692
23505698
23505468
23505693
23505699
23475168
23475167
23475164
23505695
23505697
23505694
23505700
23505703
23475162
23505696
Parts Name
CABLE-ASSY JUNBI A FJ-50
CABLE-ASSY JUNBI B FJ-50
WIRE, C GRX-410
CABLE-ASSY JUNBIWIRE D FJ-500
CABLE-ASSY FRONTCOVER SW FJ-500
CABLE-ASSY HEAD COVER SW FJ-500
CABLE-ASSY FAN JUNCTION FJ-500
CABLE-ASSY PUMP JUNCTION FJ-500
CABLE-ASSY C POWER FJ-500
CABLE-ASSY C ENCODER FJ-500
CABLE-ASSY G POWER FJ-600
CABLE-ASSY G ENCODER FJ-600
CABLE-ASSY 28P 2670L BB HIGH-V
CABLE-ASSY 28P 2410L BB HIGH-V
CABLE-ASSY 21P1 280L BBRHIGHVHBP
CABLE-ASSY HEADGND FJ-500
CABLE-ASSY LINER ENCODER FJ-500
CABLE-ASSY P-SIDE-SENS FJ-500
CABLE-ASSY HEAD U/D SENS FJ-500
CABLE-ASSY NETWORK FJ-500
CABLE-ASSY 20P1 700L BB
CABLE-ASSY LCD FJ-500
PARTS LIST -Main Parts-
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
PUMP
MOTOR
RIGHT
FJ-600
PUMP
JUNCTION
BOARD
PUMP
MOTOR
LEFT
FJ-500
FJ-400
-5V
+5V
+41V
SW POWER SUPPLY
FAN SCIROCCO
FAN JUNCTION
BOARD
FAN SCIROCCO
AC INLET
SUP-J3G-E
POWER SW
AH7201B
CARRIAGE
MOTOR
GRID
MOTOR
FAN
CONTROL
REGULATOR
LT1086
+2.0V
60MHz
15MHz
DEM DE
Z ( FJ-400 )
O ( FJ-500 )
A/D
CN6
GP1A71A1
HEAD U/D
SENSOR
I/O
HD U/D
FOR DEBUG
CN5
SERVO CONTROL
GATE ARRAY
D/A PCM55 x 2
CN22
CN9
ISPLSI 1016E
Q
HEAD(RIGHT)
CN8
CN10
PAPER SIDE
SENSOR
BOARD
PARALLEL
SERIAL MONITOR
SCANNER
FOR ISP DOWNLOAD
SW - 13
LED - 5
BUZZER
PANEL BOARD
CN28
LCD BOARD
LCD 16 x 2
BACK LIGHT
NETWORK BOARD
HEAD
COVER SW
FRONT
COVER SW
ORIGIN
SENSOR
AVT32344
AVT32344
GP1A05A5
LINER ENCODER
BOARD
I/F BOARD
IEEE1284
LEVEL 1
CN12
CARRIAGE BOARD
FIFO 2kbyte
VR
ADJUST
HEAD(LEFT)
CN9
P
CN4
P
CN3
CN18
CN17
INKJET HEAD DRIVER
HEAD CONTROL
FPGA 6024A-208
SRAM 256kbit x 2
FIFO 2kbyte
NETWORK CONTROL
ISPLSI 1016E
30MHz
RTC
4553
CN11
CENTRO CONTROL
I/O CONTROL
INPUT BUFFER
OUTPUT LATCH
PAPER
SENS R
PAPER
SENS F
INKTANK
SENS BOARD
CN7
FLASH ROM
8Mbit
SDRAM
2Mword x 16bit
x 4bank
CPU
HD6417709A
CN13 CN4 CN14
SERVO AMP
L6203 x 2
ISPLSI 2032
PUMP&ECP
CONTROL
ISPLSI 1016
&
ISPLSI 2032
CPUIF
INTCONTROL
30MHz
N ( FJ-500 )
Y ( FJ-400 )
STEPPING
MOTOR DRIVER
MTD2005
MICRO STEP
+27V
MAIN BOARD ASS'Y
+3.3V
REGULATOR
LM2576HVT
REGULATOR
LM3940T
DELAY
+5V
+41V
STEPPING
MOTOR DRIVER
MTD2005
MICRO STEP
-5V
+5V
+41V
INKTANK UNIT
GP2A25
GP2A25
GP1A71A1
CN5
CN20
CN6
CN10 CN24 CN23

CN25
20
CN7
CN19
CN16
PINCHROLL
SENSOR
2-1 WIRING MAP
CN15
CN11
CN21
2-2 MAIN BOARD

Component Diagram
Indicates the revision of the Main Board.
21
Soldering Diagram
22
TP58
CLK60
/IOIS16
TXD1
1
2
3
4
5
Vs
IC13
NON
R208
NON
R209
VCC3
PAPER_SIDE
RA9
CE22p
C19
VCC3
C36
CLK
33
R24
100
R210
VCC3
CE0.1u
74LVC74
IC2A
VCC1.9
CE1.0u
PC100
IC15E
10K
11
12
MD4
MD1
TP2
TP1
TP4
CLK
145
146
147
21
35
47
59
71
85
97
111
163
183
205
29
81
134
154
175
199
200
201
202
203
204
206
207
157
158
194
159
3
4
5
6
191
192
189
190
122
160
121
144
1
2
195
196
197
164
165
166
167
168
169
170
171
172
174
176
155
156
150
149
148
74LVC74
IC2B
VCC3
VCC1.9
TP52
TP21
TP14
TP6
VCC1.9
CLK30
TP13TP12
CE470p
TP5
C2
CE0.1u
CE470p
C1
193
124
/RESET
C4
CE0.1u
C3
10
R189
VCC3
/RESET
74LVC14
11
C117
10
9
8
7
6
EXBA10E103J
VCC3
1
2
3
4
5
CE1000p
33
R25
R28
TP9
TP11
TP10
R1 0
10K 10K
R191
RA11
10
9
8
7
6
Y1
VCC3
R190
74LVC14
IC15D
10u/16V
+ C30
HC-49/U 15MHz
VCC3
10K1%
R18
1K
VCC3
EXBA10E103J
10
9
8
7
6
1
2
3
4
5
EXBA10E103J
RA10
VCC3
RRXD0
RRXD1
RRXD2
TXD2
TXD0
CE22p
C18
TL7700C
CT
RESET
HEAD THRM
R17
R23
CE0.1u 6.8K
PC16
VCC
GND
R22
33K
SD
CD
Vcc3
Vcc3
Vcc3
Vcc3
Vcc3
Vcc3
Vcc3
Vcc3
Vcc3
Vcc3
Vcc3
Vcc1.9
Vcc1.9
Vcc1.9
Vcc1.9
Vcc1.9
AN[0]/PTL[0]
AN[1]/PTL[1]
AN[2]/PTL[2]
AN[3]/PTL[3]
AN[4]/PTL[4]
AN[5]/PTL[5]
AN[6]/DA[1]/PTL[6]
AN[7]/DA[0]/PTL[7]
STATUS0/PTJ[6]
STATUS1/PTJ[7]
CA
TCLK/PTH[7]
Vcc-RTC
XTAL2
EXTAL2
Vss-RTC
DREQ0/PTD[4]
DREQ1/PTD[6]
DRAK0/PTD[1]
DRAK1/PTD[0]
BREQ
IRQOUT
BACK
MD0
MD1
MD2
MD3
MD4
MD5
TxD0/SCPT[0]
SCK0/SCPT[1]
TxD1/SCPT[2]
SCK1/SCPT[3]
TxD2/SCPT[4]
SCK2/SCPT[5]
RTS2/SCPT[6]
RxD0/SCPT[0]
RxD1/SCPT[2]
RxD2/SCPT[4]
CTS2/IRQ5/SCP[7]
XTAL
EXTAL
Vcc-PLL2
CAP2
Vss-PLL2
Vcc-PLL1
CAP1
Vss-PLL1
RESETP
RESETM
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22
A23
A24
A25
SH7709A
MCS[0]/PTC[0]/PINT[0]
AUDATA[0]/PTG[0]
AUDATA[1]/PTG[1]
AUDATA[2]/PTG[2]
AUDATA[3]/PTG[3]
PTG[4]
ASEBREAK/PTG[5]
ASEMDO/PTG[6]
RESETOUT/PTD[2]
WAKEUP/PTD[3]
DACK0/PTD[5]
DACK1/PTD[7]
TDO/PTE[0]
CE2A/PTE[4]
CE2B/PTE[5]
AUDSYNC/PTE[7]
TCK/PTF[4]/PINT[12]
TDI/PTF[5]/PINT[13]
TMS/PTF[6]/PINT[14]
TRST/PTF[7]/PINT[15]
IRQ4/PTH[4]
ADTRIG/PTH[5]
AUDCK/PTH[6]
NMI
IRQ0/IRL0/PTH[0]
IRQ1/IRL1/PTH[1]
IRQ2/IRL2/PTH[2]
IRQ3/IRL3/PTH[3]
IRLS[0]/PTF[0]/PINT[8]
CKE/PTK[5]
CKIO
IOIS16/PTG[7]
WAIT
WE0/DQMLL
WE1/DQMLU/WE
WE2/DQMUL/ICIORD/PTK[6]
WE3/DQMUU/ICIOWR/PTK[7]
RAS3U/PTE[2]
RAS3L/PTJ[0]
RAS2U/PTE[1]
RAS2L/PTJ[1]
CASLL/CASL/PTJ[2]
CASLH/CASU/PTJ[3]
CASHL/PTJ[4]
CASHH/PTJ[5]
CAS2L/PTE[6]
CAS2H/PTE[3]
BS/PTK[4]
RD/WR
RD
CS0/MCS[0]
CS2/PTK[0]
CS3/PTK[1]
CS4/PTK[2]
CS5/CE1A/PTK[3]
CS6/CE1B
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
D16/PTA[0]
D17/PTA[1]
D18/PTA[2]
D19/PTA[3]
D20/PTA[4]
D21/PTA[5]
D22/PTA[6]
D23/PTA[7]
D24/PTB[0]
D25/PTB[1]
D26/PTB[2]
D27/PTB[3]
D28/PTB[4]
D29/PTB[5]
D30/PTB[6]
D31/PTB[7]
IC8
PC2
CE0.1u
PC1
CE0.1u
VCC3
PC13
CE0.1u
PC12
CE0.1u
VCC1.9
PC14
CE0.1u
PC3
CE0.1u
PC15
CE0.1u
PC4
CE0.1u
CE0.1u
PC5
CE0.1u
PC68
/RD
PC6
PTC0
PTC1
PTC2
PTC3
PTC4
188
187
186
185
180
179
178
177
135
133
131
130
129
128
127
184
182
114
115
120
103
104
94
139
138
137
136
12
125
151
PTD5
PTD7
TP23
TP63
TP61
TP62
PC7
CE0.1u
CE0.1u
PC8
CE0.1u
PC99
VCC3
PTF5
PTF6
PTF7
PTH4
PTH5
PTH6
PTE4
PTE5
PTE7
A25
A15
/IOIS16
ACONFIG
ACLK
ADATA
NMI
4
3
2
1
A10
A11
A12
A13
33
/WR
8
7
6
5
CE0.1u
PC9
13
CE0.1u
PC10
74LVC14
74LVC14
IC15F
RA13
/CASL
/CAS256
10
9
8
7
6
10K
R198
CE0.1u
PC11
13
12
10
VCC
BOOT MODE
NON
74LVC08
IC72D
NON
74LVC08
11
74LVC14
IC15A
/CS2
/CS3
NON
R201
NON
R200
VCC3
IC72C
10
9
8
7
6
EXBA10E103J
RA12
PAPER_F
12
8
7
6
5
EXBA10E103J
NON
JP2
VCC3
1
2
3
4
5
PTE[0..7]
IC15C
PTE[0..7]
R211
PTC[0..7]
ASTATUS
ADONE
MD1
MD4
8
7
6
5
5
6
7
8
EXBS8V330J
6
/RAS256
1
2
3
4
RA5
5
6
7
8
NON
VCC3
1
2
3
4
5
8
7
6
5
EXBS8V330J
1
2
3
4
RA4
74LVC08
IC72A NON
74LVC08
1
2
3
4
RA23
4
4
3
3
2
2
1
1
IC72B NON
PTC[0..7]
1
2
3
4
RA14
RA15
33
RA10
RA11
RA12
RA13
RA6
RA7
RA8
RA9
RA2
RA3
RA4
RA5
RA24 EXBS8V330J
5
4
4 5
3
6
3 6
2
7
2 7
1
8
1 8
R212
EXBS8V330J
5
6
7
8
5
6
7
8
EXBS8V330J
5
5
6
6
7
7
8
8
EXBS8V330J
5
6
7
8
5
6
7
8
/RAS3L
/CASL
R213
4
3
2
1
RA3
4
3
2
1
RA2
4
3
2
1
RA1
/RAS256
/CAS256
/CS0
/CS2
/CS3
/CS4
/CS5
/CS6
4
3
2
1
A6
A7
A8
A9
A14
4
3
2
1
A2
A3
A4
A5
DQMLL
DQMLU
DQMUL
DQMUU
/WE0
/CASL
/CASU
CE0.1u
TP7
/RAS3L
/RAS3U
/RAS3L
/WR
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
D16
D17
D18
D19
D20
D21
D22
D23
D24
D25
D26
D27
D28
D29
D30
D31
7
8
9
10
11
143
142
141
140
105
162
126
123
89
90
91
92
118
106
119
107
108
110
112
113
116
117
87
93
88
96
98
99
100
101
102
52
51
50
49
48
46
44
43
42
41
40
39
38
37
36
34
32
31
30
28
26
25
24
23
22
20
18
17
16
15
14
13
CLK60
NON
PC111
74LVC14
/CKE
CLK60
IC15B
NON
VCC3
R30
33
/WAIT
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
CKE
CLK
RAS
CAS
WE
CS
DQMU
DQML
NC
NC
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
IC9
GND
GND
GND
GND
GND
GND
GND
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
NON
/CKE
DQMLU
DQMLL
RA[2..15]
6
12
46
52
28
41
54
NON
18
17
16
19
39
15
36
40
23
24
25
26
29
30
31
32
33
34
22
35
21
20
/RD
/WE0
/CS0
GND
GND
GND
GND
GND
GND
GND
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
GND
GND
GND
GND
GND
GND
GND
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
6
12
46
52
28
41
54
6
12
46
52
28
41
54
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
NON
R207
NON
R206
VCC3
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
NON
DSP-02-02
JP3
D16
D17
D18
D19
D20
D21
D22
D23
D24
D25
D26
D27
D28
D29
D30
D31
/RD
/WE0
/RESET
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
DSP03-003-432T
PC84
CE0.1u
PC85 HY57V1291620LTC-10P
CE0.1u
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
CKE
CLK
RAS
CAS
WE
CS
DQMU
DQML
NC
NC
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
CKE
CLK
RAS
CAS
WE
CS
DQMU
DQML
NC
NC
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
IC10
HY57V1291620LTC-10P
VCC3
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
IC11
37
38
VCC3
1
14
27
3
9
43
49
18
17
16
19
39
15
36
40
23
24
25
26
29
30
31
32
33
34
22
35
21
RA15 20
RA[2..15]
RA2
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
37
38
VCC3
1
14
27
3
9
43
49
RA2
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
RA15
TP19
TP15
TP16
NON
R203
NON
R202
PC83 VCC3
CE0.1u
2 D0
4 D1
5 D2
7 D3
8 D4
10 D5
11 D6
13 D7
42 D8
44 D9
45 D10
47 D11
48 D12
50 D13
51 D14
53 D15
VCC3
R205
R204
VCC3
DQMLU
DQMLL
DQMUU
DQMUL
HY57V1291620LTC-10P
37
38
VCC3
1
14
27
3
9
43
49
18
17
16
19
39
15
36
40
23
24
25
26
29
30
31
32
33
34
22
35
21
20
IRQ0
IRQ1
IRQ2
IRQ3
R32
TP20
RA15
RA2
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
VCC3
10
SD
CD
13
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
27
79
132
152
153
173
19
33
45
57
69
83
95
109
161
181
198
208
53
54
55
56
58
60
61
62
63
64
65
66
67
68
70
72
73
74
75
76
77
78
80
82
84
86
VCC
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
13
32
12
14
43
44
15
17
19
21
24
26
28
30
16
18
20
22
25
27
29
31
IC1
GND
GND
CE
OE
WE
RP
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
1
14
27
3
9
43
49
37
38
18
17
16
19
39
15
36
40
23
24
25
26
29
30
31
32
33
34
22
35
21
20
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
CKE
CLK
RAS
CAS
WE
CS
DQMU
DQML
NC
NC
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
IC12
GND
GND
GND
GND
GND
GND
GND
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
PS-40PE-D4T1-PN1
40P-HEADER
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN1
VCC3
1
33
6
12
46
52
28
41
54
2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53
Model
IC9
IC10
IC11
IC12
RA23
RA24
R30
R32
IC72
EXBA10E103J
EXBA10E103J
10K
10K
A25 R3
A24 R2
A17
A19
A21
A23
RA8
A22
A20
A18
A16
A9
A11
A13
A15
RA7
A14
A12
A10
A8
A1
A3
A5
A7
EXBA10E103J
RA6
A6
A4
A2
A0
D[0..31]
A[0..25]
VCC3
VCC3
VCC3
VCC3
18
17
16
15
14
13
12
11
B0
B1
B2
B3
B4
B5
B6
B7
IC3
E
DIR
VCC
DB7
DB6
DB5
DB4
DB3
DB2
DB1
DB0
DB[0..7]
10K
R4
19
1
/GATE
/WR
74LVC245
2
3
4
5
6
7
8
9
DB[0..7]
A0
A1
A2
A3
A4
A5
A6
A7
VCC3
RA22
NON
VCC3
RA21
NON
VCC3
RA20
NON
VCC3
RA19
NON
VCC3
FJ-600
HY57V561620OT-H
HY57V561620OT-H
HY57V281620AT-P
HY57V281620AT-P
EXBS8V330J
-33W
-74LVC08
PC88
CE0.1u
VCC3
D7
D6
D5
D4
D3
D2
D1
D0
D25
D27
D29
D31
D30
D28
D26
D24
D17
D19
D21
D23
D22
D20
D18
D16
D9
D11
D13
D15
D14
D12
D10
D8
D1
D3
D5
D7
D6
D4
D2
D0
FJ-500/400
HY57V281620AT-P
HY57V281620AT-P
HY57V281620AT-P
HY57V281620AT-P
-EXBS8V330J
-33W
--
D16
D17
D18
D19
D20
D21
D22
D23
D24
D25
D26
D27
D28
D29
D30
D31
VCC3
A10
A11
A12
A13
A14
A15
A16
A17
A18
A1
A2
A3
A4
A5
A6
A7
A8
A9
PC87
CE0.1u
23
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
11
10
9
8
7
6
5
4
42
41
40
39
38
37
36
35
34
3
2
PC86 HY57V1291620LTC-10P
CE0.1u
RA2
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
RA15
D8
D9
D10
D11
D12
D13
D14
D15
/CS0
A25
D0
D1
D2
D3
D4
D5
D6
D7
VCC3
VCC3
NC
BYTE
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
MBM29LV800BA-90PF-FJ
DQMUU
DQMUL
TP17
TP18
JP1
5
4
3
2
1
6
7
8
9
10
5
4
3
2
1
6
7
8
9
10
5
4
3
2
1
6
7
8
9
10
5
4
3
2
1
6
7
8
9
10
5
4
3
2
1
6
7
8
9
10
5
4
3
2
1
6
7
8
9
10
5
4
3
2
1
6
7
8
9
10
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22
A23
A24
A25
Main Board _ 1/10 Circuit Diagram
23
CLK60
A[0..25]
120
R219
220
R218
VCC3
/INTCNT_NET
/INT1284
/INTCNT
/INTSV
/RNO
/INT1284_NET
10K
/CS5
10K
A23
A24
A25
10K
R216
VCC
R215
/ISPEN
ISPSDO_CPU1016E
/CS6
/WE0
/RD
R214
VCC
10K
VCC
R6
VCC
/CS6
/WE0
/RD
/CS4
CLK30
A23
A24
A25
7
8
9
10
11
1
2
3
4
5
7
8
9
10
11
1
2
3
4
5
PC70
CE0.1u
PC69
CE0.1u
2:CPU2032
ISPLSI2032 QFP44
/ispEN
SDI.IN0
I/O
I/O
I/O
I/O
I/O
I/O
I/O
Y0
VCC
1:CPU1016E
VCC
Y2/SCLK
I/O
I/O
I/O
I/O
I/O
ISPLSI1016 QFP44
I/O
I/O
IN2.MODE
Y1//RESET
/ispEN
SDI.IN0
I/O
I/O
I/O
I/O
I/O
I/O
I/O
Y0
I/O
I/O
I/O
I/O
I/O
12
13
14
15
16
44
43
42
41
40 GOE0
I/O
I/O
I/O
I/O
IN3
I/O
I/O
I/O
I/O
I/O
Y2/SCLK
I/O
I/O
I/O
I/O
I/O
I/O
I/O
IN2.MODE
Y1//RESET
PC72
CE0.1u
PC71
CE0.1u
12
13
14
15
16
A[0..25]
GOE0
44
43
42
41
40
I/O
I/O
I/O
I/O
IN3
38
37
36
35
34
I/O
I/O
I/O
I/O
I/O
SDO.IN1
I/O
I/O
I/O
I/O
18
19
20
21
22
38
37
36 /WAIT
35
34
I/O
I/O
I/O
I/O
I/O
SDO.IN1
I/O
I/O
I/O
I/O
24
18
19
20
21
22
/LED
/LCD_CS
/POUT
/PIN
LCD_E
10K
R8
VCC
/HRESET
CN23
/GATE
/SRVRD
/SRVCS
ISPSCLK
/HRESET
/SW0
/SW1
/GATE2
/PANEL
/NET_CS
/CENT_CS
ISPMODE
ISPSDO_CPU2032
PLSI2032-80LT44
27
26
25
24
23
33
32
31
30
29
IC16
/IRL0
/IRL3
/IRL2
/IRL1
TP59
B8B-PH-K-S
R7
10K
R220
10K
C42
CE0.01u
ISPSDO
/ISPEN
ISPMODE
ISPSDO_CPU1016E
ISPSCLK
RXD2
RXD0
RXD1
ISP_DOWNLOAD CONNECTOR
10K
R5
10K
R217
VCC
PLSI1016E-80LT44
27
26
25
24
23
33
32
31
30
29
IC18
VCC
10K
R56
18
17
16
15
14
13
12
11
B0
B1
B2
B3
B4
B5
B6
B7
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
19
1
2
3
4
5
6
7
8
9
74LVC245
IC4
CE0.1u
PC89
VCC3
RRXD1
RRXD0
IRQ3
IRQ2
IRQ1
IRQ0
/WAIT
RRXD2
1
2
3
4
5
6
7
8
/IOOE
/ALT_RESET
/ALT_WE
ALT_OE
CONF_DONE
/WREQ
1
2
3
4
5
6
7
IL-G-7P-S3T2-E
CN5
IL-G-6P-S3T2-E
1
2
3
4
5
6
CN4
FROM CARRI. ENCORDOR
PC17
CE0.1u
VCC
VCC
VCC
8
4
OUT
NC
CE0.1u
PC103
5
1
VCC
CE0.1u
PC81
VCC3
DB[0..7]
R31
YPHA
YPHB
XPHA
XPHB
NON
R37
33
33
33
R35
R36
33
R34
SG-8002DC 49.152MPCT
+5
GND
Y2
/SRVCS
/RD
/WE0
/SRVRD
/RESET
TXD1
/GATE2
DB[0..7]
R33
74LS14
IC28B
74LS14
IC28A
C40
CE1000p
CE1000p
1K
1K
C39
R70
R69
VCC
C38
CE1000p
CE1000p
1K
NON
C24
VCC
VCC3
C37
R67
1K
33
R66
VCC
NON
C23
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
VCC
19
1
2
3
4
5
6
7
8
9
22
2
3
4
5
6
7
8
9
10
19
1
13
11
B0
B1
B2
B3
B4
B5
B6
B7
18
17
16
15
14
13
12
11
VCC
B0
B1
B2
B3
B4
B5
B6
B7
12
10
B0
B1
B2
B3
B4
B5
B6
B7
VCCB
PC109
CE0.1u
74LS14
IC28C
74LS14
IC28F
74LS14
IC28D
74LS14
IC28E
74ABT245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC30
OE
DIR
A0
A1
A2
A3
A4
A5
A6
A7
VCCA
18
17
16
15
14
13
12
11
74ABT245
IC27 74LVXC3245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC31
24
21
20
19
18
17
16
15
14
TTXD1
TP33
/RNO
/INTSV
/H_RD
/H_WE0
/HRESET
HD0
HD1
HD2
HD3
HD4
HD5
HD6
HD7
VCC
HA6
HA5
HA4
HA3
HA2
HA1
VCC
1K
R72
TP60
R57
10K
VCC
CE0.1u
PC82
CE0.1u
PC104
VCC
VCC
91
92
80
76
66
67
87
77
64
68
69
70
71
72
73
74
75
81
82
83
84
85
86
PC20
CE0.1u
PC21
MBCG10692-147
HEXMD
CNST
ACC
UCK
DDACK
TEST
MUX
MUY
MUTE
XPHA
XPHB
YPHA
YPHB
RNO
RNI
CKI
CS
RD
WR
INT
ITA
RSTI
D0
D1
D2
D3
D4
D5
D6
D7
A0
A1
A2
A3
A4
A5
IC20
CE0.1u
VCC
R58
10K
93
99
100
61
62
TP25
88
89
94
95
63
96
97
98
VCC
1K
TP24
R65
HD0
HD1
HD2
HD3
HD4
HD5
HD6
HD7
HA1
HA2
HA3
HA4
HA5
HA6
HD[0..7]
HA[1..3]
CE0.1u
PC22
YP0
YP1
YP2
YP3
YP4
YP5
YP6
YP7
YP8
YP9
YPA
YPB
YPC
YPD
YPE
YPF
YCA
YCB
YCC
YCD
CWY
CCWY
ECWY
ECCWY
RNGY
OVRY
XP0
XP1
XP2
XP3
XP4
XP5
XP6
XP7
XP8
XP9
XPA
XPB
XPC
XPD
XPE
XPF
XCA
XCB
XCC
XCD
CWX
CCWX
ECWX
ECCWX
RNGX
OVRX
CE0.1u
PC23
38
39
41
42
43
44
45
46
47
48
49
50
51
52
55
56
34
35
36
37
57
58
59
60
32
33
13
14
16
17
18
19
20
21
22
23
24
25
26
27
30
31
9
10
11
12
1
2
5
6
7
8
DX11
DX0
DX1
DX2
DX3
DX4
DX5
DX6
DX7
DX8
DX9
DX10
TP27
DY11
DY0
DY1
DY2
DY3
DY4
DY5
DY6
DY7
DY8
DY9
DY10
TP30
TP28
TP26
1
2
3
4
D1A
DA227
DTC114EK
TR3
DY[0..11]
CWY
CCWY
D1B
DA227
TP54
CWY
CCWY
/RNO
/RUN_PAUSE
DTC114EK
TR1
TP29
TP53
NON
53014-04
CN6
3
4
2
3
4
5
6
7
8
9
2
1
A6
A5
A4
A3
A2
A1
-5V
R71
1K
VCC
TP31
RD4.3ESB3
D12
DX[0..11]
DY11
DY10
DY9
DY8
DY7
DY6
DY5
DY4
DY3
DY2
DY1
DY0
TP32
DX11
DX10
DX9
DX8
DX7
DX6
DX5
DX4
DX3
DX2
DX1
DX0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
VCC
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16(LSB)
IC21
COM
PC18
VOUT
RFB
SJ
IOUT
IBPO
CE0.1u
PC19
VCC
-5V CE0.1u
PC24
VOUT
RFB
SJ
IOUT
IBPO
CE0.1u
PC25
-5V CE0.1u
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16(LSB)
IC22
20
COM
20
3
1
23
+VS
-VS
24
23
+VS
-VS
24
A[0..25]
PCM55HP
17
18
19
21
22
PCM55HP
17
18
19
21
22
TR2
3
1
68K
CE2200p
DTC114EK
R68
1K
LED1
SEL-6410E
68K
CE2200p
VCC
R80
C53
5
6
IC23B
2.2K
2.2K
R77
R78
C51
R76
R75
2.2K
IC23A
3
R74
2.2K
-
-5V
V-
V+
VCC
8
4
A[0..25]
R81
68K
C54 CE2200p
M5220FP
R79
PC27 68K
CE0.1u
C52 CE2200p
M5220FP
PC26
CE0.1u
SERVO_MUTE/LIVE
TP35
TP34
PFG
TP56
PFC
TP55
PFG
VFG
PFC
VFC
SERVO_MUTE/LIVE
VFG
VFC
25
PTE[0..7]
PTC[0..7]
DB[0..7]
/PIN
D[0..31]
DB[0..7]
D[0..31]
DB[0..7]
PTE[0..7]
PTC[0..7]
/POUT
/IOOE
DB[0..7]
D[0..31]
PTC4
PTC3
PTC2
PTC1
PTC0
PTE7
PTE5
PTE4
VCC
D8
D9
D10
D11
D12
D13
D14
D15
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
3
4
7
8
13
14
17
18
D8
D9
D10
D11
D12
D13
D14
D15
19
1
2
3
4
5
6
7
8
9
19
1
2
3
4
5
6
7
8
9
19
1
2
3
4
5
6
7
8
9
1
11
18
17
14
13
8
7
4
3
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
11
1
B0
B1
B2
B3
B4
B5
B6
B7
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q7
Q6
Q5
Q4
Q3
Q2
Q1
Q0
74LVC245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC7
74LVC245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC6
B0
B1
B2
B3
B4
B5
B6
B7
B0
B1
B2
B3
B4
B5
B6
B7
19
16
15
12
9
6
5
2
PC96
CE0.1u
CE0.1u
CE0.1u
PC92
VCC3
18
17
16
15
14
13
12
11
18
17
16
15
14
13
12
11
CE0.1u
VCC
CE0.1u
PC93
PC94
PC91
18
17
16
15
14
13
12
11
VCC
2
5
6
9
12
15
16
19
VCC
VCC3
74HCT245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC35
74HCT374
OE
CLK
D0
D1
D2
D3
D4
D5
D6
D7
IC33
74HCT374
D7
D6
D5
D4
D3
D2
D1
D0
CLK
OE
IC32
VCC
VCC
1
2
3
4
5
1
2
3
4
5
RA17
10K
10K
10
9
8
7
6
R186
10
9
8
7
6
EXBA10E103J
RA18
10K
10K
10K
10
9
8
7
6
10K
10K
10K
R188
10K
R178
R187
R181
EXBA10E103J
RA15
10K
1
2
3
4
5
R182
10K
R179
R222
R180
R221
10K
10K
R185
VCC
R183
R184
VCC
EXBA10E103J
10K
R177
VCC
PAPER_R
ORG
PINCH
SIO_IN
FRONT COVER
HEAD COVER
/RUN_PAUSE
IO_HD_UD
SENS_0
SENS_1
SENS_2
SENS_3
SENS_4
SENS_5
SENS_6
SENS_7
PM_CLK
uMODE
FAST
PM_DIR
CENT_STD_NET
/REVERSE_NET
R_PMP_DISABLE
L_PMP_DISABLE
SIO_OUT
/RTC_CS
/RTC_WR
RTC_ENB
SIO_CLK
CENT_STD
/REVERSE
TP36
GRID_GAIN
CARIAGE_GAIN
P_SIDE_SENS
INK
TANK
HD_POWER
ML_POWER
MH_POWER
VCC
/RTC_WR
/RTC_CS
RTC_ENB
SIO_IN
SIO_OUT
SIO_CLK
/HRESET
/PANEL
/RD
DB[0..7]
A1
/WE0
LCD_E
/LCD_CS
/LED
/SW0
/SW1
ORG
PAPER_R
PINCH
PAPER_F
10K
R59
DA227
D2A
DA227
CE0.1u
PC95
D2B
VCC
CE1000p
C123
CE1000p
C122
33
33
R46
R47
19
1
2
3
4
5
6
7
8
9
9
8
7
6
5
4
3
2
1
19
C5
CE0.1u
12
3
4
11
2
B0
B1
B2
B3
B4
B5
B6
B7
11
12
13
14
15
16
17
18
RTC-4553
GND
VCC
18
17
16
15
14
13
12
11
CE0.1u
PC90
CS1
DIN
CLK
CS0
WE
IC40
74LVC245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC5
B7
B6
B5
B4
B3
B2
B1
B0
CR2032:RTC BACKUP
HOLDER BATTERY BCR20V4
BT1
BCR20V4
B13B-PH-K-S
1
2
3
4
5
6
7
8
9
10
11
12
13
CN22
VCC3
74HCT245
A7
A6
A5
A4
A3
A2
A1
A0
DIR
E
IC34
RTC CIRCUIT
DB7
DB6
DB5
DB4
DB3
DB2
DB1
DB0
VCC
33
R199
VCC
L1
L2
L3
L4
L5
TP
DOUT
TO PANEL BOARD
33
R48
TO PAPER SENS,ORG_SENS
TO PINCHROLL
1
2
1,2
5
6
7
9
10
14
13
BK2125 HS601
BK2125 HS601
FL24
FL23
HEAD COVER
FRONT COVER
VCC
R52
R51
52806-2010
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CN7
33
33
TO COVER SW1,2
B2B-PH-K-S
1
2
CN12
B3B-PH-K-S
1
2
3
CN11
R38
R39
R40
R43
R44
R45
R42
R41
R49
R50
NON
1
2
3
4
5
CN10
RXD2
TXD2
VCC3 VCC
53014-06
1
2
3
4
5
6
CN24
TO SCANNER
RXD0
TXD0
VCC
TO MONITOR SERIAL
B12B-PH-K-S
1
2
3
4
5
6
7
8
9
10
11
12
CN9
33
33
33
33
33
33
33
33
33
33
No.0
No.1
No.2
No.3
No.4
No.5
No.6
No.7
SENS_0
SENS_1
SENS_2
SENS_3
SENS_4
SENS_5
SENS_6
SENS_7
TANK
INK
TO INKTANK SENS BOARD KCLCMLMYORGR
26
D[0..31]
CARIAGE_GAIN
SERVO_MUTE/LIVE
VFC
PFC
VFG
PFG
GRID_GAIN
VFG
PFG
C68
VR3
10KVR
-5V
OfsetG
10K
R103
10KVR
VR4
VFG
CE0.47u
VCC
3
1K
R98
-5V
GainG
R115
150K
VR1
10KVR
OfsetC
CE0.47u
12K C67
R112
R114
3.9K
R113 3.9K
18K
R120
VFC
10KVR
VCC
VR2
GMotorGainH/L
CMotorGainH/L
SERVO Mute/Live
VFC
PFC
GainC
R104
C76
NON
C25
150K
470
R118
CE0.22u
R116
5
-5V
M5220FP
IC24A
1
CE0.1u
PC34
47K
R119
CE0.1u
PC35
-5V
V-
33K
CE0.1u
PC33
M5220FP
CE0.1u
PC32
R123
IC46B
IC46A
NJU201AM
V+ IC25A
VCC
V-
V+
VCC
NJU201AM
CE4700p
C77
10K
3
VCC
CE0.068u
C73
470
R117
CE1.0u
C69
CE1.0u
C70
CE3300p
C71
10K
R102
-5V
4
13
R110
4.7K
VCC
4.7K
R122
6
2
1
DA227
10K1%
10K1%
10K1%
R91
R90
10K
R105
10K
R101
D7B
DA227
M5220FP
IC26B
PC31
CE0.1u
10K1%
D3B
R89
1
M5220FP
IC26A
10K1%
R85
10K1%
R86
D4B
DA227
PC30
CE0.1u
-5V
V-
V+
M5220FP
DA227
D7A
DA227
D3A
R87
R84
10K1%
VCC
IC25B
C79
CE100p
C11
D9B
DA227 CE0.01u
10K1%
R88
1K
R97
D9A
DA227
D4A
DA227
10K1%
C7
CE0.01u
DA227
D10A
10K1%
OPEN:MUTEON
D6B
DA227
IC24B
7
M5220FP
CE100p
R82
C78
R83
D6A
DA227
R95
1K
DA227
D8A
DA227
D8B
VCC
DA227
D5B
DA227
C57
CE0.022u
DA227
D10B
D5A
VCC
C44
C47
R111
4.7K
CE0.01u
C46
TR7
2
4
13
15
16
3
2
1
4
13
15
16
3
2
1
VCC
DTA114EK
CE0.022u CE1000p
C60
DTC114EK
TR8
2
R108
4.7K
C43
CE0.01u
CE1000p
UPC494GS
DEAD
OC
INV2
NONI2
FB
INV1
NONI1
9
1
13
12
IC44
R100
10K
4
5
C1
E1
C2
E2
Q1
Q1
Q2
Q2
Q3
Q3
Q4
Q4
4.7K
R109
1K
R94
8
9
11
10
+27V
C1
E1
C2
E2
8
9
11
10
R96
1K
VCC
CE0.1u
PC29
CE0.1u
PC98
2
3
7
6
10
11
15
14
VCC
CE0.1u
PC28
74HC175
VCC
CLK
CLR
D4
D3
D2
D1
IC45
CE0.01u
C45
UPC494GS
DEAD
OC
INV2
NONI2
FB
INV1
NONI1
IC43
+27V
12
R121
4
3
CE0.068u
8
4
3
4
2
1
C9
220u/63V CE0.1u
C75 +
11
EN
VREF
IN2
IN1
C66
CE0.22u
CE0.1u
C10
VREF
IN2
IN1
EN
CE0.22u
C65
CE0.1u
220u/63V CE0.1u
C74 + C6
C8
11
VX
C72
8
4
1
2
4
3
8
4
2
1
2
4
3
1
4
3
4
3
1
2
3
1
14
REF
REF
1
3
+5
C
R
5
6
12
GND
14
GND
7
+5
C
R
5
6
GND
VS
SENSE
VX
10
2
6
GND
6
VS
SENSE
10
IC41
R93
0.10/1W
L6203
BOOT2
OUT2
OUT1
BOOT1
IC42
R92
0.10/1W
L6203
BOOT2
OUT2
OUT1
BOOT1
C55
4
D2FL20U
D15
C59
CE0.022u
C58
CE0.022u
4
16
D13
D2FL20U
CE0.022u
C56
8
CE0.022u
3
15
14
10
11
4.7K
D14
D2FL20U
D16
IC46C
NJU201AM
IC46D
NJU201AM
D2FL20U
-5V
VCC
CE0.1u
PC37
CE0.1u
PC36
5566-02A
1
2
CN13
5566-04A
1
3
2
4
CN14
27
Vref_A2
Vref_A1
Vref_A0
Vref_B2
Vref_B1
Vref_B0
PM_PHA
PM_PHB
/ISPEN
ISPSDO_CENT
PM_CLK
PM_DIR
uMODE
FAST
CLK30
CENT_STD
CENT_STD_NET
/REVERSE
/REVERSE_NET
/STB
/STB_NET
CLK30
HA[1..3]
7
8
9
10
11
1
2
3
4
5
7
8
9
10
11
1
2
3
4
5
10K
R223
Y2/SCLK
I/O
I/O
I/O
I/O
4:CENTECP
R14
10K
TP69
CE0.1u
PC41
VCC
ISPSCLK
ISPSDO_PMP
R9
10K
CE0.1u
PC40
VCC
Y2/SCLK
I/O
I/O
I/O
I/O
I/O
I/O
I/O
IN2.MODE
Y1//RESET
HA[1..3]
HD[0..7]
27
26
25
24
23
33
32
31
30
29
IC19
CE0.1u
PC73
CLK30
CE0.1u
PC74
/CFIFO_RD
BUSY
/ACK
/DIRECT_RD
CENT_STD
REVERSE_DIR
REVERSE_DIR_NET
/HRESET
TP65TP66TP67TP68
ISPMODE
STB_CLK
STB_NET_CLK
TP40
TP41
TP64
27
26
25
24
23
33
32
31
30
29
IC17
VCC
HD7
/CFIFO_HARF
ISPLSI1016 QFP44
/ispEN
SDI.IN0
I/O
I/O
I/O
I/O
I/O
I/O
I/O
Y0
/AUTOFD
PLSI1016E-80LT44
/ISPEN
ISPSDO_CPU2032
/CENT_CS
/H_RD
/INT1284
HD4
HD5
HD6
HD0
HD1
HD2
HD3
CLK30
HA1
HA2
I/O
ISPLSI2032 QFP44
I/O
I/O
IN2.MODE
Y1//RESET
3:PUMP2032
/ispEN
SDI.IN0
I/O
I/O
I/O
I/O
I/O
I/O
I/O
Y0
PLSI2032-80LT44
CLK30
HA[1..3]
HA[1..3]
HD[0..7]
/FAULT
PERROR
/H_WE0
ISPSDO_CENT
/CENT_WE
/CFIFO_FULL
ISPSCLK
/INIT
/SELECTIN
SELECT
/INTCNT
/HRESET
ISPMODE
/CFIFO_WR
HA1
HA2
18
24
26
23
10
11
13
14
19
20
21
22
15
/W
VCC
HD7
D0
D1
D2
D3
D4
D5
D6
D7
D8
/NFIFO_HARF
R225
10K
CE0.1u
PC112
27
26
25
24
23
33
32
31
30
29
HD7
HD6
HD5
HD4
HD3
HD2
HD1
HD0
CE0.1u
/FAULT_NET
PERROR_NET
/H_WE0
ISPSDO
/CENT_WE_NET
/NFIFO_FULL
ISPSCLK
/INIT_NET
/SELECTIN_NET
SELECT_NET
/INTCNT_NET
/HRESET
ISPMODE
/NFIFO_WR
PC113
/NFIFO_RD
BUSY_NET
/ACK_NET
/DIRECT_RD_NET
CENT_STD_NET
IC74
VCC
Y2/SCLK
I/O
I/O
I/O
I/O
I/O
ISPLSI1016 QFP44
I/O
I/O
IN2.MODE
Y1//RESET
5:CENTECP
R224
10K
/HRESET
/DIRECT_RD
R11
10K
VCC
/CENT_WE
/REVERSE
12
13
14
15
16
17
18
19
19
1
2
3
4
5
6
7
8
9
11
1
2
3
4
5
6
7
8
9
VCC
B0
B1
B2
B3
B4
B5
B6
B7
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
CE0.1u
PC101
D8
D7
D6
D5
D4
D3
D2
D1
OC
CLK
74ALS574
Q8
Q7
Q6
Q5
Q4
Q3
Q2
Q1
IC47
74LS245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC51
74ALS574
CLK
OC
D1
D2
D3
D4
D5
D6
D7
D8
IC48
9
8
7
6
5
4
3
2
1
11
18
17
16
15
14
13
12
11
19
18
17
16
15
14
13
12
CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7
CD7
CD6
CD5
CD4
CD3
CD2
CD1
CD0
CD7
CD6
CD5
CD4
CD3
CD2
CD1
CD0
HD0
HD1
HD2
HD3
HD4
HD5
HD6
HD7
10K
R226
VCC
24
26
23
10
11
13
14
19
20
21
22
15
18
VCC
/EF
/FL/RT
/XO/HF
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
/R
NET_ECP_I/F
IDT7203L50J-PR
9
25
8
7
6
5
4
31
30
29
28
3
IC49
CE0.1u
PC39
/FF
/RESET
/XI
/ispEN
SDI.IN0
I/O
I/O
I/O
I/O
I/O
I/O
I/O
Y0
PLSI1016E-80LT44
7
8
9
10
11
1
2
3
4
5
VCC
/EF
/FL/RT
/XO/HF
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
/R
/AUTOFD_NET
/ISPEN
ISPSDO_PMP
/H_RD
/INT1284_NET
/NET_CS
HD4
HD5
HD6
HD0
HD1
HD2
HD3
CLK30
HD0
HD1
HD2
HD3
HD4
HD5
HD6
HD7
10K
R10
VCC
CENT_ECP_I/F
I/O
I/O
I/O
I/O
I/O
12
13
14
15
16
HD[0..7]
I/O
I/O
I/O
I/O
I/O
12
13
14
15
16
44
43
42
41
40
I/O
I/O
I/O
I/O
IN3
38
37
36
35
34
I/O
I/O
I/O
I/O
I/O
SDO.IN1
I/O
I/O
I/O
I/O
HD[0..7]
44
43
42
41
40
I/O
I/O
I/O
I/O
IN3
38
37
36
35
34
I/O
I/O
I/O
I/O
I/O
SDO.IN1
I/O
I/O
I/O
I/O
18
19
20
21
22
I/O
I/O
I/O
I/O
I/O
12
13
14
15
16
18
19
20
21
22
27
17
32
12
1
NC
NC
VCC
NC
NC
GND
16
44
43
42
41
40
I/O
I/O
I/O
I/O
IN3
38
37
36
35
34
I/O
I/O
I/O
I/O
I/O
SDO.IN1
I/O
I/O
I/O
I/O
18
19
20
21
22
VCC
VCC
/W
9
25
8
7
6
5
4
31
30
29
28
3
IDT7203L50J-PR
/FF
/RESET
/XI
D0
D1
D2
D3
D4
D5
D6
D7
D8
/STB
/HRESET
/DIRECT_RD_NET
/CENT_WE_NET
/REVERSE_NET
CD[0..7]
CE0.1u
PC105
CE0.1u
PC102
IC75
CE0.1u
PC114
STB_CLK
CD[0..7]
27
17
32
12
1
NC
NC
VCC
NC
NC
28
GND
R227
10K
VCC
HD7
HD6
HD5
HD4
HD3
HD2
HD1
HD0
HD7
HD6
HD5
HD4
HD3
HD2
HD1
HD0
12
13
14
15
16
17
18
19
19
1
2
3
4
5
6
7
8
9
11
1
2
3
4
5
6
7
8
9
16
HD7
HD6
HD5
HD4
HD3
HD2
HD1
HD0
VCC
B0
B1
B2
B3
B4
B5
B6
B7
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
CE0.1u
PC117
D8
D7
D6
D5
D4
D3
D2
D1
OC
CLK
74ALS574
Q8
Q7
Q6
Q5
Q4
Q3
Q2
Q1
IC78
74LS245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC77
74ALS574
CLK
OC
D1
D2
D3
D4
D5
D6
D7
D8
IC76
9
8
7
6
5
4
3
2
1
11
18
17
16
15
14
13
12
11
19
18
17
16
15
14
13
12
ND0
ND1
ND2
ND3
ND4
ND5
ND6
ND7
ND7
ND6
ND5
ND4
ND3
ND2
ND1
ND0
ND7
ND6
ND5
ND4
ND3
ND2
ND1
ND0
/STB_NET
ND[0..7]
CE0.1u
PC116
CE0.1u
PC115
STB_NET_CLK
ND[0..7]
VCC
VCC
/INIT_NET
/SELECTIN_NET
/AUTOFD_NET
/STB_NET
/INIT
/SELECTIN
/AUTOFD
/STB
/INIT_NET
/SELECTIN_NET
/AUTOFD_NET
/STB_NET
REVERSE_DIR
CD[0..7]
/INIT
/SELECTIN
/AUTOFD
/STB
19
1
2
3
4
5
6
7
8
9
/ACK
BUSY
PERROR
CD4
CD5
CD6
CD7
SELECT
/FAULT
CD0
CD1
CD2
CD3
B0
B1
B2
B3
B4
B5
B6
B7
VCC
CE0.1u
B1
B2
B3
B4
VCC
VCC
B5
B6
B7
HD
B1
B2
B3
B4
VCC
VCC
B5
B6
B7
HD
SN74ACT1284
A1
A2
A3
A4
GND
GND
A5
A6
A7
DIR
IC58
SN74ACT1284
A1
A2
A3
A4
GND
GND
A5
A6
A7
DIR
IC57
PC75
CE0.1u
18
17
16
15
14
13
12
11
1
2
3
4
5
6
7
8
9
10
PC108
74LS245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC54
/ACK
BUSY
PERROR
SELECT
/FAULT
1
2
3
4
5
6
7
8
9
10
VCC
20
19
18
17
16
15
14
13
12
11
20
19
18
17
16
15
14
13
12
11
VCC
R128
NON
R127
0
VCC
CE1000p
C41
4
3
2
1
1
2
3
4
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
5
6
7
8
5
6
7
8
EXBS8V330J
4
3
2
1
RA28
EXBS8V330J
1
2
3
4
RA27
EXBS8V330J
8
8
7
7
6
6
5
5
1
2
3
4
EXBS8V330J
33
33
1
2
3
4
RA25
RA26
1
2
3
4
R54
R53
1
2
3
4
IEEE1284 LEVEL1
10
9
8
7
6
2
1
ND[0..7]
DA227
D11A
/ACK_NET
BUSY_NET
PERROR_NET
SELECT_NET
/FAULT_NET
EXBA10E332J
RA30
REVERSE_DIR_NET
1
2
3
4
5
VCC
1
2
3
4
5
10
9
8
7
6
PC118
CE0.1u
/ACK_NET
BUSY_NET
PERROR_NET
ND4
ND5
ND6
ND7
SELECT_NET
/FAULT_NET
ND0
ND1
ND2
ND3
VCC
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
VCC
EXBS8V102J
RA31
3.9K
R126
EXBA10E332J
RA29
5
6
7
8
4 5
3 6
2 7
1 8
4
3
2
1
PC76
CE0.1u
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
B1
B2
B3
B4
VCC
VCC
B5
B6
B7
HD
SN74ACT1284
A1
A2
A3
A4
GND
GND
A5
A6
A7
DIR
IC80
SN74ACT1284
A1
A2
A3
A4
GND
GND
A5
A6
A7
DIR
IC79
B1
B2
B3
B4
VCC
VCC
B5
B6
B7
HD
CN16
PC119
CE0.1u
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
20
19
18
17
16
15
14
13
12
11
20
19
18
17
16
15
14
13
12
11
VCC
R229
0
R228
NON
VCC
56364-060-BXE
TO CENTRO
4
3
2
1
1
2
3
4
CE1000p
C118
8
7
6
5
8
7
6
5
EXBS8V330J
33
33
1
2
3
4
RA35
8
7
6
5
8
7
6
5
5
6
7
8
5
6
7
8
EXBS8V330J
4
3
2
1
RA38
EXBS8V330J
1
2
3
4
RA37
RA36 EXBS8V330J
1
8
1 8
2
7
2 7
3
6
3 6
4
5
4 5
R233
R234
1
2
3
4
IEEE1284 LEVEL2
1
2
3
4
5
10
9
8
7
6
EXBA10E332J
RA39
VCC
4
DA227
D11B
1
2
3
4
5
10
9
8
7
6
EXBS8V102J
RA40
3.9K
R230
EXBA10E332J
RA41
5
6
7
8
4 5
3 6
2 7
1 8
4
3
2
1
VCC
VCC
40
38
36
34
32
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
/INIT
/FAULT
GND
NC
NC
/SELECTIN
/RESET
NC
/HRESET
PS-40PE-D4T2-SM1
39
37
35
33
31
29
27
25
23
21
19
17
15
13
11
9
7
5
3
1
CN25
TO NETWORK
/STB
D0
D1
D2
D3
D4
D5
D6
D7
/ACK
BUSY
PERROR
SELECT
/AUTOFD
NC
GND
GND
VCC
VCC
NC
29
ADONE
ADATA
ACLK
ACONFIG
ASTATUS
10K
10K
R196
10K
R195
CE0.1u
PC79
VCC3
R194
10K
10K
C20
CE22p
R197
27
/swe
27
/swe
19
1
2
3
4
5
6
7
8
9
CE0.1u
PC80
VCC3
22
20
11
12
13
15
16
17
18
19
SD_Y0
SD_Y1
SD_Y2
SD_Y3
SD_Y4
SD_Y5
SD_Y6
SD_Y7
/soe
22
/soe
20
11
12
13
15
16
17
18
19
SD_X0
SD_X1
SD_X2
SD_X3
SD_X4
SD_X5
SD_X6
SD_X7
CONF_DONE
FUN_PWM
/WREQ
C21
CE22p
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
VCC
B0
B1
B2
B3
B4
B5
B6
B7
CE0.1u
PC97
74HCT245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC36
18
17
16
15
14
13
12
11
/ALT_WE
ALT_OE
IDT71V256SA-15Y
OE
CS
WE
D0
D1
D2
D3
D4
D5
D6
D7
IDT71V256SA-15Y
IC60
OE
CS
WE
D0
D1
D2
D3
D4
D5
D6
D7
IC59
SA_Y0
SA_Y1
SA_Y2
SA_Y3
SA_Y4
SA_Y5
SA_Y6
SA_Y7
SA_Y8
SA_Y9
SA_Y10
SA_Y11
SA_Y12
SA_Y13
SA_Y14
SA_X0
SA_X1
SA_X2
SA_X3
SA_X4
SA_X5
SA_X6
SA_X7
SA_X8
SA_X9
SA_X10
SA_X11
SA_X12
SA_X13
SA_X14
ADONE
/ALT_RESET
10
9
8
7
6
5
4
3
25
24
21
23
2
26
1
10
9
8
7
6
5
4
3
25
24
21
23
2
26
1
R73
1K
VCC3
/INTREQ
R99
1K
VCC3
PC43
CE0.1u
PC42
SA_Y14
CE0.1u
VCC3
R106
10K
CE0.1u
PC44
FUN_PWM
SA_X7
SA_X6
SA_X5
SA_X4
SA_X3
SA_X2
SA_X1
SA_X0
SA_Y4
SA_Y3
SA_Y2
SA_Y1
SA_Y0
/ALT_WE
ALT_OE
SA_X12
SA_X11
SA_X10
SA_X9
SA_X8
PC45
I/O
I/O
I/O
I/O
I/O
nCE
GND
VCCINT
VCCIO
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
Input GCLK
GND
VCCINT
VCCIO
Input GCLK
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
VCCINT
VCCIO
MSEL(PS:GND)
I/O
I/O
I/O
I/O
I/O
I/O
CE0.1u
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
D[0..31]
A[0..25]
SA_X13
SA_X14
/swe
/soe
SD_Y7
SD_Y6
SD_Y5
SD_Y4
CE0.1u
PC46
CE0.1u
PC47
SD_Y3
SD_Y2
SD_Y1
SD_Y0
SD_X7
SD_X6
SD_X5
SD_X4
SD_X3
SD_X2
SD_X1
SD_X0
A19
A18
/DCLK
CE0.1u
PC48
SA_Y13
SA_Y12
SA_Y11
SA_Y10
SA_Y9
SA_Y8
SA_Y7
SA_Y6
SA_Y5
R193
D4
D3
D2
D1
D0
H_DATA0
H_DATA1
H_DATA2
/DATA0
A17
A16
A1
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181
180
179
178
177
176
175
174
173
172
171
170
169
168
167
166
165
164
163
162
161
160
159
158
157
for PassiveSerialMode
ALTERA6024AQC208-3
PC49
CE0.1u
PC50
CE0.1u
PC51
CE0.1u
PC52
CE0.1u
PC53
CE0.1u
/INTREQ
ENC_PHA
ENC_PHB
156
155
154
153
152
151
150
149
148
147
146
145
144
143
142
141
140
139
138
137
136
135
134
133
132
131
130
129
128
127
126
125
124
123
122
121
120
119
118
117
116
115
114
113
112
111
110
109
108
107
106
105
IC61
VCC3
h_laty
I/O
I/O
I/O
I/O
I/O
I/O
CONF_DONE
VCCIO
VCCINT
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
Input GCLK
VCCIO
VCCINT
GND
Input GCLK
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO
VCCINT
GND
I/O
EPF6024AQC208-3
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
DCLK
VCCIO
GND
DATA0
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO
GND
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
30
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
VCCIO
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
nCONFIG
GND
VCCIO
nSTATUS
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GND
VCCIO
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
TP70
TP71
h_clky
h_floory
h_invy
CLK20
h_clk1y
h_six3
h_six2
h_six1
h_six0
h_siy3
h_siy2
h_siy1
h_siy0
h_clkx
h_latx
h_invx
H_DATA0
H_DATA1
H_DATA2
H_DATA3
/INTREQ
ENC_PHA
ENC_PHB
h_laty
h_clk1y
h_six3
h_six2
h_six1
h_six0
h_siy3
h_siy2
h_siy1
h_siy0
h_clkx
h_latx
h_invx
/H_E
H_RST
h_floorx
h_ax3
h_ax2
h_ax1
h_ax0
h_clk2x
h_clk1x
h_ay3
h_ay2
h_ay1
h_ay0
h_clk2y
H_DCLK
h_clky
h_floory
h_invy
TP42
TP43
/H_E
H_RST
h_floorx
h_ax3
h_ax2
h_ax1
h_ax0
h_clk2x
h_clk1x
h_ay3
h_ay2
h_ay1
h_ay0
h_clk2y
CLK60
H_DCLK
H_DATA3
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
VCC3
CLK60
NON
R232
NON
R231
VCC3
h_ay0
h_ay1
h_ay2
h_ay3
h_clk1y
h_clk2y
h_floory
H_DCLK
/H_E
H_DATA0
H_DATA1
H_DATA2
H_DATA3
R62
10K
VCC
19
1
2
3
4
5
6
7
8
9
19
1
2
3
4
5
6
7
8
9
19
1
2
3
4
5
6
7
8
9
CE0.1u
PC63
74HCT245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC39
B0
B1
B2
B3
B4
B5
B6
B7
B0
B1
B2
B3
B4
B5
B6
B7
18
17
16
15
14
13
12
11
18
17
16
15
14
13
12
11
h_ay0
h_ay1
h_ay2
h_ay3
h_clk1y
h_clk2y
h_floory
H_DCLK
/H_E
H_DATA_A
H_DATA_B
H_DATA_C
H_DATA_D
h_clk1x
h_clk2x
h_ax0
h_ax1
h_ax2
h_ax3
h_floorx
H_RST
CE0.1u
PC65
18
17
16
15
14
13
12
11
CE0.1u
PC64
VCC
B0
B1
B2
B3
B4
B5
B6
B7
VCC
74HCT245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC38
74HCT245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC37
C29
NON
C28
NON
C27
NON
C26
NON
TP47
TP46
TP45
TP44
5
6
29
30
1
3
4
28
27
26
25
5
6
29
30
1
3
4
28
27
26
25
5
6
29
30
1
3
4
28
27
26
25
5
6
29
30
1
3
4
28
27
26
25
VCC
CE0.1u
PC120
E09A17RA
DAOUT
FLOOR
RST
DATA
DCLK
E
CLK1
CLK2
A0
A1
A2
A3
IC65
E09A17RA
DAOUT
FLOOR
RST
DATA
DCLK
E
CLK1
CLK2
A0
A1
A2
A3
IC64
E09A17RA
DAOUT
FLOOR
RST
DATA
DCLK
E
CLK1
CLK2
A0
A1
A2
A3
IC63
E09A17RA
DAOUT
FLOOR
RST
DATA
DCLK
E
CLK1
CLK2
A0
A1
A2
A3
IC62
I/O
DP
DP
DP
DP
DP
DP
DP
DP
GND5
GND45
VOUTGND
VCC5
NPNB
FB
PNPB
VCC45
VCC45_2
I/O
DP
DP
DP
DP
DP
DP
DP
DP
GND5
GND45
VOUTGND
VCC5
NPNB
FB
PNPB
VCC45
VCC45_2
I/O
DP
DP
DP
DP
DP
DP
DP
DP
GND5
GND45
VOUTGND
VCC5
NPNB
FB
PNPB
VCC45
VCC45_2
I/O
DP
DP
DP
DP
DP
DP
DP
DP
GND5
GND45
VOUTGND
VCC5
NPNB
FB
PNPB
VCC45
VCC45_2
74LS14
74LS14
IC73F
IC73E
IC73D
13
11
R144
10
R132
1
R143
10
R131
1
R142
10
R130
1
R141
10
R129
1
12
10
+ C34
10u/16V
+ C33
10u/16V
+ C32
10u/16V
+ C31
10u/16V
74LS14
CE0.1u
PC60
VCC
CE0.1u
PC59
VCC
CE0.1u
PC57
VCC
CE0.1u
PC55
VCC
74LS14
IC73C
2
9
11
12
13
15
17
19
21
7
10
14
24
20
18
16
22
23
2
9
11
12
13
15
17
19
21
7
10
14
24
20
18
16
22
23
2
9
11
12
13
15
17
19
21
7
10
14
24
20
18
16
22
23
2
9
11
12
13
15
17
19
21
7
10
14
24
20
18
16
22
23
R140
300
R139
300
R138
300
R137
300
R136
300
R135
300
R134
300
R133
300
2
2SB1382
TR12
C64
CE0.022u
R148
2.2
PC62
CE0.1u
C63
CE0.022u
R147
2.2
2SD2082
TR15
2SB1382
TR11
PC61
CE0.1u
CE0.022u
C62
R146
2.2
2SD2082
TR16
2SB1382
TR10
PC58
CE0.1u
C61
CE0.022u
2SD2082
TR14
2SB1382
PC56
CE0.1u
R145
2.2
2SD2082
TR13
TR9
3
2
3
2
3
2
3
2
3
2 2
3
3
2
3
2
h_clk1x
h_clk2x
h_ax0
h_ax1
h_ax2
h_ax3
h_floorx
H_RST
VCC
10u/63V
+ C87
10u/63V
+ C86
10u/63V
+ C85
10u/63V
+ C84
TP51
ENC_PHB
ENC_PHA
h_siy0
h_siy1
h_siy2
h_siy3
h_clky
h_laty
h_invy
TP48
h_six0
h_six1
h_six2
h_six3
h_clkx
h_latx
h_invx
TP49
TP50
IC73A
74LS14
VCC
19
1
2
3
4
5
6
7
8
9
19
1
2
3
4
5
6
7
8
9
74LS14
IC73B
18
17
16
15
14
13
12
11
18
17
16
15
14
13
12
11
CE1000p
C49
R20
1K
CE0.1u
PC67
B0
B1
B2
B3
B4
B5
B6
B7
CE0.1u
PC66
B0
B1
B2
B3
B4
B5
B6
B7
VCC
74LS245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC55
VCC
74LS245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC56
R19
1K
CE1000p
C48
VCC
R26
R27
33
33
C121
CE680p
C120
CE680p
C119
CE680p
C91
CE680p
C90
CE680p
C88
CE680p
C89
CE680p
C98
CE680p
C97
CE680p
C95
CE680p
C94
CE680p
C96
CE680p
C92
CE680p
C93
CE680p
FL6
EXCML20A390U
FL22
EXCML20A390U
FL21
EXCML20A390U
FL20
EXCML20A390U
FL10
EXCML20A390U
FL9
EXCML20A390U
FL11
EXCML20A390U
FL8
EXCML20A390U
FL2
EXCML20A390U
FL7
EXCML20A390U
FL1
EXCML20A390U
FL3
EXCML20A390U
FL5
EXCML20A390U
FL4
EXCML20A390U
HEAD THRM
PAPER_SIDE
P_SIDE_SENS
33
R55
CE0.1u
PC54
IL-FPC-28ST-N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
CN17
IO_HD_UD
IL-FPC-28ST-N
CN18
TH
1
PAPER_SIDE
2
/P_SIDE_SENS
3
GND
4
COMby
5
COMcy
6
GNDby
7
GNDcy
8
COMdy
9
COMey
10
GNDdy
11
GNDey
12
h_siy0
13
GND
14
h_siy1
15
GND
16
h_siy2
17
GND
18
h_siy3
19
GND
20
ENC_PHA
21
GND
22
ENC_PHB
23
GND
24
h_clky
25
GND
26
h_laty
27
h_invy
28
CE1.0u
C124
VCC41
VCC41
VCC
VCC
GNDbx
GNDcx
COMbx
COMcx
GNDdx
GNDex
COMdx
COMex
GND
h_six0
GND
h_six1
GND
h_six2
GMD
h_six3
GND
h_clkx
GND
h_latx
GND
h_invx
GND
IO_HD_UD
RXE185
PORSW1
VCC
470u/63V
+ C83
HEAD_POWER
31
C112
DELAY
100u/63V
VIN
D18
47K
D2FL20U
OUT
D2FL20U
33
IN
R107
10K
CE0.1u
1.5K
R176
12K
R175
DTC114EK
C17
TR20
2SB1551
TR22
D2FL20U
D21
OUT
IC81
LM3940IT-3.3
R159
D17
IC69
LM2576HVT-ADJLB03
R166
22K
C14
CE0.1u
VCC
VCC
CE0.1u
C12
+41V
C110
100u/25V
ON/OFF
FB
GND
GND
C111
Vs
R161
2.7K
R160
56K
CE0.1u
C13
C108
TL7700C
CT
IC14
VI
RESET
VCC
NON
C50
1K
11
R21
VCC
74LS14
IC29E
VO
D2FL20U
100u/25V
+ C114
IC70
LT1086CT
D22
C15
CE0.1u
VCC3
TAB IS OUTPUT!!
10
100u/63V
+27V
B6P-VH
1
2
3
4
5
6
CN19
R168
22K
Low/Off
+27V
Hi/Off
R163
22K
22K
R165
33
33
33
13
R169
56
R170
100
74LS14
IC29F
C16
CE0.1u
12
DELAY
100u/25V
+ C115
VCC1.9
TAB IS OUTPUT!!
1.9V REGULATOR
ML_POWER
MH_POWER
HD_POWER
+41V
FROM POWER SUPPLY
3.3V REGULATOR
D5S6M-4000
D33 CL02BE181
L2
100u/25V
VCC
FUN_PWM
74LS14
IC29D
PORSW2
150
R157
74LS14
IC29B
74LS14
IC29A
TR17
2SK2796S
D28
CE0.1u
PC121
D1FL20U
1ohm 1W
R158
+27V
VCC
Vref_B2
Vref_B1
Vref_B0
Vref_A2
Vref_A1
Vref_A0
for FanControl
VX
HEAD_POWER
RXE185
D23
D2FL20U
TP57
74LS14
IC29C
DTC114EK
TR6
R167
22K
TR21
2SB1551
DTC114EK
TR5
R162
22K
TR18
2SB1551
D2FL20U
D19
DTC114EK
TR4
R164
22K
TR19
2SB1551
D2FL20U
D20
3
1
3
1
16
15
14
13
12
11
10
9
16
15
14
13
12
11
10
9
EXBM16D8AL
L G
M O
RA34
EXBM16D8AL
L G
M O
RA33
CL02BE181
L1
10u/63V
C113
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
5267-02A
1
2
CN20
IC71B
5
IC71A
3
-
V-
BA-10358F
2.7K
R171
2.7K
R172
C116
CE0.1u
V+ BA-10358F
VCC
8
4
-5V
VCC
GND
GND
C100
CE1000P
820
R174
C99
CE1000P
L_PMP_DISABLE
820
R173
R64
10K
R15
10K
VCC
CE3900p
C101
C102
5
23
24
PM_PHA
PM_PHB
CE3900p
2
26
4
6
22
5
23
24
25
3
R149
0.68 /1W
VSA
VREFA
VREFB
CR
ENA A
ENA B
PHA
PHB
DECAY
VCC
ALM
IC67
MTD2005
CE0.1u
PC77
C105
CE820p
220
R156
VCC
VSA
VREFA
VREFB
CR
ENA A
ENA B
PHA
PHB
DECAY
VCC
ALM
IC66
MTD2005
CE0.1u
PC78
C103
CE820p
220
R154
2
26
4
6
22
25
3
VCC
R_PMP_DISABLE
R63
10K
R16
10K
VCC
R151
0.68 /1W
13
3
1
RSA
11
RSA
11
PG
13
PG
VSB
LG A
LG B
NC
NC
NC
NC
OUT1
OUT2
OUT3
OUT4
VMMA
VMMB
RSB
VSB
LG A
LG B
NC
NC
NC
NC
OUT1
OUT2
OUT3
OUT4
VMMA
VMMB
27
7
21
9
15
16
19
10
12
14
18
8
20
R152
0.68 /1W
220
R155
27
7
21
9
15
16
19
10
12
14
18
8
20
C106
CE820p
HEAD_POWER
220
C104
CE820p
HEAD_POWER
R153
R150
0.68 /1W
17
RSB
FL13
EXCML20A390U
FL15
EXCML20A390U
FL14
EXCML20A390U
D1FL20U
D32
D1FL20U
D31
D1FL20U
D30
EXCML20A390U
FL19
EXCML20A390U
FL18
EXCML20A390U
FL17
EXCML20A390U
D29
D1FL20U
FL16
TO PUMPMTR_L
D1FL20U
D27
D1FL20U
D26
D1FL20U
D25
EXCML20A390U
D24
D1FL20U
FL12
TO PUMPMTR_R
+ C107
100u/63V
2
17
32
+41V
5267-08A
1
2
3
4
5
6
7
8
CN21
2-3 OTHER CIRCUIT BOARD

Component Diagram
Soldering Diagram
33
Other Circuit Board _ 1/2 Circuit Diagram
TP3
TP4
CN3
HEAD_POWER
HEAD_POWER
VCC
VCC
GNDbx
GNDcx
COMbx
COMcx
GNDdx
GNDex
COMdx
COMex
GND
h_six0
GND
h_six1
GND
h_six2
GND
h_six3
GND
h_clkx
GND
h_latx
GND
h_invx
GND
IO_HD_UD
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
TP18
TP17
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
52207-2190
CN8
TP5
5597-28APB
VCC
CN11
TP12
TP11
1
2
3
4
5
COMex
GNDex
GNDex
anode5
GND
GND
h_six0
GND
h_six1
GND
h_six2
GND
h_six3
GND
h_clkx
GND
h_latx
VCC
h_invx
COB
COC
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
52207-2190
53015-05
CN9
TP6
TP7
CN4
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
TH
PAPER_SIDE
/P_SIDE_SENS
GND
COMby
COMcy
GNDby
GNDcy
COMdy
COMey
GNDdy
GNDey
h_siy0
GND
h_siy1
GND
h_siy2
GND
h_siy3
GND
ENC_PHA
GND
ENC_PHB
GND
h_clky
GND
h_laty
h_invy
TP8
TP9
TP20
TP13
TP14
anode1
anode2
GNDay
GNDay
COMay
COMby
GNDby
GNDby
anode3
anode4
GNDcy
GNDcy
COMcy
COMdy
GNDdy
GNDdy
VCC41
GND
TH
LS2
LS1
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
52207-2190
CN10
TP10
5597-28APB
TP16
TP15
CN5
GND
ENC_PHA
VCC
ENC_PHB
COMey
GNDey
GNDey
anode5
GND
GND
h_siy0
GND
h_siy1
GND
h_siy2
GND
h_siy3
GND
h_clky
GND
h_laty
VCC
h_invy
COB
COC
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
TO HEAD (Y)
TO MAIN BOARD
TP19
anode1
anode2
GNDax
GNDax
COMax
COMbx
GNDbx
GNDbx
anode3
anode4
GNDcx
GNDcx
COMcx
COMdx
GNDdx
GNDdx
VCC41
GND
TH
LS2
LS1
TO HEAD (X)
CN7
TP1
TP2
52207-2190
1
2
3
4
TO ENCORDER
53015-04
VCC
R6
Q1
NON
IC3A
C7
CE0.1u
V+
+
BA-10358F
R4
5
DTB123EK
6
1K
IC3B
VCC
R3
PAPER_SIDE
/P_SIDE_SENS
R2
R1
82
100
TO PAPER SIDE SENSOR BOARD

CN6
BA-10358F
2.2K
R5
3.3K
53015-03
C6
CE1000P
POWER SIGNAL
V-
1
2
3
VR1
10KVR
C5
CE1000P
D1A
DA227
VCC
LED1
HEAD_POWER
R7
330
SEL6410E-TP5
C2
CE0.1u
+ C4
47u/16V
C1
CE0.1u
+ C3
47u/63V
D1B
DA227
CARRIAGE BOARD
LINER ENCODER BOARD
PAPER SIDE SENSOR BOARD
PUMP JUNCTION BOARD
CN1
1
2
3
PC1
CE0.1u
CN13
CABLE-ASSY P-SIDE-SENS FJ-500
CABLE-ASSY LINER ENCODER FJ-500
CH.B
VCC
CH.A
GND
HEDS-9730Q50
IC1
GP2S40
4
3
2
1
4
3
2
1
CN12
IC2
CN2
1
2
3
4
5
6
7
8
1
2
3
4
B 4B-PH-K-S
CN14
5267-08A
1
2
3
4
B 4B-PH-K-S
34
Other Circuit Board _ 2/2 Circuit Diagram

VCC
VCC
LED5
VCC
VCC
+ C8
47u/16V
CN28
Q9
/RESET
52030-2010
Q2
DTD113EK
R14
10K
PAUSE
R10
180
Q5
SEL6410E-TP5
DTD113EK
LED4
POWER R11
180
Q6
B16B-PH-K-S
SEL6410E-TP5
DTD113EK
TO LCD
LED6
BASE
R12
DTD113EK
R15 470
180
LED3
19
1
R9
DTD113EK
E
DIR
74LS245
2
3
4
5
6
7
8
9
SETUP
SEL6410E-TP5
A0
A1
A2
A3
A4
A5
A6
A7
B0
B1
B2
B3
B4
B5
B6
B7
18
17
16
15
14
13
12
11
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
LED2
Q4
IC5
SEL6410E TH12 RT
DTD113EK
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PD[0..7]
R8
330
R13
10K
LCD_RS
LCD_R/W
LCD_E
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
/LCD_CS
/LED
/SW0
/SW1
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
BUSY
Q3
CN15
180
IC7
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
2
5
6
9
12
15
16
19
SETUP_LED
POWER_LED
BKLIGHT_ON
LCD_ON
BUZZER
BASE LED
PAUSE_LED
BUSY_LED
SEL6410E-TP5
Q7
DTD113EK
D1
D2
D3
D4
D5
D6
D7
D8
3
4
7
8
13
14
17
18
PD1
PD3
PD5
PD7
PD6
PD4
PD2
PD0
FROM MAIN BOARD
11
1
CLK
CLR
Q8
VCC
BZ1
74LS273
DTD113EK
1
VCC
BUZZER
RA1
1
2
3
4
5
IC6
2
3
4
5
6
7
8
9
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
EXBA10E103J
A0
A1
A2
A3
A4
A5
A6
A7
19
1
B0
B1
B2
B3
B4
B5
B6
B7
18
17
16
15
14
13
12
11
SETUP
PAUSE
CLEANING
POWER
QUALITY
MEDIA_CUT
MENU
ENTER
EVQ21305R
SW6
EVQ21305R
SW7
EVQ21305R
SW8
EVQ21305R
SW9
EVQ21305R
SW10
10
9
8
7
6
EVQ21305R
SW11
EVQ21305R
SW12
EVQ21305R
SW1
EVQ21305R
SW2
EVQ21305R
SW3
EVQ21305R
SW4
EVQ21305R
SW13
EVQ21305R
SHEET SETUP
PAUSE
CLEANING
POWER
PRINT QUALITY
SHEET CUT
MENU
ENTER
EXBA10E103J
A0
A1
A2
A3
A4
A5
A6
A7
19
1
SW5
RA2
1
2
3
4
5
IC4
2
3
4
5
6
7
8
9
MEB-12C-5
VCC
E
DIR
74LS245
PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7
10
9
8
7
6
B0
B1
B2
B3
B4
B5
B6
B7
18
17
16
15
14
13
12
11
LEFT CURSOR
TOP CURSOR
DOWN CURSOR
RIGHT CURSOR
BASE
E
DIR
LEFT CURSOR
TOP CURSOR
DOWN CURSOR
RIGHT CURSOR
BASE POINT
74LS245
VCC
PC2
PC3
PC4
PC5
CE0.1u
CE0.1u
CE0.1u
CE0.1u
PANEL BOARD
INKTANK SENS BOARD
CN27
1
2
3
4
5
6
7
8
9
10
11
12
FAN JUNCTION BOARD

CN18
CN19
SENS_0
SENS_1
SENS_2
SENS_3
SENS_4
SENS_5
SENS_6
SENS_7
TANK
INK
D2A
1
2
DA227
D2B
DA227
4
3
2
1
No.0
1
2
5267-02A
CN16
1
2
1
2
175489-4
FAN SCIROCCO
5267-02A
CN17
FAN SCIROCCO
5267-02A
CN20
1
D3A
DA227
53015-12
D3B
4
3
DA227
4
3
2
1
No.1
175489-4
CN21
D4A
1
2
DA227
D4B
DA227
4
3
2
1
No.2
175489-4
CN22
D5A
1
2
DA227
D5B
DA227
4
3
2
1
No.3
175489-4
CN23
D6A
DA227
D6B
4
3
DA227
4
3
2
1
No.4
175489-4
CN24
D7A
1
2
DA227
D7B
DA227
4
3
2
1
No.5
175489-4
CN25
D8A
1
2
DA227
D8B
DA227
4
3
2
1
No.6
175489-4
CN26
D9A
1
2
DA227
D9B
DA227
4
3
2
1
No.7
175489-4
35
Following table describes the necessary adjustment after the replacement of each parts.
Replacement Parts
HEAD
Necessary Adjustment
1. HEAD RANK SETTING
Replacement Parts
1. CAPPING POSITION ADJUSTMENT

2. LIMIT & CUT DOWN POSITION
INITIALIZE
3. FLUSHING POSITION ADJUSTMENT
Replacement Parts
ENCODER SCALE
ENCODER MODULE
1. LINEAR ENCODER SETUP
Replacement Parts
CARRIAGE WIRE
1. WIRE TENSION ADJUSTMENT
INITIALIZE
Replacement Parts
CARRIAGE MOTOR
1. MOTOR BALANCE ADJUSTMENT
2. HEAD ALIGNMENT
3. THERMISTER CHECK
Replacement Parts
MAIN BOARD
1. INSTALLATION OF BATTERY
2. FIRMWARE UPDATE
3. INITIALIZE ALL SYS.PARAMETER
CAPPING ASSEMBLY
5. SELECT TYPE OF LANGUAGE

INITIALIZE

10. PAPER SIDE SENSOR ADJUSTMENT
11. HEAD ALIGNMENT (HORIZONTAL)
12. HEAD ALIGNMENT (BIDIRECTION)
13. CALIBRATION
14. BATTERY FLAG CLEAR
3-1 HEAD_REPLACEMENT
Turn off the MAIN POWER SW.

MAIN POWER SW
Make sure to turn off the MAIN POWER SW

when replacing the HEAD. HEAD and MAIN
BOARD will break. It is recommended to unplug
the AC Plug for safety.
Remove the MAINTENANCE COVER.
MAINTENANCE COVER
36
AC Plug
Remove the CARRIAGE COVER.
CARRIAGE COVER
3
4
Remove the INK DAMPER PLATE, then disconnect the

INK DAMPER from the HEAD.
INK DAMPER PLATE
Do not hold the sides of the INK DAMPER.

It could break.
Take off the 2 SPRINGs at each side of the CARRIAGE

BASE and remove the screws fixing the HEAD LOCK
PLATE.
Then, lift up the HEAD and remove the HEAD LOCK
PLATE by sliding it to the side.
SPRING
HEAD LOCK PLATE
Disconnect the CABLEs from the CARRIAGE BOARD and

remove the HEAD.
37
Disconnect the CABLEs from the HEAD and connect them

to the new HEAD.
Make sure that the ink or cleaning liquid is not sticking to the
CABLEs or the Connectors where they are connected.
Put the HEAD in the CARRIAGE BASE. Make sure the

HEAD is placed under the GUIDE.
3
CARRIAGE BASE
Make sure not to touch the HEAD where the INK

DAMPER is connected.
GUIDE
HEAD
CARRIAGE BASE
GUIDE
HEAD
Fix the HEAD LOCK PLATE temporary with the screws and
put the SPRING on the side of the CARRIAGE BASE.
Make sure to put the GND WIRE between the PLATE and the
screw when fixing it.
Do not tighten the screws too tightly.
HEAD LOCK PLATE
38
11
Connect the INK DANMPER to the HEAD, then fix the INK
DAMPER PLATE.
INK DAMPER PLATE
Do not hold the sides of the INK DAMPER too

tight.
3
12
Turn on the SUB POWER SW while pressing [

and [ ] keys to enter the SERVICE MODE.
], [
],[
],[
] + POWER ON
[MENU] key
SERVICE MENU
HEAD RANK
13
Carry out the following adjustment after resetting the dot

count in the [ HISTORY MENU ].
2. HEAD ALIGNMENT
3. THERMISTOR CHECK
39
3-2 CLEANING WIPER _ REPLACEMENT
MAINTENANCE COVER
Move the CLEANING LEVER to the rear side by hand.
Unhook the CLEANING WIPER with tweezers and replace

it with the new one.
After fixing the new CLEANING WIPER, put back the

CLEANING LEVER to its sitting position.
CLEANING LEVER
Be careful with the direction of the CLEANING

WIPER.
Make sure that the dust does not stick on the
CLEANING WIPER when fixing it.
40
CLEANING WIPER
FELT SIDE
RUBBER SIDE
3-3 CAPPING UNIT _ REPLACEMENT
Turn off the MAIN POWER SW and remove the

MAINTENANCE COVER.
MAINTENANCE COVER
Remove the screws fixing the PUMP UNIT TABLE.

Disconnect the PUMP WIRE from the circuit board located
at the front of the PUMP UNIT and pull out the 4 WHITE
TUBEs from the DRAIN TUBE.
Lift up the PUMP UNIT TABLE and disconnect the TUBEs

from the CAPPING ASSEMBLY.
Remove the CAPPING ASSEMBLY by removing the 2

screws.
41
When fixing the new CAPPING ASSEMBLY for the LEFT

SIDE, go to 6 .
When fixing the new CAPPING ASSEMBLY for the RIGHT
SIDE, go to 7 .
Cut off the GUIDE shown in the figure with a nipper while
the CAP COVER is on it.
3
Cut it off below this line
GUIDE
Make sure to cut off this GUIDE. If not, it could

result in the breakage of the CAPPING
ASSEMBLY.
Fix the new CAPPING ASSEMBLY and remove the CAP

COVER. Then, put on the HEAD CLEANER.
Put the 4 WHITE TUBEs into the DRAIN TUBE without

folding it.
Do not touch the sponge inside the CAP.

Make sure that the dust won't stick on the sponge
inside the CAP.
42
CAP COVER
HEAD CLEANER
Lift up the PUMP UNIT TABLE and connect the TUBEs to

the CAPPING ASSEMBLY.
3
10
Fix the PUMP UNIT TABLE and connect the PUMP

WIREs.
11
Carry out the following adjustment.

1. CAPPING POSITION ADJUSTMENT
2. LIMIT POSITION & CUT DOWN POSITION
INITIALIZE
3. FLUSHING ADJUSTMENT
43
3-4 MAIN BOARD _ REPLACEMENT

Open up the CHASSIS by removing the TOP PLATE.
TOP PLATE
Be careful with the CABLE from the NETWORK

BOARD which is fixed to the back side of the TOP
PLATE.
3
2
Remove the BATTERY from the current MAIN BOARD

and install it on the new MAIN BOARD.
Carry out the adjustment and settings listed in the table

below.
Replacement Parts
MAIN BOARD
1. INSTALLATION OF BATTERY
2. FIRMWARE UPDATE
3. INITIALIZE ALL SYS.PARAMETER
5. SELECT TYPE OF LANGUAGE
INITIALIZE
10. PAPER SIDE SENSOR ADJUSTMENT
11. HEAD ALIGNMENT (HORIZONTAL)
12. HEAD ALIGNMENT (BIDIRECTION)
13. CALIBRATION
14. BATTERY FLAG CLEAR
44
3-5 BATTERY _ REPLACEMENT

CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by the manufacture.
Dispose of used batteries according to the manufacture's instructions.
Do not recharge, short-circuit,

disassemble the lithium battery, nor
put it into fire.
Put tape around the lithium battery

for insulation for disposal or
preservation.

TOP PLATE

PLATE.
45
Remove the BATTERY on the MAIN BOARD by pushing it

down and tilting towards the right.
SOCKET
MAIN BOARD
Replace the BATTERY to the new one.

SOCKET
Be careful with the direction of the BATTERY.

BATTERY
MAIN BOARD
Clear the BATTERY EMPTY FLAG from the [CLOCK

CHECK] in the SERVICE MENU.
SERVICE MENU
CLOCK CHECK
CLOCK CHECK
B
0y00d00h00m00s
CLOCK CHECK
CLEAR BAT FLAG
[ENTER]
Dispose the BATTERY.
FOLLOWING MAY CAUSE EXPLOSION OF BATTERY.

RE-CHARGE, SHORT-CIRCUIT, DISASSEMBLY, HEATING,
PUTTING INTO FIRE.
DON'T PUT BATTERY WITH OTHER METAL OR BATTERY.
DISPOSE BATTERY WITHOUT INSULATION
46
3-6 ENCODER SCALE _ REPLACEMENT

Remove the MAINTENANCE COVER and the GUIDE
RAIL COVER.
3
2
Remove the ENCODER SCALE by removing the screw on

the its right end and the SPRING on its left end.
ENCODER SCALE
SPRING
Fix the SPRING PLATE to the end of the new ENCODER

SCALE where there is no black dot written on it.
ENCODER SCALE
BLACK DOT
Make sure not to make scratches or put grease on

the ENCODER SCALE when fixing it.
SPRING PLATE
Put the ENCODER SCALE in between the ENCODER

PLATE and the GUIDE RAIL.
Then, fix the right end with a screw and hook up the SPRING
on the left end.
Make sure that the ENCODER SCALE sits in place.
ENCODER PLATE
ENCODER SCALE
Do not loosen or tighten the screws fixing the

ENCODER PLATE.
SPRING PLATE
47
Move the HEAD CARRIAGE in a whole width of the

machine.
Make sure that the ENCODER SCALE doesn't make contact
with the ENCODER MODULE and also ENCODER
SCALE is between the slit of the ENCODER MODULE.
ENCODER MODULE
ENCODER SCALE
3
6
48
Carry out the LINEAR ENCODER SETUP.
3-7 CARRIAGE WIRE _ REPLACEMENT

Remove the MAINTENANCE COVER and the GUIDE
RAIL COVER.
3
2
Remove the PANEL COVER.
Make sure to disconnect the PANEL CABLE which

is fixed to the PANEL COVER.
PANEL COVER
Loosen the screw fixing the HEAD CARRIAGE to the

CARRIAGE WIRE.
Loosen the 2 screws and then the ADJUSTMENT SCREW

in order to loosen the WIRE TENSION.
ADJUSTMENT
SCREW
49
Remove the CARRIAGE WIRE as shown in the figure.
Remove the SHAFT STAY and then loosen the screws

fixing the CARRIAGE MOTOR.
CARRIAGE WIRE
SHAFT STAY
CARRIAGE
MOTOR
Remove the E-RING and take off the DRIVE PULLEY from
the SHAFT.
E RING
Loosen the screws shown in the figure and remove the

CARRIAGE WIRE from the PULLEY.
CARRIAGE WIRE
50
SCREW
Put the DRIVE PULLEY into the SHAFT and fix it with the
E RING.
Then, fix the SHAFT STAY.
SHAFT STAY
3
10
Wind the CARRIAGE WIRE around the DRIVE PULLEY

from the bottom to the top and fix it.
DRIVE PULLEY
Make sure that the CARRIAGE WIRE does not

cross over.
CARRIAGE WIRE
11
Rotate the DRIVE PULLEY until the CARRIAGE WIRE

comes to its second wind from the top.
CARRIAGE WIRE
2nd wind
DRIVE PULLEY
12 Fix the HEAD CARRIAGE to the CARRIAGE WIRE at the

CAPPING POSITION.
51
13
Fix the CARRIAGE MOTOR so that there is no looseness or

too much load.
14
Move the HEAD CARRIAGE in a whole width of the

GUIDE RAIL to remove the slack in the CARRIAGE WIRE.
Carry out the following adjustments after fixing the
CARRIAGE MOTOR.
1. WIRE TENSION ADJUSTMENT

2. LIMIT POSITION & CUT DOWN POSITION
INITIALIZE
52
3-8 CARRIAGE MOTOR _ REPLACEMENT

Remove the MAINTENANCE COVER and the PANEL
COVER.
MAINTENANCE
COVER
PANEL COVER
3
2
TOP PLATE

PLATE.
Remove the FILTER (E) by using tweesers.
FILTER (E)
Disconnect the WIREs from the CARRIAGE MOTOR.
53
Remove the CARRIAGE MOTOR from the MOTOR BASE

together with the MOTOR FLANGE.
CARRIAGE
MOTOR
3
6
Remove the CARRIAGE MOTOR from the MOTOR

FLANGE.
MOTOR FLANGE
Cut the INSULOCK TIEs and disconnect the CABLE-ASSY

C ENCODER and the CABLE-ASSY C POWER from the
CARRIAGE MOTOR.
CABLE -ASSY C ENCORDER FJ-500
CABLE-ASSY C POWER FJ-500
Fix the MOTOR FLANGE to the new CARRIAGE MOTOR.

Be careful with the direction of the MOTOR FLANGE.
MOTOR FLANGE
54
Connect the CABLE-ASSY C POWER to the CARRIAGE

MOTOR and fix it together with the CARRIAGE MOTOR
CABLE using INSULOCK TIE.
Make sure to connect the RED and BLACK WIREs
correctly when connecting the CABLE-ASSY C
POWER.
INSULOCK
TIE
CARRIAGE
MOTOR CABLE
BLACK
RED
Connect the CABLE-ASSY C ENCODER to the
10 CARRIAGE MOTOR CABLE.
3
CARRIAGE
MOTOR CABLE
INSULOCK
TIE
Tie them with the INSULOCK TIE.
CABLE - ASSY C ENCODER
11
Fix the CARRIAGE MOTOR to the MOTOR BASE.
Make sure to mesh the CARRIAGE MOTOR and the

GEAR firmly by pressing the CARRIAGE MOTOR
against the GEAR.
CARRIAGE
MOTOR
12 Apply the Grease (FLOIL GE-676) to the GEAR.
Move the HEAD CARRIAGE left and right for several times
so that the grease will be applied on the whole surface of the
GEAR.
Make sure that the grease won't stick on the

WIRE or the CAPPING ASSEMBLY.
55
13
Connect the CABLE-ASSY C POWER to CN13 and the

CABLE-ASSY C ENCODER to CN4 on the MAIN BOARD.
CN13
CN4
3
Fix the FILTER (E) around the WIREs from the CARRIAGE
14 MOTOR as shown in the figure.
FILTER (E)
15 Fix the PANEL COVER and the MAINTENANCE COVER.

Make sure to connect the CABLE to the PANEL
COVER.
PANEL
COVER
16
Carry out the following adjustment after resetting the Total

time that the motor has been rotated in the [HISTORY] menu
under the Service Mode.
SERVICE MENU
HISTORY MENU
MOTOR HOURS F
1632 hours
MOTOR HOURS F
CLEAR
[ENTER]
56
4 Adjustment
4 Adjustment
4-1 Special Tools
Table shows a list of special tools recommended by Roland DG Corp.
Tool No.
ST-011
Tool Name
TENSION METER
Purpose
WIRE TENSION ADJUSTMENT
Tool No.
21755102
Tool Name
CLEANING LIQUID,500ml CJ-70
Purpose
HEAD CLEANING
57
4 Adjustment
4-2 SERVICE MODE

[
],[
],[
] + POWER ON
[MENU] key
SERVICE MENU
HEAD RANK
HEAD RANK
LEFT HEAD
LEFT
HEAD
04548474852
520010000LC
HEAD RANK
RIGHT HEAD
RIGHT 04548474852
HEAD 520010000LC
This menu is used for entering the HEAD RANK for each HEAD with 22digit number and alphabet.
The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys.
Press the [ENTER] key to save the settings. Warning sound comes out when the CHECK SUM is not
correct.
SERVICE MENU
SENSOR CHECK
FROCPHLOGcmKCMY
***
*EC**
Display the status of the sensors. When the sensor is ON, * will be displayed. Alphabet in the menu
stands for Front Paper Sensor, Rear Paper Sensor, Origin Sensor, Cover Sensor, Pump Cover Sensor,
Head Sensor, Pinch Roller Sensor.
And Alphabet of the right side in the menu stands for Cartridge Sensor of each color and Ink Empty
Sensor.
Blank : No Cartridge, Ink remaining
C : Cartridge installed, Ink remaining
E : No Cartridge, Ink empty
* : Cartridge installed, Ink empty
SERVICE MENU
KEY CHECK
KEY CHECK
NONE
This menu is used for checking the panel keys. [NONE] will be displayed at the bottom row of the
LCD if no key is pressed. The name of the key being pressed will be displayed. This menu finishes
when the [ ] key is pressed or it is left without pressing any key for 10 seconds. When there is any key
that has not been pressed, the name of the key will be indicated with the beep sound.
Secondary power cannot be turned off even pressing the SUB POWER SW while in this mode.
SERVICE MENU
LCD/LED/BUZ CHK
As per Display
Finished
This menu is used for checking the LCD, LED and the Buzzer. While in this mode, the function check
of the LCD, LED and the Buzzer can be performed. All turning ON/OFF test of the LED,
Contrast ON/OFF test of the LCD, back light test of LCD, Buzzer ON/OFF test, Displaying the Cursor
key of the LCD, all characters of LCD will be displayed.
SERVICE MENU
FAN CHECK
FAN CHECK
This menu is used for checking the FAN. FAN will be ON (HIGH) while in this mode.
58
4 Adjustment
SERVICE MENU
AGING
AGING
SCAN
AGING
SCAN
+1705
AGING
FEED
AGING
FEED
+166
This menu is used for adjusting the MOTOR BALANCE by displaying the deviation of the Servo Motor.
When the [ENTER] key is pressed, the HEAD CARRIAGE moves back to the locking position and stops
the Aging.
Make sure not to perform Aging when the machine is filled with ink to prevent the ink from drying up.
SERVICE MENU
THERMISTOR CHK
THERMISTOR CHK
25C / 77.0F
The temperature read by the thermistor on the Head will be displayed. Temperature will be displayed in
Celsius on the left side and in Fahrenheit on the right side. Check and make sure that the temperature
displayed on the LCD is almost same as the environment temperature. And also make sure that the
fluctuation of the temperature displayed on the LCD is less than 1 degree.
SERVICE MENU
FLUSHING ADJ.
FLUSHING ADJ.
SET POSITION
This menu is used for adjusting Flushing Position. If the flushing position is not adjusted, ink will be
fired outside the CAP.
When the Head Lever is up, the error as shown in the right
FLUSHING ADJ.
figure will be displayed.
LOWER THE HEAD
SERVICE MENU
LINEAR ENCODER
NOW PROCESSING..
POS:
1361.00mm
LINEAR ENCODER
SETUP COMPLETED
LINEAR ENCODER
FAILED TO SETUP
This menu is for checking the Linear Encoder and also, recording the position of the edge of sheet with
Clear Sheet (SHEET TYPE : CLEAR). Printing won't be performed if it is not adjusted.
SERVICE MENU
PAPERSIDE SENS
PAPERSIDE SENS
OUTPUT LEVEL
OUTPUT LEVEL
0.7V
PAPERSIDE SENS
SENSOR AUTOTEST
NOW PROCESSING..
SENSOR AUTOTEST
0.5V, NOISE 1
This menu is used for adjusting the Paper Side Sensor. Refer to section 4 [PAPER SIDE SENSOR
ADJUSTMENT]
59
4 Adjustment
SERVICE MENU
HEAD ADJUST
HEAD ADJUST
BIAS
BIAS
TEST PRINT
BIAS
--- VIEW ---
BIAS
ADJUST POSITION
HEAD ADJUST
VERTICAL
VETICAL
TEST PRINT
HEAD ADJUST
HORIZONTAL
HORIZONTAL
TEST PRINT
HEAD ADJUST
ADJUST LOW
N K4 V1 K5 V2
-4 -9 -7-13 -7
HEAD ADJUST
ADJUST HIGH
N K4 V1 K5 V2
-4 -9 -7-13 -7
HORIZONTAL
TEST PRINT L-L
HORIZONTAL
TEST PRINT L-R
HORIZONTAL
TEST PRINT H-L
HORIZONTAL
TEST PRINT H-R
60
VERTICAL
--- VIEW ---
4 Adjustment
HEAD ADJUST
BI-DIR.DEFAULT
BI-DIR.DEFAULT
TEST PRINT
BI-DIR.DEFAULT
ADJUST LOW L
N K4 V1 K5 V2
3 14 10 21 15
BI-DIR.DEFAULT
ADJUST LOW R
N K4 V1 K5 V2
4 16 11 25 17
BI-DIR.DEFAULT
ADJUST HIGH L
N K4 V1 K5 V2
5 20 12 30 19
BI-DIR.DEFAULT
ADJUST HIGH R
N K4 V1 K5 V2
6 23 15 40 23
BI-DIR.DEFAULT
TEST PRINT L-L
BI-DIR.DEFAULT
TEST PRINT L-R
BI-DIR.DEFAULT
TEST PRINT H-L
BI-DIR.DEFAULT
TEST PRINT H-R
61
4 Adjustment
SERVICE MENU
CALIB.DEFAULT
CALIB.DEFAULT
TEST PRINT
CALIB.DEFAULT
SETTING
SERVICE MENU
TEST PATTERN
SETTING
+0.05%
+0.10%
TEST PATTERN
FILL;LEFT HEAD
Fill pattern with each nozzles of the Left Head will be printed.
It will be printed with the printing mode set on the machine.
(Printing is performed only in 4 Color Mode.)
TEST PATTERN
FILL;RIGHT HEAD
Fill pattern with each nozzles of the Right Head will be printed.
TEST PATTERN
FILL;LEFT+RIGHT
Fill pattern will be printed using both Heads.
TEST PATTERN
VERTICAL LINES
It is for checking the shifting in the SCAN direction.
TEST PATTERN
BI-DIR CHECK
It is for checking the shifting with Bidirection printing.
It will be printed with all printing modes.
TEST PATTERN
MICRO DOT 2
It is for checking the viriable sized dots 2 pattern.
TEST PATTERN
FILL;8BOXES
Rectangles will be printed with 8 different colors.
62
4 Adjustment
This menu won't be displayed when the battery is OK.

SERVICE MENU
CLOCK CHECK
CLOCK CHECK B
0y000d00h00m00s
CLOCK CHECK
CLEAR BAT FLAG
This menu is used for checking the REAL TIME CLOCK. Time being passed after the clock has started
will be displayed. (Year / Day / Hour / Minute / Second) When battery is run out, [B] will be displayed
at the upper right corner of the LCD. In this case, battery has to be replaced. However, the flag won't be
cleared even battery is replaced.
Make sure to clear the flag by entering the Battery Flag Clear Menu and then pressing the [ENTER] key.
SERVICE MENU
PUMP CHECK
PUMP CHECK
PUMP SUCTION
NOW PROCESSING..
PUMP CHECK
PUMP RELEASE
NOW PROCESSING..
This menu is used for checking the Pump Motor. Rotation for Ink Suction Direction and Ink Drain
Direction can be checked. Rotation check will stop after 5 seconds.
SERVICE MENU
CHANGE INKTYPE
CHANGE INKTYPE
PIG.8
PIG&DYE
It is used for changing the Ink type compulsorily. Head Cleaning or Ink Fill won't be performed as in the
User's Mode. It is used for collecting the Ink type in case mistakenly set to the different type.
INK TYPE
PIG.8
Pigment 8
PIG.4
Pigment 4
DYE4
Dye 4
PIG&DYE
Pig. 4/ Dye 4
UNKNOWN Not being selected
SERVICE MENU
PARALLEL SPEED
PARALLEL SPEED
FAST
SAFE
ACK signal of the handshake for the parallel port can be selected from FAST and SAFE.
Default setting is FAST.
When setting to FAST, it will be 0.5sec and 1sec for SAFE. Generally, it should be set to FAST but
when there is problem loosing some data it should be set to SAFE. However, the data transmission
will be slower. This setting doesn't have any affect on the ECP mode.
SERVICE MENU
DEVICE ID
DEVICE ID
ENABLE DISABLE
It is used to enable or disable the Device ID when there is a request through the Parallel Port.
Default setting is enabled.
FJ-600/500/400 will be recognised as new hardware when starting up Windows.
When it is disabled, it won't be recognised.
63
4 Adjustment
SERVICE MENU
PORT CHECK
DETECTING...
00:
0B
Waiting for Data Input
PARALLEL
5A:
Data Input from the Parallel Port
1024B
PARALLEL ECP
8C:
1048576B
Data Input from ECP Parallal Port
NETWORK
B3:1073741824B
Data Input from the Network
This menu is used for checing the Data Input from the Parallel Port or Network. As for the parallel port,
it can be checked whether it is ECP mode or not. The Check Sum and the size of the input data will be
displayed on the bottom row.
Check Sum will be indicated on the left side and the size of the input data will be indicated on the right
side. The Check Sum and the size of the input data will be cleared when press the [ENTER] key.
SERVICE MENU
SYSTEM SWITCH
SYSTEM SWITCH
PAGE1: 00000000
SYSTEM SWITCH
PAGE4: 00000000
Bit#:87654321
This menu is for chaning the functions of the machine. It is not necessary to change any switches.
Each bit can be selected with [ ] and [ ] keys and it can be changed with [ ] and [ ] keys.
There are 4 pages of 8bit System Switch.
Bit
PAGE1 : Bit 1
PAGE1 : Bit 2
PAGE1 : Bit 3
SERVICE MENU
HISTORY MENU
Contents
Front Cover Sensor
Pump Cover Sensor
Angled Bracket
SHOT COUNT Or
100KShots
0 : Standard
0 : Standard
0 : None
Settings
1 : Always closed status
1 : Always closed status
1 : Fixed
Revised 2
SHOT COUNT Or
CLEAR
All the records regarding the usage of the machine will be displayed. When [ ] and [ ] keys are
pressed, each title will be displayed on the top row and the parameters will be displayed on the bottom
row. Refer to the table on the next pages. Each title can be cleared when the [ENTER] key is pressed
while the CLEAR is displayed in the menu.
SERVICE MENU
SERVICE REPORT
SERVICE REPORT
LEFT HEAD
SERVICE REPORT
RIGHT HEAD
SERVICE REPORT
SERIAL
Service Report will be printed. Information necessary for service activity will be printed together with
the system report. It will be printed on a A4 size landscape media with only one head.
64
4 Adjustment
Contents of History Menu

TITLE
CONTENTS
UNIT
REFERENCE
SHOT COUNT Or
Number of shots fired from a nozzle. (OR / K')
Shots /1000 Life : 6 billion Shots /

nozzle
SHOT COUNT Gr
Number of shots fired from a nozzle. (GR / C')

nozzle
SHOT COUNT Lc
Numberof shots fired from a nozzle. (Lc / M')

nozzle
SHOT COUNT Lm
Numberof shots fired from a nozzle. (Lm / Y')

nozzle
SHOT COUNT K
Numberof shots fired from a nozzle. (K)

nozzle
SHOT COUNT C
Numberof shots fired from a nozzle. (C)

nozzle
SHOT COUNT M
Numberof shots fired from a nozzle. (M)

nozzle
SHOT COUNT Y
Numberof shots fired from a nozzle. (Y)

nozzle
MOTOR HOURS F
Total time that the Feed Motor has been rotated.

(Distance / Max speed)
hours
MOTOR HOURS S
Total time that the Scan Motor has been roteted.

( Distance / Max. speed)
hours
PUMP HOURS L
Total time that the Left Pump Motor has been rotated.
( Revolution / Max. speed)
hours
PUMP HOURS R
Total time that the Right Pump Motor has been rotated.
(Revolution / Max. speed)
hours
WIPE L
Number of times the Wiping has been performed. (L)
times
Life : 3000 times
WIPE R
Number of times the Wiping has been performed. (R)
times
Life : 3000 times
RUB L
Number of times the Rubbing has been performed. (L)
times
Life : 100 times
RUB R
Number of times the Rubbing has been performed. (R)
times
SHEETCUT COUNT
Number of times the Auto Sheet Cut has been performed.
times
Life : 100 times

It counts Auto Sheet
Cut performed both by
command and panel.
POWER ON COUNT
Number of times being powered on.
times
POWER ON TIME
Total hours that the machine has been on.
hours
SLEEP TIME
Total time the machine has been in sleep mode.
hours
PRINTING TIME
Total time of printing performed.
hours
SERVO ERROR
Number of times the servo error has occurred.
times
LOW TEMP.ERROR
Number of times the low temp. error has occurred.
times
EMERG. CAPPING
Number of times the emerg. capping error has occurred.
times
START UNCAPPED
Number of times the machine starts with uncapped.
times
Sleep time is not

included.
Time of the Test print is
not included.
Number of times it is
capped compulsorily to
protect the head from
drying up when the
head is ot of the cap
more than 10 min..
65
4 Adjustment
TITLE
CLEAN AUTO L
CONTENTS
Number of times the Auto Head Cleaning

has been performed. (L)
UNIT
times
CLEAN AUTO R
Number of times the Auto Head Cleaning has been

performed. (R)
times
CLEAN NORMAL L
Number of times the Normal Cleaning has been

performed. (L)
times
CLEAN NORMAL R
Number of times the Normal Cleaning has been

performed. (R)
times
CLEAN MEDIUM L
Number of times the Medium Cleaning has been

performed. (L)
times
CLEAN MEDIUM R
Number of times the Medium Cleaning has been

performed. (R)
times
CLEAN POWER. L
Number of times the Powerful Cleaning has been

performed. (L)
times
CLEAN POWER. R
Number of times the Powerful Cleaning has been

performed. (R)
times
FILL INK L
Number of times the FILL INK has been

performed. (L)
times
FILL INK R
Number of times the FILL INK has been

performed. (R)
times
HEAD WASH L
Number of times the HEAD WASH has been

performed. (L)
times
HEAD WASH R
Number of times the HEAD WASH has been

performed. (R)
times
PUMP UP L
Number of times the PUMP UP has been performed. (L)
times
PUMP UP R
Number of times the PUMP UP has been performed. (R)
times
CHANGE INK
Number of times the Ink Type has been changed.
times
CARTRIDGE Or
Number of times the Ink Cartridge has been changed.

(Or / K')
times
CARTRIDGE Gr

(Gr / C')
times
CARTRIDGE Lc

(Lc / M')
times
CARTRIDGE Lm

(Lm / Y')
times
CARTRIDGE K
Number of times the Ink Cartridge has been changed. (K)
times
CARTRIDGE C
Number of times the Ink Cartridge has been changed. (C)
times
CARTRIDGE M
Number of times the Ink Cartridge has been changed. (M)
times
CARTRIDGE Y
Number of times the Ink Cartridge has been changed. (Y)
times
PIGMENT 8COLOR
Number of pages Printed with Pigment ink

in the 8 colors mode.
pages
PIGMENT 4COLOR
Number of pages printed with Pigment ink

in 4 colors mode.
pages
DYE 4COLOR
Number of pages printed with Dye ink in 4 colors mode.
pages
PIG&DYE 4COLOR
Number of pages printed with Pigment & Dye ink

in 4 colors mode.
pages
HEAD LOW
Number of pages printed when the Head hight is LOW.
pages
HEAD HIGH
Number of pages printed when the Head height is HIGH.
pages
66
REFERENCE
Number of times the Ink

Type has been changed.
4 Adjustment
SERVICE REPORT
Roland Hi-Fi JET
Model
Version
Print quality
Sheet type
Empty mode
Ink type
Bi-dir.adjust
Calibration
Sleep
:
:
:
:
:
:
:
:
:
FJ-500
1.00
NORMAL
Opaque
Prompt
Pigment 8Color
0 dot
0.00 %
15 min
Menu unit
6color mode
Menu language
Temperature
Or/K
Gr/C
Lc/M
Lm/Y
:
:
:
:
mm
Serial No.
KCMY + OrGr
English
26C / 78.8F
remaining:
remaining:
remaining:
remaining:
K
C
M
Y
remaining
remaining
remaining
remaining
:
:
:
:
Service Report
Head rank (left) :
Head rank (right) :
Head
Head
Head
Head
Head
Head
adjust
adjust
adjust
adjust
adjust
adjust
04D4D574450540010000MD
04E4F534A525000100007D
:
N K4 V1 K5 V2
hori. (Low) : -1.5 -2 -2 -4 -2
hori. (High) : -2.0 -3 -3 -5 -3
bi (LowL)
: 5.0 12
9 18 14
bi (LowR)
: 4.5 11
9 17 13
bi (HighL)
: 7.5 22 14 33 19
bi (HighR)
: 6.5 20 13 31 17
Power on count
power on time
Sleep time
Print time
Servo error
Low temperature error
Emergency capping
Start uncapped
:
:
:
:
:
:
:
:
131
15
1
7
2
0
0
4
Auto cleaning
Normal cleaning
Medium cleaning
Powerful cleaning
Fill ink
Head wash
Pump up
Change ink type
:
:
:
:
:
:
:
:
9/
5/
0/
0/
0/
0/
0/
(L/R)
(L/R)
(L/R)
(L/R)
(L/R)
(L/R)
(L/R)
times
times
hours
hours
times
times
times
times
System SW : 4
3
Limit position
Flushing position
Cutter down position
Calibration default
Encoder position (left)
Encoder position (right)
Booter version
Battery
Change
Change
Change
Change
Change
Change
Change
Change
9 times
5 times
0 times
0 times
0 times
0 times
0 times
0 times
cartridge
cartridge
cartridge
cartridge
cartridge
cartridge
cartridge
cartridge
Or/K
Gr/C
Lc/M
Lm/Y
K
C
M
Y
2
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
1
6.5 mm
13.0 mm
1745.6 mm
+0.10%
1527.0 mm
157.0 mm
1.00
Charged
1
1
1
1
1
1
1
1
times
times
times
times
times
times
times
times
Pigment 8 color
Pigment 4 color
Dye 4 color
Pigment & Dye 4 color
Head low position
Head high position
:
:
:
:
:
:
0
2
0
0
1
1
pages
pages
pages
pages
pages
pages
Motor hours
Motor hours
Pump hours
Pump hours
Wipe
Wipe
Rub
Rub
:
:
:
:
:
:
:
:
0
0
0
0
36
39
0
10
hours
hours
hours
hours
times
times
times
times
Expendables
Or/K
Gr/C
Lc/M
Lm/Y
K
C
M
Y
shot
shot
shot
shot
shot
shot
shot
shot
count
count
count
count
count
count
count
count
:
:
:
:
:
:
:
:
742
661
661
653
811
662
665
702
K
K
K
K
K
K
K
K
shot/nozzle
shot/nozzle
shot/nozzle
shot/nozzle
shot/nozzle
shot/nozzle
shot/nozzle
shot/nozzle
(feed)
(scan)
(left)
(right)
(left)
(right)
(left)
(right)
67
4 Adjustment
Other Factory Mode
SYSTEM PARAMETER INITIALIZE

[
],[
] , [ ENTER ] + POWER ON
All parameters will be initialized. Turn on the sub

power switch while pressing [ ], [ ] and [ENTER]
keys.
Initialize can be performed by pressing the [ENTER]
key. It can also be cancelled by pressing the [POWER]
key. The power will be off automatically when initialize
is completed.
It is necessary to setup the LIMIT POSITION after the
initialization.
INITIALIZE ALL
SYS.PARAMETER
INITIALIZING..
4
INITIALIZE
COMPLETED
SERVICE REPORT_PRINTING
DISPLAYED LANGUAGE
[ MENU ] + POWER ON
Roland FJ-500
Ver.1.00
MENU LANGUAGE
ENGLISH
MENU LANGUAGE
JAPANESE
68
] + POWER ON
SERVICE REPORT
SETUP SHEET
Turn on the sub power switch while

pressing [ ] key.
Service Report can be printed on the
A4 size media.
The printing will be performed in
Black.
4 Adjustment
4-3 HOW TO UPGRADE FIRMWARE
Connect the PC and FJ with PARALLEL CABLE.
It is necessay to prepare the followings to update

the firmware.
1. FIRMWARE DISK
2. PC with MS-DOS
3. PARALLEL CABLE
Turn on the SUB POWER SW while pressing the [

[
] and [
],
],[
],[
] + POWER ON
] keys. Then, press the [ENTER] key.

FJ-500/400 BOOT
VERSION 1.00
VERSION UP
ARE YOU SURE ?
WAITING...
Open the download.bat from MS-DOS. (Type download and

press the [ENTER] key.)
PC starts to send the firmware to FJ.
FJ-500/400 V1.00
>>>>>>
NG
VERSION UP FILE
FORMAT ERROR
ERASING...
>>>>>>
NG
FLASH MEMORY
ERASE ERROR
WRITING...
>>>>>>
NG
FLASH MEMORY
WRITE ERROR
VERIFYING...
>>>>>>
NG
FLASH MEMORY
WRITE ERROR
Some PCs can not use the BAT FILE. Please

refer to the README FILE in the FIRMWARE
DISK.
Turn off the SUB POWER SW when upgrade is completed.
VERSION UP
COMPLETE.
69
4 Adjustment
4-4 HEAD RANK SETTING

[About HEAD RANK]
HEAD RANK is necessary to set the proper voltage for each head. If it is not set correctly for each head, ink cannot be
fired with the proper amount, i.e. too much ink or too less ink. The symptom in the printing will be dark printing, light
printing or fine lines.
Check the HEAD RANK written on the HEAD.
HEAD RANK
05A5B595B44
600010000WC

and [
], [
] key to enter the SERVICE MODE.
],[
],[
] + POWER ON
[MENU] key
SERVICE MENU
HEAD RANK
Select the [HEAD RANK] in the SERVICE MENU, and

select the [LEFT HEAD] or [RIGHT HEAD].
HEAD RANK
LEFT HEAD
HEAD RANK
RIGHT HEAD
70
4 Adjustment
Set the HEAD RANK by selecting the digit with [

[
] keys, and changing the parameters with [
keys.
Press the [ENTER] key to save the settings.
] and
] and [
LEFT
HEAD
04548474852
520010000LD
RIGHT 04548474852
HEAD 520010000LD
71
4 Adjustment
4-5 HEAD ALIGNMENT

[About HEAD ALIGNMENT]
HEAD ALIGNMENT is necessary to obtain the good printing quality.
If the heads are not aligned, printing problems, such as banding appears in printing, fine lines, gap between colors,
could occur.
Remove the MAINTENANCE COVER and CARRIAGE

COVER.
CARRIAGE
COVER
MAINTENANCE
COVER

and [
], [
] keys to enter the SERVICE MODE.
],[
],[
] + POWER ON
Setup the PET film on the FJ.
[MENU] key
SERVICE MENU
HEAD RANK
Select the [BIAS TEST PRINT] menu under the [HEAD

ADJUST] menu and press the [ENTER] key.
SERVICE MENU
HEAD ADJUST
[ ]
HEAD ADJUST
BIAS
[ ]
BIAS
TEST PRINT
[ ]
72
4 Adjustment
TEST PATTERN shown in the right figure will be printed.
BK CY BK MG BK YE
RIGHT HEAD
LEFT HEAD
OR GR OR LC OR LM
[BIAS ADJUSTMENT (LEFT HEAD) ]

Loosen the 2 screws fixing both the LEFT & RIGHT HEAD
5
PLATE and also the 2 screws fixing the HEAD LOCK PLATE
HEAD LOCK PLATE
in order as shown in the figure.

Turn the screws fixing the LEFT & RIGHT HEAD
PLATE for 2 turn and 1/4 turn for the screws fixing
the HEAD LOCK PLATE in order to loosen them.
If the screws are loosened too much, adjustments
could not be performed correctly.
2
1
4
LEFT HEAD PLATE
3
RIGHT HEAD PLATE
Select the [ADJUST POSITION] menu and release the HEAD

CARRIAGE from the LOCKING POSITION.
Turn the right ADJUSTMENT SCREW so that the lines of
the lower blocks in the test pattern will be straight.
When LM line is above the OR line, turn the screw CW.
When LM line is below the OR line, turn the screw CCW.
*Reference*
Position of the printing moves 1/2 line by turning the screw
90 degrees.
Tighten the screws after completing the adjustment.
Make sure to tighten the screws fixing the LEFT &

RIGHT HEAD PLATE and the HEAD LOCK
PLATE before printing.
Tighten the screws fixing the LEFT & RIGHT
HEAD PLATE first and then the screws fixing the
HEAD LOCK PLATE.
Screws should be tighten in the reverse order when
fixing.
ADJUSTMENT
SCREW
73
4 Adjustment
[BIAS ADJUSTMENT (RIGHT HEAD) ]

Select the [ADJUST POSITION] menu and release the HEAD
7
CARRIAGE from the LOCKING POSITION.
Loosen the 2 screws fixing the HEAD LOCK PLATE.
Tilt the ADJUSTMENT LEVER on the right side of the
CARRIAGE BASE so that the lines in the top blocks of1 the
test pattern will be straight.
When YE line is above the BK line, tilt the LEVER towards
the rear side.
When YE line is below the BK line, turn the LEVER towards
the front side.
*Reference*
Position of the printing moves 1/4 line with 1 scale.
4
Tighten the screws after completing the adjustment.
Screws fixing the HEAD LOCK PLATE should

be loosen for 1/4 turn.
Also make sure not adjust set the LEVER at the
position where it is not placed.
Make sure to tighten the screws fixing the HEAD
LOCK PLATE before printing.
ADJUSTMENT LEVER
Print the test pattern again.

If the result is NG, repeat 5 ~ 7 .
The shifting of lines should be within 1/2 dot.
[VERTICAL ADJUSTMENT]
Select the [VERTICAL TEST PRINT] under the [HEAD
9
SERVICE MENU
HEAD ADJUST
[ ]
HEAD ADJUST
VERTICAL
[ ]
VERTICAL
TEST PRINT
[ ]
74
4 Adjustment
10
The test pattern as shown below will be printed.
LEFT HEAD
OR
GR
BK
LC
LM
CY
MG
YE
RIGHT HEAD
11 Loosen the 2 screws fixing both the LEFT & RIGHT HEAD
HEAD LOCK PLATE
PLATE and also the 2 screws fixing the HEAD LOCK PLATE
in order as shown in the figure.
2
1
LEFT HEAD PLATE
RIGHT HEAD PLATE
12 Turn both ADJUSTMENT SCREWs for the same amount so
that the lines of each color in the test pattern will be straight.
When the lines printed with the LEFT HEAD are above the
lines printed with the RIGHT HEAD, turn the ADJUSTMENT
SCREWs CW for the same amount.
When the lines printed with the LEFT HEAD are below the
lines printed with the RIGHT HEAD, turn the ADJUSTMENT
SCREWs CCW for the same amount.
*Reference*
Position of the printing moves 1/2 line by turning the screw
30 degrees.
13
RIGHT HEAD
LEFT HEAD
Tighten the screws and print the test pattern again.

If the result is NG, repeat 11 ~ 12 .
The shifting of lines should be within 1/2 dot as

well as OR line should be above BK line. If OR
line is below BK line, the result is NG.
75
4 Adjustment
[ HORIZONTAL ADJUSTMENT ]
14 Select the [HORIZONTAL TEST PRINT] in the [HEAD
SERVICE MENU
HEAD ADJUST
[ ]
HEAD ADJUST
HORIZONTAL
[ ]
HORIZONTAL
TEST PRINT
[ ]
15 Following TEST PATTERN will be printed.

Find the position where the above block matches the bottom
block and remember the number.
In case of having problem deciding the number, the number
between the 2 numbers can be selected for N.
The number with
is the current setting.
HighH-V2
HighH-K5
HighH-V1
HighH-K4
HighH-N
Low H-V2
Low H-K5
Low H-V1
Low H-K4
Low H-N
-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10
-9
-8
-7
-6
-30 -29 -28 -27 -26 -25 -24 -23 -22 -21 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10
-15
-14
-13
-12
-11
-10
-9
-8
-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10
-10
-9
-8
-7
-6
-7
-9
-5
-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10
-8
-6
-7
-4
-9
-8
-14
-13
-12
-11
-10
-9
-8
-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10
-10
-9
-8
-7
-6
-5
-7
-9
-8
-4
-9
-8
-5
-6
-7
-5
-6
-6
-7
-8
-5
-6
-3
-7
-3
-6
-5
-4
-3
-4
-7
-3
-6
-5
-3
-4
-2
-1
-3
-2
-2
-2
-1
-1
-4
-4
-5
-2
-3
-2
-5
-9
-4
-4
-3
-30 -29 -28 -27 -26 -25 -24 -23 -22 -21 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10
-15
-5
-3
-1
-3
-2
-2
-2
-1
-1
+1
+1
-1
+1
-1
-1
+2
+3
+2
+3
+4
+1
+2
+1
+3
+1
-1
+1
+2
+3
+4
+1
+2
+1
+5
+5
+6
+7
+4
+5
+3
+7
+8
+4
+6
+5
+6
+2
+4
+2
+7
+7
+6
+5
+9
+5
+8
+6
+9
+4
+7
+8
+3
+8
+9 +10 +11 +12 +13 +14
+3
+4
+5
+6
+3
+2
+3
+2
+4
+2
+1
-2
-4
+8
+9
+9 +10 +11 +12 +13 +14
+4
+6
+3
+7
+5
+8
+6
+9
+4
16 Select [ADJUST LOW] and [ADJUST HIGH] in the [HEAD
ADJUST] menu and enter the parameters checked at 15

with [ ] and [ ] keys.
HORIZONTAL
TEST PRINT
[ ]
HORIZONTAL
ADJUST LOW
[ ]
N K4 V1 K5 V2
[ ] -4 -9 -7 -13-7
[ ]
HORIZONTAL
ADJUST HIGH
76
[ ]
N K4 V1 K5 V2
[ ] -4 -9 -7 -13-7
4 Adjustment
[BIDIRECTION ADJUSTMENT]
17 Select [BI-DIR.DEFAULT TEST PRINT] in the [HEAD
In case of replacing only one HEAD, select [TEST PRINT LL], [TEST PRINT H-L] or [TEST PRINT L-R], [TEST
PRINT H-R] in order to print necessary test patterns.
SERVICE MENU
HEAD ADJUST
[ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
BI-DIR.DEFAULT
TEST PRINT
[ ]
18 Following TEST PATTERN will be printed.

Find the position where the above block matches the bottom
block and remember the number.
In case of having problem deciding the number, the number
between the 2 numbers can be selected for N.
The number with
is the current setting.
HighL-V2
HighR-K5
HighR-V1
HighR-K4
HighR-N
HighL-V2
HighL-K5
HighL-V1
HighL-K4
HighL-N
Low R-V2
Low R-K5
Low R-V1
Low R-K4
Low R-N
Low L-V2
Low L-K5
Low L-V1
Low L-K4
Low L-N
-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10
-9
-8
-7
-6
-30 -29 -28 -27 -26 -25 -24 -23 -22 -21 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10
-15
-14
-13
-12
-11
-10
-9
-8
-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10
-10
-9
-8
-7
-6
-7
-9
-5
-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10
-8
-6
-7
-4
-9
-8
-14
-13
-12
-11
-10
-9
-8
-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10
-10
-9
-8
-7
-6
-7
-9
-5
-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10
-8
-8
-6
-7
-6
-7
-14
-13
-12
-11
-10
-9
-8
-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10
-10
-9
-8
-7
-6
-7
-9
-5
-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10
-8
-7
-8
-6
-7
-14
-13
-12
-11
-10
-9
-8
-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10
-10
-9
-8
-7
-6
-5
-7
-9
-8
-4
-5
-9
-6
-8
-5
-6
-6
-7
-8
-5
-6
-3
-3
-4
-3
-6
-5
-3
-3
-6
-5
-5
-3
-2
-1
-2
-4
-1
-3
-2
-2
-2
-1
-3
-6
-5
-1
-3
-2
-2
-2
-1
-3
-3
-1
-3
-2
-2
-2
-1
+1
-1
+1
-1
+1
+1
-1
+1
+1
+1
-1
+1
-1
+1
+1
-1
+1
+2
+3
+4
+1
+2
+3
+2
+3
+4
+1
+2
+3
+4
+1
+2
+3
+4
+1
+2
+1
+5
+5
+4
+4
+5
+4
+3
+4
+5
+2
+4
+2
+8
+7
+7
+3
+5
+6
+7
+6
+8
+3
+5
+7
+6
+7
+6
+8
+3
+5
+7
+7
+6
+7
+6
+8
+3
+5
+7
+3
+8
+9
+5
+8
+6
+9
+8
+9
+5
+8
+6
+9
+4
+7
+8
+9
+9 +10 +11 +12 +13 +14
+4
+6
+9
+9 +10 +11 +12 +13 +14
+3
+5
+8
+6
+4
+4
+6
+5
+9 +10 +11 +12 +13 +14
+3
+5
+9
+4
+4
+6
+8
+9 +10 +11 +12 +13 +14
+4
+6
+2
+3
+2
+4
+6
+3
+2
+3
+2
+4
+7
+2
+3
+2
+6
+2
+3
+2
+5
+5
+2
+3
+2
+4
+2
+1
-1
+3
+1
-1
+2
+1
-2
-4
-1
+1
-2
-4
-1
-4
-4
-2
-3
-4
-4
-2
-1
-4
-7
-3
-2
-3
-4
-7
-4
-1
-1
-2
-5
-9
-4
-7
-2
-3
-4
-3
-7
-5
-2
-5
-30 -29 -28 -27 -26 -25 -24 -23 -22 -21 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10
-15
-5
-6
-6
-4
-3
-4
-9
-8
-5
-6
-7
-3
-2
-5
-9
-4
-4
-5
-6
-30 -29 -28 -27 -26 -25 -24 -23 -22 -21 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10
-15
-8
-3
-4
-9
-9
-5
-30 -29 -28 -27 -26 -25 -24 -23 -22 -21 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10
-15
-5
+7
+5
+8
+6
+9
+4
77
4 Adjustment
19 Select [ADJUST LOW L], [ADJUST LOW R], [ADJUST
HIGH L] and [ADJUST HIGH R] in the [HEAD ADJUST]

menu and enter the parameters checked at 18 with [ ] and
[ ] keys.
BI-DIR.DEFAULT
TEST PRINT
[ ]
BI-DIR.DEFAULT
ADJUST LOW L
[ ]
[ ]
N K4 V1 K5 V2
3 14 10 21 15
[ ]
N K4 V1 K5 V2
4 16 11 25 17
[ ]
N K4 V1 K5 V2
5 20 12 30 19
[ ]
N K4 V1 K5 V2
6 23 15 40 23
[ ]
BI-DIR.DEFAULT
ADJUST LOW R
[ ]
[ ]
BI-DIR.DEFAULT
ADJUST HIGH L
[ ]
[ ]
BI-DIR.DEFAULT
ADJUST HIGH R
78
[ ]
4 Adjustment
4-6 CAPPING POSITION ADJUSTMENT

[About CAPPING POSITION ADJUSTMENT]
There are 2 main purposes for the CAPPING POSITION ADJUSTMENT. It is necessary for protecting the heads
from drying up and also to maintain good ink suction. If the capping position is not adjusted, head could cause
misfiring of ink or cause ink suction problem.
Remove the MAINTENANCE COVER and move the

HEAD CARRIAGE to the left by hand to unlock it from the
locking position.
Do not hold other parts than shown in the figure to

move the HEAD CARRIAGE.
Loosen the 3 SCREWs for fixing the PUMP UNIT TABLE.
Adjust the position of the PUMP UNIT so that the center of

the tap on the HEAD CARRIAGE aligns to the center of the
CAPPING BAR.
CENTER
79
4 Adjustment
The shifting of the CAPPING BAR towards the rear side

within 0.5mm is in the tolerance.
REAR
The shifting of the CAPPING BAR towards the

front side is NG.
Within
0.5mm
FRONT
Tighten the screws fixing the PUMP UNIT TABLE.

Move the HEAD CARRIAGE to left and right by hand to
check and make sure that the HEAD doesn't make contact
with the CAPs.
If NG, repeat 2 ~ 3 .
Lock the HEAD CARRIAGE and loosen the screws fixing

the LOCK UNIT. Move the HEAD CARRIAGE to the right
until there is no more play in the long hole fixing the LOCK
UNIT.
Revised 2
Turn on the SUB POWER SW while pressing the [

[
], and [
80
],
] keys to enter the LOCKING POSITION
ADJUSTMENT MODE.
CAPPING BAR
Tap of the HEAD CARRIAGE
4 Adjustment
Adjust the position of the LOCK UNIT so that the gap at the
VALVE part will be 2.0mm ~ 3.0mm with the [ ] and [ ]
keys.
Push the LOCK UNIT to the right and make sure that there is
no looseness in the HEAD CARRIAGE and fix the LOCK
UNIT.
Turn off the SUB POWER SWand move the HEAD

CARRIAGE to the LOCKING POSITION.
Make sure that the gap at the VALVE part is 2.0mm ~
3.0mm.
10
Carry out the following adjustments.

1. LIMIT POSITION & CUT DOWN POSITION INITIALIZE
81
4 Adjustment
4-7 FLUSHING POSITION ADJUSTMENT

[About FLUSHING POSITION ADJUSTMENT]
FLUSHING POSITION must be kept at the correct position to have the ink fired inside the CAP during the flushing. If
not, ink will be fired outside the CAP and stain the PUMP UNIT with ink.
And in the worst case, media could be stained with ink.
Lower the HEAD to the lowest position with the HEAD UP/
DOWN LEVER on the HEAD CARRIAGE.
Lower the SHEET LOADING LEVER.

and [
], [
],[
],[
] + POWER ON
[MENU] key
SERVICE MENU
HEAD RANK
Select the [SET POSITION] under the [FLUSHING ADJ.]

menu in the SERVICE MENU and press the [ENTER] key.
SERVICE MENU
FLUSHING ADJ.
[ ]
FLUSHING ADJ.
SET POSITION
[ ]
82
4 Adjustment
Move the HEAD CARRIAGE to the position where the

HEAD is sealed with the CAP by using the [ ] and [ ]
keys.
The next adjustment should be performed on the
HEAD which is sealed first.
Adjust the HEAD CARRIAGE to the position where the

HEAD slightly comes off from the CAP with the [
]and
then, move the HEAD CARRIAGE 2 steps with the [

After that, press the [ENTER] key.
(1 step : HEAD CARRIAGE moves 0.5mm)
].
Make sure that there is a gap between the HEAD

and the CAP for both HEADs.
HEAD
SURFACE
CAP
The head is separated

from the cap.
The head has slighty

come off from the cap.
Print the system report and check the values of Flushing

Position. The range of 11.5mm~15.0mm is no problem.
If not, adjust it again.
83
4 Adjustment
4-8 PAPER SIDE SENSOR ADJUSTMENT

[About PAPER SIDE SENSOR ADJUSTMENT]
This is for adjusting the sensitivity of the PAPER SIDE SENSOR, which is for detecting the width of the media. If it
is not adjusted, media width could not be detected correctly.
MAINTENANCE
COVER

and [
], [
],[
],[
] + POWER ON
[MENU] key
SERVICE MENU
HEAD RANK
Select the [OUTPUT LEVEL] under the [PAPER SIDE

SENSOR] menu and press the [
] key.
SERVICE MENU
PAPERSIDE SENS
[ ]
PAPERSIDE SENS
OUTPUT LEVEL
[ ]
OUTPUT LEVEL
0.7V
84
4 Adjustment
Adjust the VR on the CARRIAGE BOARD so that the

[OUTPUT LEVEL] will be 0.5-0.7V.
Select the [SENSOR AUTO TEST] menu under the [PAPER

SIDE SENSOR] menu.
Press the [ENTER] key to carry out the test and make sure the
voltage is 0.5-1.0V and the NOISE is 0.
4
SERVICE MENU
PAPERSIDE SENS
[ ]
PAPERSIDE SENS
SENSOR AUTOTEST
[ ]
SENSOR AUTOTEST
0.5V, NOISE 0
If the voltage is less than 0.5V, increase the voltage for 0.1V
in the [OUTPUT LEVEL] menu and carry out the [SENSOR
AUTOTEST] for checking.
If the voltage is more than 1.0V, decrease the voltage for
0.1V in the [OUTPUT LEVEL] menu and carry out the
[SENSOR AUTOTEST] for checking.
If the NOISE is more than 0, try the followings.
1. Clean the REFLECTION TAPE.
2. Replace the REFLECTION TAPE in case of scratch.
85
4 Adjustment
4-9 LIMIT POSITION & CUT DOWN POSITION INITIALIZE

[About LIMIT POSITION & CUT DOWN POSITION INITIALIZE]
This is used to detect the relation of the origin sensor and the locking position. After completing the detection, Cut
Down Position will be detected. When the Limit Position is not correctly set, locking problem could occur. When the
Cut Down Position is not correct, the problem related to Auto Sheet Cutter could occur.
When performing Cut Down Position Initialize, model selection between FJ-500 and FJ-400 will be performed.
Move the HEAD CARRIAGE to the locking position.

Make sure that there is no looseness in the HEAD
CARRIAGE by moving it towards the left.

and [
], [
] keys.
],[
],[
] + POWER ON
SETTING UP
THE LIMIT
Carry out the LIMIT POSITION INITIALIZE by pressing

the [ENTER] key.
After the LIMIT POSITION INITIALIZE is completed, the
message appears as show in the figure.
DETECTING..
SETTING UP
CUTTER DOWN POS
86
4 Adjustment
Move the HEAD CARRIAGE with your hand until it make

full contact with the LEFT FRAME with CUT DOWN
status.
Carry out the CUT DOWN POSITION INITIALIZE by

pressing [ENTER] key.
After the completion of the INITIALIZE, power will be
turned off automatically.
4
DETECTING..
INITIALIZE
COMPLETED
87
4 Adjustment
4-10 LINEAR ENCODER SETUP

[About LINEAR ENCODER SETUP]
LINEAR ENCODER SETUP is necessary for the machine to recongnize the width by the software coordinates.
It is also necessary for checking whether the encoder module can read the scale correctly in the whole width.
Make sure to unload the media when it is set on the machine.

Then, turn on the SUB POWER SW while pressing [
[
] and [
],
],[
],[
] + POWER ON
[MENU] key
SERVICE MENU
HEAD RANK
Select the [LINEAR ENCODER] menu in the SERVICE

MENU and press the [ENTER] key.
SERVICE MENU
LINEAR ENCODER
NOW PROCESSING..
POS:
1361.00mm
88
Either one of the message will appear at the completion of

the set up. In case of an error, check the followings.
1. Dirt/Scratch on the ENCODER SCALE.
2. Dirt/Scratch on the ENCODER MODULE.
3. ENCODER SCALE is not between the ENCODER
MODULE.
4. Position of the ENCODER MODULE is too high.
LINEAR ENCODER
SETUP COMPLETED
LINEAR ENCODER
FAILED TO SETUP
4 Adjustment
4-11 MOTOR BALANCE ADJUSTMENT

Servo Motor feeds back to the CPU the actual rotation corresponds to the instruction.
Motor tries to follow the instruction from the CPU.
Difference between the actual rotation and the instruction
could be adjusted with the Motor balance (GAIN) Adjustment.
- If the difference is small (=GAIN is small), motor becomes very
sensitive. As a result, it vibrates.
- If the difference is big (=GAIN is big), motor becomes dull to
the instruction. And as a result, cutting quality will be damaged.
Command
Servo
Motor
CPU
Feedback
Ex.2
CW
Motor Balance (OFFSET) Adjustment is used to adjust the

GAIN for CW and CCW direction to be equal.
Ex. 1 in the figure shows that both the OFFSET and
GAIN is adjusted in both CW and CCW directions.
Ex.2 shows that the GAIN is adjusted but the OFFSET is
shifted. Therefore, the GAIN will be big in CCW direction
and small in CW direction.
As a result, motor becomes dull in CCW direction and
sensitive in CW direction causing problems.
Ex.1
Gain
Offset
Offset Error
CCW


PLATE.

and [
], [
TOP PLATE
],[
],[
] + POWER ON
[MENU] key
SERVICE MENU
HEAD RANK
89
4 Adjustment
[ SCANNING DIRECTION ]
Select the [SCAN] menu under the [AGING] menu and press
3
the [ENTER] key.
SERVICE MENU
AGING
AGING
SCAN
AGING
SCAN
+1705
Adjust the VR1 (C-OfS) on the MAIN BOARD so that the

difference of the absolute value displayed will be less than
10.
C-OFS
Adjust VR2 (C-GAIN) on the MAIN BOARD so that the

absolute value displayed will be 1700-1710.
C-GAIN
90
Press the [ENTER] key to finish the Aging.
4 Adjustment
[ FEEDING DIRECTION ]
Select the [FEED] menu under the [AGING] menu and press
7
the [ENTER] key.
SERVICE MENU
AGING
AGING
FEED
AGING
SCAN
+166
Adjust the VR3 (G-OfS) on the MAIN BOARD so that the

difference of the absolute value displayed will be less than
10.
G-OFS
Adjust VR4 (G-GAIN) on the MAIN BOARD so that the

absolute value displayed will be 160-170.
G-GAIN
10 Press the [ENTER] key to finish the Aging.
91
4 Adjustment
4-12 HEAD CARRIAGE HEIGHT ADJUSTMENT
[About HEAD CARRIAGE HEIGHT ADJUSTMENT]

HEAD CARRIAGE HEIGHT must be set to have the ink fired as straight as possible to protect the heads from getting
rubbed against the media.
If this adjustment is not done correctly, printing problem, such as blurry printing and banding, could occur.

Remove the FRONT APRON and move the HEAD
CARRIAGE to the position where [H] mark is written on the
BED.
Lower the HEAD to the lowest position with the HEAD UP/
DOWN LEVER on the HEAD CARRIAGE.
Lower the SHEET LOADING LEVER.
Even the HEAD is at the lowest position, move it to

the highest position once and then to the lowest
position again.
Loosen the 4 screws fixing the HEAD FRAME.
92
4 Adjustment
Put the 1.2mm THICKNESS GAUGE between the HEAD

and the BED.
1.2mm
Tighten the 4 screws fixing the HEAD FRAME at the

position where the HEAD makes slight contact to the
THICKNESS GAUGE.
Check and make sure that the 1.1mm THICKNESS GAUGE

can be put in between the both HEADs and the BED.
And 1.4mm THICKNESS GAUGE won't go in between.
Carry out the following adjustment.

1. HEAD ALIGNMENT - HORIZONTAL
2. BI-DIRECTION ADJUSTMENT
93
4 Adjustment
4-13 CALIBRATION (FEEDING DIRECTION)

[About CALIBRATION]
CALIBRATION is for adjusting the feeding amount of the GRIT ROLLER.
Carry out this adjustment, in case of having problem to print in the correct length in the media feeding direction.
Calibration is done by using the PET-G-1050 in the Factory. Calibrate the feeding direction with customer's media if
necessary.

and [
], [
],[
],[
] + POWER ON
[MENU] key
SERVICE MENU
HEAD RANK
Set the PET-G film on the FJ.
Select the [SETTING] menu under the [CALIB. DEFAULT]

menu and change the amount to be 0.00% with [
[
] and
SERVICE MENU
CALIB.DEFAULT
] keys.

CALIB.DEFAULT
SETTING
SETTING
+0.05%
94
+0.00%
4 Adjustment
Select the [TEST PRINT] menu under the [CALIB.

DEFAULT] menu and press the [ENTER] key.
SERVICE MENU
CALIB.DEFAULT
CALIB.DEFAULT
TEST PRINT
TEST PATTERN will be printed.

Calibrating amount can be calculated with the formula
shown at 6 based on the printing result.
400mm
Feed
500mm
Scan
Calculate the amount to be calibrated with the formula

shown at the right figure.
1. CA = Calibrating Amount
2. CL = Commanded Length (=400mm)
3. ML = Measured Length
FORMULA
CA = CL - ML x 100
ML
Select the [SETTING] menu under the [CALIB. DEFAULT]

menu and change the amount to be calibrated with [
[
] and
SERVICE MENU
CALIB.DEFAULT
] keys.
Press the [ENTER] key to save the setting.

Parameters can be entered with an increment of
0.05%.
(MAX. +2.00% ~ MIN. -2.00%)
CALIB.DEFAULT
SETTING
SETTING
+0.00%
+0.15%
95
4 Adjustment
4-14 CARRIAGE WIRE TENSION ADJUSTMENT
Remove the GUIDE RAIL COVER.
Loosen the screws shown in the figure.
Measure the wire tension with the TENSION METER (ST011) at the canter of the LM GUIDE.
Adjust the tension with the ADJUSTMENT SCREW so that

it will be as 13lb ~ 15lb when replacing the wire, or 9lb ~
11lb in other case.
9lb ~ 11lb is the optimal wire tension. The value for the wire
tension when replacing the wire is set on the assumption that
the tension will get settled in the optimal wire tension 9lb ~
11lb, due to the stretch of the wire.
96
4 Adjustment
After adjusting, check the tension again.

If the tension changes, re-adjust it.
Make sure to check the tension after moving the

HEAD CARRIAGE back and forth in a whole
distance of the GUIDE RAIL 20 times.
Tighten the screws shown in the figure after completing the

adjustment.
Check and make sure that the tension is within the range.
If not, adjust it again.
97
4 Adjustment
4-15 NETWORK BOARD INITIALIZE

[About NETWORK BOARD INITIALIZE]
NETWORK BOARD INITIALIZE is necessary when the network board has stopped responding. When there is no
respnse even if sending "PING" command or connecting from a browser, there is a possibility that the setting of the
network board has become incorrect. In such case, the setting can be returned to the default by carrying out the
INITIALIZE.
After the INITIALIZE is completed, it is necessary to set the IP address again. For details, please refer to Roland
PrintServer Installation User Manual.
MAIN POWER SW
Turn on the MAIN POWER SW while pressing the button of

the network board.
Release the button after green and yellow LEDs of the

network board start flashing, and press the button again to
carry out the INITIALIZE.
When the INITIALIZE is completed, the yellow LED flashes
regularly after both LEDs flash threee times.
98
4 Adjustment
Turn off the MAIN POWER SW and then turn it on again.
The network board will not work properly if the

MAIN POWER SW is not turned on again.
Such symptom could occur as that the network
board does not accept any data although it returns
the IP address.
MAIN POWER SW
99
5-1 OPERATIONAL SEQUENCE

MAIN POWER
SW ON
Read System Parameters

from the Flash Memory.
False settings in
the important data.
YES
System Parameter Initialized.
NO
False settings in
the user data.
YES
Initialize EPROM to Factory

Default.
NO
SUB POWER
SW ON
5
POWER LED blinks
Roland FJ-500
Ver.1.00
Displays Opening Message
Limit Position
is initialized.
NO
Displays Error Message
Roland FJ-500
PIGMENT 8COLOR
UNRECOVERABLE
LIMIT ERROR
YES
Motor Initialized.
Cover Check
Front Cover and the Maintenance Cover Checks are performed

whenever the Motor moves after this step.
Detects origin.
Error in Limit Sensor

YES
INK SYSTEM maintenance

a. Initial Ink Fill
b. Head Cleaning
c. Ink Flushing
POWER LED ON
Go to Next Page
100
NO
Displays Error Message.
UNRECOVERABLE
LIMIT ERROR
From Last Page
Press the SETUP key.
NO
Linear Encoder Initialized.
UNRECOVERABLE
LINEAR ENCODER
PINCHROLL ERROR
DOWN PINCHROLL
YES
SETUP LED blinks
Detects whether pinch rollers

are up / down.
UP
DOWN
Sheet Type Setting
5
Opaque
Sets up at max. printing area
Clear
REAR PAPER SENSOR

Detection
OFF
INVALID POSITION
SETSHEET AGAIN
INVALID POSITION
SETSHEET AGAIN
ON
Media feed until the Front Paper

Sensor becomes ON.
Rear Paper Sensor becomes ON

during media feed.
Front Paper Sensor doesn't

become ON even the media is fed
for a certain distance.
YES
INVALID POSITION
SETSHEET AGAIN
NO
Media Width Detection
Media width with more

than 190mm cannot be detected.
YES
INVALID POSITION
SETSHEET AGAIN
NO
SETUP LED ON
Change Display
W 1234mm
NORMAL
BI-DIR
Ready to receive data.
101
Cover Check
Front Cover / Maintenance

Cover Check
CLOSE
Complete Checking.
OPEN
Emergency Motor Stop
CLOSE THE COVER

Displays alternately
Audible alert each 10sec.
NO
10 minutes passed.
DRY-UP OF HEAD
MAY GIVE DAMAGE
YES
HEAD CARRIAGE moves to

the CAPPING POSITION.
102
AVOIDING DRY-UP
TURN OFF POWER
5-2 SENSOR MAP

ENCODER MODULE
HEAD UP/DOWN SENSOR
This sensor detects coordinates for Carriage Moving Direction.
This sensor detects whether the Head is in UP or

DOWN position.
PINCH ROLLER SENSOR
REAR PAPER SENSOR
This sensor detects whether the Pinch Rollers are

in UP or DOWN position.
This sensor detects the rear edge of the media and also
whether the media is set or not.
LIMIT SENSOR
This sensor detects the origin
of the Carriage Moving
Direction and the limit.
FRONT PAPER SENSOR

This sensor detects the front edge of the media and
also whether the media is set or not.
PAPER SIDE SENSOR

This sensor detects the left and right edges
of the media.
MAINTENANCE COVER SWITCH

FRONT COVER SWITCH
This switch detects whether the Front Cover is opened or
closed. Head Carriage stops when the Front Cover is opened.
And starts when it is closed again.
This switch detects whether the Maintenance Cover Switch

is opened or closed. Head Carriage stops when the
Maintenance Cover is opened. And starts when it is closed
again.
INK CARTRIDGE SENSOR

This sensor detects whether the Ink Cartridge is installed or
not.
INK EMPTY SENSOR

This sensor detects whether the Ink Cartridge
is empty or not.
103
6 Troubleshooting
6 Troubleshooting
6-1 WHITE FINE LINES / SCRATCHY PRINTING / MISSING DOT

1
Temporary clogging
in nozzles.
Head Cleaning
9
2
Wrong setting for

the media.
Capping Position
Adjustment
Capping is out of
position.
Apply correct setting.
10
Ink Cartridge is empty.
Slack in media.
Set the media correctly.
11
4
FINE LINES
SCRATCHY PRINTING
MISSING DOTS
Cleaning Wiper wears

out.
Foreign substances
Transformation of the
Pad inside the Cap.
Drain Tube is clogged.
Ink Damper is clogged

or broken.
Flushing position is
not correct.
Flushing Position
Adjustment
13
Calibration for Feeding

is not correct.
Feeding Calibration
Cleaning Wiper is not

moving.
Replace Pump Unit.
Manual Head Cleaning
Replace the Capping

Unit.
14
Replace the Drain

Tube.
104
ACTION
Broken or life of Head.
Replace the Head.
Broken Main Board
Replace the Main

Board.
Replace Ink Damper.
6
CHECKING POINT
Head Alignment
12
16
NO
Head is out of position.
Replace the Cleaning

Wiper.
15
8
Replace Ink Cartridge
REFERENCE
OUTLINE
Temporary clogging in nozzles.
Head Cleaning
Nozzle condition becomes poor due to the foreign substance

attached to the surface of the Head or very slight drying of the ink.
Wrong setting for the media.
Fine lines could appear when the setting such as the clearance
between the media and the head, ink amount, or printing mode, is
wrong.
Slack in media.
Fine lines could appear when the media is not fed correctly.
Cleaning Wiper wears out.
Replace the Cleaning Wiper.
Foreign substances
Manual Head Cleaning.
Transformation of the Pad inside

the Cap.
Replace the Capping Unit.
Replace the Drain Tube.
Ink suction could not be performed correctly when the drain tubes
clog. Therefore, ink could not be fired correctly and results in the
printing problem.
Ink Damper is clogged or broken. Replace the Ink Damper.
When the Ink Damper clogs, enough ink cannot be supplied to the
Head and results in scratchy printing or missing dot.
Capping is out of position.
Capping Position Adjustment
10
Replace the Ink Cartridge.
11
Head Alignment.
4-5
When the Head is not aligned correctly, fine lines could appear in
the printing.
12
Flushing position is not correct.
Flushing Position Adjustment
4-7
When the Flushing Position is not adjusted correctly, Flushing

will be performed out side of the Cap. The ink being fired sticks
to the Head avoids the correct firing and results in scratchy
printing or missing dot.
13
Calibration for Feeding is not

correct.
Feeding Calibration
Feeding amount could differ depending on the thickness of the

media. If the calibration is not done correctly, fine lines could
appear.
14
Cleaning Wiper is not moving.
Replace Pump Unit.
Head Cleaning cannot be performed correctly and results in

missing dot.
15
Replace the Head.
3-1
Ink cannot be fired correctly and results in missing dot when the
head is broken or reaches its life.
16
Broken Main Board
Replace the Main Board.
3-4
When the Controller IC for the Head breaks, head stops firing the
ink correctly and results in missing dot.
3-2
User's Manual
3-3
4-6
Surface of the Head cannot be cleaned correctly and results in

missing dot due to the foreign substances.
Scratchy printing or missing dot could occur because the foreign
substances that gathered around the Head, Capping and the
Cleaning Wiper makes contact to the nozzles.
Ink bubbles could form inside the Cap due to the transformation of
the Pad. When this ink bubbles make contact with the Head,
printing problems could occur.
The foreign substance around the Capping sticks to the head

surface and clogs the nozzles when the Capping Position is not
correct resulting in missing dot.
When the Ink Control is set to [LATER] and perform a long
printing job, the ink runs out and results in scratchy printing or
missing dot due to lack in ink supply.
6 Troubleshooting
6-2 PRINTS UNEXPECTED LINE

1
Temporary clogging
in nozzles.
Head Cleaning
6
Flexible Cable is broken.
Foreign substances
7
PRINTS
UNEXPECTED
LINE
8
out.
Pad inside the Cap.
CHECKING POINT
Replace Pump Unit.
Replace the Head.
Broken Main Board
Replace the Main

Board.
Replace the Capping

Unit.
10
NO
Cleaning Wiper is not

moving.

Wiper.
9
5
Capping Position
Adjustment
Capping is out of
position.
Media lifts up.
Replace the Flexible

Cable
ACTION
REFERENCE
OUTLINE
Nozzle condition becomes poor due to the foreign substance
attached to the surface of the Head or very slight drying of the ink
and lines appears on the printing.
Temporary clogging in nozzles.
Head Cleaning
Foreign substances
Media lifts up.
3-2
The foreign substances such as fiber dusts sticked on the surface

of the Head cannot be removed and therefore, lines appear when it
makes contact with the media.

the Cap.
3-3
the Pad. When this ink bubbles make contact with the Head,
printing problems could occur.
Replace the Flexible Cable.
Capping Position Adjustment.
Cleaning Wiper is not moving.
Replace the Pump Unit.
Replace the Head.
3-1
Ink cannot be fired correctly due to the mechanical breakage or life

of the Head and results in printing problems.
Broken Main Board
3-4
ink correctly and results in printing problems.
10
User's Manual
When the foreign substances such as fiber dust sticks to the Head,
it rubs the media while printing.
When the media lifts up, the landing position of the dots differ and
results as lines in the printing.
When there is short-circuit in the Flexible Cable, the correct signal

cannot be supplied to the Head and results in printing problem.
4-6
The foreign substance around the Capping sticks to the head

surface and clogs the nozzles when the Capping Position is not
correct resulting in lines in the printing.
The foreign substances such as fiber dusts sticked on the surface
of the Head cannot be removed and therefore, lines appear when it
makes contact with the media.
105
6 Troubleshooting
6-3 IT DOESN'T PRINT AT ALL

1
Replace Ink Cartridge
7
2
Foreign substances
8
3
IT DOESN'T PRINT
AT ALL

out.
NO
Pad inside the Cap.
106

or broken.
CHECKING POINT
Replace Ink Tube.
Replace the Flexible

Cable
Replace the Capping

Unit.
10
5
Ink Tube is broken.

Wiper.
9
4
Capping Position
Adjustment
Capping is out of
position.
ACTION
Replace the Drain

Tube.
11
Replace the Head.
Broken Main Board
Replace the Main

Board.
Replace Ink Damper.
REFERENCE
OUTLINE
When the Ink Control is set to [LATER] and perform a long
printing job, the ink runs out and printing cannot be performed
corrctly due to lack in ink supply.
Replace the Ink Cartridge.
Foreign substances
3-2
Surface of the Head cannot be cleaned correctly and results in

clogging nozzles.

the Cap.
3-3
the Pad. When this ink bubbles make contact with the Head, ink
firing cannot be performed correctly.
Replace the Drain Tube.
Ink Tube is broken.
Replace the Ink Tube.
Ink suction cannot be performed correctly and results in ink firing

problem.
Replace the Flexible Cable.
When there is short-circuit in the Flexible Cable, the correct signal

cannot be supplied to the Head and results in printing problem.
10
Replace the Head.
3-1
Ink cannot be fired correctly due to the mechanical breakage or life

of the Head and results in printing problems.
11
Broken Main Board
3-4
ink correctly and results in printing problems.
User's Manual
Printing cannot be performed correctly because the foreign

substances that gathered around the Head, Capping and the
Cleaning Wiper makes contact to the nozzles.
Ink suction could not be performed correctly when the drain tubes
clog. Therefore, ink could not be fired correctly and results in the
printing problem.
Negative pressure inside the Head increased and ink won't be
fired correctly due to the problem of ink suction.
4-6
Ink suction could not be performed correctly when there is a gap

between the Head and the Cap because the the head surface could
dry up or the nozzles clogs and results in ink suction error.
6 Troubleshooting
6-4 INK STAIN ON MEDIA

1
Wrong setting for

the media.
Foreign substances

out.
Pad inside the Cap.
NO

or broken.
CHECKING POINT
ACTION
Wrong setting for the media.
Foreign substances
Flushing Position
Adjustment
Ink Tube is broken.
Replace Ink Tube.
Broken Head.
Replace the Head.
Broken Main Board
Replace the Main

Board.
Replace the Capping

Unit.
9
5
Flushing position is
not correct.

Wiper.
8
4
Capping Position
Adjustment
INK STAIN ON MEDIA
Capping is out of
position.
Replace Ink Damper.
10
REFERENCE
OUTLINE
Ink stains on the media when the setting such as the clearance
between the media and the head, ink amount, or printing mode, is
wrong.
User's Manual
Ink stains could occur when the foreign substance such as fiber
dust sticks to the head surface.
6
3
3-2
Surface of the Head cannot be cleaned correctly and results in ink

stain due to the foreign substances.

the Cap.
3-3
the Pad. Ink bubbles could stick on the head surface and results in
ink stain when it drops on the media.
4-6
When the Capping Position is not correct, the foreign substance

sticks on the head surface. Ink stains on the media when the ink
drops from this foreign substance.
Flushing position is not correct.
Flushing Position Adjustment
4-7
When the Flushing Position is not adjusted correctly, Flushing

will be performed out side of the Cap. The ink being fired sticks
to the Head and drops on the media resulting in ink stain.
Ink Tube is broken.
Replace the Ink Tube.
Broken Head.
Replace the Head.
3-1
When the head is broken mechanically, ink flows through the head
nozzles and results in ink stain.
Broken Main Board
3-4
When the Controller IC for the Head breaks, ink firing could not
be controlled correctly and results in ink stain.
10
When there is a hole in the Ink Damper, ink flows through the
head nozzles and results in ink stain.
When the ink tube is borken, ink flows through the head nozzles
and results in ink stain.
107
6 Troubleshooting
6-5 SHIFTING IN PRINTING

1
SHIFTING IN PRINTING
Media width is not read

correctly.
Paper Side Sensor

Adjustment
Encoder Scale Reading

Problem
Encoder Scale Cleaning

or replacement.
Encoder Module
Detection Problem
NO
Media is not set

correctly.
CHECKING POINT
ACTION
Media is not set correctly.
Media width is not read correctly. Paper Side Sensor Adjustment
Encoder Scale Reading Problem.
Encoder Scale Cleaning or

replacement.
Encoder Module Detection

Problem
Encoder Module Cleaning or

replacement
Head Alignment.
Encoder Module
Cleaning or replacement.
Head Alignment
REFERENCE
User's Manual
OUTLINE
Media skews and the printing is performed diagonally to the
media. Make sure to set the media as straight as possible.
4-8
When the sensitivity of the Paper Side Sensor is not correct, media
edge could not be detected correctly. As a result, printing position
could shift.
3-6
Coordinates cannot be detected correctly and results in shifting of

the printing problem when there is dirt or scratches on the Encoder
Scale.
Coordinates cannot be detected correctly and results in shifting of
the printing problem when the Encoder Module is broken or dirty.
4-5
When the 2 heads are not aligned, the color shifting occurs and
when the bidirection adjustment is not correct, the shifting occurs
in every band.
6-6 MOTOR ERROR

1
MOTOR ERROR
Media Jamming
User Explanation
Motor Balance is not

correct.
Motor Balance
Adjustment
Broken or Life of the

Motor.
Replace the Motor.
Switching Power Supply

is broken.
Replace the Switching

Power Supply.
Broken Main Board.
NO
108
CHECKING POINT
ACTION
REFERENCE
OUTLINE
When the media jams against the Carriage or the Sheet Cutter,
Motor Error could occur.
It can be recovered by removing the media and turning off and on
the power again.
In the worst case, it could result in the damage of the Head or the
Main Board. Therefore, it is important to explain to the users the
correct way of setting the media.
Media Jamming
User Explanation
Motor Balance is not correct.
Motor Balance Adjustment
4-11
When the motor balance is not correctly adjusted, motor error

occurs.
Broken or life of the Motor.
Replace the Motor.
3-8
Motor has brush and it will be consumed when the motor

revolves. When it reaches its life, the correct current won't be
supplied to the motor and results in the Motor Error.
Switching Power Supply is

broken.
Replace the Switching Power

Supply.
Main Board is broken.
When the Switching Power Supply breaks, the motor stops

revolving and results in Motor Error.
4-5
When the Motor Controller IC (IC41 & 42) on the Main Board
break, the motor cannot be controlled correctly and results in
Motor Error.
7-1 INSTALLATION CHECK LIST
FJ-600/500/400 INSTALLATION CHECK LIST

Date :
Serial Number
User
Date
Minimum Space Required

3.3m (W) X 2.0m (L) X1.7m (H)
Classification
Purchase
Loan Unit
Accessories
Stand
Demo Unit Replacement
Check inside the Plastic Bag

Pipe x1
Washers
Hex. wrench M6
x6
Media flanges
x2
x1
Bolts (Large)
x14
Flange retaining
pins x2
Drain Bottle x1
Bolts (Small) x4
Stays for place
media guide x2
Power cord x1
Media guide x1
Stand leg
x1
Media cover x1
Caster flats x2
Assembly
Stand
Invert the stand legs and attach the left and right hand caster flats.
Use 4 screws each for left and right sides.
Use the Hex. wrench and the pipe for tightening the screws.
Set the stand upright so that the casters at the bottom.
109
Accessories
FJ-600/500/400
Check inside the Ink Cartridge Box

Pigmented Ink (Cyan)
Pigmented Ink (Magenta)
Pigmented Ink (Yellow)
Pigmented Ink (Black)
Pigmented Ink (Light Cyan)
Pigmented Ink (Light Magenta)
Pigmented Ink (Orange)

Pigmented Ink (Green)
Check inside the Plastic Bag

Roland COLORCHOICE CD-ROM
Roland COLORCHOICE installation guide
Roland-PrintServer CD-ROM
Roland-PrintServer Software Quick Installation
Roland-PrintServer for Macintosh users
User's Manual
Replacement blade for separating knife
Cleaning kit
110
Assembly
FJ-600/500/400
Place the machine on the stand.

- Use the included large bolts (3 for 1 side) and washers to secure the machine.
Fit the stays onto the back of the machine.
Place the media guide on the stays and secure it in place.
- Shoft side of the media guide should be oriented toward the front of the machine.
- Use the included small bolts (2 for 1 side) to secure the media guide.
Pass the media flanges onto the retainers and secure in place with the pins.
- Orient the media flange so that it's lined up with the core diameter of the material.
Set the media cover in place on the pins at the back of the machine.
Remove the bottom plug from the bottom surface on the right side of the machine,
then screw in the drain bottle.
- Turn the bottle without applying excessive force.
- Leave the drain bottle attached at all times.
Peel off the tape securing the sheet loading lever.
Open the front cover and remove the protective material.
- Be careful not to catch the encoder scale with the protective material.
Remove the retainer fixing the head carriage and attached to the back side of the
machine.
Remove the protective material from the rear side of the machine.
- Do not throw the protective materials away. It is used for transportation.
Connection
Connect the power cord.
Connect the parallel, USB-Parallel or Netword cable.
Preparation
Insert each ink cartridge into the corresponding ink cartridge port.
Explain not to pull out the ink cartridge so many times until it is finished.
Pulling out the ink cartridge may result in printing problems.
Pigment x 8
Pigment 4 x 2
Dye 4 x 2
Pigment 4 x Dye 4
Turn on the power.

Explain to turn on and off the machine by pressing the power key.
Fill Ink.
Make sure to select the correct ink type from the menu.
Loading the Material
1. Remove the media cover and open the front cover.
2. Line up with the core diameter of the loaded roll material and refit the flanges.
3. Fit the hole on the left side of the roll material all the way onto the left media flanges.
4. Fit the right media flange all the way into the hole on the right side of the material.
Make sure to tighten the retainer screw to secure in place.
5. Pass the end of the material through the unit from back to front.
6. Make sure tight seal is formed between the material and the platen and stretched taut.
7. Move the sheet loading lever.
8. Close the front cover and press the SETUP key.
111
Test Printing
Press the [CLEANING] key
If there are any missing dots or other evidence of a drop in printing quality, clean
the head.
Setting
Intallation of RCC
Operation
FJ-600/500/400
Explain to the user the operation by according to the user's manual.

Basic operation
- Installing Ink Cartridges
- Powerup
- Loading the Material
- Test Printing
- Printing
- Ending Printing Operation
- When Not in Use
Maintenance
- Replacing the Ink Cartridges
- Checking the Remaining Ink Level
- Cleaning the Printing Heads
- Changing the Type of Ink
- Disposing of Discharged Ink
- How to Replace the Separating Knife
- Cleaning
- When Moving the Unit
User's Reference
- Materials
- Adjusting the Height of the Printing Head
- Printing Area
- Display Menus Flowchart
- Description of Keys and Display Menus
- Network Connection
Operation
RCC
Explain the operation by according to the user's manual
Consumables
112
Print Head
6 billion shots
Carriage Motor
1500 hours
Wiper
On demand
7-2 MAINTENANCE CHECK LIST
3 MONTH MAINTENANCE CHECK LIST

Model
Serial Numer
PC
OS
User
Date
Application
PERIODICAL MAINTENANCE
Check Points
System Report Output
Firmware
Consumables Head
Mechanical
Contents
Carriage Motor
Cleaning Wiper
Capping Unit
Lithium Battery
Carriage Drive Gear
Grit Drive Gear
Wire
Grit Roller
Bed
Printing
OK
OK
Upgrade
Cleaning
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
Replacement
Cleaning
Cleaning
Replacement
Backlash
Backlash
Tension
Cleaning
Cleaning
NG (Reason)
Replacement
Replacement
Replacement
Lubrication
Lubrication
Replacement
Reference
6 billion shots
1500 hours
6 months
24 months
24 months
Replacement Grease : FLOIL GE-676
** In case of any changes.
OPERATION CHECK (Explain if nececessary.)

Media
Printing
Maintenance
Reference
Roland COLORCHOICE
Loading
Printing mode
Printing position
Printing Calibration
Manual Cleaning
Ink Type Conversion
Daily Cleaning
Media Type
Head Height
Printing Area
Printing Mode
Color Profiles
Lendering
Others
NOTE
113
9 MONTH MAINTENANCE CHECK LIST

Model
Serial Numer
PC
OS
User
Date
Application
PERIODICAL MAINTENANCE
Check Points
Firmware
Consumables Head
Mechanical
Carriage Motor
Cleaning Wiper
Capping Unit
Lithium Battery
Carriage Drive Gear
Grit Drive Gear
Wire
Grit Roller
Bed
Printing
NOTE
114
Contents
OK
OK
Upgrade
Cleaning
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
Replacement
Cleaning
Cleaning
Replacement
Backlash
Backlash
Tension
Cleaning
Cleaning
NG (Reason)
** In case of any changes.
Replacement
Replacement
Replacement
Lubrication
Lubrication
Replacement
Reference
6 billion shots
1500 hours
6 months
24 months
24 months
7-3 SPECIFICATIONS
FJ-600
FJ-500
Printing method
Printing width
FJ-400
Piezo ink-jet method

210 to 1615 mm (8-5/16 to 63-9/16 in.)
210 to 1361 mm (8-5/16 to 53-9/16 in.) 210 to 1107 mm (8-5/16 to 43-9/16 in.)
Acceptable material widths
210 to 1625 mm (8-5/16 to 64 in.)
210 to 1371 mm (8-5/16 to 54 in.)
210 to 1117 mm (8-5/16 to 44 in.)
Width of material that can be cut off
210 to 1625 mm (8-5/16 to 64 in.)
210 to 1371 mm (8-5/16 to 54 in.)
210 to 1117 mm (8-5/16 to 44 in.)
Conditions for usable
Maximum material thickness: 1.0 mm (0.039 in.)
materials
(When head is raised)
Maximum diameter for roll material: 180 mm (7-1/16 in.)

Core inner diameter for roll material: 50.8 mm (2 in.) or 76.2 mm (3 in.)
Maximum weight for roll material: 20 kg (44.1 lb.)
Ink
Pigmented ink
Use only pigmented ink cartridge exclusively for use with the Hi-Fi JET
220 cc 5 cc
cartridges Capacity
Color
The four colors black, cyan, magenta, and yellow or

the eight colors black, cyan, magenta, yellow, orange, green, light cyan, and light magenta
Dye-based ink
Use only dye ink cartridge exclusively for use with the Hi-Fi JET
220 cc 5 cc
Capacity
Color
Cyan, magenta, yellow, and black
Apparent colors
Printing resolution
16.7 million colors

1440 dpi x 1440 (*1) dpi / 720 dpi x 1440 (*1) dpi / 540 dpi x 1080 (*1) dpi /
(Printing dot resolution)

Distance accuracy
Error of less than 0.3% of distance traveled, or 0.3 mm, whichever is grater (at Roland PET-film, print travel: 1 m (39-3/8 in.))
Printing heads cleaning

Interface
1080 dpi x 1080 dpi / 720 dpi x 720 dpi / 540 dpi x 360 dpi
Automatic cleaning and manual cleaning

Bidirectional parallel interface (compliant with IEEE 1284: ECP mode) and Ethernet 10Base-T or 100Base-TX
Instruction system
RD-RTL, RD-PJL
Power-saving function
Auto-sleep
Maximum: 1.3A/100V to 240V 10% 50/60 Hz
Power
Printing mode
consumption Standby mode
Acoustic
Printing mode
noise level
Standby mode
Dimensions
Main unit
Maximum: 0.5A/100V to 240V 10% 50/60 Hz

60dB (A) or less
(According to ISO7779)
40dB (A) or less

2500 mm [W] x 631 mm [D] x 410 mm [H]
2246 mm [W] x 631 mm [D] x 410 mm [H]
1992 mm [W] x 631 mm [D] x 410 mm [H]
(98-7/16 in. [W] x 24-7/8 in. [D] x 16-3/16 in. [H]) (88-7/16 in. [W] x 24-7/8 in. [D] x 16-3/16 in. [H]) (78-7/16 in. [W] x 24-7/8 in. [D] x 16-3/16 in. [H])
With stand
2500 mm [W] x 740 mm [D] x 1241 mm [H]
2246 mm [W] x 740 mm [D] x 1241 mm [H]
1992 mm [W] x 740 mm [D] x 1241 mm [H]
(98-7/16 in. [W] x 29-3/16 in. [D] x 48-7/8 in. [H]) (88-7/16 in. [W] x 29-3/16 in. [D] x 48-7/8 in. [H]) (78-7/16 in. [W] x 29-3/16 in. [D] x 48-7/8 in. [H])
Weight
Main unit
With stand
Environment Power on
Power off
Included items
113 kg (249.1 lb.)
102 kg (224.8 lb.)
93 kg (205 lb.)
124 kg (273.3 lb.)
117 kg (257.9 lb.)
108 kg (238.1 lb.)
Temperature: 15 to 32C (59 to 89.6F), Humidity: 35 to 80% (non-condensing) (*2)

Temperature: 5 to 40C (41 to 104F), Humidity: 20 to 80% (non-condensing)
FJ-600/500/400 main unit: 1, stand leg: 1, caster flats: 2, media guide: 1, media cover: 1, stays: 2 (for place the media guide), bolts
(large): 14, bolts (small): 4, hexagonal wrench (M6): 1, pipe: 1, media flanges: 2, flange retaining pins: 2, washers: 6, drain bottle:
1, replacement blade for separating knife: 1, media clamps: 2, cleaning kit: 1 (cleaning sticks: 10, tweezers: 1 pair, and sponges: 10),
power cord: 1, Roland-PrintServer CD-ROM: 1, Roland-PrintServer for Macintosh users: 1, Roland COLORCHOICE: 1, user's
manual (this document): 1, and unpacking, assembly, and installation guide: 1
(*1) Apparent resolution by using variable sized dot control.
(*2) Environment Humidity 80
Use in an operating
environment in this range.
%
(no condensation) 55
35
15
(59)
27 32 Temperature
(80.6) (89.6) C (F)
115
Interface Specifications
Parallel Connector
Standard
Bidirectional parallel interface (compliant with IEEE 1284: ECP mode)
Input signals
STROBE (1BIT), DATA (8BITS), SLCT IN, AUTO FEED, INIT
Output signals
BUSY (1BIT), ACK (1BIT), FAULT, SLCT, PERROR
Signal
number
Signal
number
Terminal
number
SLCT IN
36
18
HIGH***
HIGH*
35
17
GND
NC
34
16
GND
GND
33
15
NC
FAULT
32
14
AUTO FEED
INIT
31
13
SLCT
30
12
PERROR
29
11
BUSY
28
10
ACK
27
D7
26
D6
25
D5
24
D4
23
D3
22
D2
Network Interface Specifications
21
D1
* For detailed information about the network interface, take a look at the
"Roland-PrintServer User Manual."
20
D0
19
STROBE
Level of input output signals TTL level

Transmission method
Asynchronous
Pin Connection
GND
RJ-45 (Ethernet) connector
Control Area
1. Button
2. Green, ready mode LED
3. Yellow LED receive data and error indicator
4. RJ-45 connector for 100Base-TX and 10Base-T
5. Green, link LED
10Base-T Ethernet network cable specifications

Data
Max. cable lenght
Cable type
Impedance
Connector type
Values
100 m
S/UTP Type "category 5"
100 Ohm
RJ-45
100Base-TX Ethernet network cable specifications

Data
Max. cable lenght
Cable type
Impedance
Connector type
116
Values
100 m
S/UTP Type "category 5"
100 Ohm
RJ-45
Pin
1
2
3
4
5
6
7
8
Assignment
RX+ (Receive)
RX- (Receive)
TX+ (Transmit)
TX- (Transmit)
-
Input or output
IN
IN
OUT
OUT
-
Hi Gloss White Film

Synthetic Matte Paper
Hi Gloss White Vinyl
Semi-Gloss Paper
Cloth, Fire Retardant
Photo Gloss Paper
Clear Pet Film
Fine Art Paper
Fine Art Paper
Heavy Matte 150 gram
Gloss Photo Paper
White Gloss Film
Premium Backlit Film
Indoor Banner
Heavy Duty Banner
Artist Canvas
Canvas Textured Paper
Soft Cloth
Matte Vinyl
Backlit Film
Tyvek Banner
Media
PQM-PETG
PQM-YPM
PQM-PVCG
PQM-PHSP
PQM-BEC2
PQM-PHTP
PQM-CPF
PQM-CRNW
PQM-CRBW
PCM-PMP2
PCM-PHP2
PCM-WGF2
PCM-BPLF
PCM-IDBM
PCM-PVCB
PCM-AC10
PCM-CTP
PCM-SFC
PCM-WMWV
PCM-WBF2
PCM-WTBM
Part number
Media type
(Roland COLORCHOICE)
PET-G (Hi Gloss White Film)
YP-M (Synthetic Matte Paper)
PVC-G (Hi Gloss White Vinyl)
PHSP (Semi-Gloss Paper)
BEC2 (Cloth, Fire Retardant)
PHTP (Photo Gloss Paper)
CPF (Clear Pet Film)
CRNW (Fine Art Paper)
CRBW (Fine Art Paper)
PMP2 (Heavy Matte 150 gram)
PHP2 (Gloss Photo Paper)
WGF2 (White Gloss Film)
BPLF (Premium Backlit Film)
IDBM (Indoor Banner)
PVCB (Heavy Duty Banner)
AC10 (Artist Canvas)
CTP (Canvas Textured Paper)
SFC (Soft Cloth)
WMWV (Matte Vinyl)
WBF2 (Water-Fast Backlit Film)
WTBM (Tyvek Banner)
Profile name
FJProPig8C_PET-G_***.icm
FJProPig8C_YP-M_***.icm
FJProPig8C_PVC-G_***.icm
FJProPig8C_PHSP_***.icm
FJProPig8C_BEC2_***.icm
FJProPig8C_PHTP_***.icm
FJProPig8C_CPF_***.icm
FJProPig8C_CRNW_***.icm
FJProPig8C_CRBW_***.icm
FJProPig8C_PMP2_***.icm
FJProPig8C_PHP2_***.icm
FJProPig8C_WGF2_***.icm
FJProPig8C_BPLF_***.icm
FJProPig8C_IDBM_***.icm
FJProPig8C_PVCB_***.icm
FJProPig8C_AC10_***.icm
FJProPig8C_CTP_***.icm
FJProPig8C_SFC_***.icm
FJProPig8C_WMWV_***.icm
FJProPig8C_WBF2_***.icm
FJProPig8C_WTBM_***.icm
Recommended print mode

Head Remarks
DRAFT NORMAL SUPER vNORMAL vSUPER vPHOTO height
Y*
Y
Y
Y
Y
1: LOW
Y*
Y
Y
Y
Y
1: LOW
Y*
Y
Y
Y
Y
1: LOW
Y
Y
Y
Y
2: HIGH *1
2: HIGH
2: HIGH *1
1: LOW
Y
Y
Y
2: HIGH
Y
Y
Y
2: HIGH
Y*
Y
Y
2: HIGH
2: HIGH
1: LOW
1: LOW
2: HIGH
2: HIGH
2: HIGH
2: HIGH
2: HIGH
Y*
Y
Y
1: LOW
1: LOW
Y
Y
2: HIGH
When Eight Colors of Pigmented Inks (CMYKLcLmOrGr) Are Installed or When Performing Printing with Four Colors of Pigmented
Inks with Four Colors of Dye-based Inks (CMYK) and Four Colors of Pigmented Inks (CMYK) Installed
Y : Usable profile exists.

Y* : Usable profile exists, but printing results are not attractive.
: Unusable (no profile)
* Use of a printing mode for which no profile exists is not recommended.
*** : Indicates the printing mode (DRAFT, NORMAL, SUPER, vNORMAL, vSUPER, or vPHOTO).
*1 : [Print Direction] is fixed at [Unidirectional].
About the symbols in the charts
List of ICC Profiles for the FJ-500/400
117
118
(continued)
Hi Gloss White Film

Semi-Gloss Paper
Photo Gloss Paper
Clear Pet Film
Fine Art Paper
Fine Art Paper
Gloss Photo Paper
White Gloss Film
Premium Backlit Film
Indoor Banner
Heavy Duty Banner
Artist Canvas
Soft Cloth
Matte Vinyl
Backlit Film
Tyvek Banner
PQM-PETG
PQM-YPM
PQM-PVCG
PQM-PHSP
PQM-BEC2
PQM-PHTP
PQM-CPF
PQM-CRNW
PQM-CRBW
PCM-PMP2
PCM-PHP2
PCM-WGF2
PCM-BPLF
PCM-IDBM
PCM-PVCB
PCM-AC10
PCM-CTP
PCM-SFC
PCM-WMWV
PCM-WBF2
PCM-WTBM
Part number
Media type
BPLF (Premium Backlit Film)
SFC (Soft Cloth)
WMWV (Matte Vinyl)
WBF2 (Water-Fast Backlit Film)
WTBM (Tyvek Banner)
Profile name
FJProPig_PET-G_***.icm
FJProPig_YP-M_***.icm
FJProPig_PVC-G_***.icm
FJProPig_PHSP_***.icm
FJProPig_BEC2_***.icm
FJProPig_PHTP_***.icm
FJProPig_CPF_***.icm
FJProPig_CRNW_***.icm
FJProPig_CRBW_***.icm
FJProPig_PMP2_***.icm
FJProPig_PHP2_***.icm
FJProPig_WGF2_***.icm
FJProPig_BPLF_***.icm
FJProPig_IDBM_***.icm
FJProPig_PVCB_***.icm
FJProPig_AC10_***.icm
FJProPig_CTP_***.icm
FJProPig_SFC_***.icm
FJProPig_WMWV_***.icm
FJProPig_WBF2_***.icm
FJProPig_WTBM_***.icm
Media
When Two Sets of Four Colors of Pigmented Inks (CMYK) Are Installed

Head
Y*
Y
Y
Y
Y
1: LOW
Y*
Y
Y
Y
Y
1: LOW
Y*
Y
Y
Y
Y
1: LOW
Y
2: HIGH
2: HIGH
2: HIGH
1: LOW
Y
Y
Y
2: HIGH
Y
Y
Y
2: HIGH
Y*
Y
Y
Y
Y
2: HIGH
2: HIGH
1: LOW
1: LOW
2: HIGH
2: HIGH
2: HIGH
2: HIGH
2: HIGH
Y*
Y
Y
1: LOW
1: LOW
Y
Y
2: HIGH
*1
*1
Remarks
(continued)
Hi Gloss White Film

Semi-Gloss Paper
Photo Gloss Paper
Clear Pet Film
Fine Art Paper
Fine Art Paper
Gloss Photo Paper
White Gloss Film
Indoor Banner
Heavy Duty Banner
Artist Canvas
Soft Cloth
Matte Vinyl
Tyvek Banner
Media
PQM-PETG
PQM-YPM
PQM-PVCG
PQM-PHSP
PQM-BEC2
PQM-PHTP
PQM-CPF
PQM-CRNW
PQM-CRBW
PCM-PMP2
PCM-PHP2
PCM-WGF2
PCM-IDBM
PCM-PVCB
PCM-AC10
PCM-CTP
PCM-SFC
PCM-WMWV
PCM-WTBM
Part number
Media type
SFC (Soft Cloth)
WMWV (Matte Vinyl)
WTBM (Tyvek Banner)
Profile name
FJProDye_PET-G_***.icm
FJProDye_YP-M_***.icm
FJProDye_PVC-G_***.icm
FJProDye_PHSP_***.icm
FJProDye_BEC2_***.icm
FJProDye_PHTP_***.icm
FJProDye_CPF_***.icm
FJProDye_CRNW_***.icm
FJProDye_CRBW_***.icm
FJProDye_PMP2_***.icm
FJProDye_PHP2_***.icm
FJProDye_WGF2_***.icm
FJProDye_IDBM_***.icm
FJProDye_PVCB_***.icm
FJProDye_AC10_***.icm
FJProDye_CTP_***.icm
FJProDye_SFC_***.icm
FJProDye_WMWV_***.icm
FJProDye_WTBM_***.icm

Head
Y*
Y
Y
Y
Y
1: LOW
Y*
Y
Y
Y
Y
1: LOW
Y*
Y
Y
Y
Y
1: LOW
Y
2: HIGH
2: HIGH
2: HIGH
1: LOW
Y
2: HIGH
Y
2: HIGH
Y*
Y
Y
2: HIGH
2: HIGH
1: LOW
2: HIGH
2: HIGH
2: HIGH
2: HIGH
2: HIGH
Y*
Y
Y
1: LOW
Y
Y
2: HIGH
When Two Sets of Four Colors of Dye-based Inks (CMYK) Are Installed or When Performing Printing with Four Colors of
Dye-based Inks with Four Colors of Dye-based Inks (CMYK) and Four Colors of Pigmented Inks (CMYK) Installed
*1
*1
Remarks
119
FJ-600/500/400

Roland FJ - 600 - 500 - 400

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Roland FJ - 600 - 500 - 400

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SERVICE NOTES

Replacement of Main Parts

4-2 SERVICE MODE ........................................................................

2-1 WIRING MAP ............................................................................. 20

3 Replacement of Main Parts

HEAD REPLACEMENT .............................................................

5-1 OPERATIONAL SEQUENCE .................................................. 100

WHITE FINE LINES/SCRATCHY PRINTING/MISSING DOT .

Copyright 2001 ROLAND DG CORPORATION

Sect.1 Structure &Spare Parts

Explanation and tips and advice have

2001.5.10 Sect4 P.64 SSW1-3 has been added.

Sect.1 Structure &Spare Parts

To Ensure Safe Work

To Ensure Safe Work

About the Symbols

CAUTION symbols, the symbols shown below are aloso used.

: Tips and advise before the adjustment.

About the Labels Affixed to the Unit

Do not recharge, short-circuit,

About the Labels Affixed to the Unit

1 Structure & Spare Parts

1 Structure & Spare Parts

1 Structure & Spare Parts

-Main PartsParts Name

LABEL,HI-FI JET PRO FJ-500 #LA219

*(1) FJ-400 : Z**0195 and below, FJ-500 : Z**1358 and below

1 Structure & Spare Parts

1 Structure & Spare Parts

PARTS LIST -Main Parts1

*(1) FJ-400 : Z**0195 and below, FJ-500 : Z**1358 and below

1 Structure & Spare Parts

1 Structure & Spare Parts

PARTS LIST -Main Parts1

1 Structure & Spare Parts

1-4 DRIVE UNIT

1 Structure & Spare Parts

PARTS LIST -Main Parts1

1 Structure & Spare Parts

PARTS LIST -Main PartsParts No.

CABLE-ASSY INKTANK-SENS FJ-500

CABLE-ASSY NETWORK FJ-500

CABLE TYE,PUSH MOUNT

ASS'Y,NETWORK BOARD FJ-500

CABLE-ASSY SENSOR FJ-500

CABLE-ASSY SENSOR FJ-600

CABLE-CARD 20P1 700L BB

CABLE-CARD 28P 2410L BB HIGH-V

MAIN BOARD ASS'Y FJ-500

MAIN BOARD ASS'Y FJ-600

CABLE-ASSY POWER FJ-500

ASS'Y,FRONT COVER SW FJ-500

ASS'Y,HEAD COVER SW FJ-500

CABLE-ASSY PUMP JUNCTION FJ-500

1 Structure & Spare Parts

1-6 PINCH ROLLER

1 Structure & Spare Parts

1-7 STAY ROLL

PARTS LIST -Main Parts1

1 Structure & Spare Parts

1-8 PUMP SYSTEM

PARTS LIST -Main Parts1

1 Structure & Spare Parts

*(1) FJ-400 : Z0195 and below, FJ-500 : Z1358 and below

*(1) FJ-400 : Z0195 and below, FJ-500 : Z1358 and below