Roland pc600 - v5

SERVICE NOTES
PC-600
Structure & Spare Parts
Electrical Section
Replacement of Main Parts
Adjustment
Supplemental Information
Troubleshooting
Service Activities
Contents
1 Structure & Spare Parts

1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
COVERS ...................................................................................... 1
FRAME (1) .................................................................................... 2
FRAME (2) .................................................................................... 4
CHASSIS ..................................................................................... 6
THERMAL CARRIAGE ................................................................. 7
TOOL CARRIAGE ........................................................................ 8
STAND ......................................................................................... 9
ACCESSORIES ......................................................................... 10
2 Electrical Section
2-1
2-2
2-3
2-4
WIRING MAP .............................................................................

MAIN BOARD .............................................................................
OTHER CIRCUIT BOARDS .......................................................
ELECTRIC MAINTENANCE PART ............................................
11
12
20
22
3 Replacement of Main Parts

3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
3-9
3-10
3-11
THERMAL CARRIAGE REPLACEMENT ...................................

TOOL CARRIAGE ASSY REPLACEMENT .............................
PLATEN DAMPER REPLACEMENT ..........................................
MAIN BOARD REPLACEMENT .................................................
CARRIAGE MOTOR REPLACEMENT .......................................
GRIT MOTOR REPLACEMENT ..................................................
WIRE REPLACEMENT ..............................................................
LM GUIDE REPLACEMENT .......................................................
CARTRIDGE HOLDER ARM REPLACEMENT ..........................
CLUTCH ASSEMBLY REPLACEMENT .....................................
PINCH ROLLER ASSEMBLY REPLACEMENT .........................
23
30
33
35
37
39
44
50
56
60
63
4 Adjustment
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
Special Tool ................................................................................

Service Mode .............................................................................
User Mode ..................................................................................
FIRMWARE UPGRADE .............................................................
EEPROM INITIALIZE .................................................................
PRINT LENGTH INITIALIZE ......................................................
THERMAL CARRIAGE VOLTAGE & ID ADJUSTMENT ............
THERMAL CARRIAGE HEIGHT ADJUSTMENT .......................
THERMAL CARRIAGE ALIGNMENT ADJUSTMENT .................
68
69
81
84
85
86
87
90
93
4-10 CARTRIDGE POSITION ADJUSTMENT ................................... 96

4-11 PRINT / CUT OFFSET ADJUSTMENT ...................................... 99
4-12 TOOL HEIGHT ADJUSTMENT ................................................. 103
4-13 TOOL PRESSURE ADJUSTMENT ........................................... 106
4-14 GRIT CALIBRATION ................................................................ 110
4-15 WIRE TENSION ADJUSTMENT .............................................. 115
4-16 CARTRIDGE TYPE SENSING TEST ....................................... 118
4-17 CUT DOWN POSITION ADJUSTMENT ................................... 121
4-18 VERTICAL LINES / DENSITY CHECK ................................... 123
4-19 RESIN RIBBON PRINTING CHECK ....................................... 124
4-20 OUTPUT OFFSET ADJUSTMENT ........................................... 125
4-21 SNAPPING RIBBON CHECK ................................................. 130
4-22 Flat Spring Adjustment ............................................................. 132
4-23 Ribbon Running Position Adjustment ....................................... 135
4-24 CHECK MODE CHART ............................................................ 137
5 Supplemental Information
5-1
5-2
OPERATIONAL SEQUENCE ................................................... 139

Sensor Map .............................................................................. 141
5-3
CLEANING PROCEDURE ....................................................... 142
6 Troubleshooting
6-1
6-2
6-3
6-4
6-5
6-6
Error Message ..........................................................................

Printing Problems .....................................................................
Cutting Problems ......................................................................
Others ......................................................................................
Problems fixed by Firmware ....................................................
Problems fixed by Windows Driver .........................................
145
146
155
157
165
167
7 Service Activities
7-1
7-2
7-3
INSTALLATION CHECK LIST .................................................. 168

MAINTENANCE CHECK LIST ................................................. 176
Specification ............................................................................ 178
Fifth Edition
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
PC-600 '02.June
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.

Copyright 2002 ROLAND DG CORPORATION
Printed in Japan
4896-04
Revision Record
Revision No.
Date
Description of Changes
Approval
Issued
2000/8/7
First Edition
Inagaki
Shigenoya
2000/9/26 1-5 (p.7) Parts No. /Parts Name
Inagaki
Kaneko
Inagaki
Kaneko
Inagaki
Kato
3-1 (p.23, p.29) Necessary Adjustment

3-2 (p.31) Number of the attached screw
3-6 (p.38, p.40) Additional : SET SCREW
4-3-2 (p. 80, p.81) SYSTEM REPORT
4-9 (p.93) Additional : Press the [CUT TEST] key.
4-13 (p.106) Additional :
Press the [HEAD CLEANING] key.
4-17 (p.118) Name of the data file.
4-18 (p.119) Name of the data file.
4-19 Additional : Output Offset Adjustment
4-20 Additional : Snapping Ribbon Check
6-4-1 Additional : Checking point
2
2001/1/26 1-2 (p.3) Washer

1-2 (p.3) Additional : DAMPER ROTARY PC-600
3 (p.23) Necessary Adjustment
3-1 (p.29) Necessary Adjustment
3-2 (p.30) Tool Carriage Ass'y_Replacement
4-1 (p.68) Additional : Special Tool
4-8 (p.90) Additional : Thermal Carriage Height
Adjustment
4-15 (p.116) Wire tension
4-22 (p.132) Change of LED
Additional : Checking item in the
Service Mode
6-2-1 (p.142) Action and Reference
6-4-1 (p.151) Action and Reference
6-4-3 (p.154) Checking order
2001/12/13 1-6 (p.8) Parts No. /Parts Name

4-8 (p.90, 91) Additional : more than 0.08mm
4-9 (p.94) Additional : Put the glue
Revision No.
4
Date
Description of Changes
Approval
2002/6/26 Sect 1 It has been matched the Service Information Inagaki

2-3 (p.21) Circuit Diagram for the Carriage Board
has been changed.
Sect 3 (p.23, 29) Necessary Adjustment for the
Thermal Carriage has been changed.
3-1 (p.27,29) Addition of 11 , 13
3-6 (p.39 ~ 45) Screw Hole of the Gear has been
added to the picture.
4-3-2 (p.83) Addition of the description
4-22 (p.132) Flat Spring Adjustment has been
added.
4-23 (p.135) Ribbon Running Position Adjustment
has been added.
5-3-4 (p.144) Cleaning the Reflective Panel has
been added.
6-2-1 (p.147, 148) Addition of the Checking Point
6-2-2 (p.150,) Addition of the Checking Point
6-4-1 (p.158) Addition of the Checking Point
6-4-3 (p.160) Addition of the Checking Point
6-4-5, 6-5, 6-6 (p.163 ~ 167) It has been matched
the Revision Record.
Issued
Masuda
To Ensure Safe Work
To Ensure Safe Work

About
and
WARNING
Notices
Used for instructions intended to alert the operator to the risk of death or
severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury or
material damage should the unit be used improperly.
* Material damage refers to damage or other adverse effects caused with
respect to the home and all its furnishings, as well to domestic animals or
pets.
About the Symbols

symbol alerts the user to important instructions or warnings. The specific meaning
The
of the symbol is determined by the design contained within the triangle. The symbol at left
means "danger of electrocution."
The
symbol alerts the user to items that must never be carried out (are forbidden). The
specific thing that must not be done is indicated by the design contained within the circle.
The symbol at left means not to touch.
The
symbol alerts the user to things that must be carried out. The specific thing that
must be done is indicated by the design contained within the circle. The symbol at left
means the power-cord plug must be unplugged from the outlet.
WARNING
Turn off the primary power SW
before servicing.
About the Labels Affixed to the Unit

These labels are affixed to the body of this product.
The following figure describes the location.
Electric charge.
Do not touch when power is on.
In addition to the
WARNING
and
CAUTION symbols, the symbols shown below are also used.
: Tips and advice before the adjustment.
80
100
: Indicates amount for Pen Pressure and Tension.
gf
: Indicates tightening torque.
kgfcm
Torque
mm
2.4
2.6
: Indicates clearance.

1-1 COVER
S4
5
S2
S1
D
IG
IT
AL
G
RO
UP
S2
S5
16
S7
S4
Revised 4
S3
S5
10
S7
S8
S6
S6
S3
S3
S10
Change in the REAR COVER

(Refer to S/Info.PC600-010)
Serial Number : ZP62652 and above
S1
S3
S9
9
S10
3
S2
S3
13
S1
15
11
4
S3
S3
S3
12
14
PARTS LIST -Main Parts1

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Parts No.
22095113
22095112
22025230
22025390
22025362
22025361
22025388
22025227
22025360
7489619100
22495204
22495205
22535216
7489619010
22665251
21425111
Parts Name
APRON,F PC-600
APRON,R PC-600
COVER,FRONT PC-60
COVER,PANEL PC-600
COVER,RAIL F PC-600
COVER,RAIL R PC-600
COVER,REAR PC-600
COVER,SIDE L PC-60
COVER,SIDE R PC-600
HOOK PLATE PC-600
KEY TOP,DS-LD1H MWG
KEY TOP,DS-LX1H MWG
LABEL,COLOR CAMM PRO #LA71
PANEL BOARD ASS'Y PC-600
SHEET,PANEL PC-600
WASHER,RAIL COVER PC-600
PARTS LIST -Supplemental PartsParts Name

S1 SCREW,BINDING HEAD
S3 SCREW,W-SEMS
S4 SCREW,W-SEMS
S5 BOLT,HEXAGON
S6 NUT,HEXAGON
S7 WASHER,PLAIN
S8 BUSH,ROLL
S9 LABEL,CAMM-1 WARNING
S10 LABEL,TAPE GUIDE(cut when using)
36 BC
38 Cr
36 BC
38 BC
310 BC
M3 BC
3100.8 BC
33.5
No.453
L=830MM
27
33
21
S4
33
39
S9
S21
27
S1
22
S1
S22
S1
23
46
29
10
24
S1
26
42
S20
32
35
12
S15
S5
18
S6
S1
14
S10
S11
S18
S1
S7
40
S1
15
S18
30
S1
S3
34
S19
16
S11
S14
S14
38
S12
S1
26
25
10
S6
37
S1
S20
19
S20
24
S3
S1
20
S20
S17
S10
42
S5
31
S17
45
36
S1
13
S8
S8
43
S10 S1
44
S6
17
S1
11
S1
S1
S1
S16
28
41
S3 S1
S12
S18
1-2 FRAME (1)

2
3
4
5
6
7
8
9
10
11
Revised 4
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
Parts No.
22145211
22145212
21895126AS
22805391
22805388
22355704
22355640
22355700
22355702
12159561
22025389
21955106
21955117
21715106
22115777
22115776
22135584
21685116
22135525
22135583
7489619090
22145426
22145425
22145427
12399106
15229705
21535114
21535113
22175105
22055337
12179723
22295193
22175149
22175148
22175150
22175151
22715213
22715198
22715207
22715212
22715257
22715259
22715196
22135363
7489619060
21945128
22535102
Parts Name
ARM,L COVER F PC-600
ARM,R COVER F PC-600
ASS'Y,L-BEARING 2RSR9ZMUUCS+1000LM
ASS'Y,CARRIAGE MOTOR PC-600
ASS'Y,PULLEY HD43.44S16 PC-600
BASE,COVER F PC-600
BASE,HOLDER CARTRIDGE PC-60
BASE,RAIL PC-600
BASE,Y-MOTOR PC-600
BUSH,80F-0815
COVER,INNER PC-600
(White)
DAMPER ROTARY PC-60
(Blue)
DAMPER ROTARY PC-600
FAN,109P0424F607
FRAME,F-COVER L PC-600
FRAME,F-COVER R PC-600
FRAME,GUIDE PC-600
GEAR,H235S20(B8)
GUIDE,BOBBIN PC-60
GUIDE,CABLE-CARD PC-600
HOLD PLATE B PC-600
LEVER CARTRIDGE L PC-60
LEVER CARTRIDGE R PC-60
LEVER RIBBON PC-60
MAGNET,CATCHER SM-911S
PHOTO INTERRUPTER GP1A71A1
PIN,COVER F PC-60
PIN LEVER PC-60
PINCH ROLL SPRING PNC-1850
PLATE CARTRIDGE PC-60
PULLEY WITH BEARING 217-723
SHAFT,PULLEY PC-600
SPRING,CARTRIDGE BACK UP PC-60
SPRING,CARTRIDGE HOLDER PC-60
SPRING,COVER F PC-60
SPRING,SET COVER F PC-60
STAY,COOLING FAN PC-600
STAY,F-COVER SENSOR PC-600
STAY,IDLE PULLEY PC-600
STAY,ORIGIN CASSETTE PC-600
STAY,STAND PULLEY PC-600
STAY,SUPPORT Y-MOTOR PC-600
STAY,SUPPORT Y-RAIL PC-600
STOPPER,CAM SLIDE PC-600
THERMISTOR BOARD ASS'Y PC-600
WIRE,Y-DRIVE PC-600
LABEL,SHUTTER PC-60 NO.860

S1 SCREW,W-SEMS
S2 SCREW,W-SEMS
S3 SCREW,W-SEMS
S4 SCREW,W-SEMS
S5 SCREW,W-SEMS
S6 SCREW,W-SEMS
S7 SCREW,HEXAGON SOCKET HEAD CAP
S12
S14
S15
S16
S17
S18
S19
S20
S21
S22
SCREW,HEXAGON SOCKET HEAD CAP

WITH FLANGE
WASHER,PLAIN
WASHER,FIBER
CABLE TYE,PUSH MOUNT
BUSH,SQUARE
E-RING
PIPE,POLY
LIVET,NYLON
CUSHION,FELT
BUSH
36 BC
38 BC
312 BC
325 BC
48 BC
48 Cr
2.66 BC
34 BC
38 BC
316 BC
415 BC
36 Cr
480.8 BC
M10
RT30SS F5
SB-4025
ETW-6
368
P2655B
3820
NB-19
The color of the DAMPER ROTARY has been

changed to Blue from White.
(Refer to S/Info. PC600-006)
Serial No. : ZO20879 and above
30
S27
54
S1
S12
S12
13
18
40
44
24
S15
S18
46
33
57
37
S13
51
35
S4
32
16
S13
9 10
19
S23
17
S8
53
S12
S8
S10
S11
22
S24
S8
60
S12
12
S21
28
41
48
51
49
S5
48
20
S14
S15
34
11
38
61
S25
S12
S10
19
S12
S1
S8
42
S13
10
47
S19
56
31
S8
S12
S24
58
1 S22
S3
S13
60
39
S17
64
14
53 48
S12 S12
43
S17
S6
47
15
29
S26
S12
S1
38
56
43
S17
21
S8
S23
19
S12
S8
20
S14
36
S7
13
59
S7
55
S12
S12
63
S12
S9
S16
S8
S12
26
34
S1
39
S17
50
S5
S12
52
27
25 S12
S12
62
S12
The GRIT MOTOR has been fixed

with 3 Scrwes.
(Refer to S/Info.PC600-008.)
S20
61
S19
S12
64
S8
45
S6
S1
1-3 FRAME (2)

Revised 4
PARTS LIST -Main PartsParts No.

1 11879107
2 22805331
3 21955114AS
4 22805389
5 22805390
6 22805143
7 22805142
8 22355703
9 22175870
10 22115106
11 22005123
12 22115775
13 12159508
14 23505624
15 23505625
16 21755103
17 22165165
18 21745102
19 21745107
20 21745106
21 22025364
22 21715104
24 22115774
25 22115773
26 22115772
27 21685127
28 22135511
29 7489619040
30 22145423
31 21545135
32 21545126
33 21545141
34 21545140
35 7489620000
36 7489621000
37 15229705
38 21535117
39 22145831
40 21535118
Revised 4
41 22175289
42 22175105
43
44
45
46
47
48
49
50
22175877
21565102
22055407
22055338
22055406
15229505
15099108
22145393
22295145
Parts Name
51 22125427
SHUTTER PC-600
ABSORBER TK-12
52 22175214
SPRING,IDLE GEAR PC-600
53 22715197
STAY,CARRIAGE SENSOR PC-600
ASS'Y,CLUTCH PC-600
54 22715204
STAY,GRID SENSOR PC-600
ASS'Y,DAMPER PLATEN PC-600
55 22715201
STAY,IDLE GEAR PC-600
ASS'Y,GRIT ROLLER PC-600
56 22715206
STAY,PAPER SENSOR PC-600
ASS'Y,FEED MOTOR PC-600
57 22715127
STAY,SENSOR SETUP PC-60
ASSY,PINCH ROLLER L PNC-960
58 22715202
STAY,STOPPER CLUTCH PC-600
ASSY,PINCH ROLLER R PNC-960
59 22715236
STAY,STOPPER CLUTCH R PC-600
BASE,PLATE IDLE GEAR PC-600
60 22715200
STAY,SUPPORT FRAME F PC-600
BEARING 10-19ZZ
61 22715199
STAY,SUPPORT FRAME R PC-600
BEARING HOUSING A 211-106
62 22715203
STAY,SUPPORT IDLE GEAR PC-600
BED PC-600
63 22715205
STAY,SUPPORT S-SHAFT PC-600
BRACKET,LEFT PC-600
64 12239603
X-CUSHION
BUSH,SHAFT OILES 80F-1206
CABLE-ASSY CLUTCH PC-600
CABLE-ASSY MONITOR PC-600
CLEANER,PC-60
COLLAR
PARTS LIST -Supplemental PartsCOLLAR,LEVER PNC-960
Parts Name
COLLAR,SHAFT 12.6 PC-600
34 BC
36 BC
COLLAR,SHAFT 2.4 PC-600
310 BC
COVER,GEAR PC-600
46 BC
FAN,SCIROCCO 109BF24HA2-10
415 BC
FRAME,SIDE L PC-600
38 BC
FRAME,R BLACK PC-600
S6
W/SPRING WASHER PRECOATING LOCK AGENT
FRAME,R CLEAR PC-600
36 BC
GEAR,S150S4(B6C9)
S7
WITH FLANGE
GUIDE,LEVER PNC-960
S8 SCREW,W-SEMS
36 BC
JUNCTION BOARD ASS'Y PC-600
S9 SCREW,W-SEMS
38 BC
LEVER PC-50
S10 SCREW,W-SEMS
312 BC
PAD,CUTTER CM-300
S11 SCREW,W-SEMS
340 BC
PAD,RUBBER CLEANER PC-60
S12 SCREW,W-SEMS
48 Cr
PAD,RUBBER L PC-600
S13 SCREW,PAN HEAD WITH PLAIN WASHER 34 Cr
PAD,RUBBER SET PLATEN PC-600
2.66 BC
ASS'Y,GEAR,S125 PC-600
S15 SCREW,BINDING HEAD P-TIGHT
36 BC
ASS'Y,GEAR S312 PC-600
S16 SCREW,SOCKET SET WP
33 Cr
PHOTO INTERRUPTER GP1A71A1
S17 E-RING
ETW-3
PIN,CAM CM-500
S18 E-RING
ETW-7
PIN NO.1 (214-831)
S19 E-RING
ETW-10
PIN,STOPPER G-LEVER PC-60
(Black)
S20 WASHER,PLAIN
481 Cr
PINCH ROLL SPRING PNC-900
4100.8 Cr
PINCH ROLL SPRING PNC-1850 (Transparent) S21 WASHER,PLAIN
S22 BUSH,ROLL
34
PINCH ROLLER (WHEEL ROLLER)
S23 CABLE TYE,INSULOCK
T-18S
P-ROLLER,TD16S4(B10) TYPE2
S24 WIRE SADDLE
LWS-0711Z
PLATE,G-ORIGIN PC-600
S25 CLIP
CS-6
PLATE,SHAFT PC-60
S26 CUSHION,FELT
3820
PLATE,SHUTTER PC-600
SCREW,SOCKET SET FP
38 BC
SENSOR INTERRUPTER GP2A25
S27
PRECOATING LOCK AGENT
SENSOR INTERRUPTER,GP1A75E
SHAFT,JOINT PNC-960
SHAFT,SQUARE PC-60
The color of the PINCH ROLLER rubber part has been

changed to Transparent from Black.
1-4 CHASSIS
S5
18
S10
S1
13
10
S3
11
13
S1
S5
15
6
Revised 4
S1
12
3
17
19 8
Change in the Parallel Connector of the I/F BOARD.

Serial No. : ZP62652 and above
S2
S9
S4
S1
S1
S1
S1
S7
S10 5
S6
S8
10
The new I/F BOARD can be installed

only with new REAR COVER.
7
S11
S1
16
20
14
1
2
S11
S9
20

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Parts No.
22355681
2215052400
23505631
23505632
23505633
23505634
23505627
23505629
23505630
23475134
12399312
22025365SZ
12399319
7489619020
13429702
22535257
7489618000
13129170
22425107U0
22355168
Parts Name
BASE,AL PC-600
BOSS NUT L=8MM
CABLE ASS'Y JUNBI A PC-600
CABLE ASS'Y JUNBI B PC-600
CABLE ASS'Y JUNBI C PC-600
CABLE ASS'Y JUNBI D PC-600
CABLE ASS'Y MECHA SENS PC-600
CABLE ASS'Y PAPER SENS PC-600
CABLE ASS'Y POWER PC-600
CABLE-CARD 28P 300L BB
CORE SSC-45-12-F
COVER,UNDER L PC-600
FERRITE CORE SSC-33.5-8-F
I/F BOARD ASS'Y PC-600
INLET AC-P01CF01 15A250V
LABEL,CAUTION VOLTAGE #LA167
MAIN BOARD ASS'Y PC-600
POWER SW AJ7201B
POWER UNIT SWITCHING FJ-50
RUBBER FOOT PL-10J65

S3 SCREW,W-SEMS
S4 SCREW,W-SEMS
S5 BOLT,HEXAGON
S6 NUT,HEXAGON
S7 WASHER,PLAIN
S8 BUSH,ROLL
S9 LABEL,CAMM-1 WARNING
S10 LABEL,TAPE GUIDE(cut when using)
36 BC
38 Cr
36 BC
38 BC
310 BC
M3 BC
3100.8 BC
33.5
No.453
L=830MM
1-5 THERMAL CARRIAGE
5
7
S7
10
8
5
S1
S1
1
Revised 4
S1
6
Change in the Register

9
S7
15
S1
16
3
S9
13
1
S9
S1
S5
S2
S3
13
S1
S2
S8
S6
S4
14
11
12
S10

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Parts No.
22805386
22805387
22355728
23505626
23475138
7489619030
12399319
7489619070
7489619080
7489619090
7489619050
21505107
22155310
22715208
22715209
22715211
Parts Name
ASS'Y,ADAPTER PRINT HEAD TYPE2
ASS'Y,CARRIAGE THERMAL PC-600
BASE,PRINT HEAD TYPE2 PC-600
CABLE ASS'Y PINCH-SENS PC-600
CABLE-CARD 20P 1120L BB HIGH-V
CARRIAGE BOARD ASS'Y PC-600
FERRITE CORE SSC-33.5-8-F
FIXED PLATE PC-600
HOLD PLATE A PC-600
HOLD PLATE B PC-600
PINCH SENSE BOARD ASS'Y PC-600
ROLLER,PINCH OF HEAD PC-60
SLEEVE,HEAD PC-600
STAY,BASE PRINT HEAD PC-600
STAY,CARRIAGE BOARD PC-600
STAY,SUPPORT PRINT HEAD PC-600

S1 SCREW,W-SEMS
S2 SCREW,W-SEMS
S6 WASHER,EXTERNAL TOOTHED LOCK
S7 LIVET,NYLON
S9 LABEL,CAUTION HOT SURFACE
S10 WASHER,POLYSLIDER
36 BC
48 Cr
26 BC
34 BC
316 BC
M4 Cr
P2655B
T-18S
No.778
PW012001
1-6 TOOL CARRIAGE
S1
1
S2
13
11
S11
7
14
5
S3
S4
S1
S6
12
S7
S9
2
4
3
10
S10
S5

2
3
4
5
6
7
8
9
10
11
12
13
14
Parts No.
22805384
22805444
22805291
22805385
22355656
21815101
22025269
22205134
22285503
21495133
22175122
22175154
22035155
22715210
Parts Name
ASS'Y,CARRIAGE PC-600
ASS'Y,CLAMP BLADE PC-600
ASS'Y,HOLDER BLADE CM-500
ASS'Y,PLATE CAM SLIDE PC-600
BASE,CUTTER CM-500
BOLT,PEN HOLDER
COVER,CARRIAGE CM-500
HOLDER,PEN
NUT,PEN HOLDER
SCREW,FIX BRADE PC-600
SPRING,BACK UP PNC-960
SPRING,BLADE UP CM-500
STAND,CUT CARRIAGE PC-600
STAY,AUTO CUTTER PC-600

S1 SCREW,W-SEMS
S6 SCREW,TRUSS HEAD
S7 SCREW,FLAT HEAD
S9 BUSH,ROLL
S10 BUSH,ROLL
36 BC
36 BC
2.64 Cr
36 BC
310 BC
26 BC
36 BC
24
35
T-18S
1-7 STAND
14
13
2
8
7
15
9
10
3
11
18
17
12
16
Parts Name
1 7448503000
ASS'Y,SHAFT SHEET PNS-135
2 7448502000
ASS'Y,STAND LEG PNS-135
3 11819104
BOLT,HEXAGON SOCKET HEAD6*70BC
4 21985119
BRACKET,MOUNTINGFIXTURE PNS500
5 22335111
CAP,STAND PNS-186
6 22605278
CARTON PNS-135
7 12329503
CASTER PNS-186
8 21665104
HANGER,L PNS-186
9 21665105
HANGER,R PNS-186
10 7480201000
PAD,SET PNS-135
11 11499106
SCREW,CAP L PNS-186
12 11499105
SCREW,CAP S PNS-186
13 11499108
SCREW,STOPPER RETAINING PNS186
14 22715142
STAY,PNS-135
15 22135316
STOPPER PNS-186
16 11939114
TOOL,HEXAGONAL WRENCH 3 PNS
17 11939122
TOOL,HEXAGONAL WRENCH 4
18 11939113
TOOL,HEXAGONAL WRENCH 5 PNS
1-8 ACCESSORIES
7
3
18
5
S1
11
16
17
GUIDE
USER'S
MANUAL
15
12,13,14
10
QUICK
REFERENCE
19, 20, 21
Parts Name
1 23495124
AC CORD 3ASL/100 240VA 10A SAA
2 13499111
AC CORD H05VV-F 240VE 10A S
3 13499109
AC CORD SJT 117V 10A 3PVC
4 23495214
AC CORD VCTF 100V 7A 3P-S
5 23495125
AC-CORD H05VV 230V 10A S
6 13439801
CABLE-AC 3P CHINA 10A/250V S
7 13499209
ADAPTER PLUG (100V)
8 22805392
ASS'Y,BRAKE
9 11849102
BLADE,OLFA AUTO CUTTER XB10
10 22605313
CARTON PC-600(CARTON+PAD SET)
11 22245102
COVER,DUST PC-600
12 26015240
MANUAL,USE CH PC-600
13 26015239
MANUAL,USE EN PC-600
14 26015238
MANUAL,USE JP PC-600
15 26015255
MANUAL,USE-DRV JP PC-600
16 22695102
PEN HEAD CLEANER
17 21475105
SHEET,HEAD CLEANER PC-50
18 22135387
STOPPER,HEAD
19 26015243
MANUAL,REF CH PC-600
20 26015242
MANUAL,REF EN PC-600
21 26015241
MANUAL,REF JP PC-600
10

S1 SCREW,PLASTIC HEAD N-1
316 WH
A
B
C
D
E
F
G
H
J
K
L
M
Parts No.
23505631
23505632
23505633
23505634
23505630
23475134
23505629
23505627
23505626
23475138
23505625
23505624
SCIROCCO FAN
21715104
22805391
ASSY,CARRIAGE MOTOR
22805390
ASSY, FEED MOTOR
22425107U0
Parts Name
CABLE-ASSY JUNBI A PC-600
CABLE-ASSY JUNBI B PC-600
CABLE-ASSY JUNBI C PC-600
CABLE-ASSY JUNBI D PC-600
CABLE-ASSY POWER PC-600
CABLE-CARD 28P 300L BB
CABLE-ASSY PAPER-SENS PC-600
CABLE-ASSY MECHA-SENS PC-600
CABLE-ASSY PINCH-SENS PC-600
CABLE-CARD 20P 1120L BB HIGH-V
CABLE-ASSY MONITOR PC-600
CABLE-ASSY CLUTCH PC-600
PARTS LIST -Main Parts-
AC I N L ET
1 34 29 70 2
E
CN15
CN13
CN16
CN17
CN8
SW POWER SUPPLY
+VH
CN1
CN1
+24VM
+24V
MTR
CN4
CLUTCH
CLUTCH
22805331 22805331
CN3
JUNCTION BOARD
CN5
CN6
FAN CLUTCH DRIVE

2SK2796S x 4
MOTOR (RF, UD) DRIVER

MTD2003 x2
CN9
+MTR
P O W E R C O N T R O L L +24V
L4960
+24VM
LM2576HVT
X9312W
+VH
2SB1551 x 2
MOTOR (G,C) DRIVER

SOLENOID DRIVE
MTD2005 x 3
VCC
+41V
FAN MOTOR
21715106
VCC
+41V
MAIN BOARD ASSY 7489618000
EE P R O M
4Kbit
2Mbyte
DRAM
1Mbyte
FLASHROM
D
A
T
A
A
D
D
R
E
S
S
CN3
CN1
22805387
ASSY,THERMAL CARRIAGE
CN4
C N2
+VH
ETCC
PTCTS1101A
32MHz
CN2
C
O
N
T
R
O
L
L
ispLS12064 x 2
I/O CONTROLL
BUFFER
DECODER
LATCH
D/A
NOT USE
CN10
CN3
N O T USE
CN14
CARRIAGE BOARD
7.175MHz
CPU
HD6437042
CN2
CN11
CN4
CN5
CN12
CN6
CN 5
CN4
CENTRO
NOT USE
SENSOR INTERRUPTER GP2A25 15229505

SENSOR INTERRUPTER GP2A25 15229505
F
R
THERMISTOR BOARD
I/F BOARD
CN1
CN2
SENSOR INTERRUPTER GP1A71A1 15229705
SENSOR INTERRRUPTER GP1A75E 15099108
SOLENOID
22435326
PI N C H
SENS
BO A R D
PANEL BOARD
ORG_R S E N S O R I N T E R R R U P T E R G P 1 A 7 5 E 1 5 0 9 9 1 0 8
GRIT
ORG_L S E N S O R I N T E R R R U P T E R G P 1 A 7 5 E 1 5 0 9 9 1 0 8
STS
COVER S E N S O R I N T E R R U P T E R G P 1 A 7 1 A 1 1 5 2 2 9 7 0 5
CN3
CN1
POWER SW
AJ7201B
13129170
2-1 WIRING MAP
11
Reserved
53014- 1510
IL-FPC-28ST-N
A114
FMA9
FMA9
FMA9
FMA9
FMA9
FMA9
103
D1FL20U
D1FL20U
D1FL20U
103 1/ 4W
53014- 0810
53014-0510
4701
D1FL20U
1 23 4
74LS245
74LS245
74LS245
2SK2796S
2SK2796S
2SK2796S
CL02BE181
D1FL20U
MEB-12C-5
V103
2SK2796S
LM2576HVT
5267-03A
V103
470u/50V
E103
C114
74LS14
1000u/50 V
L4960 2SB1551
D1FL20U
470u/ 50V
CL02BE181
2SB1551
Always OFF
EXBLD8103F
E103
IC-CPU 01342423 PC-600
74LS14
ispLSI2064
53014-0810
V103
C114
1R2 1W
PTCTS1101A
ispLSI2064
MBM29F800BA
C114
102
MTD2005
1R2 1W
B4P-VH
V101
V101
10u/63V 10u/63V 10u/63V
V331 V331
V103 V101 V101 V101
ON
E103
Reserved
E103
V103
CLAMP-B
V330
5267-04A
V330
V101 V103
32MPT
EXBLD4103F
EXBLD4103F
EXBLD4103F
EXBLD4103F
V330
C114
102
MTD2005
CLAMP-B
BA10324AF
V330
102
22u/63 V
10u/ 16V
392
CLAMP-B
1R2 1W
CLAMP-B
GM71C18163CJ
102
MTD2003F
12
3
1002
1002
103
NO. Function
1 Reserved
2 Reserved
C114
A114
A114
A114
IL-FPC-20ST-N
V101 V101 V101
IL-FPC-20ST-N
5267-04A
EXCML20A390Ux4
MTD2005
CLAMP-B
IL-FPC-28ST-N
D1FL20U
D1FL20U
D1FL20U
D1FL20U
D1FL20U
D1FL20U
D1FL20U
D1FL20U
22u/63 V
74LS245
Indicates the revision of the circuit board.

MTD2003F
2
74LS245
HEAT-SINK,PC-600
2-2 MAIN BOARD

MAIN BOARD COMPONENT DIAGRAM _ Component Side
DIP SW
OFF
1R2 1W
MAIN BOARD COMPONENT DIAGRAM _ Soldering Side
1R2 1W
220
220
220
220
220
220
220
EXCML
20A390U
220
220
220
220
220
BLM
21A121SPT
181
101
271
EXCML
20A390U
EXCML
20A390U
103
392
D1FL20U
D1FL20U
EXCML
20A390U
EXCML
20A390U
EXCML
20A390U
D1FL20U
EXCML
20A390U
EXCML
20A390U
D1FL20U
1R2 1W
104
103
1R2 1W
102
102
102
102
1R2 1/2W
1R2 1/ 2W
102
102
104
332
102
1R2 1R2
1/2W 1/2W
183
104
332
102
D1FL20U
183
D1FL20U
104
D1FL20U
104
D1FL20U
102
102
104
1R2 1W
102
104
104
103
1R2 1W
104
104
D1FL20U
D1FL20U
103
103
103
104
104 104
103
103
103
104
104
104
101
103
104
104
220
104
104
104
D1FL20U
104
222
472
333
153
183
220
220
220
220
220
220
220
220
220
104
472
104
1R2 1W
1R2 1W
1R2 1W
1R2 1W
13
VCC
TP27
VCC
5
6
7
8
5
6
7
8
C81
CE22p
5
6
7
8
5
6
7
8
R23
10
100
CP4
CP5
CP6
9
8
7
6
5
4
3
2
6
7
8
9
10
A0
A19
A20
C1
CE0.1u
CP0
CP1
CP2
CP3
C9
Y1
CE8p
CE8p
VCC
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
220
R15 3.3K
72
82
80
81
84
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
22
29
30
31
83
CP6
CP5
CP4
CP3
CP2
CP1
CP0
10K
R1
10K 1%
R2
10K 1%
R3
TP12
2.7K
R14
VCC
91
92
93
102
2
1
112
111
110
108
107
106
105
48
47
99
32
50
51
74
CX-49G 7.175MHz
CP6
CE0.1u
R22
C10 CE470p
SN74LS14NS
C8
5
4
3
2
1
TP13
TP25
TP26
IC1D
CP6
CP5
CP4
CP3
CP2
CP1
CP0
EXBA10E103J
RA18
C2
CE0.1u
9
8
7
6
5
4
3
2
SN74LS14NS
IC1C
/CINT
SN74LS14NS
EXBLD8103F
10
RA8
11
IC1E
/RESET
TP7 TP8 TP9

C3
CE0.1u
HTEMP
TEMP
VRPF
CPWR
CDIR
CS
SCK
SI
SO
WP
1
6
5
2
3
10
TXD0
RXD0
EXBS8V103J
4
3
2
1
EXBS8V103J
4
3
2
1
RA5
CP7
CE0.1u
HTEMP
TEMP
VRPF
VCC
CPWR
CDIR
X25043S
GND
RESET
VCC
IC9
4
3
2
1
4
3
2
1
RA9
/RESET
TXD0
RXD0
VCC
CP9
CE0.1u
CK28.7
TP28
AN0
AN1
AN2
PE5
PE15
PE14
PE13
PE12
PE11
PE10
PE9
PE8
PE7
PA3
PA4
PF7
PB9
TXD0
RXD0
EXTAL
XTAL
PLLVSS
PLLVCC
PLLCAP
RESET
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
CK
IC2
VCC
21
37
65
77
103
VCC
VCC
VCC
VCC
VCC
AVCC
AVSS
MD0
MD1
MD2
MD3
PF3
PF4
PF5
PF6
TIOC1A
TIOC2A
DREQ0
DRAK0
DREQ1
DRAK1
NMI
IRQ0
IRQ1
IRQ2
IRQ3
WDTOVF
CS0
CS1
CS2
CS3
RD/WR
RD
WRL
WRH
RAS
CASL
CASH
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
VCC
CP2
CE0.1u
VCC
CP3
CE0.1u
/CINT
100
97
79
78
75
73
94
95
96
98
VCC
89 FAN
104 CLTCK
85
86
87
88
76
49
46
43
42
35
/ETCC
VCC
R102
R101
R100
R99
IBF0
IBF1
TP10
TP11
FAN
CLTCK
R98
R95
R96
R97
/ETCC
RD/WR
/RD
/WRL
/WRH
28
34
38
36
41
40
45
44
/RAS
/CASL
/CASH
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
24
25
26
70
69
68
67
66
64
63
62
60
59
58
57
56
54
53
52
HD6437042
IC-CPU 01342423 PC-60
3
23
27
33
39
55
61
71
90
101
109
/CINT
/IRQ0
/IRQ1
VCC
CK28.7
MODE
10K
10K
10K
10K
10K
10K
10K
10K
VCC
A18
A19
A20
TP30 TP29 TP31TP32TP33
CP4
CE0.1u
VCC
5
6
7
8
CP5
CE0.1u
ClutchA
ClutchB
HFan
CLTFULL
EXBS8V330J
4
3
2
1
RA4
5
6
7
8
MODE
A4
A5
A6
A7
A19
A20
33
47
48
73
81
82
56
57
58
59
31
32
40
41
36
30
11
7
8
9
28
29
17
18
19
20
21
22
3
4
5
6
15
23
/DCASL
/DCASH
/DWE
/DOE
MA8
MA9
/DRAS
MA4
MA5
MA6
MA7
MA0
MA1
MA2
MA3
D0
D1
D2
D3
TP6
TP5
TP4
TP3
TP2
TP1
EXBS8V330J
RA3
4
3
2
1
EXBS8V330J
8
8
7
7
6
6
5
5
1
2
3
4
RA2
1
2
3
4
A9
A10
A5
A6
A7
A8
8
7
6
5
EXBS8V330J
8
1 8
7
2 7
6
3 6
5
4 5
8
7
6
5
RA1
1
2
3
4
1
2
3
4
1
2
3
4
A1
A2
A3
A4
IC3
VCC
VCC
MA0
MA1
MA2
MA3
MA4
MA5
MA6
MA7
MA8
MA9
14
31
30
13
29
6
21
1
17
18
19
20
23
24
25
26
27
28
I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7
I/O8
I/O9
I/O10
I/O11
I/O12
I/O13
I/O14
I/O15
Gnd
Gnd
Gnd
CP8
CE0.1u
/RD
/WRL
/WRH
ispLSI2064-80LT(IF)
14
16
37
39
60
83
84
85
67
68
69
70
71
72
53
54
55
34
35
42
43
78
79
80
44
98
97
96
95
94
93
92
91
90
86
GM71C18163CJ
RAS
LCAS
UCAS
WE
OE
Vcc
Vcc
Vcc
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
IC5
CROM
FROM
SENS
KEY0
D0
Y1:65,Y2:62
D1
KEY1
NC:1,2,10,24,25,
D2
IFCS
26,27,49,50,51,
XCS
D3
52,61,74,75,76,
YCS
77,89,99,100
UDCS
A4
A5
RFCS
XYMODE
A6
URMODE
A7
A19
URPWR
CLTMODE
A20
MFREE
CS0
MINIT
CS2
OBF0
CS3
RD
OBF1
WR
STB
DRAK0
BUSY
DRAK1
ACK
DREQ0
MTRX
DREQ1
IRQ2
MTRY
MODE
CMODE
Y0
MPWR
HPWR
ClutchA
SPWR
ClutchB
HFan
HCS
HINC
CLTFULL
HUD
I/O 0
I/O 1
ispEN
I/O 2
SDI/IN0
I/O 3
MODE/IN1
I/O 4
SDO/IN2
I/O 5
SCLK/IN3
RESET
RST
MA[0..9]
12
64
VCC
VCC
14
GOE0
GOE1
GND
GND
GND
GND
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
/ISPEN
ISPDI
ISPMODE
DO_MTR
ISPCLK
/HCS
/HINC
HUD
MTRX
MTRY
CMODE
MPWR
HPWR
SPWR
/STB
BUSY
/ACK
OBF0
OBF1
/SENS
/KEY0
/KEY1
/IFCS
/XCS
/YCS
/UDCS
/RFCS
/XYMODE
/URMODE
/URPWR
/CLTMODE
/MFREE
/MINIT
/CROM
2
3
4
5
7
8
9
10
33
34
35
36
38
39
40
41
42
37
22
R25
12
43
14
/FROM
VCC
11
10
9
8
7
6
5
4
42
41
40
39
38
37
36
35
34
3
2
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
66
87
13
38
63
88
VCC
CP1
CE0.1u
RY/BY
VCC
BYTE
RESET
Vss
Vss
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
D[0..15]
A[0..20]
R-NON
MBM29F800BA
CE
WE
OE
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
IC6
VCC
1
23
33
44
32
13
15
17
19
21
24
26
28
30
16
18
20
22
25
27
29
31
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
VCC
D[0..15]
A[0..20]
Main Board _ 1/6 Circuit Diagram
/IRQ0
/IRQ1
ClutchA
ClutchB
CLTFULL
ETCK
ERDY
/XCS
/YCS
/UDCS
/RFCS
/XYMODE
/URMODE
/URPWR
/CLTMODE
/MFREE
/MINIT
/RESET
/IFCS
/RD
D[0..15]
/WRL
D[0..15]
/WRL
TP14
TP15
TP16
TP17
TP18
TP19
TP20
TP21
TP22
TP23
TP24
D0
D1
D2
D3
8
9
20
23
44
45
46
59
73
86
98
47
48
41
42
43
17
19
28
29
30
31
32
33
34
35
36
40
4
5
6
7
19
1
/IFCS
/RD
I/O 0
I/O 1
I/O 2
I/O 3
I/O 4
I/O 5
I/O 6
I/O 7
I/O 8
I/O 9
I/O 10
XPA
XPB
XA0
XA1
XA2
XB0
XB1
XB2
YPA
YPB
YA0
YA1
YA2
YB0
YB1
YB2
14
16
37
39
60
21
22
18
53
54
55
56
57
58
67
68
69
70
71
72
VCC
CP10
CE0.1u
VCC
CP11
CE0.1u
ispLSI2064-80LT(MOTOR)
ispEN
SDI/IN0
MODE/IN1
SDO/IN2
SCLK/IN3
CLT0
CLT1
CLTCK
CP12
CE0.1u
78
79
80
81
82
83
84
85
90
91
92
93
94
95
96
97
CP13
CE0.1u
ID0
ID1
ID2
ID3
ID4
ID5
ID6
ID7
18
17
16
15
14
13
12
11
VCC
VCC
IA1
IA4
IA5
IA6
/ICS
/IRD
/IWR
/IRST
19
1
2
3
4
5
6
7
8
9
UDPHA
UDPHB
UDPHC
UDPHD
UDPWR0
UDPWR1
RFPHA
RFPHB
RFPHC
RFPHD
RFPWR0
RFPWR1
Y0:11,Y1:65,Y2:62
NC:1,2,10,24,25,
26,27,49,50,51,
52,61,74,75,76,
77,89,99,100
IRQ0
IRQ1
ClutchA
ClutchB
CLTFULL
ETCK
ERDY
B0
B1
B2
B3
B4
B5
B6
B7
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
VCC
74LS245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC14
XCS
YCS
UDCS
RFCS
XYMODE
URMODE
URPWR
CLTMODE
MFREE
MINIT
D0
D1
D2
D3
B0
B1
B2
B3
B4
B5
B6
B7
74LS245
RESET
RST
IC18
2
3
4
5
6
7
8
9
18
17
16
15
14
13
12
11
D0
D1
D2
D3
D4
D5
D6
D7
15
3
A1
A4
A5
A6
IC15
12
64
VCC
VCC
GOE0
GOE1
GND
GND
GND
GND
66
87
13
38
63
88
A[0..20]
VCC
CLTCK
UDPHA
UDPHB
UDPHC
UDPHD
/UDPWR0
/UDPWR1
RFPHA
RFPHB
RFPHC
RFPHD
/RFPWR0
/RFPWR1
YPA
YPB
XPA
XPB
/ACK
BUSY
OBF0
IBF0
OBF1
IBF1
/STB
/CINT
/ACK
BUSY
OBF0
IBF0
OBF1
IBF1
/STB
/CINT
CN10
53014-08
1
2
3
4
5
6
7
8
C60
CE0.01u
/ISPEN
DO_MTR
ISPMODE
ISPDI
ISPCLK
IA1
IA4
IA5
IA6
ID0
ID1
ID2
ID3
ID4
ID5
ID6
ID7
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
VCC
G
1
2
3
4
RA27
G
1
2
3
4
RA29
G
1
2
3
4
RA28
G
1
2
3
4
RA26
XPHA
XPHB
YPHA
YPHB
EXBLD4103F
EXBLD4103F
EXBLD4103F
EXBLD4103F
IL-FPC-28ST-N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
CN11
YPHB
YPHA
XPHB
XPHA
2
3
1
3
1
A[0..20]
Q10
DTC114EK
R53
1K
VCC
Q9
DTC114EK
R52
1K
VCC
100
R35
100
R34
Q6
+24VM
2SK2796S
+24VM
2SK2796S
1.2 1W
R41
Q5
1.2 1W
R40
D2
D1FL20U
D1
D1FL20U
RCH895-181K
L2
+ C58
10u/63V
RCH895-181K
L1
+ C57
10u/63V
5267-04A
1
2
3
4
CN6
15
/HCS
/HINC
HUD
HPWR
B4P-VH
HPWR
C65
CE2200p
R71
VIN
VCC
C4
CE0.1u
8
7
1
2
4
OUT
VH
CP14
CE0.1u
VL
R68
D27
D5S6M
R69
4.7K 1%
R73
8.2K 1% 1/4W
C82
CE0.1u
C6
CE0.1u
R66
10K 1/4W
R67
10K 1/4W
+24V
MPWR
+MTR
Q11
DTC114EK
+ C62
470u/50V
R75
22K
D1FL20U
Q20
2SB1551
D5
1.0K 1% 1/4W
R72
4.7K
R37
18K
R74
22K
CL02BE181
L3
CL02BE181
L4
D28
D5S6M
VM
VCC
X9312WST
VCC
CS
INC
U/D
GND
IC22
C66
CE0.033u
R70
15K
IC20 D1FL20U
LM2576HVT
D3
C5
CE0.1u
+41V
R65
10K 1/4W
IC21 D1FL20U
L4960
4.7K
+ C64
2.2u/50V
D4
+ C61
470u/50V
ON/OFF
4
3
2
1
CN15
+ C67
220u/25V
GND
FB
3
1
16
+ C63
1000u/50V
R76
22K
+VH
R77
22K
+24VM
5267-03A
1
2
3
CN13
Q12
DTC114EK
D1FL20U
Q21
2SB1551
D6
SPWR
/CROM
/WRL
MODE
/RD
D[0..15]
A[0..20]
D[0..15]
A[0..20]
D8
D9
D10
D11
D12
D13
D14
D15
/CROM
/WRL
D0
D1
D2
D3
D4
D5
D6
D7
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
4
SN74LS14NS
IC1B
NO MOUNT
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN14
VCC
A10
A11
A12
A13
A14
A15
A16
A17
A18
VCC
A1
A2
A3
A4
A5
A6
A7
A8
A9
YPHB
YPHA
YPA
YPB
XPHB
MTRY
MTRX
XPHA
YPHB
YPHA
YPA
YPB
XPHB
MTRY
MTRX
XPHA
XPA
XPB
CDIR
BA10324AF
CPWR
CPWR
6.8K
2
DTC114EK
Q16
6.8K
2
R20
6.8K
R81
DTC114EK
Q15
R19
6.8K
R80
DTC114EK
R18
5.6K
R79
10K
Q14
CMODE
CDIR
10K
R17
5.6K
R78
DTC114EK
14
Q17
DTC114EK
Q13
IC26C
BA10324AF
IC26D
BA10324AF
IC26A
BA10324AF
IC26B
CMODE
13
12
10
VCC
11
XPA
XPB
4.7K
4.7K
Q31
4.7K
Q32
47K
R82
R16
10K
4.7K
Q33
DTC114EK
R13
6.8K
R103
DTC114EK
R12
6.8K
R36
DTC114EK
R11
3.3K
R6
DTC114EK
R10
Q30
VCC
3.3K
R5
3.3K
R21
C7
CE0.1u
C76
CE3900p
CE3900p
C75
C74
CE3900p
CE3900p
C73
1K
R55
2
26
4
6
22
5
23
24
25
3
R8
10K
C71
CE3900p
VCC
VSA
1K
R54
2
26
4
6
22
5
23
24
25
3
VSA
R43
1.2 1W
VREFA
VREFB
CR
ENA A
ENA B
PHA
PHB
DECAY
VCC
ALM
1K
R62
27
7
21
9
15
16
19
10
12
14
18
1K
R56
27
7
21
9
15
16
19
10
12
14
18
8
20
+MTR
VSB
LG A
LG B
NC
NC
NC
NC
OUT1
OUT2
OUT3
OUT4
VMMA
VMMB
R47
1.2 1W
C48
CE1000p
VSB
LG A
LG B
NC
NC
NC
NC
OUT1
OUT2
OUT3
OUT4
VMMA
VMMB
IC25
MTD2005
+MTR
8
20
R51
1.2 1W
C54
CE1000p
VSB
LG A
LG B
NC
NC
NC
NC
OUT1
OUT2
OUT3
OUT4
VMMA
VMMB
R45
1.2 1W
R46
1.2 1W
VREFA
VREFB
CR
ENA A
ENA B
PHA
PHB
DECAY
VCC
ALM
PG
R49
1.2 1W
R50
1.2 1W
IC24
MTD2005
R42
1.2 1W
C46
CE1000p
VCC
VSA
VREFA
VREFB
CR
ENA A
ENA B
PHA
PHB
DECAY
VCC
ALM
IC23
MTD2005
R44
1.2 1W
C70
C47
CE3900p
CE1000p
R7
10K
VCC
1K
R61
2
26
4
6
22
5
23
24
25
3
R48
1.2 1W
C53
CE1000p
VCC
C72
CE3900p
R9
10K
VCC
VCC
RSA
11
RSA
11
+24VM
27
7
21
9
15
16
19
10
12
14
18
8
20
D1FL20U
D8
D10
D1FL20U
D12
+ C68
22u/63V
+MTR
D14
D15
D1FL20U
VCC
CP16
CE0.1u
EXCML20A390U
5267-04A
1
2
3
4
CN16
FAN
SOL-
SOL+
CP19
CE0.1u
5267-04A
1
2
3
4
CN17
CP15
CE0.1u
SOL+
VCC
EXCML20A390U
FL19
SOL-
D1FL20U FL18
D26
D25
+ C69
22u/63V
+MTR
D1FL20U
D1FL20U
VCC
EXCML20A390U
EXCML20A390U
FL9
EXCML20A390U
FL8
EXCML20A390U
FL7
D1FL20U FL6
D13
D11
D1FL20U
D1FL20U
EXCML20A390U
EXCML20A390U
FL5
EXCML20A390U
FL4
EXCML20A390U
FL3
D1FL20U FL2
D9
FAN
R93
10K
VCC
/RFPWR0
/RFPWR1
RFPHA
RFPHB
RFPHC
RFPHD
/UDPWR0
/UDPWR1
UDPHA
UDPHB
UDPHC
UDPHD
100
R29
+24V
Q18
DTC114EK
R63
1K
VCC
/RFPWR0
/RFPWR1
RFPHA
RFPHB
RFPHC
RFPHD
/UDPWR0
/UDPWR1
UDPHA
UDPHB
UDPHC
UDPHD
2SK2796S
Q7
D7
D1FL20U
1.2 1W
R83
Q4
DTA114EKA
VCC
1
3
RSB
17
RSB
R38
18K
C77
R94
10K
VCC
L5
RCH895-181K
VSA
NC
NC
Vr
I0
I1
CR
IN1
IN2
IN3
IN4
VCC
VCC
VSA
NC
NC
Vr
I0
I1
CR
IN1
IN2
IN3
IN4
VCC
VCC
100
R30
Q8
+24V
Q19
DTC114EK
R64
1K
VCC
5267-02A
1
2
CN8
2SK2796S
1.2 1W
R84
R58
6
9
10
12
19
24
20
2
7
8
13
1
14
+24VM
1K
R60
6
9
10
12
19
24
20
2
7
8
13
1K
R88
R-NON
C50
CE1000p
PG
LG
NC
NC
NC
NC
NC
NC
VSB
OUT1
OUT2
OUT3
OUT4
VMMA
VMMB
R86
R-NON
R87
1.2 1/2W
IC28
MTD2003F
+24VM
1
14
R92
R-NON
C52
CE1000p
PG
LG
NC
NC
NC
NC
NC
NC
VSB
OUT1
OUT2
OUT3
OUT4
VMMA
VMMB
R90
R-NON
R91
1.2 1/2W
IC27
MTD2003F
R85
1.2 1/2W
C49
CE1000p
1K
R57
23
3
5
22
25
18
21
27
26
17
16
15
28
1K
R59
23
3
5
22
25
18
21
27
26
17
16
15
28
R89
1.2 1/2W
C51
CE1000p
VCC
C79
CE3300p
VCC
10u/63V
HFan
R39
18K
C80
CE3300p
VCC
VCC
RSA
4
RSA
4
13
13
11
3
1
PG
RSA
17
PG
13
RSB
17
3
1
RSB
11
RSB
11
/RESET
D1FL20U
D16
D1FL20U
D20
D23
5267-03A
1
2
3
CN9
VCC
RFD
RFC
RFB
RFA
CP18
CE0.1u
EXCML20A390U
EXCML20A390U
FL17
RFD
D1FL20U
UDD
UDC
UDB
UDA
CP17
CE0.1u
EXCML20A390U
FL16
RFC
D1FL20U
D22
RFA
VCC
EXCML20A390U
FL15
RFB
D1FL20U FL14
D21
D1FL20U
D19
EXCML20A390U
EXCML20A390U
FL13
UDD
EXCML20A390U
FL12
UDC
D1FL20U
D18
UDA
EXCML20A390U
FL11
UDB
D1FL20U FL10
D17
17
4
2
VCC
VCC
CP23
CE0.1u
OUT
NC
3
1
VCC
/SENS
AN77L035M
GND
IN
OUT
CP22
CE0.1u
IC10
VCC
SG-8002DC 32MPTC
+5
GND
IC12
VCC
CP20
CE0.1u
/ETCC
/RD
/WRL
/WRH
/RESET
VCC
A[0..20]
D[0..15]
CP21
CE0.1u
/SENS
C55
10u/16V
R24
0
R26 R-NON
C56
CE22p
100
R32
/ETCC
/RD
/WRL
/WRH
/RESET
VCC
A[0..20]
D[0..15]
VCC
56
55
54
53
52
49
48
47
46
45
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
1
7
25
51
58
76
99
87
4
18
57
68
69
70
71
72
98
2
97
21
22
23
24
17
43
42
41
40
39
38
37
36
34
33
32
31
30
29
28
27
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
D0
D1
D2
D3
D4
D5
D6
D7
9
8
7
6
5
4
3
2
1
19
PTCTS1101A
VDD
VDD
VDD
VDD
VDD
VDD
VDD
VDD2
TST
AENB
TSEI
TDI
TDO
TMS
TCK
TRST
XT2
CK32
XT1
CSB
RDB
WRB
HWR
RTB
AB1
AB2
AB3
AB4
AB5
AB6
AB7
AB8
AB9
AB10
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
DB8
DB9
DB10
DB11
DB12
DB13
DB14
DB15
IC11
VCC
74LS245
A7
A6
A5
A4
A3
A2
A1
A0
DIR
E
IC13
CP24
CE0.1u
B7
B6
B5
B4
B3
B2
B1
B0
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
PC0
PC1
PC2
PC3
PC4
PB0
PB1
PB2
PB3
PA0
PA1
PA2
PA3
PA4
PA5
PA6
PA7
PA8
PA9
PA10
PA11
PA12
PA13
PA14
PA15
ERDY
PRINT
ERR
DLB
DEB
DCK
MON
DD0
DD1
DD2
DD3
DD4
DD5
DD6
DD7
11
12
13
14
15
16
17
18
16
26
35
44
50
63
75
86
96
100
73
74
77
78
79
64
65
66
67
3
5
6
8
9
10
11
12
14
15
19
20
59
60
61
62
13
80
81
83
85
84
82
95
94
93
92
91
90
89
88
C30
CE22p
C11
CE22p
LD0
LD1
LD2
LD3
LD4
LD5
LD6
LD7
LD8
LD9
LD10
LD11
LD12
LD13
CE22p
C26
LD[0..13]
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
CE22p
C21
CE22p
C18
CE22p
C22
VCC
VCC
CE22p
C25
CE22p
C24
CE22p
C29
1
2
3
4
1
2
3
4
CE22p
C28
C27
CE22p
EXBS8V101J
8
7
6
5
8
7
6
5
8
7
6
5
RA7
1
2
3
4
CE22p
C15
CE22p
C13
CE22p
C17
1
2
3
4
1
2
3
4
1
2
3
4
VCC
13
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
EXBS8V101J
1
2
3
4
RA21
EXBS8V101J
1
2
3
4
RA22
RA19
EXBS8V103J
EXBS8V103J
R31 270
R28 100
R27 180
C20
CE22p
C14
CE22p
VCC
C12
CE22p
C19
CE22p
CE22p
CE22p
C16
C23
RA20
C43
C44
C45
CE1000p CE1000p CE1000p
8
7
6
5
Q3
DTA114EKA
Q2
DTA114EKA
Q1
DTA114EKA
EXBS8V101J
8
7
6
5
RA25
EXBS8V101J
8
7
6
5
RA24
LD[0..13]
8
7
6
5
8
7
6
5
1
2
3
4
EXBS8V101J
8
7
6
5
1
2
3
4
1
3
1
3
1
3
RA23
VCC
RFD
RFC
RFB
RFA
SOL+
12
VCC
10K
10K
TEMP
VCC
10K
R105
GRIDSENS
PSENSF
PSENSR
TEMP
CVSENS
STSENS
LORGSENS
RORGSENS
10K
R104
R111
R106
VCC
UDA
UDB
UDC
UDD
SOL-
HTEMP
SN74LS14NS
IC1A
10K
R4
SN74LS14NS
IC1F
1
2
3
4
1
2
3
4
8
7
6
5
18
8
7
6
5
UDA
UDB
UDC
UDD
SOL-
RC1TR
RC1LED
RC2TR
RC2LED
HTEMP
RELED
RETR
PRSENS
ETCK
ERDY
VCC
VCC
RFD
RFC
RFB
RFA
SOL+
MON
DCK
/DLB
HD0
HD1
HD2
HD3
HD4
HD5
HD6
HD7
/DEB
+VH
BLM21A121SPT
FL1
8
7
6
5
53014-08
1
2
3
4
5
6
7
8
53014-15
CN4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
CN5
IL-FPC-20ST-N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CN3
IL-FPC-20ST-N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CN2
LD[0..13]
LD[0..13]
LD6
LD7
LD8
LD9
LD10
LD11
LD12
LD13
LD0
LD1
LD2
LD3
LD4
LD5
/KEY1
/KEY0
D[0..15]
6
7
8
9
10
5
4
3
2
1
2
3
4
5
6
7
8
9
19
1
2
3
4
5
6
7
8
9
19
1
/KEY0
D0
D1
D2
D3
D4
D5
D6
D7
/KEY1
74LS245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC16
74LS245
E
DIR
A0
A1
A2
A3
A4
A5
A6
A7
IC17
CP25
CE0.1u
VCC
D0
D1
D2
D3
D4
D5
D6
D7
D[0..15]
VCC
EXBA10E103J
RA32
EXBA10E103J
10
9
8
7
6
VCC
B0
B1
B2
B3
B4
B5
B6
B7
B0
B1
B2
B3
B4
B5
B6
B7
CP26
CE0.1u
C40
CE22p
C41
CE22p
18
17
16
15
14
13
12
11
C33
CE22p
C37
CE22p
18
17
16
15
14
13
12
11
VCC
VCC
VCC
VCC
VCC
VCC
3
4
5
3
4
5
3
4
5
3
4
5
3
4
5
3
4
5
CE22p
C39
CE22p
CE22p
C38
CE22p
C31
Q28
DTA114EKA
C32
VCC
1
3
RA31
CE22p
C36
FMA9
B2
E
B1
FMA9
Q27
B2
E
B1
FMA9
Q26
B2
E
B1
FMA9
Q25
B2
E
B1
FMA9
Q24
B2
E
B1
FMA9
Q23
B2
E
B1
Q22
VCC
RA10
EXBS8V103J
C34
CE22p
C35
Q29
DTB113EK
VCC
CE22p
C1
C2
C1
C2
C1
C2
C1
C2
C1
C2
C1
C2
1
3
1
2
3
4
5
5
6
7
8
5
6
7
8
4
3
2
1
4
3
2
1
C42
CE22p
1
2
3
4
8
7
6
5
8
7
6
5
8
7
6
5
1
2
3
4
180
1
2
3
4
1
2
3
4
1
2
3
4
KSD-04
8
7
6
5
VCC
180
180
R33
330
R107
EXBS8V101J
SW1
8
7
6
5
1
2
3
4
EXBS8V331J
R108
EXBS8V101J
RA13
1
2
3
4
EXBS8V331J
RA16
1
8 1
2
7 2
3
6 3
4
5 4
8
7
6
5
RA15
R109
EXBS8V101J
RA12
1
8 1
2
7 2
3
6 3
4
5 4
8
7
6
5
RA11
8
7
6
5
8
7
6
5
180
R110
1
2
3
4
5
10
9
8
7
6
VCC
RA14
EXBS8V103J
MEB-12C-5
BZ1
EXBA10E103J
RA30
8
7
6
5
8
7
6
5
1
2
3
4
1
2
3
4
10
11
12
IC4F
SN74LS14NS
IC4E
SN74LS14NS
VRPF
8
SN74LS14NS
IC4D
SN74LS14NS
IC4C
13
1
2
3
4
VCC
TXD0
RXD0
VCC
CP27
CE0.1u
VCC
IC4B
SN74LS14NS
IC4A
SN74LS14NS
TXD0
RXD0
VRPF
VCC
53014-05
5
4
3
2
1
CN1
IL-FPC-28ST-N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
CN12
19
IL-FPC-28ST-N
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
VCC
+ C15
100u/16V
VCC
/ACK
BUSY
OBF0
IBF0
OBF1
IBF1
/STB
/CS
/RD
/WR
/RST
/INT
A1
A4
A5
A6
D0
D1
D2
D3
D4
D5
D6
D7
5
6
7
8
4
3
2
1
4
3
2
1
VCC
8
7
6
5
EXBS8V103J
5
6
7
8
RA11
1
2
3
4
1
2
3
4
EXBS8V103J
8
7
6
5
RA12
VCC
A4
A5
A6
I/F BOARD
C7
CE0.1u
A1
A4
A5
A6
AutoFd
Select
Init
CRD
CSTARW
CSTARD
USB0
USB1
7
8
9
19
18
17
16
15
VCC
5
4
3
2
1
EXBA10E103J
RA13
CP7
CE0.1u
VCC
D3
D1
D4
D6
CP5
CE0.1u
GAL16V8D-10LJ PC-600
VCC
GND
IFINT
CS
RD
WR
A4
A5
A6
CP8
CE0.1u
6
D2 7
D0 8
D5 9
D7 10
VCC
VCC
14
VCC
20
10
1
2
3
4
5
6
/CSTARW
/CSTARD
/USB0
/USB1
NON
CN4
5
4
3
2
1
VCC
1
2
3
4
5
VCC
NON
RA4
CP6
CE0.1u
/CRD
TXD
RXD
10
9
8
7
6
D0
D1
D2
D3
D2
VCC
1
2
3
4
12
14
16
18
3
5
7
9
9
1
13
12
D3
D1
2
5
6
9
12
15
16
19
D0
D0
D1
D2
D3
D7
D6
D5
D4
OE
CLK
D0
D1
D2
D3
D4
D5
D6
D7
Q1
Q1
Q2
Q2
Q3
Q3
Q4
Q4
8
7
6
5
8
7
6
5
VCC
EXBS8V103J
1
2
3
4
RA10
SN74LS244NS
1Y4
1Y3
1Y2
1Y1
2Y4
2Y3
2Y2
2Y1
IC6
SN74LS175NS
CLK
CLR
D4
D3
D2
D1
IC5
SN74LS374NS
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
IC7
1
2
3
4
5
FAULT
SEL
PE
CD0
CD1
CD2
CD3
CD7
CD6
CD5
CD4
NON
NON
R10
VCC
CP4
NON
10
9
8
7
6
NON
R9
8
6
4
2
17
15
13
11
19
1
RA3
VCC
1A4
1A3
1A2
1A1
2A4
2A3
2A2
2A1
2G
1G
2
3
7
6
10
11
15
14
1
11
3
4
7
8
13
14
17
18
CP9
NON
VCC
A1
D7
D6
D5
D4
D3
D2
D1
D0
25
26
27
28
29
30
31
32
11
12
20
21
22
23
24
5
6
7
8
10
65
66
67
68
69
3
4
75
76
77
78
79
80
1
2
VCC
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
B1
B2
B3
B4
VCC
VCC
B5
B6
B7
HD
B1
B2
B3
B4
VCC
VCC
B5
B6
B7
HD
VCC
P37/[RD]
P36/[WR]
P35/[SYNCout]
P34/[SYSCLKout]
P33/[DMAout]
P32
P31
P30/[RDY]
P27/[DB7]
P26/[DB6]
P25/[DB5]
P24/[DB4]
P23/[DB3]
P22/[DB2]
P21/[DB1]
P20/[DB0]
C8
NON
CNVss
C9
NON
R6
NON
NON
USB D+
USB D-
AVcc
LPF
AVss
XCVR Power/Ext.Cap
P87/RTS1
P86/CTS1
P85/URXD1
P84/UTXD1
P83/RTS2/STXD
P82/CTS2/SRXD
P81/URXD2/SCLK
P80/UTXD2/SRDY
P51/Tout/XCout
P50/XCin
P44/CNTR1
P43/CNTR0
P42/INT1
P41/INT0
P40/[EDMA]
VCC
72
70
71
R7
NON
R11
NON
NON
FL4
DB7
DB6
DB5
DB4
DB3
DB2
DB1
DB0
17
18
19
8
7
6
5
8
7
6
5
C6
NON
NON
FL3
EXBS8V330J
1
2
3
4
RA14
EXBS8V330J
EXBS8V330J
RA6
8
1 8
7
2 7
6
3 6
5
4 5
57
58
59
60
61
62
63
64
33
34
35
36
37
38
39
40
8
7
6
5
8
7
6
5
C11
NON
VCC
D1FL20U
D14
EXBS8V330J
RA7
8
1 8
7
2 7
6
3 6
5
4 5
1
2
3
4
RA5
AB15
AB14
AB13
AB12
AB11
AB10
AB9
AB8
AB7
AB6
AB5
AB4
AB3
AB2
AB1
AB0
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
VCC
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
VCC
CP2
CE0.1u
IC4
VCC
20
19
18
17
16
15
14
13
12
11
20
19
18
17
16
15
14
13
12
11
P17/[AB15]
P16/[AB14]
P15/[AB13]
P14/[AB12]
P13/[AB11]
P12/[AB10]
P11/[AB9]
P10/[AB8]
P07/[AB7]
P06/[AB6]
P05/[AB5]
P04/[AB4]
P03/[AB3]
P02/[AB2]
P01/[AB1]
P00/[AB0]
CP1
CE0.1u
SN74ACT1284
A1
A2
A3
A4
GND
GND
A5
A6
A7
DIR
IC1
SN74ACT1284
A1
A2
A3
A4
GND
GND
A5
A6
A7
DIR
IC2
USBC
P55/A0
P54/S0
P53/IBF0
P52/OBF0
RESET
P74/OBF1
P73/IBF1/HLDA
P72/S1
P71/HOLD
P70/SOF
P57/WR
P56/RD
P67/DQ7
P66/DQ6
P65/DQ5
P64/DQ4
P63/DQ3
P62/DQ2
P61/DQ1
P60/DQ0
X1
NON
CD4
CD5
CD6
CD7
CD0
CD1
CD2
CD3
C1
CE1000p
33
R1
13
73
Vss
Vss
D[0..7]
16
74
Vcc
Vcc
IC8
R8
C10
NON
TP1
NON
R4
NON
R3
NON
C3
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
5
6
7
8
5
6
7
8
CE
OE
D0
D1
D2
D3
D4
D5
D6
D7
20
22
27
11
12
13
15
16
17
18
19
EXBA10E332J
EXBS8V102J
RA8
10
9
8
7
6
4
3
2
1
RA9
CP3 NON
1
2
3
4
5
4
3
2
1
10
9
8
7
6
IC3
NON
TP2
NON
C13
NON
AB15
10
9
8
7
6
5
4
3
25
24
21
23
2
26
1
VCC
RA1
EXBA10E103J
AB0
AB1
AB2
AB3
AB4
AB5
AB6
AB7
AB8
AB9
AB10
AB11
AB12
AB13
AB14
1
2
3
4
5
14
VCC
Xin
14
Xout
15
28
20
Vss
C12
NON
C2
NON
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
R2
3.9K
NON
FL6
NON
FL5
+ C14
NON
1
2
3
4
5
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
nSelectIn
nInit
nFault
FL1
NON
R5
NON
10
9
8
7
6
VCC
C4
NON
C5
NON
1
2
3
4
5A
5B
6A
6B
NON
VCC
-Data
+Data
Ground
CASE1A
CASE1B
CASE2A
CASE2B
CN2
NO MOUNT
56364-060-BXE
CN5
FL2
N0N
NON
RA2
nStrobe
Data1
Data2
Data3
Data4
Data5
Data6
Data7
Data8
nAck
hBusy
PError
Select
nAutoFd
VCC
CN3
2-3 OTHER CIRCUIT BOARDS

Other Circuit Boards _ 1/2 Circuit Diagram
5267-04A
1
2
3
4
CN16
VCC
RS1
NRS-701
S11
S10
S9
S8
S7
S6
S5
S4
S3
S2
S1
VCC
SEL6410E TH12E
D10
5267-02A
1
2
CN15
5267-02A
1
2
CN14
TH1
103HT
53014-05
1
2
3
4
5
CN13
THERMISTOR BOARD
53014-02
1
2
CN18
JUNCTION BOARD
53014-05
1
2
3
4
5
SEL6410E-TP5
SEL6410E TH12E
SEL6410E TH12E
D3
SEL6410E TH12E
D4
SEL6410E TH12E
D5
D6
SEL6410E-TP5
D1
ALIGN POINT
EVQ21305R
SW11 HEAD CLEANING

S11
EVQ21305R
SW10 DATA CLEAR

S10
EVQ21305R
POWER
SEL6410E TH12E
D7
CN12
EVQ21305R
DOWN
EVQ21305R
LEFT
EVQ21305R
UP
SW9
S9
SEL6410E TH12E
D2
BASE POINT
SW8
S8
SW7
S7
SW6
S6
EVQ21305R
RIGHT
SEL6410E TH12E
D8
SEL6410E TH12E
D9
FRONT COVER
SETUP
BUSY
SEL6410E-TP5
D11
SEL6410E-TP5
D12
DATA CLEAR
POWER
D13
EVQ21305R
CUT TEST
EVQ21305R
SHEET CUT
EVQ21305R
ALIGN POINT
SW5
S5
PANEL BOARD
SW4
S4
SW3
S3
PINCH SENS BOARD
53015-02
1
2
CN17
IL-FPC-28ST-N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
CN1
VR1
RS20M111J00A
SW2
S2
EVQ21305R
BASE POINT
SLEM20S
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CN8
SLEM20R
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CN9
+VH
VCC
VCC3
+ C18
47u/16V
VCC
C22
CE0.1u
VCC3
+ C25
47u/16V
+VH
C16
CE0.1u
SOL+
SOL-
PRSENS
RETR
RELED
UDA
UDB
UDC
UDD
RFA
RFB
RFC
RFD
RC2LED
RC2TR
RC1LED
RC1TR
/OE
IN8
IN7
IN6
IN5
IN4
IN3
IN2
IN1
/R
CLK
MON
TH1
1
2
CN11
53015-02
1
2
CN10
52207-1690
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
CN7
52207-2290
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
CN6
+ C17
47u/63V
R13
10K
R20
56K
R15
10K
R16
10K
VCC
C23
CE1000p
R21
10K
VCC
R17
10K
R18
12K
VCC
C21
CE1000p
R14
10K
VCC
V-
V+
VCC
R19
100K
C20
CE0.1u
C19
CE0.1u
VCC
C24
CE0.1u
R12
100K
IC9A
BA10393F
IC9B
BA10393F
CARRIAGE BOARD
IL-S-2P-S2L2-EF
VCC3+VH
Revised 4
SW1
S1
Other Circuit Boards _ 2/2 Circuit Diagram

The Register on the CARRIAGE BOARD ASS'Y has been changed.

21
2-4 ELECTRIC MAINTENANCE PART
Main Board
IC.No.
Parts No.
Description
Function
IC10
15199112
LM2576HVT
+VH Regulator IC
IC21
15199237
L4960
+24V Regulator IC
IC23
15189105
MTD2005
Grit Motor Driver
IC24
15189105
MTD2005
Carriage Motor Driver
IC25
15189105
MTD2005
Solenoid Driver
IC27
15189110
MTD2003F
Head UP/DOWN Driver
IC28
15159110
MTD2003F
Ribbon Winding Driver
Q5
15119115
2SK2796S
600dpi Clutch Driver
Q6
15119115
2SK2796S
2400dpi Clutch Driver
Q7
15119115
2SK2796S
Scirocco Fan Driver
Q8
15119115
2SK2796S
Head Cooling Fan Driver
Q20
15129444
2SB1551
+MTR Motor Power Supply
Q21
15129444
2SB1551
+24VM Motor Power Supply
IC.No.
Parts No.
Description
Function
IC1
15169146
SN74ACT1284NS
Centronics I/F Buffer
IC2
15169146
SN74ACT1284NS
Centronics I/F Buffer
Sub Board
22

Following table describes the necessary adjustment after the replacement of each parts.
Replacement Parts
THERMAL CARRIAGE
Necessary Adjustment
1. Thermal Carriage Height Adjustment
Replacement Parts
Revised 4 2. Ribbon Running Position Adjustment
WIRE
1. Wire Tension Adjustment
3. Thermal Carriage Voltage & ID Adjustment

4. Thermal Carriage Alignment Adjustment
Replacement Parts
5. Cartridge Position Adjustment

6. Print/Cut Offset Adjustment
CARTRIDGE HOLDER ARM
7. Output Offset Adjustment

8. Print Length Initialize
Replacement Parts
TOOL CARRIAGE
1. Tool Height Adjustment
2. Tool Pressure Adjustment
Replacement Parts
MAIN BOARD
1. Firmware Update
2. Initialize
7. Grit Calibration
3-1 THERMAL CARRIAGE _ REPLACEMENT
Take off the GUIDE RAIL COVER by removing the 2

screws on both front and rear side.
GUIDE RAIL COVER
Rear
(WSems M3X8BC 2pcs.)
Front
(WSems M3X8BC, Bush 3X3.5 2pcs. each)
Screw
(Rear View)
Disconnect the 2 flat cables from the CARRIAGE

BOARD.
Make sure to unlock the connector before

disconnecting the flat cables.
23
Remove the FIXED PLATE.
FIXED PLATE
Screws
Remove the 2 Hexagonal Screws fixing the THERMAL

CARRIAGE.
(Cap Screw M3x16BC 2pccs.)
Screw
(Front View)
Remove the THERMAL CARRIAGE by pulling it

towards the front.
(Front View)
Take out the 2 HEAD SLEEVEs from the HEAD

ADAPTER.
(Rear View)
HEAD SLEEVE
HEAD ADAPTER
24
Remove the HEAD ADAPTER from the THERMAL

CARRIAGE by removing the 3 screws.
(Rear View)
(Cap Screw M2X6BC 3pcs.)
HEAD ADAPTER
Take off the PLATE HOLDERs by removing the nylon

revets and rewind the Flat Cables from the FIXED
PLATE.
PLATE HOLDER
FIXED PLATE
Screw
Nylon Rivet
Put the Flat Cables from the new THERMAL

CARRIAGE through the holes in the FIXED PLATE.
Put the Flat Cable from the top.

Be careful with the direction of the Flat Cable.
Put the Flat Cable behind the FIXED PLATE

and then to the top side.
25
Put the Flat Cable from the

bottom to the top.
Align the Flat Cables to the white line printed on the

FIXED PLATE.
White Line
Flat Cable
FIXED PLATE
Turn over the FIXED PLATE
PLATE HOLDER
FIXED PLATE
Nylon Rivet
Fix the PLATE HOLDER with Nylon Rivet.
26
Put the Female side of the rivet first and then the male side.
Flat Cable
Turn over the FIXED PLATE to the front and put the Flat
Cables as shown in the above figure.
10 Fix
the HEAD ADAPTER on the new THERMAL

CARRIAGE.
(Rear View)
(Cap Screw M2X6BC 3pcs)
HEAD
ADAPTER
Revised 4
Screw
11 Install
the WAX Ribbon cartridge to the Thermal

Carriage and pull it with the TENSION GAUGE (ST-002)
for measuring the holding strength of the Flat Spring.
Then, confirm that the holding strength of the Flat Spring
is normal.
(Refer to the [4-22 Flat Spring Adjustment].)
27
12
Put the HEAD SLEEVE into the holes of the HEAD

ADAPTER by matching its direction to the sticker on top
of the THERMAL CARRIAGE.
(Rear View)
Make sure to put the HEAD SLEEVE into the holes of

the HEAD ADAPER by matching its direction when
seeing the THERMAL CARRIAGE from the front.
One corner of the HEAD SLEEVE is cut.
HEADSLEEVE
HEAD
ADAPTER
There are 4 patterns in the directions of the HEAD

SLEEVE as described below.
Make sure to put the HEAD SLEEVE into the HEAD
ADAPTER so that the direction matches the sticker put
on top of the THERMAL CARRIAGE when you see it
from the front.
4
Make sure that the direction of the HEAD SLEEVE matches
the sticker on the THERMAL CARRIAGE when seeing it from
the front.
13 Fix
the THERMAL CARRIAGE to the CARRIAGE

BASE.
HEAD SLEEVE
CARRIAGE BASE
SIMPLE DIAGRAM of CARRIAGE BASE
14 Tighten
up the 2 screws fixing the THERMAL

CARRIAGE.
Screw
(Front View)
28
Revised 4
When fixing the THERMAL CARRIAGE, adjust the

Screw so that the STAY, SUPPORT PRINT HEAD just
touches the THERMAL CARRIAGE.
STAY, SUPPORT PRINT HEAD

Screw
3
14 Fix the FIXED PLATE.
FIXEDPLATE
(W Sems M3X6BC 2pcs)
Screw
15 Connect the 2 Flat Cables to the CARRIAGE BOARD.
Make sure to lock up the connectors.
16 Perform the following adjustments.

1. Thermal Carriage Height Adjustment
2. Ribbon Running Position Adjustment Revised 4
7. Output Offset Adjustment
8. Print Length Initialize
29
3-2 TOOL CARRIAGE ASS'Y _ REPLACEMENT

screws on both front and rear sides.
GUIDE RAIL COVER
Rear
Front
Screw
Disconnect the SOLENOID WIRE from the connector.
Remove the TOOL CARRIAGE from the machine by

removing the 2 screws.
(Rear View)
SOLENOID WIRE
(WSEMS M3X6BC 2pcs.)
Screw
Remove the TOOL CARRIAGE from the STAND, CUT

CARRIAGE by removing the 2 screws with a hexagonal
wrench.
Screw
30
STAND, CUT CARRIAGE
Remove the TOOL CARRIAGE ASS'Y from the STAY,

AUTO CUTTER by removing the 2 screws.
(Bind 2.6X4Cr 2pcs.)
ASS'Y, CARRIAGE
STAY, AUTO CUTTER
3
6
Fix the new TOOL CARRIAGE ASS'Y on the STAY,

AUTO CUTTER.
(Bind 2.6X4Cr 2pcs.)
ASS'Y, CARRIAGE
STAY, AUTO CUTTER
Fix the TOOL CARRIAGE on the STAND,CUT

CARRIAGE with the 2 screws using a hexagonal
wrench.
Screw
STAND, CUT CARRIAGE
Fix the TOOL CARRIAGE on the machine with the 2

screws.
Screw
31
Connect the SOLENOID WIRE to the connector.
SOLENOID WIRE
3
10 Fix the 2 screws on both front and rear sides of the
GUIDE RAIL COVER.
GUIDE RAIL COVER
Rear
Front
Screw
11 Perform the following adjustments in order.

1. Tool Height Adjustment
32
(Rear View)
3-3 PLATEN DAMPER _ REPLACEMENT
Remove the SHEET LOADING LEVER and then take

off the LEFT SIDE COVER.
LEFT SIDE COVER
SHEET LOADING LEVER

(Cap Screw with Washer M3x8 2pcs.)
LEFT SIDE COVER
(Bind Head M3x8C 3pcs.)
Screw
(Rear View)
Remove the PAD, CLEANING PAD and the PLATEN

PAD in order.
PAD
CLEANING
PAD
PLATEN PAD
Use the screw attached to the new PLATEN DAMPER

to remove the PIN CAM.
1 screw is attached to the PLATEN DAMPER.

PIN CAM
(LEFT SIDE OF PLATEN DAMPER)
Remove the PLATEN DAMPER by sliding it out to the

left.
33
Put the new PLATEN DAMPER from the left side.
Make sure to clean the BED with alcohol before putting

the new PLATEN DAMPER.
3
6
Put the PIN CAM using the screw included in the new
PLATEN DAMPER.
Make sure to remove the screw after putting the PIN
CAM on the BED.
PIN CAM
(LEFT SIDE OF PLATEN DAMPER)
Put the PLATEN PAD, CLEANING PAD and PAD on

the BED in order.
CLEANING
PAD
PAD
Put on the LEFT SIDE COVER and then the SHEET

LOADING LEVER.
PLATTEN PAD
LEFT SIDE COVER
SHEET LOADING LEVER

LEFT SIDE COVER
Screw
(Rear View)
34
3-4 MAIN BOARD _ REPLACEMENT
Turn off the SUB POWER SW and then the MAIN

POWER SW.
Take off the GUIDE RAIL COVER and the REAR
APROM.
GUIDE RAIL
COVER
REAR APRON
(Top : Bind Head M3x6BC 2pcs.)
(Bottom : W Sems M3x6BC 2pcs.)
GUIDE RAIL COVER
(Rear : W Sems M3x8BC 2pcs.)
(Front : W Sems M3x8BC, Bush 3x3.5 2pcs. each)
REAR APRON
Screw
(Rear View)
Remove the FRONT APRON.

Screw
FRONT APRON
Screw
(Front View)
Disconnect all the Cables and Wires from the MAIN

BOARD.
Remove the MAIN BOARD and replace it with a new

one.
(W Sems M3x6BC 2pcs.)
Screw
(Top View)
35
Connect all the Cables and Wires to the MAIN BOARD.
CN16 : Red
CN17 : White
(Top View)
Perform the following adjustments.

1. Install the Firmware
2. Initialize
5. Print System Report for checking the Thermal Carriage Voltage and ID Number of
the THERMAL CARRIAGE.
6. Print / Cut Offset Adjustment
8. Grit Calibration
36
3-5 CARRIAGE MOTOR _ REPLACEMENT

GUIDE RAIL
COVER
Rear
Front
Screw
Take off the REAR COVER and the REAR APRON.
REAR COVER
(Rear View)
REAR APRON
REAR COVER
(W Sems M3X6BC 4pcs.)
REAR APRON
SCREW
(Rear View)
Disconnect the CARRIAGE MOTOR WIRE (white

connector) from the MAIN BOARD.
CARRIAGE MOTOR WIRE (white)

(Front View of the MAIN BOARD)
Unhook the SPRING and remove the CARRIAGE

MOTOR.
(M3X6C 2pcs)
Screw
SPRING
37
Fix the new CARRIAGE MOTOR temporally and put on

the SPRING.
Check the backlash and then tighten up the screws in
order.
(M3X6C 2pcs.)
Screw
SPRING
3
6
Connect the CARRIAGE MOTOR WIRE (white

connector) to the MAIN BOARD.
Make sure that the WIRE doesn't make contact with the
HEAT SINK.
CARRIAGE MOTOR WIRE (white)
Fix the REAR APRON and the REAR COVER.
REAR COVER
HEAT SINK
REAR APRON
REAR COVER
REAR APRON
Screw
(Rear View)
Fix the GUIDE RAIL COVER.
GUIDE RAIL COVER
Rear
Front
Screw
38
(Rear View)
Revised 4
3-6 GRIT MOTOR _ REPLACEMENT

GUIDE RAIL COVER
Rear
Front
Screw
Take off the REAR COVER and the REAR APRON.
REAR COVER
(Rear View)
REAR APRON
REAR COVER
REAR APRON
Screw
(Rear View)
Take off the RIGHT SIDE COVER and PANEL COVER.

Make sure to disconnect the PANEL CABLE when
removing the PANEL COVER.
RIGHT SIDE COVER
RIGHT SIDE COVER

PANEL COVER
Screw
PANEL COVER
(Rear View)
Disconnect the GRIT MOTOR WIRE (red connector)

from the MAIN BOARD.
GRIT MOTOR CABLE (red connector)
39
Unhook the SPRING on the right side of the machine.
(Right Side View)
SPRING
3
6
Remove the 3 screws fixing the GRIT MOTOR and

loosen the SET SCREW.
(Right Side View)
(M3x6C 3pcs.)
(SET SCREW WP3X3C 1pce.)
Set Screw
Screw
IDLE GEAR has to be removed in order to take out the

GRIT MOTOR.
(Right Side View)
Remove 1 screw fixing the I DLE GEAR STAY.

(W Sems M4x8C 1pce.)
Screw
Loosen the 2 screws for the IDLE GEAR PLATE BASE.

(M3x6C 2pcs.)
Screw
(Right Front View)
40
Pull the IDLE GEAR PLATE BASE towards the front

and tighten up the 2 screws.
(M3x6C 2pcs.)
IDLE GEAR PLATE BASE

(Right Front View)
10 Remove the IDLE GEAR STAY.

(W Sems M4x8Cr 1pce)
Screw
IDLE GEAR
(Right Front View)
11 Fix the new GRIT MOTOR temporally with 3 screws.
(Right Side View)
(M3X6C 3pcs.)
Make sure that the gears mesh well.

Screw
12 Hook up the SPRING.
(Right Side View)
Then, tighten up the 3 screws in order shown in the right

figure.
3
2
SPRING
41
13 Fix the SET SCREW.
(Right Side View)
(SET SCREW WP3X3C 1pce.)
Set Screw
3
14 Connect the GRIT MOTOR WIRE (red connector) to
the MAIN BOARD.
Make sure that the GRIT MOTOR WIRE

doesn't make contact with the HEAT
SINK.
Heat Sink
GRIT MOTOR WIRE (red connector)
15 Fix the IDLE GEAR STAY by pushing it against the
BED
BED.
Screw
IDLE GEAR STAY
(Right Front View)
16 Fix the another side of the IDLE GEAR STAY.
(Right Side View)
Screw
42
17 Loosen the 2 screws shown in the figure to mesh the
(Right Side View)
MOTOR GEAR and IDLE GEAR and tighten them up

again.
BED
(M3x6C 2pcs.)
Screw
3
18 Connect the PANEL CABLE and fix the PANEL COVER
RIGHT SIDE
COVER
and the RIGHT SIDE COVER.

RIGHT SIDE COVER
(Bind Head M3x8BC 3pcs.)
PANEL COVER
Screw
PANEL COVER
Blue Line on the PANEL CABLE should face

upwards.
19 Fix the REAR APRON and the REAR COVER.
(Front View)
REAR COVER
REAR APRON
REAR COVER
REAR APRON
Screw
(Rear View)
20 Fix the GUIDE RAIL COVER.
GUIDE RAIL COVER
Rear
Front
Screw
(Rear View)
43
3-7 WIRE _ REPLACEMENT
Remove the GUIDE RAIL COVER, SHEET LOADING

LEVER and the RIGHT SIDE COVER.
GUIDE RAIL COVER
LEFT SIDE COVER
GUIDE RAIL COVER

(Rear : W Sems M3x8BC 2pcs.)
(Front : W Sems M3x8BC, Bush 3x3.5 2pcs.)
LEFT SIDE COVER
(Bind M3x8C 3pcs.)
SHEET LOADING LEVER
Screw
(Rear View)
Remove the RIGHT SIDE COVER.

RIGHT SIDE COVER
Screw
(Front View)
Loosen the screw fixing the IDLE PULLEY STAY.

(Cap Screw M3x6C 1pce.)
Screw
(Top Left View)
Loosen the screw used for adjusting the WIRE

TENSION.
(Cap Screw M4x15BC 1pce.)
Screw
(Left Side View)
44
Unhook the WIRE from the DRUM.

WIRE
3
6
Remove the PANEL COVER.

Make sure to disconnect the PANEL CABLE connected
to the PANEL BOARD.
PANEL COVER
(Front View)
Disconnect the RIGHT LIMIT SW WIRE and remove

the INNER COVER.
(Top : W Sems M3x6BC 2pcs.)
(Bottom : WSems M4x8C 1pce.)
RIGHT LIMIT
SW WIRE
INNER COVER
SCREW
Remove the 3 screws fixing the Y MOTOR BASE.

Screw
(Right Front View)
45
Remove the Y MOTOR BASE SUPPORT.

(W Sems M3x6BC 1pce.)
Y MOTOR BASE
Y MOTOR BASE
SUPPORT
3
10 Remove
(Right Rear View)
the DRIVE PULLEY from the Y MOTOR
BASE.
Y MOTOR BASE
Screw
(Right Rear View)
11 Unhook the WIRE TIP from the DRUM.

WIRE
Screw
12 Hook up the new WIRE on the DRUM.

WIRE
46
Screw
13 Fix the DRIVE PULLEY to the Y MOTOR BASE.

Y MOTOR BASE
Screw
(Right Rear View)
14 Fix the Y MOTOR BASE SUPPORT.

Make sure that
the GEARs mesh
well.
Make sure that the GEARs mesh well.

Y MOTOR BASE
Y MOTOR
BASE
SUPPORT
(Right Rear View)
15 Fix the Y MOTOR BASE with 3 screws at the front side

of the machine.
Screw
(Right Front View)
16 Fix the INNER COVER and connect the RIGHT LIMIT

SW WIRE.
(Bottom : W Sems M4x8C 1pce.)
RIGHT LIMIT
SW WIRE
INNER COVER
Screw
47
17 Connect the PANEL CABLE to the PANEL BOARD and

fix the PANEL COVER.
Blue line on the PANEL CABLE should face

upwards.
PANEL COVER
(Front View)
18 Wind
the WIRE around the DRUM and the IDLE

PULLEY.
DRUM
WIRE
19 Turn the GEAR with your hand and adjust the WIRE to
be at the center of the DRUM at 6 turns from the top.
WIRE
GEAR
20 Fix the CARRIAGE BASE on the WIRE at the center of

the GUIDE RAIL.
Make sure that the WIRE is secured by the teeth
washer.
(W Sems M4x8C 1pce. / Teeth Washer M4C 1pce.)
48
CARRIAGE BASE
WIRE
21 Move the THERMAL CARRIAGE several times in a

whole width of the machine to remove the slack in the
WIRE.
GUIDE RAIL
THERMAL CARRIAGE
3
22 Adjust the WIRE TENSION.
49
3-8 LM GUIDE _ REPLACEMENT

GUIDE RAIL COVER
GUIDE RAIL COVER

Rear
Front
SHEET LOADING LEVER
RIGHT SIDE COVER
3
2
RIGHT SIDE COVER
Screw
(Rear View)
Disconnect the PANEL CABLE from the PANEL

BOARD and remove the PANEL COVER.
PANEL COVER
(Front View)
Fix the INNER COVER and connect the RIGHT LIMIT

SW WIRE.
RIGHT LIMIT
SW WIRE
INNER COVER
Screw
Disconnect the SOLENOID WIRE and remove TOOL

CARRIAGE.
SOLENOID WIRE
Screw
50
Remove the THERMAL CARRIAGE.
3
6
Disconnect the wire and the cable and remove the

CARRIAGE BOARD.
CABLE
WIRE
Screw
Remove the CARRIAGE BASE.

(W Sems M3x6BC 4pcs. / W Sems M4x8C 1pce.)
Screw
Replace the LM GUIDE with a new one and fix it

temporally with the 11 screws.
(Cap Screw M2.6x6BC 11pcs.)
LM GUIDE
51
Put the 2 PINs to the left end, right end and the center of
the GUIDE RAIL.
New LM GUIDE comes with 3 PINs.
PIN
10
Tighten up the screws fixing the LM GUIDE by pushing

it towards the PIN.
PIN
11
Remove the PINs.
12
Fix the PINCH ROLLER SENSOR BOARD to the

CARRIAGE BASE.
PINCH ROLLER SENSOR BOARD
Fix them with the Screw.

CARRIAGE BASE
52
Mount these projections.
Screw
CARRIAGE BASE
Fix the CARRIAGE BASE with the 4 screws.

Screw
Tighten up the 4 screws fixing the CARRIAGE BASE

by aligning the projections on the back side of the
CARRIAGE BASE on top of the LM BLOCKs.
Align the projections on the CARRIAGE BASE on top of

the LM BLOCKs.
(TOP VIEW)
13 Fix the CARRIAGE BOARD and connect the wires and

cables.
PINCH
ROLLER
SENSOR
WIRE
Screw
53
14 Fix the THERMAL CARRIAGE.
3
15 Fix the TOOL CARRIAGE and connect the SOLENOID
SOLENOID WIRE
WIRE.
(Cap Screw M3x6BC 2pcs.)
Screw
16 Connect the RIGHT LIMIT SW WIRE and fix the INNER

COVER.
RIGHT LIMIT
SW WIRE
INNER COVER
Screw
17 Connect the PANEL CABLE to the PANEL BOARD and

fix the PANEL COVER.
Blue line on the PANEL CABLE should face

upwards.
PANEL COVER
(Front View)
54
18 Adjust the position of the LEFT STOPPER so that the
LEFT STOPPER
clearace between the LEFT FRAME and the STOPPER

will be 1.5mm.
LEFT FRAME
3
19 Make sure that the Sheet Cutter moves down by making
contact with the PLATE when moving the THERMAL
CARRIAGE all the way to the left end by hand.
SHEET CUTTER should move down.
20 Fix the SHEET LOADING LEVER, the RIGHT SIDE
GUIDE RAIL COVER
COVER and the GUIDE RAIL COVER.

GUIDE RAIL COVER
Rear
Front
SHEET LOADING LEVER
RIGHT SIDE COVER
LEFT SIDE COVER
Screw
(Rear View)
55
3-9 CARTRIDGE HOLDER ARM _ REPLACEMENT

GUIDE RAIL COVER
Rear
Front
Screw
Remove the COVER.
(Rear View)
FRONT COVER
(W Sems M3x6 BC 3pcs.)
Screw
(Front View)
Take off the FRONT COVER BASE and remove the

CARTRIDGE HOLDER.
CARTRIDGE HOLDER
(W Sems M3x6BC)
SCREW
Open the LEFT and RIGHT ARMs and remove the

CARTRIDGE PLATE and the RIBBON LEVER.
CARTRIDGE PLATE
LEFT ARM
56
FRONT COVER BASE
RIBBON LEVER
RIGHT ARM
Pull out the PIN and remove the ARM and the SPRING.
SPRING
PIN
ARM
(Left Arm)
Replace the ARM to the new one.
[LEFT SIDE]
PIN
SPRING
1. Direction of the ARM is different between

left and right.
2. The way of fixing the ARM and the SPRING
is different between left and right.
ARM
HOLDER BASE
[RIGHT SIDE]
PIN
ARM
SPRING
HOLDER BASE
Hook up the SPRING on the ARM and the HOLDER

BASE.
[LEFT SIDE]
SPRING
57
[RIGHT SIDE]
SPRING
3
8
Put back on the CARTRIDGE PLATE and the RIBBON

LEVER.
CARTRIDGE PLATE
RIBBON LEVER
Put the CARTRIDGE HOLDER on the FRONT COVER

BASE.
FRONT COVER BASE
CARTRIDGE HOLDER
10 Fix the CARTRIDGE HOLDER to the FRONT COVER

with 2 screws.
CARTRIDGE HOLDER
Screw
58
Make sure that the CARTRIDGE HOLDER BASE fits in

the 2 windows of the FRONT COVER BASE.
3
11 Adjust the cartridge position.
59
3-10 CLUTCH ASSEMBLY (PRINT SIDE) _ REPLACEMENT

RIGHT SIDE COVER
Screw
(Rear View)
Cut the insulock tie securing the CLUTCH WIRE and

disconnect it from the JUNCTION BOARD.
INSULOCK TIE
CLUTCH WIRE
JUNCTION BOARD
(Right Side View)
Remove the CLUTCH by loosening the 2 screws.
(Right Side View)
(Set Screw M3x6BC WP 2pcs.)
Screw
CLUTCH
Remove the COLLAR and the CLUTCH PLATE.

(Bind Head M2.6x6BC 3pcs.)
(Right Side View)

COLLAR
CLUTCH PLATE
Screw
60
Put on the new COLLAR and the CLUTCH PLATE.
COLLAR
CLUTCH PLATE
Fix the COLLAR and the CLUTCH PLATE with 3

screws.
(Right Side View)

COLLAR
(Bind Head M2.6x6BC 3pcs.)

CLUTCH
PLATE
Make sure that the COLLAR and the CLUTCH PLATE

don't make contact to each other. Grit Roller could be
locked.
Insert the CLUTCH all the way to the end and tighten
up the 2 SCREWs.
Screw
(Right Side View)

Screw
(Set Screw M3x6BC WP 2pcs.)
CLUTCH
Connect the CLUTCH WIRE to the JUNCTION BOARD

and secure it with the insulock tie.
Insulock Tie
CLUTCH WIRE
JUNCTION BOARD
(Right Side View)
61
Fix the RIGHT SIDE COVER.

RIGHT SIDE COVER
Screw
(Front View)
62
3-11 PINCH ROLLER ASSEMBLY _ REPLACEMENT

GUIDE RAIL COVER
GUIDE RAIL COVER

Rear
Front
SHEET LOADING LEVER
RIGHT SIDE COVER
Remove the REAR COVER.
LEFT SIDE COVER
Screw
(Rear View)
REAR COVER
Screw
(Rear View)

RIGHT SIDE COVER
Screw
(Front View)
Unhook the PINCH ROLLER SPRING and remove the

SHAFT PLATE.
SHAFT PLATE
(Cap Screw M3x8SW 2pcs.)
Screw
SPRING
(Left Side View)
63
Remove the E RING from the right end of the PINCH

ROLLER SHAFT.
E RING
(Rear Left View)
Remove the E RING and the BUSH from the left end of
the PINCH ROLLER SHAFT.
BUSH
E RING
(Front Left View)
Remove the PINCH ROLLER SHAFT from the rear side

of the machine.
PINCH ROLLER SHAFT

(Rear View)
Remove 1 PINCH ROLLER STOPPER and replace the

PINCH ROLLER ASSEMBLY with a new one.
PINCH ROLLER STOPPER
PINCH ROLLER ASSEMBLY
64
Be careful with the position of the MAGENT and also

the direction of the PINCH ROLLER.
PINCH ROLLER ASSEMBLY

MAGNET
Red mark on the

PINCH ROLLER
should face outside.
10 Put on the PINCH ROLLER SHAFT from the rear side

of the machine.
PINCH ROLLER SHAFT

(Rear View)
11 Fix the E RING and the BUSH at the left end of the
PINCH ROLLER SHAFT.
BUSH
E RING
(Left Side View)
12 Fix the E RING at the right end of the PINCH ROLLER

SHAFT.
E RING
(Rear Left View)
65
13 Fix the PINCH ROLLER SHAFT to the SHAFT PLATE

and hook up the SPRING.
SHAFT PLATE
(Cap Screw M3x8SW 2pcs.)
Screw
SPRING
(Left Side View)
14 Put on the PINCH ROLLER STOPPER as shown in the

right figure.
LEFT END GRIT ROLLER
RIGHT END GRIT ROLLER
15 Fix the RIGHT SIDE COVER.

RIGHT SIDE COVER
Screw
(Front View)
16 Fix the RIGHT SIDE COVER.
REAR COVER
Screw
(Rear View)
66
17 Fix the SHEET LOADING LEVER, the RIGHT SIDE
GUIDE RAIL COVER
COVER and the GUIDE RAIL COVER.

GUIDE RAIL COVER
Rear
Front
SHEET LOADING LEVER
RIGHT SIDE COVER
Screw
RIGHT SIDE COVER
(Rear View)
67
4 Adjustments
4 Adjustments
4-1 Special Tool

Table shows a list of special tools recommended by Roland DG Corp.
Tool No.
ST-002
Tool Name
TENSION GAUGE 3N (300gf)

TOOL PRESSURE ADJUSTMENT
Purpose
Tool No.
ST-006
Tool Name
WHITE DUMMY PEN

TOOL HEIGHT ADJUSTMENT
Purpose
Tool No.
ST-011
Tool Name
TENSION METER
WIRE TENSION ADJUSTMENT
Purpose
Tool No.
ST-012
Tool Name
DIAL TENSION METER DTN-50 0.5N (50gf)

Purpose
Tool No.
Tool Name
ST-042
SCREWDRIVER,THERMAL CARRIAGE
ALIGNMENT
THERMAL CARRIAGE ALIGNMENT
Purpose
ADJUSTMENT
Tool No.
ST-044
Tool Name
PIN,HEIGHT ADJUST SET (3PCS)

LM GUIDE HEIGHT ADJUSTMENT
Purpose
68
4 Adjustments
4-2 Service Mode

4-2-1 Sensor Check / Motor Check
Turn on the SUB POWER SW while pressing the [

[ ] and [ ] keys to enter the SERVICE MODE.
],
Raise the SHEET LOADING LEVER and press the

[CUT TEST] key to enter the SENSOR CHECK MODE.
THERMAL CARRIAGE moves up and down and the

[HOLDER 3] LED lights up.
[BASE POINT] LED lights up when the FRONT PAPER

SENSOR is covered.
[ALIGN POINT] LED lights up when the REAR PAPER

SENSOR is covered.
69
4 Adjustments
[FRONT COVER] LED lights up when the FRONT

COVER is closed.
[BUSY] LED lights up when the THERMAL CARRIAGE

is moved to the right end to cover the RIGHT LIMIT
SENSOR.
[HOLDER 3] LED becomes OFF when the SHEET

LOADING LEVER is lowered.
[HOLDER 2] LED lights up when the THERMAL

CARRIAGE is moved to cover the LEFT LIMIT
SENSOR.
70
4 Adjustments
[HOLDER 5] and [HOLDER 6] LEDs light up when the

used Ribbon Cartridge is installed on the THERMAL
CARRIAGE for checking the RIBBON END SENSOR
and the RIBBON CARTRIDGE SENSOR 1.
10 Press the [
] key to move the used Ribbn Cartridge

installed on the THERMAL CARRIAGE forward to
check the RIBBON CARTRIDGE SENSOR 2.
[SET UP] LED lights up.
Press the [
Cartridge.
] key again to move back the Ribbon
11 Turn the GRIT ROLLER with your hand to check the

GRIT ROLLER POSITION SENSOR.
[HOLDER 4] LED lights up when the sensor detects the
origin of the GRIT ROLLER.
12 Move the THERMAL CARRIAGE to be on the both
PINCH ROLLERs to check the PINCH ROLLER

SENSOR.
[HOLDER 1] LED lights up when the PINCH ROLLER
SENSOR comes above the PINCH ROLLER
ASSEMBLY.
71
4 Adjustments
13 Press the [BASE POINT] key and make sure that the
CLUTCH is connected to the CUTTING GEAR.
14 Press the [ALIGN POINT] key and make sure that the
CLUTCH is connected to the PRINTING GEAR.
15 Press the [SHEET CUT] key to check that the HEAD

COOLING FAN rotates.
16 Press
the [CUT TEST] key to check that the

ABSORPTION FAN rotates.
72
4 Adjustments
17 Press the [
] key to check that the GRIT ROLLER
rotates.
18 Press the [
] key to check the THERMAL CARRIAGE

move properly.
When the [ ] key is pressed once, the THERMAL
CARRIAGE moves to the left and when the [ ] key is
pressed again, it moves to the right.
19 Press the [
] to check that the CARTRIDGE HOLDER

on the HEAD CARRIAGE is functioning.
CARTRIDGE HOLDER on the THERMAL CARRIAGE
moves every time when the [ ] key is pressed.
20 Press
the [ ] key to check that the THERMAL

CARRIAGE moves up and down.
THERMAL CARRIAGE moves up or down every time
when the [ ] key is pressed.
73
4 Adjustments
21 Press the [DATA CLEAR] key to check that the TOOL

CARRIAGE moves up and down.
TOOL CARRIAGE moves up or down every time when
the [DATA CLEAR] key is pressed.
22 Press
the [HEAD CLEANING] key to finish the

SENSOR CHECK MODE.
74
4 Adjustments
4-2-2 PANEL KEY CHECK

],
Press the [ ] key to enter the PANEL KEY CHECK

MODE.
Only the [HOLDER 3] LED lights up.
Press the [PANEL] keys in order shown in the right

figure.
[BUSY] LED blinks ever time the key is pressed.
1
PANEL KEY is completed when the [CUT TEST] key is
pressed.
[DATA CLEAR] and [ALIGN POINT] LEDs light up.
3
6
7
10
9
11
Press the [HEAD CLEANING] key to finish the PANEL

KEY CHECK MODE.
When the keys are not pressed in the correct order,
[DATA CLEAR] and [ALIGN POINT] LEDs start
blinking.
Press the [HEAD CLEANING] key once and continue
from
2.
75
4 Adjustments
4-2-3 EEPROM CHECK

2 Press
the [
MODE.
],
] key to enter the EEPROM CHECK
Only the [HOLDER 2] LED lights up and the [BUSY]

LED blink while checking.
When the EEPROM is OK, [DATA CLEAR] and [ALIGN

POINT] LEDs light up.
When NG, [DATA CLEAR] and [ALIGN POINT] LEDs
light up.
Press the [HEAD CLEANING] key to finish the

EEPROM CHECK MODE.
76
4 Adjustments
4-2-4 LED/BUZZER CHECK

Press the [
MODE.
],
] key to enter the LED/BUZZER CHECK
All LEDs start blinking and buzzer starts beeping.
Press the [HEAD CLEANING] key to finish the LED/

BUZZER CHECK MODE.
77
4 Adjustments
4-2-5 AGING MODE
Take off the BLADE HOLDER from the TOOL

CARRIAGE.

[ ] and [ ] keys to enter the AGING MODE.
Machine starts the aging.
When there is no problem in the movement, press the

SUB POWER SW for a little longer to finish the AGING
MODE.
78
],
4 Adjustments
4-2-6 TEST PATTERN MODE
Open the FRONT COVER and raise the SHEET

LOADING LEVER.
Then, turn on the SUN POWER SW while pressing the
[ ], [ ] and the [CUT TEST] keys to enter the TEST
PATTERN MODE.
3 different test patterns can be printed.

Press the [BASE POINT] or [CUT TEST] keys to select
the test pattern.
[PATTERN 1]
[PATTERN 1]
All [CARTRIDGE HOLDER] LEDs are OFF.
This test pattern is used for checking the THERMAL
CARRIAGE ALIGNMENT.
When the vertical lines are not straight, perform the
THERMAL CARRIAGE ALIGNMENT ADJUSTMENT.
[PATTERN 2]
This test pattern is used for checking the THERMAL
CARRIAGE VOLTAGE and the THERMAL CARRIAGE
DENSITY.
[PATTERN 2]
[PATTERN 3]
This test pattern is used for checking the missing dots in
the THERMAL CARRIAGE.
[PATTERN 3]
79
4 Adjustments
Set up the Vinyl Sheet and lower the SHEET LOADING

LEVER.
Put on the BLACK RIBBON CARTRIDGE.
Close the FRONT COVER to start printing the TEST

PATTERN.
80
4 Adjustments
4-3 USER MODE

4-3-1 PRINTING QUALITY CHECK

LOADING LEVER.
Turn on the SUB POWER SW while pressing the [CUT
TEST] key.
Set up the Vinyl Sheet, CMYK Ribbon Cartridges and

the Blade Holder on the PC-600.
Lower the SHEET LOADING LEVER and the FRONT

COVER.
Print Quality Check will be printed.
Print Quality Check will be printed as shown in the right

figure.
1 RED & BLUE RECTANGLES
Red and Blue Rectangles are printed by combining
2 colors. Make sure that there is no scratchy part or
blurred part in the printing image.
2 CYAN & BLACK CONTOUR CUT
Cutting is performed around the rectangles printed
in CYAN and BLACK. Make sure that cutting
contour matches with the printing. Black dot is
indicating the origin of the cut.
1
K
Red
Blue
K Y MC
Y
M
C
81
4 Adjustments
4-3-2 SYSTEM REPORT

LOADING LEVER.
Turn on the SUB POWER SW while pressing the [ ]
key.
Then, close the FRONT COVER after setting up the
Vinyl Sheet and the BLACK Ribbon Cartridge on the
machine.
4
****PC-600 System Report****
Version Firmware = A110
Booter = B100
Temperature Head = 29deg.C
Env. = 28deg.C
Env. = 82deg.F
Head = 84deg.F
Record Print = 1859m
Cleaning = 0
Gin = 0
Kin = 0
***Factory settings***
Offset HeadScan = 4setp
HeadFeed = 10step
Tool Force VR Min = 0
Max = 255
Solenoid Current Min = 33
Max = 120
Grit Distance 6
Eccentryicity 0000000000
Head ID = D22-0100
Register = 3525.9
Density Adjust 000000000000000
000000000000000
RegOffset = 0
Stitch Up = 5
Stitch Lo = 5
Head Voltage Adjust = - 6
Wax = 2
Resin1 = 0
600DPI
Wax = 0
Resin1 = 0
1200DPI
DIP-SW 100004
System-SW : (0) 00000000 00000000 00000000 00000000 (31)
***User settings***
AutoSheetCut = ON
AutoSleep = 30min.
FrontEdgeSense = OFF
CropMark = OFF
PreFeed = ON
Beep = ON
Line Space 0
82
Holder = -18step
Cuter = 478step
BlkOffset = 0
Tofs2 = 0
Resin2 = 0
Resin2 = 0
Offset = 0.25mm
RibbonSaver = ON
4 Adjustments
DESCRIPTION OF THE SYSTEM REPORT

**** PC-600 System Report ****
Version : Indicates the Firmware Version
Booter = Version of the Booter
Temperature : Head = Head Temperature (Centigrade)
Env. = Environmental Temperature (Centigrade)
: Head = Head Temperature (Fahrenheit)
Env. = Environmental Temperature (Fahrenheit)
Record : Print = Total meters of the print length.
Cleaning = Number of times the Cleaning Sheet is used.
: Kin = Total meters of the print length for Gold Ribbon.
Gin = Total meters of the print length for Silver Ribbon.
*** Factory settings ***

Offset : HeadScan = Offset amount for the Head Position in the Scanning direction (600dpi)
HeadFeed = Offset amount for the Head Posiion in the Feeding Direction. (600dpi)
Holder = Offset amount in the Blade Holder Position (600dpi)
Tool Force VR : Min = Manimum Resistance of the Slide Volum
Max = Maximum Resistance of the Slide Volum
Cutter = Left end position of the Auto Sheet Cutter (600dpi)

Solenoid Current : Min = DA Output Value for MIN Position
Max = DA Output Value for MAX Position
Grit Distance : Grit Calibration (Range : +/-20)

Eccentricity : Eccentricity Calibration (Block : #0 ~ #9, Range : +/-4)
Head : ID = ID of the Head Carriage
Register = Average resistance of the Head.
BlkOffset = Offset Value in the Head (Range : +/-1)

Density Adjust : Density Adjustment Values of the Head
: (Block : #0 ~ #9, Range : +/-10)
: Stitch Up = Upper Stitching Value (Range : +/-10)
RegOffset = Density Calibration Offset
Stitch Lo = Lower Stitching Value (Range : +/-10)
Tofs2 = Value for Output Offset Calibration
(Range : +/-10)
(Range1~2)
Head Voltage : Adjust = Value for Head Voltage Output Circuit Calibration (Range : +/-63)
: 600DPI
Wax = Head Voltage Calibration for WAX (Range : +/-10)
Resin1 = Head Voltage Calibration for PC-60 Resin Ribbon (+/-10)

: 1200DPI Wax = Head Voltage Calibration for WAX (Range : +/-10)
DIP-SW : Status of the DIP SW on the MAIN BOARD
System-SW : Bit # 3 = 0 Printing Mode 1
: Bit # 3 = 1 Printing Mode 2
*** User settings ***
AutoSheetCut = Settings for Auto Sheet Cut
AutoSleep = Settings for Auto Sleep
FrontEdgeSense = Settings for sensing the front edge of the media.
Offset = Values for Blade Offset

CropMark = Settings for Crop Mark Printing
PreFeed = Settings for PreFeed
Beep = Settings for beep sound.
RibbonSaver = Settings for Ribbon Saver
Line Space : Line Spacing Value
Revised 4
Printing Mode 1 (Default)

It is to prevent the snapping ribbon prior to the printing quality.
The printing result could become lighter or more scratchy.
Printing Mode 2
It has a better printing quality compared to the Printing Mode 1.
The snapping ribbon problem could occur.
(Refer to F.A.Q. Ref. No. 002)
83
4 Adjustments
4-4 FIRMWARE UPGRADE
Connect the PC-600 to the PC with the parallel cable.
Followings are necessary to upgrade the

FIRMWARE.
1. FIRMWARE DISK
2. PC with DOS
3. PARALLEL CABLE
4
2
Turn on the MAIN POWER SW while pressing the [ ],

[ ] and the [ ] keys to enter the FIRMWARE
UPGRADE MODE.
[HOLDER 1] LED lights up and the [HOLDER 2] LED
starts blinking.
Double-click the bat file "download.bat" inside the

FIRMWARE DISK.
When the upgrade is completed without any problem,

all the [CARTRIDGE HOLDER] LEDs starts blinking.
Turn off the MAIN POWER to end the upgrade.
In case of problem reading the firmware, [BUSY] LED
and the [HOLDER 3] LED start blinking.
In case of problem writing the firmware, [BUSY] LED
and the [HOLDER 5] LED start blinking.
In this case, turn off the MAIN POWER SW and try it
over again.
84
4 Adjustments
4-5 EEPROM INITIALIZE
Turn on the SUB POWER SW while pressing the

[HEAD CLEANING] and [BASE POINT] keys to enter
the FACTORY MODE.
Make sure that the [DATA CLEAR] LED is blinking and

press the [HEAD CLEANING] key.
[HOLDER 1], [HOLDER 3] and the [HOLDER 5] LEDs

start blinking.
Press the [BASE POINT] key while pressing the [HEAD

CLEANING] key.
[BUSY] LED starts blinking.
EEPROM INITIALIZE is completed when the [BUSY]

LED becomes OFF and the [DATA CLEAR] and [ALIGN
POINT] LEDs light up.
In case of NG, [DATA CLEAR] and [ALIGN POINT]
LEDs start blinking. Turn off the MAIN POWER SW
and try it over again.
85
4 Adjustments
4-6 PRINT LENGTH INITIALIZE

the FACTORY MODE.
Make the [ALIGN POINT] LED to blink by pressing the

[ ] key once.
Press the [HEAD CLEAR] key.
Print Length is initialized when the [DATA CLEAR] and

the [ALIGN POINT] LEDs light up.
If NG, the [DATA CLEAR] and the [ALIGN POINT]
LEDs start blinking. Turn of the MAIN POWER SW and
try it over again.
86
4 Adjustments
4-7 THERMAL CARRIAGE VOLTAGE & ID ADJUSTMENT
This adjustment is required to setup the THERMAL CARRRIAGE VOLTAGE and write down the
ID number of the THERMAL CARRIAGE for each machine. It is necessary when the THERMAL
CARRIAGE and the MAIN BOARD are replaced.
Connect the PC-600 to the PC with the parallel cable.
Followings are necessary to adjust the THERMAL

CARRIAGE VOLTAGE and the ID.
1. TEI FILE (Attached to the THERMAL CARRIAGE)
2. Windows base PC.
3. PARALLEL CABLE

the FACTORY MODE.
Make the [HOLDER 2] and the [BASE POINT] LEDs to

blink by pressing the [ ] key 9 times.
87
4 Adjustments

Make sure that the [SETUP] LED starts blinking.
Drag & Drop the TEI FILE which has the same ID
number as the THERMAL CARRIAGE on the TEI
OUT.EXE file.
4
PTMTM3217A
019C10
D22-0001
ID NUMBER
When the window shown in the right figure appears on

the display, click the [OK] button to send the TEI file.
When the data transmission is completed, the [DATA

CLEAR] and the [ALIGN POINT] LEDs start blinking.
Turn off the SUB POWER SWITCH to end the
adjustment.
88
4 Adjustments
Turn on the SUB POWER SW while pressing the [ ]

key to start printing the SYSTEM REPORT.
Check and make sure that the THERMAL CARRIAGE
ID is written correctly.
89
4 Adjustments
4-8 THERMAL CARRIAGE HEIGHT ADJUSTMENT
This adjustment is required to adjust the angle (height) between the Platen Damper and the
Thermal Carriage.
If the Thermal Carriage is too high, the printing result will be dark, but snapping ribbon could
occur because the edge of the Thermal Carriage becomes too sharp.
Perform this adjustment when such problem as snapping ribbon frequently occur.

],
Press the [CUT TEST] key after raising the SHEET

LOADING LEVER to enter the SENSOR CHECK
MODE.
The THERMAL CARRIAGE moves up/down and
Move the THERMAL CARRIAGE by hand and carry out

4 & 5 at the 3 positions as shown in the figure.
Grit Roller
PLATEN DAMPER
90
4 Adjustments
Press the [ ] key to lower the THERMAL CARRIAGE.

THERMAL CARRIAGE moves up or down by pressing
the [ ] key.
Make sure that the gap between the THERMAL

CARRIAGE and the PLATEN DAMPER as the arrow
shows in the right figure is less than 0.16mm .
Make sure that the THICKNESS GAUGE stops at the
point of the arrow when it is pushed lightly.
Put the THICKNESS GAUGE tightly on the PLATEN

DAMPER when measuring. Correct measurement
cannot be performed if the THICKNESS GAUGE is
put slightly in front of the PLATEN DAMPER because
it goes into the gap easily.
If not (at any of the 3 positions), carry out the following

7 ~ 10 to lower the THERMAL CARRIAGE psition.
Raise the THERMAL CARRIAGE by pressing the [ ]

key and turn off the POWER SW.
4
THICKNESS GAUGE
THERMAL CARRIAGE
Make sure that the gap is less than 0.16mm .
PLATEN DAMPER
91
4 Adjustments
Remove the 2 screws by a hexagonal wrench and

remove the THERMAL CARRIAGE by pulling it towards
the front.
Screw
(Front View)
Take out two SLEEVE HEADs from the ADAPTER

PRINT HEAD 2 and insert them again by changing the
directions of the SLEEVE HEADs to lower the
THERMAL CARRIAGE Postion.
Raise the HEAD RANK to lower the THERMAL
CARRIAGE.
In case the 0.16mm THICKNESS GAUGE can be put

in between even if the HEAD RANK is [4], adjust the
position of the LM GUIDE or replace the THERMAL
CARRIAGE
because the height of the LM GUIDE can be low or the
THERMAL CARRIAGE can be defective.
The right figure shows the change in the THERMAL
CARRIAGE height when the HEAD RANK is changed.
(Rear View)
SLEEVE HEAD
ADAPTER PRINT HEAD 2
HEAD RANK
10 Fix
the THERMAL CARRIAGE to the CARRIAGE

BASE.
Be careful with the holes for fixing the SLEEVE HEADs.

And, repeat 1 ~ 5 to make sure that the gap between
the THERMAL CARRIAGE and the PLATEN DAMPER
is less than 0.16mm with the Thickness Gauge.
92
HEAD HEIGHT
1
- 0.04mmm
Example :
The THERMAL CARRIAGE becomes lower about
0.08mm when the HEAD RANK is changed from [1] to
[3].
SLEEVE HEAD
2
- 0.04mmm
3
- 0.04mmm
4 Adjustments
4-9 THERMAL CARRIAGE ALIGNMENT ADJUSTMENT
This adjustment is required to adjust the THERMAL CARRIAGE position to be vertical to the
BED in order to print vertical in feeding direction.
It is necessary to adjust the thermal carriage alignment when the THERMAL CARRIAGE is
replaced.
Set up the Vinyl Sheet and lower the SHEET LOADING

LEVER.
Put the CYAN RIBBON CARTRIDGE directly on the

THERMAL CARRIAGE.
Be careful with the direction of the

RIBBON CARTRIDGE. An inidication
mark should face front.
Roland

LOADING LEVER.
Turn on the SUB POWER SW while pressing the [ ],
[ ] and the [BASE POINT] keys to enter the THERMAL
CARRIAGE ALIGNMENT ADJUSTMENT MODE.
DIGITAL GROUP
93
4 Adjustments
Move the THERMAL CARRIAGE to where the printing

should be performed.
The tool tip area will be the origin for printing.
Press the [CUT TEST] key to start the printing.
If the printing result is as shown in the right figure, turn

off the SUB POWER SW to end the THERMAL
CARRIAGE ALIGNMENT ADJUSTMENT MODE.
If the printing result is as shown in the right figure,

proceed to 8 ~ 11 .
A
94
4 Adjustments
Take off the CYAN RIBBON CARTRIDGE from the

THERMAL CARRIAGE and press the [BASE POINT]
key to move the THERMAL CARRIAGE in DOWN
position.
Adjust the THERMAL CARRIAGE POSITION by turning

the Adjustment Screw with ST-042.
When the printing results is like [A] in 7 , turn the screw

in CCW direction and if it is like [B], turn it to CW
direction.
Never make contact with the Flat Cable at

the left side of the THERMAL CARRIAGE
with the ST-042. It causes short-circuit and
damages the THERMAL CARRIAGE.
FLAT CABLE
ST-042
Adjustment Screw
10 Put
the CYAN RIBBON CARTRIDGE again on the

HEAD CARRIAGE and perform the TEST PRINT again
by pressing the [CUT TEST] key.
11 Put a little drop of glue to fix the Adjustment Screw if

the printing result is OK. Turn off the MAIN POWER
SW to end the THERMAL CARRIAGE ALIGNMENT
ADJUSTMENT MODE.
1. Use LOCK TIGHT 408 for glue.

2. Use a very little drop of the glue.
3. Make sure to put some sheet underneath the
THERMAL CARRIAGE when putting the glue.
If NG, repeat 8 ~ 11 .
95
4 Adjustments
4-10 CARTRIDGE POSITION ADJUSTMENT
This adjustment is required to adjust the position of the THERMAL CARRIAGE in order to pick
up the RIBBON CARTRIDGE correctly.
It is necessary when the THERMAL CARRIAGE, CARTRIDGE HOLDER and the MAIN BOARD
are replaced.

the FACTORY MODE.
Make the [HOLDER 6] LED to blink by pressing the [ ]

key 7 times.
96
4 Adjustments
Press the [SHEET CUT] key to enter the CARTRIDGE

POSITION ADJUSTMENT MODE.
Both the [DATA CLEAR] and [ALIGN POINT] LEDs light
up.
Close the FRONT COVER.

HEAD CARRIAGE moves and stops at CARTRIDGE
HOLDER 4.
Adjust the position of the THERMAL CARRIAGE with

[ ] and [ ] keys so that the WHITE GEAR on the
THERMAL CARRIAGE comes at the center of the
CARTRIDGE HOLDER 4.
WHITE GEAR
CARTRIDGE HOLDER 4
Press the [HEAD CLEANING] key to save the settings.

[DATA CLEAR] and [ALIGN POINT] LEDs light up
when it is saved.
97
4 Adjustments
Open the FRONT COVER and press the [SHEET CUT]

key to end the CARTRIDGE POSITION
ADJUSTMENT MODE.
THERMAL CARRIAGE moves to the CARTRIDGE
HOLDER 2 and the [DATA CLEAR] and the [SUB
POWER] LEDs light up.
Put the RIBBON CARTRIDGE only on the CARTRIDGE

HOLDER 1.
10 Close the FRONT COVER while pressing the [CUT
TEST] key. [DATA CLEAR] and the [BUSY] LEDs start

blinking.
THERMAL CARRIAGE starts the EXCHANGE TEST
with the following patterns.
11 When
the CARTRIDGE EXCHANGE TEST is

performed correctly in all the above 3 patterns, open the
FRONT COVER and finish the CARTRIDGE
If NG, try it over again from 6 .
98
4 Adjustments
4-11 PRINT / CUT OFFSET ADJUSTMENT
This adjustment is required to match the printing position and the cutting contour.
It is necessary after replacing the TOOL CARRIAGE, THERMAL CARRIAGE, MAIN BOARD
and the LM GUIDE.
Put the BLADE HOLDER on the TOOL CARRIAGE.
Set up the Vinyl Sheet on the machine.
Put the CYAN RIBBON CARTRIDGE on the

CARTRIDGE HOLDER.
99
4 Adjustments
Adjust the TOOL FORCE VOLUME on the FRONT

PANEL to the center.

the FACTORY MODE.

key 2 times.
Press the [HEAD CLEANING] key to enter the PRINT /

CUT OFFSET ADJUSTMENT MODE.
100
4 Adjustments
Move the THERMAL CARRIAGE to where the printing

should be performed and press the [BASE POINT] key
to setup the origin.

HEAD CARRIAGE picks up the RIBBON CARTRIDGE
and be in the stand-by status.
10 Press the [CUT TEST] key to perform the Test Pattern.

Test pattern shown in the right will be printed.
Make sure that that the shifting between the cutting
image and the printing image is less that +/-0.1mm.
Cut
Print
11 By
checking the printing result, adjust the cutting

position to match with the printing position with the
cursor keys.
CARRIAGE DIRECTION : 1STEP = 0.04 mm 600dpi

GRIT DIRECTION : 1STEP = 0.01 mm 2400dpi
101
4 Adjustments
12 Press the [HEAD CLEANING] key to save the settings.
13 Press the [CUT TEST] key to perform the test print

again.
14 If the cutting image matches with the printing image,

turn off the SUB POWER SW to finish the adjustment.
If NG, repeat 11 ~ 13 until the cutting image matches

with the printing image.
102
4 Adjustments
4-12 TOOL HEIGHT ADJUSTMENT
This adjustment is required to adjust the height of the TOOL CARRIAGE in order to prevent the
blade to land smoothly without bouncing.
It is necessary after replacing the TOOL CARRIAGE, BED, GUIDE RAIL and the LM GUIDE.

GUIDE RAIL COVER
Rear
Front
Screw
Lower the PINCH ROLLERs at both ends of the GRIT

ROLLER.
Put the WHITE DUMMY PEN (ST-006) on the TOOL

CARRIAGE.
(Rear View)
TOOL CARRIAGE
103
4 Adjustments

the FACTORY MODE.

key 3 times.
Press the [HEAD CLEANING] key to enter the TOOL

PRESSURE ADJUSTMENT MODE.
Move the TOOL CARRIAGE to the positions shown in

the right figure by hand and find the position where the
gap between the pen tip and the bed is the smallest.
104
4 Adjustments
Adjust the gap between the pen tip and the bed to be 2.4
~ 2.6mm by turning the ADJUSTMENT SCREW.
ADJUSTMENT SCREW
GAUGE
105
4 Adjustments
4-13 TOOL PRESSURE ADJUSTMENT
This adjustment is required for adjusting the voltage supplied to the TOOL CARRIAGE to generate
the pressure for cutting.
It is necessary after replacing the TOOL CARRIAGE, BED, GUIDE RAIL and the LM GUIDE.
Make sure to adjust the TOOL HEIGHT before

adjusting the TOOL PRESSURE.
TOOL PRESSURE ADJUSTMENT should be
performed at the same position where the TOOL
HEIGHT was adjusted.

the FACTORY MODE.

key 3 times.
106
4 Adjustments
Press the [HEAD CLEANING] key to enter the TOOL

PRESSURE ADJUSTMENT MODE.
Move the TOOL CARRIAGE to the position where the

TOOL HEIGHT was adjusted.
Move the TOOL DOWN by pressing the [CUT TEST]

key.
Adjust the TOOL PRESSURE with [ ] and [ ] keys so

that pressure when the tool tip leaves the BED will be
195gf ~ 205gf (1.9N ~ 2.0N).
TOOL CARRIAGE
BED
107
4 Adjustments
Press the [HEAD CLEANING] key to save the settings.
Press the [BASE POINT] key and move to the MIN

ADJUSTMENT MODE.
10 Move the TOOL DOWN by pressing the [CUT TEST]

key.
] and [ ] keys so
that pressure when the tool tip leaves the BED will be
25gf ~ 35gf (0.25N ~ 0.34N).
11 Adjust the TOOL PRESSURE with [
TOOL CARRIAGE
BED
108
4 Adjustments
13 Check the pressure for the MAXIMUM side again and
make sure that the pressure is within the specification.

Turn off the SUB POWER SW to finished the
adjustment.
109
4 Adjustments
4-14 GRIT CALIBRATION
This adjustment is required to calibrate an error in the feeding amount of the media due to the
media thickness or manufacturing tolerance of the GRIT ROLLER.
It is necessary when there is white gap or banding between the bands.
Open the FRONT COVER and turn on the SUB

POWER SW while pressing the [HEAD CLEANING]
and [BASE POINT] keys to enter the FACTORY MODE.
Make the [HOLDER 3] LED blink by pressing the [

key 4 times.
Press the [HEAD CLEANING] key to enter the GRIT

CALIBRATION MODE.
Current setting of the GRIT CALIBRATION will be

indicated by the blinking of [CARTRIDGE HOLDER]
LED.
110
4 Adjustments
Press the [BASE POINT] key to reset the parameters to

the default.
[SETUP] LED will start blinking.
Press the [HEAD CLEANING] key to save the setting.
Set up the CYAN RIBBON CARTRIDGE and the vinyl

sheet on the machine and lower the SHEET LOADING
LEVER.
Move the THERMAL CARRIAGE with cursor keys and

press the [BASE POINT] key to set up the origin.
111
4 Adjustments
Test Pattern will be printed as shown at the right.
CUT
250mm
PRINT
50mm
10 Measure the length of the Test Pattern.
If it is within 249.93mm ~ 250.07mm, it is not necessary

for calibration.
If it is out of the above range, proceed to 11 ~ 17 .
11 Calculate the calibrating amount by the formula on the

right.
250mm - Measured Length
X 100 = Calibrating amount
Measured Length
Ex.)
250mm
249. 5 mm
249 .5 mm
112
X 100
0.20 %
4 Adjustments
12 Find the Calibrating Steps.
1STEP = 0.03%
Calibrating Amount
0.03
= Calibrating Steps
Ex.)
0.20
0.03
= 7 Steps
13 Press the [
] or [ ] key to increase or descrease the

value for setting up the CALIBRATING STEP.
[ ] key : Increase the value by 1 STEP
[ ] key : Descrease the value by 1 STEP
Calibration range is -20STEPS ~ +20STEPS.

Positive values increase the length and the
minum values descrease the length.
14
CALIBRATING VALUE will be indicated by the blinking

of the [CARTRIDGE HOLDER] LEDs.
Ex)
-20 :
[HOLDER 3], [HOLDER 5] and [HOLDER 6] LEDs blink
+20 :
[HOLDER 3], [HOLDER 5] LEDs blink
16
113
4 Adjustments
16 Set up the vinyl sheet on the machine again and move
the THERMAL CARRIAGE to the printing position.

Press the [BASE POINT] key and close the FRONT
COVER.
17 Measure the length of the test pattern and make sure

that it is within 249.93 ~ 250.07mm.
If not, calibrate it again.
114
4 Adjustments
4-15 WIRE TENSION ADJUSTMENT
It is required to adjust the tension of the WIRE to the proper amount for driving the TOOL
CARRIAGE and the THERMAL CARRIAGE.
It is necessary after replacing the WIRE and the Y PULLEY.
Remove the SHEET LOADING LEVER and the RIGHT

SIDE COVER.
LEFT SIDE COVER
SHEET LOADING LEVER

RIGHT SIDE COVER
Screw
(Front View)
Move the THERMAL CARRIAGE to the left end of the

machine.
Loosen the screw fixing the Y IDLE PULLEY STAY.

Screw
(Left Front View)
115
4 Adjustments
Measure the WIRE TENSION by using the TENSION

METER (ST-011) at the center of the GUIDE RAIL.
TENSION
METER
REAR
Adjust the WIRE TENSION to be 4lb ~ 6lb with the

ADJUSTING SCREW located at the left side of the
machine.
(Cap Screw M4x15BC 1pce.)
ADJUSTMENT
SCREW
(Left Side View)

],
Press the [SHEET CUT] key.

THERMAL CARRIAGE moves 20 times in a whole
width of the GUIDE RAIL.
You can move the THERMAL CARRIAGE with your

hand instead of going into the SERVICE MODE.
116
4 Adjustments
Keep pressing the [HEAD CLEANING] key until the

THERMAL CARRIAGE stops moving and turn off the
SUB POWER SW.
Check and make sure that the WIRE TENSION is within

the range.
If not, try 4 ~ 8 over again.
10 Tighten up the screw fixing the Y IDLE PULLEY STAY.

Screw
(Left Front View)
11 Check the WIRE TENSION again.
117
4 Adjustments
4-16 CARTRIDGE TYPE SENSING TEST


key 7 times.
Press the [SHEET CUT] key to enter the CARTRIDGE

Both the [DATA CLEAR] and [ALIGN POINT] LEDs light
up.
118
4 Adjustments
Press the [SHEET CUT] key.

[DATA CLEAR] LED starts blinking.
Press the [HEAD CLEANING] key once.

[ALIGN POINT] LED starts blinking.
Put on the CYAN, MAGENTA, YELLOW and BLACK

RIBBON CARTRIDGE.

THERMAL CARRIAGE starts picking up the RIBBON
CARTRIDGE in an order of C, M, Y and K.
119
4 Adjustments
120
When the THERMAL CARRIAGE senses all 4 RIBBON

CARTRIDGEs correctly, [SETUP] LED blinks.
Open the FRONT COVER and turn off the SUB
POWER SW to end the SENSING CHECK.
4 Adjustments
4-17 CUT DOWN POSITION ADJUSTMENT
This adjustment is required to move down the AUTO SHEET CUTTER correctly to perform the
sheet cut.

Make the [BASE POINT] and [HOLDER 6] LED to blink

by pressing the [ ] key 7 times.
121
4 Adjustments
Move the TOOL CARRIAGE to the left end of the

machine until the AUTO SHEET CUTTER moves
DOWN.
Make sure it makes contact

TOOL CARRIAGE moves to detect the CUT DOWN
POSITION.
Check and make sure that the PIN comes on the top
part of the hole as shown in the right figure.
[BASE POINT] and [ALIGN POINT] LEDs lights up.
Make sure the SLIDER

comes fully out.
PIN
122
Turn off the SUB POWER SW to complete the

adjustment.
4 Adjustments
4-18 VERTICAL LINES / DENSITY CHECK
Prepare the data file [Vertical.prn].
Followings are necessary for checking the vertical lines

or density in the band.
1. Data file [Vertical.prn]
2. PC
Use RCC for Mac. Make sure to change the file
extension to [prt].
3. PARALLEL CABLE
USB / PARALLEL CABLE for Mac.
Set up the CYAN RESIN RIBBON CARTRIDGE and the

Vinyl Sheet.
Test pattern shown at the right will be printed.
In case of having vertical lines or blurred part in the

printing, check the followings.
1. Position of the HEAD SLEEVE.

2. THERMAL CARRIAGE HEIGHT ADJUSTMENT
3. Flatness of the PLATEN DAMPER.
4. Movement of the PLATEN DAMPER.
5. Position of the LM GUIDE.
6. The way the CARRIAGE BASE is fixed to the LM
GUIDE.
7. WIRE TENSION
123
4 Adjustments
4-19 RESIN RIBBON PRINTING CHECK
Prepare the data file [Process.prn].
Followings are necessary for checking the vertical lines

or density in the band.
1. Data file [Process.prn]
2. PC
extension to [prt].
3. PARALLEL CABLE
Set up the CYAN, MAGENTA, YELLOW and BLACK

RESIN RIBBON CARTRIDGEs, Vinyl Sheet and the
Blade Holder.
Right pattern will be printed.

Check out the followings.
1 No banding, white gap between bands and not
blurred.
2 Cutting should match and not wavy.
3 No scratchy part or white lines in the printing.
4 No shifting in colors.
5 Cutting line should be within +/-0.2mm from the
printing image.
In case of NG, check the followings.

1. THERMAL CARRIAGE VOLTAGE / ID
ADJUSTMENT
2. THERMAL CARRIAGE HEIGHT ADJUSTMENT
3. Position of the LM GUIDE.
4. WIRE TENSION
5. Flatness of the PLATEN DAMPER.
6. Looseness in the PLATEN DAMPER.
124
4
1
1
4 Adjustments
4-20 OUTPUT OFFSET ADJUSTMENT
This adjustment is necessary only when the printing image is lighter than it should be even the
Thermal Carriage Voltage Adjustment is performed.
Some Thermal Carriages cannot achieve the good printing quality just with the Thermal Carriage
Voltage Adjustment due to its characteristics.
Perform this adjustment in case of having lighter prints after replacing the Thermal Carriage with
a new one.
This adjustment is to compensate the characteristic of each head and it is not necessary when
the printing is performed correctly.
Prepare the data file [Vertical2.prn] and System Report.
Followings are necessary for this adjustment.

1. Data file [Vertical2.prn]
2. PC
extension to [prt].
3. PARALLEL CABLE
Set up the CYAN, MAGENTA, YELLOW and BLACK

RIBBON CARTRIDGE.

125
4 Adjustments
Make the [ALIGN POINT] and [HOLDER 1] LED to blink

by pressing the [ ] key 1 time.

THERMAL CARRIAGE moves to the left limit position.
Set up the Recommended Vinyl Sheet on the machine

and lower the SHEET LOADING LEVER.
If the current value for the Output Offset Calibration

is [ 0 ], proceed to 11 .
126
Press the [CUT TEST] key to enter the Output Offset

Calibration Mode.
[BUSY] LED starts blinking and the current value for
Output Offset Calibration will be shown by
[CARTRIDGE HOLDER] LED.
4 Adjustments
For example ;
If the Output Offset Calibration is 1, the [HOLDER 1]
LED lights up.
(Output Offset Calibration : 1 )
If the Output Offset Calibration is 2, the [HOLDER 2]

LED lights up.
(Output Offset Calibration : 2 )
Press the [ ] key to change the value for the Output

Offset Calibration to [ 0 ].
[CARTRIDGE HOLDER] LED becomes OFF.
Press the [HEAD CLEANING] key to save the value.

[DATA CLEAR] and [ALIGN POINT] LEDs light up.
10 Press the [CUT TEST] key to finish the Output Offset

Calibration Mode.
127
4 Adjustments
11 Close
the FRONT COVER and send the data

[Vertical2.prn] from the PC.
12 Right Pattern will be printed.

If the marbled print doesn't happen in the printing result
(specially center part ), turn the power off to finish.
If the marbled print happens, carry out the following 13
~ 16 .
13 Set up the Recommended Vinyl Sheet on the machine

and lower the SHEET LOADING LEVER.
14 Press the [CUT TEST] key to enter the Output Offset

Calibration Mode.
[BUSY] LED starts blinking.
128
4 Adjustments
15 Press the [
] key to increase by 1 step.
The value should be increased by 1 step.

Range : 0 ~ 2
16 Carry out the
9 ~ 11 and send the data [Vertical2.prn]
to print again.
If OK, carry out the [4-20 SNAPPING RIBBON CHECK].
If NG, carry out the 13 ~ 16 again.
129
4 Adjustments
4-21 SNAPPING RIBBON CHECK
It is necessary after the Output Offset Adjustment.

Snapping ribbon could happen when the Output Offset Adjustment is performed because the
Thermal Carriage Temperature has been increased. Therefore, it is required to check the snapping
ribbon doesn't happen.
Prepare the data file [ribbonsnap2.prn].
Followings are necessary for checking the snapping

ribbon.
1. Data file [ribbonsnap2.prn]
2. PC
extension to [prt].
3. PARALLEL CABLE
Set up the CYAN RESIN RIBBON CARTRIDGE and the

Recommended Vinyl Sheet.
Close the FRONT COVER and send the data

[ribbonsnap2.prn] from the PC.
130
4 Adjustments
Right pattern will be printed.

If the snapping ribbon happens, lower the calibration
value on [4-19 Output Offset Adjustment].
131
4 Adjustments
Revised 4
4-22 Flat Spring Adjustment (Refer to S/Info. PC600-009)
This adjustment is required to prevent the White Line caused by wrinkled Ribbon.
If the strength of the FLAT SPRING to hold the Ribbon Cartridge is weak, the Ribbon gets wrinkled,
because the Ribbon Cartridge moves back and forth.
Serial No. which this adjustment has been done : ZO30983 and above
Thermal Carriage which this adjustment has been done : There is an Orange Sticker on the
box.
If using the Thermal Carriage with an Orange Sticker on the box and the problem occurs, perform
[4-23 Ribbon Running Position Adjustment].
Remove the THERMAL CARRIAGE.

(Refer to [3-1 THERMAL CARRIAGE REPLACEMENT].)
Install the WAX Ribbon to the Ink Ribbon Cartridge.
132
4 Adjustments
Pull the part shown in the figure with the TENSION

GAUGE(ST-002).
Hook this part.
Make sure the Ribbon Cartridge does not come off with
under 200gf (2N).
If OK, this adjustment is completed.
Install the Thermal Carriage.
Then, perform the following adjustments.
If the Ribbon Cartridge comes off under 200gf (2N),
follow the next step.
133
4 Adjustments
Bend the Flat Spring with the plier as shown in the

figure.
Bend the Flat Spring carefully, because it comes off easily.

In case it comes off, replace the Thermal Carriage.
Bend this part.
Measure the holding strength of the Flat Spring again

and make sure the Ribbon Cartridge does not come off
with under 200gf (2N).
If OK, this adjustment is completed.
Install the Thermal Carriage.
Then, perform the following adjustments.
If the Cartridge Exchange Error occurs, because the strength of

the Flat Spring to hold the Ribbon Cartridge is too strong, adjust
the Flat Spring again.
If NG, perform 5 ~ 6 again.
134
4 Adjustments
Revised 4
4-23 Ribbon Running Position Adjustment (Refer to S/Info. PC600-012)
This adjustment is required to prevent the White Line and the Snapping Ribbon caused by the bad running
position of the Ribbon.
It is necessary to perform this adjustment after replacing the Thermal Carriage and when the problem
occurs.
This adjustment is completed after detaching the Cushion.
After you perform this adjustment, if the problem still occurs, replace the Thermal Carriage.
Prepare the data file [ribbonrun.prn].
The following is necessary for this adjustment.

1. Data file [ribbonrun.prn]
* You can download it from the Extranet.
2. PC
* As for Mac, use RCC.
Make sure to change the file extension to [.prt].
3. Parallel Cable
* As for Mac, use USB/Parallel Cable
Set up the Resin Ribbon Cartridges of Cyan, Magenta and

Black and the Vinyl Sheet.
Close the Front Cover and send the data file [ribbonrun.prn]
from the PC.
135
4 Adjustments
The Test Pattern is printed as the right.
Draw out the Ribbon from the Ribbon Cartridge and

measure the clearance between the Side A of the Ribbon
Cartridge and the print part.
Measure at 4 positions each the Cyan Ribbon and the
Magenta Ribbon.
(Side A)
(Side A)
If the clearance between the Side A of the Ribbon Cartridge

and the print part is 1.7 mm and more at the all 8 positions,
detach the 2 Cushions.
Then, this adjustment is completed.
If the clearance between the Side A of the Ribbon Cartridge
and the print part is less than 1.7 mm at any of the 8
positions, you don't need to perform anything and this
adjustment is completed.
Cushion
136
4 Adjustments
4-24 CHECK MODE CHART
SERVICE MODE
[ ], [ ], [ ] + SUB POWER SW ON
CHECK
Key
LED
The following table shows the LED which lights up in each
sensor check.
10 6
7
1
3
2
4
SENSOR CHECK/ MOTOR
CHECK
[CUT TEST] Key

1
2
3
4
5
6
7
8
9
10
FRONT PAPER SENSOR

REAR PAPER SENSOR
FRONT COVER SENSOR
RIGHT LIMIT SENSOR
SHEET LOADING SENSOR
LEFT LIMIT SENSOR
RIBBON END SENSOR & RIBBON CARTRIDGE SENSOR 1
RIBBON CARTRIDGE SENSOR 2
GRIT ROLLER POSITION SENSOR
PINCH ROLLER SENSOR
PANEL KEY CHECK
] Key
[HOLDER 3]LED lights up after all LEDs light off
EEPROM CHECK
] Key
[HOLDER 3]LED lights up after all LEDs light off
LED / BUZZER CHECK
] Key
All LEDs blink
THERMAL CARRIAGE
HEIGHT ADJUSTMENT
[CUT TEST] Key
[HOLDER 3]LED lights up
137
4 Adjustments
FACTORY MODE
[HEAD CLEANING], [BASE POINT] + SUB POWER SW ON
CHECK
LED
EEPROM INITIALIZE
[DATA CLEAR]
PRINT LENGTH INITIALIZE
[ALIGN POINT]
THERMAL CARRIAGE VOLTAGE & ID

ADJUSTMENT
[HOLDER 2] &[BASE POINT]
CARTRIDGE POSITION ADJUSTMENT
[HOLDER 6]
PRINT / CUT OFFSET ADJUSTMENT
[HOLDER 1]
[HOLDER 2]
GRIT CALIBRATION
[HOLDER 3]
WIRE TENSION CHECK
[DATA CLEAR]
CUT DOWN POSITION ADJUSTMENT
[HOLDER 6] & [BASE POINT]
OTHERS
CHECK MODE
HOW TO ENTER
AGING MODE
TEST PATTERN MODE
], [
], [
PRINTING QUALITY CHECK MODE
], [CUT TEST] + SUB POWER SW ON
FIRMWARE UPGRADE
138
] + SUB POWER SW ON
[CUT TEST] + SUB POWER SW ON
SYSTEM REPORT
THERMAL CARRIAGE ALIGNMENT

ADJUSTMENT
], [
[
[
], [
], [
] + SUB POWER SW ON
], [
] + MAIN POWER SW ON
], [BASE POINT] + SUB POWER SW ON
5-1 OPERATIONAL SEQUENCE
Main Power SW ON
SUM Check for Flash Memory
NG
FRONT COVER + HOLDER2 LEDs

start blinking.
OK
Sub Power SW ON
FRONT COVER LED becomes ON
Check Environment
Temperature
NG
POWER + SETUP LEDs start blinking.
OK
Detects Right Limit
NG
SETUP + HOLDER2 LEDs start

blinking.
OK
Detects Grit Sensor Position
NG
SETUP + HOLDER3 LEDs start

blinking.
OK
Detects Left Limit
NG
SETUP+HOLDER4 LEDs start

blinking.
OK
SETUP LED starts blinking.
Go to next page.
139
From last page.
Sheet Detection
Pinch Roller Position Detection
NG
Stops the movement.
OK
SETUP LED lights up
Front Cover Status Check
Open
FRONT COVER LED starts

blinking.
Close
FRONT COVER LED lights up.
Cartridge Position Detectiion
OK
Correct CARTRIDGE HOLDER
LED lights up
Ready to receive data.
140
NG
Corresponing CARTRIDGE
HOLDER LED starts blinking
+ Beep
5-2 Sensor Map

REAR PAPER SENSOR
Y LIMIT LEFT SENSOR
It detects the left Y Limit.

It detects whether the Thermal Carriage is holding
the Ribbon Cartridge or not.
It is located at the rear side of the Thermal
Carriage.
It detects whether the Media is set or

not and also its front edge.
Sensor has to be covered when loading
the media.
PINCH ROLLER SENSOR

It detects the Pinch Roller Positions.
It is located between the Tool Carriage
and the Thermal Carriage.
Y LIMIT RIGHT SENSOR

It detects the right Y Limit.
SHEET LOADING SENSOR

It detects whether the Sheet Loading
Lever is raised or lowered.
FRONT COVER SENSOR
RIBBON END SENSOR
It detects whether the Front Cover

is opened or closed. Thermal
Carriage stops immidiately when
the Front Cover is opened and
starts moving again when it is
closed.
It detects the end of the Ribbon.

It detects the Ribbon Cartridges installed on the
Cartridge Holder and also the Cartridge Origin.
It is located at the front side of the Thermal
Carriage.
FRONT PAPER SENSOR

GRIT HOME POSITION SENSOR
It detects the Home Position of the Grit Roller
when the power is turned on.
It detects whether the Media is set

or not and also its front edge.
Sensor has to be covered when
loading the media.
141
5-3 CLEANING PROCEDURE

5-3-1 Head Cleaning (Using Cleaning Sheet)
* Do not use cleaning sheet that has a damaged surface such as cuts, tears or creases. The Thermal Carriage
can be damaged.
* The Pinch Rollers should be set over the black bands at either end of the sheet, to ensure that the head is
restricted to the center cleaning area of the sheet and cannot pass over marks left by the Pinch Rollers.
* Do not move the Thermal Carriage by hand for cleaning. The Thermal Carriage can be damaged.
Turn off the Sub Power SW.
Open the Front Cover.
Raise the Sheet Loading Lever.
Take out the Ribbon Cartridge.
Remove the Blade Holder.
Turn on the Sub Power SW while pressing the HEAD CLEANING key.
142
Load the Cleaning Sheet.
Matt face is up side.
Position the Pinch Rollers and the Grit Rollers at the locations shown below.
Load so that the Pinch Rollers descend on the black blocks on the left and right edges of the
Cleaning Sheet.
2nd Grit Roller
from the right.
Rightmost Grit
Roller
Left Pinch
Roller
Right Pinch Roller
5
Make sure the material lies over the front and rear sensors.
Lower the Sheet Loading Lever.

If the material is not loaded at the correct location, the SETUP LED blinks at the same
time.
If this happens, reload the material at the proper location.
When the Front Cover is closed, the BUSY LED blinks and Head Cleaning starts.
Head Cleaning is finished when the BUSY LED becomes OFF.
10
When cleaning is finished, open the Front Cover and raise the Sheet Loading Lever.
11
Remove the Cleaning Sheet.
12
Turn off the power.
143
5-3-2 Cleaning the Platen Damper

If the Platen Damper becomes soiled, wipe it clean with a dry, soft cloth.
Do not wipe with a Head Cleaner or alcohol.
Use care when cleaning to avoid damaging the surface of the Platen Damper. Printing Quality may damaged.
If printing on the Platen Damper was performed by mistake
1
2
Aplly cellophane tape over the soiling, then rub the tape with your finger.
Slowly peel off the tape.

Repeat until the grime is removed.
5
5-3-3 Cleaning the Cleaning Pad
If the Cleaning Pad becomes dirty, clean it gently using a commercially available brush (item with soft fibers)
or the like.
Revised 4
5-3-4 Cleaning the Reflective Panel

If the Reflective Panel becomes dirty, clean it by moistening a cloth with water, wringing well, and wiping
gently.
Reflective Panel
144
6 Troubleshooting
6 Troubleshooting
6-1 Error Message
Error LED
POWER + SET UP
SET UP
Corresponding
CARTRIDGE HOLDER
SET UP + ALL
CARTRIDGE Holders
Description
Environment temperature is out of range.
Set-up the machine in an environment
temperature of 15C ~ 30C.
Pinch Rollers are off from the Grit Roller.
Or, the media is not covering the Paper
Sensor. Set-up the media to the correct
position.
Ribbon Cartridge installed on the
corresponding holder is not positioned
correctly or reached the end.
Cartridge Exchange Error
ALL CARTRIDGE
HOLDERs
Necessary Ribbon Cartridges for

performing the printing are not installed.
SET UP + either one of

the CARTRIDGE
HOLDERs
Turn off the Main Power SW and turn it

back on again.
DATA + ALIGN
Panel
1. EEPROM Check has failed.

2. EEPROM Initialize has failed.
3. Failed to reset the Print Length.
BUSY + CARTRIDGE
HOLDER3
Fail to read the Firmware
BUSY + CARTRIDGE
HOLDER5
Fail to write the Firmware
145
6 Troubleshooting
6-2 Printing Problems

6-2-1 Partially Missing or Scratchy Printing _ Flowchart
1
Media is dirty.
2
Recommended Media
is not used.
Perform Meida Cleaning.
Use the recommended

Media.
3
Slack in the Ribbon.
Correct the slack in the

Ribbon.
Partially Missing
or Scratchy Printing
4
Platen Damper is dirty.
Clean the Platen

Damper.
5
Cleaning Pad is soiled.
Replace the Cleaning

Pad.
6
Themal Carriage
is dirty.
: Symptom
: Check Points
: Action
Head Cleaning
Go to next page.
6-2-1 Partially Missing or Scratchy Printing _ Outline

NO
CHECKING
POINT
ACTION
Media is dirty.
Perform Media
Cleaning.
Printing image could be partially missing or become scratchy if dust

or scratches are on the media. In case the surface is not in good
condition, use the alcohol to clean its surface to remove the dirt.
Recommended
Media is not
used.
Use the
recommended
Media.
The Thermal Carriage touches the media directly to transfer the ink
onto it. And some media is done different coating on its surface.
Therefore, PC-600 couldn't print properly depending on the media.
In this case, remind users to use the recommended media.
Slack in the
Ribbon.
Correct the slack in

the Ribbon.
OUTLINE
If there is slack, the Ribbon gets wrinkled and it results in partially

missing and scratchy printing.
Platen Damper
is dirty.
Clean the Platen

Damper.
Ink cannot be transferred onto the media, if the Platen Damper is

dirty. When it becomes dirty, wipe it with a dry and soft cloth.
Do not wipe with a Head Cleaner or alcohol, because the special
coating to transfer from the Thermal Carriage is done on the Platen
Damper.
Cleaning Pad is
soiled.
Replace the
Cleaning Pad.
Printing quality could be affected, if the soiled Cleaning Pad is used,

because the Head Cleaning cannot be performed correctly.
It is recommended to replace the Cleaning Pad after printing 50m of
24 inch Sheet.
146
REFERENCE
Thermal
Carriage is dirty.
Head Cleaning.
Normally, the Automatic Head Cleaning is enough maintenance.

However, when the Thermal Carriage becomes extremely dirty so
much so that the dirt cannot be removed by the Automatic Cleaning,
Section 5
it is necessary to perform the cleaning manually.
[Cleaning Procedure]
1. Cleaning with HEAD CLEANING key.
2. Cleaning with Head Cleaner.
3. Cleaning with Cleaning Sheet.
6 Troubleshooting
7
Platen Damper doesn't
move smoothly in front
& rear directions.
8
Platen Damper is not
flat.
Clean the gutter part of the

Platen Damper and the Bed
Replace the Platen

Damper.
9
LM Guide is not parallel
to the Bed.
Adjust the position of the

LM Guide to be parallel
to the Bed.
Partially Missing
10
The Print Head Base is
shaky.
Fix the Print Head Base on

the LM Guide.
11
Wire tension is loose.
Wire Tension Adjustment
6
12
When moving the
Thermal Carriage,
there is the load.
: Symptom
: Check Points
: Action
Revised 4
NO
CHECKING
POINT
ACTION
Platen Damper
doesn't move
smoothly in front
& rear
directions.
Clean the gutter

part of the Platen
Damper and the
Bed.
Platen Damper Replace the Platen

is not flat.
Damper.
Adjust the position

LM Guide is not
of the LM Guide to
parallel to the
be parallel to the
Bed.
Bed.
10
The Print Head

Base is shaky.
Fix the Print Head

Base on the LM
Guide.
11
Wire tension is
loose.
Wire Tension
Adjustment
12
When moving
the Thermal
Carriage, there
is the load.
Apply the Grease

on the LM Guide.
Apply the Grease on

the LM Guide.
Revised 4
Go to next page.
REFERENCE
OUTLINE
If the Platen Damper doesn't move smoothly in front and rear
directions, the Thermal Carriage doesn't touch the Platen Damper
properly and it results in partially missing or scratchy printing.
Remove the Platen Damper and clean the gutter part of the Platen
Damper and the Bed with alcohol.
Section 3
[Platen Damper
Replacement]
If the surface of the Platen Damper is not flat, the Thermal Carriage
doesn't touch the Platen Damper properly and it results in partially
missing or scratchy printing. Replace it with a new one.
If the LM Guide is not parallel to the Bed, the Thermal Carriage
missing or scratchy printing.
If the Print Head Base is shaky, the Thermal Carriage doesn't touch
the Platen Damper properly and it results in partially missing or
scratchy printing.
Section 4 [ Wire
Tension Adjustment]
If the Wire Tension loosens, the Thermal Carriage cannot be driven

with the fixed force and it results in printing problems.
When moving the Thermal Carriage by hand, if it isn't moved

smoothly because of the load, apply the Grease on the LM Guide.
147
6 Troubleshooting
13
Stripping Bar doesn't
rotate smoothly.
Replace the Stripping

Bar.
14
Thermal Carriage
Voltage is not correct.
Thermal Carriage
Voltage Adjustment
15
The Output Offset
Adjustment has not
been performed.
Output Offset Adjustment
Revised 4
Partially Missing
16
Thermal Carriage
Height is not correct.
Adjust the Thermal

Carriage Height.
17
The holding strength of
the Flat Spring is weak.
Flat Spring Adjustment
Revised 4
Ribbon Running
Position Adjustment
Revised 4
18
Bad running position

of the Ribbon
: Symptom
: Check Points
: Action
Go to next page.
NO
CHECKING
POINT
ACTION
13
Stripping Bar
doesn't rotate
smoothly.
Replace the
Stripping Bar.
Thermal
Thermal Carriage
14 Carriage Voltage
Voltage Adjustment
is not correct.
Revised 4
The Output
Offset
15 Adjustment has
not been
performed.
Output Offset
Adjustment
Thermal
Adjust the Thermal
16 Carriage Height
Carriage Height.
is not correct.
REFERENCE
If the Stripping Bar doesn't rotate smoothly, the Ink cannot be

detached from the Ribbon Cartridge and it results in the printing
problems.
Section 4 [Thermal
Carriage Voltage
Adjustment]
If the Thermal Carriage Voltage is set to the value lower than its
correct value, the ink cannot be transferred onto the media and it
results in the printing.
Section 4 [Output
Offset Adjustment]
This adjustment is to apply the heat of the Thermal Carriage in order

to print the image darker. The Thermal Carriage couldn't print with the
good printing quality because of its characteristic, even though the
Thermal Carriage Voltage Adjustment is performed. In this case,
perform this adjustment.
Section 4 [Thermal
Carriage Height
Adjustment]
If the Thermal Carriage Height is not correct, the Thermal Carriage

missing or scratchy printing.
Revised 4
17
The holding
strength of the
Flat Spring is
weak.
Flat Spring
Adjustment
Section 4[Flat Spring

Adjustment]
Revised 4
18
Bad running
position of the
Ribbon
Ribbon Running
Position
Adjustment
Section 4 [Ribbon
Running Position
Adjustment]
148
OUTLINE
If the strength of the Flat Spring to hold the Ribbon Cartridge is weak,
the Ribbon gets wrinkled, because the Ribbon Cartridge moves back
and forth.
In case the Ribbon is running on the bad position, the Ribbon gets
wrinkled and the White Line and the Snapping Ribbon are caused.
6 Troubleshooting
19
Printing Mode
Change to the Printing

Mode 2
Revised 4
Partially Missing
20
Life / Broken
Thermal Carriage
Thermal Carriage
Replacement
6
: Symptom
: Check Points
: Action
Revised 4
NO
CHECKING
POINT
ACTION
REFERENCE
19
Printing Mode
Change to the
Printing Mode 2
PC-600 F.A.Q.
Ref No. 002
20
Life / Broken
Thermal
Carriage
Thermal Carriage
Section 3 [Thermal The Thermal Carriage cannot generate heat to transfer the ink onto
Replacement
Carriage Replacement] the media and it results in the printing problem.
OUTLINE
The Printing Mode 1 is to prevent the snapping ribbon problem. In
other words, the printing result could become lighter or more
scratchy. Try to change to the Printing Mode 2 by setting the
System Switch Bit No. 3 to 1.
149
6 Troubleshooting
6-2-2 White Line within 1 Band _ Flowchart

1
Media is dirty.
Perform Meida Cleaning.
2
Recommended Media
is not used.
Use the recommended

Media.
3
Thermal Carriage
is dirty.
Head Cleaning
White Line
within 1 Band
4
Cleaning Pad is soiled.
Replace the Cleaning

Pad.
5
the Flat Spring is weak.
Revised 4
6
of the Ribbon
: Symptom
: Check Points
: Action
Ribbon Running
Position Adjustment
Revised 4
Go to next page.
6-2-2 White Line within 1 Band _ Outline

NO
CHECKING
POINT
ACTION
Media is dirty.
Perform Media
Cleaning.
White line appears in the printing image if dust or scratches are on

the media. In case the surface is not in good condition, use the
alcohol to clean its surface to remove the dirt.
Recommended
Media is not
used.
Use the
recommended
Media.
Therefore, PC-600 couldnt print properly depending on the media.
Thermal
Carriage is dirty.
Head Cleaning.
Cleaning Pad is
soiled.
Replace the
Cleaning Pad.
Revised 4
The holding
strength of the
Flat Spring is
weak.
Flat Spring
Adjustment
Revised 4
Bad running
position of the
Ribbon
Ribbon Running
Position
Adjustment
150
REFERENCE
Section 5
OUTLINE
Printing quality could be affected if the soiled Cleaning Pad is used,

because the Head Cleaning cannot be performed correctly.
It is recommended to replace the Cleaning Pad after printing 50m of
24 inch Sheet.
If the strength of the Flat Spring to hold the Ribbon Cartridge is weak,
the Ribbon gets wrinkled, because the Ribbon Cartridge moves back
Adjustment]
and forth.
Section 4 [Ribbon
Running Position
Adjustment]
6 Troubleshooting
White Line
within 1 Band
Life / Broken
Thermal Carriage
Thermal Carriage
Replacement
6
: Symptom
: Check Points
: Action
NO
CHECKING
POINT
Life / Broken
Thermal
Carriage
ACTION
REFERENCE
OUTLINE
Thermal Carriage
Section 3 [Thermal The Thermal Carriage cannot generate heat to transfer the ink onto
Replacement
Carriage Replacement] the media and it results in the printing problem.
151
6 Troubleshooting
6-2-3 Gap / Banding between Bands _ Flowchart
1
Recommended Media
is not used.
Use the recommended

Media.
Gap / Banding
between Bands
Media expands and

contracts.
Accustom the Media

to air.
3
Grit Compensation
is not correct.
Grit Compensation
: Symptom
: Check Points
: Action
6-2-3 Gap / Banding between Bands _ Outline
152
NO
CHECKING
POINT
ACTION
Recommended
Media is not
used.
Use the
recommended
Media.
Therefore, PC-600 couldn't print properly depending on the media.
Media expands
and contracts.
Accustom the
Media to air.
Media expands and contracts by absorbing moisture in the air.

If media expands and contracts while printing, it causes the problem.
It is recommended to accustom the media to air by feeding the
media for used length about for 30 min. or 1 hour before printing on it.
Grit
Compensation
is not correct.
Grit Compensation
Feeding distance differs depending on the thickness of the media or

the manufacturing tolerance of the Grit Roller. In case gap or banding
between the bands occurs, perform the Grit Compensation.
REFERENCE
OUTLINE
6 Troubleshooting
6-2-4 Unexpect Lines in Printing _ Flowchart

1
Media is dirty.
Perform Media Cleaning.
2
Thermal Carriage
is dirty.
Head Cleaning
3
Ribbon is rewound.
Replace the Ribbon

Cartridge
Unexpected Lines
in Printing
4
Heat remains on
the Thermal Carriage.
Pause the Printing to

cool down the Thermal
Carriage.
5
Broken Main Board.
6
Life / Broken
Thermal Carriage
Main Board Replacement.
Thermal Carriage
Replacement
: Symptom
: Check Points
: Action
6-2-4 Unexpect Lines in Printing _ Outline

NO
CHECKING
POINT
ACTION
Media is dirty.
Perform Media
Cleaning.
Thermal
Carriage is dirty.
Head Cleaning.
Ribbon is
rewound.
Replace the Ribbon

Cartridge.
Heat remains on Pause the Printing

the Thermal
to cool down the
Carriage.
Thermal Carriage.
Broken Main
Board
Main Board
Replacement
Life / Broken
Thermal
Carriage
Thermal Carriage
Replacement
REFERENCE
OUTLINE
Printing image could be partially missing or become scratchy if dust
or scratches are on the media. In case the surface is not in good
condition, use the alcohol to clean its surface to remove the dirt.

Section 5
If the rewound ribbon is used, the Ribbon is slack and gets wrinkled
and it causes the unexpected lines in the printing.
Explain to users not to reuse the used Ribbon.
If printing continuously for a long time, the Thermal Carriage becomes
hot and transfers the ribbon with too much heat and it causes the
unexpected printings even on the blank part of the media.
PC-600 has a cooling fan to cool down the Thermal Carriage when
printing continuously. However, in case of having this problem, open
the Front Cover about for 15 minutes to cool the Thermal Carriage
down .
If ETCC (Thermal Carriage Heat Control IC) breaks, the correct heat
cannot be generated and it causes the unexpected lines in the
printing.
The Thermal Carriage cannot apply properly heat to transfer the
ribbon and it causes the unexpected lines in the printing.
153
6 Troubleshooting
6-2-5 Cutting Image Shifts from the Printing Image _ Flowchart
1
Within tolerance.
Explain to the User.
2
Media is not set up
correctly.
Set up the Media

correctly.
Cutting Image shifts

from the Printing Image
3
Media expands and
contracts.
4
Print / Cut Offset
Adjustment is not
correct.
Accustom the Media

to air.
Print / Cut Offset

Adjustment.
: Symptom
: Check Points
: Action
6-2-5 Cutting Image Shifts from the Printing Image _ Outline

NO
154
CHECKING
POINT
ACTION
Within tolerance
Explain to the
Users.
Media is not set

up correctly.
Set up the Media

correctly.
Media expands
and contracts.
Accustom the
Media to air.
Print / Cut
Offset
Adjustment is
not correct.
Print / Cut Offset

Adjustment
REFERENCE
User's Manual [3-4 Tips

and Tricks for Printing /
Cutting]
OUTLINE
The tolerance of the error between cutting and printing images is +/0.3mm or less. There are some tips to prevent this error as following.
1. Leave the Blank Space around the picture and make the cutting
line.
2. Make the contour of the picture thick and make the cutting line.
Set up the media straight as much as possible.
When using the Roll Sheet, set the Prefeed Function to enable in
order to prevent the error between cutting and printing images, the
media jamming or the media skewing.
Media expands and contracts by absorbing moisture in the air.
If media expands and contracts while printing, it could cause the
problem.
It is recommended to accustom the media to air by feeding the
media for used length about for 30 min. or 1 hour before printing on it.
Cutting image shifts from the printing image, if the Print / Cut Offset
Adjustment is not correct.
6 Troubleshooting
6-3 Cutting Problems

6-3-1 Stitch Cut _ Flowchart
1
Tool Pressure is not
correct.
Tool Pressure
Adjustment
2
Life of Blade
Blade Replacement
3
Scratch on Cutter
Protection
Cutter Protection
Replacement
Stitch Cut
4
Tool Height is not
correct.
Tool Height Adjustment
5
Broken Tool
Carriage
Tool Carriage
Replacement
6
Broken Main Board
Main Board
Replacement
: Symptom
: Check Points
: Action
6-3-1 Stitch Cut _ Outline

NO
CHECKING
POINT
ACTION
REFERENCE
Section 4 [Tool
Pressure Adjustment]
OUTLINE
If the correct Tool Pressure cannot be applied on the Solenoid, the
Tool cannot land on the media smoothly and it results in the stitch
cut, because the Blade hits the Bed strongly and bounces.
Tool Pressure is Tool Pressure

not correct.
Adjustment
Life of Blade
Blade Replacement
Life expectancy of the blade is ; ZEC-U1005 : 8000m and

ZEC-U5025 : 4000m.
Scratch on
Cutter
Protection
Cutter Protection
Replacement
Cutter Protection is where the Blade lands.

If there is scratch on the Cutter Protection, the Blade gets stuck in
the scratch and it causes the stitch cut.
Tool Height is
not correct.
Tool Height
Adjustment
Broken Tool
Carriage
Tool Carriage
Replacement
If the Tool Carriage doesn't move up and down smoothly, the Tool
cannot land on the media smoothly and it results in the stitch cut,
because the Blade hits the Bed strongly and bounces.
Broken Main
Board
Main Board
Replacement
If the Solenoid Driver breaks, extremely high pressure could be

applied on the Tool Carriage and it causes the stitch cut.
Section 4 [Tool Height

Adjustment]
If the Tool Height is not correct, the Tool cannot land on the media
smoothly and it results in the stitch cut, because the Blade hits the
Bed strongly and bounces.
155
6 Troubleshooting
6-3-2 Auto Sheet Cut Problem _ Flowchart
1
Life of Sheet Cutter
2
Cut Down Position
Adjustment is not
correct.
Auto Sheet Cut Problem
3
Position of the LM Guide
Stopper is not correct.
Sheet Cutter
Replacement
Cut Down Position

Adjustment
Fix the position of the

LM Guide Stopper
: Symptom
: Check Points
: Action
6-3-2 Auto Sheet Cut Problem _ Outline

NO
156
CHECKING
POINT
ACTION
REFERENCE
OUTLINE
Life of Sheet
Cutter
Sheet Cutter
Replacement
Sheet Cutter is worn out. Replace it with a new one.
Cut Down
Position
Adjustment is
not correct.
Cut Down Position

Adjustment
In order to lower the Auto Sheet Cutter properly, perform the Cut
Down Position Adjustment at the position where the Tool Carriage is
pressed to the Left Frame.
Position of the
LM Guide
Stopper is not
correct.
Adjust the position

of the LM Guide
Stopper
The clearance between the LM Guide Stopper and the Left Frame is
1.5mm. In case the position of the LM Guide Stopper is wrong, the
Cut Down Position Adjustment cannot be performed properly.
6 Troubleshooting
6-4 Others
6-4-1 Snapping Ribbon _ Flowchart
1
Slack in the Ribbon.
2
Recommended Media
is not used.
Correct the slack in the

Ribbon.
Use the recommended

Media.
3
Ribbon is rewound.
Replace the Ribbon

Cartridge
Snapping Ribbon
4
Printing Mode
Change to the Printing

Mode 1
Revised 4
5
Thermal Carriage
Height is not correct.
6
Stripping Bar doesn't
rotate smoothly.
: Symptom
: Check Points
: Action
Adjust the Thermal

Carriage Height.
Stripping Bar
Replacement
Go to next page.
6-4-1 Snapping Ribbon _ Outline
Revised 4
NO
CHECKING
POINT
ACTION
Slack in the
Ribbon.
Correct the slack in

the Ribbon.
Recommended
Media is not
used.
Use the
recommended
media.
Ribbon is
rewound.
Replace the Ribbon

Cartridge.
Printing Mode
Change to the
Printing Mode 1
Thermal
Adjust the Thermal
Carriage Height
Carriage Height.
is not correct.
Stripping Bar
doesn't rotate
smoothly.
Stripping Bar
Replacement
REFERENCE
OUTLINE
If the Ribbon is slack, it jams inside the Ribbon Cartridge and it
causes the snapping ribbon.
Ribbon sticks on to some media and it results in the snapping
ribbon.
If the rewound ribbon is used, the Ribbon is slack and gets wrinkled
and it causes the snapping ribbon.
Explain to users not to reuse the used Ribbon .
PC-600 F.A.Q.
Ref No. 002
The Printing Mode 2 is to have a better printing quality compared to

the Printing Mode 1. In other words, the snapping ribbon problem
could occur. Change to the Printing Mode 1 by setting the System
Switch Bit No. 3 to 0.
Section 4 [Thermal
Carriage Height
Adjustment]
If the Thermal Carriage is fixed in the high position, the Thermal

Carriage edge could cut off the ribbon when it lands. On the other
hand, if the Thermal Carriage is fixed in lower position, the Thermal
Carriage applies too much heat on the ribbon and it causes the
snapping ribbon.
If the Striping Bar doesn't rotate smoothly, too much heat is applied
on the ribbon and it causes the snapping ribbon.
157
6 Troubleshooting
7
Thermal Carriage
Voltage is not correct.
8
Output Offset Calibration
is not correct.
Snapping Ribbon
Thermal Carriage
Voltage Adjustment
Output Offset Adjustment
Revised 4
9
of the Ribbon
Ribbon Running
Position Adjustment
10
Life / Broken
Thermal Carriage
Thermal Carriage
Replacement
: Symptom
: Check Points
: Action
NO
Revised 4
158
CHECKING
POINT
ACTION
Thermal
Thermal Carriage
Carriage Voltage
Voltage Adjustment
is not correct.
REFERENCE
OUTLINE
Section 4 [Thermal If the Thermal Carriage Voltage is set to the value higher than its
Carriage Voltage / ID correct value, too much heat is applied on the ribbon and it causes
Adjustment]
the snapping ribbon.
Output Offset
Calibration is
not correct.
Output Offset
Adjustment
Section 4 [Output
Offset Adjustment]
Snapping ribbon could happen after the Output Offset Adjustment is

performed, because this adjustment increases the heat of the
Thermal Carriage. Lower the value of the Output Offset and perform
the [Snapping Ribbon Check].
Bad running
position of the
Ribbon
Ribbon Running
Position
Adjustment
Section 4 [Ribbon
Running Position
Adjustment]
10
Life / Broken
Thermal
Carriage
Thermal Carriage
Section 3 [Thermal If the Heater part of the Thermal Carriage is damaged, the Thermal
Replacement
Carriage Replacement] Carriage generates too much heat and it causes the snapping ribbon.
6 Troubleshooting
6-4-2 Tool Up/Down Problem _ Flowchart
1
Bad contact in
Carriage Cable.
2
Tool Height is not
correct.
Connect the Carriage

Cable again.
Tool Height Adjustment
Tool Up/Down Problem

3
Broken Tool
Carriage
Tool Carriage
Replacement
Broken Main Board
Main Board
Replacement
6
: Symptom
: Check Points
: Action
6-4-2 Tool Up/Down Problem _ Outline

NO
CHECKING
POINT
ACTION
REFERENCE
OUTLINE
Connect the
Bad contact in
Carriage Cable
Carriage Cable.
again.
Tool Height is
not correct.
Tool Height
Adjustment
Broken Tool
Carriage
Tool Carriage
Replacement
If the Bearing inside the Blade Holder part doesn't rotate smoothly or
there is a short-circuit inside the Solenoid, it causes the up and down
movement problem.
Broken Main
Board
Main Board
Replacement
If the Solenoid Driver IC breaks, it causes the up and down movement

problem.
The Tool Carriage doesn't move up and down if there is bad contact in
the Carriage Cable.
Section 4 [Tool Height

Adjustment]
If the tool height is not correct, landing problems could occur.
159
6 Troubleshooting
6-4-3 Cartridge Exchange Error _ Flowchart

1
Ribbon Cartridge is not
installed correctly.
Reinstall the Ribbon

Cartridges.
2
Cartridge Exchange
Position is not correct.
Cartridge Position
Adjustment
3
The Reflective Panel
becomes dirty.
Clean the Reflective

Panel.
Revised 4

4
Cartridge Holder Base
is not fixed correct.
Fix the Cartridge Holder

Base again.
5
Thermal Carriage
is shaky.
6
the Flat Spring is
not correct.
6
: Symptom
: Check Points
: Action
Fix the Thermal Carriage

again.
Revised 4
Go to next page.
6-4-3 Cartridge Exchange Error _ Outline

NO
Revised 4
Revised 4
160
CHECKING
POINT
ACTION
REFERENCE
Ribbon Cartridge
Reinstall the Ribbon
is not installed
Cartridge
correctly.
OUTLINE
If Ribbon Cartridge is not installed correctly to the Cartridge Holder,

the Cartridge Exchange Error occurs.
Cartridge
Exchange
Position is not
correct.
The Reflective
Clean the Reflective Section 5 [Cleaning the If the Reflective Panel becomes dirty, the Ink Ribbon Cartridge may
Panel becomes
Panel.
Reflective Panel]
not be exchanged properly.
dirty.
Cartridge Holder
Fix the Cartridge
Base is not
Holder Base again.
fixed correctly.
Cartridge Position
Adjustment
Thermal
Carriage is
shaky.
Fix the Thermal

Carriage again.
The holding
strength of the
Flat Spring is
not correct.
Flat Spring
Adjustment
Cartridge Position Adjustment is necessary to exchange the Ribbon

Cartridge properly.
If the Cartridge Holder Base is not fixed correctly, the Cartridge

Exchange Error occurs.
If the Thermal Carriage is shaky, the Cartridge Exchange Error

occurs.

Adjustment]
If the strength of the Flat Spring to hold the Ribbon Cartridge is

strong, the Cartridge Exchange Error could occur.
6 Troubleshooting
Broken Thermal Carriage
Thermal Carriage
Replacement
6
: Symptom
: Check Points
: Action
NO
CHECKING
POINT
Broken Thermal
Carriage
ACTION
REFERENCE
OUTLINE
Thermal Carriage
Section 3 [Thermal If the Arm part of the Thermal Carriage for exchange of the Ribbon
Replacement
Carriage Replacement] Cartridge distorts, the Cartridge Exchange Error occurs.
161
6 Troubleshooting
6-4-4 Suddenly Stops Functioning _ Flowchart
1
Media is not set correctly
on the machine.
Set up the Media again.
Suddenly Stops
Functioning
Bad contact in the

cables and wires.
Connect the cables

and wires again.
Long Printting or Cutting.
Check the Application

Software.
: Symptom
: Check Points
: Action
6-4-4 Suddenly Stops Functioning _ Outline

NO
162
CHECKING
POINT
ACTION
REFERENCE
OUTLINE
Media is not set

Set up the Media
correctly on the
again.
machine.
When the vinyl sheet comes off from the Paper Sensors, printing or
cutting stops. Make sure to set up the media with enough size to
complete the job.
Bad contact in
the cables and
wires.
Check and make sure that all the cables and wires are connected
correctly.
Check the
Long Printing or
Application
Cutting.
Software.
Connect the cables

and wires again.
There is some limitation in printing or cutting size in each application.
6 Troubleshooting
Revised 4
6-4-5 Ditection Error of the White Ribbon _ Flowchart
Detection Error of
the White Ribbon
1
Former type of the
Carriage Board Ass'y
Replace it to the New

type.
2
Check the Firmware
Version.
Upgrade the Firmware

to Ver.2.70 and above.
3
Broken Thermal Carriage
Thermal Carriage
Replacement
6
: Symptom
: Check Points
: Action
6-4-5 Ditection Error of the White Ribbon _ Outline

NO
CHECKING
POINT
ACTION
Former type of
the Carriage
Board Ass'y
Replace it to the
New type
Check the
Firmware
Version.
Upgrade the
Firmware to
Ver.2.70 and above.
Broken Thermal
Carriage
REFERENCE
Service info. No. :

PC600-011
Serial No. :
ZP72720 and above
OUTLINE
When the White Ribbon vibrates at the sensor part of the Cartridge
Holder, it may be detected as the Ribbon End. As the
countermeasure, the Register on the Carriage Board Ass'y has been
changed.
Check that the Firmware Version is Ver.2.70 and above.
Thermal Carriage
Section 3 [Thermal If the problem still occurs after you perform the above 1 and 2,
Replacement
Carriage Replacement] replace the Thermal Carriage.
163
104
563
102
103
104
103
103
6 Troubleshooting
104
183
102
103
104
123
103
New Carriage Board Ass'y
Former Carriage Board Ass'y
164
6 Troubleshooting
6-5 Problems fixed by Firmware - - - Ver.2.90 (The latest Version)

Revised 4
NO
OUTLINE
Ver.
a. Cartridge Holder LED #2 and STEUP LED blink.

b. Cartridge Holder LED #4 and SETUP LED blink.
The Carrier part of the Thermal Carriage touches the

Cartridge Holder or the Front Cover Base, because the
machine works while the Carrier part of the Thermal
Carriage doesn't come back to the original position
properly. And it causes that the Carriage Motor looses
steps
Ver.2.70
The Origin is lost and print & cut are performed at the
unexpected area on the media.
The problem occurs when the job is performed with the

following steps.
a. Set the Correcting Line Pitch to other value than [0].
b. Perform either one of the following ; [Cut Test], [Self
Test Printing] or [System Report Printing].
c. Send the image file to perform the job.
Ver.2.60
If the Correcting Line Pitch is set on the Machine, the printing The error is maximum +/-0.4mm when the Correcting
position shifts from the cutting position.
Line Pitch is set to +/-30.
Ver.2.50
The offset remains at 0.25mm even though 0.5mm is selected The setting is still 0.25mm even though the LED is
in the [Blade offset] function.
shown as 0.5mm.
Ver.2.30
The cutting cannot be performed in the maximum area, even <Reference>

though the printing can be performed, when using the PIECE If the [Prefeed mode] function isn't enabled, the data is
cleared when the sheet is out of the Rear sensor.
and enabling the [Prefeed mode] function.
Ver.2.20
PROBLEM
It is easy to happen the problem when enabling the

[Ribbon Saver] function, because the Thermal Carriage
proceeds to the next image while the Thermal Carriage
stays in down position at the blank space which is
about 70mm between the images.
Snapping Ribbon is caused on the WAX ribbon when the

[Ribbon Saver] function is enabled.
The black ribbon for printing the crop mark cannot be

recognized when printing the data only with spot color ribbon
(other than YMCK).
Snapping Ribbon is caused at low temperature.
Heating parameter of the Thermal Carriage and the

stitching treatment have been changed to prevent this
problem.
Ver.1.90
The machine doesn't pick the Ribbon Cartridge installed on

the Cartridge Holder No.6 up.
The machine doesn't pick the Ribbon Cartridge up,

because the Ribbon Cartridge isn't detected by the
following causes.
1. The width of the Ribbon Cartridge is set to 1mm
narrower.
2. The ID Marker is detected based on the Y Limit Left
Sensor. It means the ID Marker may shift depending on
the installing position of the Front Cover.
Ver.1.70
Ver.2.10
Ver.2.00
165
6 Troubleshooting
NO
PROBLEM
OUTLINE
Ver.
The machine prints an unnecessary line with a width of less

than 1mm at the right end of the printing image when printing
10
Special Colors, Gold, Silver, White, Red and Blue, with
1200dpi printing mode.
The machine prints an unnecessary line with a width of less
than 1mm at the end of each band due to the remaining heat
11
in the Thermal Carriage when printing with Wax ribbon using
1200dpi printing mode.
When feeding the Sheet towards the rear side until it

The [SETUP ERROR] occurs when pressing the [DATA
comes off from the Front Paper Sensor, the sheet
12 CLEAR] key after moving the Sheet towards the rear side until feeds back automatically so that it covers the Front
it comes off from the Front Paper Sensor by a cursor key.
Paper Sensor. The amount to feed back the sheet was
too small to cover the Front Paper Sensor perfectly.
166
Ver.1.50
6 Troubleshooting
Revised 4
6-6 Problems fixed by Windows Driver
for Windows 98/ME/95 - - - Ver.1.20 (The latest Version)

NO
PROBLEM
The image more than 40cm size cannot be cut properly when
performing only the cutting from Illustrator 8.
OUTLINE
Ver.
Ver.1.10
for Windows 2000/NT4/XP - - - Ver.2.10 (The latest Version)
NO
PROBLEM
The media is just fed and the image isn't printed when the
High quality is selected in the printing resolution.
OUTLINE
Ver.
Ver.2.10
167
7-1 INSTALLATION CHECK LIST
PC-600 INSTALLATION CHECK LIST

Date :
Serial NO.
User Name
Installation Data
Min. Space Required

1.5m (W) x 0.8m(L) x 1.5m(H)
Accessory Check
PNS-135
Stand Legs x 2
Stay x 2
Shaft x 2
Mounting
Fixture x 2
Cap Screw (2) x 8
168
Sheet Hanger x 2
Hex. Wrench (2) x 1
Cap Screw (1) x 4
Cap Screw (3) x 10
Hex. Wrench (1) x 1
Hex. Wrench (3) x 1
Assembly
PNS-135
Refer to the figure below to stand up the stand legs, and position the stays against
the stand legs so that the stays are lined up with the holes.
Tighten the cap screws (2) for the stand legs and stays so that they are finger-tight.
Install the mounting fixtures on the ends of the stand legs.
Stand legs
Hex. Wrench (2)
Stay
Stand legs
Cap Screw (2)

Hex. Wrench (3)
7
Cap Screw (2)
Cap Screw (2)

Mounting Fixture
Carefully swing the stand upright so that its feet are on the floor.
Use the Hex.Wrench (2) to securely tighten the Cap Screws (2) for the stand legs
and stays.
Accessory
PC-600
PC-600
Brake x 1
169
Power Cord x 1
Blade x 1
Blade Holder
Head Cleaner x 1
Ribbon Cartridges (Resin)
Alignment Tool x 1
Replacement blade for

separating knife x 1
Material for test cuts x 1
Cleaning sheet x 1
Cleaning pad x 1
Dust cover x 1
Driver for Windows98/95 x 1
Roland COLORCHOICE x 1
Brake x 1
Notes on usage x 1
Quick reference quide x 1
170
Assembly
PC-600
Take off the 2 paper tapes.
Take off the paper tapes from

teh Pinch Rollers.
Remove the retainer.
Install the removed retainer here.

The screw and retainer are necessary when repacking the unit. Do
not discard them.
171
Assembly
PC-600
Place the PC-600 on top of the Stand and secure it with the Cap Screw (2).
PC-600
Place on top.
Cap Screw (1)

Hex. Wrench (1)
Stand
7
Fix the Sheet Hangers with Cap Screw (3).
Protruding hole
Cap Screw (3)
Hex. Wrench (3)
Sheet Hanger
172
Connection
Connect the machine with the power cable.
Connect the machine to the PC with parallel cable.
Preparation
Install a Windows Driver.
Turn on the power.
1. Explain to the users to turn on and off the machine with SUB POWER
SW.
2. Explain to the users about the Auto Sleep Function.
Set up the media.
1. Put on the Stopper to the shaft.
2. Put on the shaft on the sheet hangers.
3. Fix the Brake.
Be careful with the direction of the brake.
7
Brake
4. Put on the Roll Sheet on the shaft.

5. Set up the media so that it comes out straight towards the front side of the
machine.
Explain about the Prefeed Function to the users.
6. Lower the Sheet Loading Lever.
Put on the Ribbon Cartridges.

Put on the Blade Holder.
Perform Cut Test.
173
Settings
Windows Driver.
Base Point
Crop Mark
Other Functions
Line Spacing Adjustment
Data
Transmission
Application
Send the data from the computer.

Explain to the users to set up the vertical printing line to be more than 0.15mm to
prevent the ribbon from snapping.
How to print from Illustrator.
How to print from CorelDraw.
Additions
Turning off the power.

How to store the vinyl sheet.
Cleaning
Printing Head
1. Using [HEAD CLEANING] key.
2. Using HEAD CLEANER.
3. Using CLEANING SHEET.
PLATEN DAMPER
CLEANING PAD
174
Consumables
HEAD CARRIAGE : 12.5km

BLADE
ZEC-U1005 : 8km
ZEC-U5025 : 4km
CLEANING PAD : 50m of printing with 24inch media
Others
Explain to the users how to replace the Auto Sheet Cutter.
175
7-2 MAINTENANCE CHECK LIST
MAINTENANCE CHECK LIST

SERIAL NO.
USER
System Report
DATA
Demo Print (Print Quality Check)
FUNCTION CHECK
CHECK POINTS
CONFIRMATION
1. Firmware Upgrade
Upgrade the firmware to the latest version.
2. Printing Test
Scratchy printing
Misalignment of the bands in vertical direction
Gap between the bands.
White line within 1 band
Banding
3. Panel Key
Operation Check
4. Cutting Test
Cutting Quality
Noise
Cutting Pressure
5. Data transmission test with the user's PC.
MECHANICAL CHECK
CHECK POINTS
Carriage Moving Direction
1. Drive Gear
CONFIRMATION
Dirt
2. Backlash
Looseness
3. Wire
Tension
Forign substances
Grit Moving Direction
Bed / Guide Rail
1. Drive Gear
Dirt
2. Backlash
Looseness
3. Grit Roller
Forign substances
1. Pinch Roller
Rotation / Dirt
2. Cutter Protection
Scratch / Dirt
Replace it depending on the scratches.
3. Palten Damper
Scratch / Dirt
Replace it depending on the scratches.
Head Carriage
1. Head
Cleaning
Life
Blade Holder
Bearing rotation
CONSUMABLES
CONSUMABLES
176
LIFE EXPECTANCY
Head
12.5km
Cleaning Pad
On demand
CONFIRMATION
LUBRICATION
CHECK POINTS
Floil G-474C
CONFIRMATION
Carriage Drive Gear

Grit Drive Gear
EXPLANATION TO USERS
CHECK POINTS
CONFIRMATION
How to set up the Media

The way of putting the Blade on the Holder.
How to install the Ribbon Cartridges.
Maintenance
Head Cleaning
Automatic Head Cleaning

Using HEAD CLEANING key
Using HEAD CLEANER
Using CLEANING SHEET
Platen Damper Cleaning

Cleaning Pad Cleaning / Replacement
How to store the Vinyl Sheet
User Reference
Crop Mark Function

Ribbon Saver
Printing / Cutting Area
RCC
Profile
Application Software
How to print from Illrustrator
Q&A
HEAD Cleaning
System Report
Demo Print (Print Quality Check)
NOTE
177
7-3 Specification
PC-600
Mechanism
Media-movement method, Thermal-transfer serial, Automatic cartridge-changing type
Acceptable Media Width
50 to 610 mm (2 to 24 in.)
Maximum Work Area
571.6 mm x 24,998 mm (22-1/2 in. x 984-1/8 in.) * This may be restricted by the program
Acceptable Media Type
Adhesive vinyl, thickness 0.23 to 0.06 mm (0.00906 to 0.00237 in.)
Tools
Cutter: blade & blade holder.

Printing ribbon: thermal transfer ribbon cartridge.
Number of installed cartridges
6 pieces
Cutter Force
30 to 200 gf
Cutting Speed
10 to 300 mm/sec. (0.393 to 11.811 in./sec)
Printing Speed
Max.252 mm/sec. (9.921 in./sec)
Cutting Resolution (Software Resolution)
0.025 mm/step (0.000984 in./step)
Printing Resolution
600 dpi x 600 dpi, 1,200 dpi (carriage-movement direction) x 600 dpi
Cutting Accuracy (Distance Accuracy)
Less than 0.3 % of distance traveled or 0.3 mm (0.0118 in.), whichever is greater
Registration Between Printing & Cutting
Less than 0.3 mm (0.0118 in.)
(Excluding expansion or contraction of the media, and
excluding times when material is been reloaded)
Interface
Bidirectional parallel interface (compliant with IEEE 1284 : nibble mode)
Memory
2 Mbyte
Control Switches
POWER, DATA CLEAR, BASE POINT, ALIGN POINT, CUT TEST, SHEET CUT,
HEAD CLEANING, TOOL FORCE,
LED
POWER, BASE POINT, ALIGN POINT, DATA CLEAR, CARTRIDGE HOLDER 1-6,
SETUP, BUSY, FRONT COVER
Power-saving function
Auto-sleep
Power consumption
Printing / Cutting mode Maximum : 1.2 A / 100V240V 10% 50/60 Hz

Standby mode Maximum : 0.3 A /100V240V 10% 50/60 Hz
Acoustic noise level
Printing/Cutting mode: less than 65 dB (A)
Standby mode: less than 40 dB (A)
(According to ISO7779)
Dimensions
Main unit
1125 mm (W) x 326 mm (D) x 285 mm (H) (44-5/16 in. (W) x 12-7/8 in. (D) x 11-1/4 in. (H))
When cover is opening:
With stand
When cover is opening:
Weight
Main unit
28 kg ( 61.7 lb.)
With stand
47 kg ( 103.6 lb.)
Operating Temperature
15 to 30C (59 to 86F)
Operating Humidity
35 to 70% (non-condensing)
Accessories
Power Cord, thermal transfer ribbon cartridge (resin), blade (carbide),

blade holder (blade holder and pin), material for test cuts, head cleaner, alignment tool, brake,
replacement blade for separating knife, cleaning sheet, cleaning pad, dust cover, PC-600
DRIVER for Windows 98/95, Roland COLORCHOICE, user's manual (this manual), notes on
usage, quick reference guide
178
Interface Specification
Parallel
Standard
Bidirectional parallel interface (compliant with IEEE 1284: nibble mode)
Input signals
STROBE (1BIT), DATA (8BITS), SLCT IN, AUTO FEED, INIT
Output signals
BUSY (1BIT), ACK (1BIT), FAULT, SLCT, PERROR
Level of input output signals
TTL level
Transmission method
Asynchronous
Interface connector
Parallel interface connector
(in compliance with specifications of Centronics)
Signal
number
Terminal
number
Signal
number
SLCT IN
36
18
HIGH***
HIGH*
35
17
GND
NC
34
16
GND
GND
33
15
NC
FAULT
32
14
AUTO FEED
INIT
31
13
SLCT
30
12
PERROR
29
11
BUSY
28
10
ACK
27
D7
26
D6
25
D5
24
D4
23
D3
22
D2
21
D1
20
D0
19
STROBE
GND
Pin Connection
18
36
19
179
PC-600

Roland pc600 - v5

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SERVICE NOTES

Replacement of Main Parts

1 Structure & Spare Parts

WIRING MAP .............................................................................

3 Replacement of Main Parts

THERMAL CARRIAGE REPLACEMENT ...................................

Special Tool ................................................................................

4-10 CARTRIDGE POSITION ADJUSTMENT ................................... 96

OPERATIONAL SEQUENCE ................................................... 139

CLEANING PROCEDURE ....................................................... 142

Error Message ..........................................................................

INSTALLATION CHECK LIST .................................................. 168

Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.

2000/9/26 1-5 (p.7) Parts No. /Parts Name

3-1 (p.23, p.29) Necessary Adjustment

2001/1/26 1-2 (p.3) Washer

2001/12/13 1-6 (p.8) Parts No. /Parts Name

2002/6/26 Sect 1 It has been matched the Service Information Inagaki

To Ensure Safe Work

To Ensure Safe Work

About the Symbols

About the Labels Affixed to the Unit

CAUTION symbols, the symbols shown below are also used.

: Tips and advice before the adjustment.

: Indicates amount for Pen Pressure and Tension.

: Indicates tightening torque.

1 Structure & Spare Parts

1 Structure & Spare Parts

Change in the REAR COVER

PARTS LIST -Main Parts1

PARTS LIST -Supplemental PartsParts Name

1 Structure & Spare Parts

1-2 FRAME (1)

1 Structure & Spare Parts

PARTS LIST -Main Parts1

PARTS LIST -Supplemental PartsParts Name

SCREW,HEXAGON SOCKET HEAD CAP

The color of the DAMPER ROTARY has been

The GRIT MOTOR has been fixed

1 Structure & Spare Parts

1-3 FRAME (2)

1 Structure & Spare Parts

PARTS LIST -Main PartsParts No.

The color of the PINCH ROLLER rubber part has been

1 Structure & Spare Parts

Change in the Parallel Connector of the I/F BOARD.

The new I/F BOARD can be installed

PARTS LIST -Main Parts1

PARTS LIST -Supplemental PartsParts Name

1 Structure & Spare Parts

1-5 THERMAL CARRIAGE

Change in the Register

PARTS LIST -Main Parts1

PARTS LIST -Supplemental PartsParts Name

1 Structure & Spare Parts

1-6 TOOL CARRIAGE

PARTS LIST -Main Parts1

PARTS LIST -Supplemental PartsParts Name

1 Structure & Spare Parts

PARTS LIST -Main PartsParts No.

ASS'Y,SHAFT SHEET PNS-135

ASS'Y,STAND LEG PNS-135

BOLT,HEXAGON SOCKET HEAD6*70BC