Académique Documents
Professionnel Documents
Culture Documents
Next Generation
Central Inverters
Array to
Inverter
Mastering Manual
Calculations
Solar Site
Evaluation
Optimize Solar
Production
Recruiting
Strategies
Meeting Workforce
Demand
Thermal
Collectors
Flat Plate &
Evacuated Tube
SolarCraft Services
Cline Cellars Vineyard
Sonoma, CA f
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Contents
December/January 2009
Issue 2.1
54
Fe a tu re s
34
34 Next Generation
Central Inverters
Large project frequency and market share is
on the rise. We profile manufacturers, list
product specifications and detail special system
design considerations.
66 Thermal Collector
Considerations
Flat plate collectors excel
at collecting heat, while
evacuated tube collectors
do a great job of limiting
heat loss. When do you
A
choose the best offense and
when the best defense?
66
B
14 modules in series
UL-listed
fused combiner
Unfused
dc disconnect
7 kW inverter
COMPILED By
Chuck Marken &
Joe Schwartz
PV+
PV-
L1
L2
N
MODULE SPECS
Pmp
195
STRING SPECS
Pmp
2,730
ARRAY SPECS
Pmp
8,190
Vmp
27.1
Vmp
379
Vmp
379
Imp
Voc
7.20
32.9
Imp
Voc
7.20
461
Imp
Voc
21.6
461
Isc
8.15
Isc
8.15
Isc
24.5
78
Innovative power
electronics make it
possible...
Building on the success of the T80 Charge Controller
with its patent-pending MPPT technology and
robust thermal design, Apollo Solar completes the
off-grid PV power suite with two products installers
have been asking for:
TrueSineWave
Split-Phase Inverter/Charger
Pure sine wave, 120/240 split-phase
No external
transformers
Ideal replacement
required
for older
200% surge to
start well pumps square sine wave
inverters with the
and motors
same footprint
12-, 24- and
48-VDC models
T100 MPPT
Charge Controller
With up to 100 amps of continuous
output, the T100 extends the benets
of Apollos superior energy harvest
technology to higher-voltage PV
modules and arrays up to 200 Voc.
Includes integrated TriMetric
battery state-of-charge metering.
ApolloSolar.com 203-790-6400
Contents
December/January 2009
Issue 2.1
D e p a r t m ent s
h=10'
FRONT END
d_shadow = 43.3'
ttop
op
p of Ro
Row 1
35
= 13
South
bottom of Row 2
16
92
BACK END
86 Interview An Experienced Perspective
86
26
95 Advertiser Index
f On the Cover
800-351-8273
www.fabrico.com
info@fabrico.com
Contributors
Experience + Expertise
Easy to Install
Grid-Interactive with
Battery Back-up
UPS Quality Battery
Back-up
Up to 6.3 kW of Solar
Indoor and Outdoor
Rated
Wall or Pad Mountable
John Wiles has served for nearly two decades as a coordinator between PV manufacturers, designers, installers and
electrical inspectors in developing requirements for the
National Electrical Code and Underwriters Laboratories PV
standards. He lived for 16 years in an off-grid PV-powered
house and now has a 5 kW utility-interactive system with
full-house battery backup.
w w w. o u t b a c k p owe r.co m
w w w.outback power. co m
Publisher/Editor
Joe Schwartz
Managing Editor
Kathryn Houser
David Brearley
Chuck Marken
Creative Services
Advertising Director
Kim Bowker
Advertising Manager
Connie Said
Operations Director
Scott Russell
Data Manager
Rick Germany
Doug Puffer
Jacie Gray, Shannon Ryan
Copyright 2008 Home Power Inc. Contents may not be reprinted or otherwise reproduced without written permission.
While SolarPro magazine strives to publish only safe and accurate content, we assume no responsibility or liability for the
use of this information.
Interior paper is made from 85%100% recycled material, including 20%30% postconsumer waste.
National Electrical Code, NFPA 70 and NEC are registered trademarks of the National Fire Protection Association,
Quincy, Massachusetts.
Maximum
energy harvest
cloudy or clear
The new
Fronius
IG Plus
PV Inverter
Visit www.fronius-usa.com
for more information.
g C O N TAC T U S
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To have your technical question considered
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Email your comments and suggestions to:
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Send news or new equipment releases
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Field programmable to
208, 240, and 277 volts
with no loss in output power
The Positive
The Negative
I was just reading the From kW to MW
article and noticed that the positive and
negative conductors coming from the
main combiner are reversed in Diagram 2.
Nick Carter / Solar Staffing
Good eye. We busted out our Flukes this
issue to make sure the polarity is correct in
all wiring diagrams.
Joe and David
14
S o l a r Pr o | December/January 2009
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Q&A
d = h tan
S o l a r pr o | December/January 2009
70
11am
12pm
er Solstice
Summ
May/ Jul 21
10am
60
50
1pm
2pm
Apr/ Aug 21
9am
40
and west longitude as negative numbers. Following these steps for Ogden,
Utah, results in a 41.21 latitude and a
-111.97 longitude.
Use the sun path chart in Illustration 1 to determine the suns altitude
angle at 9am and 3pm solar time on
December 21, the shortest day of the
year. Referring to the chart for Ogden,
Utah, the suns altitude angle for
3pm
Equinox
8am
4pm
Feb/ Oct 21
30
Jan/ Nov 21
Winter
Solstice
7am
20
= 13
5pm
6am
6pm
10
altitude angle
5am
7pm
azimuth correction
0
120
90
East
60
30
= 42
0
South
-30
-60
-90
West
-120
Azimuth Angle
Illustration 1 When the latitude and longitude for Ogden, UT, are specified, the
SRML sun path chart program plots the path of the sun across the sky at that
location.
best results, enter the sites specific latitude and longitude. These are easy to
obtain using the free version of Google
Earth (earth.google.com). Simply point
to the specific site, and latitude and
longitude are provided to the nearest
100th of a second in the lower left hand
corner of the program screen. Convert
the latitude and longitude provided
in Google Earth to decimal degrees.
Also, make sure to enter south latitude
design purposes is about 13. Illustration 2 (p. 18) indicates that h equals
10 feet. We can now solve for the
shadow length (d_shadow) using the
referenced formula:
d_shadow = h tan
d_shadow = 10 ft. tan 13
d_shadow = 10 ft. 0.231
d_shadow = 43.3 ft.
c o n ti n u e d o n pa g e 1 8
Altitude Angle
Q&A
d_shadow = 43.3'
h=10'
ttop
op
p of Ro
Row 1
35
= 13
bottom of Row 2
South
South
sh
d_
ow
ad
=
'
.3
43
d_min = 32.2'
top of Row 1
= 42
bottom of Row 2
Top-of-Pole
Power Rail
Parallel to Roof Mount
TM
S o l a r pr o | December/January 2009
SunWize
Grid-Tie Systems
Order One Today and
Well Ship it Out Tomorrow!
Q&A
2006 Uniform Solar Energy Code
he International Association of
Plumbing and Mechanical Officials
(IAPMO) published the Uniform Solar
Energy Code (USEC) in 1976. The USEC
is a set of regulations that relates to
solar energy in plumbing and mechanical systems installed in the US. The
most recent edition of the USEC was
published in 2006 and is 86 pages in
length. The bulk of the USEC refers to
the Uniform Plumbing Code or Uniform
Mechanical Code. These latter two more
established codes cover plumbing and
HVACR installations. All three books
are published by the IAPMO aka
plumbing inspectors.
While the USEC has been around
since the 70s, it never developed much
of a following. However, this is changing. Many cities and counties in California have recently adopted the code;
Austin, Texas has published adoption
papers; and New Mexico recently
became the first state to adopt the
USEC statewide. When a code is
adopted, it becomes the standard that
inspectors use to evaluate the health
and safety aspects of any applicable
system installation.
Controversial requirements.
The USEC has some unique requirements, and some of them are controversial. Codebooks tend to have
many stipulationswith and without
exceptionswithout meaning that
there is only one way to comply or
suffer a red tag. In other cases, exceptions to rules are an alternate standard. For example Section 406 of the
USEC states: Copper tube for water
piping shall have a weight of not less
than Type L. An exception follows
that allows thinner walled Type M
tubing for water piping above ground
in or on a building or underground
when outside the building.
20
S o l a r pr o | December/January 2009
Q&A
Series String OCPD Requirements for
Grid-Direct Inverter Applications
hen are overcurrent protective
devices (fuses or circuit breakers)
required in direct current circuits between
the PV modules and grid-direct inverters?
22
S o l a r pr o | December/January 2009
Co u r t e sy sm a -a m e r ic a .c om
Q&A
from operating at more than 80% of
its rated value.
Guidelines for string inverters.
The following guidelines and examples relate only to grid-direct PV systems using inverters certified by the
manufacturer to not allow backfed
currents. The goal is to determine
how many strings of modules can be
connected in parallel and still meet
NEC and UL requirements before
an OCPD is needed on each string.
Where required, one OCPD will
protect all modules and conductors
in a single series string of modules
per Section 690.9(E).
Additionally, the NEC requires
in Article 110.3(B) that the manufacturers instructions and labels be
followed. These materials list the
maximum value for the OCPD. Lesser
values can be used, according to
Article 690.8(A) and (B), as long as
they meet the NEC requirement of
1.56 times the module Isc in order to
protect the conductor associated
with the module or string of modules.
Note that in these examples we are
not determining the rating of any
required OCPD. We are merely making
some calculations to indicate whether
or not an OCPD is needed on each
string of modules.
Example 1: single series string.
In a one-string system, no fusing is
required since there are no external
sources of overcurrents. An unfused
dc PV disconnect can be used on this
type of system as long as the modules
maximum series fuse rating is at least
1.56 Isc, and the connecting cables are
rated at 1.56 Isc or higher.
Example 2: two strings in
parallel. In this example, each string
of modules can generate a maximum
of 1.25 Isc. If a fault occurs in one
string, the electrical potential of the
second, unfaulted string can result
in a current of 1.25 Isc in the faulted
strings circuit. However, we know that
the modules in the faulted string can
24
S o l a r pr o | December/January 2009
the
Wire
Industry Currents
Congress Extends
Solar Investment Tax Credit
through 2016
ElectriCalc Pro
complies with
NEC 2008
and his dedicated staff at the Solar Energy Industries Association, passage of the
Emergency Economic Stabilization Act of 2008 included the most sweeping federal legislation for solar ever
enacted. While the eightyear extension of the solar
Investment Tax Credit was
lost among other headlines,
it is the result of a focused,
strategic two-year campaign.
Key provisions in the solar
ITC are:
The 30% tax credit
for residential and
commercial solar
installations is
extended through
2016.
The $2,000 cap on
the credit is elimi
nated for residential
solar electric installa
tions placed into
service after
December 31, 2008.
Utilities can now benefit from the tax credit.
Businesses and individuals who are Alternative Minimum Tax filers can
claim the credit.
The bill authorizes $800M for clean energy bonds, some of which are
expected to support solar powered generation facilities.
According to an economic study released by Navigant Consulting in September
2008, extending the solar ITC by eight years will generate $325B in private investment and create 440,000 permanent jobs in the solar industry. The report also
predicts that by 2016 installed solar capacity in the US will total 28 GW, the equivalent of putting 4 kW arrays on 7 million homes. With dark days forecast as a result of
the US financial crisis, Congress at least seems to have finally seen the light.
SEIA / 202.682.0556 / seia.org
26
S o l a r Pr o | December/January 2009
C ou r te sy e n xc o.c om
[Washington, DC] Thanks to the vision and unrelenting effort of Rhone Resch
Commitment
Commitment::
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the
Wire
Unirac Releases
New SunFrame
Shared Rail System
[Albuquerque, NM] Originally released in 2003, the SunFrame shared rail
system from Unirac just got stronger and
easier to ground. The product is newly
certified for IBC 2006, ASCE 7-05 and
California Building Code 2007 compliance. A redesigned rail base allows for
50% longer spans than previously possible.
Improved system grounding means fewer
penetrations and a faster installation. The
redesigned SunFrame has the same great
aesthetics as the earlier system, and it is
still available to match black or silver
anodized module frames. Uniracs shared
rail system estimator and configuration
tool is available online.
Unirac / 505.242.6411 / unirac.com
28
S o l a r Pr o | December/January 2009
www.solarworld-usa.com
3-phase
S o l a r Pr o | December/January 2009
425-353-8833 www.magnumenergy.com
3-phase
needs to interconnect to multiple electrical services, like you might find at a
condominium or apartment complex,
use multiple single- or lower capacity
3-phase inverters.
Orientation. PV systems with significantly different orientations or pitches
should employ multiple inverters.
Small systems. Use string inverters
for PV systems in the 110 kW range.
Medium systems. The most interesting choices exist in the 1050 kW range.
Various approaches make sense depending on the site and array capacity, which
includes the roof angles, the number of
metered services to connect to and their
location. In most cases, if the PV system
needs to feed a single service, and all
the modules are at relatively similar
angles, then a single central inverter is
preferred due to lower installed cost
and system simplicity.
Mediumlarge systems. For a fixed
array in an open field or on a large roof, a
central inverter connecting to one service
is the smart choice. A 60 kW or 100 kW
inverter has the same efficiency as the
best string inverters but is significantly
less expensive per kW. It involves placing
one piece of hardware. It is simple to wire
using string combiners for the array field
and subcombiner options integrated
into the inverter. With good inverter
MPP tracking and todays cell sorting
and fine module power increments, a
central inverter can very accurately and
efficiently MPP track a large array.
Large systems. Arrays in the
multi-100 kW and MW class are by
default installed on very large rooftops
or ground mount PV farms. At this size,
installed cost per watt and minimum
maintenance cost are paramount. Since
there are little to no cost per rated kW
or system efficiency differences between
100 kW, 250 kW or 500 kW inverters,
some designers choose redundancy,
smaller equipment and more separate
array zones by using several smaller central inverters. When inverter space is at
a premium, however, using fewer, larger
inverters is often advantageous.
32
S o l a r Pr o | December/January 2009
Maintenance. Key issues for maintenance are minimizing failures, pinpointing failures easily and quickly accessing
components in need of repair. Again, sitespecific issues may dictate that it is best
to have multiple inverters. But in most
cases, using fewer inverters improves
system maintenance approaches. Thanks
to advanced features like subarray
monitoring and even string-level monitoring, problems in the array fieldeven
down to a weak or non-performing
stringcan be pinpointed from an office
thousands of miles away, vastly simplifying troubleshooting.
Next Generation
Central Inverters
Manufacturers,
Specifications
& Design
Considerations
s h aw n s c h rei n e r.c o m
34
S o l a r Pr o | December/January 2009
Inverter manufacturers
scale up to meet
large PV project demand
solarprofessional.com | S o l a r P r o
35
Co u r t e s y b l u e oa k en e r gy. co m
typically stiff, and the utilities are taking it to heart. In addition, the recent extension of the federal Investment Tax Credit
(ITC) includes verbiage that now enables utilities to partake
of the credit. This development will result in significant and
sustained growth in utility-owned systems.
Though individual states and utilities approach their
renewable needs differently, large scale PV projects are
taking shape all across the country to quickly and efficiently meet RPS goals. The Alamosa, Colorado, 8.22 MW solar
plant by SunEdison, for example, is the largest PV plant in
the United States that supports substation loads for a major
public utility, Xcel Energy. Most recently, the Pacific Gas
and Electric Company (PG&E) entered into an agreement
with a subsidiary of OptiSolar for a 550 MW thin-film
solar plant. PG&E also signed a contract with a subsidiary of SunPower Corporation for a 250 MW crystalline
PV project.
Federal agencies. Utilities are not the only organizations
increasing their use of solar generated renewable energy. The
Energy Policy Act of 2005 requires that the federal government both increase its use of renewable energy and also meet
its renewable energy goals.
The result is that many federal agencies are exploring
potential renewable energy uses and even issuing RFPs and
contracting MW-scale projects. In Nevada, for example, the
14 MW Nellis Air Force Base photovoltaic system is a joint
project of the US Air Force, MMA Renewable Ventures,
SunPower Corporation and Nevada Power Company. This
project was activated in 2007 and annually will generate
S o l a r Pr o | December/January 2009
www.caleffi.us
Magnetek. Founded in 1984 and headquartered in Menomonee, Wisconsin, Magnetek is a publicly traded company
(NYSE: MAG) employing approximately 400 people. Net sales
for the fiscal year ending June 29, 2008 were $100M. In addition to its alternative energy division, the company has elevator, material handling and mining divisions. These divisions
supply digital drive and motion control systems. In October
of 2006 the Magnetek Power Electronics Group was acquired
by Power-One, a power conversion company headquartered
in Camarillo, California (NASDAQ: PWER). Just 14 months
later, Magnetek and Power-One announced a strategic alliance to market alternative energy inverters. According to the
terms of this agreement, Magnetek has exclusive rights in
North America to brand and distribute the commercial solar
inverter products manufactured by Power-One.
Magneteks alternative energy power conversion platform
dates to the mid-1990s. The company reports, for example,
more than 35 MW of installed inverter capacity on large commercial fuel cells. In October of 2007 the company began shipping a new line of E-Force modular, multi-MW wind power
inverters. The Aurora central inverter line for photovoltaic
applications, manufactured by Power-One and distributed by
Magnetek, includes two UL-listed and CEC-tested models: the
PVI-Central-50 and PVI-Central-100. Four additional Aurora
inverters are pending UL approval: PVI-Central-150, PVI-Central-200, PVI-Central-250 and PVI-Central-300.
PV Powered. A privately funded company headquartered in Bend, Oregon, PV Powered was founded in 2003.
38
S o l a r Pr o | December/January 2009
C ou r te sy pv po w e re d. c o m
C ou r te sy m a g n e te k . c o m
C ou r te sy a e i . c o m
The company launched its line of grid-direct string inverters in December of that year. Since the first units shipped
in 2004, the companys product line, manufacturing
capacity and number of employees have grown along with
the market. According to John Zorabedians April 1, 2008
article for American Executive, an interview with CEO and
Chairman Greg Patterson, PV Powered recorded tripledigit growth in 2007. In May 2007 the company announced
that it is part of an industry team, headed by an advanced
R&D group at Boeing, selected to receive $13M over three
years as part of the Department of Energys Solar America
Initiative. In September of 2008 it was announced that a
PV Powered-led team could receive up to $5M in DOE
funding under the terms of another competitive award
selection.
The first 3-phase PV Powered inverter, the PVP30kW, was
introduced in July 2007. In May 2008, two additional models,
the PVP75kW and PVP100kW, joined the product line. The
company is working to release a 260 kW inverter as its next
product in this class.
Satcon Technology. Incorporated in 1986, Satcon is a
publicly held company (NASDAQ: SATC) with headquarters
in Boston, Massachusetts. The companys three business
unitsPower Systems, Electronics and Applied Technology
manufacture power electronics, power controls systems and
individual electrical components, and develop new products. The total 2007 revenue was $56.6M, according to end
of year filings. Satcons Power Systems c o n t i n u e d o n p a g e 4 0
Is THE souRcE
NGEus.com 877.NGE4suN
CERTIFIED SYSTEM
C ou r te sy sa tc o n . c o m
C ou r te sy sma - a me r i c a . c o m
40
S o l a r Pr o | December/January 2009
C ou r te sy xa n tre x. c o m
C ou r t e sy so l re n. c o m
disconnects and stainless steel enclosures. Solectria is bringing 250 kW and 500 kW inverters to market next.
Xantrex Technology. Recently acquired by Schneider
Electric in a $500M transaction, Xantrex is a publicly held
company on the Toronto Stock Exchange (TSX: XTX).
Established in 1983 and headquartered in Vancouver, British
Columbia, the company has a long history of strategic
acquisitions. It acquired Statpower in 1999 and Trace and
Heart the following year. In 2007 Xantrex reported revenues of $234M, a 48% increase from the previous year. After
selling its programmable power business in August 2008,
the companys power electronics focus is on the portable,
mobile and renewable energy markets. It operates primarily
in North America and Europe but also has a joint venture in
Shanghai, China.
The largest Xantrex renewable products are 1.5 MW2.5
MW converters developed and manufactured for GE Wind.
Xantrexs wind turbine manufacturing traces back to Kenetech Windpower. Based in Livermore, California, Kenetech
declared bankruptcy in 1996, a victim of an unpredictable
federal Production Tax Credit. Trace Technology was
Kenetechs power electronics group. Xantrex, by virtue of its
acquisition of Trace Technologies, lays claim to over 100 MW
of PV series inverters deployed in the US market alone. With
the first UL-listed 3-phase inverter shipping in 1999 under
the Trace brand, Xantrex PV Series inverters total more than
1,600 units installed. Xantrex launched its next-generation
GT series central inverters in 2007. At present the CEC lists
two 3-phase GT inverters: the GT100 and GT250.
42
S o l a r Pr o | December/January 2009
Co u r t es y b l u eo a ke n er g y.c o m ( 2)
S o l a r Pr o | December/January 2009
TM
Visit us at www.heliodyne.com, or call 1.888.878.8750 for information about us, and our products.
EXCELLENCE
BY DESIGN
TM
C ou r t es y b l u eo a ke n er g y.c o m
manufacturers provide communication and metering often specified as a breaker or fuse rating and is not intended
packages that meet these requirements. This may mean to be adjustable.
that an otherwise clean installation ends up with a few
If a fault to ground has occurred, current to ground will
extra enclosures.
be measured and will trip the GFP device, which typically
Noise. Most central inverters need active air circula- open circuits the solar array. It is important to understand
tion to remove heat from the cabinets and therefore produce that the GFP device typically detects the problem and isosome audible sound. In addition, the inverter electronics pro- lates the inverter from the problem, but it does not fix anyduce increasing sound as power output increases. The sound thing. If the GFP device activates, the fault is most likely
levels vary among manufacturers and
models and can be compared by the
It is important to understand the GFP device does not fix
measure of sound in decibels (dB). The
anything. If the GFP device activates, the fault is most likely
decibel is a measure of magnitude often
used to measure acoustic sound presstill present. The system should be considered dangerous,
sure, among other things. The larger
because current may continue to be flowing to ground.
the decibel value the greater the magnitude of sound. When a decibel measurement is presented for any product, it is important still present. The system should be considered dangerous,
to consider the distance from which the measurement is because current may continue to be flowing to ground.
taken. Therefore, in the 2009 Central Inverter Specifications Immediate troubleshooting and service is required.
table (p. 4851), the dB measurement includes a distance
Source circuit service disconnects. Considering that
from the acoustic source.
a photovoltaic system is going to be in place for 20 or more
Ground-fault protection. All commercial inverters years, locating dc service disconnects in the array field is a
should include a ground-fault protection (GFP) device or a sound design. This allows for portions of the array to be
ground-fault interrupter (GFI). GFP devices will detect cur- isolated from the inverter for maintenance and repairs.
rent flowing from the dc negative to ground. The ground fault Completely shutting down a very large PV system to replace
can be detected using a breaker, a fuse or often a current trans- a module, a combiner box, a source circuit or another
former inside the inverter. When the inverter manufacturers small component shows poor planning and also creates an
use a current transformer as the method of measuring cur- increased revenue loss for the client.
rent flowing to ground, the GFP trip values may be adjustable
The location of these disconnects could be critical for
in the inverter settings. This can be important for fine-tuning inverters that do not have integrated dc disconnects. The NEC
the inverter to trip at lower or higher current levels. When the states that dc disconnects are required for the inverter and
GFP or GFI device is a fuse or a breaker, the trip current is must be within sight. There are several manufacturers who
make 600 Vdc rated disconnects for this purpose. A good
practice is to match the dc service disconnect capacity with
the inverters dc fuse protection.
Optional fused subcombiners. Fuse protection at the
inverter dc input is a best practice for system designers. The
dc input current on a large central inverter is serious business. Operating voltages of 400-plus Vdc are typical, as are
currents in the hundreds and thousands of amperes. The
purpose of an inverter-integrated fused subcombiner is to
protect human life and property. Subcombiners also limit
the amount of potential backfed current in the event of a significant short-circuit or ground-fault event in the array field.
If any one primary dc conductor experiences a catastrophic
event, the fused subcombiner will protect against the conConduit entry detail Consider adding one or two extra full
ductor pulling the entire inverter dc bus capacity to ground.
size conduits entering the inverter pad and inverter cabinet
The NEC does not require dc subcombiner options inside the
to accommodate unexpected conductor design changes.
inverter cabinet, but they are a solid way to provide safety
Accommodations should also be made for the inverter comto a central inverter based PV system.
munications wiring0.75-inch conduit or largereven if this
With a fused subcombiner option, the designer must pay
is not part of the original scope of work.
close attention to the number of string c o n t i n u e d o n p a g e 5 2
46
S o l a r Pr o | December/January 2009
This installation by
Kent Osterberg of
Blue Mountain Solar
shows just what can be
done in a small amount
of space on a limited
budget.
425-374-9060
www.midnitesolar.com
17722 67th Ave NE Unit C, Arlington, WA 98223
1
2
Max
Voc
(Vdc)
Max
PV start
dc input CEC rated
voltage MPPT range current
power
(Vdc)
(Vdc)
(Adc)
(kW)
Nominal
output
voltage
(Vac)
Manufacturer
Model
Advanced
Energy
Solaron 333
kW
600
4251
330600
5002
333
480
Magnetek
PVI-Central-50
600
400
330600
160
50
208/480
Magnetek
PVICentral-100
600
400
330600
320
100
PV Powered
PVP30kW-LV
600
300
295500
109
30
PV Powered
PVP75kW
600
300
295500
267
75
PV Powered
PVP100kW
600
300
295500
356
100
Satcon
Technology
PVS-30
600
305
305600
104
30
Satcon
Technology
PVS-50
600
305
305600
172
50
Satcon
Technology
PVS-75
600
315
315600
248
75
Satcon
Technology
PVS-100
600
315
315600
331
100
Satcon
Technology
PVS-135
600
Satcon
Technology
PVS-375
Satcon
Technology
310/320 310/320600
140/60
210/90
30
> 0.99
<3
3-phase, 4-wire.
Current sensing4
Neutral sized per GEC.
ac/dc surge
suppression
208/480
280/120
420/180
30
> 0.99
<3
3-phase, 4-wire.
Current sensing4
Neutral sized per GEC.
ac/dc surge
suppression
208
83
480
36
125
50
> 0.99
<3
3-phase, 3-wire.
No neutral required.
2A fuse
ac surge
suppression
208
208
350
480
90
150
100
> 0.99
<3
3-phase, 3-wire.
No neutral required.
3A fuse
ac surge
suppression
208
278
400
480
120
200
100
> 0.99
<3
3-phase, 3-wire.
No neutral required.
3A fuse
ac surge
suppression
> 0.99
<3
3-phase, 3-wire.
No neutral required.7
2A fuse
ac/dc surge
suppression
> 0.99
<3
3-phase, 3-wire.
No neutral required.7
2A fuse
ac/dc surge
suppression
> 0.99
<3
3-phase, 3-wire.
No neutral required.7
3A fuse
ac/dc surge
suppression
> 0.99
<3
3-phase, 3-wire.
No neutral required.7
3A fuse
ac/dc surge
suppression
> 0.99
<3
3-phase, 3-wire.
No neutral required.7
4A fuse
ac/dc surge
suppression
208/240/480
84/72/36
100/85/446
DNR
208/240
139/121
139/1216
656
480
60
726
256
208/240
208/181
250/2176
656
208/240
278/241
334/2896
656
1456
256
480
121
480
451
5426
256
> 0.99
<3
3-phase, 3-wire.
No neutral required.7
5A fuse
ac/dc surge
suppression
1628
500
480
602
7536
256
> 0.99
<3
3-phase, 3-wire.
No neutral required.7
5A fuse
ac/dc surge
suppression
208
100
125
150
36
240
87
110
DNR
> 0.99
<4
6 x 1A fuse
No
277
44
60
3-phase, 4-wire.
Neutral sized per GEC
208
117
150
240
101
125
DNR
> 0.99
<4
No
51
70
3-phase, 4-wire.
Neutral sized per GEC
6 x 1A fuse
277
480
300
450
20
> 0.99
<5
3-phase, 4-wire.
Neutral sized per GEC
5.8A circuit
breaker
No
200
> 0.96
<4
3-phase, 3-wire.
No neutral required.
Current sensing
and fuse8
ac/dc surge
suppression
200
> 0.96
<4
3-phase, 3-wire.
No neutral required.
Current sensing
and fuse8
ac/dc surge
suppression
200
> 0.98
<5
3-phase, 3-wire.
No neutral required.
Current sensing
and fuse8
ac/dc surge
suppression
200
> 0.98
<5
3-phase, 3-wire.
No neutral required.
Current sensing
and fuse8
ac/dc surge
suppression
200
> 0.98
<5
3-phase, 3-wire.
No neutral required.
Current sensing
and fuse8
ac/dc surge
suppression
25
>0.99
<3
3-phase, 4-wire.
Neutral sized per GEC.
4A fuse
ac/dc surge
suppression
25
>0.99
<3
3-phase, 4-wire.
Neutral sized per GEC.
4A fuse
ac/dc surge
suppression
PVS-500
600
320
320600
SMA Solar
Technology
ST 36
600
300
250480
SMA Solar
Technology
ST 42
SMA Solar
Technology
SC 250U
600
4001
300600
800
250
Solectria
Renewables
PVI 13kW
475
280
225385
60
13.2
Solectria
Renewables
PVI 15kW
475
280
225385
70
15
Solectria
Renewables
PVI 60kW
600
390
325500
177
Solectria
Renewables
PVI 82kW
600
390
325500
211
Solectria
Renewables
PVI 95kW
Xantrex
Technology
GT100
600
4401
300600
347
100
Xantrex
Technology
GT250
600
4401
300600
867
250
48
<5
375
1227
250480
325500
dc surge
suppression
> 0.99
256
320600
Current sensing
and fuse
200
656
320
Adjustable
Max current at MPP
3-phase, 3-wire.
No neutral required.
400
1966
600
390
Lightning
protection
(ac, dc or
both)
450/3906
454
600
Neutral sizing
requirements
Ground-fault
interrupt
method
163
135
310600
300
445
OCPD
Power
Total
interrupt factor harmonic
capacity @ rated distortion
(kAic)
output
(%)
480
454/440
310
600
Max output
current
Max OCPD
(Aac)
rating (Aac)
Without derating
Digital adjustable
S o l a r Pr o | December/January 2009
180
42
208/240
375/325
208
37
50
480
16
40
208
42
60
480
18
40
60
208
166
250
60
480
73
125
83
208
229
300
83
480
100
150
95
208
261
350
95
480
115
150
208
278
400
480
121
200
480
301
400
287
Protection
Lightning protection
device
Performance
Mechanical
CEC
CEC
Peak
weighted night
Ambient
efficiency efficiency tare loss temperature Elevation Cooling
(%)
(%)
(W)
range (F)
(feet)
approach
Enclosure
material and
rating
Inverter
dimensions
HxWxD
(inches)
Minimum
clearance14
dimensions
HxWxD
(inches)
Clearance
zones
(for door or
access panel
openings)
Approved
Min
clearance14 conduit entry
from door
zones
or
(top/bottom/
access
right
panel
or left side)
Dehn
98.2
97.5
90
-4 to 122
(option to - 31)
6,0003
< 78 dB at
10ft
Steel E-coated,
electrostatically
applied paint,
NEMA 3R
82 x 74 X 35
84 x 108 x 78
Front and
left side
36
DNR5
96.3
95.0
40
14 to 122
6,000
Air
65 dB at 1m
Aluminum, powder
coated, NEMA 1
61.8 x 49.2
x 31.8
72 x 80.7 x 65
Front only
36
Bottom
DNR
96.3
95.0
4 to 122
6,000
Air
65 dB at 1m
Aluminum, powder
coated, NEMA 1
61.8 x 49.2
x 31.8
72 x 80.7 x 65
Front only
36
Bottom
17
-13 to 113
6,000
Forced air
convection
< 65 dB
at 1m
Aluminum powder
coated, NEMA 3R
47.8 x 30.4
x 25.8
47.8 x 102.4
x 39.8
Front,
back sides
36
42
-22 to 122
6,000
Forced air
convection
< 65 dB
at 1m
92.4 x 62.6 x 35
92.4 x 62.6 W
x 71
Front only
36
Top, bottom,
both sides
42
-22 to 122
6,000
Forced air
convection
< 65 dB
at 1m
92.4 x 62.6 x 35
92.4 x 62.6 W
x 71
Front only
36
Top, bottom,
both sides
76/65/72
-4 to 122
3,3003
Forced air
65 dB at 3ft
74 x 30 x 27
74 x 30 x 63
Front only
36
Bottom, right
and left sides
-4 to 122
3,3003
Forced air
65 dB at 3ft
74 x 45 x 27
74 x 30 x 63
Front only
36
Bottom, right
and left sides
-4 to 122
3,3003
Forced air
65 dB at 3ft
80 x 57 x 31
80 x 57 x 67
Front only
36
Bottom, right
and left sides
-4 to 122
3,3003
Forced air
65 dB at 3ft
80 x 57 x 31
80 x 57 x 67
Front only
36
Bottom, right
and left sides
-4 to 122
3,3003
Forced air
65 dB at 3ft
80 x 57 x 31
80 x 57 x 67
Front only
36
Bottom, right
and left sides
-4 to 122
3,3003
Forced air
65 dB at 3ft
89 x 106 x 4011
89 x 106 x 8811
77 x 49 x 3012
77 x 61 x 4212
Front only
48
Primarily bottom
68.5 dB at 3ft
93 x 139 x 4311
93 x 139 x 9111
77 x 49 x 3012
77 x 61 x 4212
Front only
48
Primarily bottom
70.5 x 43.3 x 39
70.5 x 115.3
x 111
Back
36
Bottom
MOV
MOV
MOV
dc: CKE Z575PA80C
ac: DELTA LA603G
dc: CKE Z575PA80C
ac: DELTA LA603G
dc: CKE Z575PA80C
ac: DELTA LA603G
94.4
93.0
94.7
93.5
96.1
96.6
96.3
95.5
97.1
96.0
95.7/95.6
95.0
95.9
96.4
96.6
96.6
96.7
dc:CKE Z575PA80C
ac: DELTA LA303G
96.7
No
No
96.5
96.3
96.5
97.0
97.1
97.5
95.8
95.8
95.5
95.5
96.0
96.0
96.0
95.5
96.0
76/94
77
65/72
62
66
63/64
64
124
138
95.5
2.76
95.5
4.32
96.0
8.46
95.5
2.76
96.0
4.32
96.0
8.46
97.0
69
94.0
94.5
94.0
94.5
-4 to 122
3,3003
Forced air
-13 to 113
9,000
Regulated
fan
DNR
Inverters: powder
coated aluminum;
Tower: stainless steel,
NEMA 3R
-13 to 113
9,000
Regulated
fan
DNR
Inverters: powder
coated aluminum;
Tower: stainless steel,
NEMA 3R
70.5 x 43.3 x 39
70.5 x 115.3
x 111
Back
36
Bottom
-13 to 122
13,0009
Regulated
fan
DNR
Zinc-plated and
coated steel, NEMA 3R
79.8 x 109.7
x 32.7
95.8 x 162.7
x 85.7
Front and
left side
47
13
< 0.01
-13 to 122
8,000
Fan on
demand
66 dB at 1m
26 x 34.5 x 13
26 x 46 x 1313
30 x 47 x 49
30 x 106 x 4913
36
Top, bottom,
back & front
< 0.01
-13 to 122
8,000
Fan on
demand
67 dB at 1m
26 x 34.5 x 1313
26 x 46 x 1313
30 x 47 x 4913
30 x 106 x 4913
36
Top, bottom,
back & front
-13 to 122
8,000
Blower on
demand
76 dB at 1m
76 x 54 x 2513
76 x 81 x 2513
78 x 82 x 6113
78 x 126 x 6113
36
Top, bottom,
back & front
-13 to 122
8,000
Blower on
demand
77 dB at 1m
76 x 54 x 2513
76 x 86 x 2513
36
Top, bottom,
back & front
-13 to 122
8,000
Blower on
demand
79 dB at 1m
76 x 54 x 2513
76 x 86 x 2513
36
Top, bottom,
back & front
-5 to 122
6,600
Forced air
75 dB at 6ft
73.3 x 67 x 46.1
85.3 x 67 x 82.1
Front only
36
Bottom and
sides only
-5 to 122
6,600
Forced air
75 dB at 6ft
86.3 x 90 x 46.1
98.3 x 90 x 82.1
Front only
36
Bottom and
sides only
95.5
94.0
96.5
95.5
<1
96.0
94.5
96.5
95.5
<1
96.0
94.5
96.5
95.5
<1
96.2
95.0
95
96.7
96.0
92
96.8
96.0
34
9
Power reduction starts at 3,300 and is reduced by
5% for every additional 3,300
10
13
78 x 82 x 6113
78 x 126 x 6113
78 x 82 x 6113
78 x 128 x 62.513
78 x 82 x 6113
78 x 126 x 6113
78 x 82 x 6113
78 x 128 x 62.513
F o o t n o t e s c o n t i n u e d o n pa g e 5 0
solarprofessional.com | S o l a r P r o
49
Weight
(lbs)
Termination Specifications15
Minimum
Maximum
Number
dc cable dc cable size dc terminal
dc
torque specs dc terminal
size (AWG or
(AWG
terminals16
type16
(in lbs)16
kcmil)16
or kcmil)16
Minimum
Maximum
Number ac ac cable size ac cable
terminals
(AWG
size (AWG or
(per phase)
or kcmil)
kcmil)
ac torque specs
(in lbs)
Manufacturer
Model
Advanced
Energy
Solaron 333
kW
2,175
4/0
500
275
Lug
4/0
500
275
Magnetek
PVI-Central-50
1,650
2 x 3/0
2 x 3/0
315
Lug
4/0
250
315
Magnetek
PVICentral-100
1,980
4 x 3/0
4 x 3/0
315
Lug
4/0
250
315
PV Powered
PVP30kW-LV
Forklift
760
1, 3
#6
350
Varies
Lug
#2
2/0
N/A
PV Powered
PVP75kW
Forklift,
all sides
2,750
32 x M10 holes
N/A
N/A
N/A
Holes on
busbar
24 x M10 holes
on busbar
N/A
N/A
N/A
PV Powered
PVP100kW
Forklift,
all sides
3,000
32 x M10 holes
N/A
N/A
N/A
Holes on
busbar
24 x M10 holes
on busbar
N/A
N/A
N/A
Satcon Technology
PVS-30
Forklift
1,204
N/A
N/A
N/A
Holes on
busbar
1/2/10
1/0,1/0,
2 x 4/0
300
PVS-50
Forklift
1,732
N/A
N/A
N/A
Holes on
busbar
3/0
Satcon Technology
1
#3
2/0
300
500
375
26.1/225.7
200
Satcon Technology
PVS-75
Forklift
2,150
N/A
N/A
N/A
Holes on
busbar
Satcon Technology
PVS-100
Forklift
2,350
N/A
N/A
N/A
Holes on
busbar
3/0
250
200
3/0
350
275
N/A
Holes on
busbar
250
500
447
250
250
225
500
500
779
779
Satcon Technology
PVS-135
Forklift
2,684
Satcon Technology
PVS-375
Forklift w/ spreader
bar
3,30711
2,50412
Satcon Technology
PVS-500
Forklift w/ spreader
bar
SMA Solar
Technology
ST 36
SMA Solar
Technology
11
12
N/A
N/A
24
N/A
N/A
N/A
Holes on
busbar
5,90011
2,67612
30
N/A
N/A
N/A
Holes on
busbar
700
700
1,176
24
14
19
Lug
14
350
ST 42
1,176
24
14
19
Lug
14
350
35 (#14#8), 80
(#6#2), 100 (#12/0), 200
(3/0350)
SMA Solar
Technology
600
600
SC 250U
Forklift
4,200
315
Lug
2
250
250
Solectria
Renewables
PVI 13kW
Forklift or minilift
Solectria
Renewables
PVI 15kW
Solectria
Renewables
PVI 60kW
300
300
6
8
12
4/0
2/0
2
4/0
2/0
2
380
1/0
35
Lug
Forklift or minilift
400
1/0
35
Lug
1,626
2-4
1/0
750
340550
Lug
315
550
250
275
750
550
1/0
250
275
750
550
1/0
250
275
N/A
N/A
660
N/A
N/A
660
1/0
750
340550
Lug
Solectria
Renewables
PVI 95kW
1,846
2-4
1/0
750
340550
Lug
Xantrex
Technology
GT100
Forklift or sling
points for crane
3,000
6 x M10 holes
N/A
N/A
660
Stud
1 x M10 hole
Xantrex
Technology
GT250
Forklift or sling
points for crane
4,450
7 x M10 holes
N/A
N/A
660
Stud
1 x M10 hole
50
S o l a r Pr o | December/January 2009
45-50
750
2-4
1,782
14
45-50
1/0
Inverter cabinet
Transformer cabinet
PVI 82kW
15
Solectria
Renewables
13
Number GEC
terminals
Minimum
GEC cable
size (AWG
or kcmil)
Maximum
GEC cable
size (AWG
or kcmil)
GEC
torque
specs
(in lbs)
3 x M10 studs
N/A17
N/A
297
No18
4/0
250
350
Standard (Yes)
Listing
Data
Warranty
Integral fused
subcombiner16
Listing
agency
Type of
databus
Standard
(years)
Extended
(years)
PM or
service
contract
No18
No
CSA
RS-232, Ethernet,
modbus-TCP/IP, and
RTU21
10/15
Available
Standard (No)
Standard: 2 X 200A
CSA
Modbus
10/15/20
Available
Modbus
10/15/20
Available
4/0
250
350
Standard (Yes)
Standard (No)
Standard: 4 x 200A
CSA
N/A
N/A
N/A
Standard (Yes)
Standard (Yes)
Standard: 1 x 125A
ETL
Ethernet and
modbus
10
20
Available
16 x M10 holes
on busbar
N/A
N/A
N/A
Standard (Yes)
Standard (Yes)
ETL
Ethernet and
modbus
10
20
Available
16 x M10 holes
on busbar
N/A
N/A
N/A
Standard (Yes)
Standard (Yes)
ETL
Ethernet and
modbus
10
20
Available
4/0
226
Standard (No)
Standard (No)
CSA
Modbus RTU
Available
Available
4/0
226
Standard (No)
Standard (No)
CSA
Modbus RTU
Available
Available
4/0
226
Standard (No)
Standard (No)
CSA
Modbus RTU
Available
Available
4/0
226
Standard (No)
Standard (No)
CSA
Modbus RTU
Available
Available
226
Standard (No)
Standard (No)
CSA
Modbus RTU
Available
Available
6
2
8
2
4
3
4/0
4/0
1/0
350
226
Standard (No)
Standard (No)
CSA
Modbus RTU
Available
Available
2/0
350
447
Standard (No)
Standard (No)
CSA
Modbus RTU
Available
Available
2/0
89
Standard (Yes)19
Standard (Yes)19
Standard: 24 x 15A
UL
Inverter: RS485;
Datalogger: Ethernet
10
15/20
No
2/0
89
Standard (Yes)19
Standard (Yes)19
Standard: 24 x 15A
UL
Inverter: RS485;
Datalogger: Ethernet
10
15/20
No
4/0
600
350
No
No
UL
Inverter: RS485
Datalogger:
ModBus, Ethernet
6-20
Available
Standard: 4 x 350A
Option: 6 X 250A
1
45
Standard &
external (Yes)10
Standard &
external (Yes)10
Intertek/
ETL
UL1741, IEEE1547
RS232/RS48522
10/15
Available
45
Standard &
external (Yes)10
Standard &
external (Yes)10
Intertek/
ETL
UL1741, IEEE1547
RS232/RS48522
10/15
Available
250
275
Standard &
external (Yes)10
Standard &
external (Yes)10
Intertek/
ETL
UL1741, IEEE1547
RS232/RS48522
10/15
Available
250
275
Standard &
external (Yes)10
Standard &
external (Yes)10
Intertek/
ETL
UL1741, IEEE1547
RS232/RS48522
10/15
Available
250
275
Standard &
external (Yes)10
Standard &
external (Yes)10
Intertek/
ETL
UL1741, IEEE1547
RS232/RS48522
10/15
Available
1 x M10 hole
N/A
N/A
660
Standard (No)20
Standard (Yes)
CSA
RS485/Modbus
or Ethernet
10/15
Available
1 x M10 hole
N/A
N/A
660
Standard (No)20
Standard (Yes)
CSA
RS485/Modbus
or Ethernet
10/15
Available
N/Anot applicable.
dc and ac contactors are load break rated
17
18
21
20
22
solarprofessional.com | S o l a r P r o
51
Co u r t e s y b l u e oa k en e r gy. co m
S o l a r Pr o | December/January 2009
FREEDOM
&
FLEXIBILITY
S CA LA B LE F R OM K W T O M W
MOBILE ACCESS
to installation instructions
at www.unirac.com/mobile
S o l a r Pr o | December/January 2009
Jun 2 1
M a y 21
11am
60
10am
South
1pm
2pm
Apr 20
3pm
24
Dec 21
50
9am
Mar 20
40
4pm
8am
9h
East
Feb 21
30
5pm
10h
7am
Jan 21
Apr 20
60
19h
0
60
50
May 21
40
5am
Jun 21
30
East
150
180
210
Solar Azimuth
240
270
300
10
West
North
120
30
90
0
33
20
0
60
18h
70
7pm
Mar 20
17h
30
10
15h
80
5h
6am
Feb 20
14h
16h
6h
6pm
D ec 2 1
8h
7h
20
Jan 21
West
Solar Elevation
21
0
15
Graphs 1a & 1b A sun path chart for Portland, OR, in (a) rectilinear and (b) polar formats.
solarprofessional.com | S o l a r P r o
55
D at a co u r t e s y s o l ard a t . uo reg o n . ed u ( 2)
12pm
12
0
70
Dec
Nov
Dec
Nov
10:00
Oct
Oct
Sep
Sep
Aug
Aug
Jul
Jun
12:00
Jul
Jun
12:00
10:00
16:00
8:00
18:00
6:00
Definitions:
Terms Used in
Solar Site Evaluation
14:00
Graph 2a
14:00
16:00
8:00
18:00
6:00
Da ta c o u r te sy so l me tr i c . c o m ( 2 )
Graph 2b
Co u r t es y s o lm et r i c .c o m
ing for both shading and TOF, compared to the total insolation available at a given location at the optimum tilt and
orientation and with no shading. TSRF is also expressed
as a percentage. TSRF = solar access x TOF
Magnetic declination. Magnetic declination is the azimuth offset between magnetic north and
true north, expressed in degrees east or west.
S o l a r Pr o | December/January 2009
Sun
2 x SOL 25 PLUS
Flat Plate Collectors
800-582-8423
17 West Street
West Hatfield, MA 01088
info@stiebel-eltron-usa.com
www.stiebel-eltron-usa.com
Extending Point
Measurements
C ou r te sy so l me tr i c . c o m
70
shading profile
Solar Elevation
60
D at a co u r t esy solm e tr ic .c om
50
40
30
20
10
0
60
90
120
East
150
180
210
Solar Azimuth
240
270
300
West
tools and techniques can be used, including viewing reflections from a mirror dome (SolarPathfinder), multiple digital pictures (Wiley Electronics ASSET) or using a fish-eye
lens and digital camera to capture the whole sky in a single
image (Solmetric SunEye). The result is information about
the shading obstacles elevation versus azimuth. The sun
path information described earlier can be overlaid directly
onto these views, so that the impact of shading can be
determined either graphically or numerically. An example of a polar chart taken with a fish-eye lens is shown in
Image 1 (p. 56).
58
S o l a r Pr o | December/January 2009
P 3-D modeling from aerial/satellite imaging. GIS and mapping technologies are advancing rapidly. Tools like Google
Earth, Microsoft Virtual Earth, and ArcGIS Explorer are extending our ability to view buildings and obstructions online. In the
future, these technologies may provide the 3-D details necessary for initial estimates and may provide a useful complement
to on-site evaluations.
Even for small residential arrays, shading analysis typically requires taking multiple readings at various positions.
These readings can then be averaged or processed in simulation programs to modify the energy production estimates
for the entire array. For larger commercial and utility scale
projects, readings from various locations can be tagged
with their GPS coordinates and then compared on a map,
like the Google Earth plot map shown in Image 2. Shading data can also be shown as elevation versus azimuth as
depicted in Graph 3, using the same data as Image 1. Sun
elevation and azimuth are also shown. c o n t i n u e d o n p a g e 6 0
r
D
H/D = TAN (r)
r = TAN-1 (H/D)
X
H
g
D
r = TAN-1( (D x TAN(RADIANS(g) ) - H) / (D + X) )
Longitude
W
10am2pm 9am3pm
EST
EST
40.7
74.0
2.8:1
4.4:1
Atlanta
33.7
84.4
2.5:1
4.2:1
Miami
25.8
80.2
1.7:1
2.6:1
S o l a r Pr o | December/January 2009
ridge
west
string
New York
60
Array Orientation
The tilt and azimuth of an array establish the field of view,
and the sun paths as seen within that c o n t i n u e d o n p a g e 6 2
tree
east
string
chimney
D a ta c o ur te sy so l me tr i c . c o m ( 3 )
repositioned
modules
South
90
roof pitch
24/12
20/12
16/12
12/12
10/12
8/12
6/12
60
30
4/12
2/12
0
90
120
150
180
210
240
270
100% (2050)
99% (2029)
95% (1947)
90% (1845)
85% (1742)
80% (1640)
75% (1537)
70% (1435)
65% (1332)
60% (1230)
55% (1127)
50% (1025)
90
roof pitch
24/12
20/12
16/12
12/12
10/12
8/12
6/12
60
30
4/12
2/12
0
90
120
150
180
210
240
270
100% (1745)
99% (1727)
95% (1657)
90% (1570)
85% (1483)
80% (1396)
75% (1308)
70% (1221)
65% (1134)
60% (1047)
55% (959)
50% (872)
S o l a r Pr o | December/January 2009
D a ta c o ur te sy so l me tr i c . c o m ( 3 )
64
S o l a r Pr o | December/January 2009
Data Management, Performance Monitoring and Reporting Services for commercial scale power systems
Thermal Collector
Considerations
The Good, the Bad and the Opinions
Complied by Chuck Marken and Joe Schwartz
vacuated tube (ET) collectors were just another bright
idea at the patent office when flat
plate (FP) collectors were already
well established. FP collectors
have not changed much at all in
the last 25 years. Once manufacturers have developed a product
to its simplest and most efficient
or elegant form, change ceases.
Flat plate collectors were nearly
there 25 years ago when evacuated tube collectors started gaining popularity. The ET design
grew from the shortcomings of
FP collectors in colder climates
with marginal sunshine. ET collectors, with better performance
at higher temperatures, also
addressed new markets like solar
absorption refrigeration systems.
Early ET collectors had their
share of flaws. They were very fragile and expensive, and
many models lost their all important vacuums after a
short time. The flaws made collectors using this design
a poor value, and they all but disappearedfor a while.
Tube designs have changed significantly in the past quarter century. Improvements in design and lower costs are
now allowing evacuated tubes to encroach on the moderate, sunnier climates that had been the flat plates exclusive domain.
Flat plate collectors excel at collecting heat, while evacuated tube collectors do a great job of limiting heat loss.
When comparing the technologies, it is almost a match
between the best offense versus the best defense, and the
cost of each type of collector. Everybody in the industry has
da c re s.or g
Soifer |
For larger space heating systems we use manufacturers data and sometimes F-Chart runs provided by
engineering firms or the manufacturers. We typically size
residential systems based on the number of people in the
home and hot water usage patterns. For our location, the
SRCC numbers are very close between the two collector types
and are required to determine utility and state incentives.
Dickey | We size thermal systems based on SRCC data
because they are completely objective in the rating process. This is the only way that we can compare output
between various manufacturers and models.
Fitch | We use manufacturers and NREL data.
Isaac | We dont rely entirely on SRCC data. Their system
performance ratings are off.
Keilwitz | Ive found that SRCC data doesnt accurately
reflect the performance of ET collectors in our environment. I postulate that this is because SRCC data does not
accurately take our low ambient temperatures and, especially, heat loss to wind into account. Full sizing by SRCC
usually leads to overheating with ETs. On the other hand,
manufacturers data can be suspect for all products.
Soifer | Both SRCC and manufacturer data are considered.
Crawford |
100% FP.
Boaz Soifer, Cedar Mountain Solar Systems, Santa Fe, NM |
98% FP 2% ET
Crawford
solarprofessional.com | S O L ARPRO
67
68
Durable; higher performance for domestic hot water in most US climates; lower expense. ET
pros: Perform better at reaching 170F and higher temperatures. ET cons: Vacuum loss not always warrantied;
cannot handle hail larger than 1 inch; untrustworthy for
drainback systems due to internal header connections
and potential issues with 400 stagnant temperatures and
60 to 70 water entering the header.
Keilwitz | FP pros: Somewhat self-limiting in terms of
temperature gain; drain better in drainback configurations; proven for long-term durability. FP cons: Heavy;
bulky; lots of copper so cost is highly subject to the
fluctuating commodity price; high shipping cost. ET
pros: Less costly to ship, handle, get up on the roof and
install; damaged tubes easily can be replaced individually without draining the system or removing the manifold from the roof; flow rates can be kept lower, requiring smaller circulators in closed loop glycol systems;
less wind loading for collectors installed at tilt angles
greater than the roof pitch. ET cons: Systems overheat
if dump loads fail or are incorrectly sized or when the
water use is insufficient, such as vacancies at peak collection times; not as amenable for drainback designs;
unproven for long-term durability; fragility; potential
damage during shipping.
Soifer | FP pros: Reliability; proven performance; compatibility with conventional hydronic heating. FP cons:
Lower performance in very cold or cloudy weather;
aesthetics. ET pros: Higher performance in cloudy or
very cold weather; potential for automatic disconnecting
in high temperature situations. ET cons: Incompatibility
with conventional heating equipment, such as pumps
and insulation, due to higher temperatures; shortened
longevity with many manufacturers recommending or
requiring tube replacement every 5 to10 years.
Isaac | FP pros:
Controllers
Have you discovered them yet?
g C O N TAC T
Chuck Marken / SolarPro magazine / Ashland, OR /
chuck.marken@solarprofessional.com / solarprofessional.com
Joe Schwartz / SolarPro magazine / Ashland, OR /
joe.schwartz@solarprofessional.com / solarprofessional.com
Scott Crawford / Solar Assist / Eugene, OR / solarassist.net
Matthew Dickey / Argand Energy Solutions / Charlotte, NC & Columbia, SC /
argandenergy.com
and
s US
meet nal codes
atio
intern
Visit www.resol.com
Benefit from 30 years experience in
solar thermal control technology
export@resol.com
solarprofessional.com | S O L ARPRO
69
Strategies
70
S o l a r Pr o | December/January 2009
solarprofessional.com | S o l a r P r o
71
C ou r t e s y s an j u an c ol l eg e .e d u
the New York State Energy Research and Development Authority (NYSERDA) program over the
Energy Jobs Portal
energyjobsportal.com
development program.
Greenjobs
greenjobs.com
up
around
the country, but neophyte installNorth American Board of
nabcep.org
ers
need
far
more than two days to understand
Certified Energy Practitioners
the complexity and rigor of rooftop solar work.
Renewable Energy World
renewableenergyworld.com
S o l a r Pr o | December/January 2009
Qualifies for
Energy Tax Credit!
Solar
Water Heaters
built by Solahart
and backed by
Rheem!
Dealer inquiries
are welcomed!
Solahart systems
OG-300 certified by SRCC
RH120607
C ou r te sy sol a re n e r g y. o r g
international standards, including training students properly to pass the NABCEP test. IREC lists
accredited colleges and other institutions on its
Web site, irecusa.org.
Borrego Solar Systems often begins its search
by looking for installers who are NABCEP certifiedbut it is not easy. Were looking for technical people, says Mike Hall, president. Its hard.
There arent many sources. You can get a list of
the NABCEP-certified installers, which is a pretty
good source for people on the installation and
design or engineering side. But there are only a
small number of NABCEP-certified workers. As
of September 2008, that number stands at 514
for PV installers and 72 for thermal installers.
Mine the Trades
The housing market slump has increased the pool
In training Solar Energy International students have been taking advantage of SEIs in-depth trainings to jump start solar careers for over
of available tradespeople. Solar installation compa17 years. SEI has more ISPQ-certified master trainers than any other
nies report that they seek out these workersoften
institution and expects to train about 2,400 people in 2008.
through word-of-mouth in local marketsand train
them in the skills unique to solar installations.
Still, it can be difficult attracting much-needed
electricians,
partially because of an unwritten code in
Energy Practitioners (NABCEP). To achieve the certification,
the
trades
that
electricians do not climb roofs, accordstudents must pass a national exam and complete a specific
ing
to
SunEdisons
Culpepper. In the trades, roofers typicombination of on-the-job and classroom work.
cally
tend
to
be
at
the
bottom of the hierarchy. Electricians
Colleges are increasingly trying to align their curricuare
at
the
top.
So
you
find yourself with this interesting
lums with NABCEP standards. Meanwhile, the Interstate
mix
in
the
solar
fieldelectricians
working on roofs,
Renewable Energy Council (IREC) reviews and accredCulpepper
says.
How
does
an
employer
its training programs to ensure they are meeting certain
c o n t i n u e d o n pa g e 7 6
74
S o l a r Pr o | December/January 2009
STEEmLe.r.i.cas
North A cycled
# RMeaterial!
Cost Savings
Engineering Support
www.alliedtube.com
S o l a r Pr o | December/January 2009
NABCEP
C e r t i f i C a t i o n
Get THE Distinguished Mark
for Renewable Energy Professionals
Since 2003, the North American Board of Certified Energy Practitioners (NABCEP)
has been awarding professional credentials to renewable energy installers.
NABCEPs rigorous competency standards for certification send a clear message to
consumers, installers, investors, and public officials that the industry stresses high
quality, safe and ethical business practices, and strong workmanship standards.
800-654-0021
To find out how to become a Certified Installer please visit:
www.nabcep.org
Array to Inverter
Matching
Mastering Manual
Design Calculations
By John Berdner
S o l a r Pr o | December/January 2009
To illustrate how to calculate these configurations manually, the following example assumes:
1.
2.
3.
4.
195 W
Temp Coefficient of
Pmp (%/C)
-0.49
Open circuit
voltage (Voc)
32.9 V
Temp Coefficient of
Vmp (%/C)
-0.47
Maximum power
voltage (Vmp)
27.1 V
Temp Coefficient of
Voc (%/C)
-0.34
Short-circuit
current (Isc)
8.15 A
Temp Coefficient of
Isc (%/C)
0.06
Maximum power
current (Imp)
7.2 A
Temp Coefficient of
Imp (%/C)
-0.02
173.3 W
15 A
Rated power at
PTC (Pptc)
Ambient
Temperature (C)
Factor
Ambient
Temperature (F)
24 to 20
1.02
76 to 68
19 to 15
1.04
67 to 59
14 to 10
1.06
58 to 50
9 to 5
1.08
49 to 41
4 to 0
1.10
40 to 32
-1 to -5
1.12
31 to 23
-6 to -10
1.14
22 to 14
-11 to -15
1.16
13 to 5
-16 to -20
1.18
4 to -4
-21 to -25
1.20
-5 to -13
-26 to -30
1.21
-14 to -22
-31 to -35
1.23
-23 to -31
-36 to -40
1.25
-32 to -40
Reprinted with permission from NFPA 70 2008, National Electrical Code, Copyright 2007,
National Fire Protection Association, Quincy, MA. This reprinted material is not the complete and
official position of the NFPA on the referenced subject, which is represented only by the standard
in its entirety.
solarprofessional.com | S o l a r P r o
79
A rray to In v e r t er M a t chi ng
A quick cross check of Table 690.7 for minimum temperatures of 40C yields a voltage correction factor of
1.10. The maximum allowed STC open-circuit voltage
allowed by the NEC is therefore 600 Vdc 1.1 = 545 Vdc.
With a module Voc_STC of 32.9 Vdc, the maximum number
of modules in series allowed by Table 690.7 is 545 Vdc 32.9
Vdc, or 16.57. The example 16-module series string configuration meets NEC Table 690.7 requirements using both the
manufacturer supplied temperature coefficient of Voc and
the table correction factor.
ns
1
0
10
15
20
Voltage
25
p.
ow Tem
io
ondit
Test C
ord L
Re c
20.7 Vmp
dard
S o l a r Pr o | December/January 2009
80
n
Sta
emp
igh T
ge H
ra
Ave
Amperage
30
35.7 Voc
35
40
Introducing
the First Online Resource
Custom Built for the
Solar Workforce
FESSIONAL.COM
The online companion to SolarPro magazine, solarprofessional.com offers a
unique array of technical and business development functionality that targets the
needs of todays industry professional. Features include...
Access, comment on, and discuss all content in HTML or download both
individual articles and complete issues in PDF.
Build out a directory listing for your business and post press releases, job
openings, training opportunities and events all at no charge.
Stay out in front of your schedule by browsing the most current, nationwide
training opportunities and solar industry events across the US.
A rray to In v e r t er M a t chi ng
A
14 modules in series
UL-listed
fused combiner
Unfused
dc disconnect
7 kW inverter
PV+
PV-
L1
L2
N
MODULE SPECS
Pmp
195
STRING SPECS
Pmp
2,730
ARRAY SPECS
Pmp
8,190
Vmp
27.1
Vmp
379
Vmp
379
Imp
Voc
7.20
32.9
Imp
Voc
7.20
461
Imp
Voc
21.6
461
Isc
8.15
Isc
8.15
Isc
24.5
Example diagram This three-line wiring diagram includes electrical specifications for an 8,190 W array on a 7 kW inverter.
82
S o l a r Pr o | December/January 2009
LIFE
A rray to In v e r t er M a t chi ng
N 42 modules
Using all of this information, the valid array configurations showing the total number of modules, the maximum
estimated output power (Pac_out) and inverter utilization values are summarized in Table 2. Inverter utilization
factors below 80% generally indicate that a different inverter
84
S o l a r Pr o | December/January 2009
Powering Down
While we have just shown how to maximize an inverters
PV array generating capacity, this does not mean that the
goal of every design is to maximize PV input to the inverter.
You may wish to consider limiting the array size, especially
where the inverter is exposed to high ambient temperatures
or the array to high irradiance. This will extend the life of the
power electronic components in the inverter. Also, the peak
efficiency for most inverters normally occurs at 50%80%
of rated power output, meaning that system energy harvest improves slightly when the inverter operates at lower
power. Finally, inverter cost is a relatively small part of the
total installed system cost. From an economic perspective,
therefore, a slightly undersized array is often preferred to a
slightly oversized array. Over the life of the system, the value
of energy lost due to inverter power limiting or increased
system inefficiency quickly outweighs the value lost by operating the inverter at slightly less than its rated output.
g C O N TAC T
John Berdner / groSolar / White River Junction, VT /
john.berdner@grosolar.com / grosolar.com
Resources:
Go Solar California / gosolarcalifornia.ca.gov/equipment
(Module PTC ratings are published here.)
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solarprofessional.com | S o l a r P r o
85
Interview
An Experienced Perspective
s h aw n sc h re in e r.c om
S o l a r Pr o | December/January 2009
Freeze Protection
Patented Design features unlike any other solution
PATH
Introducing the worlds first and only non-electric freeze protection valve
designed specifically for solar hot water systems that will not seize over
time due to corrosion.
A patented liquid tight piston chamber inside of the valve prevents any
liquid from coming into contact with the piston responsible for opening
and closing the valve eliminating a common problem among our
competitors.
Actuator Piston
Surrounding Liquid
Non-electric function
Rostra
Vernatherm .LLC
www.sunearthinc.com
SunEarth, Inc.
solarprofessional.com | S o l a r P r o
87
Interview
its a lot easier now than in the old
days. Theres a reason they called us
sparkies: thats how we figured stuff
out. Whoa! Whats that? (laughter)
But now really good schools exist. For
someone wanting to start a new career,
Id recommend training courses like
SEI and the MREA offer. There are
some really nice college courses here
in southern Oregon and a lot of other
states. Certainly thats the place to
start. After or concurrent with training
you need to figure out how to get time
in the field. It all depends on what your
state requires for licensing. The days of
the outlaw installer, even a competent
outlaw, are quickly coming to an end,
so you just have to bite the bullet. For
most states, thats a 2-year or 4-year
apprenticeship. That may mean getting
into a standard electricians program.
Its not really where you want to go,
but on the other hand theres a huge
amount of crossover: voltage drops,
conduit, grounding, NEC requirements.
JS: Do you see mainstream electricians
getting involved with PV in your service
area?
S o l a r Pr o | December/January 2009
somebody who has it rather than somebody whos working under a shade tree.
Whats happened, out of our control,
is that some state agencies are adopting NABCEP certification as a way into
their incentive program. It makes sense
when you think about it. Theyre thinking they are going to get a betterinstalled system from someone who
has that certification than from someone who doesnt. A whole new issue,
and again we have no control over
this, is that some states are saying it is
mandatory. Implementing their own
testing program or special licensing
procedures to certify installers is very
expensive. So theyre asking, Why
should we reinvent the wheel? Theyre
ISO certified; theyre accepted. We
actually encourage states to make it
voluntary; we dont want NABCEP to
be a pay-to-play kind of thing.
Its a very exciting time for NABCEP.
I sit on the board as the certificants
representative, so people who are certified get their inquiries channeled to me.
I interact with them if they have issues
either with NABCEP or some licensing
agency, or they want to give feedback
to the board or if they think we should
offer a different certification.
JS: Do you think the manufacturers are
doing a better job of getting enough
beta hours behind their equipment
before its released into the field? Or is a
lot of involuntary beta testing still falling
on the backs of installers?
cant buy it yet. The other problem is that there are so many
different applications, especially
with the off-grid market, that
theres no way manufacturers
can test in all different environments, all different combinations. Beta testing is extremely
important, and most manufacturers beta test fairly well. But
some manufacturers hardly do it at all.
They just send a few samples out to
their biggest corporate clients. Installers all know how well that works.
Weve come a little way in the industry now in that everyone understands
even if you have done a lot of beta testing, when you launch a new product
there are going to be situations that
were not envisioned. There are going
to be some issues. Manufacturers now
recognize that when that sort of thing
happens with a new product, there are
expenses involved for the installer
and theres some embarrassment, if
you will, that here Ive recommended
this product to the client, and now its
failing. You have to go fix it, and some
manufacturers compensate for that.
Used to be nobody got compensated;
maybe youd get a replacement part.
For the most part its more formalized
now. Youre probably not going to get
paid as much as youd like, but theyll
compensate you if a product fails.
JS: So how important is that manufacturer support to you as an installer?
solarprofessional.com | S o l a r P r o
89
Training
Industry-specific training and educational opportunities are essential to the success of your business.
Whether you are training new employees or in need
of NABCEP continuing education credits, SolarPro is
proud to offer this training schedule as a resource to
you and your business. Manufacturers, community
colleges, renewable energy associations and other
dedicated training centers are invited to become
subscribers and register events online at
solarprofessional.com/training.
N-EL
Listings are for December 2008 only. Please visit solarprofessional.com/training for additional 2009 training opportunities.
December
Solar PV Designer
Solar Staffing
Dec 1 Dec 2
Oakland, CA
$395
solarstaffing.com
Solar Thermal System Design
& Installation
Solargenix Energy
Dec 1 Dec 2
Chicago, IL
$512
solargenixchicago.com
Residential Systems Design
SMA America
Dec 2
Rocklin, CA
$125
N-CE
sma-america.com
Sunny Island 5048U Design
SMA America
Dec 3
Rocklin, CA
$125
N-CE
sma-america.com
Commercial Systems Design
SMA America
Dec 4
Rocklin, CA
$125
N-CE
sma-america.com
90
S o l a r Pr o | December/January 2009
Have a professional
training you would like
to post?
Visit:
solarprofessional.com/
training
renewable
enerGy:
powering americas
energy independence
Gold SponSor
Silver SponSorS
SupportinG orGanizationS
ENVIRONMENTAL LAW
& POLICY CENTER
Projects
System Profiles
Sunsense, sunsensesolar.com
LEAD INSTALLER: Jeff Lauckhart,
C ou r te sy su n se n se sola r.c om (2 )
5.36 kWh/m2/day
RECORD LOW/AVERAGE HIGH
TEMPERATURE: -39 F / 89 F
ARRAY CAPACITY: 147.42 kW STC
AVERAGE ANNUAL AC PRODUCTION:
208 MWh
Equipment Specifications
MODULES: 756 BP Solar SX3195S,
in Sunny Towers
SYSTEM MONITORING: Revenue
S o l a r pr o | December/January 2009
NAME:
TRANSWESTERN
NEXT PROJECT:
Projects
Commercial Solar Thermal System:
21 days
LOCATION: Portland, OR, 45.6N
C ou r te sy J ody M c L e od
3.52 kWh/m2/day
ANNUAL HEATING DEGREE DAYS:
4,276
RECORD LOW TEMPERATURE:
-3 F
640 sq. ft.
AVERAGE ANNUAL PRODUCTION:
30 MWh
Equipment Specifications
COLLECTORS: 16 Heliodyne Gobi
and tube
PUMP: Taco 0011-BF4
CONTROLS: Tekmar models 155 and
152, with additional custom control
FREEZE CONTROL: Drainback
COLLECTOR INSTALLATION:
94
S o l a r pr o | December/January 2009
C ou r t es y Co nn or Mc L eo d
Advertiser Index
Company
Page
Company
Page
AEE Solar
AEE/REC Solar
Allied Tube
Alternate Energy Technologies
Apollo Solar
Apricus Solar
Bernt Lorentz GMBH & Co. KG
Caleffi Hydronic Solutions
Conergy
DC Power Systems
Direct Power and Water
Draker Laboratories
Energy Star
Enphase Energy
Evergreen Solar
Fabrico
Fronius USA
Fullriver Battery USA
groSolar
Heliodyne
Littelfuse
Magnum Energy
Midnite Solar
Mitsubishi
NABCEP
Next Generation Energy
15
2/3
75
89
7
59
5
37
27
25
18
65
93
4
17
9
12/13
89
43
45
IBC
31
47
83
77
39
10/11
63
69
91
73
87
IFC
BC
23
85
87
85
81
29
41
57
64
87
61
19
95
33
21
53
1
64
solarprofessional.com | S o l a r P r o
95
Projects
RESIDENTIAL GRID-DIRECT PHOTOVOLTAIC SYSTEM:
Allen Residence
Overview
DESIGNER: Bob-O Schultze,
4.9 kWh/m2/day
sh a wn sc h re in e r.c om (2)
4.7 MWh
Equipment Specifications
MODULES: 20 Evergreen ES-180,
datalogger
96
S o l a r pr o | December/January 2009
Q: When a
panel goes down
in the forest and
nobody knows about it,
do you still lose money?
800-TEC-FUSE | www.littelfuse.com/solarlink
SC250U_Note_092908
www.SMA-America.com