Spark Arrestor Type C: Mounting

Spark arrestor
type C
Spark arrestors of type C are especially designed for applications in exhaust systems with high demands
regarding explosion risk. The spark arrestors are to be mounted in the flues where they remove sparks
or other particles from the gas stream.
Its operation is based on the centrifugal principle, a number of fixed blades make the gas stream rotate,
swinging the particles against the outer wall where they are collected in the so-called spark collector.
The spark arrestors are tested according to PTB directives and are certified by DNV, GL and others.
Virtually all types of spark arrestors are available from stock.
Mounting
The spark arrestors may be mounted in any position, considering of course the indicated direction of
flow. Operation is optimal when the spark collector is placed underneath the horizontal axis. Optionally,
up to NB100 spark arrestors are available with flanges, weld ends or slip on with clamping brackets.
Quality and safety
Our manufacturing process from design to delivery is in conformity with the ISO 9001:2000 standard,
for which we have been certified. Spark arrestors are built-in components, therefore no CE marking
applies. However in the description of your final product you will have to indicate any potential dangers,
for example risk of burns. Therefore we have put a label on your silencer in advance.
Note!
For proper operation, regular cleaning is necessary.
Technical specifications
Recommended designed gas flow
Pressure drop spark arrestor
Maximum allowable gas temperature
Material
Preservation
Insulation
Flanges
Identification
Maintenance
min. 20 and max. 40 m/s

see Cw-values in the following chart
600C: applies to S 235 JR G2. For other temperatures /
materials please ask for our advice.
S 235 JR G2; Stainless-steel, Corten or others are
optional
anticorrosive heat-resistant coating (gray): for other paint
systems please ask for our advice.
as the body virtually will take the temperature of the
medium, in many cases lagging will be necessary.
drilled according to DIN 2573 PN6. Other flange models on
request
plate with spark arrestor type and order number
regular cleaning of spark arrestor Options radially placed inlet
and/or outlet, mounting brackets
Dimensions
NB (nominal
bore)
40
50
65
80
100
125
150
200
250
300
350
400
450
500
A (mm)
B (mm)
C (mm)
D (mm)
weight
(kg)
outer pipe
diameter
1"
2"
2"
3"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
48,3
60,3
76,2
88,9
114,3
139,7
168,3
219,1
273,0
323,9
355,6
406,4
457,2
508,0
130
155
180
206
256
306
356
401
556
608
708
708
800
908
200
220
245
270
340
410
460
560
700
750
800
900
1000
1050
110
115
140
165
220
270
320
420
506
556
606
706
806
856
"
"
"
"
"
"
"
1"
1"
1"
1"
1"
1"
1"
CW
4
5
6
8
12
23
30
44
74
99
126
144
180
214
For standard dimensions see above chart; larger or other dimensions available on request
3,37
3,16
3,2
3,16
3,19
3,22
2,99
3,33
3,2
3,51
3,17
3,66
4,13
3,54
Silentcap
In our moist climate the Silentcap provides optimum protection to your engine. It protects your engine
against rain, hail or snow. Moreover, our rain caps are extremely silent.
The Silentcap can be very easily and quickly mounted to minimal costs, it provides maximum protection
while hardly any or no maintenance is required. Because of their great demand, virtually all types are
available from stock.
nth a u s t s y s t e m s
Mounting
It is of importance that the lid can be opened fully without being obstructed. An opening that is too large
causing insufficient gas speed will adversely affect its operation.
Quality and safety
for which we have been certified. Silentcaps are built-in components, therefore no CE marking applies.
However you will have to indicate any potential danger, for example the risk of burns.
Fully Stainless steel
Low noise
Perfectly balanced
Maintenance free
Durable
Easy installation
Dimensions
Model
Type
NB
INCH
A (mm)
B (mm)
C (mm)
D (mm)
RCS
40
1"
48,3
62
138
82
RCS
50
2"
60,3
68
143
82
RCS
65
2"
76,1
76
151
82
RCS
80
3"
88,9
83
158
87
RCS
100
4"
114,3
95
170
87
RCS
125
5"
139,7
108
272
97
RCS
150
6"
168,3
123
297
97
RCS
200
8"
219,1
148
310
97
RCS
250
10"
273,0
174
345
97
RCD
250
10"
273,0
165
280
110
RCD
300
12"
323,9
180
290
125
RCD
350
14"
355,6
200
300
125
RCD
400
16"
406,4
215
385
125
RCD
450
18"
457,2
235
395
120
RCD
500
20"
508,0
275
405
120
Compensator
Compensators are designed to absorb movements, for example caused by extension. Also compensators
are important for reduction of vibration transfer. Vibration reduction is of major importance for optimal
functioning of exhaust silencer systems. Discom has a complete program of Stainless steel
compensators for exhaust systems. The program comprises two types, fitted with weld ends or rotating
flanges, available are sizes from NB 40/80 to NB 500. On request also compensators fitted with welded
flanges are available.
Weld end and rotating type flanges are available from stock. Their construction with two layers
guarantees a high level of reliability, making them less sensitive to damages. Discom compensators are
characterized by their flexibility at low loads and a fully uninterrupted passage, meaning hardly any loss
of pressure.
Mounting
The pipe ends must be in line, these compensators are not designed for misalignment correction. Torsion
free mounting is also of importance.
Note!
Lateral loads will limit axial movements (see graph).
Quality and safety
for which we have been certified. Our compensators are built-in components, therefore no CE marking
applies. However in the description of your final product you will have to indicate any potential dangers,
for example risk of burns.
Material
Bellow
2 layers of Stainless steel 1.4541 (321)
Weld ends/Flanges
S235 JR G2, other materials on request
550
0.5 bar
Drilled according to DIN 2573 PN 6 standard
Other flange types on request
Max. allowable gas temperature

Design pressure
Flanges
Dimensions
Type
NB
A (mm)
B (mm)
C (mm)
- flange
INCH
D (mm) E (mm)
+flange
Movements (mm)
+/- axial
N / mm
+/- lateral
C axial
C lateral
40
1"
48,3
67,4
205
138
2,6
31
26
22
50
2"
60,3
81,3
245
149
2,9
38
38
19
11
65
2"
76,1
99,8
245
156
2,9
45
27
19
16
80
3"
88,9
114,1
245
255
156
3,2
49
26
19
22
90
3"
101,6
114,1
245
156
3,6
49
26
19
22
100
4"
114,3
142,4
245
255
147
3,6
53
21
19
46
125
5"
139,7
170,5
245
255
147
3,6
56
19
19
69
150
6"
168,3
201,6
245
255
140
46
12
45
221
175
7"
193,7
232
245
134
4,5
49
11
45
353
200
8"
219,1
262,7
245
255
140
4,5
54
11
45
442
250
10"
273,0
320,6
245
255
157
60
10
42
468
300
12"
323,9
373,5
295
305
176
5,6
69
12
39
533
350
14"
355,6
409,2
295
305
189
5,6
75
13
34
491
400
16"
406,4
464
295
305
198
6,3
78
12
32
525
450
18"
457,2
518,6
295
305
193
6,3
77
10
32
711
500
20"
508,0
573,6
295
305
183
75
34
999
Types 040, 050, 065, 090 and 175 are only available with fitted weld ends
Example for calculation

Compensator NB400
Max. compensator
movements:
Axial max. +/- 78 mm or
Lateral max. +/- 12 mm
Example
Compensator movements:
Lateral +/- 5 mm resulting
in
+/- 41 mm axial
Flanges
All standard Discom silencers are fitted with flanges drilled according to the following charts. Up to
NB 500 these flanges and corresponding gaskets are in general available from stock.
Of course it is possible to order different flanges, however this may lead to prolonged delivery times.
Silencer type
Steel NB 50 - NB 500
Steel NB 550 and higher
Stainless steel
Stainless steel
Flange type
mild steel flange
mild steel flange
stainless steel collar/alu flange
mild steel flange
Standard
drilled acc. to DIN 2573 PN6
drilled acc. to DIN 86044
DIN 2642
drilled acc. to DIN 2573 PN6
Flange drilled according to

DIN 2573 PN6 / DIN86044 flat weld flange, material mild steel
nominal
diameter
ND
inner
diameter
A (mm)
outer
diameter
B (mm)
thickness
flange
C (mm)
number
of holes
K
hole
diameter
L (mm)
PDC
(mm)
weight
(kg)
50
61
140
10
14
110
65
77
160
10
14
130
1,2
80
90
190
10
18
150
1,8
100
116
210
10
18
170
1,9
125
142
240
16
18
200
3,8
150
171
265
16
18
225
4,1
200
222
320
16
18
280
5,3
250
276
375
16
12
18
335
6,5
300
325
440
16
12
22
395
8,7
350
360
490
16
12
22
445
11,1
400
411
540
16
16
22
495
12,3
450
461
595
16
16
22
550
14,2
500
512
645
16
20
22
600
15,5
600
614
754
20
20
22
700
24,1
700
716
856
20
24
22
800
27,7
800
818
958
20
24
22
900
31,2
900
920
1060
20
28
22
1010
34,8
1000
1022
1162
20
32
22
1110
38,4
1100
1126
1266
20
32
22
1210
42,1
1200
1226
1366
20
36
22
1310
45,6
1300
1326
1466
20
40
22
1410
49,1
1400
1426
1566
20
40
22
1510
52,6
1500
1526
1666
20
44
22
1610
56,2
1600
1626
1766
20
48
22
1710
59,7
1700
1726
1866
20
48
22
1810
63,2
1800
1826
1966
20
52
22
1910
66,7
Larger sizes on request
DIN2642 push-on flange, material mild steel (and aluminium)

nominal
diameter
ND
inner
diameter
A (mm)
outer
diameter
B (mm)
50
65
165
16
18
125
2,3 (0,8)
65
81
185
16
18
145
2,8 (0,9)
80
thickness
flange
C (mm)
number
of holes
K
hole
diameter
L (mm)
PDC
(mm)
weight
(kg)
94
200
18
18
160
3,5 (1,2)
100
119
220
18
18
180
3,9 (1,3)
125
144
250
18
18
210
4,7 (1,6)
150
173
285
18
22
240
5,8 (2,0
200
225
340
20
22
295
8,2 (2,8)
250
279
395
22
12
22
350
10,8 (3,6)
300
329
445
26(22)
12
22
400
14,7 (4,2)
350
362
505
28(22)
16
22
460
21,8 (5,8)
400
413
565
32(25)
16
26(25)
515
29,9 (7,9)
500
517
670
38(25)
20
26(25)
620
43,4 (9,7)
Exhaust hoses
In situations where large movements are necessary the application of an exhaust hose may be a
solution.
In many instances this is the case for 1, 2 or 3 cylinder engines where movements of the engine
in relation to the exhaust system may be rather large, especially during starting or stopping.
Also when mounting in line of an exhaust system in relation to the manifold would be a problem,
an exhaust hose might be the answer.
The Discom program includes a series of exhaust hoses which are extremely reliable and have a
long life.
Mounting
When mounting exhaust hoses, the maximum bending radius must be considered.
Bellow
Braiding
Weld ends
Design conditions
Optional
parallel corrugated metal hose, material stainless steel 321

single wire braiding, material stainless steel 304
standard S235 JR
according to ISO 10380 flexibility class 1
fixed or rotating flanges, mild steel or Stainless steel weld ends
Stainless steel different sizes
Dimensions
ND
A (mm)
L1 (mm)
L2 (mm)
C (mm)
min. radius
R (mm)
max. offset
M (mm)
25
33,7
300
45
2,6
200
32
42,2
300
45
2,6
250
40
48,3
300
45
2,6
250
50
60,3
400
45
2,9
350
65
76,1
400
45
2,9
410
80
88,9
500
45
3,2
450
12
100
114,3
500
45
3,6
560
12
125
139,7
500
45
3,6
710
150
168,3
500
45
3,6
815
Different sizes on request
Deck penetration
When exhaust pipes penetrate through decks, direct contact must be avoided to prevent transfer of heat
and vibrations (noise) to the construction. This can be safely done by applying deck penetration of type
DDV.
For penetration through outdoor decks, an optional rain cap is available.
In somewhat adapted form these penetrations can be applied to stationary situations, like buildings,
as well.
Our deck penetration permit free extension of the pipes and limit noise transfer to minimum values.
Also temperature transfer to the construction is minimized.
Material
penetration and rain cap: S235 JR

spring pads: Stainless steel
Dimensions
NB
A (mm)
B (mm)
C (mm)
D (mm)
E (mm)
50
60,3
121
5,6
130
75
215 2 x 60 x 180o
65
76,1
139,7
6,3
130
75
230 2 x 60 x 180o
80
88,9
146
130
75
240 3 x 60 x 120o
100
114,3
171
130
75
265 3 x 60 x 120o
125
139,7
199
130
75
290 3 x 60 x 120o
150
168,3
231
160
75
318 3 x 60 x 120o
175
193,7
257
160
75
339 3 x 60 x 120o
200
219,1
282
160
75
369 3 x 60 x 120o
250
273,0
336
160
75
423 3 x 60 x 120o
300
323,9
386
160
75
474 4 x 60 x 90o
350
355,6
418
200
75
506 4 x 60 x 90o
400
406,4
469
200
75
556 4 x 60 x 90o
450
457,2
521
200
75
607 5 x 60 x 72o
500
508,0
571
200
75
658 5 x 60 x 72o
600
608,0
671
200
75
758 5 x 60 x 72o
700
711,0
774
200
75
862 5 x 60 x 72o
800
813,0
876
200
75
970 8 x 60 x 45o
1
2
3
4
5
=
=
=
=
=
Flue
Rain cap (optional)
Deck penetration
Deck
Stainless steel spring pad
Bulkhead penetration
Discom provides a series of watertight bulkhead penetrations. They are delivered as complete sets, with
no need for drilling or burning through plates. All you need to do is to burn a hole in the bulkhead,
lead the pipe through and fix by welding.
When leading exhaust pipes through bulkheads, direct contact must be avoided, to prevent transfer of
heat and vibrations (noise) to the construction. This can be safely done by applying bulkhead
penetrations of type SDV, usually available from stock in sizes from NB 050 to NB 500.
In somewhat adapted form these lead-troughs can be applied to stationary situations, like buildings,
as well.
Our deck and bulkhead penetrations permit free extension of pipes and limit noise transfer to minimum
values. By applying lagging temperature transfer to the construction is minimized as well
Material
S235 JR (weld rings)
Dimensions
ND
A (mm)
B (mm)
C (mm)
D (mm)
E (mm)
Opening in
bulkhead
(mm)
50
60,3
160
200
240
300
280
65
76,1
160
200
240
300
280
80
88,9
160
200
240
300
280
100
114,3
230
270
310
370
350
125
139,7
230
270
310
370
350
150
168,3
230
270
310
370
350
200
219,1
320
370
420
480
460
250
273,0
370
420
470
530
510
300
323,9
445
495
545
605
12
585
350
355,6
445
495
545
605
12
585
400
406,4
500
550
600
660
12
640
450
457,2
550
600
650
710
12
690
500
508,0
600
650
700
760
12
740
Different sizes on request
Mounting
Mounting bulkhead penetrations is extremely simple, all you have to do is burn a hole in the bulkhead
according to the sizes on the above chart.
Remove the gasket, insulation ring and rubber rings before welding!
1
2
3
4
5
6
7
8
=
=
=
=
=
=
=
=
Stop collar
Rubber ring
Bulkhead
Rubber ring
Insulation ring
Gasket
Mounting plate
Bolt + nut
Mounting brackets
for standard silencer
For a considerable part of our standard silencers, mounting brackets for easy mounting are available.
The material of these mounting brackets is in accordance with the silencer to be mounted.
They consists per set of 4 pieces of semi cap brackets, bolts and nuts.
The cap brackets make it possible to suspend the silencers free from vibrations, using fixed suspension
points (H series) and pivot points (P series).
Mounting
The mounting brackets are easy to mount due to the clamping construction, if needed auxiliary
constructions may be welded to the brackets.
Dimensions
silencer
(mm)
A
(mm)
C
(mm)
MB 25
257
360
40x6
M12
MB 30
306
400
40x6
M12
MB 36
356
450
40x6
M12
MB 40
406
490
40x6
M12
MB 48
486
570
40x6
M12
MB 56
560
650
40x6
M12
Type

Spark Arrestor Type C: Mounting

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Spark Arrestor Type C: Mounting

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Droits d'auteur :

Formats disponibles

Spark arrestor

min. 20 and max. 40 m/s

Max. allowable gas temperature

Example for calculation

Flange drilled according to

Larger sizes on request

DIN2642 push-on flange, material mild steel (and aluminium)

parallel corrugated metal hose, material stainless steel 321

Different sizes on request

penetration and rain cap: S235 JR

Different sizes on request

for standard silencer

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